Associated Equipment 6017 Battery Charger User Manual
Contents
1. Gas can be forcefully blown away by using a piece of cardboard or other non metallic material as a fan c Clean the battery terminals Be careful to keep corrosion from coming in contact with eyes d Add distilled water in each cell until battery acid reaches level specified by the battery manufacturer This helps purge excessive gas from cells Do not overfill For a battery without cell caps carefully follow the manufacturer s recharging instructions e Study all battery manufacturer s specific precautions such as removing or not removing the cell caps while charging and the recommended rates of charge f Determine voltage of the battery by referring to the car owner s manual and make sure that the output voltage selector switch is set at the correct voltage If the charger has adjustable charge rate charge the battery initially at the lowest rate 15 16 17 18 19 CHARGER LOCATION Locate the charger as far away from the battery as the DC cables permit Never place the charger directly above the battery being charged gases from the battery will corrode and damage the charger Never allow battery acid to drop on the charger when reading the specific gravity or filling battery Do not operate the charger in a closed in area or restrict ventilation in any way Do not set a battery on top of the charger papo DC CONNECTION PRECAUTIONS a Connect and disconnect the DC output clamps only after setting the charger switch2. battery must be removed and charged on shore To charge it on board requires equipment specially designed for marine use mo GROUNDING AND AC POWER CORD CONNECTION INSTRUCTIONS The charger should be grounded to reduce the risk of electric shock This charger is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances DANGER Never alter the AC cord or plug provided if it will not fit the outlet have a proper outlet installed by a qualified electrician Improper connection can result in a risk of an electric shock This battery charger is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated in FIGURE A A temporary adapter which looks like the adapter illustrated in FIGURE C may be used to connect this plug to a two pole receptacle as shown in FIGURE B until a properly grounded outlet can be installed by a qualified electrician DANGER Before using an adapter as illustrated be certain GROUNDING METHODS that the center screw of the outlet plate is grounded The green PONCE colored rigid ear or lug extending from the adapter must be connected to a properly grounded outlet make certain it is ADAPTER ADAPTER grounded If necessary replace the original outlet cover plate OUI PoE screw with a longer screw that
3. feet 12AWG 100 feet 10AWG 150 feet 8AWG Do not operate the charger with a damaged cord or plug replace them immediately Do not operate the charger if it has received a sharp blow been dropped or otherwise damaged in any way take it to a qualified serviceman Do not disassemble the charger take it to a qualified serviceman when service or repair is required Incorrect reassembly may result in risk of electric shock or fire To reduce the risk of electric shock unplug the charger from the outlet before attempting any maintenance or cleaning Turning off the controls will not reduce this risk WARNING RISK OF EXPLOSIVE GASES a WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION FOR THIS REASON IT IS OF UTMOST IMPORTANCE THAT EACH TIME BEFORE USING YOUR CHARGER YOU READ THIS MANUAL AND FOLLOW THE INSTRUCTIONS EXACTLY b To reduce the risk of battery explosion follow these instructions and those published by the battery manufacturer and manufacturer of any equipment you intend to use in vicinity of the battery Review cautionary markings on these products and on the engine PERSONAL PRECAUTIONS Someone should be within range of your voice or close enough to come to your aid when you work near a lead acid battery Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes Wear complete eye protection and clothing protection
4. to the OFF position and removing the AC cord from the electric outlet Never allow the clamps to touch each other b Attach the DC clamps to the battery post and twist or rock back and forth several times to make a good connection This tends to keep the clamps from slipping off the terminals and helps to reduce the risk of sparking FOLLOW THESE STEPS WHEN THE BATTERY IS INSTALLED IN A VEHICLE A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY a Position the AC and DC cords to reduce the risk of damage by the hood door or moving engine parts b Stay clear of fan blades belts pulleys and other parts that can cause injury to persons c Check the polarity of the battery post The POSITIVE POS P battery post usually has a larger diameter than the NEGATIVE NEG N post d Determine which post of the battery is grounded connected to the chassis If the negative post is grounded to the chassis as in most vehicles see item e If the positive post is grounded to the chassis see item f e For negative grounded vehicles connect the POSITIVE RED clamp from the battery charger to the POSITIVE POS P ungrounded post of the battery Connect the NEGATIVE BLACK clamp to the vehicle chassis heavy gauge metal part of the frame or engine block away from the battery Do not connect to the carburetor fuel lines or sheet metal body parts f For positive grounded vehicles
5. will secure the adapter ear or lug to the outlet cover plate and make ground connection to grounded outlet NOTE USE OF AN ADAPTER IS NOT ALLOWED IN CANADA IF A GROUNDING TYPE RECEPTACLE IS NOT AVAILABLE DO NOT USE THIS APPLIANCE UNTIL THE PROPER OUTLET IS INSTALLED BY A QUALIFIED ELECTRICIAN GROUNDING CAD B MEANS 20 LENGTH OF CHARGE a Test the battery for state of charge Do not charge if it is over 75 charged or the battery is determined to be defective b Set beginning amps charge rate for size of battery and state of charge per charts c Charge for length of time per charge d Discontinue charge when the specific gravity of electrolyte reaches 1 260 or above A temperature compensating hydrometer should be used for this reading Discontinue charge if the battery begins to gas excessively or when the temperature of the electrolyte reaches approximately 120EF Do not overcharge batteries Overcharging results in excessive water loss and eventual damage to the battery EAT ERIS SEELE CHARGE RATE Vs MINUTES CHARGE BATTERY SIZE SMALL MEDIUM LARGE BATTERY STZE CHARGE MINUTES A H me ee 40 60 80 5 30 45 60 75 98 Reserve Capacity 6 g 100 0 25 45 30 36 25 25 28 Cold Cranking Amps 275 359 AGG SMALL 25 50 A 30 20 20 15 15 1 58 75 M s al sl a s s STAT
6. Avoid touching eyes while working near battery If battery acid contacts skin or clothing wash immediately with soap and water If acid enter eyes immediately flood eyes with running cold water for at least 10 minutes and get medical attention immediately NEVER smoke or allow a spark or flame in vicinity of the battery or engine Be extra cautious to reduce risk of dropping a metal tool onto the battery It might spark or short circuit the battery or other electrical parts that may cause an explosion g Remove personal metal items such as rings bracelets necklaces and watches when working with a lead acid battery A lead acid battery can produce a short circuit current high enough to weld a ring or the like to metal causing a severe burn h Use this charger for charging a LEAD ACID battery only It is not intended to supply power to a low voltage electrical system other than in an automotive application Do not use this battery charger for charging dry cell batteries that are commonly used with home appliances These batteries may burst and cause injury to persons and damage to property I NEVER charge a frozen battery or m o PREPARING TO CHARGE a If necessary to remove battery from vehicle to charge always remove the grounded terminal from the battery first Make sure all accessories in the vehicle are off so as not to cause an arc b Be sure the area around the battery is well ventilated while the battery is being charged
7. Connect the NEGATIVE BLACK clamp from the battery charger to the NEGATIVE NEG N ungrounded post of the battery Attach the POSITIVE RED clamp to the vehicle chassis or engine block away from the battery Do not connect the clamp to the carburetor fuel lines or sheet metal body parts g When disconnecting the charger turn the switch to OFF disconnect the AC cord remove the clamp from the vehicle chassis and then remove the clamp from the battery terminal h See the operating instructions for length of charge information FOLLOW THESE STEPS WHEN THE BATTERY IS OUTSIDE THE VEHICLE A SPARK NEAR THE BATTERY MAY CAUSE BATTERY EXPLOSION TO REDUCE THE RISK OF A SPARK NEAR THE BATTERY a Check the polarity of the battery post The POSITIVE POS P usually has a larger diameter than the NEGATIVE NEG N post b Attach at least a 24 inch long 6 gauge AWG insulated battery cable to the NEGATIVE NEG N battery post c Connect the POSITIVE RED charger clamp to the POSITIVE POS P post of the battery d Position yourself and the free end of the cable as far away from the battery as possible then connect the NEGATIVE BLACK charger clamp to the free end of cable Do not face the battery when making the final connection When disconnecting the charger always do so in reverse sequence of connecting procedure and break the first connection while standing as far away from the battery as practical g A marine boat
8. E OF CHARGE TABLE 6 26 P 70 50 45 40 35 30 STATE OF CHARGE 754 SO 25 DEAD MEDIUM 25 59 E 45 30 25 20 20 20 R Specific Gravity 1 225 1 185 1 148 1 110 56 75 3 25 15 15 19 18110 Open Circuit Voltage 6 V 6 2 16 05 5 95 5 9 0 25 S 90 55 55 58 45 45 Open Circuit Voltage 12 V 12 4 12 1 11 9 11 8 LARGE 25 50 68 40 35 30 30 30 Open Circuit Voltage 24 V 24 8 24 2 23 8 23 6 50 75 301201208 15 15 15 ASSEMBLY INSTRUCTIONS 1 Remove the four screws from the back of charger and attach the handle in an upright position 2 Remove the three screws on the bottom toward the front of the charger and attach the leg with the screws provided 3 Put one of the axle nut on one side of the axle by tapping the nut on with a hammer Then slide the axle through one of the wheels and then through the hole in the charger until it comes out the other end Put the other wheel and axle nut on OPERATING INSTRUCTIONS CAUTION This battery charger must be fully assembled before operating Failure to do so may result in risk of injury TO CHARGE BATTERIES Set the switch to the OFF position Make the connections to the battery per the instructions in the previous sections Set the switch to the12HI position DO NOT use the START position to charge batteries Damage may occur to the battery The Ammeter will show the amount of current delivered to the battery Length of charge should be per the above chart and instructi
9. MODEL 6017 OPERATOR S MANUAL ASSOCIATE D IMPORTANT SAFETY INSTRUCTIONS 1 SAVE THESE INSTRUCTIONS This manual contains important safety and operating instructions for the battery charger you have Nog O 11 12 13 14 purchased You may need to refer to these instructions at a later date CAUTION To reduce risk of injury charge only wet cell lead acid automotive type rechargeable batteries Other types of batteries may burst causing personal injury and property damage Do not expose the charger to rain or snow if specifically warned on the unit not to do so Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire electric shock or injury to persons To reduce the risk of damage to the electric plug and cord pull by the plug rather than the cord when disconnecting the charger Make sure the cord is located so that it will not be stepped on tripped over or otherwise subjected to damage or stress An extension cord should not be used unless absolutely necessary Use of an improper extension cord could result in a risk of fire and electric shock If an extension cord must be used make sure a That the pins on the plug of extension cord are the same number size and shape as those of the plug on the charger b That the extension cord is properly wired and in good condition and c Ifthe length of the extension cord is less than 25 feet use a 16AWG cord If 50
10. ocedure manual supplied with your product If you elect to order parts from the factory you may do so by mail or phone Minimum order from the factory is 25 00 Orders received that are under the minimum will not be processed Taxes and freight are extra and are not considered to be part of the dollar value of the order We do not have a C O D policy Cashier check Money order Mastercard or VISA are acceptable If you use a Mastercard or VISA send only the number and expiration DO NOT SEND THE CARD MAINTENANCE INSTRUCTIONS Worn clamps should be replaced Worn parts can lead to poor connections and present a safety hazard See parts list for part number of DC Cable Set Any Maintenance or repair of this unit that involves disassembly of the cabinet should be done only by a qualified serviceman Incorrect reassembly may result in a risk of electric shock when the unit is subsequently used 6017 ENGLISH MANUAL 27 708e man ILLUSTRATION LISTING FIG FILE NAME DESCRIPTION 1 LOGO EPS ASSOCIATED LOGO 2 PLUG ENG PLT GROUNDING ADAPTER ENGLISH 3 ENGLSTBL PLT CHARGE RATE TABLE ENGLISH 4 27 723 2 PLT 6016 BCH7112 CABINET 5 27 723WE PLT 6017 WIRING DIAGRAM ENGLISH 6 27 723 1 PLT 6017 EXPLODED VIEW REPAIR PARTS
11. ons ENGINE START Turn off all lights and accessories in the stalled vehicle Connect the charger to battery per previous instructions Charge the battery on 12 HI for at least five minutes before attempting to start the vehicle Put the switch in the START position Start the vehicle with the charger connected to the battery Follow the duty cycle on the unit NOTE DO NOT crank the engine more than 20 seconds in any five minute period excessive cranking may overheat and damage the starter Ifthe vehicle fails to start while waiting for the starter to cool allow the charger to continue to charge the battery Turn the switch to OFF and remove the AC power cord from the electric outlet before disconnecting the DC clamps WIRING DIAGRAM MODEL 6017 REPAIR PARTS LIST Item Description Part no 1 SWIICH 2 2 2 4 Ped ie ace a mada eek aka 611000 2 Axle w nuts 0 oo 610287 3 Wheels w nuts 24211111 605672 4 Transformer 000000 eee eae 611001 5 Panel Front Base Back 611037 6 Panel Side Top Side 611036 7 Rectifier 2 222222 oo 611002 8 Leg una a nen 610825 9 DC Circuit Breaker 1 610536 10 Amps Meter 020000050 610695 11 AC COM ti Shai a a re ara 611005 12 DC Cable Set nennen 610824 13 Handle 22222 aaaaa aaa nenn 610753 Parts may be purchased from your local authorized service depot listed in the Service Pr
Download Pdf Manuals
Related Search