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American Power Conversion 480kW 400V Power Supply User Manual

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1. 1 z T Isolation UPS External External External PE External External Transformer Input Input Cable Cable Output Temp Signal Fuses FM mm mm Cable Cable A 380 415V mm mm 380 415V 540kW 480kVA 1000 3 200 200 3 200 2 DIN gL types PVC cables insulated to withstand a maximum ambient temperature of 30 C NOTICE If an MCCB is used in stead of external input fuses the MCCB load capacity must be 8xIn nominal current for minimum 10 ms NOTICE Check correct phase rotation of mains input voltage Maximum input output cables 3 300 mm If input neutral is not available an optional Dzn0 or Dyn11 input isolation transformer must be used NOTICE All external cable dimensions are recommended sizes only Refer to local legal regulations 990 4059 Installation Guide APC Silcon 480kW 400V UPS 61 Options Accessories NOTICE Make sure that gland plate is installed in bottom of cabinet CAUTION At 100 switch mode load neutral must be rated for 200 phase current 990 4059 62 Installation Guide APC Silcon 480kW 400V UPS Options Accessories Transformer at Output 10n UPS with External Yyn0 Isolat iring up 6 6 2 W peo peo peo1 290105021 uonelos 3d
2. O 12 Isolation Transformer lo 0 Not switch NC pos 1 ing used Auxiliary contacts on X004 LED s OK for operating O 0004 Parallel UPS LO B c X _ Battery breaker 2 O _ _ system output switch 2 Battery breaker 1 ES T eai Auxiliary contacts Fol5 switch NC post LA Internal Battery fuse F021 NO position A I O 7 O 4 Internal Battery fuse F020 NO position 5 3 goos N Py LO 2 a001 UPS input Brom Temperature sensor external battery 1 switch NO pbs O 4 External battery X004 X003 O 13 _ Fuse Batt Breaker 2 NO position X012 O External Battery O 1 Fuse Batt Breaker 1 NO position System integration interface Output relays 277V 8A 0 3VA 2kVA X005 5001 gt Battery operation signal gt Common fault signal 10 9 gt For special use 6 Ok for operating the switch gt Q004 parallel UPS system 5 output switch 4 gt Ok for operating the 3 service bypass switch Q003 2 gt Ok for operating the 1 UPS output switch Q002 gt For special use O O O O O O O O O O O O X005 Internal battery temperature sensor External battery temperature sensor 1 8 Internal supply for emergency shut dow
3. Front view 1 System Integration Interface HJ X005 004 X003 AW X001 AyTU2 eee S KA elelele EE elo elo d Communication N Lt L2 L3 ee NULL Interface Parallel Controller NOTICE Check correct phase rotation of mains input voltage Max input output cables 3 300 mm If there is no neutral input Dzn0 or Dyn11 input isolation transformer is required CAUTION This UPS unit is an EN 50091 2 product and may cause radio interference in a domestic environment Take preventive measures in necessary CAUTION At a switch mode load of 100 the neutral must be rated for 200 output phase current 990 4059 Installation Guide APC Silcon 480kW 400V UPS 7 External Connection UPS External External External PE Maximum External Input Input Cable Cable External Output Cable Fuses FM mm2 mm2 Output mm2 A 380 415V Fuses 380 415V A 480kW 1000 3 200 200 800 3 150 DIN gL types NOTICE All cable dimensions are recommended sizes only Refer to local legal regulations UPS External Alarm External System ExternalBattery External Battery Cable max Earth Cable Breaker Cable mm2 mm2 mm2 A 480kW 2 30 800 3 150 PVC cables insulated to withstand ambien
4. uonejos amp 3d 9jnpojy 19u110Jsue1 UOHE OS de 3d SdN 9115 9dv 998J19 U uoljesBayuy 5 00X e LL UOd IS 9dv 5 200 e Ll SdN UOd IS 9av 99 J18 u WayshS 00X ck Ll Ajddns sure N l WALSAS LL iddns sure Nad el INILSAS 9 N1 iddns surely dd N el al H WALSAS S NL WARNING Isolation transformer provides galvanic isolation between mains supply and load Load will loose galvanic isolation if isolation transformer is bypassed NOTICE Refer to local legal regulation for wiring information 990 4059 63 Installation Guide APC Silcon 480kW 400V UPS Options Accessories UPS with External Yyn0 Isolation Transformer at Input iring up 6 6 3 W quee ulgjs Gg Ajddns surej alnpoy 18U1J0JSUeJ UOrteJos sdf IIS dV ed ed 82vj19 U N N peo uomeibau 5 5 1 00X e rH WALSAS LL quee wayskS Ajddns sureyy aINpoyy 0 UOdIIS 24 998 1974 N Nad uone1693u Wass el 00X 21 e kl 17 WALSAS O NL yee ulgjs G jddns sure me e npojN J9UIJOJSUBA uonejos _ amp 3d amp 3d 3d 89ej18 u N N peo waisks el Eur WALSAS S NL WARNING Isolation transformer prov
5. Host DTE Remote Display DTE 25 pin female 9 pin male pin No pin No 2 TXD 2 RXD 3 RXD 3 TXD 7 GND 5 GND House shield No Connection 6 5 1 2 Connections With Converter Connections to be made according to converter manual Pinconnection example only Pin connection for cable from ME800A R2 to Remote Display Pin Connections for cable from host to ME800A R2 Host ME800A R2 ME800A R2 Remote Display DTE DCE DCE DTE 25 pin female 25 pin male 25 pin male 9 pin male pin No pin No pin No pin No 2 TXD 3 3 2 RXD 3 RXD 2 2 3 TXD 7 GND 7 7 5 GND House Shield No connection No connection House Shield The ME800A R2 must be set up as a DCE with no RTS DTR control The interconnection cable between the two ME800A R2 boxes is a 4 wire twisted pair telephone cable with or without shield The shield improves noise immunity but reduces maximum communication distance Installation Guide APC Silcon 480kW 400V UPS Options Accessories 6 5 2 Remote Display Installation 6 5 2 1 Connecting RS232C and Mains Adapter CAUTION Wiring for alarm and signal circuit field to be rated 300V minimum Rear view Rear view Front view 1 Turn 180 to loosen the 4 screws 2 Remove front cover 3 Mont back plate Cable entry from bottom and rear 4 Connect cables 6 5 2 2 Remote Display Power Supply The remo
6. Status LED is flashing quickly The chassis has not been configured Configure the Silcon Triple Chassis See the APC Silcon Management Quick Start Guide provided with your chassis or the Web SNMP Management Card Installation Guide on the CD for more information Status LED is flashing slowly The chassis is not communicating with the UPS Verify that the supplied UPS cable is properly connected to the Triple Chassis and to a communications port on the UPS Attached management peripheral cannot identify UPS model or nominal output voltage The management peripheral firmware does not support 3 phase UPSs You may be able to upgrade the firmware of the management peripheral Call APC Customer Support 4 7 5 1 If Problems Persist For problems not covered in the troubleshooting chart or for persistent problems follow this procedure 1 Note the serial number and date of purchase of the APC Silcon Triple Chassis Contact APC Customer Support at the phone number or address that is listed in this manual 2 Be prepared to provide a description of the problem A technician will help solve the problem over the phone if possible or will give you a return material authorization RMA number 3 Ifthe APC Silcon Triple Chassis is under warranty repairs are free of charge If the warranty has expired there will be a nominal charge for repair 990 4059 Installation Guide APC Silcon 48
7. NOTICE Change charge voltages battery warning limit shut down voltage and high battery temperature limit by entering the actual value See example above 36 Installation Guide APC Silcon 480kW 400V UPS Programming Parameters 5 2 2 Programming Example Change to Output Isolation Transformer available Action Display shows 1 Press and E simultaneously to prepare 504 for password entry 2 Enter pass word xx by pressing Last selected parameter 3 Press M until message appears Isolation trafo output Isolation trafo output 4 Press 5 to change YES 5 Press to store Data stored Isolation trafo output 6 Wait about 1 second YES Normal operation 7 Press oe load power XX NOTICE Change parameters by pressing the ts key once or several times See example above 990 4059 Installation Guide APC Silcon 480kW 400V UPS 37 Programming Parameters 990 4059 5 3 Programming Parameters for Advanced Parallel Operation To use the advanced parallel functions the following parameters must be programmed 1 Station number 2 Highest station address 3 Advanced power management 4 APM test mode active 5 Battery connection 5 3 1 Description of Settings 1 Station number Valid station numbers 1 9 stating the UPS parallel address in system 2 Highest station number Valid station nu
8. NOTICE Display accuracy is 1 digit Displays time Exits a mode Accesses Scrolls up through list L Scrolls down through list Stores parameters enter parameter Stack Silences the audible alarm alarm stack Chooses parameters 990 4059 Installation Guide APC Silcon 480kW 400V UPS 33 Programming Parameters 5 1 2 Programming Example Switch to Bypass Operation NOTICE Do not leave in by pass mode for extended periods in order not to affect battery capacity Action Display shows 1 Press E to enter parameter stack B 0 3 Press 5 untill 4 Press 2 to store Return to normal operation Action Display shows 5 Press E to enter parameter stack 6 Press M 7 Press n 8 Press E 9 Press Follow same procedure to program other parameters o 5 2 System Configuration System configuration parameters are vital for correct system operation and are password protected CAUTION Incorrect programming may damage battery or cause output voltage to be lost during operation 990 4059 34 Installation Guide APC Silcon 480kW 400V UPS Programming Parameters System Configuration Parameters password protected Parameter Setting Comments Enter System no 380 400 415 Optional selection
9. X012 Stand by operation UPS in stand by mode Hot stand by parallel systems only 12 X013 Service bypass Service bypass switch active operation 13 X014 Boost charge UPS boost charging on battery operation 14 X015 Battery voltage DC voltage too high shut down outside limits DC voltage below warning level DC voltage too low shut down 15 X016 Battery condition ABM has detected weak battery condition fault ABM has detected defect battery ABM Advanced Battery Monitor 16 X017 Common fault All alarms as mentioned above except relays 8 9 10 11 Internal power supply fault System locked in operation mode Internal memory fault Internal communication fault Delay programmable in configuration stack Common fault delay Settings 0 10 20 30 seconds 990 4059 Installation Guide APC Silcon 480kW 400V UPS 15 External Connection See section 5 2 System configuration NOTICE Alarm Trigging Events 1 2 3 9 10 11 13 activates the corresponding alarm relay after the delay Alarm Trigging Events 4 5 6 7 8 12 14 15 activates the corresponding alarm relay momentarily Common fault relay 16 is activated at the same time as relay 1 2 3 4 5 6 7 12 13 14 15 or in any of the below situations Internal power supply fault System locked in operation mode Internal memory fault Internal communication fault 990 4059 16 Installation Guide APC Silcon 480kW 400V UPS Ext
10. 00X za e Lk WALSAS LL yes wayskg iddns suey 9 npojy 2 UOREJOSI 392 181 Nad 1 00 az zu WALSAS O NL Quee wasg Kjddns sure Sdn uoolis 9 npoyy J9UIJOJSUBA 05 e O 3d 298 1974 N peo 5 1 00X 21 ad a WALSAS S NL Isolation transformer provides galvanic isolation between mains supply and load Do not bypass isolation transformer in order to avoid damaging circulation currents and to prevent load from loosing galvanic isolation WARNING NOTICE Refer to local legal regulation for wiring information 990 4059 67 Installation Guide APC Silcon 480kW 400V UPS System Specifications 7 0 System Specifications 71 Technical Data 990 4059 68 Voltage 3x380 400 415V Input Voltage tolerance 15 Normal operation 10 standard Bypass operation 4 6 8 programmable Frequency 50Hz 60Hz 6 standard 0 5 8 programmable Input power factor load 25 minimum 0 97 load 100 minimum 0 99 Current distortion Max 5 Output Voltage 3x380 400 415V Voltage tolerance 1 static symmetrical load 3 static symmetrical load 5 0 100 load step Voltage distortion max 3 linear load max 6 non linear load Load power factor 0 9 lead to 0 8 lag Frequency 50Hz 60Hz mains synchronized 0 1 free run
11. 2010X dd N e200X 3d N 1 a MANI SNIVIN Nad oE a oa n oS Wa 990 4059 47 Installation Guide APC Silcon 480kW 400V UPS Options Accessories 6 2 3 Operating External Service Bypass Switch for Parallel Systems 6 2 3 1 Bypassing Parallel UPS Systems Mains Load Q003 Service bypass switch H002b S APC Silcon UPS APC Silcon UPS CAUTION Batteries connected to a UPS out of service for a period exceeding 8 days may be damaged 990 4059 48 Installation Guide APC Silcon 480kW 400V UPS Options Accessories Action Step 1 4 can be carried out with any of the parallel systems however this will switch all systems into bypass operation Press E on the keyboard Press a 2 on the keyboard until Press on the keyboard Press E on the keyboard All systems will transfer to bypass operation Do not switch off any of the UPS systems until step 5 8 has been completed Check lamp indication on the Service Bypass Panel Turn the external bypass switch Q003 to position 1 Turn the output isolator Q004 to position 0 Turn the output switches 0002 to position 0 Open the front door and press both the green ON and the red OFF keys simultaneously in any of the systems The acoustic alarm sounds for 30 sec Repeat for all other system s Turn all input switches Q001 to position 0
12. Provided by others Notes 1 Nominal input current based on rated load 2 Maximum input current based on rated load full battery recharge Full battery recharge assumed to increase input current with 10 3 Nominal power consumption column 1c based on nominal input current 1e and the corresponding input voltage 1a 4 Maximum power consumption 1d based on maximum input current 1f and the corresponding input voltage 1a 5 Suggested input overcurrent protection 1h based on continous full load maximum input current 1f MCCB breaker selection based on continous full load nominal input current 16 is acceptable provided battery recharge time is short 6 Fuses according to DIN LV HRC type gL 500V assumed MCCB load capacity must be 8xIn nominal current for minimum 10ms 990 4059 70 Installation Guide APC Silcon 480kW 400V UPS Appendix 7 Suggested load side overcurrent protection 3b based on nominal output current 3a 8 Nominal battery voltage assumed to be 2V cell Lead technologi 9 Recommended cable sizes see External Connection section of this guide CAUTION Cable sizes must comply with national and or local legal regulations 10 Nominal battery discharge current 2c based on full rated load and nominal battery voltage 2V cell 11 Maximum battery discharge current 2d based on full rated load and battery voltage at end of discharge 1 7V cell 12 Full load discharge power
13. Unpacking 2 0 Unpacking NOTICE Unless otherwise specified by the shipping company use a fork lift to unload equipment from pallet 1 To unpack UPS unit remove top and bottom screws from side plates of packaging and lift up side plates 2 Verify compliance between type label on reverse side of front door and system ordered Check input and output voltage Copy type label data to label copy below for easy identification of system Use fork lift to transport system to installation site Copy of type label www apcc com LED AILERS EFL An 39 N PE 50 60Hz APC SILCON 120KW 414 V UPS 233 4A 1818A SLJ120KH 120kVA 120kW 2233A 113 94 21LA 166 74 APC SILCON 160KW 414 V UPS 3093A 242 4A SLJ160KH 160kVA 160kW 295 8A 2319A 2835A 222 2 APC SILCON 240KW 400V UPS 463 9A 363 64 SLJ2L0KH 2L0kVA 2L0kW 1 60 Kg 425 3A 333 APC SILCON 320KW 400V UPS 65 585 SL J320KH 320kVA 320kW 588A 163 84 1460 Kg 56354 444 44 APC SILCON 480KW 408V UPS 92214 727 34 SLJ480KH L80kW 882A 695 7A 1800 Kg 845 2A 666 74 885 4378AJ PLEASE RECYCLE The shipping materials for the APC Silcon UPS are recyclable Please save them for later use or dispose of them appropriately 990 4059 4 Installation Guide APC Silcon 480kW 400V UPS Installation 3 0 Installation 3 1 Requirements on Site All system p
14. X003 X004 X012 X009 X010 Battery Cabinet 4 9 Battery Breaker Box Fuse box CAUTION Batteries connected to a UPS out of service for a period exceeding 8 days may be damaged Refer to Section 7 0 Power Disconnection in this guide Battery Breaker Box Fuse box provides overcurrent and short circuit protection for UPS installations with external batteries NOTICE If battery has been disconnected refer to Section UPS Start Up in the APC Silcon User Guide 990 4059 28 Installation Guide APC Silcon 480kW 400V UPS External Connection Battery Breaker Box APC Silcon UPS Ese box Battery 4 9 1 Battery Breaker Box HIGH VOLTAGE WHEN DISCONNECTED a A BATTERY NOTICE IMPORTANT BATTERY BATTERY 1 DO NOT REMOVE DC LINKS IF MCB IS ON OR BATTERY 2 FUSE INSTALLED BATTERY t BATTERY 2 BATTERY 1 BATTERY 2 A lo O M p
15. 1 Turn the output switch 0002 to position 0 Open the front door and press both the green ON and the red OFF keys simultaneously The acoustic alarm sounds for 30 sec Turn the input switch to position 0 The red alarm LED below the display lights and the acoustic alarm sounds for 30 sec The acoustic alarm be reset by the 2 key EMERGENCY UPS not alive Turn the input switch Q001 to position 0 Turn the output switch 0002 to position 0 Change any released system input fuse s Turn the bypass switch 0003 to position 1 Installation Guide APC Silcon 480kW 400V UPS Display shows Bypass operation Bypass operation MES Lamp indication on Service Bypass Panel The Green lamp H003 above the bypass switch handle Q003 lights The Green lamp H002 above the output switch handle Q002 lights Only the lamp H002 above the output switch handle Q002 lights now Display shows System OFF 990 4059 43 Options Accessories 6 1 3 1 Switching from External Bypass to Normal UPS Operation Action 1 2 4 7 8 Turn the input switch 0002 to position 0 Open the UPS front door and press the green ON key Press H on the keyboard Press A or Ko the keyboard until Press 5 on the keyboard Press E on the keyboard Check lamp indication on the bypass panel Turn the output switch 0002 to
16. X009 LED signal from UPS OK to operate corresponding MCCB X010 MCCB position signals for UPS X011 Trip for emergency stop 220 240V AC 4 9 3 UPS with External Battery in Battery Breaker Box Fuse box Configuration 30 Installation Guide APC Silcon 480kW 400V UPS External Connection X004 L1 O M 2 EL o 12 0 L3 EH0 APC Service Bypass Panel p _____ __6 Mains supply Load X002 X010 X003 Li L2 L3 N PE 123456 78910 L1 L2 L3 N PE 000000 0000 000000 0000 L1L2L3 N PE 123456 1234 L1L213 N PE E System X001 X003 X005 X005 e earth System Integration Interface X004 X012 m 12678 1234 ilcon 003 X004 OOOOO OOOO 400V UPS __ 220 240V AC Battery Breaker trip Not in Fuse box OO 4 12 X011 Battery Breaker Box Fuse box 2091 9002 Installation Guide APC Silcon 480kW 400V UPS V Temperature sensor 41 Battery 2 Battery 1 990 4059 31 5 0 Programming Parameters Programming Parameters Below table shows operating parameters programmable from keyboard Only qualified users should re set programming parameters 5 1 Parameters Parameter Setting Comments Bypass operation YES NO YES will switch the system into bypass mode GB D F DK S SF ae Language NL PL
17. to OFF or 0 the auxillary contact has to close with a maximum delay of 0 5 seconds from the time when the corresponding main contacts are opened This type of anxiliary contact is called an early break contact This also means that it will make late when activated in the opposite direction The auxiliary contact is also called NORMALLY CLOSED NC because the auxiliary contact will be closed when the main contacts are open Please note that the above term NORMALLY has nothing to do with NORMAL UPS OPERATION X005 Output Relays Battery operation signals are received with a 30 second delay This function is inactive during battery test Common fault relay facility is programmable standard factory setting 10 sec See APC Silcon User Guide for details Maximum nominal voltage on contact circuits is 277VAC If two different phases are involved maximum phase to neutral voltage should be below 160VAC Please note that phase L1 is already present on the System Integration Interface board supplied from the Service Bypass Panel Therefore if a phase is needed for alarm or signal purposes Phase L1 should be used 990 4059 Installation Guide APC Silcon 480kW 400V UPS 11 External Connection 4 3 Parallel Board CAUTION Control cables must be separated from AC and DC power cables Parallel Board The built in parallel board connects two or more UPS systems in parallel either
18. CZ Language of text in display E P SK H Automatic restart by mains return Autostar YES NO 1 min delay Ensures quick battery recharge Remote shutdown active YES NO Shutdown of UPS by remote signal when in battery operation Saves battery energy Remote shutdown HIGH LOW Nature of remote shutdown signal level 0 1 2 3 4 Remote shutdown time 5 6 7 8 9 Time delay on remote shutdown of UPS 10 min Battery capacity test Initiates back up time check Time measured from start until it reaches low DC warning level See User Guide section 6 Battery monitor test Initiates checks of battery condition by 25 discharging Automatic battery test OFF 3 6 months Activates the battery monitor test in cyclic intervals Battery monitor reset Press the and to resets alarm flashing light Boost charge YES NO YES results in boost charge 10 hours Autoboost charge YES NO YES results in boost charge after battery operation 10 hours Enter new date YYMMDD Set tolocal date Enter new time HHMMSS Set to local time 24 hour clock Factory settings in bold Only for systems with Battery Monitor active Do not leave system running in bypass mode Static bypass for extended periodes of time as batteries are not recharged in bypass mode 990 4059 32 Installation Guide APC Silcon 480kW 400V UPS Programming Parameters 5 1 1 Programming Keys
19. PL CZ Language E P SK H Host SDC charger DP300E 300E Type of UPS connected to remote display 6 5 3 4 Operation See the Operation section in the APC Silcon User Guide 6 5 3 5 Display of Measured Value See Display of Measured Value in the APC Silcon User Guide Time reading not visible from the remote display 6 5 3 6 Alarms See Alarms section in the APC Silcon User Guide 990 4059 58 Installation Guide APC Silcon 480kW 400V UPS 6 6 Isolation Transformer Options Accessories 1600 mm wide 59 APC Isolation Transformer Module 480kW Isolation UPS Height Width Depth Weight Transformer mm mm mm kg 540kVA 480kW 1800 1400 800 2550 Actual dimensions may vary Installation Guide APC Silcon 480kW 400V UPS 990 4059 59 Options Accessories Example of Transformer Configuration Yyno Output X002 L1 Temperature alarm NOTICE APC isolation transformers are available in various configuration Contact your local APC representative for further information See How to Contact APC in this guide 990 4059 60 Installation Guide APC Silcon 480kW 400V UPS Options Accessories 6 6 1 Connecting Isolation Transformer OUTPUT L1 L2 L3 N PE EMP X002 SWITCH O V4 xo L1 L2 L3 N PE ele O O X001 eje
20. The red alarm LED below the display lights and the acoustic alarm sounds for 30 sec The acoustic alarm can be reset by the key Installation Guide APC Silcon 480kW 400V UPS Display shows Bypass operation NO Bypass operation MES Bypass operation Lamp indication on bypass panel The green lamp H003 above the bypass switch handle Q003 lights The green lamp H004 above the output isolator Q004 and the green lamps H002 above the output switch handles Q002 lights The green lamps H002 above the output switch Q002 light and the green lamp H004 above the output Switch Q004 lights Now the lamps H002 above the output switch handles Q002 light and the green lamp H004 above the output switch Q004 lights Display shows System OFF 990 4059 49 Options Accessories 6 2 3 2 Switching Parallel System from External Bypass into Normal UPS Operation Mains Load Q003 Service bypass switch APC Silcon UPS APC Silcon UPS 990 4059 50 Installation Guide APC Silcon 480kW 400V UPS Options Accessories Action Display shows 1 Check that output switch Q004 is in position 0 Check that all output switches Q002 are in position 0 Turn input switches Q001 to position 1 System OFF Open the UPS front door and press the Normal operation green ON push botton load power 0 Press on the keyboard Press or M on the keyboa
21. cover at both ends Terminals X020 and X021 for control cables located on parallel board Connect X020 in UPS1 to X021 in UPS2 and connect X020 in UPS2 to X021 in UPS3 etc Connect X020 in last UPS to X021 in UPSI Cable is delivered with the UPS Power Cables To optimize load sharing in parallel operation external power circuits must be symmetrical Power input and output cables to have same length and identical cross sections 990 4059 Installation Guide APC Silcon 480kW 400V UPS 13 External Connection 44 Relay Board T E xot E s i 7 EU EN 1 mm m 3 IE gt uis 3 E ES 1 EE 20 2 TN 2 qu Hm p 2 J dl of e 2 i i H 39 s HS H 3 1 2 di EH gt 3 E i us 1 w y R EF ER 5 t 7 oo zg 2 Qs E LE 1 Maximum load 8 0A 250VAC 0 3A 60VDC 3 Minimum load 0 05A 6VAC 0 05A 6VDC Relays All relays are fail safe In alarm modes relay coil will be de energized 990 4059 14 Installation Guide APC Silcon 480kW 400V UPS 4 4 1
22. from battery based on nominal battery discharge current 2c x nominal battery voltage 2x192cells x 2V cell or maximum battery discharge current 2d x battery voltage at end of discharge 2x192cells x 1 7 V cell 13 Heat dissipation based on nominal full load capacity and linear load 990 4059 Installation Guide APC Silcon 480kW 400V UPS 71 How to Contact APC 10 0 How to Contact APC Arc ww w apcc com APC Corporate 132 Fairgrounds Road West Kingston RI 02892 USA Telephone 401 789 5735 Fax 401 789 3710 PowerFax 800 347 FAXX Pre sales Technical Support 877 474 5266 1 877 4Silcon Post sales Technical Support 877 287 7835 1 877 2UPS TEK E mail apcinfo apc com Web www apc com support contact contact_support cfm APC Denmark Silcon All DK 6000 Kolding Denmark Telephone 45 75 54 22 55 Fax 45 72 19 03 50 Pre sales Technical Support 45 72 19 04 90 Post sales Technical Support 353 91 70 2000 APC Japan Inc BR Gotanda Building 7F 2 30 4 Nishi Gotanda Shinagawa ku Tokyo 141 0031 Japan Telephone 03 5434 2021 Fax 03 5434 2122 990 4059 72 Installation Guide APC Silcon 480kW 400V UPS
23. have no liability and no obligation to repair the installed unit if non authorized APC personnel performed the start up and such start up caused the unit to be defective APC SHALL NOT BE LIABLE UNDER THE WARRANTY IF ITS TESTING AND EXAMINATION DISCLOSE THAT THE ALLEGED DEFECT IN THE PRODUCT DOES NOT EXIST OR WAS CAUSED BY PURCHASER S OR ANY THIRD PERSON S MISUSE NEGLIGENCE IMPROPER INSTALLATION OR TESTING UNAUTHORIZED ATTEMPTS TO REPAIR OR MODIFY OR ANY OTHER CAUSE BEYOND THE RANGE OF THE INTENDED USE OR BY ACCIDENT FIRE LIGHTNING OR OTHER HAZARD THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE OF PRODUCTS SOLD SERVICED OR FURNISHED UNDER THIS AGREEMENT OR IN CONNECTION HEREWITHIN APC DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY SATISFACTION AND FITNESS FOR A PARTICULAR PURPOSE APC S EXPRESS WARRANTIES WILL NOT BE ENLARGED DIMINISHED OR AFFECTED BY AND NO OBLIGATION OR LIABILITY WILL ARISE OUT OF APC S RENDERING OF TECHNICAL OR OTHER ADVICE OR SERVICE IN CONNECTION WITH THE PRODUCTS THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND REMEDIES THE WARRANTIES SET FORTH ABOVE CONSTITUTE APC S SOLE LIABILITY AND PURCHASER S EXCLUSIVE REMEDY FOR ANY BREACH OF SUCH WARRANTIES APC S WARRANTIES RUN ONLY TO PURCHASER AND ARE NOT EXTENDED TO ANY THIRD PARTIES IN NO EVENT SHALL APC ITS OFFICERS DIRECTORS AFFILIATES OR EMPLOYEES BE LIABLE FOR ANY
24. of a general nature Electricians should therefore always refer to national and local electrical codes prior to installing the UPS system 1 1 Tools and Equipment CAUTION Heavy equipment To prevent personal injury or equipment damage take extreme care when handling and transporting UPS cabinet and equipment CAUTION Ensure that front doors are in place and that internal front cover is fastened by screws before attempting to lift or transport the system This section lists all tools and equipment required to install all UPS configurations See also section 4 0 of this guide for further details on connection Tools 10mm socket 18mm socket deep 17mm socket 19mm socket deep 19mm combo wrench Small flat head regular screwdriver e 3 philips screwdriver Compression lug crimping tool e Knock out set for glands Equipment Compression lugs for cable terminations Cable to Service Bypass Panel from system feeder Cable to UPS input from Service Bypass Panel Cable to Service Bypass Panel from UPS output Cable from Service Bypass Panel to customer distribution Cable to UPS input from external batteries external Battery Breaker Box systems with external battery Solid core control cable to UPS from Service Bypass Panel e Solid core control cable to UPS from external batteries external Battery Breaker Box 990 4059 Installation Guide APC Silcon 480kW 400V UPS 3
25. 0kW 400V UPS 23 External Connection 4 Pack the APC Silcon Triple Chassis carefully in its original packaging if possible Do not use polystyrene beads for packing Damage sustained in transit is not covered under the warranty Enclose a letter in the package with your name address RMA number a copy of the sales receipt daytime phone number and payment if applicable 5 Mark the RMA number clearly on the outside of the shipping carton The factory will not accept any materials without this marking 6 Return the Triple Chassis by insured prepaid carrier to the address given to you by APC Customer Support 4 7 6 Product Specifications 4 7 6 1 Monitoring Port Pin Assignments The Monitoring port is a 9 pin communications port The port operates with no flow control at a rate of 2400 baud The data format is 8 data bits with 1 start bit 1 stop bit and no parity When the Triple Chassis operates with simple signalling the following limitations and capabilities apply to the Monitoring port e Pins 3 5 and 6 are open collector outputs which must be pulled up to a common referenced supply no greater than 40 VDC The transistors are capable of a non inductive load of 25 mA Use only Pin 4 as the common The output at Pin 2 generates low to high RS 232 level when the device is signalling an On Battery condition The pin is normally at a low RS 232 level The UPS is signalled to shut down when a high RS 232 level is appl
26. APC Silcon 480kW 400V UPS Installation Guide APC www apcc com Copyright 2001 APC Japan Inc This manual is subject to change without notice and does not represent a commitment on the part of the vendor CE Thank You Thank you for chosing the APC Silcon Series UPS Please read this Installation Guide thoroughly prior to installing the system It provides important information on safe and efficient installation The installation and use of this product must comply with national federal state municipal and local codes Safety Symbols used in this manual WARNING Indicates a hazard which if not avoided could result in injury or death CAUTION Indicates a hazard which if not avoided could result in damage to the product or other property NOTICE Read and pay attention to this important information WARNING This UPS unit contains hazardous AC and DC voltages Only qualified electricians should install the UPS AC line and external batteries and must be familiar with batteries and battery installation Before installing maintaining or servicing the UPS shut off the UPS and disconnect all sources of AC and DC power As the UPS has no built in disconnection devices to switch off external AC and DC input power ensure that disconnection devices are provided as separate parts in connection with the installation The installer must provide each external disconnecting device for this UPS system with
27. FORM OF INDIRECT SPECIAL CONSEQUENTIAL OR PUNITIVE DAMAGES ARISING OUT OF THE USE SERVICE OR INSTALLATION OF THE PRODUCTS WHETHER SUCH DAMAGES ARISE IN CONTRACT OR TORT IRRESPECTIVE OF FAULT NEGLIGENCE OR STRICT LIABILITY OR WHETHER APC HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES 990 4059 Installation Guide APC Silcon 480kW 400V UPS 69 Appendix 9 0 Appendix 9 1 Table 1 Installation Planning Data a SSS ee Main Input Output Breaker Q1 Breaker Field UPS Meu Field Wiring z A z z Wiring 1 gt Battery Bank Not supplied by APC Internal Batteries available for 40kW units and smaller 77777 Installation Planning Data APC Silcon Series AC Input Battery System DC AC Output Min Input Input Full Inom Imax Load side Heat Power rating Source P kW 1 A Cable Overcurrent load Disch Disch In Overcurrent Dissipation kW Pf V Hz Nom Max Nom phase Protection Vdc P KW A Protection kW 480 480 1 50 60 491 8 569 5 838 3 922 1 3 200mm 1000 A 2x384 505 3 658 775 727 3 800 A 15 9 400 747 3 822 0 695 7 415 768 4 845 2 666 7 COLUMN ta 1b 1 1d te 1f tg th 2a 2b 2c 2d 3a 3b 4a NOTES 3 4 1 2 9 5 6 13 8 12 10 11 6 7 13
28. O WHEN LIGHT ONLY NOTICE IMPORTANT BATTERY 1 THE UPS SYSTEM S SUPPLIED FROM ONE TWO MANS SUPPLIES AND A BATTERY co BEFORE SERVICING THE SYSTEM BE SURE p THAT ALL POWER SUPPLIES ARE 65616565165 DISCONNECTED BATTERY 2 DISCONNECTING SWITCH source _ MARKING MAINS BATTERY ups system ups system INTERNAL DC CAPACITORS MUST BE CHARGED BEFORE THE DC SUPPLY IS SWITCHED ON Accorows ro PROCEDURE STARTING Ub THE INSTALLATION GUIDE 990 4059 Installation Guide APC Silcon 480kW 400V UPS 29 External Connection 990 4059 UPS Ampere Connection Max Dimensions Weight Rating Cable short HxWxD mm kg A mm2 circuit current kA 480kW 800 3 150 40 1035x835x300 100 4 9 2 APC Battery Breaker Box Connection Diagram 120 480kW 11 alah F001 ce ZA A AAA 2 0 gt H e 5 4 ct voot H001 l H002 i 2 3 1234 12 1 Bil Q001 Qoo2 X009 X010 X011 Main cables are connected directly to component terminals 1 Battery 1 Battery 2 Battery 2 UPS Battery 1 i UPS
29. PC 4 7 8 Installing Management Peripherals There are two basic types of APC management peripherals that work with the APC Silcon Triple Chassis Management peripheral cards which fit into external management peripherals that are equipped with a card slot External management peripherals which connect to the Monitoring or Advanced port of other external management peripherals NOTICE The name Monitoring port varies from product to product but its purpose is the same to replicate the UPS communications port 20 Installation Guide APC Silcon 480kW 400V UPS External Connection 4 7 3 1 Order of Management Peripheral Cards Because UPS signals are passed between management peripherals you must install management peripheral cards in the correct order for them to work together properly The card slots are numbered 1 to 3 from left to right as viewed from the rear of the chassis The following table lists the management peripheral cards their priority and proper position Management Peripheral py Priority Position Card Web SNMP Management AP9606 Highest High numbered slot Card Out of Band Management Card AP9608 Second highest Call UPSO11 Interface Expander AP9607 Second lowest Environmental Monitoring AP9612T Card Measure UPS I AP9612TH Low n rbered siot 4 7 3 2 Installing Management Peripheral Cards To install management peripher
30. Relay Board Relay Functions External Connection NOTICE If alarm mode Communication to controller lost is active ALL relays will indicate failure Relay Number Message Alarm trigging Events 1 X002 Mains outside limits Mains voltage RMS outside limits Mains wave form fast detector outside limits Mains frequency outside limits 2 X003 Bypass outside limits Bypass voltage RMS outside limits Bypass wave form fast detector outside limits Bypass frequency outside limits 3 X004 Output outside limits Output voltage RMS value outside limits Output wave form fast detector outside limits Output frequency outside limits 4 X005 System overload Output load exceeding 10096 Delta inverter current limiter active Main inverter current limiter active X006 Fan fault Blocked or faulty fan X007 High Equipment Static switch temperature too high Temperature or Main inverter failure temperature too high or fuse blown Inverter Fuse Blown Delta inverter temperature too high Magnetic temperature too high Isolation transformer option temperature too high Battery temperature too high X008 MCCB battery off Battery MCCB Fuse not closed or released X009 Normal operation UPS running in normal operation mode status 9 X010 Battery operation UPS running in battery operation mode status 10 X011 Bypass operation UPS running in bypass operation mode status 11
31. S 21 External Connection 990 4059 To add card slots you can daisy chain the APC Silcon Triple Chassis with the standard Triple Chassis AP9604 management peripheral installing the APC Silcon Triple Chassis closer to the UPS 4 7 4 Powering the APC Silcon Triple Chassis The APC Silcon Triple Chassis supplies power to the installed management peripheral cards and to the Monitoring port allowing you to power multiple management peripherals 4 7 4 1 AP9604S Power Considerations The 96045 model of the APC Silcon Triple Chassis receives its power from the UPS through the power connector of the Silcon UPS cable If the total current required by all the installed management peripherals exceeds 500 mA you must use a 24 VDC power adapter To find out whether you need additional power see Determining power requirements 4 7 4 2 Power Adapters APC offers two models of 24 VDC power adapter The standard adapter AP9505 can provide an additional 400 mA The universal adapter AP9505i can provide 850 mA 4 7 4 3 Using a Power Adapter To use the adapter plug it into a protected power outlet and into the Optional Power port of the APC Silcon Triple Chassis NOTICE If the power adapter loses power because of a UPS shutdown its attached management peripherals may not operate properly thus adversely affecting the UPS and its protected equipment 4 7 4 4 AP9604SR Power Considerations The AP9604SR model
32. ____ INdLno A Bl ga MT dd 1 21 M N dd 1 31 F1 N 000 YOOX 100 104110 WALSAS WALSAS dd 1 el 990 4059 Installation Guide APC Silcon 480kW 400V UPS 46 Options Accessories Bypass Panel and External 1ce ith Servi 10n Wl 6 2 2 Parallel Redundant Operat Battery via MCCB dad N wan 109100 W31SAS 4200 ad ad N 6 N 1 O 1 00X a 21 po 1 Cd z Josuas du 002 022 207 xog Jayealg layeg 600X Haeg z Josues dwa 0 Jayealg layeg din seyeag Aang Adve 022 33d N ZI Hl 2 4 19 eoeyeju 5 5 9 3d 120 020 00X YOOX Sdn pieoq UOdIIS DAY 100X S00X 33d Naan ray z 8 9 00 0 00 eoeyeju wejs s 00X 700 T Sdn uoo S 9dV 3d N 00X OOO bl eL tt OL 6 81 L 3d 4200 e 00X ssed g solas dd pl El 2L tt OL 6 8
33. acity in Ah 0 1 999 9 Total Battery capacity in Ah 7 0 Setting used by Highest Station Address 2 9 Highest station address in parallel system Station Address 1 9 Station address in parallel system APM Mode Active Disabled Use only in parallel systems Advanced Power Redundant 1 Disabled Advanced power management off Management Parallel 1 Redundant 1 Redundant operation with one unit being inactive in parallel system Parallel 1 Redundant operation with all units in operation APM Test Mode Active YES NO YES if APM test mode is active Battery Connection Common Common if common battery is used in parallel system Separate Separate if separate battery is used Bold text refers to factory standard setting Advanced Battery Monitor 990 4059 Installation Guide APC Silcon 480kW 400V UPS 35 Programming Parameters 990 4059 kkk If voltage or frequency settings is changed unit needs to be powered down for the new settings to take effect 5 2 1 Programming Example Change Charge Voltage to 446 Action Display shows 1 Press and simultaneously to prepare 049 for password entry E 2 Enter pass word xx xx xx by pressing B ig Last selected parameter 3 Press or M until message appears ae voltage 4 4 6 4 Press Boost dors voltage 5 Press E to store Data stored 6 Wait about 1 second Boost charge voltage 446 j Normal operation load power XX
34. als perform the following steps 1 Make sure that the chassis is powered off 2 Install management peripheral cards into the housings on the rear of the chassis See the instructions supplied with the cards and the table above 3 Ifyou are daisy chaining other APC external management peripherals to the APC Silcon Triple Chassis Connect the UPS cable supplied with the management peripheral to the Monitoring port of the chassis and to the To UPS port of the other management peripheral Share UPS MasterSwitch etc See Daisy chaining the APC Silcon Triple Chassis 4 Power the APC Silcon Triple Chassis and all external management peripherals NOTICE If your configuration requires additional power connect a 24V AC DC power adapter available from APC part number AP9505 or AP9505i for all models of Triple Chassis 4 7 3 3 Daisy chaining the APC Silcon Triple Chassis If you need more than the three card slots available with the APC Silcon Triple Chassis or if you want to use other external management peripherals you can daisy chain external management peripherals together provided that the total amperage of all installed management peripherals cards and external does not exceed the supplied amperage See Determining Power Requirements NOTICE When daisy chaining Triple Chassis units you may need to use a power adapter 990 4059 Installation Guide APC Silcon 480kW 400V UP
35. arts are accessible from front or top of UPS Cable entries are accessible from bottom A 1 metre free space on all sides should be allowed during installation After installation of the UPS leave a free space of 600 mm to the right for system access As per applicable national and or local codes For ventilation and service purposes allow for free space of minimum 1m above the unit or per national and or local codes and in front of UPS Never install systems in direct sunlight NOTICE For reliability reasons do not stand on the UPS Keep the UPS cabinet surface free of any objects 3 1 1 Cabinet Dimensions UPS Height mm Width mm Depth mm 480kW 1800 1900 800 Cabinet 1900 mm wide 1600 mm wide o 480kW AP Isolation Transformer Module 420kW 990 4059 Installation Guide APC Silcon 480kW 400V UPS 5 Installation 3 2 Footprint 3 2 1 1900mm Cabinet for 480kW UPS Rear Power cable entry Com cable entry 990 4059 6 Installation Guide APC Silcon 480kW 400V UPS External Connection 4 0 External Connection 4 1 Connecting the UPS Right side view y Relay board Please refer to Relay Board section CUCU TO 0 0 0 0 0 0 0 0 Battery X004 X003 NIFYZ KYFY1 Hj
36. e Example with four systems in parallel with separate batteries Programme the station addresses 1 4 1 for UPS 1 2 for UPS 2 3 for UPS 3 and 4 for UPS 4 All UPS systems have to be programmed to Highest station address 4 e If APM is not to be tested APM test mode active must be NO Ifasystem is isolated due to service the station numbers must be reprogrammed for the remaining active systems starting with number 1 and ending with maximum number of active systems No number must be left in this sequence Furthermore Highest station address must be changed to number of active UPSs in parallel 5 4 Battery Monitor Action Display shows 1 Press and simultaneously to prepare password for password entry d 2 Enter password xx xx xx by pressing 9 st Last selected parameter y Expected back up 3 Press el or M until message appears time min XXX X 4 Enter the expected back up time in minutes at 100 ohmic pf 1 load when the inverter has a mean efficiency of approximately 96 1 47 0 Expected back up Press time min 14 0 5 Press to store data 6 Press M until message appears Ed T 5 7 Press to set Ah for battery 8 Press to store data Data stored Normal operation 9 Press to exit load power XX 990 4059 Installation Guide APC Silcon 480kW 400V UPS 39 Programming Parameters 5 4 1 Installation of new batteries To avoid false a
37. erminal for configuration of the chassis For direct connection to the Monitoring port you must use the Monitoring cable supplied with the chassis APC P N 940 0024C Connecting to other APC external management peripherals in a daisy chain 4 7 2 2 To UPS Port The To UPS port connects the chassis to the UPS using the Silcon UPS cable APC P N 940 0071 The cable connector plugs into a communications port on an APC Silcon UPS 990 4059 Installation Guide APC Silcon 480kW 400V UPS 19 External Connection 990 4059 4 7 2 3 LEDs The APC Silcon Triple Chassis status LED provides important information concerning operation of the chassis Refer to the table below for a description of the conditions indicated by the LED IF the LED is THEN the Silcon Triple Chassis off is not receiving power has not been configured See the APC Silcon Management Quick flashing quickly Start Guide provided with your chassis or the Web SNMP 5 times per second Management Card Installation Guide on the CD for more information flashing slowly is powered on but is not communicating with the UPS 1 time per second on is operating normally 4 7 2 4 Optional Power Input With the Optional Power input you can power the APC Silcon Triple Chassis from an external source using a 24 VDC power adapter A universal adapter AP9505i or a standard adapter AP9505 can be purchased separately from A
38. ernal Connection 4 5 Communication Interface Board The 3 port ComInterface is used to establish an interaction between UPS and e g a computer system Main purpose To ensure a controlled computer shut down in case of a mains supply failure 4 5 1 Connections ComInterface X007 25 pin SUB D male X008 25 pin SUB D male X005 25 pin SUB D female Relay contacts rating Installation Guide APC Silcon 480kW 400V UPS X005 X007 X008 COM 2 Serial port RS 232 V24 COM 1 Serial port RS 232 V24 Contacts ii between UPS status AL 15 2 14 The UPS is OFF no output voltage 2 2 15 he UPS is ON output voltage present p 16 4 16 he UPS is not in bypass operation 4 17 The UPS is in bypass operation Pd 5 6 18 he UPS 15 not in battery operation 6 6 19 he UPS is in battery operation 4 2i 8 20 he UPS battery voltage is above the warning level 8 21 he UPS battery has been discharged to the warning level Low battery 8 Please refer to the Programming section for programming of the warning level 184 Input for remote shutdown of the UPS 25 Signal required 3 5 25V pulse for min 1 sec Max 42Vac or 60VDC min 0 05A max 0 5A 990 4059 17 External Connection 4 6 Connecting of APC Silcon Tripel Chassis The enclosed Triple Chassis must be connected to the serial port on the Communication Interface Board and to the 24V supply cables included Terminal l
39. ides galvanic isolation between mains supply and load Load will loose galvanic isolation if isolation transformer is bypassed NOTICE Refer to local legal regulation for wiring information 990 4059 Installation Guide APC Silcon 480kW 400V UPS 64 Options Accessories Transformer at Input 10n ional Dzn0 Isolati UPS with External Opt iring up 6 6 4 W Quee ulgjs g Ajddns sure 9 NPO A 5 uorejos 4d ide eoepiaju N peo uone16a u 15 5 1 1 m a a ck Ll E 5 WALSAS LI yes wajs s Ajddns sure JeulioJsueJ uorejos o 8912919049 yy end aveau N N peo Luajs s e 87 200 a a cl LL n WALSAS L1 yyes wajshS Ajddns suey 9 NPO N uonejos SdN U09IS e e dd 39 J18 U Nad peo1 uigjs gS 1 00X z e Ll H WALSAS O NL Queaulgjs g Ajddns suey Jeul0Jsue4 UO9IS 29 Inpo jsue1 UO JE OS e ld dd 3d eoepialu N N peo ua s s 1 e E a a n IN31SAS S N L WARNING Isolation transformer provides galvanic isolation between mains supply and load Load will loose galvanic isolation if isolation transformer is bypassed NOTICE Refer to local legal regulation for wiring information 990 4059 65 Installat
40. ied to Pin 1 for 4 5 seconds Shutdown is also dependent on the UPS status When the Triple Chassis operates with advanced signalling the following limitations and capabilities apply to the Monitoring port e Pin 7 is unassigned DC operating voltage is available on Pin 8 This voltage may be from the UPS or from an external adapter whichever is greater 990 4059 24 Installation Guide APC Silcon 480kW 400V UPS External Connection Normally Open Line Fail Signal Normally Open Low Battery Signal Normally Closed Line Fail Signal UPS Shut Down RS 232 Input or Advanced Mode RS 232 Data RX In dk Line Fail RS 232 Output or Advanced Mode RS 232 Data TX Out Unregulated 24 VDC Output Chassis 990 4059 Installation Guide APC Silcon 480kW 400V UPS 25 External Connection 4 7 6 2 Power Physical and Environmental Specifications Item Specification Power Turn on voltage gt 22 VDC Turn off voltage lt 16 VDC Current draw normal operation 90 mADC Current draw voltage lt 16 VDC lt 1 mADC Physical Size H xW x D 44 x 432 x 127 mm Weight 1 81 kg Shipping weight 3 65 kg Environmental Elevation above MSL Operating 0 to 3000 m Storage 010 15 000m Temperature Operating 0 to 45 C Storage 20 to 70 C Relative humidity Operating Storage 0 to 95 non condensing 0 to 95 non condensing Electromagnetic immunit
41. ion Guide APC Silcon 480kW 400V UPS Options Accessories 6 6 5 Wiring up UPS with External Optional Dzn0 Isolation Transformer at Output Load Load Load Isolation Transformer Module Isolation Transformer Module Isolation Transformer Module System earth System earth System earth System Integration Interface APC Silcon UPS 11232 X003 System Integration Interface ACP Silcon UPS System Integration Interface APC Silcon UPS L1 L2 L3 N PEG amp gt gt gt E 5 E E gt gt gt E v n o e a f P a gt e a z G 1 E usus uium E nsa WARNING Isolation transformer provides galvanic isolation between mains supply and load Do not bypass isolation transformer in order to avoid damaging circulation currents and to prevent load from loosing galvanic isolation NOTICE Refer to local legal regulation for wiring information 990 4059 66 Installation Guide APC Silcon 480kW 400V UPS Options Accessories Transformer at Input 10n l Dyn11 Isolat 10na UPS with External Opt iring up 6 6 6 W ques wayskS iddns sure 9jnpojy 19U410Jsue4 uoijejos 398J19 u peo uone16aju 5 1 00X e LL WALSAS LI Quee 5 5 Ajddns sure m 19u0Jsue1 uonejos e SdN UOdIIS Sd N peo el
42. labels with the following text Isolate the Uninterruptible Power Supply UPS as instructed in this guide before working on circuit AC and or DC voltage will always involve a potential risk of AC voltage at UPS output generated from either batteries or utility To avoid equipment damage or personal injury always assume that there may be voltage at UPS output This system is equipped with an auto start function If activated the system may start without warning Refer to the Programming section of this guide for information on de activation TEST BEFORE YOU TOUCH To reduce the risk of fire or electric shocks install the UPS and external batteries in a temperature and humidity controlled indoor area free of conductive contaminants UPS batteries are high current sources Shorting battery terminals or DC terminals DC busbars can cause severe arcing equipment damage and injury A short circuit can cause a battery to explode Always wear protective clothing and eye protection and use insulated tools when working on batteries CAUTION This unit contains components sensitive to electrostatic discharge ESD If you do not follow the ESD procedures you may cause severe damage to electronic components 990 4059 2 Installation Guide APC Silcon 480kW 400V UPS Introduction 1 0 Introduction Power regulation varies from area to area and information given in this installation guide can therefore only be
43. larms the above procedure MUST be followed NOTICE Contact your local dealer if you have any questions regarding changing parameters 990 4059 40 Installation Guide APC Silcon 480kW 400V UPS Options Accessories 6 0 Options Accessories Please contact your local APC representative for information on options accessories available in your region See How to Contact APC in this guide 6 1 Service Bypass Panel for Single Operation UPS Exter nal Max System System Max Max Dimensions Weight Fixing System Prospec Input Output External Cable HxWxD mm kg Cen Input tive UPS UPS System Size tres Fuse Short Input Output Output Stud AxB A Circuit Cable Cable Fuse Size mm Current mm2 mm2 x 480kW 1000 45 3x200 3x150 800 M12 If no external System Output fuses are available or if it has a higher value than indicated above System Output and UPS Output cables should be dimensioned as System Input and UPS Input cables Also refer to local legal regulations Sizes according to IEC 364 5 532 for PVC insulated copper cables max ambient temperature 30 C Installation method B Insulated conductors in wall conduit Beware that single phase Switch Mode Power supply loads will increase neutral current At a 100 SMPS load neutral cable should be dimensioned for 200 of phase current Depth of enclos
44. mbers 2 9 stating the number of UPSs in system 3 Advanced power management Disabled Advanced Power Management is inactive PARALLEL 1 Advanced Power Management is activated when the system operates as PARALLEL N 1 meaning that one system can be isolated without overloading the remaining systems N systems UPSs e REDUNDANT 1 Advanced power management is activated when the system operates as REDUNDANT N 1 meaning that one system can be isolated without overloading the remaining systems N systems UPSs with one spare system 4 APM test mode active No Stand by time will be 24 hours on line time will be 48 hours xN systems Yes Stand by time will be 1 min on line time will be 2 min xN systems 5 Battery connection Separate Separate battery for this UPS Common Common battery in a parallel system NOTICE Common Common battery in a parallel system When this setting is chosen the highest battery temperature that can be found in the parallelled systems for charge voltage compensation NOTICE Common battery pack is a technical possibility However APC recommend separate battery pack due to a higher safety degree in connection with redundant parallel operation The UPS system is designed for both situations 38 Installation Guide APC Silcon 480kW 400V UPS Programming Parameters 5 3 2 Programming exampl
45. municates with the UPS through a 3 wire RS232 interface Remote display is a DTE Data Terminal Equipment employing a SUB D 9 pin female connector Communication speed 9600 bps For communication distances see Table 1 Insert converters if longer distances are necessary or if communication cables are led through magnetically noisy areas Converters must comply with local regulations Table 1 Remote Display Communication Extensions Standard Short haul RS232 Modem Async Max distance 80 25 ft m 10000 3200 ft m Converter Manufacture No converter BLACK BOX Art Code ME800A R2 RS232 BLACK BOX connector Sub D 25 pin female BLACK BOX interconnector 4 screw terminal Two converter boxes are required for a communication distance extension One box near the UPS for the conversion from RS232C to a long distance communication standard and another box at the other end to convert back to RS232C which is to be connected to the 990 4059 Installation Guide APC Silcon 480kW 400V UPS 55 Options Accessories Remote Display The converter provides optical signal insulation Both converter boxes must be supplied by an uninterruptible power source 6 5 1 1 Connections Without Converter Connect a 25 pin female Sub D and a 9 pin male Sub D connector with a 3 wire shielded cable as shown in the table below Connect shield at one end only Pin Connection for Interconnection Cable without converter
46. n 2 External supply for emergency shut down S001 Charge voltage S002 compensation 0 576V C O 4 Emergency shut down O 3 rm with internal supply O 2 T Emergency shut down 1 with external supply 12V 20mA X001 990 4059 10 Installation Guide APC Silcon 480kW 400V UPS External Connection Terminal Blocks X003 X004 Anxiliary Contacts When switching Q001 Q002 Battery Breaker 1 or Battery Breaker 2 from ON or 1 to OFF or 0 the anxiliary contact has to be open BEFORE the corresponding main contacts are opened When switching Q001 Q002 Battery Breaker 1 or Battery Breaker 2 the opposite way from OFF or 0 to ON or 1 the anxiliary contact has to close with a maximum delay of 0 5 seconds from the time the corresponding main contacts are closed e This type of auxillary contact is called a late make contact This also means that it will break early when activated in opposite direction e This auxillary contact is also called NORMALLY OPEN NO because the auxillary contact will be open when the main contacts are open Please note that the above term NORMALLY has nothing to do with NORMAL UPS OPERATION MODE When switching Q003 from OFF or 0 to ON or 1 the anxiliary contact has to open BEFORE the corresponding main contacts are closed When switching Q003 the opposite way from ON or 1
47. ning Overload capacity Mains operation 200 60 seconds Mains operation 125 10 minutes Battery operation 150 30 seconds Bypass operation 125 continuous General Ambient temperature 0 40 C Temperatures above 25 C will reduce battery lifetime Humidity Max 95 non condensing Protection class IP30 Safety EN 50091 1 CE Mark Emission and Immunity EN 50091 2 Static bypass switch Built in Auto restart Programmable Economy mode Programmable 7 2 Dimensions Weight Type Height mm Width mm Depth mm Weight kg 480kW 1800 1900 800 1800 Installation Guide APC Silcon 480kW 400V UPS Warranty 8 0 Warranty 8 1 APC Silcon Series Limited Factory Warranty APC warrants that the unit when properly installed and commissioned by APC or APC authorized service personnel shall be free from defects in materials and workmanship for a period of 1 year from the date of installation or maximum 18 months after manufacturing In the event that the unit fails to meet the foregoing warranty APC shall for a period of one 1 year repair or replace any defective parts without charge for on site labor and travel if trained amp authorized APC personnel has conducted start up of the unit An APC Start Up Service must be performed completed by APC or APC authorized service personnel or the on site factory warranty will be voided and replacement of defective parts only will be covered APC shall
48. nning in battery operation The ISU system may also include one or more external synchronization sources e g a gen set or a non APC Silcon UPS system Synchronization accuracy of the ISU is better than 2 Schematic overview of ISU system example Parallel Operation System 2 Parallel Operation System 1 UPS 1A UPS 2C ISU System UPS 4 Parallel Operation System 3 UPS 3A UPS 30 Intersystem Synchronization Unit 1SU The ISU is an active part of an ISU system serving as the interface to the sources and the ISU system The ISU can be connected to a parallel UPS configuration using the standard parallel communication controller in the parallel operation system See Intersystem Synchronization Unit User s Manual for further details 6 4 990 4059 54 Installation Guide APC Silcon 480kW 400V UPS Options Accessories 6 5 Remote Display With the remote display unit data may be displayed at distances of up to 25 m from UPS For extended communication distance see section below Remote display may easily be connected to UPS via one of the two serial communication ports on the communication interface board To obtain a transmission distance of up to 3 2 km normal RS232C signal levels must be converted to a long distance communication standard The converter must be placed outside the UPS cabinet 6 5 1 Extension of Remote Display Communication Distance Remote display com
49. ocations shown below Part of UPS Cabinet X50 is a 24V supply for Triple Chassis Only to be used for this purpose Not suitable for telephone equipment Triple Chassis must be connected to both X50 and a serial port Serial ports X50 APC Silcon Triple Chassis X007 X008 For more information please refer to the following section 990 4059 18 Installation Guide APC Silcon 480kW 400V UPS External Connection 4 7 APC Silcon Triple Chassis The APC Silcon Triple Chassis AP9604S is an American Power Conversion APC external management peripheral that allows you to use monitoring and control management peripherals with your APC Silcon series UPS The retrofit model AP9604SR is for use with Silcon series UPSs that are not equipped with a 24 VDC power port 4 7 1 Safety Warnings Use the APC Silcon Triple Chassis only in conjunction with an APC Silcon UPS Do not connect a computer to any APC Silcon Triple Chassis port using a straight through extension cable Use the communications cable provided with the APC Silcon Triple Chassis Connections using a cable made by any other manufacturer may cause damage or improper operation of the APC Silcon Triple Chassis the UPS or the computer 4 7 2 Product Description 1 Monitoring port 3 Status LED 2 To UPS port 4 Optional Power port 4 7 2 1 Monitoring Port The Monitoring port has two functions e Connecting to a t
50. of voltage Voltage L L System Frequency 50 60 Optional selection of frequency Isolation Transformer Input YES NO YES if optional input isolation transformer is available IsolationTransformer YES NO YES if optional output isolation transformer is available Output Delta Soft Start Time 1 10 20 40 sec Input current switching in ramp function Use higher values for smaller unstable diesel generators External SSW present YES NO YES for systems with external static bypass switch Normal Charge Voltage 410 460V Setting of float charge voltage at 20 C 438V Automatic compensation for temperature deviations Boost Charge Voltage 438 460V Setting of boost charge voltage at 20 C 438V Automatic compensation for temperature deviations Low Battery warning 336 384V Discharged Battery warning 336V Low Battery shut down 310 336V Switches off system at min permissible battery 326V voltage Synchronization 0 25 0 5 1 2 4 Syncronization speed Hz sec High Battery Temperature 15 40 Alarm Ambient temperature for battery too high 35 C Common fault delay 0 10 20 Delay before common fault alarm relay is activated 30 sec Reset operation mode lock YES NO YES resets system locked in bypass or battery operation mode caused by system failures only applicable for service personnel Expected back up time 0 1 999 9 Expected UPS back up time in minutes when running min 5 0 at 100 ohmic load Time used by ABM Battery Cap
51. position 1 Turn the bypass switch Q003 to position 0 10 Press on the keyboard 11 Press S M on the keyboard until 12 Press on the keyboard 11 Press on the keyboard 11 Press on the keyboard 990 4059 Display shows System OFF Normal operation load power Bypass operation NO Bypass operation MES Lamp indication on Servive Bypass Panel The Green lamp H002 above the output switch handle Q002 lights Now also the green lamp H003 above the bypass switch handle Q003 lights Only the Green lamp H003 above the bypass switch handle Q003 lights Display shows Bypass operation YES Bypass operation NO Normal operation load power xx No lamps on the Service Bypass Panel light any longer 44 Installation Guide APC Silcon 480kW 400V UPS Options Accessories 6 2 Service Bypass Panel for Parallel Redundant Operation Mains Supply Es Battery Breaker Fuse Box Battery Control cables gt X020 APC Silcon X021 400V UPS 990 4059 Installation Guide APC Silcon 480kW 400V UPS 45 Options Accessories 6 2 1 Two Parallel Systems with Service Bypass Panel EL noan AR y ni Sdn v Sdn Sdn v 540 2040X qe00X wx ion ooox LIN Gd E 21 Gd e121 11 N Al TUG NIN azooH XN NNNOH 01 E A 21000 a DL itil A ji B Tat Wad ____
52. r more information on the APC World Wide Web site at http www apc com or WWNW apc co jp WARNING The entire system contains HAZARDOUS AC DC VOLTAGES from several power sources Some terminals and components are live even with the system being switched off ONLY qualified electricians should carry out installations according to national and local codes NO UPS types may have built in batteries when connected to external batteries NEVER install batteries not complying with APC specifications Failing that the installer takes over full responsibility NEVER lift or transport connected or installed batteries NOTICE For reliability reasons do not stand on the UPS keep the UPS cabinet surface free of any objects 990 4059 Installation Guide APC Silcon 480kW 400V UPS 27 External Connection 4 8 0 6 Installation of Batteries See Installation Guide for Battery Cabinet for Preparing Batteries and UPS Dimensions and Weight Connecting Batteries WARNING Before proceding ensure that power supplies have been disconnected from UPS for a minimum of 5 minutes CAUTION Follow Start up Procedure in APC Silcon User Guide Diagram UPS with Battery Cabinet System Integration Interface APC UPS xr T 3 55 78 1 25 4 i ba 4 Silcon 29977 2971 0000 Lll Battery Breaker trip for EPO Emergency Power Off Ju uE I
53. rd until Pie eod Press on the keyboard Bypass operation 5 Press on the keyboard All systems will transfer to bypass operation Bypass operation Lamp indication on Service Bypass Panel Check that all output switches Q002 are in The green lamps H002 position 0 above all the output switch handles Q002 lights 10 Turn all output switches 0002 to position 1 The green lamp H004 above the output switch Q004 handle also lights 11 Turn the output switch Q004 to position 1 The green lamps H002 above all the output switch handles Q002 light The green lamp H004 above the output switch Q004 handle and the green lamp H003 above the bypass switch light 12 Turn the bypass switch Q003 to position 0 The green lamps H002 and H004 do not light any longer H003 will light until normal operation 990 4059 Installation Guide APC Silcon 480kW 400V UPS 51 Options Accessories The following can be carried out on any UPS Display shows 13 Press on the keyboard Bypass operation NES 14 Press M on the keyboard until Bici nu 15 Press on the keyboard 16 Press on the keyboard All the systems will transfer to normal operation Normal operation load power xx No lamps on the bypass panel lights any longer 990 4059 52 Installation Guide APC Silcon 480kW 400V UPS Options Accessories 6 2 4 Isolating One UPS for Service Maintenance In a redundant system one UPS ma
54. receives its power from the UPS through the supplied 24 VDC universal adapter The total current required by your management peripherals must not exceed the 850 mA limit of the power adapter See Determining power requirements 4 7 4 5 Determining Power Requirements To determine the total amount of current required by your management peripherals add the individual current requirements for each management peripheral to be installed with the APC Silcon Triple Chassis to the current requirements of the chassis itself Refer to this table Part Management Peripheral Draw mA AP9207 Share UPS 8 port Interface Expander 65 AP9600 Expansion Chassis 30 AP9604 Triple Chassis 20 22 Installation Guide APC Silcon 480kW 400V UPS External Connection AP9604S R APC Silcon Triple Chassis 90 AP9606 Web SNMP Management Card 110 AP9607 Interface Expander 45 AP9608 Out of Band Management Card 35 Call UPS II AP9612 Environmental Monitoring Card Measure UPSII 60 AP9825i Isolated Extension Cable 50 AP9830 Remote Power Off Device 35 4 7 5 Troubleshooting The following table shows the solution to common problems with the operation of the Triple Chassis Problem Possible Cause Solution Status LED is off The chassis is not receiving adequate power See Powering the APC Silcon Triple Chassis and verify that you are not exceeding current requirements
55. t temperature of max 30 C Must be rated as external PE cable if mains system is not supplying PE NOTICE Install gland plate in bottom of unit 4 2 System Integration Interface Lamp H003 69 Utility input cna Output Service bypass switch Lamp H002 APC Silcon 8 UPS Q001 Q002 Input switch Output switch L7 Battery Battery Breaker Box 990 4059 8 Installation Guide APC Silcon 480kW 400V UPS External Connection NOTICE Consistent use of designations Q001 Q002 Q003 H002 H003 in diagrams simplifies information exchange System Integration Interface SII is the control link between UPS and system main switches as shown in above diagram The purpose of the SII is to ensure correct operation of switches without losing system output power Auxiliary contacts on the main switches transmit the SII board inputs Lamps on Service Bypass Panel and Battery Breaker Box Battery Cabinet indicate green light for operation of output switches SII board also integrates input facilities for emergency shut down and temperature compensation of charge voltage for external battery use with battery monitor Battery operation and Common fault are two main SII board status relay signals 990 4059 Installation Guide APC Silcon 480kW 400V UPS 9 External Connection 4 2 1 Connections X003 Input signals Contact load TTL
56. te display is supplied by normal AC power with no battery back up For UPS data transmission to remote display to remain unaffected during power failure the remote display must be supplied from an uninterruptible power source Converters used to extend communication distance must also be supplied from uninterruptible power sources 6 5 2 3 Remote Display Cables RS232C to RS232C cable APC Silcon DB25 F Remote Display DB9 M 2TXD app 3 RXD 2RXD 7GND 5 GND Cf Connect shield at one end only Rating Refer to Local National electrical codes Communication voltage 15Vpc 990 4059 Installation Guide APC Silcon 480kW 400V UPS 57 Options Accessories 6 5 3 Remote Display Use The remote display is an inactive unit unable to influence the operation of the UPS Some of the alarms visible on the internal display are also available on the remote display See the Alarm section in the APC Silcon User Guide 6 5 3 1 Initiating the Remote Display After having connected the supply the display will show Remote Display APC Silcon UPS 6 5 3 2 Communication Fault Communication fault between UPS and remote display will appear in the display as follows Data transmission interrupted 6 5 3 3 Remote Display Setting Use Stack to select language and type of UPS connected to remote display Parameter Setting Comments Language GB D F DK S SF NL
57. to obtain increased system reliability or to obtain higher output power The parallel board also ensures correct load sharing between paralled systems NOTICE For reliability reasons APC recommends separate battery packs in redundant parallel conigurations To prepare the UPS for parallel redundant mode disconnect all sources of AC and DC power supply to the UPS and connect the ribbon cable from the parallel board to the main controller board the ribbon cable is delivered with the UPS CAUTION DO NOT connect ribbon cable between controller and parallel card in single configurations Ribbon cable is for parallel operation only Complete the parallel system set up by connecting the external control cables see below Follow the instructions in the Programming Parameters for Advanced Parallel section of this guide to execute necessary re programming 990 4059 12 Installation Guide APC Silcon 480kW 400V UPS External Connection Parallel Board X021 15 pin SUB D female X020 15 pin SUB D female X020 X021 OR External multicore cable with 14 wires shield to other parallel units a A A B 8 8 gt lt 8 8 8 gt lt gt lt External Control Cables External multicore cable is equipped with 15 pin SUB D plug at either end Connect pin 1 to pin 1 and pin 2 to pin 2 etc up to pin 15 with the exception of pin 8 which is not to be connected Shield is connected to plug
58. ure includes switch handles 990 4059 Installation Guide APC Silcon 480kW 400V UPS 41 Options Accessories 6 1 1 Wiring up UPS with SBP in TN C S Network X004 L1 O Li L2 9 0 L3 gt L3 APC Service Bypass Panel 130 13 N N N PE Mains supply Load X002 X010 X003 11213 123456 78910 11213 N PE OO 9 9 9 OOOOQ OO O OOOO 111213 N PE 12 56 1234 L1L2L3 N PEE System X001 X005 X005 l earth System Integration Interface APC Silcon 400V UPS 6 1 2 Wiring up UPS with SBP in TN S Network FM X001 X004 S 00 L10 Li 120 12 L3 0 13 APC Service Bypass Panel L30 13 N 09 N Noi PE o PE PEO LLL PE Mains supply Load X002 0 X003 L1L2L3 N PE 12 8 9 10 11213 N PE 000 565565655 L1L2L3 N PE 123456 1234 11213 N PEE System X00 A X003 X005 System Integration Interface APC Silcon 400V UPS X005 earth 990 4059 42 Installation Guide APC Silcon 480kW 400V UPS 6 1 3 Operating The External Service Bypass Switch Options Accessories Action 1 Press Press Press Press on the keyboard or M the keyboard until on the keyboard on the keyboard Check lamp indication on the Service Bypass Panel Turn the external bypass switch Q003 to position
59. y FCC Class A EN50082 1 verified 990 4059 26 Installation Guide APC Silcon 480kW 400V UPS External Connection 4 8 Silcon Battery Cabinets IMPORTANT SAFETY INSTRUCTIONS a installation of battery drawers in UPS cabinets requires battery knowledge and should be made or supervised by qualified personnel only Keep unauthorized personnel away from batteries b Use identical battery types and numbers when replacing batteries See battery supplier manual for further details c CAUTION Do not dispose of batteries in a fire Battery may explode d CAUTION Batteries are fully charged on delivery Do not short battery terminals or DC terminals e CAUTION Avoid rough treatment and opening of batteries Released electrolyte is harmful to skin and eyes and may be toxic f CAUTION Batteries may cause electric shocks and high voltage short circuit current Follow below precautions when working with batteries 1 Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves and boots Do not leave tools or metal parts on top of batteries a A m Disconnect charging source prior to connecting batteries Installation and use of this product must comply with all national federal state municipal or local codes If you need assistance please have your UPS model and serial number ready and call APC see How to Contact APC in this guide Fo
60. y be isolated for service maintenance without affecting other UPSs 1 Check that remaining UPS s is capable of carrying the load in the event that one UPS is isolated 2 Switch off system to be isolated for maintenance purposes by pushing green ON and red OFF buttons simultaneously 3 To disconnect battery mains and output open battery MCCB fuse and set input switch Q001 and output switch Q002 to position 0 With Q002 in position 0 UPS will be operational and may be tested as a single system without affecting other parallel UPS s Mains Load Q003 Service bypass switch H002b 69 Silcon UPS APC Silcon UPS 6 2 5 Switching Back to Normal Parallel Redundant Operation 1 Turn input switch Q001 and output switch Q002 to position 1 2 Charge capacitor connect battery and start up UPS UPS will automatically switch to normal operation and start load sharing with other parallelled UPS s WARNING System will discharge built in capacitors but check terminal voltage before proceding 990 4059 Installation Guide APC Silcon 480kW 400V UPS 53 Options Accessories 6 3 Intersystem Synchronization Unit Intersystem Synchronization Unit System ISU System The ISU system consists of inter connected ISUs One ISU system may consist of up to 5 ISUs regardles of ISU configuration The ISU system synchronizes the voltage of parallel operation systems ru

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