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American Power Conversion 250 A Power Supply User Manual

1. Voltage Config Nominal input voltage 208 V or 480 V Alternator Freq Nominal frequency setting of the alternator output 50 or 60 Hz Gen kW Rating The power rating of the generator 80 kW or 125 kW Gen Output Adjust Voltage Displays the desired alternator output voltage configurable on the generator control panel Frequency Displays the desired alternator output frequency configurable on the generator control panel InfraStruXure Power Generation System Testing gt View Test Log Run View Test Test Schedule Test Duration View Test Log Displays all logged test results in a scrolling list For each item the screen provides the Gen Start test and the Load Test results with a date and time stamp of when the test occurred Run View Test Use this menu to run a test now or to view a test that is in progress Engine Start Test System Load Test If a test is in progress the screen displays Test Progress and the time remaining in the test If you want to stop the test select the ABORT NOW item on this screen and then press ENTER If you want to run a start test now select Run Test Now from the confirmation screen and then press ENTER The test will run based on the parameters set on the Test Duration menu If you do not want to run a start test now choose No from the confirmation screen and then press ENTER If a test is in progress the screen displays Test Progres
2. Press ENTER as many times as necessary to redisplay the User Name prompt then use the default ape for the user name and the password if you take longer than 30 seconds to log on after the User Name prompt is redisplayed you must repeat step 5 and log on again From the Control Console menu select System then User Manager Select Administrator and then change the User Name and Password settings both of which are now defined as apc Press CTRL C and log off before reconnecting any cable you may have disconnected and before restarting any service you may have disabled InfraStruXure Power Generation System Customizing and Updating the ATS How to Connect User Input Contacts and Relay Outputs to the ATS Overview The ATS can monitor external contact closure events Possible applications include Magnetic contact switches Window foil Tamper switches Heat detectors Water sensors Pressure sensors Building smoke and fire detection systems You can set input contacts to cause alarm conditions based on their current state in relation to a user defined normal state Relay outputs can map internal alarms and events to outside devices see Contacts amp Relays on page 46 for information about setting up alarms Make contact closure connections NO or NC at the mc user interface circuit board located on the user D LIH ISS connection plate You can m
3. www apc com MN Operation NS J InfraStruXure Power Generation System 250A 208 480 V About This Manual Audience This manual is intended for users of the InfraStruXure Smart Distribution Panel with Automatic Transfer Switch ATS It provides important safety warnings and instructions an overview of the ATS components a detailed discussion about the ATS display interface instructions on how to add components to the ATS and technical specifications Companion manuals For additional information about your InfraStruXure Power Generation System refer to the following sheets and manuals The initial part numbers are listed below Be aware that some of the documentation may have undergone one or more revisions A B etc ATS Unpacking Sheet 990 1842 Electrical Installation Manual 990 1844 Generator Reference Manual 990 1846 Network Management Interface User s Guide available on the APC Web site or the Utility CD 990 1993 How to find updates to this manual You can check for updates to this manual by clicking on the User Manuals link on the Support page of the APC Web site www apc com Choose Power Generation and then InfraStruXure Power Generation From the list of InfraStruXure Power Generation manuals look for the latest letter revision A B etc of the initial part number appearing on the back cover of this manual 990 1845 InfraStruXure Power Generation System
4. 2 Ensure that the Source 1 and Source 2 switches are open 3 Check that the Source 1 and Source 2 green lamps are off 4 Close the switch of the desired source Source 1 or Source 2 Not in Automatic Operation LED will be lit when the automatic operation switch is in MNT s the Enable position see page 21 O for more information O Use the Automatic Operation switch to select whether the generator should automatically turn on after a loss of power User connection plate 16 For location and description of the user connection plate see number 2 on page 11 For clarity the plate is shown facing upwards as opposed to its factory installed downward facing position The user interface board the primary component on the plate accepts most connections described below O Connect the ATS to either the network or the InfraStruXure Manager through the surge protected ethernet port This port protects your network connection from power surges O The user interface board has four input contact connections for monitoring Normally Open NO or Normally Closed NC dry contacts see page 46 and page 61 for more information The user interface board has four relay output connections to accommodate NO or NC dry contacts see page 46 and page 61 for more information Connect an Emergency Power Off switch at one of the three EPO connection choices 24 VDC 24 VAC or contact closure see p
5. 1014988000098S500008800008S00 located on the roof of the ATS Connect an EPO switch to the user interface board shown at right using one of SEE EA 1 2 3 L contact input Contact Outputs the following connections Contact closure Recommended 24 VAC 24 VDC The terminal block on the user interface board accepts wire sizes from 12 to 30 AWG or 2 5 to 0 2 mm Note You can make this connection from inside the enclosure or you can remove the user connection plate from the ATS to make the connection A Phillips or standard screwdriver is needed to loosen the two captive screws Use the knockout in this plate to route cables to the user interface board If you decide to remove plate make sure not to disturb the existing connections Configuring and testing The configuring and testing of the switch is performed through the EPO interface on the ATS monitoring unit The figure on the right shows the monitoring unit and the location of the EPO LEDs and DIP switches APC offers an optional InfraStruXure EPO System EPWO Contact your APC sales representative or Note information visit the APC Web site www apc com for more the InfraStruXure Power Generation System 63 How to Connect an EPO Switch to the ATS Connect an EPO switch to the user interface board and test the switch 1 Connect the switch to the EPO connec
6. 35 kAIC Magnetic fixed Three Dry contact and 24 VDC Disconnects all outputs MCCB ABB Tmax Tl and T3 up to 225 A Three 225A 10 2 in 260 mm Six T1 3 Pole Four T3 3 Pole Thermal Magnetic Physical Dimensions Height 75 0 in 1905 mm Width 28 0 in 711 mm Depth 14 5 in 368 mm Weight 482 1b 218 kg Shipping Dimensions Height 81 0 in 2057 mm Width 34 0 in 864 mm Depth 34 0 in 864 mm Maximum Shipping Weight 482 1b 219 kg Cooling Natural convection Enclosure NEMA 1 with drip protection Raven black Access Control Key locked door and fastener locked deadfront user removable cover for user keypad display and password InfraStruXure Power Generation System 17 Smart Distribution Panel with ATS Installation and Wiring 208V 480V Maximum Utility Input Over current 225 A UL listed Breaker 50kAIC Protection Required Utility Input Connection Type 4W G 3W G or 4W G Size of upstream utility circuit breaker 250 A 200 A Recommended wire size if 30 C 4 0 AWG 3 0 AWG Recommended wire size if 40 C 300 kemil 3 0 AWG Recommended protective earth size 4 AWG 6 AWG Generator Input Connection Type 4W G 3W G or 4W G Output power of generator 80 kW 125 kw Size of generator output breaker 250 A 200 A Recommended wire size if 309C 4 0 AWG 3 0 AWG Recommended wire size if 40 C 300 kemil 3 0 AWG Recommended protective earth size 4 AWG 6 AWG Supply to Generator Heater and Charger Recommended wire size Voltag
7. 6523 ario 37 Generator Status leen 37 iv InfraStruXure Power Generation System Testing sos Peis OSS RESI pal E e Us ERE RUE RUE View Test LOG dainai ic ds bu sw e A ee elas 39 Run View Test ellen nn 39 Test Schedule 1 2 eee ee e 40 Test Dutation oda Se Saha EX o3 eg ala a hae HER 40 How atest occurs llle eee 41 oc sso ce bee ee eee eee cee wa ee ee ee A ae A AIALMS conos ER E A E ASA A BO RO RTL ee eh View Active Alarms 2 220000 eee eee ooo oo 43 Alarm Event Log o ooo o ee 43 Alarmi Set p e nn 43 Alarm Beeper o a hm rry RR T 44 Clearing latched alarms eee 44 COTO i o p Rd ines DAR AAA Ween E System Network sss 45 Contacts amp Relays llle nn nn 46 Electrical Config lll 47 Factory Defaults cio a a ES 47 Manufacturer Data seee nn 47 System ID eee ra RR REUS ee 47 Firmware Updates o ooo oo ooo 47 Reset 100 Fuel Level oo o ooooooo ooo ooo 47 ATS Management Options llle le aule CP 49 InfraStruXure Manager llle 49 Network management interfaces len 49 Configuring the InfraStruXure Manager Connect the ATS to the InfraStruXure Manager 50 InfraStruXure Power Generation System Configuring the ATS Network Management Interface 51 Connect the ATS to your network
8. lever will move to the OFF O position WARNING Do not press this button while load is connected Q When the motorized switch is in the OFF O position attach a lock out tag to the withdrawal prevention lock for added safety O The operating lever key is used during manual operation of the motorized switch to assist in turning the operating lever The key is provided in the hardware bag with the ATS Before operating the motorized switches review Emergency Manual Operation on page 22 Failure to follow proper procedures could cause personal injury or DANGER damage to the equipment InfraStruXure Power Generation System 15 ATS Component Details Automatic operation control panel For more detailed information concerning Automatic Operation of the InfraStruXure Power Generation System see Automatic Operation on page 19 O The Not in Automatic Operation m y When the Not in Automatic Operation LED is lit when the ATS is NOT Not in Automatic amber lamp E licand the Aatomati Operation C Operation switch is Enabled check in automatic operation This when iit messages on re aplay interfaca ns typically occurs when the To return to Automatic Operation turri Automatic Operation the Automatic Operat itch t automatic operation switch is set DES cna then pacto ENDE Disable to Disable In rare instances the Reset To manually select sources 1 Turn the Automatic Operation switch to Disable
9. Circuit Breakers to the ATS Combination 6 Type of Breaker of Modules of Breakers Space Occupied Space Remaining T3 3 pole 0 0 0 10 2 in 259 4 mm T1 3 pole 1 2 3 00 in 76 2 mm 7 2 in 183 2 mm T1 1 pole 6 12 6 00 in 152 4 mm 1 2 in 30 8 mm Combination 7 Type of Breaker of Modules of Breakers Space Occupied Space Remaining T3 3 pole 0 0 0 10 2 in 259 4 mm T1 3 pole 1 2 3 00 in 76 2 mm 7 2 in 183 2 mm T1 1 pole 7 14 7 00 in 177 8 mm 0 2 in 5 4 mm Combination 8 Type of Breaker of Modules of Breakers Space Occupied Space Remaining T3 3 pole 0 0 0 10 2 in 259 4 mm T1 3 pole 0 0 0 10 2 in 259 4 mm T1 1 pole 8 16 8 00 in 203 2 mm 2 2 in 26 2 mm Combination H9 Type of Breaker of Modules of Breakers Space Occupied Space Remaining T3 3 pole 0 0 0 10 2 in 259 4 mm T1 3 pole 0 0 0 10 2 in 259 4 mm T1 1 pole 9 18 9 00 in 228 6 mm 1 2 in 30 8 mm Combination 10 Type of Breaker of Modules of Breakers Space Occupied Space Remaining T3 3 pole 0 0 0 10 2 in 259 4 mm T1 3 pole 0 0 0 10 2 in 259 4 mm T1 1 pole 10 20 10 00 in 254 0 mm 0 2 in 5 4 mm InfraStruXure Power Generation System 71 How to Add Sub Feed Output Distribution Circuit Breakers to the ATS Preparing the breakers for installation Certain breakers require preparation before installation onto their adapter module Preparation procedures are described below The identified par
10. Contents SAO EN OVER VIC A PER AA A A aria A AA Save these instructions leere 1 Safety symbols used in this manual neue 1 Cross reference symbols used in this manual 1 Warming srice eraa e a AA The InfraStruXure Power Generation System is an optional standby system o ooooooooomomo cmo 2 Wire sizing as ti Pine E ii at a is Eris 2 Installation a la ec Rl AR ata da 3 Total power Off procedure ooo ooo 3 Operating environment oooooocococnnncnocm 3 OVeFVIGW tee he a o ee el o ME InfraStruXure Power Generation System How the InfraStruXure Power Generation System Operates 6 Operation of the ATS during a utility failure when automatic operation is enabled 6 Generator start sequence oo oooooooooo oo 7 Generator cool down oocoocoocoooo nann nnnnnnnn 7 Open and closed transfers 0 00 cee eee eee ee 8 Fuel monitoring runtime calculation lt lt lt lt lt 9 Smart Distribution Panel with ATS Front view door closed oooooooo ooo ooo ooo 11 Front view door OPEN ooo 12 ATS panel board left side o ooo 13 ATS panel board right side lt oooooooo 14 InfraStruXure Power Generation System ATS Component DetallS o oooooooooooo 15 Motorized switches o oooooooooooo ooo ooo 15 Automatic oper
11. Manual Run Stop button if you need to start the generator Pressing this button activates the engine control system and the starting system The starter will begin cranking and after a few seconds the engine should start 4 Turn the Source 1 switch OFF O a Set the selector on the Source 1 switch to Manual The operating lever will swing out when the selector is set to Manual b Turn the Source 1 switch counterclockwise to OFF O Use the operating lever key for easier operation InfraStruXure Power Generation System Emergency Manual Operation Operation when lit Not In Automatic a Automatic Operation Disable Reset Enable 7 Shutdown Warning Fault Acknowledge Reset Panel Lamp Lamp Test Manual Run Stop 23 Emergency Manual Operation 5 Turn the Source 2 switch ON a Set the selector on the Source 2 switch to Manual The operating lever will swing out when the selector is set to Manual b Turn the Source 2 switch clockwise to ON Use the operating lever key for easier operation c Close the operating levers on both the Source 1 and Source 2 switches and then set the selectors back to Auto to lock the switches in place 6 Ensure the generator is powering the load The downstream UPS should not be using battery power and the load equipment should be operating 7 Check the control panel of t
12. Note 68 InfraStruXure Power Generation System How to Add Sub Feed Output Distribution Circuit Breakers to the ATS Circuit breaker adapter modules available from APC Adapter modules are required when mounting breakers onto the panel bus in the ATS Each adapter module can accommodate two breakers APC s adapter modules are sized to fit all of the circuit breaker types described on the previous page T1 single pole breakers T1 three pole breakers and T3 three pole breakers Two types of T1 single pole adapters are offered one that plugs into either L1 or L3 and one that plugs into L2 When adding single pole breakers try to keep the loads balanced among L1 L2 and L3 PGT11PADAP T1 single pole adapter module for plugging into L1 or L3 PGT1L21PADAP T1 single pole adapter module for plugging into L2 PGT13PADAP T1 three pole adapter module PGT33PADAP T3 three pole adapter module Determine the configuration of the panel Before installing circuit breakers on the ATS panel bus be sure enough space is available on the bus Use the information below and in the next section to determine configurations T1 single pole adapter Amount of space available module on the 250A ATS Distribution Panel Bus ABB T1 three pole breakers sE sE SN o OR No SA ABB T3 three pole breakers ee T3 three pole adapter TE module N db NS InfraStruXure Power Generation System 69 How to Add Sub Feed Output Distribution Circu
13. Note password character and then ENTER etc 2 Press ENTER twice after entering your password See System Password on page 45 to change your password InfraStruXure Power Generation System 31 Load Meter gt Total Load by Phase Total Load Summary Power Factor Sub Feed Monitoring Total Load by Phase For each phase L1 L2 L3 the following is displayed kVA The apparent power provided in kilovolt amps Iout The output RMS load current LD The load as a percentage of the maximum allowable load Total Load Summary For the total load supported the following is displayed kW The active power drawn by the load in kilowatts kVA The apparent power provided in kilovolt amps Freq The frequency in hertz PF The power factor or the ratio between active power and apparent power kW kVA that is being supplied to the load LD The load as a percentage of the maximum allowable load Power Factor The following power factor data is displayed for each phase L1 L2 L3 kVA The apparent power provided in kilovolt amps kW The active power drawn by the load in kilowatts PF The power factor or the ratio between active power and apparent power KW kVA that is being supplied to the load 32 InfraStruXure Power Generation System ATS Voltage ATS Position ATS Setup S1 S1 Utility OK S2 Generator OFF ATS Position One of the following options is dis
14. Pressing this button causes the generator to complete its normal shutdown sequence Warning Fault Acknowledge Reset Panel Lamp Lamp Test Manual Run Stop InfraStruXure Power Generation System Total Power Off Before servicing the system follow the procedure below to disconnect all sources of power supply and reduce the risk of electric shock or injury 1 Set the ATS Automatic Operation switch to Disable Not In Automatic Operation O when lit Automatic Operation Disable Reset Enable 2 Set the Source 1 switch to OFF Q a Set the selector on the Source 1 switch to Manual The operating lever will swing out when the selector is set to Manual b Turn the Source 1 switch counterclockwise to OFF O Use the operating lever key for easier operation InfraStruXure Power Generation System 27 Total Power Off 3 Set the Source 2 switch to OFF Q a Set the selector on the Source 2 switch to Manual The operating lever will swing out when the selector is set to Manual b Turn the Source 2 switch counterclockwise to OFF O Use the operating lever key for easier operation 4 Set the main Source 1 circuit breaker to OFF O lt 5 Set the main Source 2 circuit breaker to OFF O If Source 2 is a generator set the generator control switch to OFF O If OFF is not an option set the generator control switch t
15. Source 1 current transformers monitor the input current of each incoming phase from the utility The data gathered from these transformers is displayed on the Total Load by Phase screen which is accessed through the Load Meter menu on the display interface Behind this access panel is the Source 2 volt sensing circuit board Use a Phillips or standard screwdriver to remove the panel The Source 2 control transformer outputs 120 VAC and 18 VAC to the Source 2 motorized switch after stepping down the 480 V or 208 V input The Source 2 fuse block regulates input to the Source 2 control transformer for subsequent powering of the Source 2 motorized switch InfraStruXure Power Generation System ATS Component Details Motorized switches O The operating lever indicates the present position of the motorized switch OFF O TRIP or ON p This lever is also used during manual operation of the switch see Emergency Manual Operation on page 22 for proper operating procedures Q The on off selector allows the operator to choose whether or not the motorized switch controls the input switch The selector should only be used for the purpose of implementing emergency manual operation see page 21 for more information O Pressing the trip button immediately trips the motorized switch If this button is pressed during automatic operation the operating
16. leen 51 Configuration overview 0000s nh 52 TCP IP configuration methods co 52 Device IP Configuration Wizard o ooooooooo 52 BOOTP 8 DHCP configuration 0000 eee eee 53 Local access to the control console 55 Remote access to the control console 55 Control console 1 eee ee 56 How to Access the ATS Network Management Interface 57 Web Interface inus a a i eR ee a T RR d Ra 57 Telnet and SSH llle 58 SNMP ueri iere A e o dou vx ca a Ne DeL RR 58 EIP andSCP a unus dor aa EIE E a 59 How to Recover From a Lost Network Management Interface Password ee eens 60 Customizing and Updating the ATS 61 How to Connect User Input Contacts and Relay Outputs to the ATS unl a a 61 OVERVIEW iiv a wd Wesce UR RUE GI UG e ek Ds Ae 61 How to connect contacts to the user interface board 62 How to Connect an EPO Switch to the ATS 63 OVerVieWos ui a a a a 63 Connect an EPO switch to the user interface board and test the SWitCh o o oo o ooo ooo ooo 64 Safety warnings 000 eee eee ee 66 How to Allow Easy Access to the ATS Display Interface 67 How to Add Sub Feed Output Distribution Circuit Breakers to the ATS oooooooooooooo 68 Output distribution circuit breakers available from APC 68 Circuit breaker adapter modules available from APC 69 Determine
17. make sure not to disturb the existing connections 2 Run the connected CAT 5 network cable through the knockout in the user connection plate to your network connection 3 Configure the TCP IP settings of the ATS see Configuration overview on page 52 for further instructions InfraStruXure Power Generation System 51 Configuring the ATS Network Management Interface Configuration overview You must configure the following TCP IP settings before the ATS can operate on a network P address of the ATS only needed for manual address assignment e Subnet mask Default gateway If a default gateway is unavailable use the IP address of a usually running n computer that is located on the same subnet as the ATS The ATS will use the default gateway to test the network at times when traffic is very light Refer to Note i Watchdog Features in the Introduction of the InfraStruXure Power Generation System s on line Network Management User s Guide for more information about the watchdog role of the default gateway TCP IP configuration methods Use one of the following methods to define the TCP IP settings needed by the ATS Device IP Configuration Wizard see Device IP Configuration Wizard on this page BOOTP or DHCP server see BOOTP amp DHCP configuration on page 53 Local computer see Local access to the control console on page 55 Networked computer see Remote access to th
18. settings to ATSs If these servers are unavailable Note see Device IP Configuration Wizard on page 52 Local access to the control console on page 55 or Remote access to the control console on page 55 to configure the needed TCP IP settings With Boot Mode set to DHCP amp BOOTP the ATS attempts to discover a properly configured server It first searches for a BOOTP server and then a DHCP server and repeats this pattern until it discovers a BOOTP or DHCP server For more information see BOOTP on this page or DHCP on page 54 Note BOOTP Use an RFC951 compliant BOOTP server to configure the TCP IP settings for the ATS The BOOTP setting assumes that a properly configured BOOTP server is available to provide TCP IP settings to ATSs If a BOOTP server is unavailable see Device IP Configuration Wizard on page 52 Local access to the control console on page 55 or Remote access to the control console on page 55 to configure the TCP IP settings Note 1 Make sure the BOOTP setting a TCP IP option in the ATS s Network menu is enabled 2 Enter the ATS s MAC and IP addresses the subnet mask and default gateway settings and an optional Bootup file name in the BOOTPTAB file of the BOOTP server E E For the MAC address look on the Quality Assurance slip included with the ATS See also 3 When the ATS reboots the BOOTP server provides it with the TCP IP settings If you specified a bo
19. the configuration of the panel 69 Allowed circuit breaker combinations 70 Preparing the breakers for installation 72 Parts and tools needed for installation procedures 73 Installing breakers on the ATS panel bus ss 74 vi InfraStruXure Power Generation System How to Download Firmware Updates 76 From a local computer oo oo ooo ooo 76 Specifications O A A E O de A Smart Distribution Panel with ATS 77 Appendix Custom Installations 81 If Source 2 is a Second Utility cee eee 81 Differences in your system from information presented in this manual o ooo ooo 81 If Source 2 is a Generator that is Not an APC InfraStruXure Generator 82 Differences in your system from information presented in this manual o oo ooo 82 Ince e je InfraStruXure Power Generation System vii Overview Save these instructions This manual contains important instructions that must be followed during installation operation and maintenance of the InfraStruXure Power Generation System Safety symbols used in this manual Indicates an electrical hazard which if not avoided could result in injury or death gt Electrical Indicates a hazard which if not avoided could result in severe personal injury or substant
20. the generator control panel to O O Press the Fault Acknowledge Reset button Return the O Manual Auto switch to Auto Va l stele Warning Fault Acknowledge Reset Panel Lamp Lamp Test Manual Run Stop 20 Shutdown Warning Fault Acknowledge Reset Panel Lamp Lamp Test Manual Run Stop InfraStruXure Power Generation System Automatic Operation Problem loss of automatic operation Typically the Not In Automatic Operation LED tracks the state of the Automatic Operation switch e g the LED is lit when the Automatic Operation switch is in the Disable position If the Not In Automatic Operation LED is lit while the Automatic Operation switch is in the Enable position check messages on the display interface to determine which of these conditions exist 1 The ATS unsuccessfully attempted to actuate either the Source 1 or Source 2 switch This identifies the existence of one of the following situations The Source 1 switch cannot turn ON closed The Source 1 switch cannot turn OFF open The Source 2 switch cannot turn ON closed The Source 2 switch cannot turn OFF open When the ATS cannot actuate a switch it will attempt to actuate the switch several more times before discontinuing further attempts There are two causes of this condition The load is receiving power from the utility and the Source 1 switch trips When
21. to retrieve log files from the ATS or to transfer See also firmware files to the ATS InfraStruXure Power Generation System 59 How to Recover From a Lost Network Management Interface Password 60 Note Disregard the procedure in this section if the APC InfraStruXure Manager is included with your system Refer to the InfraStruXure Manager s Installation and Quick Start Manual for information about recovering from a lost password Select a serial port on your local computer and disable any service using that port Connect the configuration cable APC part 940 0103 to the selected port on the computer and to the console port on the ATS monitoring unit Run a terminal program such as HyperTerminal on your computer and configure the port as follows 9600 bps 8 data bits no parity 1 stop bit no flow control Press ENTER repeatedly if necessary to display the User Name prompt If you are unable to display the User Name prompt verify the following The serial port is not in use by another application The terminal settings are correct as specified in step 3 The correct cable is being used as specified in step 2 Press the Reset button on the ATS monitoring unit The Status LED will flash alternately orange and green Press the Reset button on the ATS monitoring unit again while the LED is flashing to temporarily reset the user name and password to their defaults
22. 17 Not in automatic operation LED 16 O Open transfers 8 Open Xfer configuring 35 time 8 viewing statistics on 42 Operating environment 3 Operating lever key for motorized switches 15 Operating lever on motorized switches 15 Operating settings for generator 38 Operation during a utility mains failure 6 of the ATS 19 28 of the power generation system 6 9 P Panel board installing circuit breakers 74 left side 13 right side 14 Password changing 45 for protected screens 31 lost management interface password 60 Physical specifications 77 Power generation system overview 5 Power LED 17 Powering the load from the generator 23 24 Powering the load from utility mains how to return to 25 26 Product description of the ATS 11 14 R Radio frequency interference 87 Relay outputs configuring 46 connecting to the ATS 61 62 where connected 16 Reset button on monitoring unit 17 Resetting statistics 42 Rest time of the generator 7 Runtime status where displayed 37 S S1 name configuring the 36 S1 utility condition of 33 setting up transfer voltage 35 S2 name configuring the 36 S2 generator condition of 34 Safety compliance 79 Safety symbols used in this manual 1 SCP for transferring new firmware to the ATS 59 Screens on display interface 32 47 InfraStruXure Power Generation System Selector switch on motorized switch 15 Service obt
23. C and retest See step 2 on the previous page for proper configuration instructions If the switch is configured correctly and both LEDs did not light red after retesting contact APC customer support see the back cover of this manual e Repeat this test for each EPO switch installed 4 After testing is completed ensure the Arm Test rocker switch is in the Arm position on the ATS monitoring unit InfraStruXure Power Generation System 65 How to Connect an EPO Switch to the ATS Safety warnings 66 Hazardous voltage from the branch circuit must be isolated from the 24 VAC 24 VDC and contact closure terminals 24 VAC and 24 VDC are considered Class 2 circuits as defined in Article 725 of the National Electrical Code NFPA 70 and Section 16 of the Canadian Electrical Code C22 1 A Class 2 circuit is a source having limited voltage and energy capacity a If an Inherently Limited Power Source then voltage and energy are limited to less than 30 VAC 30 VDC and 8 A b If not an Inherently Limited Power Source then voltage and energy are limited to less than 30 VAC 60 VDC and 250 VA while current is limited to 1000 V max The fuse is limited to 5A if less than 20 VAC or 20 VDC or 100 V maximum if less than 30 VAC or 60 VDC If using a 24 VAC 24 VDC or contact closure connection to the EPO include one of the following UL listed wire types CL2 Class 2 cable for general purpose use CL2P Plenu
24. Config Electrical Config d Select the type of contact you are connecting Contact Inputs or Relay Outputs gt Contact Inputs Relay Outputs Output Relay Map You will be prompted for your password to configure these items Note e Press the Up or Down arrow to select the appropriate contact number and press ENTER gt Contact In 02 o 04 f Press the Down arrow to enter a unique Name for the Name Jser Contact 4 ij Normal Open contact and to configure the Normal state of the contact Status Hii Open or Closed The default Normal state is Open Press ENTER to select the item you wish to configure g Connect contact wires 300 V rated cabling required to the terminal block on the user interface board You will need a 2 5 mm standard screwdriver h Run the wires out the roof of the ATS to your contact s location A Ensure the wires are properly retained and kept away from high voltage wires and breakers Caution 62 InfraStruXure Power Generation System How to Connect an EPO Switch to the ATS If you do not connect an EPO switch to the ATS be sure to set the Arm Test rocker on the ATS monitoring unit to Test Note Overview Connecting the switch The Emergency Power Off EPO switch connects to the user interface board on the USER INTERFACE 2001 APC AS MTS 0 user connection plate The user connection plate is O
25. EPO switch 64 detailed description 16 location of 11 User contacts port location of 17 Utility power condition of 33 W Warnings 2 3 for emergency manual operation 22 for Emergency Power Off 66 for installation 3 for motorized switches 15 Web interface 49 57 Wheel extensions on the panel board 13 Wire size how to determine 2 Wiring specifications 78 Withdrawal prevention lock 15 InfraStruXure Power Generation System 85 Radio Frequency Interference USA FCC Canada ICES Changes or modifications to this unit which are not expressly approved by the party responsible for compliance could void the user s authority to operate this equipment Caution This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with this user manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference The user will bear sole responsibility for correcting such interference This Class A digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe A est confor
26. Phillips screwdriver Os Allen wrench gt T25 Torx driver T1 three pole breaker assembly T1 three pole adapter module M4 x 70 screws and washers ge a Breaker brackets M6 x 12 Torx screws M4x 70 screws and washers a i a T1 single pole breaker assembly T3 three pole breaker assembly T3 three pole adapter module T1 single pole breakers Er Ga M3 x75 screws washers and retainers a o B M4 x70 screws and washers Breaker brackets o o T i pl quon ST ST o Breaker brackets M6 x 12 Torx screws Ek ET i Og e M4x15 Screws and washers M6 x 12 Torx screws y y 9 M4 x 70 screws and washers o o ge a InfraStruXure Power Generation System 73 How to Add Sub Feed Output Distribution Circuit Breakers to the ATS Installing breakers on the ATS panel bus Use the following procedure to install a T1 three pole breaker assembly on a 250 A ATS panel bus The steps are identical for installing the T1 single pole and T3 three pole breakers 1 Attach the adapter module to the ATS panel bus and secure it in place using an Allen wrench to turn the module locks 2 Snap the circuit breakers onto the adapter module s bus Lock in place using a Phillips screwdriver to tighten an M4x70 screw amp 3 Attach the breaker brackets to slots in the panel board frame GQ Secure using a T25 Torx driver to tighten an M6x12 Torx screw Attach each breaker to its appro
27. age 63 for more information InfraStruXure Power Generation System ATS Component Details ATS monitoring unit 00 eo O O ET NETWORK S GRN O This port connects to the Source 2 volt sensing circuit board the Source 1 volt sensing circuit board the Source 1 current transformers and the distribution FET 885 2288 panel volt sensing circuit board This port connects to the ATS interface circuit board The display port RJ 45 connects the monitoring unit to the display interface The power LED indicates whether the monitoring unit is receiving power The console port DB 9 is used to configure items o o oo O O Ae relating to servicing and for communication with the generator see item 4 on page page 13 port for configurations Q The EPO DIP switches configure the EPO input for the type of EPO switch that is connected Normally Open NO or Normally Closed NC Q Whenthe EPO Arm Test rocker is in the Test position engaging the EPO switch will not cause the 6565666566660 999909999009 LINK RX TX ORN 10 100 STATUS O AO TRIPPED DISPLAY NOTE A laptop computer can
28. aining See back cover Single pole label 18 SNMP interface 49 SNMP for accessing the ATS 58 Source 1 control transformer location of 13 Source 1 current transformer location of 14 Source 1 fuse block location of 13 Source 1 input switch location of 14 Source 1 lamp location of 12 Source 1 motorized switch location of 12 Source 2 if it is a utility mains connection 81 if itis not an APC ISX generator 82 Source 2 control transformer location of 14 Source 2 fuse block location of 14 Source 2 input switch location of 13 Source 2 lamp location of 12 Source 2 motorized switch location of 12 Source label 18 Specifications 77 79 SSH for accessing the control console 58 Stats screen 42 Sub feed breakers location of 12 System ID menu 47 System load test 39 T TCP IP configuration methods 52 Telnet for accessing the control console 58 Temperature for operation 3 Test log how to view 39 Testing configuring duration of 40 how a test occurs 41 how to initiate or view a test 39 of the EPO switch 63 schedule 3 40 Testing screen 39 41 Three pole breaker label 18 Tools for circuit breaker installation 73 Total power off 3 27 28 Transfer blocking configuring conditions for 36 Transfer setup 8 Transfers open and closed 8 Trip test button 15 Tripped LED 17 U Updates to this manual i User connection plate connecting the
29. ake eight connections OOGOQGOOOSOGODOSO9000S600 four input contacts and four relay outputs The user na EN M kd di E gee B eroziv Ej connection plate is on the roof of the ATS enclosure The terminal block on the user interface board accepts wire sizes from 12 to 30 AWG or 2 5 to 0 2 mm Note You can make these connections from inside the enclosure or you can remove the user connection plate from the ATS to make the connections A Phillips or standard screwdriver is needed to loosen the two captive screws Use the knockout in this plate to route cables to the user interface board If you decide to remove the plate make sure not to disturb the existing connections InfraStruXure Power Generation System 61 How to Connect User Input Contacts and Relay Outputs to the ATS How to connect contacts to the user interface board To connect and monitor your contacts 1 Choose one or more terminals on the user interface board for connecting contacts The user interface board is connected to the User EPO port on the ATS monitoring unit 2 From the ATS display interface a Press ESC or ENTER to go to the top level menu screen b Select Config from the top level menu screen and press ENTER Load Meter Stats ATS Voltage Alarms Generator gt Config Testing Help c Select Contacts amp Relays from the Config menu screen and press ENTER System Network Contacts amp Relays Sub Feed
30. an Power Conversion Corporation All other trademarks product names and corporate names are the property of their respective owners and are used for informational purposes only dod DA TH
31. and EPO connections These connections can likewise be routed through a knockout in the plate see User connection plate on page 16 for more information to avoid wiring complications The bottom access panel can be removed for better access to the panel board Use a 2 Phillips screwdriver to remove the two M6 flat head screws securing the panel to the enclosure The perforated steel front door protects against ready access to the switches the circuit breakers and the display interface see page 29 To access the display interface without opening the front door simply remove the display s Plexiglas covering see page 67 for instructions InfraStruXure Power Generation System 11 Smart Distribution Panel with ATS Front view door open Q Remove the dead front to obtain access to the panel board for maintenance and wiring The Source 1 motorized switch see Motorized switches on page 15 controls operation of the Source 1 input switch The automatic operation control panel is used to set the generator to automatic operation or alternatively to remove the generator from automatic operation see Automatic operation control panel on page 16 Q The Source 1 lamp lights green when the Source 1 switch is ON closed Q The display interface provides a local interface for viewing status data configuring settings and opera
32. ange From these fixed level points the ATS counts the number of gallons of fuel used based on load over time and subtracts this amount from the fixed level fuel amount to provide an accurate estimate of fuel level Runtime is then calculated based on the fuel usage rate at the current load and the remaining fuel in the tank Once a new fuel level point is reached the value of the calculated fuel used is reset and the computation begins again The Fuel Level and Runtime Estimate are displayed on the Generator Status screen on the ATS display interface In addition the following Fuel Alarm Limits are displayed in the Alarms menu Corresponding values can be set for these limits Percent Fill If the amount of fuel as a percentage falls below this value an alarm condition exists Runtime If the estimated runtime falls below this value an alarm condition exists InfraStruXure Power Generation System 9 Smart Distribution Panel with ATS Front view door closed Knockouts are provided on the roof the sides and the floor of the ATS for running utility and generator input wires and for distributing power to equipment in your data center Connecting conduit to the ATS does not require drilling Use knockout punch to enlarge a knockout if necessary The user connection plate is attached to the ATS monitoring unit The plate can be removed simplifying access to input contact relay output network
33. ard SNMP MIB browser you can use that browser for SNMP access to the ATS The default read community name is public the default read write community name is private If you enable SSL and SSH for their high security authentication and encryption n disable SNMP Allowing SNMP access to the ATS compromises the high security implemented by choosing SSL and SSH To disable SNMP you must be an Not Administrator use the SNMP option from the Network menu 58 InfraStruXure Power Generation System How to Access the ATS Network Management Interface FTP and SCP You can use FTP enabled by default or Secure CoPy SCP to transfer new firmware to the ATS or to access a copy of the ATS s event logs SCP provides the higher security of encrypted data transmission and is enabled automatically when you enable SSH If you enable SSL and SSH for their high security authentication and encryption n disable FTP Allowing file transfer to the ATS through FTP compromises the high Note security implemented by choosing SSL and SSH To disable FTP you must be an Administrator use the FTP Server option from the Network menu To access the ATS through FTP or SCP the default user name and password are apc and apc for an Administrator and device and apc for a Device Manager In the command line use the IP address of the unit Refer to the InfraStruXure Power Generation System s on line Network Management S User s Guide to use FTP or SCP
34. arm is added to the log the Check Log LED lights orange Choosing Entire Log turns off the LED Clear Log Erase all of the items currently in the alarm event log Clr Latched Alarms Erase only the latched alarms that currently exist in the alarm event log see Clearing latched alarms on page 44 for more information Alarm Setup Configure the alarm limits or thresholds on this menu Loading Limits Iout Alarm Limits Low If the output current of any phase falls below this value an alarm condition exists The value is set as a percentage of the ATS rating and is shown in amps High If the output current of any phase exceeds this value an alarm condition exists The value is set as a percentage of the ATS rating and is shown in amps Neut If the output neutral current exceeds this value an alarm condition exists The value is set as a percentage of the ATS rating and is shown in amps Voltage Limits Vout Alarm Limits Low If the output voltage of any phase falls below this value an alarm condition exists The value is set as a percentage of the nominal system voltage and is shown in volts High If the output voltage of any phase exceeds this value an alarm condition exists The value is set as a percentage of the nominal system voltage and is shown in volts InfraStruXure Power Generation System 43 Alarms Fuel Alarm Limits Other Limits Alarm Beeper Low Fuel Alarms Percent Fill If the amo
35. as your browser to access the ATS through its Web interface Other commonly available browsers may also work though they have not been fully tested by APC When utilizing the Web browser to configure ATS options or to view the event log use either of the following The HTTP protocol enabled by default which provides authentication by user name and password but with no encryption The more secure HTTPS protocol which provides extra security through Secure Socket Layer SSL to encrypt user names passwords and data being transmitted It also provides authentication of Network Management Cards by means of digital certificates To access the Web interface and configure the security of your device on the network 1 Identify the ATS by its IP address or DNS name if configured 2 Enter the user name and password the defaults are ape and ape for an Administrator and device and apc for a Device Manager 3 Select and configure the type of security you want this option is available only for Administrators Refer to Security in the InfraStruXure Power Generation System s on line Er Network Management User s Guide for information about choosing and setting up lt A your network security Use the Web SSL option of the Network menu to enable See also or disable the HTTP or HTTPS protocols InfraStruXure Power Generation System 57 How to Access the ATS Network Management Interface Telnet and SSH You can access the
36. at a lower amperage with smaller wire sizes If you decide to operate this ATS at a lower amperage ensure that the wire sizes are in accordance with NEC guidelines and your local codes 2 InfraStruXure Power Generation System Warnings Installation L 2 ES For complete installation instructions refer to the Electrical Installation Manual See also Install the ATS in accordance with the National Electrical Code NFPA 75 in the United States or in accordance with the Canadian Electrical Code CSA C22 1 02 in Canada When connecting Source 1 power to the ATS install an external circuit breaker to protect against over current conditions The external circuit breaker must be rated at 250 A with a symmetrical ampere rating of 35 000 rms Total power off procedure To reduce the risk of electric shock or injury to personnel disconnect all sources of power supply before servicing To disconnect all sources of supply follow this procedure 1 2 Set the Automatic Operation switch on the dead front of the ATS to Disable Set the Source switch on the ATS to OFF Set the Source 2 switch on the ATS to OFF Set the main Source 1 circuit breaker to OFF Set the main Source 2 circuit breaker to OFF If Source 2 is a generator set the generator control switch to OFF If OFF is not an option set the generator control switch to Manual Operating environment The ATS is designed for indoor use only protect fro
37. at do not encapsulate the APC cookie in the Vendor Specific Information option using the following hexidecimal format Option 43 01 04 31 41 50 43 where the first byte 01 is the code the second byte 04 is the length the remaining bytes 31 41 50 43 are the APC cookies Refer to your DHCP server documentation to add code to the Vendor Specific Information option To disable the APC cookie requirement see Local access to the control console on page 55 To change the control console s DHCP Cookie Is setting use the Advanced option in the TCP IP menu see Remote access to the control console on page 55 54 InfraStruXure Power Generation System Configuring the ATS Network Management Interface Local access to the control console Use a local computer that connects to the ATS through the console port on the ATS monitoring unit to access the control console If accessing the ATS on the local control console you will not receive any information about the generator 1 Select a serial port on your local computer and disable any service using that port 2 Connect the configuration cable APC part 940 0103 to the selected port on the computer and to the console port on the ATS monitoring unit 3 Run a terminal program such as HyperTerminal on your computer and configure the port for 9600 bps 8 data bits no parity 1 stop bit and no flow control Save the changes 4 Press ENTER to di
38. ation control panel o 16 User connection plate o oo ooo ooo 16 ATS monitoring unit o oooocoooooo oo 17 AIS labeLlat 20 ee a e O A a at a Sie ee 18 Operati A En Automatic Operati0N lt oo oooooooooo 19 How to place the InfraStruXure Power Generation System in automatic operation 19 How to reset automatic operation on the ATS and on the generator ooooooooooomoo 20 Problem loss of automatic operation 21 Emergency Manual Operation leer 22 Warning before you operate the ATS manually 22 How to power the load from the generator 23 How to return to powering the load from utility 25 Total Power Ofi rr RR REEL 27 Display Interface ostia d 9 OVOrVIGW unm ue eee ume e a 29 Top level status screens o ooooooooooooo omo 30 Top level Menu screen ele 30 Navigating through screens ee eee eee eee 31 Password protected screens leeren 31 L ad Meter u viele V US A Aa 32 Total Load by Phase csse 32 Total Load Summary sss 32 Power Factor eee RR 32 PUSINOMAGC 13 3 5319 39 ES A a da ee tete 33 ATS Position cita vos or tee a fh E e t S RT hte ewe Jw c8 Da 33 Y o ca sce Face eie de Deo ee eae Bae E 33 2 GeneratOr i4 2i iau pk o 3 A Aj Ua 34 ATS Set p 5 rss vate oa t uw e wa a 35 Generator tcc secre
39. be connected to this load to be shut down When the rocker is in the Armed position engaging the EPO switch turns OFF the ATS Source 1 and Source 2 switches and engages the RS 232 CONSOLE PORT generator s emergency stop button When the EPO switch is engaged the Not in Automatic LED on the ATS is lit see page 64 for more information about testing the EPO switch The EPO Armed LED is lit green when the rocker is in the Armed position The LED is dark when the rocker is in the Test position The EPO Tripped LED is lit red when the EPO switch is engaged the EPO button is pressed regardless of the state of the EPO Arm Test rocker The reset button resets the network processor it does not reset the ATS or the monitoring unit The network port connects to the surge protected ethernet port on the user connection plate see page 16 for more information about the surge protected ethernet port This port connects to the ATS interface circuit board The optional User EPO Contacts port is connected to the user interface board on the user connection plate attached to the roof of the ATS This port supports relay outputs 4 input contacts 4 and one EPO input see page 16 for more information InfraStruXure Power Generation System 17 ATS Component Details ATS label kit ATS Label Place this label on the outside of the ATS enclosure to identify the ATS and to associate it with the appropria
40. ber Hardware Revision System ID The following items are available on this menu System Name Set a unique name for your InfraStruXure Power Generation System Location Specify the physical location of the system in relation to your data center Contact Identify the person to notify concerning questions or problems with regard to the system Firmware Updates Use this option on the Config screen to download updated firmware to the ATS Reset 100 Fuel Level Use this option after the generator s tank has been filled to reset the ATS to acknowledge a 100 percent fuel level The ATS can now begin calculating accurate fuel consumption rates and run time information InfraStruXure Power Generation System 47 Communication Configuration ATS Management Options Overview There are two options for managing your system You can manage the ATS along with the rest of your InfraStruXure equipment through the InfraStruXure Manager APC LAN or you can manage your system through APC s network management interfaces User LAN InfraStruXure Manager The InfraStruXure Manager is a rack mount management device that coordinates the management functions of APC InfraStruXure Certified devices installed in your data center It provides a single interface to view and configure all APC InfraStruXure Certified devices see Configuring the InfraStruXure Manager on page 50 for configuration instructions E For more information abo
41. control console through Telnet or Secure SHell SSH depending on which is enabled an Administrator can enable these access methods through the Telnet SSH option of the Network menu By default Telnet is enabled Enabling SSH automatically disables Telnet Telnet for basic access Telnet provides the basic security of authentication by user name and password but not the high security benefits of encryption To use Telnet to access an ATS s control console from any computer on the same subnet 1 Ata command prompt use the following command line and then press ENTER telnet address For address use the ATS s IP address or DNS name if configured 2 Enter the user name and password the defaults are apc and apc for an Administrator and device and apc for a Device Manager SSH for high security access If choosing the high security of SSL for the Web interface use Secure SHell SSH to access the control console SSH encrypts user names passwords and transmitted data The interface user accounts and user access rights are the same when accessing the control console through either SSH or Telnet In order to use SSH you must have an SSH client program installed on your computer and SSH must be properly configured REP Refer to the InfraStruXure Power Generation System s on line Network Management User s Guide for more information about configuring and using SSH See also SNMP After adding the PowerNet MIB to a stand
42. e Installation type Input Output Cabling Rear Access Required NEC Access Clearances Hard wire from transformer in ATS to double duplex NEMA 5 20 outlet box on generator Two 12 AWG stranded copper 120 VAC Floorstanding secured to wall concrete screws included Top and bottom routing No Three feet to an insulated surface Three feet to grounded parts including concrete walls if 208 120 V 3 1 2 feet to grounded parts including concrete walls if 480 277 V Three feet to other live parts if 208 120 V Four feet to other live parts if 480 277 V Always follow the National Electrical Code NFPA 75 or the Canadian Electrical Code CSA C22 1 02 and local codes when installing the InfraStruXure Power Generation System The AC Power Input wire sizes provided in this document are recommendations only The ATS is provided with a panel board to supply power to multiple loads Since loading could increase after the product s initial installation the AC Power Input wires were selected for the maximum current that can be delivered by the panel board If the ATS is purchased to supply a calculated load rated less than the panel board and the load will never increase smaller wires can be used if the requirements specified in the NEC the CEC and local codes are followed TT Wire sizes to loads shall be in accordance with the ratings of the circuit breakers selected to power the loads 78 InfraStruXure Power Generation S
43. e 1 maximum of 9 characters The default is Utility S2 Name Create a unique name for Source 2 maximum of 9 characters The default is Generator Preferred Displays the preferred source Source 1 InfraStruXure Power Generation System Generator gt Generator Status Fuel amp Runtime Statistics amp Maint Generator Settings Generator Status The following items are available on this menu Generator Status Fuel amp Runtime Statistics amp Maint This screen displays the following conditions to describe the Gen State Off The generator is not running Cranking The generator is starting Running The generator is running dle The generator is running but not supplying power to the load E Stop The Emergency Power Off switch has been actuated on the generator or the ATS Fault The generator is unable to start No Com The ATS has lost communication with the generator Mode Sw provides the position of the generator s O Manual Auto switch The switch must be in Auto for the generator to start based on the state of the run stop contact Auto Manual or Off is displayed to describe the position of the switch The following settings can be accessed through this menu Engine Run Shows the current state of the run stop contact which signals the generator s engine to start and stop The state can be Run or Off Automatic control of this signal is disabled w
44. e control console on page 55 Device IP Configuration Wizard You can use the Device IP Configuration Wizard on a Windows NT Windows 2000 or Windows XP computer to discover unconfigured ATS systems and configure their basic TCP IP settings 5 To configure one or more ATSs by exporting configuration settings from a configured KA See also Management User s Guide on the Utility CD ATS refer to How to Export Configuration Settings in the on line Network 1 Insert the InfraStruXure Power Generation System s Utility CD into a computer on your network 2 Launch the Wizard when prompted If prompted to restart the computer access the Wizard from the Start menu after the computer has restarted 3 Wait for the Wizard to discover the first unconfigured ATS then follow the on screen instructions Q If the Start a Web browser when finished option is enabled you can use ape for both the User Name and the Password to access the ATS through your browser Note 52 InfraStruXure Power Generation System Configuring the ATS Network Management Interface BOOTP amp DHCP configuration The Boot Mode setting a TCP IP option in the ATS s Network menu identifies how the TCP IP settings will be defined The possible settings are Manual DHCP only BOOTP only and DHCP amp BOOTP the default setting The DHCP amp BOOTP setting assumes that a properly configured DHCP or BOOTP server is available to provide TCP IP
45. e it reverts to the initial scrolling of status screens Select 1 2 5 10 the default or 30 minutes or 1 2 or 4 hours or forever Invalidate NOW Allows you to re enter your system password for viewing password protected screens Date Set using the following format dd mmm yyyy Time Set using the following format hh mm ss Contrast Set the screen contrast for the LCD Select from 1 high contrast to 8 low contrast Key Click Choose On for an audible click whenever you press a navigation button Choose Off to disable the click Beeper Volume Select High Medium Low or Off to adjust the loudness of both the audible beeper and the click Metric Units Choose On to view all data as metric values e g meters and Off to view data as U S standard units e g feet P The system IP address SM The subnet mask which identifies the subnetwork on which the ATS operates GW The default gateway used by the ATS The MAC address is displayed in brackets at the bottom of the screen InfraStruXure Power Generation System 45 Config Contacts amp Relays 46 The ATS can monitor external contact closure events Possible applications include Magnetic contact switches Water sensors Window foil Pressure sensors Tamper switches Building smoke and fire detection systems Heat detectors You can set input contacts to cause alarm conditions based on their current state in relat
46. eer performing your start up will configure your ATS to operate with this generator Note InfraStruXure Power Generation System Index A Access panel on panel board 13 14 Accessing the display interface 67 Agency approvals 79 Alarm beeper 44 Alarm LED 29 Alarm event log 43 Alarms clearing latched 44 configuring limits 43 44 viewing active 43 Alarms screen 43 44 Allow closed setting 8 Arm Test rocker switch 17 Armed LED 17 ATS product description 11 14 ATS Voltage screen 33 36 Automatic operation 19 21 loss of 21 placing the generator system in to 19 resetting on the ATS generator 20 Automatic operation control panel 12 16 Automatic operation switch 16 B Bad line quality 6 BOOTP configuration 53 Bottom access panel location of 11 Buttons navigational operational on display interface 29 C Check log LED 29 Circuit board port 17 Circuit breaker panel determining configuration of 69 Circuit breakers 68 75 adapter modules 69 available from APC 68 combinations of 70 installing on the ATS panel board 74 preparing for installation 72 tools needed for installation 73 Closed transfers 8 Communication converter location of 13 Compatible ATS equipment 5 Compliance 79 Components of the ATS 15 18 Config screen 45 47 Configuration electrical 47 of ATS communication 49 60 of contacts and relays 46 of system and network 45 of the EPO switch 63 Co
47. efined in the Transfer Points menu since this statistic was reset Maximum Time S1 Bad The longest amount of time Source 1 was not acceptable as defined in the Transfer Points menu since this statistic was reset Minimum Time S1 Bad The shortest amount of time Source 1 was not acceptable as defined in the Transfer Points menu since this statistic was reset Time on Source 1 The total amount of time Source 1 was selected since this statistic was reset Time on Source 2 The total amount of time Source 2 was selected since this statistic was reset Reset only the statistic that is shown on the screen by pressing ENTER and following the prompts Reset all of the statistics by pressing ENTER and following the prompts InfraStruXure Power Generation System Alarms gt View Active Alarms Alarm Event Log Alarm Setup Alarm Beeper View Active Alarms View a list of all currently existing alarms When an alarm is present on the system the Alarm LED on the ATS display interface is lit red Choosing View Active Alarms turns off the LED Alarm Event Log The following items are available on this menu New Logged Items View only alarms and events logged since New Logged Items was last viewed The existence of a new alarm causes the Check Log LED on the ATS display interface to light orange Choosing New Logged Items turns off the LED Entire Log View every item in the alarm event log When a new al
48. elnet 156 205 14 141 Use ape for both the User Name and the Password See Control console on this page to finish the configuration Control console After logging on at the control console as described in Local access to the control console on page 55 or Remote access to the control console on page 55 proceed as follows 1 2 Choose Network from the Control Console menu Choose TCP IP from the Network menu If you are not using a BOOTP or DHCP server to configure the TCP IP settings select the Boot Mode menu Select Manual boot mode and then press Esc to return to the TCP IP menu changes will take effect when you log out Set the System IP Subnet Mask and Default Gateway address values Press CTRL C to exit to the Control Console menu Log out option 4 in the Control Console menu Q If you disconnected a cable during the procedure described in Local access to the control console on page 55 reconnect that cable and restart the associated service Note 56 InfraStruXure Power Generation System How to Access the ATS Network Management Interface Use the procedures in this section to access the ATS from the public LAN If you want to access the ATS through the APC LAN refer to the InfraStruXure Manager s Note nstallation and Quick Start Manual Web interface You can use Microsoft Internet Explorer 5 0 and higher or Netscape 4 0 8 and higher except Netscape 6 x
49. ence between two phases as defined by the Phase Balance setting in the Transfer Points menu has been exceeded Freq Range The frequency is outside the configured Freq range as defined in the Transfer Points menu Bad Rotation The phase rotation does not match the configured Phase Sequence as defined in the Transfer Points menu Lists the phase rotation e g A B C of the Source 1 input InfraStruXure Power Generation System 33 ATS Voltage S2 Generator One of the following is displayed to describe the condition of the input from Source 2 OK OFF BAD Source 2 is acceptable as defined in the Transfer Points menu the generator is running The generator is not running Source 2 is not acceptable as defined in the Transfer Points menu even though the ATS is commanding the generator to run Press ENTER when the selector arrow rests at the S2 Generator item to display the following L1 2 L2 3 L3 1 L1 L2 L3 Frequency Qual Phase Sequence 34 The Source 2 line to line input voltage The Source 2 line to neutral input voltage These readings are only displayed on Wye systems The frequency of the Source 2 input in hertz Hz Describes the quality of the input from Source 2 One of the following conditions is displayed Source Good The source is acceptable as defined in the Transfer Points menu Low Voltage The input voltage is below the configured Low voltage Transfer Point on one
50. enerator and the ATS to communicate Q The ATS monitoring unit houses a central board assembly that communicates with several monitoring boards located throughout the ATS see ATS monitoring unit on page 17 for detailed information Q Behind this access panel is the ATS interface circuit board Use a Phillips or standard screwdriver to remove the panel The Source 2 input switch accepts input wires from the generator refer to the Electrical Installation Manual for connection instructions WARNING Only a certified electrician should connect the generator to the ATS Q This switch and fuse block regulate the 120 VAC supply to the generator for powering the block heater and battery charger Q The wheel extensions on the panel board assembly allow removal of the assembly during installation Removing the panel board assembly makes it easier to pull wires into the ATS InfraStruXure Power Generation System 13 Smart Distribution Panel with ATS ATS panel board right side Q The Source 1 input switch accepts input wires from the utility refer to the Electrical Installation Manual for connection instructions WARNING Only a certified electrician should connect utility power to the ATS Behind this access panel are the Source 1 volt sensing circuit board and the distribution panel volt sensing circuit board Use a Phillips or standard screwdriver to remove the panel The
51. from Source 1 to Source 2 The following is displayed on the Transfer Blocking screen Block Transfer Lists configured input contacts that will prevent a transfer from occurring Map Choose from the following input contacts to block a transfer C1 Contact 1 C2 Contact 2 C3 Contact 3 C4 Contact 4 Apply Now After you have made changes on this screen choose this option and press ENTER to save your changes Retransfer Blocking Defines conditions that will prevent the ATS from transferring from Source 2 to Source 1 The following is displayed on the Retransfer Blocking screen Block Retransfer Lists configured input contacts that will prevent a retransfer from occurring Map Choose from the following input contacts to block a retransfer C1 Contact 1 C2 Contact 2 C3 Contact 3 C4 Contact 4 Apply Now After you have made changes on this screen choose this option and press ENTER to save your changes Gen Start Blocking Defines input contacts that will prevent the generator from starting because of a line failure Block Gen Start Lists configured input contacts that will prevent the generator from starting Map Choose from the following input contacts to block the generator from starting C1 Contact 1 C2 Contact 2 C3 Contact 3 C4 Contact 4 Apply Now After you have made changes on this screen choose this option and press ENTER to save your changes SI Name Create a unique name for Sourc
52. ge 35 for details about these settings If the Allow Closed setting is Yes the ATS will always seek to perform closed transfers In order for a closed transfer to occur the voltage and frequency for both sources must be acceptable and both sources must be synchronized The ATS monitors both sources for synchronization before transferring If the time it takes for the sources to become synchronized exceeds the configured Max Sync Time the ATS will perform an open transfer instead During a closed transfer the ATS also takes into account the time it takes for the switch to actuate This results in a seamless transfer in which non UPS protected equipment is uninterrupted and the UPS time on battery is reduced or even eliminated If the Allow Closed setting is No the ATS will never perform closed transfers it will only perform open transfers see page 35 for details about these settings 8 InfraStruXure Power Generation System How the InfraStruXure Power Generation System Operates Fuel monitoring runtime calculation Fuel monitoring is a unique feature of the InfraStruXure Power Generation System Fuel level is monitored at the generator if purchased through APC and load is measured at the ATS These measurements are used to calculate runtime as explained in the following paragraph Fuel is monitored by a level sensor in the generator fuel tank calibrated to the bottom of the tank that changes readings every Y2 inch of fuel level ch
53. ge 7 Generator cool down on page 7 Fuel monitoring runtime calculation on page 9 Communication converter item 4 on page 13 Resetting automatic operation on the generator on page 20 Generator on page 37 Fuel Alarm Limits on page 44 If your installation includes a secondary utility source the APC Field Service Engineer performing your start up will configure your ATS to operate with two utility sources Note InfraStruXure Power Generation System 81 If Source 2 is a Generator that is Not an APC InfraStruXure Generator Differences in your system from information presented in this manual 82 The ATS was designed for operation with an APC InfraStruXure generator and this manual assumes that Source 2 is an APC InfraStruXure generator If using a non APC generator instead of an APC generator almost all references to the generator will still be applicable However non APC generators will generally function differently than APC generators Therefore the following sections will not apply to your system and should be disregarded Generator start sequence on page 7 Generator cool down on page 7 Fuel monitoring runtime calculation on page 9 Communication converter item 4 on page 13 Resetting automatic operation on the generator on page 20 Generator on page 37 Fuel Alarm Limits on page 44 If your installation includes a non APC generator the APC Field Service Engin
54. he Standby Power System label to describe your system ATS Dead Front Source Label Use these alternate labels for Source 1 and Source 2 if you do not want Utility and Generator to describe Primary Source 1 S1 your sources These labels allow you to use Primary and Secondary or Normal and Alternate to describe Source 1 and Source 2 18 InfraStruXure Power Generation System Automatic Operation How to place the InfraStruXure Power Generation System in automatic operation 1 Ensure utility power is available If the utility is not available the ATS will signal the generator to start 2 Ensure the QO Manual Auto switch on the generator control panel is in the Auto position Va Shutdown Warning Fault Acknowledge Reset Panel Lamp Lamp Test Manual Run Stop 3 Set the ATS Automatic Operation switch to Enable Operation when lit Not In Automatic O Automatic Operation Disable Reset Enable 4 Ensure the Not In Automatic Operation LED is unlit see page 21 for information about uncommon behavior of this LED How the InfraStruXure Power Generation System Operates on page 6 summarizes automatic operation of the InfraStruXure Power Generation System InfraStruXure Power Generation System 19 Automatic Operation How to reset automatic operation on the ATS and on the generator Resetting automatic operation on the ATS If the Not i
55. he generator for visible alarms indicating possible problems Refer to the troubleshooting section of this manual if necessary 24 InfraStruXure Power Generation System Emergency Manual Operation How to return to powering the load from utility 1 Ensure the ATS Automatic Operation switch is set to Disable Not In Automatic Operation O when lit Automatic Operation Disable Reset 2 Ensure the Source 1 switch is OFF O Enable 3 Turn the Source 2 switch OFF a Set the selector on the Source 2 switch to Manual The operating lever will swing out when the selector is set to Manual b Turn the Source 2 switch counterclockwise to OFF O Use the operating lever key for easier operation 4 Turn the Source 1 switch ON a Set the selector on the Source 1 switch to Manual The operating lever will swing out when the selector is set to Manual b Turn the Source 1 switch clockwise to ON Use the operating lever key for easier operation c Close the operating levers on both the Source 1 and Source 2 switches and then set the selectors back to Auto to lock the switches in place InfraStruXure Power Generation System 25 Emergency Manual Operation 26 5 Turn the generator OFF by following this procedure a Ensure the O Manual Auto switch on the generator control panel is set to Manual b Press the Manual Run Stop button
56. hen the Not in Automatic Operation LED on the ATS is lit Engine Parameters View the following measured data relating to operation of the generator s engine Battery Voltage Engine RPM Oil Pressure Coolant Level Coolant Temperature Oil Level This screen displays the following Type The type of fuel the generator uses diesel Tank Size The size of the fuel tank on the generator in gallons or liters Fuel Level The percentage of fuel left in the generator fuel tank Runtime Estimate How much time xx days zz hours the generator can run based on the fuel level and load and the load value in kW used to calculate runtime Lifetime Statistics Scroll through a list of items that accumulates over the life of the generator including Last Maintenance Date Engine Starts Total kWh Total Runhours InfraStruXure Power Generation System 37 Generator Generator Settings 38 Maintenance Record Scroll through a list of items that accumulates after the maintenance record is reset including Last Maintenance Date Operating Days Engine Starts Total kWh Total Runhours Next Maintenance View the month and year of the next scheduled maintenance and the number of days remaining until the next scheduled maintenance Reset the maintenance record so that the data in the Maintenance Record menu returns to zero This screen allows you to access the following sett
57. ial damage to product or other property Indicates a potential hazard which if not avoided could result in personal injury or v gt 2 2 m a damage to product or other property Caution Indicates a heavy load that should not be lifted without assistance Indicates important information O gt Note Cross reference symbols used in this manual Indicates that more information is available on the same subject in a different section of this manual Indicates that more information is available on the same subject in a different manual See also InfraStruXure Power Generation System 1 Warnings The components in the InfraStruXure Power Generation System can pose life threatening danger when improperly installed operated or maintained To prevent accidents be aware of the dangers and act safely Read and follow all of the safety instructions and warnings in this manual and in all of your component manuals The InfraStruXure Power Generation System is an optional standby system The Generator and Automatic Transfer Switch ATS that you purchased from APC is classified as an Optional Standby System because it provides backup or standby power to data centers in the event of a sustained power failure The InfraStruXure Power Generation System is not to be classified as an Emergency System that is essential for safety to human life e g fire pumps operating room and life support equipment in hospita
58. ings Operating Settings Start Delay The amount of time the generator waits after initiation of the start signal before it begins powering the load This setting is configurable on the generator control panel default is 0 Stop Delay The amount of time between when the start signal is removed and when the generator stops This setting is configurable on the generator control panel default is 0 Crank Settings The following settings can be changed in the generator service menus by service personnel Crank Indicates whether the crank cycle is enabled If the crank cycle is not enabled the generator will continue attempting to start until the battery dies Crank Cycles The number of crank cycles the generator will go through when attempting to start default is 3 Crank Time The amount of time the generator will crank during a crank cycle default is 15 seconds Rest Time The amount of time the generator will rest after it cranks during a crank cycle default is 15 seconds NOTE APC does not recommend changing the default values of the generator settings described above Manufacturer Data Fuel System The type of fuel the generator uses default is diesel Tank Size The size of the fuel tank on the generator in gallons or liters Final Assy Date Date the generator was assembled at the factory Model Number Generator model number from Cummins GenSet S N The serial number of the generator
59. ion is enabled Your data center equipment is typically powered by the utility Source 1 while Load Powered by the generator Source 2 Aa eo Generator remains off When the level Generator Stopped is Off of incoming utility power Utility Failure falls below a specified threshold the ATS signals the generator to start After the generator starts and attains the necessary power to support the load the ATS performs an open transfer to the generator Q The generator then continues to support your data center equipment until an acceptable flow of utility power is restored The utility power must remain Generator Cool Down Generator Start Sequence Q Retransfer to Utility Generator Started Open or Closed Open Transfer 4 to Generator Utility Restored Load Powered by Generator stable for a specified length of time Line Stable setting and the generator must run for at least the duration of its minimum run time Min on Gen setting before the load will be retransferred to the utility The retransfer to the utility can be either open or closed Following retransfer the generator cools down and eventually stops For more information See page 33 for a description of how the ATS determines the line quality is bad See page 7 for a detailed description of the generator start sequence See page 8 for detailed descriptions of open and c
60. ion to a user defined normal state Relay outputs can map internal alarms and events to outside devices Use the Contacts amp Relays screen to display and configure information about input contacts and relay outputs Input Contacts Scroll through the list to display information about each of the installed contact inputs For example 020f04 displays information about the second of four installed input contacts Name The name of this input contact maximum of 14 alphanumeric characters Normal The normal position of this input contact either Open or Closed Status The actual position of this input contact If the actual position is not the normal position an alarm condition occurs Relay Outputs Scroll through the list to display information about each of the installed relay outputs For example 040f 04 displays information about the fourth of the four available relay outputs Name The name of this relay output maximum of 14 alphanumeric characters Normal The normal position of this relay output either Open or Closed Status The actual position of this relay output Output Relay Map Configure the relay outputs using the Output Relay Map Each Relay Map iue duci D URNA corresponds to a relay output For example Map Input Voltage Relay Map 010f04 corresponds to the first Apply Now j of four relay outputs The second line in brackets lists the items you have selected to map to the selected
61. it Breakers to the ATS Allowed circuit breaker combinations The panel bus on your ATS allows a variety of circuit breaker combinations Use the following information as a guide in determining your circuit breaker combination Combination 1 Type of Breaker of Modules of Breakers Space Occupied Space Remaining T3 3 pole 2 4 8 26 in 209 8 mm 1 94 in 49 6 mm T1 3 pole 0 0 0 1 94 in 49 6 mm T1 1 pole 1 2 1 00 in 25 4 mm 0 94 in 24 2 mm Combination 2 Type of Breaker of Modules of Breakers Space Occupied Space Remaining T3 3 pole 1 2 4 12in 104 9 mm 6 08 in 154 5 mm T1 3 pole 2 4 6 00 in 152 4 mm 0 08 in 2 1 mm T1 1 pole 0 0 0 0 08 in 2 1 mm Combination 3 Type of Breaker of Modules of Breakers Space Occupied Space Remaining T3 3 pole 0 0 0 10 2 in 259 4 mm T1 3 pole 3 6 9 00 in 228 6 mm 1 2 in 30 8 mm T1 1 pole 1 2 1 00 in 2 54 mm 0 2 in 5 4 mm Combination H4 Type of Breaker of Modules of Breakers Space Occupied Space Remaining T3 3 pole 0 0 0 10 2 in 259 4 mm T1 3 pole 3 6 9 00 in 228 6 mm 1 2 in 30 8 mm T1 1 pole 0 0 0 1 2 in 30 8 mm Combination 5 Type of Breaker of Modules of Breakers Space Occupied Space Remaining T3 3 pole 0 0 0 10 2 in 259 4 mm T1 3 pole 2 4 6 00 in 152 4 mm 4 2 in 107 0 mm T1 1 pole 4 8 4 00 in 101 6 mm 0 2 in 5 4 mm 70 InfraStruXure Power Generation System How to Add Sub Feed Output Distribution
62. ller Interface Start sequence initiated Generator Started Generator Failed to Start 00000 080 00000088 20000 080 Fail to Start Generator cool down After the generator has finished powering the load and utility power has been restored the generator will enter a 60 second cool down period NOTE This 60 second cool down period is a recommendation from the generator manufacturer The specified 60 second cool down period can only be re adjusted at the ATS by an APC service technician InfraStruXure Power Generation System 7 How the InfraStruXure Power Generation System Operates Open and closed transfers When transfers are not occurring one switch is ON and one switch is OFF During a closed transfer the second switch will turn ON before the first switch turns OFF creating a brief period of time when both switches are ON Closed Transfer S1 S2 81 S2 S1 S2 Source 1 Source 1 Source 2 Source 2 t miliseconds During an open transfer the first switch will turn OFF before the second switch turns ON creating a period of time when neither source is connected This period is commonly referred to as neutral time Neutral time is defined by the configurable Open Xfer Time Open Transfer 81 S2 81 S2 1 S2 Yield E CL x Source 1 Neutral Source 2 t seconds You can set whether or not to Allow Closed transfers under the Transfer Setup item on the ATS Setup menu on the display interface see pa
63. losed transfers See page 7 for a detailed description of generator cool down See page 35 for information about the Line Stable setting See page 35 for information about the Min on Gen setting 6 InfraStruXure Power Generation System How the InfraStruXure Power Generation System Operates Generator start sequence The generator start sequence is followed only if the Crank setting in the Operating Settings menu on the Generator Settings screen on the ATS display interface is set to Yes If enabled the following sequence will occur After a start signal is initiated either by the ATS or manually and the generator battery is good the generator engine will crank and the generator should start Ifthe generator does not start 1t will crank for the length of the Crank Time and then rest for the length of the Rest Time The generator will repeat this pattern for the number of times set in Crank Cycles before discontinuing further attempts to start Check the messages on the display interface for reasons why the generator did not start Generator Running Generator Starts Generator Cranking Generator Crank Time E Expires Waiting Generator is Off Generator Start Signal Initiated Cranks Cycles Expires Rest Time Expires Generator Failed to Start On the generator controller interface the LEDs track conditions during the start sequence LED Behavior on the Generator Contro
64. ls as legally required by municipal state federal or other governmental codes The InfraStruXure Power Generation System is not to be classified as a Legally Required Standby System as it is not supplying power to aid in fire fighting rescue operations control of health hazards e g sewage and similar operations as required by municipal state federal or other governmental codes Emergency and Legally Required Systems are not allowed to rely on municipal fuel for operation or municipal water for cooling Emergency and Legally Required Systems specify dual fuel systems with one of them being a two hour on site fuel supply Your InfraStruXure Power Generation System is not to be classified as an Integrated Electrical System as an orderly shutdown is not required to prevent damage to the generator The generator is not to be paralleled with another generator Your generator will operate at its rated load without being refueled for a minimum of six hours and should run with no load for a minimum of 12 hours Your generator can be without electrical power to the load terminals of the ATS for a maximum of 60 seconds but will typically be without power for no more than 10 seconds Wire sizing This product was designed to include an APC manufactured 250 amp ATS All wiring recommendations were sized for this amperage in accordance with the National Electrical Code NEC However this does not prevent you from using the ATS
65. m cable for use in ducts plenums and other environmental air space CL2R Riser cable for use in a vertical run shaft from floor to floor CL2X Limited Use cable for usage in dwellings or in a raceway For installations in Canada the cable should be CSA Certified type ELC extra low voltage control cable If not using a CL2 cable route the EPO wiring in conduit that does not contain any branch circuit wiring InfraStruXure Power Generation System How to Allow Easy Access to the ATS Display Interface The ATS comes with a Plexiglas cover plate that can be installed in the front door to protect against access to the display interface When installed access to the interface requires opening the front door To attach the cover plate peel off the paper strips on the top and bottom of the plate to expose the adhesive Press the plate into place from inside the door To remove the cover plate and gain ready access to the display interface open the front door and press firmly on the plate from outside the door as shown below You may need to use a screwdriver or other flat tool to pry the plate away from the inside of the door InfraStruXure Power Generation System 67 How to Add Sub Feed Output Distribution Circuit Breakers to the ATS A The ATS panel bus must be completely de energized before adding breakers Electrical azard Output distribution circuit breaker
66. m water and conductive contaminants Temperature 23 to 104 F 5 to 40 C Humidity 0 95 non condensing Elevation 6 562 ft 2000 m InfraStruXure Power Generation System 3 Overview InfraStruXure Power Generation System The InfraStruXure Power Generation System consists of a diesel powered generator and a Smart Distribution Panel with Automatic Transfer Switch ATS The ATS is connected to both the utility Source 1 and the generator Source 2 with the utility as the preferred source The ATS can alternatively be connected to a second utility The ATS is designed for installation on the data center floor which places power distribution closer to your data center equipment Labels provide a quick visual indication of which ATS sub feed breaker is supplying power to each piece of equipment The diagram below provides examples of data center equipment that can be connected to the ATS Air Conditioner Chiller InfraStruXure System UPS and Distribution Air Conditioner Circulator Pump m ij T InfraStruXure Air Conditioner P ATS Air Conditioner Condenser OHE m CRAC Source 2 Generator InfraStruXure Power Generation System 5 How the InfraStruXure Power Generation System Operates Operation of the ATS during a utility failure when automatic operat
67. me la norme NMB 003 du Canada APC www apc com APC Worldwide Customer Support Customer support for this or any other APC product is available at no charge in any of the following ways Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer support requests www apc com Corporate Headquarters Connect to localized APC Web sites for specific countries each of which provides customer support information www apc com support Global support searching APC Knowledge Base and using e support Contact an APC Customer Support center by telephone or e mail Regional centers Direct InfraStruXure Customer Support Line 1 877 537 0607 toll free APC headquarters U S Canada 1 800 800 4272 toll free Latin America 1 401 789 5735 USA Europe Middle East Africa 353 91 702000 Ireland Japan 0 35434 2021 Australia New Zealand South Pacific area 61 2 9955 9366 Australia Local country specific centers go to www apc com support contact for contact information Contact the APC representative or other distributor from whom you purchased your APC product for information on how to obtain local customer support Entire contents copyright 2007 American Power Conversion Corporation All rights reserved Reproduction in whole or in part without permission is prohibited APC the APC logo and InfraStruXure are trademarks of Americ
68. n Automatic Operation LED is lit and the Automatic Operation switch is in the Enable position you will need to reset automatic operation after the event that caused this condition is corrected see page 21 for a detailed description of events that might lead to this condition You can also clear certain alarms by resetting automatic operation at the ATS see Clearing latched alarms on page 44 for more information To reset automatic operation on the ATS set the Automatic Operation switch to Disable and then back to Enable 63 O e Not In Automatic Operation Q when lit Automatic Operation Disable Reset Enable Operation when lit Not In Automatic a Automatic Operation Disable Reset Enable Resetting automatic operation on the generator If the ATS display interface reports a generator shutdown alarm and the Alarm LED is lit red you must reset automatic operation on the generator to clear the alarm the Shutdown LED on the generator control panel will also be lit red Events that lead to this condition include engaging the data center EPO switch and engaging the E stop button on the generator If any EPO was engaged the switch must be disengaged before automatic operation can be reset If shutdown was not caused by an EPO contact APC customer support see the back cover of this manual To reset automatic operation on the generator O Set the O Manual Auto switch on
69. n arrow until the selector rests next to your desired selection Press ENTER to view the selected screen gt Load Meter Stats Contacts In 020f04 ATS Voltage Alarms Name User Switch 2 Genera Config Normal Open Testing Help Status Open When configuring settings press the Up or Down arrows until the Contacts In 020f04 selector rests next to the setting you want to change and then Name User Switch 2 press ENTER If the setting is a list of choices an input arrow will appear next to the setting Press the Up or Down arrow until your desired change appears Press ENTER to select the setting On some screens continue arrows 9 indicate there are s A gt System Network additional screens to view in the category Press the Up or Electrical Configuration Panel Configuration J Down arrow to view these additional screens M anufacturer Data Product Data T Factory Defaults Firmware Updates Password protected screens When configuring or changing settings the display interface prompts you for your password To enter your password 1 Press the Up or Down arrow until the correct letter is displayed and then press ENTER Enter Password PARERERE After pressing ENTER the character you entered is displayed as an asterisk and the input arrow moves to the next space Select the next
70. nd this configured range x xx Hz Phase Balance The percent voltage difference between two phases cannot exceed this configured setting Phase Sequence The phase rotation default is A B C must match this configured setting The following settings can be changed in this menu Open Xfers Defines how long BOTH the Source 1 and Source 2 switches will be OFF open during an open transfer see page 8 for a definition of open transfers Allow Closed Enables disables closed transfers see page 8 for a definition of closed transfers Max Sync The maximum time allotted for the ATS to attempt a closed transfer before it performs an open transfer ATS Delay Settings The time delay settings that affect transfers and retransfers Gen Start The amount of time allotted between when the generator receives a start signal and when the generator starts default is 0 Line Stable If the ATS switches to Source 2 after a failure in Source 1 and Source 1 is restored the Line Stable setting is the amount of time in seconds allotted for Source 1 to become acceptable before the ATS returns to it default is 3 minutes Min on Gen The minimum time the generator must run before the ATS retransfers to utility default is 15 minutes InfraStruXure Power Generation System 35 ATS Voltage ATS Blocking Other Settings 36 Transfer Blocking Defines conditions that will prevent the ATS from transferring
71. nerator with the data center load applied Choose to perform the load test By Month Monthly Never or All Choosing Monthly for the Load Test ensures this test will take place on the first occurrence of the Gen Start Test Lists the date and time of the next test The following items are available on this menu Warm Up Loaded Cooldown 40 Set the amount of time in seconds up to 999 that the generator will warm up during a test If the Load Test option is selected set the amount of time in minutes up to 999 that the generator will run with the data center load applied Set the amount of time in seconds up to 999 that the generator will cool down after the test InfraStruXure Power Generation System Testing How a test occurs When a test is not in progress the ATS waits for a test to occur ATS Waiting ss to Test Initiate a test by scheduling one using the Test Schedule screen Scheduled or Manual Test Initiated on the display interface or by ATS Test starting a test immediately C d Log ountdown through the Run View Test Test screen Once you have initiated a Failed Countdown Expires test the ATS starts counting Log down until the next test will begin Generator Test Cranking Passed the Next Test item on the Test Schedule menu Once the Next Source 2 is Good Test time expires the ATS will signal the generator to start The gene
72. nsole port 17 Control console local and remote access to 55 56 Coolant temperature limit 7 Cool down period of generator 7 Crank cycles 7 Crank setting 7 Crank time 7 Custom installations 81 82 Customizing the ATS 61 75 D Dead front description 12 Dead front source label 18 DHCP configuration 54 DIP switches 17 Display interface 29 47 location of 12 navigating through screens 31 obtaining easy access to 67 screens 32 47 top level screens 30 Display port 17 E Electrical configuration 47 Electrical specifications 77 Elevation for operation 3 Emergency manual operation 22 powering the load from the generator 23 24 returning to powering the load from utility mains 25 26 Emergency Power Off Arm Test rocker switch 17 connecting the switch to the ATS 63 66 contacts port location of 17 DIP switches 17 safety warnings 66 where connected 16 Emissions verifications 79 Engine start test 39 Environment for operation 3 Environmental specifications 79 EPO contacts port location of 17 EPO See Emergency Power Off Equipment compatible with the ATS 5 Ethernet port on user connection plate 16 F Factory defaults resetting the 47 Firmware updates how to download 76 Front bezel label 18 Front door description 11 Front view door closed 11 door open 12 FTP for transferring new firmware to the ATS 59 Fuel monitoring 9 Fuel status where di
73. o Manual l shutdown Warning Fault Acknowledge Reset Panel Lamp Lamp Test Manual Run Stop 28 InfraStruXure Power Generation System Display Interface Overview The ATS display interface is used to configure settings set alarm thresholds and provide audible and visual alarms www apc y om GD Check Log F Gen Set Os O mam Esc ES E ESC i ps S O Load On LED When lit green all output phases are within the limits specified by the output alarm limit thresholds O Check Log LED When lit yellow at least one new alarm condition has been detected Gen Set On LED When lit green the generator is running Alarm LED When lit red an alarm condition exists 1cp For viewing alarms status data instructional help and configuration items Up and Down MO Selects menu items and accesses information navigation buttons Q ENTER button Opens menu items and inputs changes to system parameters O HELP button Launches context sensitive help Press the HELP button for information about each item on the screen and for instructions about performing certain tasks O ESC button Returns to previously displayed screen InfraStruXure Power Generation System 29 Overview Top level status screens After system start up a brief introduction screen is displayed and then the display interface scrolls automaticall
74. on plate from the ATS to make the connection A Phillips or standard screwdriver is needed to loosen the two captive screws Use the knockout in this plate to route the cable If you decide to remove the plate make sure not to disturb the existing connections 2 Run the connected CAT 5 network cable through the knockout in the user connection plate to the InfraStruXure Manager Hub 3 Configure the InfraStruXure Manager only after all APC InfraStruXure Certified equipment has been installed the network cable has been connected to the InfraStruXure Manager Hub and start up of the system has been completed I For detailed configuration instructions refer to the Installation and Quick Start Manual included with your InfraStruXure Manager See also 50 InfraStruXure Power Generation System Configuring the ATS Network Management Interface Connect the ATS to your network 1 Connect a CAT 5 network cable to the surge protected ethernet port on the user connection plate The arrow in the illustration below is pointing to the port The figure on page 11 shows the location of the user connection plate on the roof of the ATS You can make this connection from inside the enclosure or you can remove the user connection plate from the ATS to make the connection A Phillips or standard screwdriver is needed to loosen the two captive screws Use the knockout in this plate to route the cable If you decide to remove the plate
75. or more of the phases High Voltage The input voltage exceeds the configured High voltage Transfer Point on one or more of the phases Phase Imbalance The percent voltage difference between two phases as defined by the Phase Balance setting in the Transfer Points menu has been exceeded Freq Range The frequency is outside the configured Freq range as defined in the Transfer Points menu Bad Rotation The phase rotation does not match the configured Phase Sequence as defined in the Transfer Points menu Lists the phase rotation e g A B C of the Source 2 input InfraStruXure Power Generation System ATS Setup ATS Voltage Press ENTER when the selector arrow rests at the ATS Setup item to change the following settings Transfer Points Transfer Setup The voltage sensing point at which you would transfer to the other source based on voltage and frequency S1 Utility The input voltage reading for Source 1 Low The low voltage limit that causes the ATS to switch from Source 1 to Source 2 Press ENTER to change this setting High The high voltage limit that causes the ATS to switch from Source 1 to Source 2 Press ENTER to change this setting Other Settings The settings on this screen determine when the source is OK and define the quality of the source Press ENTER when the selector arrow rests at this item to change the following settings or thresholds Freq The frequency cannot vary beyo
76. otup file name the ATS attempts to transfer that file from the BOOTP server using TFTP or FTP The ATS assumes all settings specified in the bootup file f you did not specify a bootup file name the ATS can be configured remotely by using Telnet or the Web interface User Name and Password are both apc by default RA lt gt To create the bootup file refer to your BOOTP server documentation See also InfraStruXure Power Generation System 53 Configuring the ATS Network Management Interface DHCP Use an RFC2131 RFC2132 compliant DHCP server to configure the TCP IP settings for the ATS ES This section summarizes ATS communication with a DHCP server For more detailed Ss information about how a DHCP server is used to configure network settings for an ATS refer to DHCP Configuration in the InfraStruXure Power Generation System s on See also line Network Management User s Guide 1 The ATS sends out a DHCP request with the following identifiers A Vendor Class Identifier APC by default A Client Identifier the ATS s MAC address value by default A User Class Identifier identification of the ATS s application firmware by default 2 A properly configured DHCP server responds with a DHCP offer that includes all of the settings the ATS needs for network communication The DHCP offer also includes the Vendor Specific Information option DHCP option 43 By default the ATS will ignore DHCP offers th
77. played to describe the selected source S1 The Source 1 switch is ON closed Source 1 is connected to the output S2 The Source 2 switch is ON closed Source 2 is connected to the output NEUT The Source 1 and Source 2 switches are OFF open Neither source is connected to the output SI amp S2 The Source 1 and Source 2 switches are ON closed This is an alarm condition S1 Utility One of the following is displayed to describe the condition of the input from Source 1 OK BAD Source 1 is acceptable as defined in the Transfer Points menu see page 35 Source 1 is not acceptable as defined in the Transfer Points menu see page 35 Press ENTER when the selector arrow rests at the S1 Utility item to display the following L1 2 L2 3 L3 1 L1 L2 L3 Frequency Qual Phase Sequence The Source 1 line to line input voltage The Source 1 line to neutral input voltage These readings are only displayed on Wye systems The frequency of the utility input in hertz Hz Describes the quality of the input from Source 1 One of the following conditions is displayed Source Good The source is acceptable as defined in the Transfer Points menu Low Voltage The input voltage is below the configured Low voltage Transfer Point on one or more of the phases High Voltage The input voltage exceeds the configured High voltage Transfer Point on one or more of the phases Phase Imbalance The percent voltage differ
78. priate bracket using a Phillips screwdriver to tighten an M4x70 screw 74 InfraStruXure Power Generation System How to Add Sub Feed Output Distribution Circuit Breakers to the ATS 4 Install dividers in the circuit breakers by sliding the dividers one at a time into the notches in the breaker E For more information about the Divider Kits for ATS circuit breakers refer to the Installation Instructions 990 2245 provided with your Divider Kit See also InfraStruXure Power Generation System 75 How to Download Firmware Updates The InfraStruXure ATS with Power Distribution requires the downloading of multiple files to update the firmware Be sure to select all relevant files from the APC Web site for downloading and repeat the following procedure each time you download an individual firmware file omm To download a firmware upgrade to your ATS refer to File Transfers in the cu InfraStruXure Power Generation System s on line Network Management Interface See also User s Guide on the Utility CD From a local computer 1 2 Select a serial port on your local computer and disable any service using that port Connect the configuration cable APC part 940 0103 to the selected port on the computer and to the console port on the ATS monitoring unit Run a terminal program such as HyperTerminal on your computer and configure the port for 9600 bps 8 da
79. rator will then crank in an attempt to start If the generator Warm up Time Expires does not start the test fails and the ATS logs that the test failed If the generator starts and the ATS determines that Source 2 is OK ATS Test Warm Up the test will begin with the Yes configurable Warm Up time Test ATS N Once the Warm Up time expires With Load 2 the ATS determines whether or Loaded time expires not you want to perform a System Load Test This is a test the Unloaded generator runs with the data Test center load applied Unloaded time expires If the test does not include a Generator System Load Test the ATS Stopping proceeds to the unloaded test stage If the test includes a System Load Test the ATS transfers to Source 2 The transfer can be open or closed depending on how the Allow Closed setting is configured on the ATS Setup menu The load test occurs for the length of the Loaded time and once the loaded time expires the ATS will retransfer to Source 1 and then proceed to the unloaded test stage During the unloaded test stage the generator runs for the duration of the configurable Unloaded Test time Once the Unloaded Test time expires the generator stops and the ATS logs either that the test was successful or that it failed The ATS displays test results on the View Test Log menu on the Testing screen InfraStruXure Power Generation System 41 Sta
80. relay The third line allows you to select the alarms to which you want to map the relay A Any Alarm VI Source 1 Quality Bad V2 Source 2 Quality Bad Vo Output Voltage Alarm R Run Start Contact ON S2 Source 2 Selected F Fuel Runtime Alarm L Any Load Alarm Au ATS Not in Auto Mode S The Source 1 and Source 2 switches are ON closed CI Contact 1 C2 Contact 2 C3 Contact 3 C4 Contact 4 Tie you map all three of the voltage alarms V1 V2 Vo the map will display the following V120 au you map all four of the contact alarms C1 C2 C3 C4 the map will display the following C1234 InfraStruXure Power Generation System Config Electrical Config The following items are available on this menu Voltage Specifies the input voltage rating of the ATS Switch Rating Specifies the amperage rating of the ATS Frequency Specifies the frequency rating of the ATS DC Backup Specifies whether or not the ATS monitoring unit is receiving back up power from the generator battery Factory Defaults Use this option on the Config screen to reset all ATS settings to their factory default values Manufacturer Data Use this option on the Config screen to display a scrollable list containing information about the ATS This information is useful when requesting service or product updates The following information is displayed Manufacturer Name Firmware Revision Date of Manufacture Serial Number Date of Calibration Model Num
81. s and the time remaining in the test If you want to stop the test select the ABORT NOW item on this screen and then press ENTER If you want to run a load test now select Run Test Now from the confirmation screen and then press ENTER The test will run based on the parameters set on the Test Duration menu If you do not want to run a load test now choose No from the confirmation screen and then press ENTER InfraStruXure Power Generation System 39 Testing Test Schedule Use this menu to schedule a test in the future Define Schedule Next Test Test Duration Set the test schedule by changing the following parameters Gen Start Choose when to perform a generator start test Choices are Never gt E a ety eod lt ay s onda Monthly Weekly or Daily e a S Day The choices for Day depend on the Toad Testi Monthly choice made for Gen Start If you chose a GenStart of Never The Day is not configurable If you chose a GenStart of Monthly Choose to perform the test on the 1st 2nd 3rd or 4th week of the month on a specific day of the week If you chose a GenStart of Weekly Choose to perform the test on any day of the week If you chose a GenStart of Daily Choose to perform the test Everyday on Weekdays Monday through Friday or on Weekends Saturday and Sunday Time Set the time of day the test will run The time is set on a 24 hour clock Load Test Choose to test the ge
82. s available from APC Part Number Description Height on Panel PGIPISATIB 15A single pole breaker T1 frame 1 00in 25 4mm PGIP20ATIB 204 single pole breaker T1 frame 1 00in 25 4mm PGIP25ATIB 25A single pole breaker T1 frame 1 00in 25 4mm PGIP30ATIB 304A single pole breaker T1 frame 1 00in 25 4mm PG3P15AT1B 15A three pole breaker T1 frame 3 00in 76 2mm PG3P20AT1B 20A three pole breaker T1 frame 3 00in 76 2mm PG3P25AT1B 25A three pole breaker T1 frame 3 00in 76 2mm PG3P30AT1B 304A three pole breaker T1 frame 3 00in 76 2mm PG3P40AT1B 404 three pole breaker T1 frame 3 00 in 76 2mm PG3P50AT1B 50A three pole breaker T1 frame 3 00 in 76 2mm PG3P60AT1B 60A three pole breaker T1 frame 3 00 in 76 2mm PG3P70AT1B 70A three pole breaker T1 frame 3 00 in 76 2mm PG3P80AT1B 804A three pole breaker T1 frame 3 00in 76 2mm PG3P90AT1B 90A three pole breaker T1 frame 3 00 in 76 2mm PG3P100AT1B 100 A three pole breaker T1 frame 3 00 in 76 2mm PG3P125AT3B 125 A three pole breaker T3 frame 4 13in 104 9 mm PG3P150AT3B 150A three pole breaker T3 frame 4 13in 104 9 mm PG3P175AT3B 175 A three pole breaker T3 frame 4 13in 104 9 mm PG3P200AT3B 200A three pole breaker T3 frame 4 13in 104 9 mm PG3P225AT3B 225 A three pole breaker T3 frame 4 13in 104 9 mm O Circuit breaker adapter modules are required when mounting breakers onto the panel bus in the ATS Refer to Circuit breaker adapter modules available from APC on page 69
83. splay the User Name prompt 5 Use ape for both the User Name and the Password 6 See Control console on page 56 to finish the configuration Remote access to the control console From any computer on the same subnet as the ATS you can use ARP and Ping to assign the ATS an IP address and then Telnet to access that ATS s control console for configuring its TCP IP settings n After an ATS has its IP address configured you can use Telnet without first using ARP and Ping to access that ATS Note 1 Use ARP to define an IP address for the ATS and use the ATS s MAC address in the ARP command For example to define an IP address of 156 205 14 141 for an ATS that has a MAC address of 00 c0 b7 63 9f 67 use one of the following commands Windows command format arp s 156 205 14 141 00 c0 b7 63 9f 67 LINUX command format arp s 156 205 14 141 00 c0 b7 63 9f 67 E For the MAC address look on the Quality Assurance slip included with the ATS See also InfraStruXure Power Generation System 55 Configuring the ATS Network Management Interface Use Ping with a size of 113 bytes to assign the IP address defined by the ARP command For the IP address defined in step 1 use one of the following Ping commands Windows command format ping 156 205 14 141 1 113 LINUX command format ping 156 205 14 141 s 113 Use Telnet to access the ATS at its newly assigned IP address For example t
84. splayed 37 Fuse block on panel board 13 G Generator label 18 InfraStruXure Power Generation System 83 Generator power condition of 34 Generator screen 37 38 Generator status where displayed 37 Generator non APC 82 Get set on LED 29 H Handle on panel board 13 Humidity for operation 3 InfraStruXure manager connecting and configuring 50 overview 49 Input contacts configuring 46 connecting to the ATS 61 62 where connected 16 Inspection warnings 3 Installation specifications 78 Installation warnings 3 Interference radio frequency 87 IP configuration wizard 52 K Knockouts location of 11 L Labels on the ATS 18 Latches on dead front 12 LCD on display interface 29 LEDs generator controller interface 7 on display interface 29 Lifetime statistics where displayed 37 Line stable setting 6 Load on LED 29 Load meter screen 32 M Maintenance record where displayed 38 Management options for the ATS 49 84 Manual operation 22 Manuals accompanying this part number i Manufacturer data for the generator 38 Manufacturer data of the ATS 47 Max sync time 8 Min gen runtime setting 6 Monitoring unit detailed description 17 location of 13 Motorized switches 15 N Navigation buttons on display interface 29 Network management interfaces accessing 57 connecting and configuring 51 56 overview 49 Network port on monitoring unit
85. t oe ES C a zo 64 InfraStruXure Power Generation System How to Connect an EPO Switch to the ATS 3 Test the EPO switch to ensure it is wired properly and working correctly a Place the Arm Test rocker switch on the ATS monitoring unit in the Test position The EPO state LEDs should be off and the ATS display interface should show the following alarm in addition to any other active alarms Active Alarm xxofxx EPO Ready To Test b Engage the EPO switch if your switch is momentary engage while one person is watching the EPO state LEDs and another is at the EPO switch c Observe the EPO LEDs If the switch is wired properly and working correctly both of the EPO state LEDs should light red when the switch is engaged d If the test was successful return the Arm Test rocker switch to the Arm position The ATS display interface will clear the EPO test mode alarm If the test was not successful refer to the following troubleshooting chart Problem Action Neither state LED was lit red Check the wiring to your EPO switch when the EPO switch was Check to make sure the EPO DIP switch engaged e configuration is correct for your switch NO or NC See step 2 on the previous page for proper configuration instructions Only one of the state LEDs was lit Check to make sure the EPO DIP switch red when the EPO switch was configuration is correct for your switch engaged NO or N
86. ta bits no parity 1 stop bit and no flow control Save the changes Press ENTER twice to display the User Name prompt Enter your User Name and Password apc is the default Administrator user name and password and press ENTER From the Control Console menu select System then Tools then File Transfer then XMODEM The system will prompt you with Perform Transfer with XMODEM CRC Type Yes and press ENTER The system will then prompt you to choose a transfer rate and to change your terminal settings to match the transfer rate Press ENTER to set the ATS to accept the download In the terminal program send the file using the XMODEM protocol Upon completion of the transfer the console will prompt you to restore the baud rate to normal A Do not interrupt the download Caution The ATS network management interface will reboot when the download is complete 76 InfraStruXure Power Generation System Smart Distribution Panel with ATS Electrical Current Rating Voltage Class Voltage Available Maximum Power Frequency Interrupting Rating ATS Main Protection ATS Switched Poles EPO connection EPO operation Output Distribution Output Poles Output Breaker Max Ampacity Length of Breaker Bus Section Number of 100A Breaker Frames Number of 225 A Breaker Frames Output Distribution Protection Type 250 A 480 VAC 208 120 Wye 480 Delta 480 Wye 208 kW 50 60 Hz Nominal 5 Hz
87. te source either Source 1 or Source 2 Source Label Use a Source 1 label at the primary utility breaker to ATS 1 SOURCE 1 identify which ATS it is feeding Use a Source 2 label in instances where a secondary utility breaker is employed instead of a generator Generator Label Use these labels 3 total at the generator to identify ATS Sour GC 2 which ATS it is feeding Place one label on each long side of the generator near the brand name labels and place one label on the door where the generator controller is located Single Pole Label Use these labels with each single pole breaker on eo the ATS distribution panel to identify which data center equipment it is feeding Use the marker supplied to write on the label Three Pole Breaker Label Use these labels with each three pole UPS zone 1 A equipment it is feeding Use the marker supplied to write notes on the breaker on the ATS distribution panel to identify which data center lower portion of the label The labels are customized for typical components in an InfraStruXure system Blank labels are also included for components that do not have pre marked labels Front Bezel Label If not employing a generator for Source 2 use one Automatic of these labels to replace the Generator Power System label on the left Transfer Switch hand side of the bezel You can use either the Automatic Transfer Switch or t
88. the Source 1 switch trips the ATS will try to reclose the switch If the switch cannot be closed the ATS will start the generator and then close the Source 2 switch The load will be powered by the generator and the ATS will revert to Not in Automatic Operation mode until it is reset see page 20 The load is receiving power from the generator and the Source 2 switch trips When the Source 2 switch trips the ATS will try to reclose the switch After several attempts one of two things will happen depending on whether utility power is available If utility power is not available the generator will continue to run until utility power becomes available Once utility power is available the ATS will switch to the utility and turn off the generator The utility will supply power to the ATS and the ATS will remain in Not in Automatic Operation mode until automatic operation is reset see page 20 f utility power is available the ATS will switch to the utility and turn off the generator The utility will supply power to the ATS and the ATS will remain in Not in Automatic Operation mode until automatic operation is reset see page 20 2 The data center EPO switch that is connected to the ATS EPO interface was engaged When the data center EPO is engaged the Source 1 and Source 2 switches are tripped open The generator s emergency stop signal becomes engaged and the ATS is no longer supplying output power The ATS immediately goes in
89. ting the ATS The display interface has an LCD a five button panel basic status lights and a beeper see Display Interface on page 29 for detailed information about the contents and operation of each screen The sub feed output breakers provide power to equipment in the data center see page 68 for detailed information about installing these breakers Q The Source 2 lamp lights green when the Source 2 switch is ON closed Q The Source 2 motorized switch see Motorized switches on page 15 controls operation of the Source 2 input switch Q Use the latches to open the dead front 12 InfraStruXure Power Generation System Smart Distribution Panel with ATS ATS panel board left side The handle aids removal of the panel board assembly from the ATS enclosure At least two people are required to remove the panel board assembly refer to the Electrical Installation Manual for instructions Q The Source 1 fuse block regulates input to the Source 1 control transformer for subsequent powering of the Source 1 motorized switch and ATS monitoring unit a I The Source 1 control transformer outputs E 120 VAC and 18 VAC to the Source 1 i motorized switch and the ATS monitoring E unit after stepping down the 480 V or 208 V input if Lg Lg e l NS d Y m ets ts Wy e fira The communication converter allows the S o g
90. tion terminals on the user interface board Read the label next to the terminal block to determine which terminals correspond to your signal type Contact Closure Normally Open USER INTERFACE 2001 APC DA HTIITI No 9 l External set of Normally Open 00G6000056600066000086 Voltage free Contacts O RUFUS NIIS 1 2 3 4 LL contact Inputs L Contact Outputs ATS ATS z m EPO24V Epo Z AC DC Contact Contact Closure Normally Closed USER INTERFACE 2001 APC DA 7 ITN ISS External set of Normally Open Voltage free Contacts DOSSVDDPNSVDDGVSVDODGYS ta tet ESET ARA ppp e E tia Contact Outputs ES E AC DC Goma 24VAC VDC Normally Open External set ot Normally Open Voltage free Contacts USER INTERFACE eatin I 24 VAC or 24 VDC 7 M MITTIN Power Supply 00G66000660000666000 690 tA EA ETE a UST Boe E c 1 E Contact Input Contact Outputs 2 Verify that the EPO DIP switches on the ATS monitoring unit are configured properly for your signal type The labels above the switches and the figure below show the correct settings for both the Normally Open NO and Normally Closed NC configurations jo RAN O o a meto O z s lod S ARMED Location of switches on ATS monitoring unit c go a OS LE gt
91. to Not in Automatic Operation mode and stays in this mode until the system is reset To reset the system disengage the data center EPO switch and reset automatic operation on the generator and on the ATS see page 20 InfraStruXure Power Generation System 21 Emergency Manual Operation Warning before you operate the ATS manually 22 The procedures in this section only apply to situations where automatic operation through the ATS is impossible One example would be the ATS monitoring unit s inability to function If automatic operation through the ATS is impossible and you must power your load from the generator follow the instructions in How to power the load from the generator on page 23 The ATS switches should be operated manually ONLY when automatic operation is A disabled If automatic operation is enabled the ATS will attempt to actuate the switches to Caution Teturn to the preferred source All transfers performed when automatic operation is disabled must be open transfers BOTH switches must be turned OFF before the switch for the desired DANGER Source is turned ON Attempting a closed transfer will damage equipment InfraStruXure Power Generation System How to power the load from the generator 1 Set the ATS Automatic Operation switch to Disable 2 Ensure the Source 2 switch is OFF O 3 At the generator a Set the O Manual Auto switch on the generator control panel to Manual b Press the
92. ts Statistics XX XXXX Reset Name of statistic here 00 of 00 Reset All Scroll through a list of items that accumulates after the statistics record is reset including Reset Reset All 42 Open Xfer Count The number of open transfers since this statistic was reset Closed Xfer Count The number of closed transfers since this statistic was reset Generator Fuel Used The amount of fuel used since this statistic was reset Source 1 Bad Count The number of times Source 1 was not acceptable as defined in the Transfer Points menu since this statistic was reset SI Low Volts Count The number of times the Source 1 input voltage went below the configured Low voltage Transfer Point on one or more of the phases since this statistic was reset S1 High Volts Count The number of times the Source 1 input voltage exceeded the configured High voltage Transfer Point on one or more of the phases since this statistic was reset S1 Bad Freq Count The number of times the Source 1 input voltage went outside the configured Freq range as defined in the Transfer Points menu since this statistic was reset e S1 Imbalance Count The number of times the percent voltage difference between two phases as defined by the Phase Balance setting in the Transfer Points menu was exceeded on Source 1 since this statistic was reset Total Time S1 Bad The total amount of time Source 1 was not acceptable as d
93. ts are included with your circuit breaker kit ABB T1 single pole breaker Input Bracket Adapter Miis Slide the bracket adapter onto the output side of the T1 single pole breaker The bracket adapter is used to attach the breaker to its adapter module Output ABB T1 three pole breaker ct Output The T1 three pole breaker requires no additional preparation ABB T3 three pole breaker M8 Square Nut Retai M8 Washer Square uL Reang Saddle Lug Ey 2 9 Nut m Retainer M8 Bolt Ew EA Input q Saddle Lug The input and output sides of the T3 three pole breaker require preparation On the input side follow these steps for each of the three pole positions 1 Place an M8 square nut into a square nut retainer then insert the retainer into the pole position 2 Slide an M8 washer onto an M8 bolt then insert the bolt into the pole position by loosely attaching it to the M8 square nut that was installed in the previous step On the output side follow these steps for each of the three pole positions 1 Slide a saddle lug into the pole position You may need to loosen the bolt in the lug 2 Insert a saddle lug retainer into the pole position 72 InfraStruXure Power Generation System How to Add Sub Feed Output Distribution Circuit Breakers to the ATS Parts and tools needed for installation procedures All assembly parts needed for installation procedures are included with the circuit breaker kits Tools required
94. unt of fuel as a percentage falls below this value an alarm condition exists see Fuel monitoring runtime calculation on page 9 for more information Runtime If the estimated runtime falls below this value an alarm condition exists see Fuel monitoring runtime calculation on page 9 for more information Other Limits Frequency If the frequency is outside this range an alarm condition exists Alarm Delay Before an output alarm condition officially exists the specified limit must be exceeded for this amount of time in seconds The advantage of the delay is that it filters out short alarm conditions which are normal in ATS operation For example when utility power is shut off the ATS will interpret this as a low voltage condition however once the generator begins operation this alarm is meaningless An Alarm Delay of more than 15 seconds may prevent display of the low voltage alarm in this example The Alarm Delay applies to all Voltage Loading Frequency and Runtime limits Once the alarm beeper sounds it will continue to beep every 30 seconds Touching any button on the ATS display interface will de activate the beeper Use this menu option to turn Off the beeper so that it never sounds when an alarm occurs or turn On the beeper after you have turned it off The default is On Clearing latched alarms When an alarm is present the Alarm LED on the ATS display interface is lit red To clear latched alarms you m
95. ust acknowledge them differently than other alarms The following are considered latched alarms Test Complete Failed The system has failed a self test Gen Start Failure The generator failed to start To clear a latched alarm and turn off the LED choose the Clr Latched Alarms option on the Alarm Event Log menu of the Alarms screen You can also clear latched alarms by resetting automatic operation on the ATS Set the Automatic Operation switch to Disable and then back to Enable 44 e Operation when lit Not In Automatic O Automatic Operation Disable Reset Enable Operation when lit Not in Automatic a Automatic Operation Disable Reset Enable InfraStruXure Power Generation System Config System Network Contacts amp Relays Sub Feed Config Electrical Config gt Factory Defaults Manufacturer Data System ID Firmware Updates System Network This menu consists of the System Password Date Time Local Interface Network Config following items Password You can change the system password required to access protected screens and fields in the display interface Enter a string of up to eight alphanumeric characters and then add the underline character _ to indicate the end of the string The default password is apc Timeout Set the time the display interface will wait for user input befor
96. ut the InfraStruXure Manager refer to the Installation and lt A Configuration Manual included with the InfraStruXure Manager See also Network management interfaces The control console and Web interfaces provide menus with options for managing your system see Configuring the ATS Network Management Interface on page 51 for configuration instructions RA For more information about the internal user interfaces refer to the InfraStruXure Power Generation System s on line Network Management User s Guide See also The SNMP interface allows you to use an SNMP browser with the PowerNet Management Information Base MIB to manage your system see Configuring the ATS Network Management Interface on page 51 for configuration instructions LO 3 To use the PowerNet MIB with an SNMP browser refer to the PowerNet SNMP m Management Information Base MIB Reference Guide which is provided on the See also InfraStruXure Power Generation System s Utility CD InfraStruXure Power Generation System 49 Configuring the InfraStruXure Manager Connect the ATS to the InfraStruXure Manager 1 Connect a CAT 5 network cable to the surge protected ethernet port on the user connection plate The arrow in the illustration below is pointing to the port The figure on page 11 shows the location of the user connection plate on the roof of the ATS You can make this connection from inside the enclosure or you can remove the user connecti
97. y and continuously through five screens of basic status information Press the Up or Down arrows to interrupt automatic scrolling and view a specific status screen Source Sl Utility Total Output Loading S1 Ok S2 OFF kw 000 PF 000 Fuel xxx kVA 000 SLD Xxx Runtime 1day 12hr Freq 000 Load Current L1 000 Neut 000 L2 000 L3 000 Volts Out Volts Sx L1 2 xxx L1 2 xxx No Active Alarms L2 3 xxx L2 3 xxx System Date Time L3 1 xxx L3 1 xxx Jun 24 2004 07 58 If you have scheduled one or more tests the display interface shows the scheduled test screen below each time a self test commences To cancel an ongoing self test press ENTER when the selector arrow rests on the ABORT NOW option Scheduled test will start in xxx sec gt ABORT NOW Top level menu screen Press ENTER to open any of the following top level menu screens gt Load Meter Stats ATS Voltage Alarms Generator Config Testing Help If the display interface is inactive for the time specified in the Time out setting it will revert to the initial basic monitoring screens For descriptions of the top level menu choices see the sections devoted to each top level menu starting on page 32 30 InfraStruXure Power Generation System Overview Navigating through screens To open any screen press the Up or Dow
98. ystem Smart Distribution Panel with ATS Environmental Operating Temperature Range 23 to 104 F 5 to 40 C The average temperature over a 24 hour period should not exceed 95 F 35 C Operating Relative Humidity 5 to 95 non condensing Operating Elevation 0 to 6 562 ft 0 to 2000 m Storage Temperature Range 13 to 131 F 25 to 55 C The average temperature over a 24 hour period should not exceed 158 F 70 C Storage Relative Humidity 5 to 95 non condensing Storage Elevation 0 to 49 200 ft 0 to 15000 m Compliance Safety UL amp cUL Listed to UL 67 UL1008 for ATS Emissions FCC Verified Class A Per standard FCC 47 CFR Part 15 Electrostatic Discharge ESD IEC 61000 4 2 Electrical Fast Transients EFT IEC 61000 4 4 Surge Transient IEC 61000 4 5 Continuous Electromagnetic Susceptibility IEC 61000 4 3 InfraStruXure Power Generation System 79 Appendix Custom Installations If Source 2 is a Second Utility Differences in your system from information presented in this manual The ATS was designed for operation with an APC InfraStruXure generator and this manual assumes that Source 2 is an APC InfraStruXure generator If using a secondary utility instead of a generator almost all references to the generator should be considered references to your second utility as well However the following sections will not apply to your system and should be disregarded Generator start sequence on pa

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