American Standard 6030Y1.118.XXX Hot Tub User Manual
Contents
1. AS AMERICA INC AMERICAN STANDARD LIMITED WARRANTY FOR ACRYLUX PRODUCTS AS America Inc American Standard warrants to the original consumer purchaser that it will at its option repair or replace any of its plumbing products found by it to be defective under normal use and maintenance within the following periods from date of purchase Electronic Components two 2 years Pump Motors three 3 years Fittings and Plumbing two 2 years Shell ten 10 years residential three 3 years commercial In the event of a limited warranty claim proof of purchase will be required save sales receipt This limited warranty DOES NOT COVER the following 1 Defects or damage arising from shipping installation alterations accidents abuse misuse lack of proper maintenance and use of other than genuine American Standard replacement parts in all cases whether caused by a plumbing contractor service company the owner or any other person 2 Deterioration through normal wear and tear 3 Expense of normal maintenance periodic replacement of washers seals etc is a normal maintenance requirement 4 INNO EVENT WILL AMERICAN STANDARD BE LIABLE FOR THE COST OF REPAIR OR REPLACEMENT OF ANY INSTALLATION MATERIALS INCLUDING BUT NOT LIMITED TO TILES MARBLE ETC 5 Postage or shipping costs for returning products for repairs or replacement under this limited warranty and labor or other costs incurred in connection with product re2. O Box 659 1 800 442 1902 vas West Caldwell N J 07007 i Attention Customer Care Center cy US eis 754282 100 Rev A
3. items can be purchased at most auto supply stores that provide supplies to professional paint and body shops Call before you go Not all auto supply stores will have these items 2 Start sanding with 2000 grit paper Use small squares of paper about 2 x 2 for all sanding and use lots of water The water serves as both a lubricant and to prevent residue buildup on the paper Residue buildup shortens the effective life of the paper and may scratch the surface you are trying to polish MEDIUM SCRATCH 3 2000 grit paper is the finest grit available the higher the number the finer the grit If you 1000 2000 grit can t remove all of the scratches with 2000 grit switch to 1500 grit Remember to wash the paper frequently with water as you sand 4 If all of the scratches cannot be removed with 1500 grit switch to 1000 grit This should remove most fine scratches If you have deep scratches or a gouge coarser paper may DEEP GOUGE have to be used see chart to right Be careful Using grit that is too coarse may actually 600 2000 grit put in more scratches than it removes 5 Once you have removed all of the scratches by sanding the finest paper possible repeat the sanding process using successively finer grits of paper until you have once again sanded with 2000 grit 6 Now use 3M rubbing compound 05933 on a soft damp cloth Polish using considerable pressure to produce a smooth shiny finish SCRATCH SANDPAPER GUIDE
4. leveling compound e A floor leveling compound smooth mortar or a similar quick setting compound specifically made for leveling floors may be used to fully support and level tub e If alcove is larger than tub shim between tub and studs to create a tight fit Screw tub flange to studs Figure 3 e Connect drain piping to drain fault interrupter FIGURE 1 Locate receptacle in same end of alcove as motor FIGURE 2 Check to assure tub is level FIGURE 3 If necessary shim between tub and studs for tight fit and screw to each stud 754282 100 Rev A CLEANING e Normal cleaning wash with warm water soft cloth and a mild liquid detergent e Ideal cleaners are Soft Scrub Gel or Comet Gel e Do not use any abrasive cleaners or metal scrapers e FLUSHING INSTRUCTIONS Whirlpool unit must be flushed every ninety 90 days with a sanitizing chemical such as a spa freshener algicide or household bleach Fill tub with water add sanitizing chemical and allow the unit to circulate for at least 20 minutes WARNING Some cleaning products are not suitable for use Read all labels carefully DO NOT USE if they say not suitable for use with ABS acrylic or polystyrene READ BEFORE INSTALLATION AND OR USE IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE 1 Read and follow
5. volt 20 amp duplex outlet to the stud wall underneath the whirlpool at least 4 102mm above the sub floor Figure 1 e Motor pump must have a separate 110 volt 20 amp service from the breaker panel to the motor pump location Do not combine any other electirc service with whirlpool supply line e Service supply line must be connected to a ground fault interrupter GFI at the breaker panel for added protection and to meet code requirement Install breaker after all other electrical connections have been made e Your whirlpool wiring should be installed by a licensed electrician All electrical preparation and connections must be made in strict compliance with local and national electrical codes WARNING If whirlpool is not properly wired there is danger of electrical shock or fire STEP 3 LEAK TEST WHIRLPOOL e Water test tub in area where all fittings and connections can be inspected e Fill tub with water make sure water is above jets Run for 10 minutes Inspect all fittings plugs and connections for possible leaks e Drain tub If any leaks are found call American Standard Customer Service Department at 1 800 442 1902 STEP 4 INSTALLING WHIRLPOOL e Install drain waste and overflow e Trial fit whirlpool in prepared alcove With whirlpool sitting flat on floor check with level on top of tub Whirlpool should be level from front to back and side to side Figure 2 If tub is not level remove tub and level floor using
6. INSTALLATION INSTRUCTIONS Americam Standard Style That Works Better Acrylux Builder Series Whirlpools Model 6030Y2A 118 XXX Model 6030Y1 118 XXX Model 6032Y1 118 XXX Model 6030Y2A 218 XXX Model 6030Y1 218 XXX Model 6032Y1 218 XXX Thank you for selecting American Standard the benchmark of fine quality for over 100 years To ensure this product is installed properly please read these instructions carefully before you begin Local building codes vary by location Observe all local plumbing and building codes RECOMMENDED TOOLS AND MATERIALS Tape Measure Mortar Compound optional Pencil Saber Saw Safety Glasses Screws 1 Flathead Stainless Drill Level IMPORTANT e Read installation instructions carefully before starting project e Before you begin locate appropriate product reference below e Allow tub to reach room temperature before installation e Water test tub before installation e Keep instructions for warranty information 6030Y2A 118 XXX STUD LAYOUT 6030Y2A 218 XXX The American Standard Acrylux Bathtub will fit all standard 30 x 60 tub walls ry 10 14 md 254mm 356mm Lae fee ah Electrical Drain utlet 203mm Floor Cut Out 6 x 10 gt 59 7 8 Access Cover BS eee 1521mm G _____60 1524mm M stud location 1521mm 6030Y1 118 XXX 6032Y1 118 XXX SS 6030Y1 218 XXX Ss n 6032Y1 218 XXX _ 59 7 8 59 7 8 a Motor Pump Motor Pump A
7. all instructions 2 DANGER To reduce the risk of injury do not permit children to use this unit unless they are closely supervised at all times 3 Infants should not be permitted in the whirlpool at water temperatures over 100 Fahrenheit and only with prior medical consultation and permission from your doctor 4 Pregnant women and persons suffering from heart disease diabetes or high or low blood pressure should not enter the whirlpool tub without prior medical consultation and permission from their doctor 5 For your first whirlpool bath start with a short duration of five minutes You can increase the time intervals as your body s tolerance adjusts However do not use longer than 15 minutes at any one time 6 High water temperatures and prolonged periods of use can raise internal human body temperature excessively and impair the body s ability to regulate its internal temperature 7 Check whirlpool before use Maximum safe temperature is 104 Fahrenheit 40 Celsius 8 Observe reasonable time limits to avoid nausea dizziness and fainting 9 Do not direct the water spray to the following body areas in these instances A Any area of the body that is swollen burned inflamed or where skin eruptions or ulcerated sores are present B Any area of the body that is sore unless approved by your doctor C The abdomen when pain is present D Legs with varicose veins E Calves of legs with unexplained pain 10 Keep bo
8. ccess Cover Access Cover X STUD LAYOUT aon e STUD LAYOUT 15 The American 254mm 356mm a The American 381mm Standard Acrylux Hyg 8 Standard Acrylux Whirlpool will fit all rae EE 52mm T peal Whirlpool will fit all GF Electrical utlet standard 30 x 60 Drain standard 32 x 60 Ea Drain NES tub walls 203mm Floor Cut Out 6 x 10 X tub walls 203MM Floor Cut Out 6 x 12 z 152 x 254mm 152 x 305mm z 60 3 60 stud location 1524mm stud location 4 1524mm m Left hand drain shown reverse layout for right hand drain Subject to manufacturing tolerance of or 1 8 Product names listed herein are trademarks of AS America Inc AS America Inc 2008 754282 100 Rev A INSTALLATION INSTRUCTIONS STEP 1 PREPARING ALCOVE e Alcove studs should be constructed as shown e Floor must be clean smooth and level check with level Sub floor must be installed Do not install tub on open floor joists e Cut hole in sub floor as shown to accommodate drain e Access panels must be located on both ends of whirlpool alcove to service pump motor and drain assembly after installation Failure to provide access to these areas may result in added removal and re installation costs in the event service may be required STEP 2 ELECTRICAL CONNECTIONS e Install a 110
9. cted by a qualified service representative before using 19 A green colored terminal is provided within the terminal compartment To reduce the risk of shock connect this terminal to the grounding terminal of your electric service or supply panel with a continuous green insulated copper wire equivalent in size to the circuit conductors supplying this equipment but no smaller than No 12 AWG 3 3mm 20 SAVE THESE INSTRUCTIONS TROUBLE SHOOTING PUMP MOTOR MOTOR WON T START 1 Check to see if on off switch or pneumatic switch is in on mode 2 Check for loose connections blown circuit breakers GFI or fuses 3 With the power off at the circuit breaker check manually to see that the motor shaft has free movement and lacks obstruction MOTOR CUTS OUT STOPS 1 Turn GFI breaker off Check for loose wiring connections 2 Check for low voltage at the motor frequently caused by undersized wire NOTE Pumps equipped with automatic reset overload protectors and solid state electronics and switches aredesigned to eliminate failures caused by mechanical switches and governors MOTOR HUMS BUT DOES NOT START 1 Turn GFI breaker off Check for binding of the motor shaft or obstruction in pump Manually rotate motor shaft to see that shaft turns freely 2 Check for low voltage and undersized gauge of wire PUMP WON T PUMP 1 Open air control valve to release any possible air lock 2 Make sure all suction and discha
10. dy hair and clothing a maximum of 12 inches away from the suction fitting at all times when whirlpool is operating Do not operate the unit without the guard over the suction fitting 11 Do not use whirlpool while under the influence of alcohol or narcotics 12 Enter and exit tub slowly 13 Do not use electrically connected devices such as televisions radios stereo speakers lights cooking devices hair dryers telephones or other electrical appliances within five feet of the whirlpool tub 14 Use this unit only for its intended use as described in this manual Do not use attachments not recommended by the manufacturer 15 Never drop or insert any object into any opening 16 Keep all breakable objects out of area 17 All electrical supply circuits providing the electrical power source to be connected to the whirlpool bath should be checked installed and inspected by a licensed electrician and inspected by the Building Code Authority having jurisdiction at the installation location upon installation and prior to use of the whirlpool bath 18 The unit must be connected only to a supply circuit that is protected by a ground fault circuit interruptor GFCI Such a GFCI should be provided by the installer and should be tested on a routine basis If GFCI fails to operate properly there may be a ground current flowing indicating the possibility of an electric shock Do not use this unit Disconnect the unit and have the problem corre
11. moval or installation under this limited warranty 6 ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES ALL OF WHICH ARE HEREBY EXPRESSLY DISCLAIMED OR THE EXTENSION BEYOND THE DURATION OF THIS LIMITED WARRANTY OF ANY IMPLIED LIMITED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR AN INTENDED PURPOSE Some jurisdictions do not allow limitations on how long an implied limited warranty lasts or the exclusion or limitation of incidental or consequential damages so these limitations and exclusions may not apply to you 7 Responsibility for compliance with local code requirement Since code requirements vary greatly distributors dealers installation contractor and users of plumbing products should determine whether there are any code restrictions on the installation or use of a specific product 8 If a whirlpool unit is purchased by a dealer and used as a demonstration unit the limited warranty takes effect as soon as the dealer uses the product as a demo If this demonstration unit is subsequently sold to a customer the dealer may transfer the remaining period of the limited warranty to the buyer only with American Standard written approval This limited warranty gives you specific legal rights You may have other statutory rights that vary from state to state or from province to province in which case this limited warranty does not affect such statutory rights i TERTE g By Mail American Standard Inc By Telephone P
12. rge lines and return port are clear and unobstructed 3 Check to see that water is at high enough level for pump to prime 4 Check for air leak in the suction line slightly loosen pump union connector and then re tighten by hand 5 Check for obstructions in the piping system LOW FLOW 1 Turn GFI breaker off Check for any obstructions in pump that impede impeller 2 Check for low voltage undersized gauge of wire 3 Check suction line for obstructions and or air leaks 4 Check for obstruction in discharge line NOISY PUMP 1 Check for air leak in suction line which can cause rumbling sound 2 Check for cavitation caused by an obstructed or under sized suction line WATER LEAK 1 Turn GFI breaker off Check union connectors a Be sure they are tight hand tighten only b Inspect O ring to be sure it is properly seated and not damaged 2 Turn GFI breaker off Water between pump housing and motor a Check the rotary seal to be sure it is clean and without contamination on surface b Check seal to see if it is worn or damaged replace seal if necessary 754282 100 Rev A SCRATCH REMOVAL INSTRUCTIONS 1 For effective scratch removal and polishing you will need to purchase these items 1 sheet 1000 grit 3M wet dry sandpaper 1 sheet 1500 grit 3M wet dry sandpaper 1 sheet 2000 grit 3M wet dry sandpaper 1 small container of 3M rubbing compound 05933 These
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