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Apple 073-0708 Personal Computer User Manual

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1. lt eee Drive Belt Hydrostatic Transmission Idler Extension Spring Double Idier Brack NOTE View shown from above tractor Figure 30 Hydrostatic Transmission The hydrostatic transmission is sealed at the factory and is maintenance free The fluid level cannot be checked nor can the oil be changed Always keep the area around the transmission cooling fan free of grass and debris at all times SECTION 9 OFF SEASON STORAGE Clean and lubricate the tractor as instructed in Section 7 MAINTAINING YOUR LAWN TRACTOR on page 19 of this manual before storing for an extended period Engine If the engine will be out of service for two months or more use the following storage procedure e Clean the exterior surfaces of the engine e Change the oil and filter while the engine is still warm from operation Refer to Changing the Engine OIl on page 20 e The fuel system must be completely emptied or the gasoline must be treated with a fuel stabilizer such as STA BILe to prevent deterioration If you choose to use a Stabilizer follow the manufacturers recommendations and add the correct amount for the capacity of the fuel system Fill the fuel tank with To empty the system run the engine until the tank and system are empty WARNING Drain fuel
2. Idles poorly Spark plug fouled faulty or gap too wide Dirty air cleaner Replace spark plug Set plug gap to 040 Replace air cleaner cartridge element or clean pre cleaner Excessive vibration Cutting blade loose or unbalanced Damaged or bent cutting blade Tighten blade and spindle Balance blade Replace blade Mower will not mulch grass Engine speed too low Wet grass Excessively high grass Dull blade Place throttle in FAST rabbit position Do not mow when grass is wet wait until later to cut Mow once at a high cutting height then mow again at desired height or make a narrower cutting swath Sharpen or replace blade Uneven cut Deck not balanced properly Dull blade Uneven tire pressure Perform side to side deck adjustment Sharpen or replace blade Check tire pressure in all four tires 30 SECTION 12 SPECIFICATIONS Capacities Fuel Tank Crankcase approximately Transmission Case approximately Hydrostatic Transmission Make and Model Gear Ratio Forward Speed Reverse Speed Engine Air cooled 4 cycle Gasoline OHV Make and Model Cylinders Bore Stroke Displacement Maximum Power 3600 RPM Maximum Torque 2400 RPM Compression Ratio Engine Speed governed Low Speed High Speed no load Spark Plug Gap Electrical System System Voltage Battery Alternator Fuse automotive type Headlights Brakes Turf Tires Front inches Rear inches Di
3. Command e oF 20 20 32 40 60 E T T l s T s C 30 20 10 0 10 20 TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE Use of synthetic oil having 5W 20 or 5W 30 rating is acceptable up to 40 F Synthetic oils will provide better starting in extreme cold below 10 F NOTE To aid starting the selection of crankcase oil should be based on the lowest anticipated temperatures prior to the next scheduled oil change Checking the Oil Level It is important to check the oil level at least every four hours of operation Regular checking during the first 24 hours of operation is especially important Check the oil level before each use as follows e Allow the engine a few minutes to rest after opera tion This will give the oil time to drain into the crank case sump and result in a more accurate dipstick reading e Clean the area around the oil fill cap dipstick to pre vent debris from entering the crankcase e Remove the oil fill cap dipstick by unthreading it counterclockwise and lifting it out of the oil fill tube e Wipe the dipstick clean before pushing it back into the oil fill tube Do NOT thread the cap back onto the fill tube Withdraw the dipstick to check the oil level Refer to Figure 18 e Always keep the oil level at or near the FULL mark on the dipstick If the oil is low add oil of the proper type up to the FULL mark Always re check the oil level with the dipstick before adding more oil IM
4. P O BOX 361131 www cubcadet com CLEVELAND OH 44136 DEALER LOCATOR PHONE NUMBER 877 282 8684 CALLING CUSTOMER SUPPORT If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit please call the Customer Dealer Referral Line Call 1 877 282 8684 to reach the Customer Dealer Referral Line Please have your unit s model y number and serial number ready when you call See previous section to locate this information For more details about your unit visit our website at www cubcadet com SECTION 1 IMPORTANT SAFE OPERATION PRACTICES A A A WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol heed its warning DANGER This machine was built to be operated according to the rules for safe operation in this man ual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death California Proposition 65 Warning WARNING Engine exhaust some o
5. The engine is equipped with an inline fuel filter located on the right side of the engine 23 pulleys bearings or the engine The use of water will result in a shortened life of the tractor and reduce its serviceability Lubrication A WARNING Before lubricating repairing or inspecting always disengage PTO set parking brake stop engine and remove key to prevent unintended starting Deck Spindles Grease fittings can be found on the top of each deck spindle shaft See Figure 23 Lubricate with 251H EP grease or an equivalent No 2 multi purpose lithium grease Using a grease gun apply two strokes minimum or sufficient grease to flush old grease and dirt out of the spindle shaft Figure 23 Pivot Points amp Linkage Lubricate all the pivot points on the drive system parking brake and lift linkage at least once a season with light oil Deck Wheels Each of the tractor deck s front gauge wheels is equipped with a grease fitting Lubricate with a grease gun after every 25 hours of tractor operation Front Wheels Each of the front wheel axles and rims is equipped with a grease fitting See Figure 24 Lubricate with a grease gun after every 25 hours of tractor operation Engine Refer to Engine on page 19 for instruction regarding all engine related lubrication SECTION 8 SERVICE Head Lamp WARNING If the engine has been recently run the engine muffler and surrounding metal surfaces will be
6. Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low enough speed setting so that you will not have to stop while on the slope Tires may lose traction on slopes even though the brakes are functioning properly Always keep machine in gear when going down slopes to take advantage of engine braking action Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury Avoid starting or stopping on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope DO NOT 1 2 gt A Do not turn on slopes unless necessary then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in Do not try to stabilize the machine by putting your foot on the ground Do not use a grass catcher on steep slopes Do not mow on wet grass Reduced traction could cause sliding Do not coast downhill Over speeding may cause the operat
7. allow space for fuel expansion Do not overfill WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition IMPORTANT Your tractor is shipped with oil in the engine However you MUST check the oil level before operating Refer to Checking the Oil Level on page 19 for detailed instructions Be careful not to overfill Shipping Brace Removal WARNING Make sure the riding mower s engine is off set the parking brake and e Locate the shipping brace and warning tag found remove the ignition key before removing the shipping brace on the right side of the cutting deck See Figure 2 Warning Tag Mulch Plug NOTE Model 1515 has a hairpin clip in place of a shipping brace Figure 2 e While holding the discharge chute with your left hand remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise NOTE Series 1500 tractors come equipped with a mulch plug installed inside the chute opening Do NOT discard it Refer to Mulching on page 16 for detailed information regarding your tractor s mulching feature WARNING The shipping brace used for packaging purposes only must be removed and discarded before operating your riding mower WARNING The mowing
8. amp Fuel Stabilizer 759 3940A Cub Cadet Yellow Touch Up Paint 11 50z Aerosol 759 3735A Cub Cadet Beige Touch Up Paint 11 50z Aerosol 737 3030B 10w 30 Oil 1 qt 737 3049 5w 30 Oil 1 qt Attachments purchased through a merchandise retailer may have a CC model number prefix Attachments purchased through your Cub Cadet dealer may have a 100 model number suffix 32 LABEL MAP AHO NVWWOO Ha miae sz GNVWNOO HaIHOM J APPPD I2 8779500442 YLEOZIZZZ o m TI mm R4 N ZOO00SZZZ NIP FD 3016 L441 79086004424 NIP ID Adis LHOld 690600442 OLEOcIZZZ aral LyySOQZZZ zm 94 A 1000012 2 8000012 nA A S S Z82100222 6200X222 Z 24869004424 1 79700442 33 KOHLER CO FEDERAL AND CALIFORNIA EMISSION CONTROL SYSTEMS LIMITED WARRANTY UTILITY AND LAWN AND GARDEN ENGINES The U S Environmental Protection Agency EPA the California Air Resources Board CARB and Kohler Co are pleased to explain the Federal and California Emission Control Systems Warranty on your small off road equipment engine For California engines produced in 1995 and later must be designed built and equipped to meet the state s stringent anti smog standards In other states 1997 and later model year engines must be designed built and equipped to meet the U S EPA regulations for small non road engines The engine must be free from
9. given by any person or entity including the dealer with respect to any product shall bind CUB CADET During the period of the Warranty the exclusive remedy is repair or replacement of the product as set forth above Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sale CUB CADET shall not be liable for incidental or consequential loss or damages including without limitation to any claim for loss of profits loss of savings or revenue loss of the use of the equipment or any associated equip ment facilities or service downtime the claims or costs of third parties including customers and injury to prop erty and further including expenses incurred for substi tute or replacement lawn care services for transportation or for related expenses or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of inci dental or consequential damages so the above exclusion may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of the safety features of the product shall void this Warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of
10. Figure 20 Oil Fill Cap _ A Oil Filter Drain Plug SS SSSVs_ Oil Drain Hose aa Drain Port Figure 20 e Push the oil drain hose packed with this manual onto the oil drain port Route the opposite end of the hose into an appropriate oil collection container with a capacity great enough to collect the used oil approximately four pints or 64 02 e Push the oil drain valve in slightly then rotate counterclockwise and pull outward to begin draining oil See Figure 20 e After the oil has finished draining push the oil drain valve back in rotate it clockwise to lock the valve closed and re cap the end of the oil drain valve to keep debris from entering the drain port IMPORTANT Always change the oil filter when performing an oil change on your tractor s engine Changing the Oil Filter After draining the oil proceed as follows NOTE Refer to the Attachments amp Accessories table found on page 32 of this manual for the proper oil filter 21 e Before removing the old oil filter clean around its base to prevent debris from entering the crankcase e Remove the oil filter drain plug located at the base of the oil filter adapter Allow the oil filter to drain before replacing the oil filter drain plug See Figure 20 e Grasp the oil filter and remove it from the filter adapter by turning it counterclockwise Place a new replacement filter in a shallow pan with the open
11. Grasp the deck idler pulley and pivot it toward the left side of the deck to relieve tension on the deck belt e Remove the deck belt from around all pulleys including the deck idler pulley e Route the new belts as shown in Figure 28 or Figure 29 e Remount the belt guards removed earlier Electric PTO Clutch r Left Hand Pulley beneath belt guard Model 1515 Deck PTO belt PTO Idler Bracket mounted on deck Right Hand Pulley beneath belt guard Electric PTO Clutch Left Hand Pulley PTO Idler Bracket mounted on tractor Model 1517 Deck belt Bottom E PTO belt Top Right Hand Pulley beneath belt guard Deck Idler Pulley Center Pulley NOTE Left hand belt cover not shown for clarity Self Tapping Screws Figure 29 Changing The Transmission Drive Belt All belts on your tractor are subject to wear and should be replaced if any signs of wear are present IMPORTANT The V belts found on your tractor are specially designed to engage and disengage safely A substitute non OEM V belt can be dangerous by not disengaging completely For a proper working machine use factory approved belts To change or replace the drive belt on your tractor proceed as follows 27 e Remove the cutting deck as instructed earlier in this section e After disconnecting the battery cables remove the battery and battery tray from b
12. REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE S KNOW LOCATION AND FUNCTION OF ALL CONTROLS BE SURE BLADE S AND ENGINE ARE STOPPED BEFORE PLAC ING HANDS OR FEET NEAR BLADE S BEFORE LEAVING OPERATOR S POSITION DISENGAGE BLADE S ENGAGE BRAKE LOCK SHUT ENGINE OFF AND REMOVE KEY A Safety Interlock Switches This tractor is equipped with a safety interlock system for the protection of the operator If the interlock system should ever malfunction do not operate the tractor Contact a Cub Cadet dealer The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged and the PTO knob is in the disengaged OFF position e The engine will automatically shut off if the operator leaves the seat before engaging the parking brake e The engine will automatically shut off if the operator leaves the tractor s seat with the PTO knob in the engaged ON position regardless of whether the parking brake is engaged e The electric PTO clutch will automatically shut off if the PTO knob is moved into the engaged ON position with the drive pedal in position for reverse travel READ OPERATOR S MANUAL WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating WARNING Do not operate the tractor if the interlock system is malfunctioning This system was designed for your safety and protection A Setting the Gauge W
13. To release the parking brake depress the brake pedal slightly The parking brake lever will then return to its original position Parking Brake Lever To set the parking brake fully depress NOTE The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off IMPORTANT Always set the parking brake when leaving the tractor unattended Seat Adjustment Lever To adjust the seat forward or backward slide the seat adjustment lever to the left and reposition the seat to the desired position Once a comfortable position is found release the seat adjustment lever to lock the seat in place Refer to Seat Adjustment on page 18 of this manual for more detailed instructions Deck Lift Lever Found on your tractor s right fender the deck lift lever is used to change the height of the cutting deck To use move the lever to the left then place in the notch best suited for your application SECTION 5 OPERATING YOUR LAWN TRACTOR A WARNING AVOID SERIOUS INJURY OR DEATH GO UP AND DOWN SLOPES NOT ACROSS AVOID SUDDEN TURNS DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP IF MACHINE STOPS GOING UPHILL STOP BLADE S AND BACK DOWNHILL SLOWLY DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND NEVER CARRY CHILDREN EVEN WITH BLADES OFF LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING KEEP SAFETY DEVICES GUARDS SHIELDS AND SWITCHES IN PLACE AND WORKING
14. corresponding index hole of the other gauge wheel brackets Bell Washer Lock nut Figure 7 NOTE The crowned rounded surface of the front bell washers should be against the shoulder screw between the front ball wheel and deck gauge wheel bracket The cupped surface of the bell washer should be against the deck e Ifthe gauge wheels have excessive clearance with the surface below lower the wheels to the index hole that provides the approximate 1 2 clearance as described above Refer to Leveling the Deck on page 17 of this manual for more detailed instructions regarding various deck adjustments Starting the Engine protection NOTE Refer to the TRACTOR SET UP on page 8 of this manual for Gasoline and Oil fill up instructions WARNING Do not operate the tractor if the interlock system is malfunctioning This system was designed for your safety and e Insert the tractor key into the ignition switch e Place the PTO knob in the disengaged OFF position Engage the tractor s parking brake Place the throttle control in the FAST position Pull the choke control outward Turn the ignition key clockwise to the START position After the engine starts release the key It will return to the ON position IMPORTANT Do NOT hold the key in the START position for longer than ten seconds at a time Doing so may cause damage to your engine s electric starter e After the engine starts deactivate the choke contr
15. cutting deck with your tractor A WARNING To help avoid blade contact or a thrown object injury keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area WARNING Plan your mowing pattern to avoid discharge of materials toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator e Do not mow at high ground speed especially if a mulch kit or grass collector is installed e Forbest results it is recommended that the first two laps be cut with the discharge thrown towards the center After the first two laps reverse the direction to throw the discharge to the outside for the balance of cutting This will give a better appearance to the lawn e Donotcut the grass too short Short grass invites weed growth and yellows quickly in dry weather e Mowing should always be done with the engine at full throttle e Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut e DoNOT attempt to mow heavy brush and weeds and extremely tall grass Your tractor is designed to mow lawns NOT clear brush e Keep the blades sharp and replace the blades when worn Refer to Cutting Blades on page 25 of this manual for proper blade sharpening instructions Mulching Model 1515 amp 1517
16. deck is capable of throwing objects Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and or property damage SECTION 4 KNOW YOUR LAWN TRACTOR NOTE Steering Wheel not shown for clarity Figure 3 A Systems Indicator Monitor Hour Meter H Ignition Switch 6 Throttle Control Lever Brake Pedal C Choke Control J Drive Pedal D Parking Brake Lever K Cruise Control Lever E Fuel Tank Cap L Deck Lift Lever F Seat Adjustment Lever M Cup Holder G PTO Power Take off Knob NOTE Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator s position 9 Throttle Control Lever The throttle control lever is located on the left side of the tractor s dash panel This lever controls the speed of the engine When set in a given position the throttle will maintain a uniform engine speed See Figure 4 Fast aes Position Slow __ p Position Figure 4 IMPORTANT When operating the tractor with the cutting deck engaged be certain that the throttle lever is always in the FAST rabbit position Choke Control The choke control can be found on the left side of the dash panel and is activated by pulling the knob outward Activating the choke control closes the choke plate on the carburetor and aids in starting the engine Refer to Starting The Engine on page 13 of this manual f
17. disengage the cruise control and stop the tractor e Lightly depress the drive pedal To change the direction of travel to reverse when operating with cruise control depress the brake pedal to disengage the cruise control and bring the tractor toa complete stop Then slowly depress the lower portion of the drive pedal with the ball of your foot to travel in reverse Using the Deck Lift Lever To raise the cutting deck move the deck lift lever to the left then place it in the notch best suited for your application Refer to Setting The Cutting Height earlier in this section Operating The Headlights To turn the tractor s headlights on e Start the engine following the instructions earlier in this section e Turn the key one notch counterclockwise into the On Lights position of the ignition switch Refer to Figure 5 To turn the tractor s headlights off e Turn the key either into the On position to leave the engine running or the Off position to shut the engine off Refer to Figure 5 NOTE Never move the key into the Start position while the engine is running Doing so may cause damage to your engine s electric starter Moving The Tractor Manually Your tractor s transmission is equipped with a hydrostatic relief valve for occasions when it is necessary to move the tractor manually Opening this valve permits the fluid in the transmission to bypass its normal route allowing the rear tires to freewheel
18. hot and can cause burns to the skin Allow the tractor to cool and use caution when changing the lamp bulbs Replace headlight bulbs as follows NOTE Pay attention to which lamp wire connects to each terminal before disconnecting e Unplug the wire harness leads from the lamp socket terminals See Figure 25 e To remove the bulb amp socket from the reflector housing align the tab of the socket with the notch of the reflector then push the socket inward and turn as follows to unlock Left lamp 1 4 turn counterclockwise Right lamp 1 4 turn clockwise e With the terminals pointing upward align the tab of the replacement bulb amp socket with the notch of the reflector Push then socket inward and turn as follows to lock Left lamp 1 4 turn clockwise Right lamp 1 4 turn counterclockwise e Re connect the wire harness leads to the appropriate socket terminals 24 Rim Grease Fitting Figure 24 ERA Terminal Socket Tab Socket Reflector Notch Reflector Housing Figure 25 Tires A The recommended operating tire pressure is approximately 10 psi for the rear tires and approximately 14 psi for the front tires Refer to the tire sidewall for exact tire manufacturer s recommended or maximum psi Do not overinflate Uneven tire pressure could cause the cutting deck to mow unevenly WARNING Never exceed the max
19. it and wipe the base clean Be careful that none of it drops into the intake throat e Check the condition of the rubber seal on the air cleaner stud If condition is questionable in any way replace it with the new long seal packaged with the replacement element e Check the air cleaner base Make sure it is secured and not damaged Also check the air cleaner cover for damage or improper fit Replace all damaged air cleaner components e Install the precleaner over the new paper element e Install the element with precleaner on the base and secure it with the wing nut e Install short seal onto the stud until it contacts the wing nut then reinstall the cover and tighten the knob securely Refer to Figure 21 Spark Plug Every 200 hours of operation remove the spark plug check its condition and reset the gap or replace with a new plug as necessary NOTE Refer to the Attachments amp Accessories table found on page 32 of this manual for the proper spark plug type Lift the tractor s hood and locate the spark plug wire on the front right area of the engine Carefully pull the spark plug wire boot off of the spark plug Before removing the spark plug clean the area around the base of the plug to keep dirt and debris out of the engine Using a ratchet with a 5 8 inch spark plug socket remove the spark plug and check its condition Replace the plug if worn dirty of damaged Reuse only after resetting the g
20. lawn tractors come equipped with a mulch kit which incorporates special blades already standard on your tractor in a process of recirculating grass clippings repeatedly beneath the cutting deck The ultra fine clippings are then forced back into the lawn where they act as a natural fertilizer Observe the following points for the best results when mulching e Never attempt to mulch if the lawn is damp Wet grass tends to stick to the underside of the cutting deck preventing proper mulching of the clippings e Do NOT attempt to mulch more than 1 3 the total height of the grass or approximately 1 1 2 inches Doing so will cause the clippings to clump up beneath the deck and not be mulched effectively e Maintain a slow ground speed to allow the grass clippings more time to effectively be mulched e Always position the throttle control lever in the FAST rabbit position and allow it to remain there while mowing Failing to keep the engine at full throttle places strain on the tractor s engine and does not allow the blades to properly mulch grass NOTE t is not necessary to remove the discharge chute to operate the mower with the mulch kit installed SECTION 6 MAKING ADJUSTMENTS WARNING Never attempt to make any adjustments while the engine is running except where specified in the operator s manual WARNING Disconnect the spark plug wire s and ground against the engine before performing any adjustments repairs or mainten
21. less than the second measurement e Determine the approximate distance necessary for proper adjustment and proceed if necessary to the next step e Loosen the two jam nuts on the rear side of the deck stabilizer bracket See Figure 14 Deck Stabilizer Bracket a a Figure 14 e Locate the two lock nuts on the opposite side of the stabilizer bracket See Figure 14 Tighten the lock nuts to raise the front of the deck loosen the lock nuts to lower the front of the deck e Retighten the two jam nuts loosened earlier when proper adjustment is achieved Side to Side If the cutting deck appears to be mowing unevenly a side to side adjustment can be performed Adjust if necessary as follows e With the tractor parked on a firm level surface place the deck lift lever in the top notch highest position and rotate both blades so that they are perpendicular with the tractor e Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground Both measurements taken should be equal If they re not proceed to the next step e Loosen but do NOT remove the hex cap screw on the left deck hanger bracket See Figure 15 Hex Cap Screw Figure 15 e Balance the deck by using a wrench to turn the adjustment gear fou
22. only into an A approved container outdoors away from an open flame Allow engine to cool Extinguish cigarettes cigars pipes and other sources of ignition prior to draining fuel e Remove the spark plug Add one tablespoon of engine oil into the spark plug hole Install the plug but do not reconnect the plug wire Crank the engine two or three revolutions e Store the engine in a clean dry place WARNING Never store the machine or A fuel container indoors where there is an open flame spark or pilot light such as on water heater furnace clothes dryer or other gas clean fresh gasoline Run the engine for 2 3 appliance minutes to get stabilized fuel into the carburetor SECTION 10 MAINTENANCE CHART Before After Initial Every Every Every Every Prior Each Use 24 Hours 10 Hours 25 Hours 100 Hours Season to Storing Clean Grille Engine Screen and Side Panel Screens J J Check Engine Oil Level Jf Clean and Re oil Air Filters Foam Precleaner J Replace Air Filter Element Change Engine Oil amp Filter J AA 4A Clean Battery Terminals Lube Front Axles and Rims Clean Engine Cooling Fins Lube Front Deck Wheels AAA Lube Deck Spindles Lube Pedal Pivot Points Check Spark Plug WLAN 29 SECTION 11 TROUBLESHOOTING Trouble Possible Cause s Corrective Action Engine fails to start PTO knob engaged Parkin
23. warranty period b All belts are covered by a one 1 year limited warranty against defects in material and workmanship HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED CUB CADET DEALER To locate the dealer in your area please check for a listing at www cubcadet com or in the Yellow Pages or contact CUB CADET by calling 1 877 CUB TOUGH 1 877 282 8684 or writing to P O Box 361131 Cleveland Ohio 44136 0019 This limited warranty does not provide coverage in the following cases a Routine maintenance items such as lubricants filters blade sharpening and tune ups or adjustments such as brake adjustments clutch adjustments or deck adjustments and normal deterioration of the exterior finish due to use or exposure b Normal wear parts or components including blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes shave plates and tires CUB CADET does not extend any warranty for products sold or exported outside of the United States of America its pos sessions and territories except those sold through CUB CADET S authorized channels of export distribution No implied warranty including any implied warranty of merchantability or fitness for a particular purpose applies after the applicable period of express written warranty above No other express warranty or guaranty whether written or oral except as mentioned above
24. A poorly balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury The blade can be tested by balancing it on a round shaft screwdriver Grind metal from the heavy side until it balances evenly IMPORTANT When replacing the blade be sure to install the blade with the side of the blade marked Bottom or with a part number stamped in it facing the ground when the mower is in the operating position IMPORTANT Use a torque wrench to tighten the blade spindle hex flange nut to between 70 Ibs ft and 90 Ibs ft Battery The battery is sealed and is maintenance free Acid levels cannot be checked and fluid can not be added e Always keep the battery cables and terminals clean and free of corrosive build up e After cleaning the battery and terminals apply a light coat of petroleum jelly or grease to both terminals e Always keep the rubber boot positioned over the positive terminal to prevent shorting IMPORTANT If removing the battery for any reason disconnect the NEGATIVE Black wire from it s terminal first followed by the POSITIVE Red wire When re installing the battery always connect the POSITIVE Red wire its terminal first followed by the NEGATIVE Black wire Be certain that the wires are connected to the correct terminals reversing them could change the polarity and cause damage to your engine s alternating system Jump Starting A e Conne
25. Cub Cadet Operator s Manual Series 1500 Hydrostatic Lawn Tractor Models 1515 1517 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your Cub Cadet dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 CUB CADET LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 PRINTED IN U S A FORM NO 770 10586 12 2001 TABLE OF CONTENTS Content Page Important Safe Operation Practices 20 0 2 ceceeeesseeeeeeeceeeeeeeeaaeeeeeeeeaeeeeeeeaeeeeeeeaeeeeeeeas 3 Slope 210 9 Wee een peepee pect eccer pr erreer reece Tr rrereme rT rereer errr Pree nee eer cree peer eer 7 Tractor SO Up eve raa eid be EEEE EAE EAS EE i 8 Know Your Lawn Traclolecssosean aA RA a ART 9 Operating Your Lawn Tractor cceeeeeeeeeeeeeee eee eeeeeeeeeeeeneaeeeeeeaeeeeensaaaeeeesseaeeeeeneaaeees 12 Making Adj
26. PORTANT Never operate the engine with the oil level below the ADD mark or above the FULL mark on the dipstick e After checking the oil level and adding oil if neces sary reinstall the oil fill cap dipstick by inserting it into the oil fill tube and threading clockwise Operating Range Figure 18 Adding Oil If after checking the oil level you find the dipstick reads ADD proceed as follows e Place the tractor on a level surface and engage the parking brake Stop the tractor engine and remove the ignition key e Clean the area around the oil fill cap and fill tube to prevent debris from entering the crankcase e Remove the oil fill cap dipstick from the oil fill tube and SLOWLY pour oil into the oil fill tube Do NOT pour more than 6 oz of oil at a time without first stopping and re checking the oil level e Fill the crankcase until the oil level reaches the full F mark on the dipstick Refer to Figure 18 Refer to the viscosity oil chart earlier in this section for information regarding the proper type of oil to add to the crankcase IMPORTANT The oil capacity with oil filter is 4 U S pints 64 oz Never overfill the engine crankcase IMPORTANT The engine may overheat and or damage may result if the oil level is below the ADD or over the FULL on the dipstick e Reinstall the oil fill cap dipstick securely onto the oil fill tube IMPORTANT The oil fill cap dipstick must be installed secure
27. T may deny warranty coverage if the hour meter or any part thereof is altered modified disconnected or otherwise tam pered with HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE THROUGH YOUR LOCAL AUTHORIZED CUB CADET DEALER To locate the dealer in your area please check for a listing at www cubcadet com or in the Yellow Pages or contact CUB CADET by calling 1 877 CUB TOUGH 1 877 282 8684 or writing to PO Box 361131 Cleveland Ohio 44136 0019 This limited warranty does not provide coverage in the following cases a Routine maintenance items such as lubricants filters blade sharpening and tune ups or adjustments such as brake adjustments clutch adjustments or deck adjust ments and normal deterioration of the exterior finish due to use or exposure b CUB CADET does not extend any warranty for products sold or exported outside of the United States of America its possessions and territories except those sold through CUB CADET s authorized channels of export distribu tion c Normal wear parts or components including blades blade adapters grass bags rider deck wheels seats snow thrower skid shoes rubber auger spirals shave plates and tires No implied warranty including any implied warranty of merchantability or fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express w
28. The parking brake must be engaged if the operator leaves the seat with the engine running or the engine will automatically shut off Driving The Tractor WARNING Avoid sudden starts A cessive speed and sudden stops ex WARNING Do not leave the seat of the tractor without first placing the PTO knob in the disengaged OFF position depressing the brake pedal and engaging the parking brake If leaving the tractor unattended also turn the ignition key off and remove the key e Briefly depress the brake pedal to release the parking brake Move the throttle lever into the FAST rabbit position e To travel FORWARD slowly depress the upper portion of the drive pedal forward until the desired speed is achieved See Figure 8 Figure 8 e To travelin REVERSE check that the area behind is clear then slowly depress the lower portion of the drive pedal with the ball of your foot NOT your heel until the desired speed is achieved See Figure 8 IMPORTANT Do NOT attempt to change the direction of travel when the tractor is in motion Always bring the tractor to a complete stop before pivoting the drive pedal from forward to reverse or vice versa Driving On Slopes Refer to the SLOPE GAUGE on page 7 to help determine slopes where you may operate the tractor safely A e Mow up and down slopes NEVER across e Exercise extreme caution when changing direction on slopes e Watch for holes ruts bumps rocks or other hi
29. To engage the hydrostatic relief valve proceed as follows e Locate the hydrostatic bypass rod in the rear of the tractor See Figure 9 Hydrostatic Bypass Rod Figure 9 e Pull the hydrostatic bypass rod outward then down to lock it in place NOTE The transmission will NOT engage when the hydrostatic bypass rod is pulled out Return the rod to its normal position prior to operating the tractor IMPORTANT Never attempt to move the tractor manually without first engaging the hydrostatic relief valve Doing so will result in serious damage to the tractor s transmission Engaging the PTO Engaging the PTO transfers power to the cutting deck or other separately available attachments To engage the PTO proceed as follows e Move the throttle control lever to the FAST rabbit position e Pull the PTO knob outward into the engaged ON position See Figure 10 e Keep the throttle lever in the FAST rabbit position for the most efficient use of the cutting deck or other separately available attachments IMPORTANT The electric PTO clutch will automatically shut off if the PTO is engaged with the drive pedal in position for reverse travel Refer to Safety Interlock Switches on page 12 Front View Pull Out Push In ore Figure 10 A This tractor is equipped with one of Cub Cadet s quality cutting decks The following information will be helpful when using the
30. ance A A Carburetor NOTE Carburetor adjustments should be made only after the engine has warmed up The engines on Cub Cadet 1515 amp 1517 are equipped with a Walbro fixed main jet carburetor Walbro carburetors have a low idle speed screw and a low idle fuel adjusting needle The carburetor is designed to deliver the correct fuel to air mixture to the engine under all operating conditions The main fuel jet is calibrated at the factory and is not adjustable The low idle fuel adjusting needle is also set at the factory and normally does not need adjustment If the engine is hard to start runs roughly or stalls at low idle speed it may be necessary to adjust or service the carburetor Plastic Wing Nut Mulch Plug Figure 11 To operate the cutting deck without mulching simply remove the mulch plug by unthreading the plastic wing nut which fastens it to the cutting deck This will allow the clippings to discharge out the side See Figure 11 Turning the low idle adjusting needle in clockwise decreases the supply of fuel to the carburetor This gives a leaner fuel to air mixture Turning the adjusting needle out counterclockwise increases the supply of fuel to the carburetor This gives a richer fuel to air mixture Setting the needle midway between the lean and rich position will usually give the best results Low Idle Speed Adjustment Screw Low Idle Fuel Adjustment Needle Figure 12 Troubleshooti
31. ance and or durability and alterations or modifications not recommended or approved in writing by Kohler Co b replacement of parts and other services and adjustments necessary for required maintenance at and after the first scheduled replacement point c consequential damages such as loss of time inconvenience loss of use of the engine or equipment etc d diagnosis and inspection fees that do not result in eligible warranty service being performed and e any add on or modified part or malfunction of authorized parts due to the use of add on or modified parts MAINTENANCE AND REPAIRS REQUIREMENTS The owner is responsible for the proper use and maintenance of the engine Kohler Co recommends that all receipts and records covering the performance of regular maintenance be retained in case questions arise If the engine is resold during the warranty period the maintenance records should be transferred to each subsequent owner Kohler Co reserves the right to deny warranty coverage if the engine has not been properly main tained however Kohler Co may not deny warranty repairs solely because of the lack of repair maintenance or failure to keep maintenance records Normal maintenance replacement or repair of emission control devices and systems may be performed by any repair establishment or individual however warranty repair must be performed by a Kohler authorized service center Any replacement part or service that is equivalent in p
32. ap as instructed in the following steps Visually inspect the filter periodically for a build up of residue inside the filter body and for a dirty element which can be indicated by discoloration Replace the fuel filter when dirty NOTE f necessary remove the tractor s right hand side panel as instructed on page 20 before changing the engine s fuel filter Cleaning the Engine And Deck Any fuel or oil spilled on the machine should be wiped off promptly Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine especially the belts and pulleys IMPORTANT The use of a pressure washer or garden NOTE Do not clean the spark plug in a machine using abrasive grit Some grit could remain in the spark plug and enter the engine causing extensive wear and hose to clean your tractor is NOT recommended It may cause damage to electrical components spindles damage Check the gap using a feeler gauge and adjust if necessary by carefully bending the ground electrode See Figure 22 Set the spark plug gap to 1 0 mm 0 040 in Feeler Gauge Spark Plug Ground Electrode Figure 22 Reinstall the spark plug into the cylinder head Torque the spark plug to 38 0 43 4 N m 28 32 ft Ib Place the spark plug wire boot over the spark plug and press until you feel it click in place Fuel Filter A WARNING Do not replace the fuel filter when engine is hot
33. arranty or guaranty whether written or oral except as mentioned above given by any person or entity including the dealer with respect to any product shall bind CUB CADET During the period of the War ranty the exclusive remedy is repair or replacement of the product as set forth above Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales CUB CADET shall not be liable for incidental or consequential loss or damages including without limitation expenses incurred for substitute or replacement lawn care ser vices for transportation or for related expenses or for rental expenses to temporarily replace a warranted prod uct Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of the safety features of the product shall void this Warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the use or misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or original lessee How State Law Relat
34. be adjusted Adjust the drag links so that equal lengths are threaded into the ball joint on the left side and the ball joint on the right side e Loosen the jam nut found on the drag link at the rear of the ball joint See Figure 17 e Remove the hex nut and lock washer on the top of ball joint See Figure 17 e Thread the ball joint toward the jam nut to shorten the drag link Thread the ball joint away from the jam nut to lengthen the drag link e Replace hex nut and lock washer and retighten the jam nut after proper adjustment is achieved Hex Nut and Lock Washer Se Pivot Bar Jam Nut Ball Joint Figure 17 NOTE Threading the ball joints too far onto the drag links will cause the front tires to toe in too far Proper toe in is between 1 16 and 5 16 Front tire toe in can be measured as follows e Place the steering wheel in position for straight ahead travel e In front of the axle measure the distance horizontally from the inside of the left rim to the inside of the right rim Note the distance e Behind the axle measure the distance horizontally from the inside of the left rim to the inside of the right rim Note the distance e The measurement taken in front of the axle should be between 1 16 and 5 16 less than the measurement taken behind the axle e Adjust if necessary Seat Adjustment WARNING Before operating this machine make sure the seat i
35. ct positive cable to positive post of your tractor s discharged battery e Connect the other end of the cable to the positive post of the jumper battery e Connect the second cable negative to the other post of the jumper battery e Make the final connection on the engine block of the stalled tractor away from the battery Attach to a unpainted part to assure a good connection IMPORTANT If the jumper battery is installed ona vehicle i e car truck do NOT start the vehicle s engine when jump starting your tractor WARNING Never jump start a damaged or frozen battery Be certain the vehicles do not touch and ignitions are off Do not allow cable clamps to touch e Refer to the instructions on page 13 to start the tractor e Setthe tractor s p arking brake before removing the jumper cables in reverse order of connection e Allow the tractor s engine to run for 15 minutes before shutting it off to allow the alternating system time to charge the discharged battery Charging If the unit has not been put into use for an extended period of time charge the battery with an automotive type 12 volt charger for a minimum of one hour at six amps A WARNING Batteries give off an explosive gas while charging Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances Fuse A fuse is i
36. d deadly gas Before cleaning repairing or inspecting make certain the blade s and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting Periodically check to make sure the blades come to complete stop within approximately 5 five seconds after operating the blade disengagement control If the blades do not stop within the this time frame your unit should be serviced professionally by an authorized Cub Cadet dealer Check brake operation frequently as it is subjected to wear during normal operation Adjust and service as required Check the blade s and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade s for damage e g excessive wear bent cracked Replace the blade s with the original equipment manufacturer s O E M blade s only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never tamper with the safety interlock system or other safety devices Check their proper operation regularly After striking a foreign object stop the engine disconnect the spark plug wire s and ground against the engine Thoroughly in
37. dden objects Uneven terrain could overturn the machine Tall grass can hide obstacles e Avoid turns when driving on a slope If a turn must be made turn down the slope Turning up a slope greatly increases the chance of a roll over e Avoid stopping when driving up a slope If it is necessary to stop while driving up a slope start up smoothly and carefully to reduce the possibility of flipping the tractor over backward WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet The tractor could overturn and cause serious injury Setting The Cruise Control NOTE The cruise control feature should only be utilized while traveling in the forward direction e Slowly depress the upper portion of the drive pedal until the desired speed is achieved e Lightly depress the cruise control lever e While continuing to hold the cruise lever down lift your foot from the drive pedal you should feel the cruise latch engage e Once engaged the cruise control lever and the drive pedal will lock in the down position and the tractor will maintain the same forward speed NOTE Cruise control can not be engaged at the tractor s fastest ground speed If the operator should attempt to do so the tractor will automatically decelerate to the fastest optimal mowing ground speed Disengage the cruise control using one of the following methods e Depress the brake pedal to
38. defects in materials and workmanship which cause it to fail to conform with U S EPA standards for the first two years of engine use from the date of sale to the ultimate purchaser Kohler Co must warrant the emission control system on the engine for the period of time listed above provided there has been no abuse neglect or improper maintenance The emission control system may include parts such as the carburetor or fuel injection system the ignition system and catalytic converter Also included are the hoses belts and connectors and other emission related assemblies Where a warrantable condition exists Kohler Co will repair the engine at no cost including diagnosis if the diagnostic work is performed at an authorized dealer parts and labor MANUFACTURER S WARRANTY COVERAGE Engines produced in 1995 or later are warranted for two years in California In other states 1997 and later model year engines are warranted for two years if any emission related part on the engine is defective the part will be repaired or replaced by Kohler Co free of charge OWNER S WARRANTY RESPONSIBILITIES The engine owner is responsible for the performance of the required maintenance listed in the owner s manual Kohler Co recommends that you retain all receipts covering maintenance on the engine But Kohler Co cannot deny warranty solely for the lack of receipts or for your failure to assure that all scheduled maintenance was performed a Be aware h
39. dit is based on the months remaining in the twelve 12 month period dating back to the original date of sale Any replacement battery will be warranted only for the remainder of the original warranty period b All belts are covered by a one 1 year limited warranty against defects in material and workmanship 3 Year Limited Warranty PTO Clutch CUB CADET warrants the power take off PTO clutch and mounting hardware against defects in material and workman ship for a period of three 3 years for Series 1500 products manufactured after August 1 1997 for residential users com mencing on the date of original purchase or lease and CUB CADET will at its option repair or replace free of charge any PTO clutch or mounting hardware found to be defective in material or workmanship provided this product has been operated and maintained as set forth above 5 Year 500 Hour Limited Warranty Frame and Front Axle CUB CADET warrants the frame and front cast iron pivot axle on Series 1500 models against defects in material and workmanship for a period of five 5 years or 500 hours whichever occurs first for residential users commencing on the date of original purchase or lease and CUB CADET will at its option repair or replace free of charge any part found to be defective in material or workmanship provided this prod uct has been operated and maintained as set forth above In addition to any other reason set forth herein CUB CADE
40. dry grass e g pasture or piles of dry leaves Dry grass or leaves may contact the engine exhaust and or build up on the mower deck presenting a potential fire hazard Use only accessories and attachments approved for this machine by the machine manufacturer Read understand and follow all instructions provided with the approved accessory or attachment Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury If situations occur which are not covered in this manual use care and good judgment Contact your Cub Cadet dealer for assistance SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area If the slope is greater than 15 degrees as shown on the slope gauge do not operate this unit on that area or serious injury could result DO 1 Mow up and down slopes not across Exercise extreme caution when changing direction on slopes Watch for holes ruts bumps rocks or other hidden objects
41. e deck to release themselves from the deck stabilizer rod e Gently slide the cutting deck from the right side out from underneath the tractor WARNING Before servicing repairing or inspecting always disengage PTO set parking brake stop engine and remove key to prevent unintended starting 26 Support Pin Figure 27 Changing the Deck Belt s WARNING Be sure to shut the engine off remove ignition key disconnect the spark plug wire s and ground against the engine to prevent unintended starting before removing the belt s All belts on your tractor are subject to wear and should be replaced if any signs of wear are present IMPORTANT The V belts found on your tractor are specially designed to engage and disengage safely A substitute non OEM V belt can be dangerous by not disengaging completely For a proper working machine use factory approved belts To change or replace the deck belts on your tractor proceed as follows e Lower the deck by moving the deck lift lever into the bottom notch on the right fender e Remove the belt guards by removing the self tapping screws that fasten them to the deck See Figure 28 or Figure 29 e Grasp the rearmost portion of the PTO idler bracket and pivot it toward the discharge chute to relieve tension on the PTO belt e Remove the PTO belt from the electric PTO clutch and the PTO idler pulley s e
42. end up and pour new oil of the proper type see chart on page 19 in through the threaded center hole IMPORTANT Stop pouring when the oil reaches the bottom of the threads and allow a minute or two for the oil to be absorbed by the filter material e Puta drop of oil on your fingertip and apply a light coating to the gasket of the new oil filter e Install the replacement oil filter on the engine by turning it clockwise onto the filter adapter until the rubber gasket makes contact with the base Tighten the filter an additional 1 2 turn after the gasket first makes contact Re filling the Crankcase with Oil IMPORTANT The engine with oil filter has a capacity of four pints 64 02 Do NOT overfill Always check the level on the dipstick as instructed on page 19 before adding more oil NOTE For the proper oil type refer to the chart on page 19 of this manual e Clean the area around the oil fill tube to prevent debris from entering the crankcase e Slowly pour oil into the fill tube Fill the crankcase until the oil level reaches the full F mark on the dipstick Refer to Figure 18 e Reinstall the oil fill cap dipstick securely into the oil fill tube IMPORTANT The oil fill cap dipstick must be installed securely onto the tube at all times when the engine is operating Severe engine damage could result from a failure to do so e Start the tractor engine and allow it to run for thirty seconds then stop the engi
43. eneath the seat IMPORTANT When removing the battery disconnect the NEGATIVE Black wire from it s terminal first followed by the POSITIVE Red wire Re install in reverse order NOTE Proper removal of the drive belt requires the removal of several tractor components Read through the following procedure prior to attempting it to determine if you feel you could successfully complete it If you don t see your Cub Cadet dealer to have the belt changed IMPORTANT Note the routing of the lower drive belt around all the pulleys and the belt keepers if present BEFORE performing the following steps e Locate the fixed v idler pulley found on the left underside of the frame See Figure 30 e Grasp the belt on both sides of the pulley and gently move it toward the left frame rail allowing it to unseat itself from the fixed v idler See Figure 30 e Pivot the double idler bracket forward slightly before removing the idler extension spring from the stud and the double idler bracket itself Do NOT discard the spring e Roll the drive belt out from around both the v idler pulley and the flat idler pulley found on the double idler bracket e Carefully unplug the tractor s wire harness from the connector on the electric PTO clutch e Note the orientation of the electric PTO clutch Remove the hex bolt from the center of the electric PTO clutch and gently lower it off of the engine crankshaft Transmission Pulley Beneath Cooli
44. erfor mance and durability may be used in non warranty maintenance or repairs and shall not reduce the warranty obligations of the engine manufacturer CUB CADET LLC MANUFACTURER S ONE YEAR LIMITED WARRANTY COMMERCIAL USE The limited warranty set forth below is given by CUB CADET LLC CUB CADET with respect to new merchandise pur chased and used in the United States its possessions and territories CUB CADET warrants this product against defects in mate rial and workmanship for a period of one 1 year for com mercial users commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in material or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Batteries and belts are subject to separate terms as follows a Batteries have a one year prorated limited warranty with 100 replacement during the first three months After three months the battery replacement credit is based on the months remaining in the twelve 12 month period dating back to the original date of sale Any replacement battery will be warranted only for the remainder of the original
45. es to this Warranty This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state
46. eze out all excess oil e Reinstall the precleaner over the paper element e Reinstall the air cleaner cover and tighten the knob securely e When ordering replacement parts use the accompanying Illustrated Parts manual or the Attachments amp Accessories table found on page 32 of this manual Service Paper Element NOTE Refer to the Attachments amp Accessories table found on page 32 of this manual for the proper air filter The paper element should be replaced at least every 100 hours of operation Replace more frequently if the tractor is operated under extremely dusty conditions To replace the paper element proceed as follows e Loosen the air cleaner cover knob and remove the cover e Remove the short seal and wing nut Then remove the air cleaner element with precleaner Remove the precleaner from the element and service as instructed earlier in this section IMPORTANT Do not wash the paper element or use pressurized air as this will damage the element Examine the element and discard if dirt and or damage is present NOTE Handle new elements carefully do not use if the sealing surfaces are bent or damaged Air Cleaner Cover with Knob a ___ Short Seal Wing Nut Air Cleaner Element with Seals BA SN CB ESE lt a SS ESS Base Figure 21 e If any loose dirt or debris fell on the air cleaner base when the element was removed carefully remove
47. f its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm GENERAL OPERATION 1 Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe 10 Be aware of the mower and attachment discharge direction and do not point it at anyone Do not operate the mower without the discharge cover or entire grass catcher in its proper place 11 Do not put hands or feet near rotating parts or place for future and regular reference and for under the cutting deck Contact with the blade s ordering replacement parts ze can amputate hands and feet 2 Be familiar with all controls and their proper eee 12 A missing or damaged discharge cover can cause operation Know how to stop the machine and 00 blade contact or thrown object injuries disengage them quickly 3 13 Stop the blade s when crossing gravel drives 3 Never allow children under 14 years old to operate walks or roads and while not cutting grass this machine Children 14 years old and over 14 Watch for traffic when operating near or crossing should read and understand the operation 000 aa roadways This machine is not intended for use on instructions and safety rules in this manual and any public roadway should be trained and supervi
48. g brake not engaged Spark plug wire s disconnected Throttle control lever not in correct starting position Choke not activated Fuel tank empty or stale fuel Blocked fuel line Faulty spark plug Engine flooded Place knob in disengaged OFF position Engage parking brake Connect wire to spark plug Place throttle lever to FAST position Pull out the CHOKE control Fill tank with clean fresh less than 30 days old gas Clean fuel line or replace fuel filter Clean adjust gap to 040 or replace plug Crank engine with throttle in FAST position Engine runs erratic Unit running with CHOKE applied Spark plug wire loose Blocked fuel line or stale fuel Vent in gas cap plugged Water or dirt in fuel system Dirty air cleaner Push CHOKE control in Connect and tighten spark plug wire Clean fuel line fill tank with clean fresh less than 30 days old gasoline Replace fuel filter if so equipped Clear vent or replace cap if damaged Drain fuel tank Refill with clean fresh less than 30 days old gasoline Replace air cleaner paper element or clean foam pre cleaner Engine overheats Engine oil level low Air flow restricted Fill crankcase with proper capacity and weight of oil Clean grass clippings and debris from around the engine s cooling fins and blower housing Engine hesitates at high RPM Spark plug gap too close Remove spark plug and reset the gap to 040
49. heels Select the height position of the cutting deck by placing the deck lift lever in any of the six different cutting height notches on the right fender To adjust the deck wheels so that they are between 14 inch and 12 inch above the ground as follows WARNING Keep hands and feet away A from the discharge opening of the cutting deck NOTE The deck wheels are an anti scalp feature of the deck and are not designed to support the weight of the cutting deck Place the tractor on a firm and level surface preferably pavement refer to Figure 7 and proceed as follows e Place the tractor s deck lift handle in the normally desired mowing height setting then check the gauge wheels for contact or excessive clearance with the surface below e Ifthe wheels contact the surface adjust as follows a Raise the deck lift handle to its highest setting b Remove the rear gauge wheels by removing the lock nuts shoulder screws and flat washers which secure them to the deck c Remove the lock nuts shoulder screws and bell washers which secure the front gauge wheels to the deck Place the deck lift handle in the desired mowing height setting e Insert the shoulder screw and flat washer with the rear gauge wheel into the index hole that leaves approximately 1 2 between the bottom of the wheel and the pavement f Note the position of the index hole used then install the other rear gauge wheel and the front ball wheels into the
50. imum inflation pressure shown on the sidewall of the tire Cutting Blades A WARNING Be sure to shut the engine off remove ignition key disconnect the spark plug wire s and ground against the engine to prevent unintended starting before removing the cutting blade s for sharpening or replacement Protect your hands by using heavy gloves or a rag to grasp the cutting blade WARNING Periodically inspect the blade adapter and or spindle for cracks or damage especially if you strike a foreign object Replace immediately if damaged A The blades may be removed as follows e Remove the deck from beneath the tractor refer to Cutting Deck Removal on page 26 then gently flip the deck over to expose its underside e Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer See Figure 26 Hex Flange Nut Cc 7 Wood Block Figure 26 e Use a 1 1 8 wrench to remove the hex flange nut that secures the blade to the spindle assembly See Figure 26 To properly sharpen the cutting blades remove equal amounts of metal from both ends of the blades along the cutting edges parallel to the trailing edge at a 25 to 30 angle IMPORTANT IMPORTANT If the cutting edge of the blade has already been sharpened or if any metal separation is present replace the blades with new ones It is important that each cutting blade edge be ground equally to maintain proper blade balance
51. l to ricochet back toward the operator 21 Never leave a running machine unattended Always 8 Always wear safety glasses or safety goggles ie turn off blade s place transmission in neutral set during operation and while performing an parking brake stop engine and remove key before adjustment or repair to protect your eyes Thrown dismountin objects which ricochet can cause serious injury to 9 i 22 Use extra care when loading or unloading the ME yas machine into a trailer or truck This unit should not 9 Wear sturdy rough soled work shoes and close fitting slacks and shirts Loose fitting clothes and jewelry can be caught in movable parts Never operate this machine in bare feet or sandals be driven up or down ramp s because the unit could tip over causing serious personal injury The unit must be pushed manually on ramp s to load or unload properly 23 24 25 26 27 28 29 Muffler and engine become hot and can cause a burn Do not touch Check overhead clearances carefully before driving under low hanging tree branches wires door openings etc where the operator may be struck or pulled from the unit which could result in serious injury Disengage all attachment clutches depress the brake pedal completely before attempting to start engine Your machine is designed to cut normal residential grass of a height no more than 10 Do not attempt to mow through unusually tall
52. lder is located on the fender to the right of the seat just to the rear of the deck lift lever Electric PTO Power Take off Knob Q amp To engage the power to the E cutting deck or other separately el fel available attachments pull O I outward on the PTO knob Push the PTO knob inward to disengage the power to the cutting deck NOTE The PTO knob must be in the disengaged OFF position when starting the engine when traveling in reverse and if the operator leaves the seat Cruise Control Lever The cruise control lever is located on the tractor dash panel below the steering wheel Push the cruise control lever downward while traveling forward at a desired speed While holding the lever down release pressure from the drive pedal H CA This will engage the cruise control and allow the tractor to remain at that speed without applying pressure to the drive pedal Depress the brake pedal or the drive pedal to deactivate cruise control Refer to page 14 for detailed instructions regarding the cruise control feature NOTE Cruise control can NOT be engaged at the tractor s fastest ground speed If the operator should attempt to do so the tractor will automatically decelerate to the fastest optimal mowing ground speed the brake pedal and push the parking brake lever down Hold the lever down while taking your foot off the brake pedal Both the parking lever and the brake pedal will then stay depressed
53. ly onto the tube at all times when the engine is operating Severe engine damage could result from failure to do so Changing the Engine OIl The engine oil and oil filter should be changed after the first 24 hours of operation and after every 100 hours of operation thereafter A IMPORTANT The oil filter should be changed at every oil change interval WARNING If the engine has been recently run the engine muffler and surrounding metal surfaces will be hot and can cause burns to the skin Allow the tractor to cool and use caution when removing To complete an oil change proceed as follows Removing the Left hand Side Panel e Engage the tractor s parking brake and raise the hood e Loosen but do not remove the rear wing nut and upper front wing nut See Figure 19 Wing Nuts Figure 19 e Grasp the side panel just behind the grille and pull outward to release the side panel from the tapered bushings on the grille e Slide the side panel forward and out of the groove in the dash panel Draining the Oil Run the engine for a few minutes to allow the oil in the crankcase to warm up Warm oil will flow more freely and carry away more of the engine sediment which may have settled at the bottom of the crankcase Use care to avoid burns from hot oil e Unscrew oil fill cap and remove dipstick from the oil fill tube e Pop open the protective cap on the end of the oil drain valve to expose the drain port See
54. m hot or running engines They can suffer burns from a hot muffler h Remove key when machine is unattended to prevent unauthorized operation Never allow children under 14 years old to operate the machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent TOWING 1 4 5 6 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not coast downhill SERVICE SAFE HANDLING OF GASOLINE 1 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Never fill containers inside a vehicle or ona truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling c When practical remove gas powered equipment fr
55. mensions Wheelbase Length over all Width over all w mower deck chute up Height over all to top of steering wheel Ground Clearance Turning Radius Weight approximate 1515 1517 3 gallons 11 4 liters 4 pints 64 oz 1 9 liters 4 9 pints 78 8 oz 2 3 liters Hydro Gear 311 0710 22 2 1 O m p h 5 5 m p h O m p h 2 5 m p h Kohler CV15 Single 3 55 in 90 mm 2 64 in 67 mm 26 cu in 426 cc 15 HP 11 2 kW 23 8 Ibs ft 32 3 Nm 8 5 1 1200 RPM 3500 RPM 100 RPM 040 in 1 0 mm 12 volt Negative Ground 270 CCA sealed 15 Amp Regulated 20 Amp Incandescent Single Disc Dry 15x6x6 20x9x8 47 in 119 4 cm 68 in 172 7 cm 45 in 114 3 cm 43 in 109 2 cm 6 in 15 2 cm 18 in 46 cm 502 Ib 225 9 kg 31 3 gallons 11 4 liters 4 pints 64 oz 1 9 liters 4 9 pints 78 8 oz 2 3 liters Hydro Gear 311 0710 22 2 1 O m p h 5 5 m p h O m p h 2 5 m p h Kohler CV490 Single 3 54 in 90 mm 3 03 in 77 mm 29 9 cu in 490 cc 17 HP 12 7 kW 27 7 lbs ft 37 6 Nm 8 4 1 1200 RPM 3500 RPM 100 RPM 040 in 1 0 mm 12 volt Negative Ground 270 CCA sealed 15 Amp Regulated 20 Amp Incandescent Single Disc Dry 15x6x6 20x9x8 47 in 119 4 cm 68 in 172 7 cm 45 in 114 3 cm 43 in 109 2 cm 6 in 15 2 cm 18 in 46 cm 504 16 226 8 kg SECTION 13 ATTACHMENTS amp ACCESSORIES The followi
56. nd cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across the face of slopes a SECTION 3 TRACTOR SET UP Attaching the Battery Cables The positive battery terminal is marked Pos The negative battery terminal is marked Neg e The positive cable heavy red wire is secured to the positive battery terminal with a hex bolt and hex nut at the factory Make certain that the rubber boot covers the terminal to protect it from corrosion e Lift the tractor s hood and remove the hex bolt and wing nut from the negative cable thick black wire e Remove the black plastic cover if present from the negative battery terminal and attach the negative cable to the negative battery terminal with the bolt and wing nut Negative Cable Positive Cable Rubber Boot Cy DIAA Va S OEY Sa Figure 1 NOTE f the battery is put into service after the date shown on top of battery charge as instructed on page 26 of this manual prior to operating the tractor Gas and Oil Fill up The gasoline tank is located under the fender and has a capacity of three gallons Unthread the fuel cap by turning it counterclockwise Use only clean fresh under 30 days old unleaded gasoline Fill tank to no more than four inches below the top of the filler neck to
57. nd immediately behind the hex cap screw just loosened clockwise up or counterclockwise down e The deck is properly balanced when both blade tip measurements taken earlier are equal e Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved Parking Brake Adjustment A WARNING Never attempt to adjust the brakes while the engine is running Always disengage PTO stop engine and remove key to prevent unintended starting If the tractor does not come to a complete stop when the brake pedal is completely depressed or if the tractors rear wheels can roll with the parking brake applied the brake is in need of adjustment The brake disc can be found on the right side of the transmission in the rear of the tractor Adjust if necessary as follows e Looking at the transmission from the right side of the tractor locate the compression spring and brake disc See Figure 16 Figure 16 e Carefully remove the cotter pin from the crown nut on the right side of the brake assembly e Using a feeler gauge check the gap between the brake disc and the brake puck Proper gap is 011 e Tighten the crown nut until the proper gap is achieved e Insert a replacement cotter pin part 714 0111 into the crown nut Steering Adjustment If the tractor turns tighter in one direction than the other or if the ball joints are being replaced due to damage or wear the steering drag links may need to
58. ne and remove the ignition key e Check the oil level and add oil if necessary Do not overfill the engine crankcase e Examine the area around the base of the oil fill tube the oil filter adapter and the oil drain valve for leaks before operating the tractor IMPORTANT If leaks are present have your engine serviced by your Cub Cadet dealer before operating the tractor Air Filter The engine is equipped with a replaceable high density paper air cleaner element and an oiled foam precleaner which surrounds the paper element See Figure 21 Always examine the air cleaner before starting the engine Check for a buildup of dirt and debris around the air cleaner system Keep this area clean Also check for loose or damaged components Replace all bent or damaged air cleaner components NOTE Starting the tractor with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure Precleaner Wash and re oil the precleaner every 25 hours of operation if equipped more often under extremely dusty or dirty conditions e Loosen the air cleaner cover knob and remove the cover e Remove the precleaner from the paper element e Wash the precleaner in warm water with detergent Rinse the precleaner thoroughly until all traces of detergent are eliminated Squeeze out excess water do not wring Allow the precleaner to air dry e Saturate the precleaner with new engine oil Sque
59. needle in clockwise The engine speed may increase then it will decrease as the needle is turned in lean Note the position of the needle Set the adjusting needle midway between the rich and lean settings See Figure 13 Adjust to Midpoint Figure 13 3 Low Idle Speed Setting Place the throttle control into the idle or slow position Set the low idle speed to 1200 RPM 75 RPM by turning the low idle speed adjusting screw in or out Check the speed using a tachometer NOTE To ensure best results when setting the low idle fuel needle the low idle speed must not exceed 1200 RPM 75 RPM Leveling the Deck NOTE Check the tractor s tire pressure before performing any deck leveling adjustments Refer to Tires on page 24 for information regarding tire pressure Front To Rear The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to rear The front of the deck should be between 1 4 inch and 3 8 inch lower than the rear of the deck Adjust if necessary as follows e With the tractor parked on a firm level surface place the deck lift lever in the top notch highest position and rotate the blade nearest the discharge chute so that it is parallel with the tractor e Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground e The first measurement taken should be between 1 4 and 3 8
60. ng If engine troubles are experienced that appear to be fuel system related check the following areas before adjusting the carburetor e Make sure the fuel tank is filled with clean fresh gasoline e Make sure the fuel tank cap vent is not blocked and that it is operating properly e If the fuel tank is equipped with a shut off valve make sure it is open e Make sure that the in line fuel filter is clean and unobstructed Replace the filter if necessary e Make sure fuel is reaching the carburetor Check the fuel lines and fuel pump for restrictions or faulty components replace as necessary e Make sure the air cleaner element is clean and all air cleaner element components are secure If after checking the items listed above the engine is hard to start runs roughly or stalls at low idle speed it may be necessary to adjust or service the carburetor Adjustment NOTE Engines may have a fixed idle or limiter cap on the idle fuel adjusting needle Step 2 can only be performed within the limits allowed by the cap 1 Start the engine and run at half throttle for five to 10 minutes to warm up The engine must be warm before performing steps 2 and 3 Low Idle Fuel Needle Setting Place the throttle into the idle or slow position Turn the low idle fuel adjusting needle out counterclockwise from the preliminary setting until engine speed decreases rich Note the position of the needle Now turn the adjusting
61. ng Fan V idler Pulley N e Be careful not to lose any washers or spacers which may be found on top of the electric PTO clutch e The engine pulley is located directly above the electric PTO clutch Lower the engine pulley far enough to be able to remove the upper drive belt from around it IMPORTANT When remounting the electric PTO clutch make certain that is properly oriented against the anti rotation bracke prior to securing it to the engine s crankshaft Torque the center hex bolt to between 38 foot pounds and 50 foot pounds e Remove the drive belt by feeding it from front to rear toward the hydrostatic transmission See Figure 30 e Continue removing the drive belt by gently lifting it off of the transmission pulley and over the cooling fan IMPORTANT The fins on the cooling fan are only slightly flexible Be careful not to damage the fan when removing the drive belt from around the transmission pulley e Reroute the new belt around the pulleys and belt keepers if present EXACTLY as the old one was routed Refer to Figure 30 Fixed V idler Pulley FRONT OF TRACTOR gt Flat idler Pulley
62. ng attachments and accessories are compatible for Model 1515 amp Model 1517 See your Cub Cadet dealer or the retailer from which you purchased your tractor for information regarding price and availability NOTE Cub Cadet lawn tractor models 1515 and 1517 are NOT designed for use with any type of ground engaging attachments e g tiller or mulboard plow Use of this type of equipment WILL void the tractor s warranty MODEL DESCRIPTION Attachments 190 604 101 Yard Mate Storage Container Toolbox mounts on rear of tractor CC 190 670 100 Twin Bagger Grass Collector CC 190 671 100 Rear Tire Chain Set 20 x 9 CC 190 672 100 Front Bumper Kit CC 190 673 100 42 inch Two stage Snow Thrower CC 190 674 100 46 inch Front Dozer Blade CC 190 675 100 Rear Wheel Weight Set Accessories CC 759 4000 Air Filter Kohler 12 083 10 S with Pre Cleaner Kohler 12 083 12 S CC 12 050 08 Oil Filter Kohler 12 050 08 01 CC 24 050 02 Fuel Filter Kohler 24 050 02 S CC 759 3336 Spark Plug Champion RC12YC Kohler 12 132 02 S CC 742 3032 38 onch Cutting Blade Set Model 1515 CC 742 3033 42 inch Cutting Blade Set Model 1517 CC 754 0640 Transmission Drive Belt CC 754 0641 PTO Deck Belt Model 1515 CC 754 0644 PTO Belt Model 1517 CC 754 0645 Deck Belt Model 1517 CC 759 3976 Maintenance Kit including Air Filter w Precleaner Engine Oll Oil Filter Fuel Filter Grease Gun Spark Plug
63. no cost to the owner Kohler Co is liable for damages to other engine components caused by the failure of a warranted part still under warranty Kohler Co shall remedy warranty defects at any authorized Kohler Co engine dealer or warranty station Warranty repair work done at an authorized dealer or warranty station shall be free of charge to the owner if such work determines that a warranted part is defective Listed below are the parts covered by the Federal and California Emission Control Systems Warranty Some parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part The warranted parts are e Oxygen sensor if equipped e Intake manifold if equipped e Exhaust manifold if equipped e Catalytic muffler if equipped e Fuel metering valve if equipped e Spark advance module if equipped e Crankcase breather e Ignition module s with high tension lead e Gaseous fuel regulator if equipped e Electronic control unit if equipped e Carburetor or fuel injection system e Fuel lines if equipped e Air filter fuel filter and spark plugs only to first scheduled replacement point LIMITATIONS This Emission Control System Warranty shall not cover any of the following a repair or replacement required because of misuse or neglect improper maintenance repairs improperly performed or replacement not conforming to Kohler Co specifications that adversely affect perform
64. nstalled in your tractor s wiring harness to protect the tractor s electrical system from damage caused by excessive amperage If the electrical system does not function or your tractor s engine will not crank first check to be certain that the fuse has not blown It can be found under the hood mounted behind the top of the dash panel on the support bar Pull the fuse out and inspect it to determine if it is good or blown IMPORTANT Always use a fuse with the same amperage capacity for replacement A Cutting Deck Removal To remove the cutting deck proceed as follows e Place the PTO knob in the disengaged OFF position and engage the parking brake e Lower the deck by moving the deck lift lever into the bottom notch on the right fender e Remove the PTO belt from around the tractor s electric PTO clutch Refer to Figure 28 or Figure 29 e Looking at the cutting deck from the left side of the tractor locate the deck support pin on the rear left side of the deck e Rotate the pin slightly toward the rear of the tractor and release the pin into the hole provided e Pull the deck support pin outward to release the deck from the deck lift arm See Figure 27 e Repeat the above steps on the tractor s right side e Move the deck lift lever into the top notch on the right fender to raise the deck lift arms up and out of the way e Gently slide the cutting deck toward the front of the tractor allowing the hooks on th
65. ol NOTE Upon starting the engine a metallic ticking may occur This is caused by the hydraulic lifter leakdown during storage Run the engine for five minutes The noise will normally cease in the first minute If noise continues run the engine at mid throttle for twenty minutes If noise persists have the engine serviced by your Cub Cadet dealer NOTE Do NOT leave the choke control on while operating the tractor Doing so will result in a rich fuel mixture and cause the engine to run poorly Stopping the Engine A WARNING If you strike a foreign object stop the engine disconnect the spark plug wire s and ground against the engine Thoroughly inspect the machine for any damage Repair the damage before restarting and operating e Ifthe blades are engaged place the PTO knob in the disengaged OFF position e Place the throttle control near the FAST position e Turn the ignition key counterclockwise to the STOP position e Remove the key from the ignition switch to prevent unintended starting Engaging the Parking Brake To engage the parking brake e Fully depress the brake pedal and hold it there while gently pushing the parking brake lever downward e Hold the parking brake lever down while removing your foot from the brake pedal e Once engaged the parking brake lever and the brake pedal will lock in the down position To disengage the parking brake e Slightly depress the brake pedal NOTE
66. om the truck or trailer and refuel iton the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than froma gasoline dispenser nozzle d Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device e Extinguish all cigarettes cigars pipes and other sources of ignition f Never fuel machine indoors g Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refueling h Never over fill fuel tank Fill tank to no more than three inches below the top of the filler neck to allow space for fuel expansion i Replace gasoline cap and tighten securely j If gasoline is spilled wipe it off the engine and equipment Move unit to another area Wait 5 minutes before starting the engine k Toreduce fire hazards keep machine free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris 1 Never store the machine or fuel container inside where there is an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances m Allow a machine to cool at least five minutes before storing GENERAL SERVICE 1 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless an
67. or detailed starting instructions Brake Pedal The brake pedal is located on the right front side of the tractor above the drive pedal along the running board The brake pedal can be used for sudden stops or setting the parking brake NOTE The brake pedal must be fully depressed to activate the safety interlock switch when starting the tractor Ignition Switch WARNING Never leave a running A machine unattended Always disengage the PTO set parking brake stop engine and remove key to prevent unintended starting To start the engine insert the key into the ignition switch and turn clockwise to the START position Release the key into the ON position once engine has fired See Figure 5 On Lights Figure 5 Refer to Starting The Engine on page 13 of this manual for detailed starting instructions The ignition switch is also used to operate the tractor s headlights Refer to Operating The Headlights on page 16 of this manual for detailed instructions Drive Pedal The drive pedal is located below the brake pedal on the right front side of the tractor along the running board Depress the upper portion of the drive pedal forward to cause the tractor to travel forward Depress the lower portion of the drive pedal with the ball of your right foot NOT your heel to cause the tractor to travel in reverse Ground speed is also controlled with the drive pedal The further forward or rearward that the pedal is piv
68. or to lose control of the machine resulting in serious injury or death Do not tow heavy pull behind attachments e g loaded dump cart lawn roller etc on slopes greater than 5 degrees When going down hill the extra weight tends to push the tractor and may cause you to loose control e g tractor may speed up braking and steering ability are reduced attachment may jack knife and cause tractor to overturn CHILDREN 1 Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity They do not understand the dangers Never assume that children will remain where you last saw them a Keep children out of the mowing area and in watchful care of a responsible adult other than the operator b Be alert and turn machine off if a child enters the area c Before and while backing look behind and down for small children d Never carry children even with the blade s shut off They may fall off and be seriously injured or interfere with safe machine operation 6 Use extreme care when approaching blind corners doorways shrubs trees or other objects that may block your vision of a child who may run into the machine f _Disengage the cutting blade s before traveling in reverse The No Cut In Reverse feature is a reminder not to cut in reverse and to help avoid back over accidents Do not defeat it g Keep children away fro
69. oted the faster the tractor will travel The pedal will return to its original position when it s not depressed IMPORTANT Always set the parking brake when leaving the tractor unattended Hour Meter Located in the center of the tractor s console the hour meter operates whenever the engine is running and records the actual hours of tractor operation See Figure 6 8 888808098 HOURS 1 10 Figure 6 System Indicator Lights Your tractor is equipped with four indicator lights in the center of its dash panel If the Brake light or PTO light illuminates when attempting to start the unit proceed as follows Brake PTO Engage the parking brake Move the PTO knob into the disengaged OFF position It is normal for the Oil light and the Battery light to illuminate while the engine is cranking but if either illuminates while the engine is running proceed as follows Oil Stop the tractor immediately and check the crankcase oil level as instructed on page 19 of this manual Add oil as required Battery If this light illuminate s while the engine is running it indicates that the battery is in need of a charge OR that the engine s charging system is not generating sufficient amperage Refer to Battery on page 25 of this manual for the proper battery charging procedure or have the engine s charging system checked by a Cub Cadet dealer Cup Holder The tractors cup ho
70. owever that Kohler Co may deny warranty coverage if the engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications b For warranty repairs the engine must be presented to a Kohler Co service center as soon as a problem exists Call 1 800 544 2444 or access our web site at www kohlerengines com for the names of the nearest service centers The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding warranty rights and responsibilities you should contact Kohler Co at 1 920 457 4441 and ask for an Engine Service representative COVERAGE Kohler Co warrants to the ultimate purchaser and each subsequent purchaser that the engine will be designed built and equipped at the time of sale to meet all applicable regulations Kohler Co also warrants to the initial purchaser and each subsequent purchaser that the engine is free from defects in material and workmanship which cause the engine to fail to conform with applicable regulations for a period of two years Engines produced in 1995 or later are warranted for to years in California For 1997 and later model years EPA requires manufacturers to warrant engines for two years in all other states These warranty periods will be begin on the date the engine is purchased by the initial purchaser If any emission related part on the engine is defective the part will be replaced by Kohler Co at
71. s engaged in the seat stop stand behind the machine and pull back on seat until fully engaged into stop To adjust the position of the seat move the seat adjustment lever Refer to Figure 3 on Page 9 to the left and slide the seat forward or rearward Make sure seat is locked into position before operating the tractor SECTION 7 MAINTAINING YOUR LAWN TRACTOR NOTE Refer to Maintenance Chart on page 29 for a reference of recommended maintenance intervals WARNING Before performing any A maintenance or repairs disengage PTO set parking brake stop engine and remove key to prevent unintended starting Engine Maintenance repair or replacement of the emission control devices and systems which are being done at the customer s expense may be performed by any engine repair establishment or individual Warranty repairs must be performed by your Cub Cadet Dealer Engine Oil The engine crankcase is filled with 10W 30 ship away oil at the factory This oil may be used for the first 24 hours of engine operation at temperatures between 0 F and 80 F If temperatures are not within this range drain the oil from the oil filter and crankcase and replace with new oil The engine oil must be drained and replaced with new oil after 24 hours of engine operation and every 100 hours thereafter Refer to the Oil Viscosity Chart below to determine the proper oil type RECOMMENDED SAE VISCOSITY GRADES 1000 5W 20 5W 30 Kohler
72. sed by a parent t 15 Do not operate the machine while under the 4 Never allow adults to operate this machine without proper instruction influence of alcohol or drugs 5 To help avoid blade contact or a thrown object 16 Mow 900 naay Aror dood aniicral light ie 17 Never carry passengers injury keep bystanders helpers children and pets TER FE a tas 18 Disengage blade s before travelling in reverse at least 75 feet from the machine while it is in ams Back up slowly Always look down and behind operation Stop machine if anyone enters the area gt before and while backing to avoid a back over 6 Thoroughly inspect the area where the equipment accident is to be used Remove all stones sticks wire F 19 Slow down before turning Operate the machine bones toys and other foreign objects which could i smoothly Avoid erratic operation and excessive be picked up and thrown by the blade s Thrown speed objeetscan pausa ee persona 20 Disengage blade s set parking brake stop engine 7 Plan your mowing pattern to avoid discharge of and wait until the blade s come to a complete stop material toward roads sidewalks bystanders and bey before removing grass catcher emptying grass the like Also avoid discharging material against a y i unclogging chute removing any grass or debris or wall or obstruction which may cause discharged making any adjustments materia
73. spect the machine for any damage Repair the damage before starting and operating Never attempt to make adjustments or repairs to the machine while the engine is running Do not change the engine governor settings or over speed the engine The governor controls the maximum safe operating speed of the engine Maintain or replace safety and instruction labels as necessary A 10 11 12 TO REDUCE THE RISK OF INJURY DO NOT OPERATE UNLESS DISCHARGE COVER OR GRASS CATCHER IS IN ITS PROPER PLACE IF DAMAGED REPLACE IMMEDIATELY Ne KEEP HANDS and FEET AWAY APN th fey HOT AREAS Avon SERIOUS INJURY OR DEAT HA AY eR 3 BLOVE OBJECTS THAT CAN BE THROWN BY Ti IN ANY DIRECTION WEAR SAFETY GLASSES DO No T MOW WHEN CHILDREN OR OTHERS ARE AROUND NEVER CARRY CHILDREN EVEN WITH BLADES OFF 0 SLSEXTRA CAUTION ON SLOPES DO NOT MON N GREATER THAN 15 MOW UP AND DOWEJ READ OPERAT OT ACROSS AVOID SUDDEN TURNS USE LOW SPEED OR s MANUAL KEEP SAFETY DEVICES IN PLACE Ty y amp i 30018 13 Observe proper disposal laws and regulations for gas oil etc to protect the environment Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection frequently check components and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts
74. the use or misuse or inability to use the prod uct This limited warranty shall not extend to anyone other than the original purchaser or original lessee How State Law Relates to this Warranty This limited war ranty gives you specific legal rights and you may also have other rights which vary from state to state CUB CADET LLC MANUFACTURER S LIMITED WARRANTY RESIDENTIAL USE The limited warranty set forth below is given by CUB CADET LLC CUB CADET with respect to new merchandise pur chased and used in the United States its possessions and territories CUB CADET warrants this product against defects in material and workmanship for a period of two 2 years for residential users one 1 year for commercial users commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in material or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operators Manual furnished with the product and has not been subject to misuse abuse neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disas ter Batteries and belts are subject to separate terms as follows a Batteries have a one year prorated limited warranty with 100 replacement during the first three months After three months the battery replacement cre
75. ustment sessirnar O 16 Maintaining Your LAWN Tractor ececcecececeeeceeeeecneeeeeeeeneeeeeetaeeeeeeenneeeeeesneaeeeeenneaeeeeee 19 SEIVICE sass ceca esse E N E E E E EE A A E A ea adaaele ds 24 OM SCASOMN Storage ra E EOE A EE EOE 29 Maintenance Charts cissccttiwtden cnvteon navi ETE n EEA 29 TrOUBISSHOOUIN G s enis aana niana AE NAKE EA eee SESS 30 SPOCIICATOMS sear a r EE EAA E AAEE EER EEEE 31 Attachments amp ACCESSOIICS 0 0 0 ecccecceeeescceeeeeeeneeeeeeesaaeeeeeeeaaeeeeeeeaaaeeeseeesaeeeeseeaaeeeeennaaes 32 Lapo MAD sarccvenetvecceecdevenbovcedeusbuues a A EA E 33 Warranty IMformatlOnM sssrsicorainsirnnisinian tenian nenns anA EASAN SAAREEN REEE A 34 FINDING MODEL NUMBER This Operator s Manual is an important part of your new lawn tractor It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says equipment and copy the information from it in the space provided below The information on the Before you start assembling your new equipment please locate the model plate on the Sro model plate is very important if you need help from your Cub Cadet dealer You can locate the model number by looking beneath the seat A sample model plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below Copy the model number here Copy the serial number here b A CUB CADET LLC Cu Cadet
76. which do not meet the original equipment specifications may lead to improper performance and compromise safety 14 WARNING YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine A WARNING TO AVOID SERIOUS INJURY OR DEATH e GO UP AND DOWN SLOPES NOT ACROSS e AVOID SUDDEN TURNS e DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP e IF MACHINE STOPS GOING UPHILL STOP BLADE S AND BACK DOWNHILL SLOWLY DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND e NEVER CARRY CHILDREN EVEN WITH BLADES OFF e LOOK DOWN amp BEHIND BEFORE AND WHILE BACKING e KEEP SAFETY DEVICES GUARDS SHIELDS AND SWITCHES ETC IN PLACE AND WORKING e REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE S e KNOW LOCATION AND FUNCTION OF ALL CONTROLS e BE SURE BLADE S AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE S e BEFORE LEAVING OPERATOR S POSITION DISENGAGE BLADE S ENGAGE PARKING BRAKE SHUT OFF AND REMOVE KEY READ OPERATOR S MANUAL SLOPE GAUGE SECTION 2 eo aO __ as SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE 40060 POLE ag A CORNER OF A BUILDING OR A FENCE POST My vanne Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn a

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