ATD Tools ATD-10536 Cordless Saw User Manual
Contents
1. ATD 10536 8 1 AMP Variable Speed Reciprocating Saw Owner s Manual TECHNICAL SPECIFICATIONS Voltage 120V Frequency 60Hz Rated Power 8 1 Amps No load speed 600 2900 SPM Manufactured in China To ATD Tools Inc Specifications IMPORTANT SAFETY INSTRUCTIONS WARNINGS e To reduce the risk of fire electric shock and personal injury always READ AND FOLLOW all instructions before operating this product Save this manual You will need this manual for the safety warnings precautions assembly instructions operating and maintenance procedures parts list and diagrams e The gear housing intermediate plate blade and pivoting guide shoe are likely electric conductors if the blade cuts into live wiring within a wall e Use the ATD 10536 for only the jobs that is intended to do Use for any application beyond its designed operation could cause property damage personal injury or even death 1 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries 2 CONSIDER THE WORK ENVIRONMENT Do not expose the tool to rain and do not use power tools in damp or wet locations Keep work area well lit Do not use power tools where there is risk of fire or explosion GUARD AGAINST ELECTRIC SHOCK Avoid body contact with earth or ground surface e g pipes radiators ranges refrigerators etc 4 KEEP CHILDREN AWAY Do not let onlookers touch the tool or extension cord All onlookers should be kept away from w2. for plunge cutting Failure to heed this warning can result in serious personal injury e Cutting into electrical wiring can cause the blade the blade holder and the saw to become electrically live Do not touch metal parts when cutting into a wall grasp only the insulated surfaces on the tool Make sure hidden electrical wiring water pipes and mechanical hazards are not in the blade path when cutting into a wall e Keep in mind your blade length when cutting into a wall that may have another wall or other surface that you could cut through on the other side For instance don t use a 6 blade in a 4 wall space unless you intend to cut through both walls or surfaces e Make sure the blade does not touch the workpiece until the motor reaches full speed Failure to heed this warning can cause you to lose control of the saw and result in serious injury PLUNGE CUTTING PROCEEDURES e Secure the workpiece to a work bench or table with a vise or with clamps e Make sure the saw blade is clear of any foreign material and that the power cord and extension cord are out of the blade path e Hold the saw firmly in front and clearly away from you e Mark the line of the cut clearly e Choose a convenient starting point inside the cutting area and place the tip of the blade over the point e Reset the front edge for the Pivoting Guide Shoe assembly on the workpiece and hold it firmly in position during the cut e Depress the trigger switch and al
3. the surface where the greatest number of teeth will contact the work To make a pocket cut drill a starting hole first Always wear earmuffs safety glasses and face mask while in operation Before connecting the tool to the power supply follow the safety instructions to install the blades Do not overtighten blade holder set screw or cracks may occur OPERATION TIPS BEFORE YOU START TO WORK e The pivoting guide shoe item 2 is pivoted so that the saw can be raised gradually to position perpendicularly to the work while the saw moving e Be sure the material to be cut is rigid Securely clamp small work pieces in bench vise or with clamps to the work table e Place slight pressure on the saw to cut freely forcing the saw will not make it cut faster STARTING AND STOPPING SAW e Before use make sure that power circuit voltage is the same as shown on the label on the saw 110 120 VAC 50 60 Hz e Hold the saw firmly Squeeze or release trigger switch to start or stop motor respectively VARIABLE SPEED e Use the variable speed control to acquire different speed of the saw blade e The lower speeds are recommended for most metal cutting while the higher speeds are recommended for wood CHANGING THE BLADE e Be sure the tool is unplugged e Loosen the blade lock screw with the 4mm hexagon key e When changing the saw blade make sure that the blade holder is free of material residue e g wood or metal shavings e Insert th
4. 1 PRT10536 02 2 SHOE PRT10536 30 30__ CIRCLIP 10 PRT10536 31 31__ BEARING 6200 22 PRT10536 32 32__ FLAT WASHER PRT10536 33 33 _ SCREW M5X14 PRT10536 34 34__ SCREW COVER GEAR BOX COVER SCREW M8X9 PRT10536 35 35__ BEARING COVER PRT10536 36 36__ ARMATURE 8__ BLADE HOLDER 9__ SCREWM5X16 SEAL RING PRT10536 37 37 __ SPACING RING PRT10536 38 38 _ BEARING 608 O RING 10 11 12__ SQUARE FELT 39__ WIND BAFFLE 40 __ SCREW ST4 2X65 13_ FELT 41 _ FIELD ASSEMBLY 14__ SLIDE BEARING 42 _ FIELD ASSEMBLY 43__ NAME PLATE SCREW M5X20 RECIPROCATING BAR 44__ BRUSH CAPS PAIR 45 __ CARBON BRUSHES PAIR 15 16 17 18 PRT10536 18 PRT10536 19 GEAR BOX COVER SLIDE BLOCK CLAMP SCREW M5X12 46__ BRUSH HOLDERS PAIR 47__ HOUSING PRT10536 20 PRT10536 21 48__ SPEED SWITCH 49__ POWER SWITCH PRT10536 22 24 GEAR AND SHAFT ASSY 50__ CABLE CLAMP PRT10536 22 24 PRT10536 22 24 GEAR AND SHAFT ASSY 51__ CABLE SHEATH 52__ POWER CORD 24 _ GEAR AND SHAFT ASSY SCREW M4X8 PRT10536 25 PRT10536 26 53__ SCREW ST4 2X8 54__ HANDLE COVER 25 26__ BEARING COVER 27 PRT10536 27 BEARING 6000 22 PRT10536 55 55 SCREW ST4 2X16
5. e saw blade between the stroke rod and the clamping plate Take care that the securing pin of the stroke rod engages in the hole of the saw blade Saw blade cannot be pulled out e Retighten the blade lock screw e Before plugging the saw into the wall outlet double check to be sure the saw blade is secure MAINTENANCE AND INSPECTION Blow out all passages periodically with dry compressed air to maintain the tool Use soft damp cloth to clean Never use solvents to clean plastic parts Solvents could possibly dissolve and damage the material e Regularly inspect all mountings and screws and ensure they are properly tightened Should any of the screws be loose tighten them immediately Failure to do so may result in serious damage injury or even death CHANGING THE CARBON BRUSHES There are 2 brush caps item 44 on top of the unit near the handle and under the unit near the handle Simply unscrew the brush caps carefully pull the old carbon brush complete with spring out of the unit and slide the new carbon brush into the unit being sure to replace the brush caps when you are done Brushes MUST be changed in pairs Do not overtighten the brush caps PLUNGE CUTTING WARNINGS e Plunge cutting metal is PROHIBITED e To reduce the risk of electric shock check work area for hidden pipes and wires before operating the reciprocating saw on a work piece or work area e Blades longer than 6 in 15 2cm can whip and should not be used
6. ies Inspect cord periodically and if damaged have it repaired by a qualified service person Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease 14 UNPLUG TOOLS When not in use disconnect the tools from power supply wall outlet before servicing and when changing accessories such as blades bits and cutters 15 REMOVE ADJUSTING KEYS AND WRENCHES Form the habit of ensuring that keys and adjusting wrenches are removed from the tool before turning it on 16 AVOID UNINTENTIONAL STARTING Do not carry the plug in tools with a finger on the switch Ensure switch is off when plugging the tool in 17 USE OUTDOOR EXTENSION CORDS When tools are used outdoors use only extension cords intended for outdoor use 18 STAY ALERT Watch what you are doing Use common sense Do not operate the tool when you are tired or while under the influence of alcohol or medications 19 CHECK FOR DAMAGED PARTS Before each use the tool should be checked for damaged parts Any damage should be carefully checked to determine whether or not it will operate properly and perform its intended function Check for alignment of moving parts mounting and any other condition which may affect its operation Any part that is damaged should be properly repaired or replaced by an qualified service person unless otherwise indicated in this instruction manual Have defective switches replaced by an authori
7. low the saw blade to reach full cutting speed e Make sure the blade does not touch the workpiece until the motor reaches full speed Failure to heed this warning can cause you to lose control of the saw and result in serious injury e Tilt the saw downward until the tip of the blade starts cutting the workpiece e Allow the saw blade to penetrate the workpiece e Tilt the saw until the blade is perpendicular to the workpiece METAL CUTTING You can cut metal with your saw such as sheet steel pipe steel rods aluminum brass and copper Observe the following rules when cutting metal e Be careful not to twist or bend the saw blade e Do not force the tool e Use cutting oil when cutting soft metal and steel e Never use gasoline since normal sparking of the motor could ignite fumes e Clamp the workpiece firmly and cut close to the clamping point to eliminate any vibration of the work When cutting conduit pipe or angle iron clamp the workpiece in a vise if possible and cut close to the vise To cut thin sheet material sandwich the material between hardboard or plywood and clamp the layers to eliminate vibration and material tearing e Always keep firm pressure on the base to hold it securely against the workpiece ORDERING PART ITEM PART DESCRIPTION PRT10536 01 1 SAW BLADE WOOD PRT10536 01A A__ SAW BLADE METAL ORDERING PART ITEM PART DESCRIPTION PRT10536 28 28 _ GEAR BOX PRT10536 29 29 _ SCREW ST4 8X18
8. ork area 5 STORE IDLE TOOLS When not in use tools should be stored in a dry place high or locked up and out of the reach of children 6 DO NOT FORCE THE TOOL It will do the job better and safer at the rate for which it was intended Any forcing of the tool could result in property damage personal injury or even death 7 USE THE RIGHT TOOL Do not force small tools or attachments to do the job of a heavy duty tools Do not use tools for purposes that they weren t intended for Doing so could result in property damage personal injury or even death 8 DRESS PROPERLY Do not wear loose clothing or jewelry as they can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Contain long hair to keep it from any moving parts 9 USE PROTECTION Use safety glasses and hearing protection at all times and a face or dust mask if the cutting operation is dusty 10 DO NOT ABUSE THE CORD Never carry the tool by the cord or yank it to disconnect it from the electrical socket Keep the cord away from heat oil and sharp edges 11 SECURE YOUR WORK Use clamps or vise to hold your work It is safer than using your hands and it frees both hands to operate the tool 12 DO NOT OVERREACH Keep proper footing and balance at all times 13 MAINTAIN TOOL WITH CARE Keep cutting tools sharp and clean for better and safer performance Follow instructions for lubrication and changing accessor
9. zed service facility Do not use the tool if the switch does not turn it on or off 20 ACCESSORIES AND ATTACHMENTS The use of any accessory or attachment other than those recommended in this instruction manual may present a risk of property damage personal injury or even death 21 HAVE YOUR TOOL REPAIRED BY A QUALIFIED SERVICE PERSON This electric tool is in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts otherwise it may present a risk of property damage personal injury or even death ADDITIONAL SAFETY GUIDELINES When the machine is in operation keep hands away from the cutting area The blade will not stop immediately when the machine is turned off Exercise caution Do not place the tool down after use until the saw blade has come to complete stop Always use the correct blade recommended to cut material Keep the power cord well away from the cutting area during use Always position the cord so that it will not be caught in the workpiece when the saw is in use Do not operate the saw with guide shoe removed Do not attempt to plunge cut metal Some wood contains preservatives which can be toxic Take extra care to prevent inhalation and skin contact when working with these materials Request and follow any safety information available from your material supplier When cutting angle iron H beams beams channels etc start the cut on
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