Atech Tech SKAT-02 P Saw User Manual
Contents
1. 70kg 115 kg 7 ato d i n 7 t Diagram Diagram 2 4 OVERALL DIMENSIONS PEGASUS 02 SKAT 02 PEGASUS 02 P SKAT 02 P 7 Operating and Safety Instructions 2 5 PARTS LIST AND TECHNICAL DRAWINGS SER E ura uua ee PEGASUS 8 Operating and Safety Instructions No MER PART NAME QTY No 30 BLADE SHAFT 1 40 FORK SHEET ANKLE 1 48 BLADE WASHER 1 54 WASHER 30x8x7 1 60 141 135 GRP 11 64 141 108 PROTECTION ADAPTER 1 65 141 113 BLADEGUARDCONNECTION 1 66 111 169 GUARD HOUSING 1 111 170 BLADE GUARD 180 003 M6x 16 SCREW t 026 FORK SHAFT __1_ 193 009 25x30x15 SINTER BUSHE T 177 023 FORK ADJUSTMENT PIN MOTOR SHAFT PULLEY sr 428 Mesto scREW 49 28 112 017 BEARING COVER 2 44 150 007 FORKSHEET 45 145 064 PROTECTION PLATE ________1_ OUTER NUT WASHER LG 14492 BLADE WASHER 1 50 201 004 SAWBLADE I Li 141 093 WASHER 30x87 59 111 244 PULLEYHOUSING Pars foe n l GRIP CONNECTION 150 028 GUARD ADAPTER 1 SSAI 66 111 169 GUARD HOUSING I HE IE MIA m D m T n Hs I I dE 68 180 003 M6x16SCREW 3 9 Operating and Safety Instructions 32. PEGASUS 02 SKAT 02 P PEGASUS 02 M SKAT 02 M MITER SAWS OPERATING AND SAFETY INSTRUCTIONS Operating and Safety Instructions 1 General Information CONTENTS 1 1 Introduction 1 2 Manufacturer 2 5 description and purpose of use 2 1 5 description 2 2 Technical features 2 3 Cutting diagram 2 4 Overall dimensions 2 5 Part lists and technical drawings 3 Safety 3 1 Safety information 3 2 Accident prevention 3 3 General safety information 4 Transport of the machine 5 Installation of your machine 5 1 Preparation 5 2 Electric connection 6 Machine safety information 7 Operation 7 1 Air pressure adjustment of pneumatic clamps 7 2 Miter cut 8 Safe installation of the saw blade 9 Maintenance 9 1 Periodic checks 9 2 Maintenance at the end of working day 10 Troubleshooting Guide 11 Electric Pheumatic Components 11 1 Electric components 11 2 Pneumatic components 2 Operating and Safety Instructions Page C1 OUO N N M N ND aA KW WO OO 1 GENERAL INFORMATION 1 1 INTRODUCTION The user s manual given by the manufacturer contains necessary information about the machine parts Each machine operator should read these instructions carefully and the machine should be operated after fully understandi
3. See Page 19 Item 3 8 3 The socket connections have to be made by a qualified electrician the rotation direction of the saw blade has to be observed by starting the machine If the saw blade rotates in reverse direction the socket connections have to be checked and re connected properly If the saw blade rotates in reverse direction it will cause danger for the operator and the equipment Figure 3 To correct the rotation direction of the saw blade insert the electric power socket of the machine to the 3 phase slot which has been prepared before and folow these instructions 1 Press the Motor Start Button operate the saw blade 2 Press the cutting head down until the blade guard opens 3 Press the Stop button Observe the rotation direction of the saw blade through the open part of the blade guard 4 The correct direction of the saw blade rotation is shown in Figure 3 If the saw blade rotates in reverse direction 14 Operating and Safety Instructions The electric socket connections have to be checked and corrected by a qualified electrician The rotation direction of the saw blade should not be defined before testing 6 MACHINE SAFETY INFORMATION 6 8 1 If is not allowed to operate the machine with the protective cover and other protective equipment removed 6 8 2 Your machine operates with 220V 440V 3 Phase 60Hz 400V 3 Phase 50Hz Let the electric installation of
4. 1 SAFETY INFORMATION 3 SAFETY The symbols shown hereunder are necessary to be read with special attention Not reading or observing of them may cause damage to the equipment or personal injury The IMPORTANT symbol above is one telling to apply special care and to be careful at carrying out the specified operation The CAUTION Symbol above warns you against specific dangers and requires to read the text Not observing may cause damage to the equipment DANGER WARNING The above symbol DANGER WARNING warns you against specific dangers and you have definitely to read them Negligence may cause damage to the equipment and bodily injury Read the user s manual carefully before using the machine or carrying out maintenance works 3 2 ACCIDENT PREVENTION 3 2 1 Our machines are manufactured in accordance with EN 60204 1 and EN 292 2 CE safety directives which cover national and international safety directives 3 2 2 It is the task of the employer to warn his staff against accident risks to train them on prevention of accidents to provide for necessary safety equipment and devices for the 5 safety 3 2 3 Before starting to work with the machine the operator should check the features of the machine learn all details of the machine s operation 10 Operating and Safety Instructions 3 2 4 Machine should be operated only by staff members who have read and understood the cont
5. personnel only The machine should be transported by lifting with proper equipment not touching the ground during the transport Don t lift the machine before ensuring that lifting devices or other equipment is placed properly under the machine 12 Operating and Safety Instructions 5 INSTALLATION OF THE MACHINE The machine should be located at least 40 cm front of the back wall The machine Is equipped with a burr collection bag connector and power supply socket on the back side 5 1 PREPARATION 5 1 1 The outer dimensions of the machine are stipulated in the Dimensions page Page 6 The ground where the machine will be placed should be even solid enough to bear the weight of the machine 5 1 2 At the miter saws PEGASUS SKAT all parts are delivered by the manufacturer ready for use 5 1 3 If you have purchased a conveyor which is offered an option connect to either side of the machine as shown in Illustration 1 5 1 4 Before starting the machine remove the transport safety part as shown in Illustration 2 Illustration 1 ERE Plate Illustration 2 13 Operating and Safety Instructions 5 2 ELECTRIC CONNECTION 5 2 1 Ihe three phase power cable socket has to be in accordance with the socket on the machine 5 2 2 Use connection cable socket in accordance with the CE Safety Directives 5 2 3 Check the inlet power supply before powering the machine
6. to the back fence 7 OPERATION Start the machine only after proper clamping of the work piece to be cut The machine is equipped with horizontal clamps The clamping positions either manual or pneumatic clamps can be adjusted comfortably according to the material At manual clamps the clamp shaft can be moved 50 mm At pneumatic clamps the clamp piston can be moved 55 mm The clamping cylinders have to be outside of the saw blade moving area See Illustration 6 and 7 The air pressure of the machine pneumatic model has to balance 6 8 Bar 90 120 psi pressure Don t operate the machine with an air pressure lower than 6 Bar 7 1 ADJUSTING THE AIR PRESSURE OF PNEUMATIC CLAMPS 7 1 1 Pull the adjustment button of the conditioner upwards a Turning the adjustment button in clockwise direction increases the pressure b Turning the adjustment button in counter clockwise direction decreases the pressure c Once you read 6 8 Bar 90 120 psijon the manometer push the adjustment button of the conditioner down and lock it in that position 16 Operating and Safety Instructions Pressure Adjustment Button Oil Depot Manometer Oil Filling Tap Air Pressure and Water Discharge Screw Illustration 3 7 1 1 Place the material to be cut on the machine table take the measure the cutting length using the measuring tape on the back fence and clamp the work piece pneumatically or manually 7 1 2 Start to oper
7. ate the saw blade by pressing the Start button 7 1 4 Carry out the cutting operation by pressing down the cutting head holding the grip 7 1 5 After cutting off the material bring the cutting grip to its original position press the Stop button The saw blade will come to a full stop within 15 sec 7 1 6 Release the clamps manually or pneumatically and take out the cut work piece 7 1 7 The conditioner unit collects the water within the air system in a receptacle in order to prevent damage to the pneumatic system components Discharge this water periodically at the end of the working day by pressing or opening the button under the conditioner 7 1 7 Ihe manufacturer recommends to use the following oils with the conditioner TELLUS C 10 BP ENERGOL HLP 10 MOBIL DTE LIGHT PETROL OFISI SPINDURA 10 Don t operate the saw while it touches the work piece The saw must be operated only when the head is in the top position 17 Operating and Safety Instructions 7 2 1 Press the saw blade down until it touches cutting slot of the table 7 2 2 Pull out the snap pin from its slot See Illustration 4 7 2 3 Pull the table locking Bar to the left to unlock See Illustration 4 7 2 3 Adjust the desired angle by turning the cutting head to the right or left See Illustration 5 7 2 4 The cutting angles 15 22 5 30 45 are fixed by releasing the snap Pull the table locking handle to the right and
8. cable pressed not working connections Check the electric power sockets Motor is working but the pneumatic The air supply connections are missing or the Check the air compressor clamp pistons do not work pressure is too low connections Adjust the air pressure between 6 8 Bar on the conditioner The saw blade rotates in reverse The electric connection the power cable or the Let the electric connections carry direction connection at the panel is wrong out by a qualified electrician 21 Operating and Safety Instructions 11 ELECTRIC PNEUMATIC COMPONENTS 11 1 ELECTRIC COMPONENTS ORDER No PART NAME QUANTITY 163 002 MOTOR QS 90L2A H 2 2 400V 3 NPE 50Hz 161 005 LE1 M35Q712 MOTOR PATCHER 164 013 4x1 5 mm POWER CABLE 7RN F 165 050 ELECTRIC PLUG 11 2 PNEUMATIC COMPONENTS ORDER No PART NAME QUANTITY 241 009 FRC 1 8 D MINI CONDITIONER 241 023 SV 1 4 3 2 D O VALVE 550 003 PNEUMATIC CLAMP 27 Operating and Safety Instructions
9. e below mentioned data all your correspondence regarding the machine with the manufacturer and or your ATECH dealer Machine model Machine s serial number Voltage and frequency Name of dealer where machine was purchased Date of purchase Description of the machine fault Average daily operation period 4 Operating and Safety Instructions 4l ATECH 2 2 TECHNICAL FEATURES Technical Fes po NN Features Vi J mi E American Es oe d 1 de 02 220V 440V 3000 26 24 30 154 Ibs 16 60Hz 3 HP d 1 Ine 02 220 440 a 3000 rpm 90 120 psi 30x24x53 253 Ibs 60Hz Technical es pa c Features mi Metric yp Lil 2 2kW D 400mm 02 400V 50Hz d 30 32mm 3000 rpm 66x60x76cm 70kg 2 2kW D 400mm 5 75x60x134 SKAT 02 M 400V 50Hz d 30 32mm 3000 rpm 6 8 Bar l min Bae 115 kg Technical Features PEGASUS 02 o o m 3 Mop 220V 440V 4 1 3000 rpm 26x24x30 154 Ibs 3000 rpm 90 120 psi 30x24x53 253 Ibs 60Hz urs 3 HP d 1 Vie PEGASUS 02 220 440 J 14 60 2 Technical Features Metric 2 2kW D 350mm PEGASUS 02P 50 d 30 32mm 2 2kW D 350mm PEGASUS 02M 00y50Hz d 30 32mm 5 3000 3000 rpm 6 8 Bar Operating and Safety Instructions 5 1 min L 1 11 Eeg WELEH 66x60x76cm 75 60 134
10. ents of this manual 3 2 5 All directives recommendations and general safety rules contained in this manual have to be observed fully The machine cannot be operated in any way for purposes other than those described herein Otherwise the manufacturer shall not be deemed responsible for any damages or injuries And such circumstances would lead to the termination of the warranty 3 3 GENERAL SAFETY INFORMATION A 3 3 1 The power cable should be led in such a way that nobody can step on nothing can be placed Special care has to be taken regarding the inlet and outlet sockets 3 3 2 If the power cable should be damaged during operation don t touch and Unplug Never use damaged power cables 3 3 3 Don t overload machines for drilling and cutting Your machine will operate more safely with power supply in accordance with the stipulated values 3 3 4 Don t place your hands between parts in motion 3 3 5 Use protective eye glasses and ear plugs Don t wear oversize clothes and jewels These can be caught by moving parts 3 3 6 Keep your working place always clean dry and tidy for accident prevention and safe operation 3 3 7 Use correct illumination for the safety of the operator ISO 8995 89 The Lighting of Indoor Work Systems 3 3 8 Don t leave anything on the machine 11 Operating and Safety Instructions 3 3 9 Don t use any materials other than those recom
11. fix the table See Illustration 5 7 2 MITER CUT Gy jo 2 7 5 H 07 NS n AM y X i M Table Locking Table Locking Handle Unlocked Handle Locked Illustration 4 Illustration 5 7 2 5 At intermediate angles 5 10 15 35 40 lock the table by pulling the table locking handle to the right 49 114 018 BLADE INNER NUT 1 WASHER 18 Operating and Safety Instructions Figure 4 Always ensure that the clamps are positioned outside of the operation area of the saw blade CORRECT WRONG 8 SAFE INSTALLATION OF THE SAW BLADE 8 1 To remove the circular saw blade from the blade shaft follow the instructions below 8 1 1 Remove the 8 screw Figure 4 No 55 by turning counter clockwise with a 8 hexagonal key Hold the saw blade shaft at the opposite end with a 17 mm wrench key and prevent so that the shaft turns 8 1 2 Remove the washer 54 and the outer nut washer No 47 8 1 3 Take out the saw blade carefully 8 1 4 Insert the new saw blade on the saw blade shaft ensuring correct rotation direction 8 1 5 Insert the other parts washer outer nut washer reverse order as removal 8 1 6 Tighten the M8 screw while holding the blade shaft with a 17 mm wrench key in fix position It is necessary to sharpen replace the saw blade in certain intervals depending on the cutting material 8 1 7 If the cut mater
12. foreign materials from the machine surfaces If it is necessary to clean the inside of the blade guard remove the front cover use gloves to protect your hands from the sharp edges of the blade 9 2 3 If water or water based liquids were used during cutting dry the machine with a dry cloth after the operation is finished 9 2 4 Apply a thin layer of machine oil to protect the table against corrosion If the machine will not be used for a long time lubricate with a protective oil 9 2 5 Don t use materials for cleaning the machine which could damage its paint 9 2 6 Lubricate both surfaces of the saw blade with machine oil in order to protect it against corrosion 10 TROUBLESHOOTING GUIDE are some recommendations for solving urgent problems If the trouble cannot be solved or if you have a problem other than those described hereunder please contact our technical service or your nearest dealer TROUBLE CAUSES Low surface quality at aluminum and Not cooling the saw blade surfaces Lubricating the saw blade cutting similar materials surfaces Rough surface Using of cooling liquid Large chip Not homogenous surface Using of damaged or blunt saw blade Check the saw blade teeth Replace Saw blade traces visible if necessary Saw blade moves to quick The cutting speed is too high for the material Decrease the cutting speed Motor does not work Start button is No power supply to the machine Check the electric
13. ial leaves burr after the cutting operation or if the saw blade is strained it needs to be sharpened replaced 19 Operating and Safety Instructions 8 1 8 When replacing saw blade use the part of the saw blade washer No 48 which is in accordance with the saw blade shaft diameter The outer diameter of the blade washer is 30 and 32 mm 9 MAINTENANCE 9 1 PERIODIC CHECKS 9 1 1 Ensure that the table and all kind of parts are clean and dry Degrease and dry the table Especially ensure that the holding grips are clean and dry 9 1 2 Remove all burr and foreign materials from all surfaces of the machine Use protective eye glasses 9 1 3 Check the saw blade before each use Turn the saw blade carefully after removing the blade guard to see the teeth of the saw blade Replace the saw blade if it is damaged 9 1 4 Check the pressure of the air pressure system If necessary adjust the air pressure between 6 8 Bar See Illustration 3 9 1 5 Check the air pressure filters and the oil level of the conditioner Fill up if the level islow See Illustration 3 Unplug and disconnect the air pressure connections first before carrying out these works 20 Operating and Safety Instructions 1 ATECH 9 2 MAINTENANCE AT THE END OF THE WORKING DAY 9 2 1 Disconnect electric and pneumatic connections Main Switch must be on 0 position 9 2 2 Remove all burr chip and
14. mended by manufacturer for cutting operations on the machine 3 3 10 Ensure that the work piece is clamped appropriately by the machine s clamp or vice 3 3 11 Ensure safe working position always keep your balance 3 3 12 Keep your machine always clean for safe operation Follow the instructions at maintenance and replacement of accessories Check the plug and cable regularly Ift damaged let it replace by a qualified electrician Keep handles and grips free of any oil and grease 3 3 13 Unplug first before conducting and maintenance works 3 3 14 Ensure that any keys or adjustment tools have been removed before operating the machine 3 3 15 If you are required to operate the machine outside use only appropriate extension cables 3 3 16 Repairs should be carried out by qualified technicians only Otherwise accidents may occur 3 3 17 Before starting new operation check the appropriate function of protective devices and tools ensure that they work properly All conditions have to be fulfilled in order to ensure proper operation of your machine Damaged protective parts and equipment have to be replaced or repaired properly by the manufacturer or dealer 3 3 18 Don t use machines with improper functioning buttons and switches 3 3 19 Don t keep flammable combustive liquids and materials next to the machine and electric connections 4 TRANSPORT OF THE MACHINE The transport should be done by qualified
15. ng them Safe and efficient use of the machine for long term depends on understanding and following the instructions contained in this manual The technical drawings and details contained in this manual constitute a guide for the operator 1 2 DISTRIBUTOR ATech Machine Inc 429 E Diamond Ave Gaithersburg MD 20877 USA Phone 1 301 556 9789 Toll Free 1 866 80 TECH Fax 1 301 542 01 40 Website www atechna com E mail intogatechna com In case of any technical problem please contact your nearest ATECH dealer or ATECH head office through the above mentioned phone fax or e mail address Technical labels with the model description of the machine are fixed onto the front side of each machine The machine s serial number and manufacturing year are stipulated on the technical label 2 MACHINE S DESCRIPTION AND PURPOSE OF USE 2 1 MACHINE S DESCRIPTION Portable miter saw for serial cutting of PVC aluminum and wooden profiles in desired angles The operator has the possibility to adjust the cutting speed of the saw blade via knob according to material type and size Cutting at fixed angles of 15 22 5 30 45 90 and at intermediate angles via fixing arm Machine has been designed according to CE Safety Directives PEGASUS 02 M SKAT 02 M Manual system with base and pneumatic clamps PEGASUS 02 P SKAT 02 P Portable manual system 3 Operating and Safety Instructions Please mention th
16. your machine carry out by a qualified electrician only 6 8 3 Lifting installation electric pneumatic maintenance of the machine should be carried out by qualified personnel only 6 8 4 Routine maintenance and scheduled maintenance should be carried out by qualified personnel after unplugging the machine and disconnecting the air supply first 6 8 5 Ensure that the machine has been cleaned tested and maintained before starting to operate 6 8 6 Check the safety devices power cable and moving parts regularly Don t operate the machine before having replaced defective safety devices or faulty parts 6 8 7 Neverreplace the saw blade before unplugging first 6 8 8 Keep foreign materials away from the working area of the machine keep away from the machine s moving parts he safety data have been defined above In order to prevent physical damage or damage to the equipment please read the safety information carefully and keep the manual always in an easy accessible place 15 Operating and Safety Instructions The miter saws PEGASUS SKAT cut non ferrous aluminum PVC profiles and PVC materials The operator adjusts manually via knob the cutting speed of the saw blade according to the material type to be cut Inner and outer sharp edges of the carbide tipped circular saw blade ensures high quality clean cutting results The cutting length can be precisely read and adjusted using the measuring tape fixed
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