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1. mm PD 09 2007 9 TP 300 4681 01 IW SN Intermediate Frame Snowthrowers TE Perform Safety Checks Check Engine Controls 1 Make sure all safety guards are in place and all nuts bolts clips cotter pins and wires are secure 2 Check to make sure spark plug wire is attached 3 Check all controls for proper operation a The engine should stop when the key is removed b The throttle should control the engine speed and stop the engine when moved to the STOP position c The fuel shut off valve should stop the flow of fuel to the engine d The recoil starter or electric starter if eguipped should crank the engine when activated Check the engine area for oil or gasoline leaks Correct any problems in accordance with the engine manufacturers instructions TP 300 4681 01 IW SN Snow Series Figure 1 Engine Controls 10 onmoou gt Electric Start Button Select Models Fuel Valve Select Models Starter Handle Primer Button Engine Key Choke Knob Stop Switch 09 2007 Intermediate Frame Snowthrowers TE Perform Safety Checks Check Snowthrower Controls 1 Check the skid shoes to make sure they are set at the desired height Adjust if necessary 2 Check the traction drive control B Figure 2 Snowthrower motion should stop when the control is released 3 Check the auger control C Auger movement s
2. 11 Adjustments s scie oe mmm as 12 Auger Drive Adjustment eer vida men ERR XU ares 12 Traction Drive Adjustment 13 Scraper Bar amp Skid Shoe Adjustment 14 Belt Adjustment ars eene ex eg Pang nl l ae 15 Belt Replacement 16 Algen Drive Dell aeree To une at RR e sape u 16 Traction Drive Bb is cadet ibas ae doe Pansies 18 09 2007 3 TP 300 4681 01 IW SN Intermediate Frame Snowthrowers 1 TP 300 4681 01 IW SN 4 09 2007 Intermediate Frame Snowthrowers OA 066606 SS p d 4 5 16 18 x 2 5 16 18 os S ty 0000 e s 5 16 18 x 2 3 4 5 16 D 09 2007 5 TP 300 4681 01 IW SN Intermediate Frame Snowthrowers Ca 5 16 18 x 1 1 2 66 5 16 18 TP 300 4681 01 IW SN 6 09 2007 Intermediate Frame Snowthrowers I d gt EN u D 5 UT ci 55 Intermediate Frame Snowthrowers TP 300 4681 01 IW SN 8 09 2007 Intermediate Frame Snowthrowers
3. Simplicity MANUFACTURING INC Intermediate Frame Snowthrowers Initial setup This Dealer Setup Instruction covers the following products Intermediate Frame Snowthrowers Mfg No Description 1695302 SMI 11924E 9GT B amp S 24 1695311 SMI H924EX 9GT B amp S 24 CE 1695410 SMI11924EX 9GT B amp S 24 CE 1695313 SNP11924E 9GT B amp S 24 1695314 SNP 11924EX 9GT B amp S 24 CE 1695411 SNP 11924EX 9GT B amp S 24 CE CE Briggs 8 Stratton Yard Power Products Group Form No 1735249 Copyright 2007 Briggs amp Stratton Corporation Milwaukee WI USA All Rights Reserved 09 2007 TP 300 4681 01 IW SN Intermediate Frame Snowthrowers SAFETY RULES Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or eguipment The triangle A in text signifies important cautions or warnings which must be followed GENERAL OPERATION Read understand and follow all instructions in the manual and on the unit before starting Only allow responsible adults who are familiar with the instructions to operate the unit local regulations can restrict operator age Clear the area of objects such as rocks toys wire etc which could be picked up and thrown Be sure the area is clear of other people Stop unit if any one enters the area Always look do
4. 12 5mm Deflection Figure 10 Auger Belt Deflection moou r Engine Drive Pulley Idler Pulley Engaged Position Auger Drive Pulley Nut Auger Belt TP 300 4681 01 IW SN Intermediate Frame Snowthrowers Adjust CB Auger Drive Belt Belt Replacement The drive belts are of special construction and must be replaced with original factory replacement belts available from your nearest authorized service center Some steps require the assistance of a second person If the auger drive belt is damaged the snow thrower will not discharge snow Replace the damaged belt as follows 1 Disconnect the spark plug wire 2 Loosen the capscrews A Figure 11 on each side of the bottom panel B 3 Remove the bottom panel B A DD G A Figure 12 Pulleys and Belts Traction Drive Belt Belt Guide Auger Drive Pulley Engine Auger Drive Belt Traction Drive Spring Traction Drive Pulley Engine Figure 11 Bottom Cover A Capscrews B Bottom Panel C Auger Housing 4 Loosen screw B Figure 8 from belt cover A Remove belt cover A Loosen the belt guide B Figure 12 Pull the belt guide away from the auger drive pulley A Pull the auger idler pulley K away from the auger drive belt D and slip the belt off of the idler Remove the auger drive belt D from the engine pul ley To remove the auger drive belt D
5. drain the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills 2 Remove the gas from the gas tank 3 Disconnect the spark plug wire 4 Stand snowthrower on the front of the auger housing C Figure 5 5 Remove the capscrews A on each side of the bot tom panel B 6 Remove the bottom panel B Figure 4 Traction Drive Cable Adjustment Cable Boot Traction Drive Cable Z Hook Cable Adjustment Bracket UOU gt 09 2007 Figure 5 Bottom Cover A Capscrews B Bottom Panel C Auger Housing TP 300 4681 01 IW SN Intermediate Frame Snowthrowers 7 Loosen shift lever nuts B Figure 6 and position the shift speed lever A in the lowest forward speed Figure 6 Shift Lever Adjustment A Shift Lever B Nuts 1 4 20 8 Note the position of the friction wheel A Figure 7 The correct distance from the right side of the friction wheel to the outside of the frame is 4 5 16 10 95 cm If the friction wheel is not in the correct position adjust as follows 9 Move the friction wheel A Figure 7 to the correct distance 4 5 16 10 95 cm 10 Tighten the 1 4 20 shift lever nuts B Figure 6 to 60 Ib in 6 8 Nm 11 Check that the snowthrower operates in R1 If not follow procedures 1 10 and readjust as necessary 12 Install th
6. the auger drive pulley C may have to be partially rotated TP 300 4681 01 IW SN Traction Drive Pulley Impeller Pulley Swing Plate Axle Rod E Ring Auger Idler Pulley Traction Drive Idler Pulley co TAS TIOnmMOOUH Remove the 5 16 flange lock nut B Figure 13 securing the rotator cover A Figure 13 Rotator Cover Removal A Cover B Nut flange lock 5 16 18 16 09 2007 Intermediate Frame Snowthrowers B Shaft EA Figure 15 Offset Tube Lower Removal Nuts KEPS hex 5 16 18 Bolts Carriage 5 16 x 1 1 2 Tube Offset Bracket tube support UOU gt 9 Remove hair pin A Figure 14 and slide rod B backward about 3 inches until shaft separates from the worm drive 10 Remove two 5 16 18 KEPS hex nuts A Figure 15 and two 5 16 18 x 1 1 2 carriage bolts B securing the offset tube C to the tube support bracket D Lift the Chute and rotator A Figure 16 off of the auger housing 4 12 Remove the upper four capscrews A Figure 17 that hold together the auger housing C and the frame D Loosen the lower two capscrews B The auger housing C and the frame D can now be split apart for removal of the belt 13 Remove the old auger drive belt D Figure 12 from the impeller pulley Replace the auger drive belt with an original factory replacement belt available from an authorized service cente
7. age without depressing the traction drive control arm must remain in down position Verify that the cables are not over tightened With speed selector in position 1 and traction drive control fully released push snowthrower forward The unit should move forward freely If unit does not move forward freely the cable has been over tightened To remedy loosen tension on clutch cable slightly and recheck TRACTION DRIVE ADJUSTMENT Initial Adjustment 1 With the drive lever released there should be slack in the cable when moved slightly from side to side 2 To adjust tension on the cable slide the cable boot A Figure 4 off the cable adjustment bracket D 3 Move the Z hook C from the cable adjustment bracket D to a different adjustment hole The cable should have slack The cable should have no tension or load Note If the cable is too slack the unit will not drive If the cable is too tight the drive will be engaged without push ing the handle down 4 Slide the cable boot A over the cable adjustment bracket Intermediate Frame Snowthrowers Run In Adjustment ALL MODELS 1 After 5 hours of use check for proper adjustment Readjust clutch cable if necessary by increasing ten sion on cable A small amount of arm movement is permissible if unit passes operating checks described in the Warning above A WARNING Gasoline is highly flammable and must be handled with care Drain gasoline outdoors Never
8. e Adjustment section 22 Adjust the belt guide See Belt Adjustmen in this section 23 Install the belt cover A Figure 9 Tighten 1 4 20 screws B to 25 35 Ib in 2 8 3 9 Nm Note Caution must be taken when tightening the screws that secure the belt cover Over tightening the screws will deform the plastic 24 Check the adjustment of the cables See Adjustments Auger Drive Adjustment and Traction Drive Cable Adjustment in the Adjustment section 25 Install the bottom panel B Figure 11 Tighten 1 4 20 screws to 25 35 Ib in 2 8 3 9 Nm 26 Connect the spark plug wire TP 300 4681 01 IW SN Traction Drive Belt If the snow thrower will not move forward check the trac tion drive belt for wear or damage If the traction drive belt is worn or damaged replace the belt as follows 1 Disconnect the spark plug wire 2 Remove the auger drive belt See Belt Replacement in this section 3 Remove the traction drive spring E Figure 12 Remove the e ring J Figure 12 from one end of the swing plate axle rod I 5 Remove the swing plate axle rod I to allow the swing plate A Figure 12 to pivot forward 6 Remove the old traction drive belt A from the trac tion drive pulley G and from the traction drive pulley F Replace the traction drive belt A with an origi nal factory replacement belt available from an authorized Dealer 7 Install the new traction drive belt A onto th
9. e bottom panel B Figure 5 and tighten the capscrews A f 9 A N LS NS Na e d o Dy AN 10 95cm zu m Figure 7 Friction Disc Measurement A Friction Wheel B Frame TP 300 4681 01 IW SN aM Scraper Bar Ee Skid Shoe Adjustment On smooth surfaces such as concrete or asphalt the scraper bar should scrape the surface On surfaces such as gravel the scraper bar should be high enough so that it will not pick up gravel or debris The height of the scraper bar is controlled by raising or lowering the Skid Shoes See Figure 8 1 To raise the scraper bar height rest the scraper bar on a strip of wood equal in thickness to the desired height 2 Make sure the scraper bar is parallel to the ground surface 3 Loosen the skid shoe nuts and let the skid shoes drop to the surface 4 Tighten the nuts making sure the Skid Shoes are adjusted equally and are parallel to the surface 5 To lower the height of the scraper bar raise the Skid Shoes 6 If the scraper bar becomes worn it can be adjusted by loosening the nuts and bolts attaching it to the snowthrower making the adjustment and tightening the hardware It may also be replaced by removing the mounting nuts and bolts attaching it to the snowthrower Figure 8 Skid Shoe Adjustment A Scraper Bar B Skid Shoe C Nuts 14 09 2007 Adjust Belt Adjustment OS Auger Drive Belt If y
10. e traction drive pulley G and onto traction drive pulley F 8 Make sure the traction drive idler pulley L is proper ly aligned with the traction drive belt A 9 Install the swing plate axle rod I and secure with the e ring J removed earlier 10 The bottom of the swing plate A Figure 18 must be positioned between the alignment tabs B Make sure the swing plate is properly secured NOTE If the drive will not engage after the traction drive belt has been replaced then check to make sure that the swing plate is positioned between the alignment tabs 11 Attach the traction drive spring E Figure 12 12 Install and adjust the auger drive belt See Belt Replacement in this section of the manual 13 Adjust the belt guide See Belt Adjustment in this section of the manual 14 Install the bottom panel B Figure 11 Tighten 1 4 20 screws to 25 35 Ib in 2 8 3 9 Nm 15 Install the belt cover A Figure 9 Tighten 1 4 20 screws B to 25 35 Ib in 2 8 3 9 Nm Note Caution must be taken when tightening the screws that secure the belt cover Over tightening the screws will deform the plastic 16 Check the adjustment of the cables See Adjustments in this section of the manual 17 Connect the spark plug wire 09 2007
11. hould stop when the control is released 4 Check the manual chute direction control D for prop er operation The discharge chute should rotate freely in both directions 5 Check the deflector for proper operation The deflector should pivot freely up and down when the chute deflector knob E is loosened 6 Check the speed selector A for smooth operation The control must move freely into each speed posi tion gate and remain in position when released Figure 2 Controls from operator s position Speed Selector Traction Control Auger Engage Control Chute Rotator Control Deflector Control If controls do not function properly perform the appropriate adjustment as shown in the Adjustment Section mUOU gt 7 The auger is secured to the shaft by shear pins which will break if the auger strikes an object Extra shear pins are provided Keep these pins in the com partment on the belt cover Lubricate the auger shaft Check Operations 1 With engine at full speed engage the auger control and release Do this ten 10 times Auger should come to a complete stop within five seconds each time If not perform Auger Adjustments 3 Engage traction control and release Do this ten times Unit should come to a complete stop each time Ifit does not perform the Traction Drive Adjustments 4 Remove the engine key The engine must stop 5 Move the throttle to STOP The engine must s
12. nging directions and DO NOT START OR STOP ON SLOPE Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not operate on it EMISSIONS Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label TP 300 4681 01 IW SN operate the unit safely enough to protect themselves and others from injury All operators should seek and obtain professional and prac tical instruction Always wear substantial footwear and appropriate winter clothing Wear foot ware that improves traction on slippery slopes DO NOT wear long scarves or loose clothing that could become entangled in moving parts Before using always visually check that all hardware is present in tact and secure Replace worn or damaged parts Never operate the machine with defective guards or with out safety protective devises in place Stop engine before refuelling removing an attachment making adjustments unless the adjustment can be made from the operator s position Follow the manufacturer s recommendation for wheel weights or counterweights Adjust skid shoe height to clear gravel or crushed
13. our snowthrower will not discharge snow check the control cable adjustment If it is correct then check the condition of the auger drive belt If it is damaged or loose replace it see Belt Replacement in this section of the manual 1 Disconnect spark plug wire 2 Loosen screw B Figure 9 from belt cover A Remove belt cover A 3 Loosen nut D Figure 10 on auger idler pulley B and move auger idler pulley towards belt about 1 8 inch 3mm 4 Tighten nut D 5 Engage auger drive clutch Check tension on belt opposite idler pulley Belt should deflect about 1 2 inch 12 5 mm with moderate pressure see Figure 11 You may have to move the idler pulley more than once to obtain the correct tension 6 Reinstall belt cover A Figure 9 securing with screws B 7 Whenever belts are adjusted or replaced the auger drive or traction drive controls will need to be adjusted see Auger Drive or Traction Drive Adjustment in this section of the manual 8 Attach the spark plug wire 9 Auger must stop within 5 seconds Traction Drive Belt The traction drive belt has constant spring pressure and does not reguire an adjustment If the traction drive belt is slipping replace the belt See Belt Replacement Note After adjustments are complete make sure the drive disengages when released 09 2007 Intermediate Frame Snowthrowers Figure 9 Belt Cover A B Belt Cover Screws 1 2
14. r 14 Install the new auger drive belt D onto the impeller pulley 09 2007 17 QA MYS SS Figure 16 Chute and Rotator Removal A Chute and Rotator Figure 17 Frame and Axle Housing Splitting A Upper Capscrews B Lower Capscrews C Auger Housing D Frame NOTE To assemble the auger housing to the frame have someone hold the auger clutch lever in the ENGAGED position This will move the idler arm and pulley enough to allow the auger drive pulley to move back into position 15 Assemble the auger housing C Figure 17 to the frame with the four upper taptite screws A that were removed in step 12 Tighten the two lower taptite screws B Tighten all taptite screws to 40 50 Ib in 4 5 5 6 Nm 16 Attach chute and offset tube previously removed Figure 15 and 16 Tighten all KEPS nuts to 11 Ib ft 15 Nm TP 300 4681 01 IW SN Intermediate Frame Snowthrowers Figure 18 Traction Belt Change A Swing Plate B Alignment Tabs 17 Slide spout rotator rod B Figure 14 into worm gear and secure with hair pin A 18 Install rotator cover A Figure 13 and secure with 5 16 18 flange lock nut B Tighten nut to 11 Ib ft 15 Nm 19 Install the auger drive belt D Figure 12 onto the impeller pulley H 20 Slip the auger drive belt D under the idler pulley K 21 Adjust the auger drive belt See Belt Adjustment Auger Drive Belt in th
15. rock sur faces Do not touch snowthrower parts which may be hot from operation Allow such parts to cool before attempting to service the unit CLEARING A CLOGGED DISCHARGE CHUTE Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snowthrowers Always use a clean out tool not your hands to clean out the discharge chute To clear the chute 1 SHUT OFF THE ENGINE 2 Wait 10 seconds to be sure the impeller blades have stopped rotating 3 Always use a clean out tool not your hands See your authorized dealer for recommendations counter weights to improve stability Travel up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could over turn the unit Snow can hide obstacles Use slow speed Tires may lose traction on slopes Choose a low gear so that you will not have to stop or shift while on the slope Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Always keep unit in gear especially when traveling down hill Do Not Do not start or stop on a slope If tires lose traction disen gage the auger and proceed slowly straight down the slope Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Do not operate near drop offs ditches or embankments The unit could
16. suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not operate on wet surfaces Reduced traction could cause sliding Do not shift to neutral and coast down hills 09 2007 Intermediate Frame Snowthrowers Table of Contents Unpacking ee ees 4 PU HC O To ai KS 4 2 Check Tire Pressure 4 3 Install Handles 5 4 Secure DasSh cusco Dae Re RE a hd ga 5 5 Install Chute 6 6 Install Chute Rotator Crank 6 7 Tube Handle Levers 7 8 Auger Shaft Lubrication 7 9 Auger Drive Lubrication 7 10 Auger Shaft Shear Pins 8 11 Deflector Hinge Lubrication 8 12 Axles and Control Lever Lubrication 8 13 Spout Rotator Lubrication 9 14 Hand Control Lubrication 9 15 Engine Lubrication 9 Perform Safety Checks 10 Check Engine Controls 10 Check Snowthrower Controls 11 Check Operations
17. top 09 2007 11 TP 300 4681 01 IW SN Intermediate Frame Snowthrowers wim Auger Drive EZ Adjustment WARNING Do not over tighten as this may lift the lever and cause auger drive to be engaged without depressing the Auger Control 1 With the drive lever released the hook B Figure 3 should barely touch the lever C without raising it There can be a maximum 1 32 clearance as shown 2 To adjust loosen nut D by holding the adjusting flats A and turning nut D Turn adjustment flats and hold screw The adjustment screw E is a phillips screw and the head can be held or turned by inserting a screwdriver through the spring F Figure 3 Auger Drive Adjustment Adjusting Flats 3 Hold adjusting flats A and tighten nut D i Spina ck 4 Start unit and check auger Auger must not be Lever engaged unless auger control is depressed Adjustment Nut Adjustment Screw Spring 1moou gt 5 With engine running fully depress auger control the auger should engage and run normally 6 Release auger control Auger must stop within 5 seconds 7 If auger does not operate properly stop engine and recheck drive linkage adjustments 8 If auger linkage is properly adjusted auger drive belt tension may require adjustment See adjusting the auger belt in this section of the manual TP 300 4681 01 IW SN 12 09 2007 A WARNING Do not over tighten as this may cause traction drive to eng
18. wn and behind before and while travelling in reverse Be aware of the discharge direction and do not point it at anyone Do not point the discharge at glass enclosures automobiles or windows Disengage all clutches release drive and auger control levers before starting the engine Never leave a running unit unattended Always disengage the auger and traction controls stop engine and remove keys Stop engine before unclogging chute Operate only in daylight or good artificial light Do not operate the unit while under the influence of alcohol or drugs Watch for traffic when operating near or crossing road Ways Use extra care when loading or unloading the unit into a trailer or truck Keep in mind the operator is responsible for accidents occurring to other people or property Data indicates that operators age 60 years and above are involved in a large percentage of power equipment related injuries These operators should evaluate their ability to SLOPE OPERATION A WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally When operating on slopes use additional wheel weights or counterweights See your dealer to determine which weights are available and appropriate for your unit Select slow ground speed before driving onto slope Travel UP and DOWN the slope never across the face use caution when cha
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