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Avalon Stoves 1190 Stove User Manual

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1. 35 Top Air Chamber 18 Replacing the Door 35 Fireplace 19 Replacing the Door 35 Insert Placement Requirements 20 Firebox Parts duet 36 Hearth Requirements 20 Floor amp Side Firebrick Removal amp Replacement 36 Masonry Fireplace Requirements 20 Baffle Removal and 37 Drafting Performance 21 Air Tube Removal and Replacement 37 Leveling Bolt Installation 21 E Block Off Plate Installation 22 Listing 39 Insert with Positive Connection 23 Optional Equipment Insert with Direct Connection Masonry Fireplace 23 Stove Kegs cett eda EHE PRORA 40 Insert with Face Seal 24 Pedestals snini er DERE pen 40 Rear Blower 42 Outside Air Boot 43 Sur
2. Figure 5 Outside Air Requirements e Required for mobile homes amp in certain localities check with building officials e Must not be drawn from an enclosed space garage unventilated crawl space e Requires the optional outside air boot for legs or pedestal When using outside air find a location where the chimney and outside air hole do not interfere with structural members of the home m A hole must be cut E Pedestal with insulation as through the floor Outside es m directs air to the stove protection and floor Air Boot and the rodent 1 screen nailed in place here see the optional equipment i instructions for N exact sizes m IIITITIT DLE ITIITITT X o lt Optional Air Duct must not be 6 longer than 15 and at least 16 square inches in cross section Air may be drawn from ventilated Outside air entrance must be placed so crawl space or use an air duct it does not become blocked by snow Figure 6 Travis Industries 93508061 4050526 Stove Installation for qualified installers only Alcove Installation Requirements Whenever the stove is placed in a location where the ceiling height is less than 7 tall it is considered an alcove installation Because of the reduced height the special installation requirements listed below must be met e Chimney connector and chimney must be one of the following types AMERI TEC model DCC connector with
3. 34 Door Gasket 35 Door Handle 35 Door Opening iine 25 Door Parts ewe 35 Draft ee ee een 10 Elbows Chimney eem 10 JHIECI rU 6 EPA Approval ur RR E Ere 6 Exterior Chimney csse 11 Features o Lover a piae E ren 6 Fire Star ng eo teh b DEUM 26 Firebox 36 Firebox Parts ecrire zi prn 36 Firebrick and Baffle Inspection 34 Firebrick Removal amp Replacement 36 Floor Protection Requirements stove 8 Glass Cleaning cernere e 32 Glass Replacement 35 Hearth Floor Protection Stove 8 Hearth Stove sisii ore dre RE RR Ren 16 Heating 6 BUNS aio 9 ei eae eee 30 Installation Options 6 Installation stove 7 Leg Installation eo ree 40 Listing Labels ivy ily ee 39 Maintenances atte 32 Mobile Home Requirements 13 Travis Industries 93508061 4050526
4. The liner must be stainless steel connector or flexible vent Follow the liner manufacturer s instructions for installation E lt Ti Combustible Mantle S Min 18 N Floor Protection See the section Floor Protection E Requirements for more details and support Airtight Insulated Clean Out Remove damper or wire it open See the section Stove Placement Requirements for minimum clearances required 93508061 Figure 13 4050526 16 Stove Installation for qualified installers only NOTE The chimney must have a clay cz Hearth Stove Direct tile liner If it does not the installation Connection must use a positive connection full av reline The entire fireplace and chimney must be clean undamaged NOTE and meet all local building codes UBC etc Damage must be repaired prior to installation The chimney must be Clay La Liner Stainless steel chimney connector Direct connections require installation of th 15 to 33 tall gt must Extend 1 past non combustible block o Max 8 A US the block off plate or plate
5. Make sure Ferr arr NT MM there is a Rem d gap around CO Glass Clip the glass 2 Glass Clip Pd Glass Clip Screw Gasket Glass Gasket Q 9 16 Wrench 5 16 Nutdriver DIM DESCRIPTION ar PART ELI DESCRIPTION Lam Qty PART DooR SHELL BLACK 99300505 GLASS GASKET 3 8 99900403 Door Shell Brass 99300502 3 GLass 1 99400302 4 GtrassCuPwirHGasker 4 91001250 CueScREws 10 4 91001249 6 DooRGaskerCEMENT 1 99900409 Door GASKET 7 8 120 1 99900406 8 12 DoonHaNpLEAsBLv 1 99900415 9 DooR HANDLE Wood 1 99300600 11 DoorCam Brass 1 99900416 Replacing the Glass T The glass must not contact the door shell or glass clips directly The glass gasket and glass clip gaskets insulate the glass to prevent cracking Do not over tighten the glass clips Remove the door and place it on a suitable work surface Remove the door gasket Remove the glass clips the glass clip gaskets adhere to the glass clips Remove the glass Place the glass gasket in the inner channel of the door shell then place the glass on top of the gasket Replace the clips to secure Replacing the Door Gasket The door gasket inserts into the outer groove of the door shell Stove gasket cement holds it in place Before installing remove any residual cement Lay the gasket in place start at t
6. Remove the brass trim along the top of the stove Attach the side panels with the included screws hint pre thread the holes prior to installing the panels 5 16 Nutdriver Micro 1 16 Standard Screwdriver amp 7 KG Top Trim d Top Trim e L Bracket Right Side x E Optional Trim Installation Insert one leg of each L bracket into the top and side trim piece Align the trim to form a precise corner then tighten the two set screws with a small standard screwdriver Slide the trim over the panels Place the spring clips behind the panels at the locations shown This keeps the trim tight against the panel Optional Knock Out An optional knock out is provided on both sides if the power cord is routed behind the surround panel 4050526 Optional Equipment 45 Front Blower part 99000190 TO SWITCH THE POWER CORD TO THE LEFT SIDE Follow the directions below to switch the power cord Make sure the power cord wires or molex assembly do not protrude into the opening of the blower The wires tuck in here directly behind the blower cage Disconnect the molex plug inside the Remove the strain relief by blower assembly Remove the power Remove the button plug from the squeezing it from the top and bottom cord by pulling it out of the hole left side and insert it into the hole with a pair of slip joint pliers exposed by removing the strain
7. eterne rer tes 28 Monthly Maintenance 33 Air Tube Part Number 36 Noise Normal Operating Sounds 29 Air Tube Removal amp Replacement 37 Non Combustible 12 AICOVC S 12 Opening the Door censes 25 Ash 32 Operation retten Re 17 Parts ERR RES 36 Outside Air Boot Installation 43 Baffle Removal and Replacement 37 Outside eie pea eei n 11 Blower 34 Over Firing the Stove 25 Blower Does Not Run Troubleshooting 31 Overnight B rn inerte er Rena 29 Blower Installation 42 Paint Touch Up 34 Blower Operation 29 Paint Curing ctii xp nats den 25 Bur Rate reo eR 28 Rear Blower 42 Cathedral 14 Re Loading the 29 Ceiling Penetration 10 Safety ires
8. wide by 32 7 8 high 99300314 INSTALLATION INSTRUCTIONS 1 With the insert 12 from the fireplace install the side surround panels see the directions to the right 2 Adjust the position of the side panels so they are 1 aligned with the top of the insert 2 both the same distance back from the front of the insert 3 perpendicular to the floor use the top panel if necessary to judge alignment Tighten the screws that hold the side panels in place 3 Install the top panel and trim following the directions to the right Insulation Installation required for face seal installations only 1 With the insert drawn 6 from the fireplace glue the insulation strip included with the surround panel kit to the back of the panels using RTV silicon or stove gasket cement The insulation should be installed so it overlaps the fireplace opening to form a seal between the panels and the fireplace face Let the silicon or cement dry 2 Push the insert into the fireplace allowing the insulation to form a seal between the panels and the fireplace Use a screwdriver to tuck any exposed insulation behind the panels Travis Industries Install the top panel so the tabs insert Ss Button Plugs pry out with a screwdriver into the joggle clips on the top panel 93508061 e 5 16 Nutdriver UAN Avalon Pendleton 45 Rainier 45
9. 4 F Connector to cornerwall 21 18 1 2 Reduced clearance installations require one of the chimneys and connectors listed below AMERI TEC model DCC connector with AMERI TEC UL 103 HT chimney DURAVENT model DVL connector with DURAVENT UL 103 HT chimney I C C Excel HP connector with I C C UL 103 HT chimney METALFAB model DW connector with METALFAB UL 103 HT chimney SECURITY model DP connector with SECURITY UL 103 HT chimney Standard Masonry Chimney with any one of the above listed connectors NOTE Reduced clearance connectors may not connect to the flue collar an appliance adapter may be required NOTE Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual Offsets must be used to maintain the stove to wall clearance Travis Industries 93508061 4050526 Stove Installation for qualified installers only ry View Clearance B Straight Installation Clearance E Back Wall Side Wall 29 38 ipie nu i Clearance A 5 3 4 tearance 6 Min 20 1 2 Measure rear and side clearances from the nearest edge of the stove top NOTE vent diameter varies depending on brand and model To Mts Floor Protection Measure front clearan
10. Industries 93508061 4050526 38 Limited 7 Year Warrant To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance i is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Firebox Assembly Ceramic Glass Re Installation Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Glass breakage from thermal shock In cases where heater must be removed from home Door Assembly for repairs a partial cost of re installation is covered Solid Brass or Cast Door Latch Assembly Glass Retainers Firebrick preauthorization required Plated Finish Breakage from thermal shock One Way Freight Allowance Plated Door Legs etc See Conditions amp Exclusions 9 below Accessories One way freight allowance on pre authorized repair Air Control Assembly Legs Pedestal Panels Blower done at factory is covered Slider Plat
11. about restrictions and installation inspection in your area Refer to local building codes and the chimney manufacturer s instructions for precautions required for passing a chimney through a combustible wall or ceiling Do not run a chimney connector through a combustible wall or ceiling Do not connect this unit to a chimney flue serving another appliance Clearances may be reduced by methods specified in NFPA 211 listed wall shields pipe shields or other means approved by local building or fire officials FREESTANDING INSTALLATION STANDARD RESIDENTIAL FREESTANDING INSTALLATIONS REQUIRE 6 diameter minimum 24 MSG black or 25 MSG blued steel connector with listed type HT factory built chimney suitable for use with solid fuels or masonry chimney Pedestal or legs are required ALCOVE INSTALLATIONS REQUIRE One of the listed doublewall connectors shown below Pedestal or legs are required Maximum alcove depth 48 minimum alcove height 84 MOBILE HOME AND REDUCED CLEARANCE INSTALLATIONS REQUIRE One of the listed doublewall connectors shown below In addition mobile home installations require outside air use the optional pedestal or outside air boot Pedestal or legs are required DURAVENT model DVL with DURA PLUS chimney METALFAB model DW connector with TG chimney AMERI TEC model DCC with model HS chimney Standard Masonry Chimney with any one of the above listed connectors SECURITY model DP with SECURITY model ASHT or S21
12. be responsible for external forces leading to less than optimal performance e Standard residential installations may use single wall connector Mobile Homes may not e Standard residential installations with reduced clearance connector may use the clearance determined by the manufacturer of the connector for the connector to wall clearance or the clearance listed in this manual Offsets must be used to maintain the stove to wall clearance Mobile homes must use the clearances listed in this manual under Additional Requirements for Mobile Home Installations Travis Industries 93508061 4050526 Stove Installation for qualified installers only 11 Chimney Termination Requirements e Must have an approved cap to prevent water from entering e Must not be located where it will become plugged by snow or other material e Must terminate at least 3 above the roof and at least 2 above any portion of the roof within 10 see Figure 5 A Slanted Roofs Chimney must extend 2 Chimney must extend 3 above the roof above any portion of the roof within 10 of the chimney 4 Chimney must extend 2 above any portion of the roof within 10 of the chimney Flat Roofs 4 x Chimney must extend 3 above the roof
13. chamber extension is shipped separately with the heater see the following page for details When installed the unit is considered a Standard Model for Insert Placement and Fireplace Requirements If it is not installed the unit is considered a Cook Top Model for Insert Placement and Fireplace Requirements Installation Considerations Installation Insert with Positive Flue Full Reline Utilizes existing masonry fireplace Page 23 Provides best draft 9 Easiest to clean Insert with Direct Connect Flue Utilizes existing masonry fireplace Provides good draft P 2 Page 23 Requires fireplace block off plate see page 22 Insert with Face Seal Connection Utilizes existing masonry fireplaces with cross section of 28 to 144 Page 24 Provides marginal draft NOTE Before installing verify with local building Easiest to install officials that this type of installation is Requires the optional surround panels and insulation approved in your area see Surround Panels on page 44 Travis Industries 93508061 4050526 18 Fireplace Insert Installation for qualified installers only Top Air Chamber Extension The top air chamber extension is shipped separately with the heater and may be installed when the heater is used as an insert see Standard Model under Insert Placement and Fireplace Requirements Follow the directions below to install 1 Remove the grill Remove an
14. in Requirements place Figure 15 Travis Industries 93508061 4050526 Fireplace Insert Installation for qualified installers only 17 SAFETY NOTICE Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning The Installation We suggest that you have an authorized Travis Industries dealer install your fireplace insert If you install the fireplace insert yourself your authorized dealer should review your installation plans Check with local building officials for any permits required for installation of this fireplace insert and notify your insurance company before proceeding with installation Preparation for Installation e Check for damage to the exterior of the fireplace insert dents should be reported scratches can be fixed by applying touch up paint e Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The fireplace insert can be lightened by removing the firebricks and baffle pg 36 replace before operation Additional Accessories Needed for Installation e Surround Panels see page 44 Standard vs Cook Top Installations The top air
15. options Make sure to follow the manufacturer s instructions for installation and support Travis Industries Stove Installation for qualified installers only Chimney Cap See the section Chimney Termination Requirements for more details Chimney Sections Minimum Air Space to Combustibles See Minimum Chimney Manufacturers Wall Bands Instructions usually 2 and Supports Min 18 clearance to poen ceilin 9 a Chimney Connector Sections Floor Protection See Floor Protection Requirements for details n EA E X Stove Clearances See the section Stove Placement Requirements for more details Follow the chimney manufacturer s instructions and clearances for roof penetrations A storm collar and flashing are required some require a radiation shield 15 Maximum 33 Insulated Tee with cleanout Follow the chimney manufacturer s instructions and clearances for wall penetrations A wall radiation shield thimble is required Optional insulated chase MET NOTE The entire fireplace and chimney must be clean undamaged and meet all local building codes UBC etc Damage must be repaired prior to installation The chimney must be 15 to 33 tall HII Ss Cap and flashing prevents water from entering lt a
16. the front three firebricks Lift the front baffle support Y and rotate it forward until it can be removed Slide the center front firebrick forward and out the door opening Then slide the side front firebricks towards the middle then out in the same manner Slide the center baffle support forward and out of the firebox Slide the rear firebrick forward and out of the firebox NOTE When the center rear firebrick are slid forward the damper plate will come to rest on the rear secondary air tube and rear air channel Slide the damper slider all the way forward Reach into the firebox and push up on the damper yoke until the damper yoke separates from the damper slider Remove both the damper slider and damper plate by sliding them between the front two secondary air tubes REPLACEMENT INSTRUCTIONS 1 2 3 Place the damper plate above the secondary air tubes in the rear center of the firebox Position the damper slider so the damper yoke inserts into the two tubes on the damper slider make sure to have correct orientation Then slide the damper slider over the damper plate until both are centered in the firebox Follow the instructions above in reverse order starting with step number 5 Air Tube Removal amp Replacement Air Tube Collar Air Tube Remove the left pin on the air tube collar Roll Pin e Q p Slide the air tube to the left swing it down and remove from the firebox Travis
17. well away from the home or structure Keep furniture drapes curtains wood paper and other combustibles a minimum of 36 away from the front of the appliance Contact your local building Officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this appliance as well This appliance must be connected to a listed high temperature UL 103 HT residential type chimney or an approved masonry chimney with a standard clay tile or stainless steel liner 4050526 Travis Industries Safety Precautions When installed in a mobile home this appliance must be bolted to the floor have outside air and not be installed in the bedroom Per H U D requirements Check with local building officials Never try to repair or replace any part of this appliance unless instructions are given in this manual All other work must be done by a trained technician Allow the appliance to cool before carrying out any maintenance or cleaning Maintain the door and glass seal and keep them in good condition Avoid placing wood against the glass when loading Do not slam the door or strike the glass Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual 93508061 5 Do not place clo
18. 0 A VALON Firestyles for Life Olympic 1190 Wood Stove and Fireplace Insert e Residential Freestanding Stove e Mobile Home Freestanding Stove e Alcove Approved e Hearth Stove Approved e Masonry Fireplace Insert Save these instructions for future reference SAFETY NOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area 5 Owner s Manual Po i Listed Copyright 2007 T I 10 00 93508061 PT TRAVIS INDUSTRIES i HOUSE OF FIRE 4050526 ested to J L Report 028 S 27 2 June 1999 2 Introduction Introduction We welcome you as a new owner of an Avalon Olympic wood burning stove In purchasing an Avalon Olympic you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Avalon Olympic is one of the finest appliances the world over This manual will explain the installation operation and maintenance of this appliance Please familiarize yourself with the Owner s Manual before operating your appliance and save the manual for future reference Included are helpful hints and suggestions which will make the installation and operation of your new appliance an easier and more enjoyable experi
19. 00 chimney CLEARANCES AND STANDARD RESIDENTIAL MOBILE HOME ALCOVE AND FLOOR PROTECTION INSTALLATION SINGLEWALL REDUCED CLEARANCE INSTALLATIONS REQUIREMENTS CONNECTOR REQUIRES DOUBLE WALL CONNECTOR SIDEWALL TO UNIT BACKWALL TO UNIT CORNER TO UNIT SIDEWALL TO CONNECTOR BACKWALL TO CONNECTOR CORNERWALL TO CONNECTOR OPTIONAL EQUIPMENT Front or rear blower electrical rating 115V 60 Hz 1 8 Amps Replace glass only with AVALON supplied NEOCERAM ceramic glass 5mm MINIMUM CLEARANCES TO COMBUSTIBLES FLOOR PROTECTOR BACKWALL ADJACENT WALL For use with solid wood fuels only cord wood Operate with feed door closed open to feed fire only Do not use a grate or elevate fire build fire directly on the hearth MASONRY INSERT INSTALLATION MANTLE MINIMUM CLEARANCES TO COMBUSTIBLES AND STANDARD COOK TOP HEARTH REQUIREMENTS MODEL MODEL COMBUSTIBLE TOP FACING SIDEWALL TO INSERT SIDE FACING TO INSERT COMBUSTIBLE SIDE FACING TOP FACING TO INSERT WITH MANTLE SHIELD MANTLE TO INSERT WITH MANTLE SHIELD HEARTH EXTENSION IN FRONT HEARTH EXTENSION TO SIDES HEARTH EXTENSION NOTE The Cook Top Model must be installed on a code conforming masonry hearth I REQUIRED EQUIPMENT Surround Panels the fireplace hearth extension is raised 4 5 above a combustible floor the hearth DO NOT remove firebricks or mortar from masonry fireplace extension 16 in front of the firepl
20. 39 Chimney Cleaning 33 Safety Precautions 4 Chimney Inspection Creosote 33 Smell from paint 25 Chimney Requirements 10 Smoke Enters Room Troubleshooting 31 Chimney Termination Requirements 11 Sounds Normal Operating Sounds 29 Cleaning the 32 otarting a Fire reto oe Deeds 26 Cleaning the Glass 32 Stove Does Not Burn Long Enough 31 Clearances stove 8 Stove is Not Hot Enough Troubleshooting 31 Close Clearance Connectors 8 Table of 3 Connector Requirements 10 Touch Up Pairit n dnd 34 Creosote Check 2 5 eee 33 Troubleshooting Operation 31 Daily 32 Warranty 2 DIMENSIONS sr ee 6 Warranty a TA ep rds 37 Door and Glass Inspection 33 WOO EE 30 Door Assembly n eie ede 35 Yearly Maintenance
21. AMERI TEC UL 103 HT chimney DURAVENT model DVL connector with DURAVENT UL 103 HT chimney C C Excel HP connector with I C C UL 103 HT chimney METALFAB model DW connector with METALFAB UL 103 HT chimney SECURITY model DP connector with SECURITY UL 103 HT chimney Standard Masonry Chimney with any one of the above listed connectors NOTE Reduced clearance connectors may not connect to the flue collar an appliance adapter may be required e Alcoves are classified as combustible or non combustible Non combustible alcoves must have walls and a ceiling that are 3 1 2 thick of a non combustible material brick stone or concrete see Figure 7 This non combustible material must be spaced and ventilated at least 1 off of all combustible materials walls ceiling etc to allow air to move around the non combustible walls and ceiling All other alcoves are considered combustible The clearances below must be met Minimum Clearance See the Figure 7 below Sidewall to stove Backwall to stove Connector to sidewall Connector to backwall Maximum depth of alcove Minimum width of alcove Minimum height of alcove CT OInnour Non combustible alcove construction on walls and ceiling see the explanation above Ventilated airspace 4 1 2 thick non combustible material gt Combustible materials Non combustible reinforcer Travis Industries Combustible Non Combustible Alcove
22. Alcove 6 2 17 1 4 4 1 4 48 41 3 8 6 above stove top Figure 7 93508061 4050526 Stove Installation for qualified installers only Mobile Home Requirements e Outside air must be installed see Outside Air Requirements on page 11 e Chimney connector and chimney must be one of the following types AMERI TEC model DCC connector with AMERI TEC UL 103 HT chimney DURAVENT model DVL connector with DURAVENT UL 103 HT chimney C C Excel HP connector with I C C UL 103 HT chimney METALFAB model DW connector with METALFAB UL 103 HT chimney SECURITY model DP connector with SECURITY UL 103 HT chimney Standard Masonry Chimney with any one of the above listed connectors NOTE Reduced clearance connectors may not connect to the flue collar an appliance adapter may be required e Stove placement must maintain the following clearances to combustibles drywall furniture etc Straight Installations Minimum Clearance See the illustration above Sidewall to stove Backwall to stove Cornerwall to stove Connector to sidewall Connector to backwall Connector to cornerwall gt If using offsets use the connector clearance listed in Figure 9 not the connector manufacturer s clearance The appliance must be secured to the floor consult your building official Secure the outside air boot to the floor and stove to insure the stove does not dislocate Mobile home installations require a sp
23. ace insert must be of non combustible material and at Manufactured by least 018 26 gauge thick If the fireplace hearth extension is not raised 4 5 the hearth LA E P extension 16 in front of the fireplace insert must be constructed of 3 5 thick clay brick or Industries Inc equivalent See installation manual for further information U S ENVIRONMENTAL PROTECTION AGENCY Certified to comply with July 1990 particulate emission standards DATE OF MANUFACTURE 1999 2000 2001 Jan Feb Mar Apr May June July Aug Sep Oct Nov Dec Travis Industries 93508061 4050526 40 Optional Equipment Stove Leg Installation Brass 99200500 Cast Black 99200800 Sculptured 99200105 Raise the stove 8 use lumber Attach each leg following the instructions below Attach each leg to the stove by inserting a bolt and washer through the i hole or slot in the leg and into the threaded hole on the stove 9 16 Socket Wrench These rubber tipped bolts are for leveling the stove Make sure they contact the floor Do not adjust p with weight on the legs the rubber tips may tear Pedestal Part 99200200 If using outside air with the pedestal follow the directions on the following page under Outside Air Installation prior to installing the pedestal W Mobile Home installations require the pedestal to be attached to the floor use the lag bolts e Place the pedestal into position on the floor
24. action or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty Over firing operation where the steel may glow red of this appliance can cause serious damage and will nullify this warranty 4 The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation 5 Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc 6 This Warranty is void if a Theunit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of co
25. ark arrester at the chimney termination The appliance must be grounded to the chassis of the mobile home consult your building official WARNING DO NOT INSTALL IN SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MOBILE HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Travis Industries 93508061 Corner Installations Reduced Clearance Connector 12 1 4 Min Figure 8 Minimum Connector Clearance as outlined above Minimum Stove Clearance as outlined above Figure 9 4050526 Stove Installation for qualified installers only e Chimney Ca T Standard Ceiling the section Chimney i ermination Requirements ME roug TD cin Built Chimney and clearances for roof penetrations A storm collar and flashing are required some require a radiation shield Chimney m Insulation Ec A Follow the chimne manufacturer s instructions and clearances for floor penetrations A ceiling support is required an attic insulation shield is required where insulation is present m udi Minimum 1 Chimney Connector Sections F Minimum Air Space to Combustibles See Chimney Manufacturer s Instructions usually 2 Floor Protection See the section Floor Y rotection Requirements for more details 1 Stove Clearances See the se
26. ate or other non combustible seal off device e g damper adapter will need to be installed This device is used to seal the chimney insuring no smoke enters the home and providing the chimney system with a seal to promote draft The directions below detail the steps for construction and installation of a block off plate Travis Industries 93508061 Determine a location for the block off plate at the top of the firebox below the damper area make it high enough to allow installation of the connection pipe The location should be level and in an area where it can be mounted easily Measure the width at the rear A and front B of the firebox at the height where the block off plate will be installed see Figure 19 Then measure the depth of the location where the block off plate will be installed C Make a cardboard template of the measurements but add a 2 flange to each side This flange will be used to mount the block off plate to the inside of the firebox Bend the flanges downwards on the template and place it inside the fireplace If the template fits correctly in its planned location go to the next step If it does not make a new template with the appropriate corrections until it fits correctly With the template in place mark the location of the flue see Dimensions on page 6 This location approximates the center of the flue when the insert is in place a slight offset may occur based upon insert and block off plate p
27. ces from the face of the stove unibody i Figure 2 Top View Corner Installation Clearance C 20 1 2 E Measure rear and side clearances from the nearest J edge of the stove top eT RN NOTE vent diameter varies depending on brand and model TOME Floor Protection Measure front clearances from the face of the stove unibody Figure 3 Travis Industries 93508061 4050526 10 Stove Installation for qualified installers only Chimney Requirements e DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE e Chimney connector must be a minimum 24 MSG black or 26 MSG blued steel 6 diameter Chimney must be used from the first floor or wall penetration to the chimney cap e Use 6 diameter type UL 103 HT chimney from one manufacturer do not mix brands or code approved masonry chimney with a flue liner e Chimney connector and chimney must be fastened to the stove and each adjoining section e Follow the chimney manufacturer s clearances and requirements e Use the chimney manufacturer s fire stops attic guards roof supports and flashings when passing through a ceiling or thimble when passing through a combustible wall than 180 of elbows two 90 elbows or two 45 amp one 90 elbow etc e NOTE Additional elbows may be allowed if draft is sufficient Whenever elbows are used t
28. ch up paint e Check the interior of the firebox replace cracked firebrick and make sure baffle is in place The stove can be lightened by removing the firebricks and baffle pg 36 replace before operation Additional Accessories Needed for Installation e Legs or Pedestal Packing List Top Air Chamber Extension used for inserts only 4 Screws for the Top Air Chamber Extension Damper Rod for the Top Air Chamber Extension Pull Tool used to adjust the damper when hot Stove Installation Considerations The table below details the six most common types of installations and the considerations for each type Alternative methods of installation are available if they comply with local building codes Standard Ceiling with a Factory Built Chimney e Requires ceiling and roof penetration Page 14 e Provides best draft Cathedral Ceiling with a Factory Built Chimney e Cathedral style chimney support required Page 14 e Provides best draft Exterior Factory Built Chimney Uses two elbows to route chimney outside Page 15 Exterior chimney is hidden from the room Elbows reduce draft Optional exterior chase reduces cold air blockage Hearth Stove Positive Connection Utilizes existing masonry chimney Page 15 Provides good draft due to full reline Easier to clean than direct or horizontal hearth stove Hearth Stove Direct Connection Utilizes existing masonry chimney Page 16 Requires construction of a block off plat
29. contact the firebox above the Snap Disk convection channel Wires Attach the blower following the directions below JU The blower attaches to the stove with the three included screws Use a 3 8 socket driver or wrench a dri _ Prior to attaching the blower tuck all excess wire into the area inside the blower Attach the quick connects quick connects from the blower Plug the power cord into a 110 V outlet after installing the orientation does not matter blower Travis Industries 93508061 4050526 Optional Equipment 43 Outside Air Boot Installation Part number 99200134 The outside air boot routes outside air to the stove for combustion Refer to the section Outside Air Requirements on page 11 for installation concerns The directions below detail installation 1 Install the cover plate following the directions below use the correct cover plate Remove the two screws on the of Yo cover plate to remove the piece that fits over the air control rod Then 2 replace the piece when the cover Air Control Rod plate is in place Va The cover plate has a clip which attaches 2 Referto the illustration below to determine the location and size of the hole penetrating the floor Cut the hole prior to locating the stove 2 it underneath the air control 3 Attach gasket to the bottom edge of
30. cting 30 INSTALLATION DIAGRAMS Troubleshooting 31 Standard Ceiling with a Factory Built Chimney 14 Maintaining Your Appliance Cathedral Ceiling with a Factory Built Chimney 14 Daily 32 Exterior Factory Built Chimney 15 Remove Ash Yet e ea 32 Hearth Stove Positive Connection 15 Clean The Glass cic p ones 32 Hearth Stove Direct Connection 16 Monthly Maintenance 33 Interior Masonry Chimney 16 Door and Glass Inspection 34 Fireplace Insert Installation Check For Creosote 33 x Yearly Maintenance 34 Planning The ABS Ua AMON ctm 17 Touch 34 Preparation for 17 Blower Cleaning seee 34 Additional Accessories Needed for Installation 17 Firebrick and Baffle Inspection 34 Standard vs Cook Top Installations 17 Door Parts b eM 35 Installation Considerations 17 Replacing the
31. ction Stove lacement Requirements for more details j M Wit Y IT LI U Figure 10 Cathedral Ceiling Chimney Cap E with a Factory See the section Chimney Buil himn Termination Requirements uilt C ey for more details Lge Follow the chimney p manufacturer s instructions Chimney Sections 2 and clearances for roof penetrations A storm Minimum Air Space to collar flashing and Combustibles See Chimney gt lt cathedral style chimney Manufacturer s Instructions EN support are required usually 2 some require a radiation shield Chimney Minimum 15 Connector Maximum 33 i lt 1 Sections or telecon LDN Stove Clearances See He SCION z ares See the section Stove Protection Requirements Placement Requirements for more details 3 for more details Sa y ITTI IT k Figure 11 Travis Industries 93508061 4050526 Exterior Factory Built Chimney NOTE Exterior chimneys are subject to greater moisture and creosote accumulation due to the lower temperatures An insulated chase will reduce these accumulations the proper clearances to the chimney must be maintained Hearth Stove Positive Connection NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety of installation
32. d discard the bypass extension rod keep the pull ring Remove the grill Phillips Screwdriver NS E d e pu TS a gt Remove and discard the bypass extension rod attached to the stove keep the pull ring 2 Install the top air chamber extension following the directions below Attach the top air chamber extension using the screws included in the owner s pack E Phillips Screwdriver 3 Attach the grill to the air chamber top Attach the bypass extension rod included in the owner s kit to the damper yoke Attach the bypass pull ring to the extension rod to complete the installation Travis Industries 93508061 4050526 Fire lace Insert Installation for qualified installers only Fireplace Requirements Figure 16 shows the minimum size requirements Travis Industries Minimum Fireplace Size Height front Height rear Width front Width rear Depth Hearth Depth Hearth Width Facing Width Facing Height with Mantel Shield j Mantel Height with Mantel Shield Ja 7 0o0o 00090 hearth extension 93508061 Standard Model 22 1 4 22 1 4 29 3 8 29 3 8 14 1 8 22 3 8 45 3 8 56 3 8 51 1 4 38 1 4 53 1 4 40 1 4 Cook Top Model 22 1 4 22 1 4 29 3 8 29 3 8 11 5 8 24 7 8 45 3 8 56 3 8 52 1 4 39 1 4 54 1 4 41 1 4 This is the distance the insert protrudes from the fireplace
33. e Draft reduced due to elbows amp chimney cross section Interior Masonry Chimney e Utilizes existing masonry chimney Page 16 Travis Industries 93508061 4050526 8 Stove Installation for qualified installers only Floor Protection Requirements e Stove must be placed on the Travis Industries legs or Pedestal e Floor protection must extend 6 to the sides and rear of the stove and 16 to the front of the stove 41 3 8 wide by 42 1 2 deep see Figure 2 and Figure 3 e Floor protection must be non combustible and at least 018 thick 26 guage Stove Placement Requirements T Clearances may be reduced by methods specified in NFPA 211 listed wall shields pipe shields or other means approved by local building or fire officials e Stove must be placed so that no combustibles are within or can swing within e g drapes doors 36 of the front of the stove e If the stove is placed in a location where the ceiling height is less than 7 it must follow the requirements in the section Alcove Installation Requirements e Must maintain the clearances to combustibles listed below drywall furniture etc Clearances e The following clearances must be met see Figure 2 and Figure 3 Minimum Clearance Singlewall Reduced Connector Clearance A Sidewall to stove 16 16 B Backwall to stove 15 10 C Cornerwall to stove 9 1 2 7 1 2 D Connector to sidewall 27 3 4 27 1 4 E Connector to backwall 17 3 4 12 1
34. e Pressure Plate Exclusions Paint Gasketing Years 3 Through 5 COVERAGE PARTS amp LABOR Firebox Assembly Door Assembly One Way Freight Allowance Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch One way freight allowance on pre authorized Air Control Assembly Assembly Glass Retainers repair done at factory is covered Slider Plate Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Door Assembly Air Control Assembly Firebox Baffle Supports Air Tubes Air Channels Convection Chamber Solid Brass or Cast Door Latch Assembly Glass Retainers Slider Plate Pressure Plate Exclusions Paint Gasketing Plated Finish Accessories Legs Pedestal Panels Blower Glass Firebrick Re Installation Allowance One Way Freight Allowance Labor amp EXCLUSIONS This new appliance must be installed by a qualified installer It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty 2 This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer 3 Discoloration and some minor expansion contr
35. e included pull tool to operate the bypass rod Bypass Pushed In Used for normal operation Travis Industries 93508061 4050526 Operating Your Appliance Starting a Fire Since the dawn of time man has debated the best way to start a fire Some use the boy scout tee pee some prefer the tic tac toe stack Either way review the hints and warnings below to ensure proper fire starting e sure the air control is pushed in If additional air is needed open the doors 1 4 during the first five minutes of start up The bypass may be opened if the heater needs more draft Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this stove Keep all such liquids well away from the stove while it is in use If using a firestarter use only products specifically designed for stoves follow the manufacturer s instructions carefully If the smoke does not pass up the chimney ball up one sheet of newspaper place it in the center of the firebox and light it This should start the chimney drafting this eliminates cold air blockage Use plenty of kindling to ensure the stove reaches a proper temperature Once the kindling is burning rapidly place a few larger pieces of wood onto the fire Travis Industries 93508061 4050526 Corer 28 Operating Your Appliance Adjusting the Burn Rate Use the air control slider to control the b
36. ence We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your appliance Important Information No other Avalon Olympic appliance has the same serial number as yours The serial number is stamped onto the label the back of the appliance Register your warranty online at traviswarranty com This serial number will be needed in case you require service of any type Or mail your warranty card to Travis Industries House of Fire 4800 Harbour Pointe Blvd SW Model Avalon Olympic Mukilteo WA 98275 Save Your Bill of Sale Serial Number To receive full warranty coverage you will need to show evidence of the date you purchased your heater Do not mail your Bill of Sale to us Purchase Date We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information Purchased From NATIONAL We suggest that our woodburning hearth FIREPLACE INSTITUTE products be installed and serviced by NFI professionals who are certified in the U S by the National Fireplace Institute NFI as e NFI Woodburning Specialists or who are certified in Canada by CERTIFIED Wood Energy Technical Technical Training www nficertified org Training WETT Travis Industries 93508061 4050526 Table of Contents 3 Genera
37. ewspaper or a paper towel For Stubborn Creosote Dip newspaper or a paper towel in cool ashes and wipe it on the glass The ash acts as a light abrasive The glass will develop a very slight haze over time This is normal and will not affect viewing of the fire Travis Industries 93508061 4050526 Maintaining Your Appliance 33 Monthly Maintenance while appliance is in use Make sure the appliance has fully cooled prior to conducting service Door and Glass Inspection The door must form an air tight seal to the firebox for the stove to work correctly Inspect the door gasket to make sure it forms an air tight seal to the firebox The door can be lifted off the hinges if extensive repairs are conducted High Temperature anti sieze may be used on the door NH hinges to eliminate squeaks it see Replacement Parts for details x Use wood stove gasket cement to re adhere loose gasket Severely frayed or thread bare gasket should be replaced The door latch should pull the door against the face of the stove but not so tight as to not allow full handle rotation If the latch requires adjus Vie f Door Cam d p jle Washers Ex Use a 9 16 socket wrench to remove this nut Creosote Formation and Need for Removal tment follow the directions below Door Cam Adjustment To tighten remove a washer f
38. he draft is adversely affected Additional chimney height may be required to boost draft Chimney Cap Oe i See the section Chimney Termination m Requirements for Minimum System 15 more details Maximum System 33 Roof Penetration Equipment Roof Radiation Shield Factory Built Flashing Storm Collar Chimney 3 Sections Ceiling Penetration Minimum Air Space to Equipment Attic Combustibles See Radiation Shield with Chimney Manufacturer s Chimney Support Instructions usually 2 Standard residential installations with Reduced reduced clearance connector may use the Clearance i clearance determined by the manufacturer Chimney of the connector for the connector to wall Connector EE clearance or the clearance listed in this Sections manual Mobile home installations must use the the reduced clearance connector Floor clearances listed in this manual under Protection E Additional Requirements for Mobile Home Installations Stove Clearance as outlined in this manual LIII ILITI L D Y Figure 4 Drafting This appliance relies upon natural draft to operate External forces such as wind Performance barometric pressure topography or factors of the home negative pressure from exhaust fans chimneys air infiltration etc may adversely affect draft Travis Industries can not
39. he lower left corner and cut off any excess gasket do not stretch the gasket The cement fully cures with heat from the stove You may need to open and close the door repeatedly to get the gasket to seat fully Replacing the Door Handle See the illustration above for a component list see pg 33 for details on adjusting the door Travis Industries 93508061 4050526 Maintaining Your Appliance Firebox Parts ID Description Air Tube Roll Pins 6 98900357 Baffle Support Front Y 99900277 D Description Tt ArTubes amp Sleve 1 9590010 3 Air Tube Retainer Sleeve 3 100 1001 Baffle Support Rear t 1 99900278 6 DamperPlate 1 98900320 a Damper Slider 98900338 8 Damper Yoke 98900326 Damper Extension Rod with 1 98900334 Brick 9 x 4 5 un cut 15 175 00001 1 Pull Ring 99900102 8 Pit B k Cu 829x45 2 2510010 i2 Brea ooon Floor and Side Firebrick Removal amp Replacement Do not pry firebrick they chip and crack easily Remove the floor firebricks first The side firebrick are removed later because they are pinned in place by the floor firebrick Clean the firebox prior to replacing the firebrick Travis Industries 93508061 4050526 Maintaining Your Appliance Baffle Removal amp Replacement The baffle is held up by the front air tube Make sure to support the baffle after removing the air tubes Lift up on the front portion of
40. he right details the location where this hole may be cut in relation to the faceplate of the stove Cut a hole at least 16 square inches in area that does not interfere with structural members of the home Size of Pedestal Base P d The hole for outside air must fall underneath the pedestal base The faceplate of the 1190 is 3 4 in front of the front edge of the pedestal e Place the included screen or other screen over the hole to act as a rodent barrier It may be attached above or below the floor Secure the screen with the included staples OUTSIDE AIR EQUIPMENT Screen is used to prevent JAN Cover plate is used block off room air Staples are used to attach i the screen to the floor rodents from entering Insulation is used to seal the side edges of the pedestal e Prop the front of the stove up 12 and pry out the outside air knockout with a TT ov large screwdriver Drop Chute Outside Air Knock Out e cover plate seals the area around Knock Out the air control rod Remove the two Ashpan Pedestal Air Boot screws and bridge from the cover plate Outside Air Knock Out Slide the cover plate underneath the air DO NOT REMOVE control rod and re attach the bridge 1 Rear Blower Knock Outs i E Phillips Screwdriver Remove the tw
41. hed up area will appear darker than the surrounding paint until it cures from heat Curing will give off some fumes while curing open windows to ventilate Cleaning the Air Duct and Blower if applicable Use a vacuum to clean the air ducts channels This prevents dust from burning and creating odors The optional blower should be vacuumed every year to remove any buildup of dust lint etc Use a vacuum cleaner to remove any buildup on the screens of the blower Firebrick and Baffle Inspection Use the illustration on page 36 as a reference for checking the following items Make sure the appliance is cool before proceeding Baffle Firebricks check the bricks along the ceiling of the firebox to make sure they are intact and have no gaps between them Slide the bricks to eliminate any gaps Baffle Supports make sure the front and back baffle supports in are place and not degraded Slight scaling or rusting of the metal is normal Secondary Air Tubes Check the two air tubes and collars to make sure they are intact and not severely deteriorated Slight scaling or rusting of the metal is normal Make sure the push pins hold the air tubes in place Floor and Wall Firebricks replace any severely damaged firebrick along the side or floor of the firebox Travis Industries 93508061 4050526 Maintaining Your Appliance Door Parts Cross Section gt Door Door Gasket Hame Adhere with gasket cement
42. high temperature But due to differences in vent configuration fuel and draft this appliance can be operated at an excessive temperature If the stove top or other area starts to glow red you are over firing the stove Shut the air control down to low and allow the stove to cool before proceeding T Over firing may lead to damage of plated surfaces If you are uncertain of over firing conditions we suggest placing a stove thermometer e g Rutland Model 710 directly over the door on the stove top temperatures exceeding 800 are generally considered over firing and will void the warranty Opening the Door Turn the handle clockwise to un latch Swing the door open A The door becomes hot during use Use a glove to open the door if the handle is hot To prevent smoke from entering the room open the bypass before opening the door see following page for directions You can also open the door a small amount and let air enter the firebox Travis Industries 93508061 4050526 Operating Your Appliance Bypass Operation The bypass controls the flow of smoke inside the heater When pulled out smoke goes directly up the flue creating more draft When pushed in the smoke goes around the baffle utilizing the secondary combustion and making the heater more efficient e When starting or re loading pull the bypass out e During normal operation push the bypass in Bypass Pulled Out Used for starting and re loading Use th
43. ing requirements Travis Industries 93508061 4050526 Fireplace Insert Installation for qualified installers only Drafting Performance This appliance relies upon natural draft to operate External forces such as wind barometric pressure topography or factors of the home negative pressure from exhaust fans chimneys air infiltration etc may adversely affect draft Travis Industries can not be responsible for external forces leading to less than optimal performance Leveling Bolt Installation Two leveling bolts are included to level the insert if the fireplace has a stepped up hearth To install raise the rear of the insert up and insert the leveling bolts into the holes in the rear corners of the insert Adjust the bolts until they extend the same height as the hearth steps up After the insert is installed fine tune the leveling bolts to level the insert see Figure 18 The leveling bolts go This distance is the e into the holes at the hearth step up The rear corners of the leveling bolts should insert Stick out this far from the Fireplace base of the insert Hearth x gt i 1 Travis Industries Figure 18 93508061 4050526 22 Fireplace Insert Installation for qualified installers only Block Off Plate Installation Whenever this appliance is installed with a direct connection a block off pl
44. is Key Wet wood when burned must release water stored within the wood This cools the fire creates creosote and hampers a complete burn Ask any experienced wood burner and he or she will agree dry wood is crucial to good performance Wood Cutting and Storage Cut wood to length and Store the wood off the ground in a chop into quarters covered area Allow for airflow around the wood to dry the wood L Air Flow gt 1 Air Flow Travis Industries 93508061 4050526 Operating Your Appliance Troubleshooting Problem Possible Cause Smoke Enters Room During Open the bypass pg 26 Start Up Open the air control pg 28 Cold Air Blockage burn a piece of newspaper to establish a draft If the flame is not getting enough air a small crack in the door is all that is needed Kindling Does Not Start Fire Open the bypass pg 26 Smolders Open the air control pg 28 Not enough starter paper use additional newspaper if necessary If the flame is not getting enough air a small crack in the door is all that is needed Smoke Enters Room While Re Open the bypass pg 26 before opening the door Loading Let the air stabilize before fully opening the door Then open the door approximately 1 inch Let air go into the firebox for a few seconds Once the smoke appears to be flowing up the chimney consistently open the door Insufficient Draft Chimney height and outside conditions can nega
45. ks off clockwise without clicking off way clockwise 4 p TN Lo 9 e Bm Lo C Lagi tr The blower may be used to affect heat output i e to reduce heat output turn the blower down A Route the power cord in a location where it will not come in contact with the appliance or become hot Re Loading the Stove Follow the directions below to minimize smoke spillage while re loading the stove 1 Open the air control all the way push it in Open the bypass pull it out 2 Open the door slightly Let the airflow inside the firebox to stabilize before opening the door fully 3 Load wood onto the fire Overnight Burn This stove is large enough to accommodate burn times up to eight hours Follow the steps below to achieve an overnight burn 1 Move the air control to high burn and let the stove become hot burn for approximately 15 minutes 2 Load as much wood as possible Use large pieces if possible 3 Letthe stove burn on high for 15 minutes to keep the stove hot then turn the air control to low 4 n the morning the stove should still be hot with embers in the coal bed Stir the coals and load small pieces of wood to re ignite the fire if desired Differences if chimney height and draft may lower overall burn times Normal Operating Sounds Creaks and Clicks The 3 16 and 1 4 steel may creak or click when the stove heats up and cools down this is normal Bl
46. l Information Operating Your Appliance Introduction amp Important Information 2 Safety Notice 25 Safety Precautions 4 Before Your First Fire 25 Features amp 6 Opening the 25 Stove Installation Bypass 26 Planning The 1 7 Startirig a Fires rue tace er eem 27 Floor Protection 8 Adjusting the Burn 28 Stove Placement Requirements 8 Ash Removal eie me nete p eI R 28 GleBraltes 8 Optional Blower Operation 29 Chimney Requirements 10 Re Loading the 29 Chimney Termination Requirements 11 Overnight Burn esses 29 Outside Air Requirements 11 Normal Operating 29 Alcove Installation 12 Hints for BUNING io oit EP iier 30 Mobile Home Requirements 13 Sele
47. lacement Remove the template and cut a 6 1 4 diameter hole centered on this mark Make the block off plate of 24 gage or thicker steel to match the template Drill two holes in each flange for mounting the plate Mount the block off plate using masonry screws Insulate the block off plate using high temperature fiberglass insulation Kaowool or equivalent and furnace cement allow the cement to dry for at least 24 hours before burning After placing the appliance and installing the pipe through the block off plate use high temperature fiberglass insulation and furnace cement to seal any cracks between the pipe and block off plate Block Off Plate Template 7 2 Flanges Measurement A for attaching the block off plate d Measurement See the dimensions to determine the location of the center of the See the dimensions to determine the location of the center of the flue Figure 19 Measurement B 4050526 Fireplace Insert Installation for qualified installers only ae e cover plate to prevent water from entering the chimney Insert with Positive Connection NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety of installation options Make sure to follow the
48. liance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Travis Industries 93508061 4050526 Listing Information 39 Listing Label DO NOT REMOVE THIS LABEL sts LISTED SOLID FUEL BURNING APPLIANCE SUITABLE FOR USE IN RESIDENTIAL ALCOVE MOBILE HOME TM Report 028 S 27 2 June 1999 OR MASONRY INSERT INSTALLATIONS MODEL TESTED TO RELEVANT PORTIONS OF SERIAL Olympic 1190 UL 1482 737 AND 907 NUMBER PREVENT HOUSE FIRES Install and use only in accordance with the Avalon 1190 owner s manual Contact your local building or fire officials
49. manufacturer s instructions for installation and support Insert with Direct Connection Masonry Fireplace NOTE Direct connections require installation of an airtight block off plate or damper adapter see Block off Plate Installation on page 22 Travis Industries Install a non combustible NOTE This installation may be used with a masonry or zero clearance fireplace The requirements in the section Masonry Fireplace Requirements or Zero Clearance Fireplaace Requirements must be fulfilled x prior to installation Combustible Mantle Placement Requirements for minimum clearances and hearth required NOTE This installation may be used with a masonry or zero clearance fireplace This illustration depicts a masonry insert all requirements in the section Masonry Fireplace Requirements must be fulfilled prior to installation Combustible Mantle Surround Panels See the section Insert Placement Requirements for minimum clearances and hearth required 23 Cap prevents water from entering Flue Liner The liner must be stainless steel connector or flexible vent Follow the liner
50. manufacturer s insturctions for installation and support Airtight Insulated Clean Out Remove damper or wire it open Figure 20 Flue Liner Stainless steel chimney connector must Extend 1 past the block off plate or to the flue liner 1 Airtight Insulated 93508061 Clean Out Remove damper or wire it open Block off plate or damper adapter 4050526 Fire Insert with Face Seal Connection NOTE Face seal connections require installation of the surround panels and insulation see the Surround Panel Installation on page 44 Travis Industries lace Insert Installation for qualified installers only NOTE This installation may be used with a masonry fireplace only The requirements in the section Masonry Fireplace Re uirements must be fulfilled prior to installation Flue Liner os Combustible Mantle Surround Panels with insulation see Surround Panels installation instructions in the back of the manual See the section Insert Placement Requirements for minimum clearances and hearth required 93508061 NOTE It is recommended your chimney have minimum 28 and a maximum of 144 square inch cross sectional area to
51. mponents lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit or the use of fuel other than that for which the unit is configured use cord wood only 9 Damage to brass or plated surfaces caused by fingerprints scratches melted items or other external sources left on the surfaces from the use of abrasive cleaners is not covered in this warranty Damage to the surfaces from over firing operation where the steel may glow red is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of Travis products and their performance contained in Travis advertising packagi
52. ng literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 This 7 year warranty is the only warranty supplied by Travis Industries Inc the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein IF RY SERVICE IS NEEDED If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number 2 Travis Industries has the option of either repairing or replacing the defective component 3 If your dealer is unable to repair your app
53. o screws that hold the mmm bridge to the cover plate Then replace Air Control the bridge when the cover plate is in Rod place The cover plate has a clip which attaches it underneath the air control Travis Industries 93508061 4050526 42 Optional Equipment Rear Blower Installation Part number 99000138 The rear blower improves heat transfer by pushing heated air through the convection channel Operating instructions are described in the section Blower Operation on page 29 1 2 3 4 a leading from the snap disk to the The stove should be in place with the legs installed prior to installing the rear blower Follow the directions below to install the thermodisk Air Control These wires pass through the left side convection channel Rod Thermodisk lt nsert the t ermodisk Assembly x Bend metal up or down assembly 4 to 5 inside gt here to create a snug fit the convection channel Install the wire clip following the directions below Feed the two snap disk wires into Use a screwdriver to the eye of the wire clip Remove pry out the knock out all slack from the wire making sure not to dislodge the snap disk Pinch the eye of the wire clip to Slide the wire clip secure the wires over the edge of the strip of metal between the two knock outs WARNING Wire Clip To prevent electrical shock the wires must be secured so they do not
54. on and the outside temperature It is also affected by the quality and moisture level of the fuel Dimensions Note Measure side corner and back clearances from the stove top 29 3 8 The flue collar protrudes 1 above the stove top 21 1 4 Height With Legs 29 1 8 Pedestal 32 5 8 Weight 510 Lbs with pedestal yer p See Fireplace Requirements for details 201 27 on fireplace insert installation Figure 1 Emissions 2 6 Grams Per Hour EPA Phase ll Approved Tests conducted by E E S P C Travis Industries 93508061 4050526 Stove Installation for qualified installers only 7 SAFETY NOTICE Please read this entire manual before you install and use your new room heater Failure to follow instructions may result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Planning The Installation We suggest that you have an authorized Travis Industries dealer install your stove If you install the stove yourself your authorized dealer should review your installation plans Check with local building officials for any permits required for installation of this stove and notify your insurance company before proceeding with installation Preparation for Installation e Check for damage to the exterior of the stove dents should be reported scratches can be fixed by applying tou
55. opening plus the required 16 of Figure 16 4050526 20 Fireplace Insert Installation for qualified installers only Insert Placement Requirements e insert must be placed so that no combustibles are within or can swing within e g drapes doors 36 of the front of the insert e Insert and hearth must be installed on a level secure floor e The minimum clearances facing and hearth requirements in Figure 17 must be met Minimum Clearances Standard Cook Top Model Model Sidewall to Insert 15 15 Side Facing 13 1 2 13 1 2 5 m Facing 30 31 with Mantel Shield 17 18 n Mantel to Insert 32 33 with Mantel Shield 19 20 s i Hearth Front 16 16 2 Hearth Side 8 8 Front of Insert 36 36 Hearth Requirements e Must extend 16 in front of the insert and 8 on both sides min 19 deep by 39 5 8 wide e Must be non combustible and at least 018 thick 26 gauge Masonry Fireplace Requirements e Chimney must have a clay tile liner or a stainless steel liner positive connection X Extension onto Hearth 6 3 8 8 7 8 Does not include the distance the insert extends onto the hearth dimension x Figure 17 e Entire fireplace including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert e Chimney height 15 minimum 33 maximum e Entire fireplace including chimney must meet local build
56. or damper adapter to the flue liner i d Airtight Insulated Combustible Mantle Clean Out Remove damper or wire it open Block off plate or damper adapter See the section Stove Placement Requirements for for more details X ET minimum clearances 1 mu required A Floor Protection See the section Floor Protection Requirements Figure 14 1 1 NOTE The chimney must have a Interior or Exterior clay tile liner If it does not the Masonry Chimney installation must use a positive connection full reline The Clay Liner NOTE entire fireplace and chimney must be clean undamaged and meet This type of installation all local building codes UBC Min 18 requires a UBC approved ere er clearance masonry connector ora a iall Y to ceiling factory built U L Listed wall thimble X This type of See the section Stove at installation requires Placement Requirements for H a UBC approved minimum clearances required masonry connector q 24 or a factory built U L Listed wall thimble Chimney connector sections EN See the section Make sure the Floor Protection clean out seals
57. ower Sounds The blower will make a slight humm as it pushes air through the stove Hint Make sure the leveling bolts on legs are extended preventing the hearth from amplifying any vibrations Travis Industries 93508061 4050526 Operating Your Appliance Hints for Burning e Get the appliance hot before adjusting to low burn e Use smaller pieces of wood during start up and high burns to increase temperature e Use larger pieces of wood for overnight or sustained burns e Stack the wood tightly together to establish a longer burn e Leave a bed of ashes 1 2 deep to allow for longer burns e considerate of neighbors amp the environment burn dry wood only e Burn small intense fires instead of large slow burning fires when possible e Learn your appliance s operating characteristics to obtain optimum performance Selecting Wood e Dry Wood is Key e Dry wood burns hot emits less smoke and creates less creosote Loads e Testing Wood Moisture e Split wood stored in a dry area will dy Jg be fully dry within a year This Less UY N More i insures dry wood If purchasing Heat NOH Heat wood for immediate use test the Tum wood with a moisture meter Some Ai To To experienced wood burners can ae measure wood moisture by x knocking pieces together and listening for a clear knock and not a thud Less Smoke and Creostoe More Smoke and Creostoe Why Dry Wood
58. protection Lift the pedestal up and insert the two dowels included with this kit onto the forward and rear edge of the pedestal base e Lift the stove onto the pedestal base Line up the press nuts on the bottom of the stove with the two attachment brackets on the pedestal Insert the two bolts with washers through the brackets on the pedestal and into the stove Tighten the bolts with a 9 16 wrench The two pedestal bolts attach the pedestal to the bottom of the stove 5 E arly models mount to the S pedestal through these holes CS E The lag bolts and washers may be inserted through these holes to io anchor the pedestal to the floor 5 g Cm i inm e ae Pedestal The dowels insert onto If using outside air tuck the front and back edge the insulation under the of the pedestal base sides of the pedestal Travis Industries 93508061 4050526 Optional Equipment 41 Outside Air Installation for wood stoves only This pedestal has an internal air duct that may be used to direct air to the combustion chamber Follow the directions below prior to installing the stove or attaching the pedestal Outside air is required for mobile home installations and in certain localities Read the section Outside Air Requirements on page 11 prior to installing outside air e Before placing the stove on the pedestal determine the location of the hole that is cut through the floor protection and floor The illustration to t
59. relief on the right side INSTALLATION INSTRUCTIONS The Olympic 1190 requires removal of the button plug below the blower knob and installation of the air control rod extention see illustration below Install the snap disk see the illustration below The round disc must be facing upwards and come in contact with the bottom of the firebox for the blower to operate correctly Ashlip of Appliance Bend these legs on the snap disk if it does not fit tightly 3 Wedge the snap disk in back of the stiffener on the left side The air control extender 59 allows the air control rod e to pass through the blower assembly on the N Rainier 945 990 and Olympic 1190 Button Plug for Air Control Rod WaodiAir Handle For the Rainier 945 990 and Olympic 1190 Make sure the wires leading to the snap disk are routed above the left side blower outlet to prevent damage to the wires during installation Install the blower following the directions below ake sure the wires run over he top of the blower housing nd are not damaged when the lower is installed This clip slips over the edge of the appliance unibody and locks the blower in place Baseplate of Appliance Below Ashlip dei ci Insert the baseplate A am of his clip aligns the blower of the appliance m RISE nside the convection channel this gap Travis Industries 93508061 4050526 46 Index Air Control
60. rom the inside of the door frame To loosen place an additional washers on the inside of the door frame or loosen the nut 1 2 turn When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney and chimney connector should be inspected at least once every two months during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire injury or death Travis Industries 93508061 If you are not certain of creosote inspection contact your dealer or local chimney sweep for a full inspection Excess creosote buildup may cause a chimney fire that may result in property damage 4050526 Maintaining Your Appliance Yearly Maintenance Make sure the appliance has fully cooled prior to conducting service Touch Up Paint Included with the owner s pack of this appliance is a can of Stove Brite paint To touch up nicks or dulled paint apply the paint while the appliance is cool Sand rusted or damaged areas before preparation use 120 grit sandpaper Clean and dry the area to prepare the surface Wait at least one hour before starting the appliance The touc
61. round Panels tere Ehe RS 44 Front Blower eise err 45 Index eet dieti 46 Travis Industries 93508061 4050526 Travis Industries Safety Precautions The viewing door must be closed and latched during operation Never block free airflow through the air vents on this appliance This appliance is designed and approved for the burning of cord wood only Do not attempt to burn any other type of fuel other than cord wood in this appliance it will void all warranties and safety listings Do not touch the appliance while it is hot and educate all children of the danger of a high temperature appliance Young children should be supervised when they are in the same room as the appliance This appliance must be properly installed to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Inspect the chimney connector and chimney at least twice monthly and clean if necessary Creosote may build up and cause a house fire Do not connect this appliance to any chimney serving another appliance 93508061 Gasoline or other flammable liquids must never be used to start the fire or Freshen Up the fire Do not store or use gasoline or other flammable liquids in the vicinity of this appliance Ashes must be disposed in a metal container with a tight lid and placed on a non combustible surface
62. stove is in use Remove Ash if necessary e Ash removal is not required once it builds up 1 2 to 1 of ash may be desirable because it slows the burn rate Generally remove ash once it has built up over 1 Follow the directions below to remove ash e Let the stove cool completely at least two hours after the last coal has extinguished co e Place a cloth or cardboard protector over the hearth to catch ash and protect against scratching e Open the doors and scoop the ash into a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal T Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages are recipes for disaster Wood burning stoves are inherently dirty During cleaning have a vacuum ready to catch spilled ash make sure ash is entirely extinguished There are vacuum cleaners specifically made to remove ash even if the ash is warm Contact your dealer for details Clean the Glass if necessary This appliance has an airwash to keep the glass clean However burning un seasoned wood or burning on lower burn rates leads to dirtier glass especially on the sides Clean the glass by following the directions below Allow the stove to fully cool Apply glass cleaner or soapy water to the inside of the glass Wipe with n
63. the lower air boot section near the screen Attach gasket on top of the flanges on the upper air boot section Slide the two sections together with both seams facing the rear do not attach the two sections at this time Follow the directions below for attaching the upper section of the air boot with gasket to the stove Slide the lower section down until it contacts the hearth Attach the two sections together following the directions below Use a Bottom of Stove screwdriver to pry out the Attach the included knock out gasket to all four top edges of the air boot Attach the air boot with the two screws included with the kit amp 1 4 Nutdriver Use the included screws to attach the two telescoping portions of air boot together The included drill bit should be used to drill the hole Make sure the air boot is expanded to the correct size before drilling Attach gasket to the bottom 9 edge of the air boot z 8 9 64 Drill Bit 5 16 Nutdriver The hole in the floor and hearth must be a minimum 16 square inches It should be 1 2 smaller than the footprint of the air boot in Floor and hearth each dimension to allow for the gasket to seal Travis Industries 93508061 4050526 44 Optional Equipment Surround Panels see part s below Size Size on Insert w trim PART 8 45 1 4 wide by 28 7 8 high 99300312 10 49 1 4 wide by 30 7 8 high 99300313 12 53 1 4
64. thing or other flammable items on or near this appliance Do not make any changes or modifications to an existing masonry fireplace or chimney to install this appliance Do not make any changes to the appliance to increase combustion air Overfiring the appliance may cause a house fire If a unit or chimney connector glows you are overfiring Do not use a grate or other device to elevate the fire off of the firebox floor Burn the fire directly on the bricks Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your appliance and assumes no responsibility of any consequential damage s 4050526 6 Features amp Specifications Installation Options Freestanding Freestanding in an Alcove Freestanding in a Mobile Home Masonry Fireplace Insert NOTE This fireplace insert is not approved for Factory Built Z C Metal Fireplaces Heating Specifications Approximate Maximum Heating Capacity in square feet Maximum BTU s per Hour Cord Wood Calculation Overall Efficiency Oregon Method Features EPA Phase ll Approved 3 1 Cubic Foot Firebox Volume Single Operating Control Accepts Logs Up to 24 Long Steel Plate Construction 1 4 amp 3 16 Heavy Duty Refractory Firebrick Optional High Tech Blower 1 500 to 2 500 74 300 70 0 96 Maximum Burn Time Up to 12 Hours Heating capacity will vary depending on the home s floor plan degree of insulati
65. tively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Stove Does Not Burn Hot Enough Wood is Wet see the section Selecting Wood on page 30 for details on wood Make sure the air control is all the way open Slide the control back and forth to insure the control is not stuck Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases the fire may burn slowly Adding more pipe or a draft inducing cap may help Blower Does Not Run Stove is Not Up to Temperature This is normal The blower will come on when the stove is hot usually 15 to 30 minutes Electricity is Cut to the Blower Check the household breaker or fuse to make sure it is operable Stove Does Not Burn Long Depending upon wood draft and other factors the Enough burn time may be shorter then stated Make sure the doors are sealing and not allowing air into the firebox See the section Door and Glass Inspection on page 33 for details Check the ash bed for coals Often coals are still glowing under a slight bed of flyash By raking these into a pile you can re start your stove quickly Travis Industries 93508061 4050526 32 Maintaining Your Appliance Failure to properly maintain and inspect your appliance may reduce the performance and life of the appliance void your warranty and create a fire hazard Daily Maintenance while
66. urn rate of the stove See the illustration below for details Use the air control to change the burn rate ge Low Burn High Burn air control closed air control open sz 9 Approximate Air Control Settings Overnight Burn Fully out to 9 32 open Medium Burn 9 32 to 5 16 open Medium High Burn 5 16 to 7 16 open High Burn 7 16 open to pushed fully in T The air control becomes hot during operation use gloves or a tool to prevent burns The air control may take several minutes to influence the burn rate When making adjustments you may wish to let the stove burn for 10 minutes to gauge performance Ash Removal gt Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled Travis Industries 93508061 4050526 Operating Your Appliance Optional Blower Operation The blower will turn on once the stove is up to temperature This is typically 15 to 30 minutes after starting the fire Follow the directions below to alter the blower speed OFF HIGH LOW Turn the dial all the way counter The high position is all the way counter Turn the dial all the clockwise until it clic
67. use a face seal connection otherwise your chimney maynot have sufficient draw for the fireplace insert to operate correctly Airtight Insulated Clean Out Remove damper or wire it open 4050526 Operating Your Appliance Safety Notice If this appliance is not properly installed a house fire may result For your safety follow the installation A b directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Read and follow all of the warnings on pages 4 and 5 of this manual Before Your First Fire Verify the Installation Before starting the stove verify that the stove is properly installed and all of the requirements in this manual have been followed Keep all flammable materials 36 away from the front of the stove drapes furniture clothing etc Curing the Paint 2 to 4 hours This heater uses a heat activated paint that will emit some fumes while starting the first fire Open doors and windows to the room to vent these fumes This typically lasts two to four hours You may also notice oil burning off of the interior of the heater This rust stopping agent will soon dissipate Door Gasket The door gasket might adhere to the paint on the front of the heater Leave the door slightly ajar for the first fire and be careful when opening the door after the first fire Over Firing the Stove This stove was designed to operate at a

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