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Alto-Shaam QC-40 Refrigerator User Manual

1. CLEANING AND PREVENTIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces Harsh corrosive or inappropriate chemicals can completely destroy the protective surface layer of stainless steel Abrasive pads steel wool or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion Even water particularly hard water that contains high to moderate concentrations of chloride will cause oxidation and pitting that result in rust and corrosion In addition many acidic foods spilled and left to remain on metal surfaces are contributing factors that will corrode surfaces Proper cleaning agents materials and methods are vital to maintaining the appearance and life of this appliance Spilled foods should be removed and the area wiped as soon as possible but at the very least a minimum of once a day Always thoroughly rinse surfaces after using a cleaning agent and wipe standing water as quickly as possible after rinsing CLEANING AGENTS Use non abrasive cleaning products designed for use on stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cl
2. Steam Table 12 20 217 1216 Gastronorm 1 1 530mm x 325mm x 65mm 5 4 kg steam Table Pan 12 10 x 21 61b Gastronorm 1 2 265mm x 325mm x 65mm 2 7 kg Full Size Sheet Pan 65 n a Half Size Sheet Pans 18 x 13 x 11 3 Ib EXAMPLE 132 lb per batch 12 Ib per 12 x 20 x 21 5 pan 11 PANS 60 kg per batch 5 4 kg per 325mm x 530mm x 65mm pan 11 PANS QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 25 OPERATION THE FOLLOWING CHART OF PORTION SIZES AND SERVING CAPACITY PER PAN IS PROVIDED AS A GENERAL REFERENCE ONLY PORTION SIZES and PAN CAPACITIES PAN SIZE gt 12 x 20 x 2 2 325 x 530 x 65mm METRIC EQUIVALENT SERVINGS FOOD CATEGORY SERVING SIZE SERVING SIZE PER PAN BREAKFAST ITEMS Griddle Cakes Waffles French Toast 2 ro 4 oz 113 gm 48 Eggs 2 to 4 oz 57 to 113 gm 96 to 48 Breakfast Meats 2 oz 57 gm 96 Cooked Cereals or Grains 4 oz 113 gm 48 Fruit Compote 4 oz 113 gm 48 Meat Poultry Fish Seafood 4 oz 113 gm 48 Casseroles and Extended Dishes 6 to 8 oz 170 to 227 gm 32 to 24 Vegetables 4 oz 113 gm 48 STARCHES Potato Rice Pasta Stuffings Beans 4 oz 113 gm 48 Gravies and Au Jus 2 oz 57 gm 96 Sauces 4 oz 113 gm 48 Protein and Starch Based Salads 4 to 6 oz 113 to 170 gm 48 to 32 DESSERTS Pudding Custard Mousse Jello 4 oz 113 gm 48 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 26
3. START Press the START STOP key SIOR The Display will indicate the last set holding temperature To change the displayed temperature press the upa or down v arrow key to increase or decrease the temperature display to any point within Quickchiller parameters for chilling product START After selections have been made press the START STOP key The Quickchiller will begin operating in the STOP Soft Chill time mode When chilling by time the display will indicate a count down of the time the air temperature and the temperature of each food probe After time has expired the chiller will automatically convert to the set holding mode PROBE f probe was selected The display will indicate the last temperature set by the operator for each probe To change the displayed probe temperature s press the right gt or left 4 arrow keys to select each probe and the up or down v arrow key to increase or decrease probe temperature START Press the START STOP key The Display will indicate the last set holding temperature To change the displayed temperature press the or down v arrow key to increase or decrease the temperature display to any point within Quickchiller parameters for chilling product After selections have been made press the START STOP key The Quickchiller will begin operating in the Soft Chill probe mode When chilling by probe the display will indicate the length of time the product has been i
4. 3 START STOP 4 START STOP Press the START STOP key The Display will require the operator to select between chilling by PROBE or by TIME Select the desired Hard Chill method by pressing the right gt or left arrow keys After the selection has been made press the START STOP key NOTE MODIFIED COMPARTMENT TEMPERATURE IS NOT STORED OR SAVED UNTIL THE START BUTTON IS PRESSED TO BEGIN QUICKCHILLER OPERATION QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 16 OPERATION HARD CHILL TIME If time was selected The display will indicate the last period of time set by the operator To change the displayed time press the right or left 4 arrow keys to select between hours or minutes and the or down arrow key to increase or decrease the time START Press the START STOP key STOP The Display will indicate the last set holding temperature To change the displayed temperature press the upa or down v arrow key to increase or decrease the temperature display to any point within Quickchiller parameters for chilling product START After selections have been made press the START STOP key The Quickchiller will begin operating in the STOP Hard Chill time mode When chilling by time the display will indicate a count down of the time the air temperature and the temperature of each food probe After time has expired the chiller will automatically convert to the set holding mode PROBE f pr
5. Chicken Whole Duck Fish Ground Meat Lamb Lasagna 1 2 3 4 5 6 7 8 9 0 Press the up or down v arrow keys to select the required program preset Press the START STOP key The SELECTION SCREEN will appear in the display as an indication that the START STOP program has been successfully entered QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 20 OPERATION PRESET PROGRAM OPERATION ewe Starting from the OFF position press the 2 Press the up or downy arrow keys until the power key ON The Alto Shaam name will arrow points to the preset menu program desired illuminate and the SELECTION SCREEN ill the display Th MUR ca AMNEM 3 Press the START STOP key 5 will become energized and will begin to operate if required by the sensors The Quickchiller will begin operating as previously programmed by the operator 1 At the SELECTION SCREEN press the START STOP key to access the presets The first four of the following preset menu selections will appear in the display PROGRAM PRESET SELECTIONS Beans Pork Beef Potatoes Casserole Rice Chicken Breast Sauce Chicken Whole Sheet Cake Duck Soup Fish Stew Ground Meat Stuffing Lamb Turkey Lasagna Vegetables 1 2 3 4 5 6 7 8 9 0 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 21 OPERATION PROGRAM OPTIONS D St
6. PRINTED IN U S A
7. damage due to chlorine or other harmful chemicals Use of Alto Shaam s Combithermg Cleaner Combitherme ovens is highly recommended 7 Any losses or damage resulting from malfunction including loss of product or consequential or incidental damages of any kind 8 Equipment modified in any manner from original model substitution of parts other than factory authorized parts removal of any parts including legs or addition of any parts This warranty is exclusive and is in lieu of all other warranties expressed or implied including the implied warranties of merchantability and fitness for a particular purpose In no event shall Alto Shaam be liable for loss of use loss of revenue or profit or loss of product or for any indirect or consequential damages No person except an officer of Alto Shaam Inc is authorized to modify this warranty or to incur on behalf of Alto Shaam any other obligation or liability in connection with Alto Shaam equipment ALTO SHAAM INC RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO SHAAM REGARDING THIS APPLIANCE Model Voltage Serial Number Date Installed Purchased From W164 N9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 U S A PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com
8. 4 C within a period of 4 hours Foods can be safely removed from the chiller cabinet at a product temperature of 40 4 or lower Chilled foods should be stored under refrigeration designed to hold products at 34 to 38 F 1 to 3 C for a maximum of 5 days or less 5 day shelf life includes the day of production and the day of consumption All potentially hazardous cooked foods that have been chilled followed by reheating and hot food holding must be reheated to a minimum core temperature of 165 F 74 C for 15 seconds prior 10 serving Refer 10 local food codes for possible exceptions Always reference and adhere to local food codes and HACCP guidelines with regard to time and temperature for chilling or frozen food processing ALLOW A MINIMUM OF 30 MINUTES OF PRECHILL TIME BEFORE PROCESSING QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 23 OPERATION PRODUCT COVERING To maintain sanitation control when loading 1 the Quickchiller foods should be above 140 F 60 and should be tightly covered A tight cover is an important part of proper chilling methods and must be used to prevent the possibility of accidental contamination by airborne bacteria Stainless steel pan covers may be used Stainless steel covered pans must include a label indicating pan contents and use by date A cover of clear plastic wrap is also acceptable When using plastic wrap as a food covering make
9. PROTECTION ALLOW TIME FOR RESET POTENTIAL WHEN LESS CONTROL CONNECT ONE WIRE NEUTRAL TO TERMINAL R RELAY CONNECT OTHER WIRE LINE TO TERMINAL USE 75 C WIRE FOR AMPACITY DETERMINATION SOPR d Sp STARTING AL TOU FIED LEAD TO TERMINAL R CAPACITOR CONNECT LINE OR POWER TO TERMINAL C CONNECT amp OR 5 EARTH TO GROUND TERMINAL UNNING BLUE CAPACITOR RED CONNECTION ON y TERMINAL BOARG 052 1181 00 START CAPACITOR CONTROL 1 FIELD CONNECTIONS RED 052 7052 00 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 44 MODEL 50 WIRING ALTERNATE WIRING Ti WHEN REG 0 1 LOAD SIDE OF CRANKCASE HEATERIS 10 0 MUST BE CONNECTED TO TERMINALS L1 b 702 ON CONTACTOR FIELD CONNECTION AT 7 17 K 12 WHEN CONTACTOR INSTALLED POTENTIAL RELAY YELLOW RUN CAPACITOR START CAPACITOR USE 25 C WIRE AMPACITY TERMINATION INTERNAL MOTOR PROTECTION ALLOW T USE THIS EQUIPMENT ON A GROUNDED SYSTEM ONLY USE COPPER CONDUCTORS ONLY 06 98 052 7079 00 1 TI T2 CRANKCASE HEATER S EXC LA M TERMINALS T1 L2 CONTACTOR T2 CONNECTOR BLOCK BLACK 2062605 FANCS WHEN REQ D FRN S HAVING VOLTAGE DIFFERENT THAN LINE VOLTAGE LEADS ARE CONNECT
10. Quickchiller Capacity Chart indicates the number of pans that can be accommodated in the appropriate size chiller for the chilling or freezing function Additional pans can be accommodated only when using the Quickchiller for holding at a refrigerated temperature or at a maintenance temperature for frozen food DO NOT OVERLOAD THE QUICKCHILLER FOR THE PROCESSING FUNCTION QUICKCHILLER PAN CAPACITY CHART CHILLER TOTAL METRIC MODEL PANS STANDARD PAN SIZES WEIGHT GASTRONORM PAN SIZES TOTAL QC 3 3 12 x 20 x 2 2 pans 36 Ib 530mm x 325mm x 65mm 1 1 16 kg 1 1 QC 20 x 20 x 21 5 pans 60 Ib 530mm x 325mm x 65mm 27 kg 26 11 5 pans n a x 21 2 pans 120 Ib 530mm x 325mm x 65mm 54 kg x 11 5 pans n a x 21 pans 530mm x 325mm x 65mm 65 kg 21 3 pans 265mm x 325mm x 65mm 65 kg x 11 3 sheet pans n a x 20 x 21 5 pans 530mm x 325mm x 65mm 109 kg x 10 x 21 5 pans 265mm x 325mm x 65mm 109 kg x 26 x 11 2 sheet pans n a ADDITIONAL WIRE SHELVES REQUIRED FOR MAXIMUM CAPACITY NOTE All metric equivalent sizes and capacities shown throughout this manual are approximate PRODUCT CAPACITY PER PAN Foods for chill or freeze processing should be portioned into shallow pans to a depth not to exceed 2 inches 51mm The individual pan capacity chart below is provided as a general guideline to help determine the number of processing loads required for the total quantity of food to be processed INDIVIDUAL PAN CAPACITIES
11. S HAVING VOLTAGE DIFFERENT THAN LINE VOLTAGE LEADS ARE CONNECTED THRU A SUITABLE TRANSFORMER TO LOAD SIDE OF CONTACTOR FIELD CONNECTION AT L 12 L3 WHEN CONTACTOR CUSTOMER SUPPLIED CONTROL VOLTAGE GR TEARS OR ER WHEN REQUE VOL COIL r TRRNSFORMER PRIMARY SINGLE PHASE FAILURE PROTECTION 15 INTERNAL MOTOR PROTECTION ALLOW TIME FOR RESET USE THIS EQUIPMENT ON GROUNDED SYSTEM ONL Y pe COPPER CONDUCTORS ONLY 2 7073 00 MODEL QC 20 WIRING LEADS TO COMPRESSOR BLACK LEADS TO COMPRESSOR RED POTENTIAL RELA CAPACITOR 052 1181 00 CAPACITOR CAPACITOR 052 1181 00 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 43 MODEL 40 WIRING CONTROL MAY NOT PROVIDED CRANKCASE HEATER S WHEN PROVIDED MUST figth CONNECTED TO SEPARAT _ VOLTAGE SOURCE FIELD CONNECTION WHEN KESS CONTROL CONNECT ON 1 YOR T UNITS CONNECT NEU To CORD IS CONNECT IDENTIFIED LEAD TO TERMINAL USE COPPER CONDUCTORS ONLY USE 75 C WIRE FOR RMPRCITY DETERMINATION USE THIS EQUIPMENT ON GROUNDED SYSTEM ONLY 052 0697 02 CRANKCASE HEATER WHEN PROVIDED TO CONNECTED TO A SEPARATE VOLTAGE SOURCE OR TO TERMINALS R AND USE COPPER CONDUCTORS ONLY USE THIS EQUIPMENT ON A GROUNDED SYSTEM ONLY LEADS TO COMPRESSOR RED INTERNAL MOTOR
12. insert the metal portion of each probe into the bracket mounted on the inside of the cabinet Proper probe placement is in the following sequence Place the top probe Product Probe 1 in the top bracket On equipped models place the center probe Product Probe 2 in the middle bracket and place the lower probe Product Probe 3 in the bottom bracket position Before using the probes wipe each probe and probe tip with a disposable alcohol pad to clean and sanitize Probe Cleaning Procedures 1 Remove all food residues from probes between loads and at the end of each production shift Wipe the entire probe cable assembly and probe holding bracket with warm detergent solution and a clean cloth Remove detergent by wiping each probe probe cable and holding bracket with clean rinse water and a cloth Wipe probes and probe brackets with disposable alcohol pad or sanitizing solution recommended for food contact surfaces Replace the probe into the proper probe bracket Allow the probe and cable to air dry Wipe the each probe with a disposable alcohol pad prior to inserting the probe into a new food product TIME amp TEMPERATURE GUIDELINES To assure quality and safety in chilled processed food handling it is important to observe the following guidelines 1 All foods should be covered prior to chill or freeze processing The temperature of foods should be rapidly reduced from 140 F to 40 F 60 C to
13. seconds and the display will indicate the amount of time the power was off If consecutive power outages occur before the first outage has been acknowledged the control will accumulate the total amount of outage time up to a period of 23 hours After a period of 24 hours accumulated time will be shown as greater than 24 hours i e 24 Press the PROGRAM key START STOP key or POWER key to clear the display and stop the audible signal NOTE If the Quickchiller door is opened during any running chill or freeze cycle the fans will disengage and the compressor will cycle down When the door is closed the fans and compressor will reengage and the chiller will begin operating at the point of interruption QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 11 OPERATION CONTROL PANEL IDENTIFICATION 0 ON OFF POWER BUTTON 6 START STOP 96 PROGRAM SOFT CHILL To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24 F to 36 F 4 C to 2 C Soft Chill is recommended for less dense food items that chill quickly The mode automatically converts to a refrigerated holding temperature at the end of the chill cycle HOLD TEMP The mode for refrigerated storage within a temperature range of 5 F to 40 F 21 C to 4 C Hold Temp offers continuous refrigerated storage without the utilization of food probes or a
14. the appliance Complete and return the warranty card to the factory as soon as DO NOT DISCARD THIS MANUAL possible to assure prompt service in the event of a This manual is considered to be part of the warranty parts and labor claim appliance and is to be provided to the owner or This manual must be read and understood by manager of the business or to the person all people using or installing the equipment responsible for training operators Additional model Contact the Alto Shaam service manuals are available from the Alto Shaam department if you have any questions concerning service department installation operation or maintenance 2n 3 Remove all protective plastic film packaging NOTE claims for warranty must include the full model number and serial number of the unit materials and accessories from the appliance before connecting electrical power Store any accessories in a convenient place for future use QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 1 AND precautions AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and or gas energized equipment In accordance with generally accepted product safety labeling guidelines for potential hazards the following signal words and symbols may be used throughout this manual DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury death or substantial property damage if t
15. 0 QC 100 ONE 1 FLOOR DRAIN 1 2 12 7mm DIAMETER A 1 2 1 13 12 7mm PVC pipe is furnished with each QC 50 and QC 100 model Use PVC glue to attach the pipe into the drain opening at the rear of the unit Insert the PVC pipe into the drain opening DRAIN OPENING with a 1 4 6mm clockwise turn Connect the PVC AT REAR pipe to discharge through an indirect waste pipe into an open site drain by means of a 2 51mm air gap Connection must be within 10 3m of the unit NOTE In the U S A this equipment is to be installed to comply with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the Food amp Drug Administration FDA QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 5 ADANGER ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES This appliance must be branch circuit protected with proper ampacities in accordance with the wiring diagram The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific Quickchiller model For supply connections locate the wire size listed in this manual Before operating the chiller check all cable connecti
16. 33554 RM2 RELAY BA 34010 RM1 RELAY BA 34009 1 3 RELAY 34021 TERMINAL BLOCK QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 38 MODEL QC 100 COIL DEFROST TERMINATORS CR 33387 TXV VALVE VA 34128 50 RWEV48 ac 100 DEFROST HEATERS EL 34268 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 39 MODEL QC 50 QC 100 BREAKER CIRCUIT BREAKER 50 AMP SW 34153 QC 50 SW 34154 QC 100 208 240V 1PH SW 34153 QC 100 208 240V 3PH SW 34152 QC 100 380 415V 3PH MODEL QC 50 QC 100 FAN MO 27182 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 40 MODEL QC 50 Remote 222717 Drain Heater Coil Sensor Terminal Switches su mnn aid ei cttm mim i a na sal r Cavity Air Sensor QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 41 MODEL QC 50 100 REMOTE Remote condensor connection Circuit Breaker Connect wires to condensing unit solenoid here Low Side Connection High Side Connection QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 42 MODEL QC 3 WIRING TI Loap 518 f CONTRETDR L2 ON Zn T2 BLACK WHEN PROVIDED FANCS WHEN 56 0 FRN
17. 856 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 9 OPERATION NEVER STACK PANS DIRECTLY ON TOP OF EACH OTHER STACKED PANS WILL RESTRICT AIR FLOW AND INCREASE CHILL PROCESSING TIME ADEQUATE SPACING MUST BE ALLOWED BETWEEN PANS FOR PROPER AIR CIRCULATION FOR BOTH PROCESSING AND SUBSEQUENT HOLDING make certain all processing modes are operating properly before chilling or freezing foods gt To maintain proper operation of the Quickchiller always allow the unit to defrost whenever the DEFROST OVERDUE warning appears in the display gt For optimum performance allow the Quickchiller to prechill for a minimum of 30 minutes before loading pans of food gt Never overload the Quickchiller gt It is important to be familiar with and adhere to all local food codes NOTE Clean the Quickchiller and probes prior to use and Cook foods properly in preparation for blast chilling or freezing Foods should be portioned into shallow pans to a depth not to exceed 2 inches 51mm Pans must be covered prior to the chilling or freezing process Always follow the recommended shelf life for chilled food products Hold chilled foods under refrigeration for a maximum of 5 days including the day of production and the day of consumption According to U S food code regulations all chilled products must be reheated to an internal temperature of 165 F 74 prior to serving THE PRO
18. BE CYCLE IS COMPLETED QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 17 OPERATION SOFT CHILL 4 Starting from the orr position 3 Press the START STOP key press the power key oN Display will require the operator to select O The Alto Shaam name will illuminate and the STOP between chilling by PROBE or by TIME SELECTION SCREEN will appear on the display The compressor will become energized and will begin to operate if required 4 Select the desired Soft Chill method by by the sensors pressing the right 0116064 arrow keys After START the selection has been made press the STOP 2 Press the SOFT CHILL key chy START STOP key The display will indicate the last operator set internal compartment temperature NOTE MODIFIED COMPARTMENT TEMPERATURE IS NOT STORED OR SAVED UNTIL THE START BUTTON IS To change the displayed temperature press the up 4 PRESSED TO BEGIN QUICKCHILLER OPERATION or down arrow key to increase or decrease the temperature displayed within the parameters of the Soft Chill mode QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 18 OPERATION SOFT CHILL TIME If time was selected The display will indicate the last period of time set by the operator To change the displayed time press the right or left 4 arrow keys to select between hours or minutes and the up or down arrow key to increase or decrease the time
19. CEDURE TO SET THE CORRECT DATE AND TIME IS ADDRESSED IN THE PROGRAM OPTIONS SECTION OF THIS MANUAL ALLOW A 30 MINUTE MINIMUM PRECHILL TIME NOTE During the initial cooling of the Quickchiller an evaporator fan delay system will prevent the chilling fans from engaging until the evaporator coil temperature is below 30 F 1 C QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 10 OPERATION DOOR OPEN will appear in the display whenever the unit is in operation and the door is opened When the date and time only is showing in the display this message will not appear when the door is opened If the Quickchiller door is opened during any running chill or freeze cycle the fans will disengage and the compressor will cycle down When the door is closed the fans and compressor will reengage and the chiller will begin operating at the point of interruption The Quickchiller will only trigger an automatic defrost cycle during the refrigerated Hold Temp mode If the chiller is in any other mode when the 6 hour Fan Timer limit plus one additional hour has elapsed the display will indicate a warning message DEFROST OVERDUE and the control will produce an audible signal every 10 seconds until a defrost is conducted The audible signal can be silenced by pressing the PROGRAM key POWER WAS OFF will appear in the display whenever operation is interrupted by a power outage The control will produce an audible signal every 10
20. CEED TO STEP 4 Press the Start Stop key The Display will indicate the last operator set STOP holding temperature To change the displayed holding temperature press the up or down v arrow key to increase or decrease the temperature display to any point within Quickchiller parameters designated for the holding function Press the Start Stop key The Display will require the operator to select between START STOP Select the probe or time by pressing the right or chilling by probe or by time 16 64 arrow keys After the selection has been made press the Start Stop key TIME If time was selected The display will indicate the last period of time set by the operator To change the displayed time press the right gt or left 4 arrow keys to select between hours or minutes and the up or down v arrow key to increase or decrease the time PROBE If probe was selected The display will indicate the last temperature set by the operator for each probe To change the displayed probe temperature s press the right gt or left 4 arrow keys to select each probe and the up or down v arrow key to increase or decrease probe temperature Press the PROGRAM key The first four of the following preset menu selections will appear in the display Pork Potatoes Rice Sauce Sheet Cake Soup Stew Stuffing Turkey Vegetables Beans Beef Casserole Chicken Breast
21. DED SYSTEM ONLY 1 6 99 FIELD POWER SUPPLY 208 230 V 3 PHASE DEFROST TIMER OPTIONAL TYPICAL WIRING CIRCUIT BREAKERS WHEN PROVIDED E eoo mnm m m CONSULT COIL MFG FOR WIRING SPECIFICS CRANKCASE HEATER IWHEN RED D 1 FAN CONTROL S WHEN REQ D COMPRESSOR MOTOR PROYECTOR USE COPPER CONDUCTORS ONLY USE 75 C WIRE FOR AMPACITY DETERMINATION INTERNAL MGTOR PROTECTION ALLOW TIME FOR RESET USE THIS EQUIPMENT ON A GROUNDED SYSTEM ONLY 6 99 052 7158 00 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 46 TRANSPORTATION DAMAGE and CLAIMS All Alto Shaam equipment is sold F O B shipping point and when accepted by the carrier such shipments become the property of the consignee Should damage occur in shipment it is a matter between the carrier and the consignee In such cases the carrier is assumed to be responsible for the safe delivery of the merchandise unless negligence can be established on the part of the shipper 1 Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area Do not wait until after the material is moved to a storage area 2 Donotsign a delivery receipt or a freight bill until you have made a proper count and inspection of all merchandise received 3 Note all damage to packages directly on the carrier s deliv
22. E SENSOR STABILIZATION PERIOD CONSISTING OF THE FIRST TWO MINUTES OF THE INITIAL STARTING CYCLE 8405 QUICKCHILLER INSTALLATION OPERATION AND MAINTENANCE Pg 13 OPERATION QUICK FREEZE 4 Starting from the orr position 3 Press the START STOP key wwm X press the power key oN start Display will require the operator to select The Alto Shaam name will illuminate and the STOP between quick freezing by PROBE or by SELECTION SCREEN will appear on the TIME display The compressor will become energized and will begin to operate if required b Select the desired Quick Freeze method by y the sensors pressing the right gt left4 arrow keys After the selection has been made press the START STOP key 2 Press the QUICK FREEZE 95 The display will indicate the last operator set internal compartment temperature NOTE MODIFIED COMPARTMENT TEMPERATURE IS NOT To change the displayed temperature press the up gt or STORED OR SAVED UNTIE THESTART BUTTON 18 down arrow key to increase or decrease the PRESSED TO BEGIN QUICKCHILLER OPERATION temperature displayed within the parameters of the Quick Freeze mode Ne m 8405 QUICKCHILLER INSTALLATION OPERATION AND MAINTENANCE Pg 14 OPERATION QUICK FREEZE TIME time was selected The display will indicate the last period of time set by the operator To change the displayed tim
23. ED THRU A SUITABLE TRANSFORMER TO LOAD SIDE OF CONTACTOR FIELD CONNECTION AT L amp WHEN CONTRACTOR INST CUSTOMER SUPPLIED CONTROL VOLTAGE GR TRANSFORMER WHEN 8 VOL MAG COIL een es 1 2 L5 TRRNSFORMER TONER REG PRIMARY SINGLE PHASE FAILURE PROTECTION IS PROVIDED INTERNAL MOTOR PROTECTION ALLOW TIME FOR RESET USE THIS EQUIPMENT ON A GROUNDED SYSTEM ONLY upE COPPER CONDUCTORS ONLY 055 7075 00 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 45 MODEL QC 100 WIRING FIELD POWER SUPPLY 208 230 V PHASE mn ne Then tt DEFROST TIMER B di OPTIONAL 7 8 TYPICAL WIRING 1 1 H 1 CIRCUIT I BREAKERS I 1 WHEN PROVIDED 1 1 1 O 1 I LIOJIO LINE 1 Sa eot CONSULT COIL MFG FOR WIRING SPECIFICS 062 7157 00 b 1 I I 1 1 l 1 1 CRANKCASE 50 0 1 l N FAN CONTROL S WHEN RED O i i 1 1 1 1 1 RUN CAPACITOR 1 i USE COPPER CONDUCTORS ONLY USE 75 C WIRE FOR AMPACITY DETERMINATION h INTERNAL MOTOR PROTECTION ALLOW TIME FOR RESET 4 USE THIS EQUIPMENT ON A GROUN
24. ICE MANUAL 32 MODEL QC 20 CONTROL CIRCUIT BREAKER SW 34152 CONTACTOR PCCC58 RM3 RM1 2 RELAY RELAY RELAY BA 34021 BA 34009 BA 34010 ims ow POWER SUPPLY FUSE BOARD 15 2772 33554 CONTROL FU 3775 5002433 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 33 MODEL QC 20 COIL TXV VALVE 2 AIR SENSOR VA 33972 SN 33541 VA 33932 booa N un S AURTE 0 prr Etpe ene I en EVAPORATOR EVAPORATOR DEFROST EVAPORATOR COIL FAN COIL HEATER COIL FAN MOTOR EL 34046 MO 33385 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 34 MODEL QC 20 CONDENSER CONTROL BOX DRAWER CONTROL BOX RAIL CONTROL BOX RAIL x 2 CONDENSATE PAN PRESSURE SWITCH NOT SHOWN QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 35 MODEL QC 40 Defrost Heater CB 34199 N Coil Sensor SN 33541 Defrost Terminator gt 1 Drain Heater CB 34199 Evaporator Fan Motors RWEM31 Drain Pan Heater PN 27799 TXV Valve RWEV42 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 36 MODEL QC 40 CONTROL POWER SUPPLY BOARD BA 33554 CONTROL BOARD QC 40 50 100 5006727 RM2 RELAY BA 34010 RELAY BA 34021 RM1 RELAY BA 34009 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 37 MODEL QC 50 100 CONTROL POWER SUPPLY BOARD BA
25. OT AVAILABLE NOT AVAILABLE NOT AVAILABLE 20 amps 30 amps RECOMMENDED CIRCUIT AMPERAGE 12 2 w g 10 2 w g RECOMMENDED WIRE SIZE NO CORD AND PLUG ENSURE POWER SOURCE MATCHES VOLTAGE STAMPED ON APPLIANCE NAMEPLATE QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 7 OPERATION OPERATING INTRODUCTION The Alto Shaame Quickchiller is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state This process provides enhanced safety longer storage life and better production efficiency Rapid reduction in the temperature of hot foods inhibits the growth of bacteria and provides a safe five day chilled food refrigerated storage period from the time of preparation to the time of service Enhanced storage time offers the food service operation considerable production efficiency As an example a daily menu item can be reduced from daily preparation to a preparation schedule consisting of two days per week The Alto Shaam Quickchiller can be effectively utilized in several types of food service programs 1 TRADITIONAL COOK SERVE KITCHENS Quick chilling can be used to help streamline production in operations where foods are prepared for immediate service Preparation of labor intensive entr es can be scheduled for production several days before service Chilling foods provides the ability to rethermalize
26. acity of the Quickchiller place hot product in an appropriate back up hot holding device such as an Alto Shaame Halo Heat Combimate holding cabinet which will accommodate a roll in cart trolley Hold hot foods at a temperature above 140 F 60 C If a hot food holding cabinet is not available place hot foods in short term refrigerated storage until these products can be loaded into the Quickchiller for the next available processing cycle Production of cooked foods should not exceed the processing capabilities of the chiller therefore do not adopt short term refrigeration as a routine practice but use only in an emergency situation Fill containers to a 12 pound 5kg limit or maximum depth of 2 51mm of product Do not use plastic or Lexane containers For faster cooling place lids and over wrap materials directly on the surface of foods As previously indicated air trapped between the lid and food surface acts as an insulator and will increase chill time For faster chilling times place low profile foods such as chicken quarters fish fillets or ribs in low depth containers such as 1 1 2 38mm deep sheet pans Large cuts of meat and poultry that weigh a maximum of 8 to 10 pounds 4 to 5 kg maximum should be individually wrapped with tight fitting film and placed on sheet pans in the chill cabinet QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 24 OPERATION QUICKCHILLER PAN CAPACITY The following
27. arting from the oFF position press the power key The Alto Shaam name will illuminate and the SELECTION SCREEN will appear on the display The compressor will become energized and will begin to operate if required by the sensors Press the PROGRAM key The display will indicate all of the following Quickchiller operating parameters each time the Program key is pressed PROGRAM 1x The display will indicate a choice 5x display will indicate the gt between Celsius and Fahrenheit for Communications Address Number Quickchiller temperature display This item allows the operator to readings Press the up or down v assign a specific identifying number arrow key to toggle the to the individual Quickchiller as part measurement of a serial communication interface for the web based HACCP with 2x Ge The display will indicate a Kitchen Management software MANUAL DEFROST screen package option Press the START STOP key 6x display will indicate the Select sTARTN 10 initiate a manual defrost Language screen Press the right STOP cycle The defrost cycle will or left 4 arrow key to select English complete operation when the Spanish or French as the language temperature of the coil or of choice coils reach set point values or after a period of 20 minutes 7x The display will indicate whichever occurs first ui END PROGRAMMABLE OPTIONS screen 3x 46 The display will indicate the length v of ti
28. cal motion to remove any accumulated dust or debris Turn breaker switches ON and replace air grill QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 29 CONTROL ERROR DISPLAYS CONTROL DISPLAY ACTION REQUIRED Real Time Clock Bad Call service for replacement of defective control NOTE BEFORE CALLING SERVICE If the Quickchiller has been unplugged for an extended period of time the Real Time Clock may only require recharging Disconnect the unit from the power source Plug the unit back into the proper receptacle and wait for a minimum of 30 minutes If the error message remains in the display repeat this procedure If the error message still remains call service Using Default Calibration Values This error message indicates the control memory is not correctly reading factory set calibration values The Quickchiller will remain operational but the temperature values may not be accurate Call Service Using Default Function Values This error message indicates the control memory is not correctly reading user set values The Quickchiller will remain operational but the control will not remember the last control settings The control will revert to factory default settings and will require operator modification each time the unit is used Call Service Probe Open Shorted This error message indicates a problem with the probe identified within the display The Quickchiller will operate norma
29. certain the wrap comes in direct contact with the surface of the product and extends around and down each side of the pan This is an important step to ensure proper chilling times Spacing left between the plastic wrap and the surface of the food creates an insulating air gap resulting in more product heat retention and a slower chilling rate Meat roasts and other larger dense products should be no larger than a weight of 8 to 10 pounds 4 to 5 kg per item Because of the 4 density of these products chilling could take up to 4 hours Due to longer chilling time required it is also suggested these items be chilled at the end of the day with the chiller set in the automatic chill hold mode This method provides the operator with fully chilled product holding at a 5 refrigerated temperature on the following day Prior to chilling roasts must be wrapped in clear plastic and placed in the chiller Do not slice roasted meats until the day of service Portioned meat products such as pork chops or meat patties should be chilled directly on the sheet pans on which they were cooked Cover the sheet pans with clear plastic wrap for chilling After chilling this type of product can be placed in steam table pans for refrigerated storage PORTIONING amp PACKAGING During portioning and packaging operations all foods should be maintained at or above 140 F 60 C or below 40 F 4 C If cooked foods exceed the processing cap
30. diagrams schematics parts lists notices and labels must remain with the appliance if the item is sold or moved to another location QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 2 SITE INSTALLATION INSTALLATION Prior to moving the Quickchiller to the installation site check the dimensions of doors passageways and ceiling heights in the areas through which the cabinet must be moved Also check the turning radius if the cabinet must be moved around an existing structure The use of a fork lift or pallet lift truck is required for moving and leveling most Quickchiller models NOTE In certain instances it may be necessary to remove doors and door hardware to negotiate tight spaces Z I THIS SIDE UP T TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE 5 YEAR LIMITED a WARRANTY ON Mae E J SELF CONTAINED COMPRESSOR Effective from date of shipment a 2 TO EXCLUDES LABOR 6 e 6 USTED 906 SITE SELECTION Position the Quickchiller to allow sufficient air ventilation through the condensing unit s The rear of unit should be no closer than 6 152mm to any wall or structure Avoid installing the chiller immediately adjacent to fryers charbroilers or any other equipment producing grease laden air heat producing equipment such as ovens and ranges and steam discharging
31. e press the right or left 4 arrow keys to select between hours or minutes and the up or down arrow key to increase or decrease the time START Press the START STOP key IUE The Display will indicate the last set holding temperature To change the displayed temperature press the up or down v arrow key to increase or decrease the temperature display to any point within Quickchiller parameters for holding frozen product After selections have been made press the START STOP key The Quickchiller will begin operating in the STOP Quick Freeze time mode When chilling by time the display will indicate a count down of the time the air temperature and the temperature of each food probe After time has expired the chiller will automatically convert to the set holding mode PROBE f probe was selected The display will indicate the last temperature set by the operator for each probe To change the displayed probe temperature s press the right gt or left 4 arrow keys to select each probe and the up or down v arrow key to increase or decrease probe temperature START Press the START STOP key STOP The Display will indicate the last set holding temperature To change the displayed temperature press the upa or down v arrow key to increase or decrease the temperature display to any point within Quickchiller parameters for holding frozen product After selections have been made press the START STOP key The Quickchiller wi
32. eaning supplier for product recommendations CLEANING MATERIALS The cleaning function can usually be accomplished with the proper cleaning agent and a soft clean cloth When more aggressive methods must be employed use a non abrasive scouring pad on difficult areas and make certain to scrub with the visible grain of surface metal to avoid surface scratches Never use wire brushes metal scouring pads or scrapers to remove food residue QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 27 INTERIOR CLEANING Remove the roll in cart trolley from cart equipped models Open the quickchiller door to warm the interior of the cabinet ADANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING 1 Remove any loose food debris with a cleaning cloth or small hand broom 2 Use a mild non abrasive detergent and warm water Wipe down the interior of the cabinet removing all food residue This includes the ceiling floor walls and fan panel Wipe down the interior door panel and clean the vinyl gaskets Make certain to clean under the gaskets to remove any mildew accumulation or food residue 3 Rinse all interior surfaces including the cabinet door and gasket with clean water and a cloth Remove all rinse water 4 Wipe interior surfaces with a clean cloth and sanitizing solution for use on metal and vinyl food contact surfaces This is an important step to control the build up of
33. en required QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 8 OPERATION CHILL PROCESSING CYCLES The Alto Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life Cold air is evenly directed across each pan from the control side of every Quickchiller model to assure rapid cooling The high velocity cold air produced by the Quickchiller removes insulating layers of warm moist air that surrounds hot products The rapid removal of these insulating layers of heat reduces food temperatures significantly faster than any other method of temperature reduction and provides enhanced food safety Because the basic performance of the Quickchiller relies on high velocity air movement around each container of food it is important to load the food by placing pans directly into the pan slides Always use the pan slides to support the edges of 12 x 20 steam table pans GN 1 1 Use a wire shelf for pan support when using 18 x 26 sheet pans 12 x 10 steam table pans GN 1 2 loaf pans entree plates and other small containers TO MAINTAIN SANITATION CONTROL ALL FOODS FOR QUICK CHILL OR QUICK FREEZE PROCESSING MUST BEAT A TEMPERATURE ABOVE 140 F 60 AND MUST BE TIGHTLY COVERED QUICKCHILLER OPERATION MODES gt PROCESSING WITH THE USE OF PROBES Probe usage pro
34. equipment such as steamer ovens and kettles Do not locate the Quickchiller in direct sunlight Allow sufficient front clearance for serviceability and for easy maneuvering of food trolleys in and out of the cabinet CLEARANCE REQUIREMENTS BACK 6 152mm TOP 6 152mm SIDES 4 102mm minimum at both sides 18 457mm MINIMUM CLEARANCE FROM HEAT PRODUCING EQUIPMENT INSTALLATION REQUIREMENTS Unit must NOT be tipped on its side at any time Tipping will cause damage to the unit and void the warranty Unit must be installed level Unit must not be installed in any area where it may be affected by steam grease dripping water high temperatures or any other severely adverse conditions QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 3 SITE INSTALLATION DOOR SEAL Check the door gasket to make certain it is sealing properly and that the gasket provides an even and positive seal around the entire door frame INSTALLATION REQUIREMENTS The model QC 3 is a counter mounted unit and must be sealed to the counter with a NSF listed silicone sealant For all other c5 models install oS the appliance SS on a smooth and level floor surface Use the adjustable cabinet legs to level the Quickchiller TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR Adjust from front to back and from side to side LEVELING THIS APPLIANCE with the use of a spirit level t
35. ery receipt Make certain the driver signs this receipt If he refuses to sign make a notation of this refusal on the receipt 5 If the driver refuses to allow inspection write the following on the delivery receipt Driver refuses to allow inspection of containers for visible damage 6 Telephone the carrier s office immediately upon finding damage and request an inspection Mail a written confirmation of the time date and the person called 7 Saveany packages and packing material for further inspection by the carrier 8 Promptly file a written claim with the carrier and attach copies of all supporting paperwork We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued We cannot however file any damage claims for you assume the responsibility of any claims or accept deductions in payment for such claims LIMITED ALTO SHAAM WARRANTY Alto Shaam Inc warrants to the original purchaser that any original part that is found to be defective in material or workmanship will at Alto Shaam s option subject to provisions hereinafter stated be replaced with a new or rebuilt part The labor warranty remains in effect one 1 year from installation or fifteen 15 months from the shipping date whichever occurs first Alto Shaam will bear normal labor charges performed during standard business hours and excluding overtime holiday rates or any additio
36. he QC 3 counter top Quickchiller model the Alto Shaam name on the control panel will illuminate whenever the power key is pressed to the ON position HOLD TEMP vowee Starting from the OFF position press the power key on The SELECTION SCREEN will appear on the display The compressor will become energized and will begin to operate if required by the sensors ww Press the HOLD TEMP key The display will indicate the last operator set internal compartment temperature To change the displayed temperature press the up or down v arrow key to increase or decrease the temperature display within the refrigeration storage parameters of the Hold Temp mode NOTE THE MODIFIED COMPARTMENT TEMPERATURE IS NOT STORED OR SAVED UNTIL THE START BUTTON IS PRESSED TO BEGIN QUICKCHILLER OPERATION Press the START STOP key to begin START operation of the Quickchiller in the TOP ae Hold Temp mode The display will indicate 1 The length of time the chiller is operating in the Hold Temp mode 2 The temperature set by the operator 3 The air temperature inside the chiller compartment 4 The temperature of all food probes WHEN IN THE HOLD TEMP MODE Press the UP arrow key to display the maximum sensor temperature achieved during the completed chill cycle Press the DOWN v arrow key to display the minimum sensor temperature achieved during the completed chill cycle NOTE NO DISPLAY DATA IS AVAILABLE DURING TH
37. he warning included with this symbol is ignored Used to indicate the presence of a hazard that CAN cause personal injury possible death or major property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored NOTE Used to notify personnel of installation operation or maintenance information that is important but not hazard related 1 This appliance is intended to cook hold or process foods for the purpose of human consumption No other use for this appliance is authorized or recommended This appliance is intended for use in commercial establishments where all operators are familiar with the purpose limitations and associated hazards of this appliance Operating instructions and warnings must be read and understood by all operators and users Any troubleshooting guides component views and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel This manual should be considered a permanent part of this appliance This manual and all supplied instructions
38. ll begin operating in the Quick Freeze probe mode When chilling by probe the display will indicate the length of time the product has been in the Quick Freeze mode the interior compartment set temperature and the air temperature The display will also indicate the temperature of each probe along with to advise the operator that the individual probe is active As each probe reaches the set point value the display will indicate DONE When all probes reach the individual set point value the chiller will automatically convert to the holding mode for frozen product WHEN IN THE HOLD TEMP MODE AFTER FREEZING BY PROBE Press the RIGHT gt or LEFT 4 arrow key to display the length of time it took for each probe to achieve set temperature THESE DATA ARE RETAINED UNTIL A NEW PROBE CYCLE IS COMPLETED QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 15 OPERATION HARD CHILL 8 Starting from the position press the power key oN The Alto Shaam name will illuminate and the SELECTION SCREEN will appear on the display The compressor will become energized and will begin to operate if required by the sensors Press the HARD CHILL key The display will indicate the last operator set internal compartment temperature To change the displayed temperature press the up gt or down arrow key to increase or decrease the temperature displayed within the parameters of the Hard Chill mode
39. lly in the Time mode but will not operate in the Probe mode Call service Cavity Open Shorted This error message indicates a problem with the interior cavity sensor The Quickchiller will not operate in any operational mode Call service Coil Open Shorted This error message indicates a problem with the display identified coil sensor The Quickchiller will remain operational but will extend the defrost cycle to the full period of 20 minutes Call service QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 30 MODEL QC 3 CONTROL RM3 RM1 2 CIRCUIT RELAY RELAY RELAY SW 34152 BA 34021 BA 34009 BA 34010 CONTACTOR FUSE 15 AMP FUSE BLOCK POWER SUPPLY BOARD PCCC58 FU 3775 FU 3772 BA 33554 QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 31 MODEL QC 3 COIL AIR SENSOR DEFROST SN 33541 HEATER PRODUCT PROBE CB 33389 PR 3850 a i TUM 41 41 i 1 Y lt p D KE gt i lt ji or i 4 T As w H 0 d f Mw 4 2 k 7 d 4 ste SIDE RACK FAN TXV VALVE SIDE RACK LEFT HAND TERMINATOR VA 34216 SOI RIGHT HAND CR 33387 EVAPORATOR COIL SENSOR COIL FAN 14285 MOTOR MO 33385 QUICKCHILLER INSTALLATION OPERATION SERV
40. me necessary to accrue before Unless otherwise noted press the Fan Timer triggers an automatic START STOP at any time to exit the STOP defrost cycle This period of time Program screen and return to the can be adjusted by pressing the SELECTION SCREEN right gt or left 4 arrow keys to select between hours or minutes and the or down v arrow key to increase or decrease automatic The Quickchiller will only trigger an automatic defrost cycle during the refrigerated Hold Temp mode If the chiller is in any other mode when the Fan Timer limit plus one additional hour has elapsed the display will indicate a warning defrost cycle time 4x display will indicate DATE s ood DAT OF rE Tress message DEFROST OVERDUE every 10 seconds the right gt or left 4 arrow key to until a defrost is conducted defrost can be select the date time and day and initiated manually as indicated in step 2 shown the or down v arrow key to above or by allowing the Quickchiller to enter the increase or decrease the numbers Hold Temp mode as required QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 22 OPERATION FOOD PROBE USE Unpacking Food Probes 1 Cut and remove the plastic ties keeping the probe cables coiled during shipment When removing the ties exercise caution to avoid accidentally cutting the black plastic covers on the probe cable wires Uncoil the probe cables and
41. n the Soft Chill mode the interior compartment set temperature and the air temperature The display will also indicate the temperature of each probe along with to advise the operator that the individual probe is active As each probe reaches the set point value the display will indicate DONE When all probes reach the individual set point value the chiller will automatically convert to the set holding mode for chilled product WHEN IN THE HOLD TEMP MODE AFTER SOFT CHILLING BY PROBE Press the RIGHT gt or LEFT 4 arrow key to display the length of time it took for each probe to achieve set temperature THESE DATA ARE RETAINED UNTIL A NEW PROBE CYCLE IS COMPLETED QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 19 OPERATION P POWER 1 ROGRAMMING Starting from the OFF position press the power key ON The Alto Shaam name will illuminate and the SELECTION SCREEN will appear on the display The compressor will become energized and will begin to operate if required by the sensors Press the mode key for the function Ss to programmed The display will indicate the last operator set internal compartment temperature To change the displayed temperature press the or down arrow key to increase or decrease the temperature displayed within the parameters of the selected mode NOTE iF THE HOLD MODE FUNCTION WAS SELECTED AS THE PRIMARY PROGRAM NOD TEM jj PRESET PRO
42. nal fees The parts warranty remains in effect for one 1 year from installation or fifteen 15 months from the shipping date whichever occurs first However the heating element on Halo Heatg cook hold ovens and the refrigeration compressor on Alto Shaam Quickchillersm warranted for a period of five 5 years from installation The labor warranty is the same as stated above namely for one 1 year from installation or fifteen 15 months from the shipping date whichever Occurs first THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs and or the replacement of display case glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but not limited to equipment subjected to harsh or inappropriate chemicals including but not limited to compounds containing chloride or quaternary salts poor water quality or equipment with missing or altered serial numbers 5 Damage incurred as a direct result of poor water quality inadequate maintenance of steam generators surfaces affected by water quality Water quality and required maintenance of steam generating equipment is the responsibility of the owner operator 6 Damage caused by use of any cleaning agent other than Alto Shaam s Combithermg Cleaner including but not limited to
43. o evenly distribute the cabinet weight and avoid pulling the cabinet alignment out of square After leveling the cabinet of cart equipped models check the height relationship of the roll in cart to the cabinet Adjust the Quickchiller height as needed to accommodate the cart and to securely close the Quickchiller door s QC 3 34 x 28 x 29 3 4 36 x 36 x 42 350 Ib 382 Ib 864 x 711 x 756mm 914 x 914 x 1067mm 159 kg 173 kg QC 20 42 1 2 x 52 1 2 x 38 60 x 40 x 42 442 Ib 600 1079 x 1334 x 965mm 1524 x 1016 x 1067mm 200 kg 272 kg QC 40 70 1 4 x 38 1 2 x 39 7 8 80 x 42 x 46 676 Ib 950 Ib 1784 x 978 x 1013mm 1067 x 1168 x 2032mm 307 kg 431 kg QC 50 76 1 2 x 51 x 41 1 8 79 1 2 x 55 1 4 x 48 590 Ib 900 Ib 1943 x 1295 x 1045mm 2019 x 1403 x 1219mm 268 kg 408 kg QC 50 65 1 2 x 51 x 41 1 8 70 1 4 x 55 1 4 x 48 557 Ib 862 Ib Remote 1664 x 1295 x 1045mm 1784 x 1403 x 1219mm 253 kg 391 kg QC 100 95 x 51 x 41 1 8 98 x 55 1 4 x 48 1 152 Ib 1450 Ib 2413 x 1295 x 1045mm 2489 x 1403 x 1219mm 523 kg 658 kg QC 100 83 3 4 x 51 x 41 1 8 88 1 2 x 55 1 4 x 48 902 Ib 1200 Ib Remote 2127 x 1295 x 1045mm 2248 x 1403 x 1219mm 409 kg 544 kg QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 4 INSTALLATION SITE INSTALLATION WATER DRAINAGE DRAINAGE QC 3 QC 20 QC 40 EVAPORATOR PANS NO INSTALLATION REQUIRED QC 5
44. obe was selected The display will indicate the last temperature set by the operator for each probe To change the displayed probe temperature s press the right or left 4 arrow keys to select each probe and the or down v arrow key to increase or decrease probe temperature ca Press the START STOP key STOP The Display will indicate the last set holding temperature To change the displayed temperature press the up or down v arrow key to increase or decrease the temperature display to any point within Quickchiller parameters for chilling product After selections have been made press the START STOP key The Quickchiller will begin operating in the Hard Chill probe mode When chilling by probe the display will indicate the length of time the product has been in the Hard Chill mode the interior compartment set temperature and the air temperature The display will also indicate the temperature of each probe along with to advise the operator that the individual probe is active As each probe reaches the set point value the display will indicate DONE When all probes reach the individual set point value the chiller will automatically convert to the holding mode for chilled product WHEN IN THE HOLD TEMP MODE AFTER HARD CHILLING BY PROBE Press the RIGHT gt or LEFT 4 arrow key to display the length of time it took for each probe to achieve set temperature THESE DATA ARE RETAINED UNTIL A NEW PRO
45. ons in the electrical connection area for tightness since connections can loosen during transport NOTE After electrical connections have been completed operate the appliance in any chilling mode for a period of 15 minutes and recheck the main power connections at the terminal block to make certain they remain tight DANGER To avoid electrical shock this appliance MUST be adequately grounded in accordance with local electrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSI NFPA No 70 In Canada all electrical connections are to be made in according with CSA C22 1 Canadian Electrical Code Part 1 or local codes QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 6 A DANGER ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES VOLTAGE PHASE prase 2 CONTAINED 208 240VAC 1ph 50 60 Hz RECOMMENDED CIRCUIT AMPERAGE 20 amps 20 amps 30 amps 40 amps 60 amps RECOMMENDED WIRE SIZE 12 2 w g 12 2 w g 10 2 w g 8 2 w g 6 2 w g NO CORD AND PLUG VOLTAGE PHASE CYCLE HZ SELF CONTAINED 208 240VAC 3ph 50 60 Hz RECOMMENDED CIRCUIT AMPERAGE NOT AVAILABLE NOT AVAILABLE NOT AVAILABLE 20 amps 40 amps RECOMMENDED WIRE SIZE 12 3 w g 8 3 w g NO CORD AND PLUG VOLTAGE PHASE CYCLE HZ REMOTE COMPRESSOR Cabinet Only 208 240VAC 1 ph 50 60 Hz N
46. these items at a later date while maintaining both safety and product quality 2 MODIFIED COOK CHILL OPERATIONS where a significant portion of food is cooked for immediate service and a smaller portion of more labor intensive hot food items are prepared in advance chilled and reheated when required for service S FULL COOK CHILL OPERATIONS where all hot food production is prepared in advance of service requirements and held in refrigerated prepared food inventories Hot food preparation takes place over a five day production schedule The Quickchiller cooling or freezing process is accomplished with the utilization of large compressors and fans that are electronically controlled through the parameters entered by the operator on the control panel located at the front of the cabinet The Quickchiller provides the operator with the ability to chill food products to a set cavity temperature by time or by internal product temperature using one or more food probes When the specified chill time has elapsed or the probe temperature s has been reached the Quickchiller will convert to a holding mode at a temperature specified for either refrigeration or frozen product maintenance The Quickchiller control maintains a record of the length operating time used for each current cycle After the chill cycle has ended and the unit is maintaining a holding temperature mode the chiller control will initiate an automatic defrost cycle wh
47. timer HARD CHILL To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 4 F to 24 F 16 C to 4 C Hard Chill is recommended for more dense food items The mode automatically converts to refrigerated holding temperature at the end of the chill cycle QUICK FREEZE The mode for rapid freezing and frozen food maintenance by internal product probe temperature or time within a temperature range of 10 F to 10 F 23 C to 12 C The mode automatically converts to a frozen food holding temperature at the end of the quick freeze cycle START STOP Button used to initiate operating modes set time and temperatures and to set specific chiller program functions PROGRAM Button used to modify or select specific chiller programming functions ALIO SHAAM guickchiller PROGRAM RIGHT QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 12 DOWN OPERATION The date and time will appear in the display when the power key is pressed to the OFF position All operating modes can be initiated when the power key is pressed to the oN position and SELECT MODE PRESETS and PROGRAM appears in the display To initiate any Quickchiller operating mode power must initially start from the OFF position or an operating mode must be halted by pressing the START STOP key so that the SELECTION SCREEN appears on the display NOTE With the exception of t
48. unwanted mildew and mold in the refrigeration system 5 Allow interior to air dry with door open PROBE CLEANING PROCEDURES 1 Remove all food soil from probes between loads and at the end of each production shift Wipe entire probe cable assembly and probe holding door bracket with warm detergent solution and a clean cloth Remove detergent by wiping each probe cable and bracket with clean rinse water and a cloth Wipe probes and probe brackets with disposable alcohol pad or sanitizing solution recommended for food contact surfaces Allow probe and cable to air dry in probe holding door bracket Wipe the probe with a disposable alcohol pad prior to inserting into a new food product DANGER AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED HOSED DOWN OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND DO NOT USE WATER JET TO CLEAN SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED QUICKCHILLER INSTALLATION OPERATION SERVICE MANUAL 28 EXTERIOR CLEANING 2 Wipe all exterior surfaces 3 Polish with any standard stainless steel polish including the control panel designed for use on food service equipment door frame latches and hinges When cleaning the exterior of the cabinet with a damp cloth containing a always wipe with the grain of the stainless steel mild non abrasive non to avoid scratching or marring the finish A
49. utchchiller PROCESSING FREEZER CHILLER REFRIGERATION SYSTEM QC 20 QC 40 QC 50 QC 50 REMOTE QC 100 QC 100 REMOTE INSTALLATION OPERATION MAINTENANCE 2 19 Your Service Hotline 1 800 558 8744 W164 N9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 USA PHONE 262 251 3800 gt 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com PRINTED IN U S A MN 28606 07 08 ALIO SHAAM guickchiller DELIVERY This Alto Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided Upon receipt check for any possible shipping damage and report it at once to the delivering carrier See Transportation Damage and Claims section located in this manual This appliance complete with unattached items and accessories may have been delivered in one or more packages Check to ensure that all standard items and options have been received with each model as ordered UNPACKING 1 Carefully remove the appliance from the l 1 carton or crate 1 o NOTE Do not discard the carton and other packaging material until you have inspected the unit for hidden damage and tested it for proper operation 2 Read all instructions in this manual carefully Save all the information and instructions 4 before initiating the installation of this appliance packed with
50. vides chill or frozen food processing activation and termination through use of a food probe or probes inserted into the center of the food The cycle is automatically terminated when the center of the food reaches the probe sensing temperature set by the operator In units with multiple probes all probes much reach the sensing temperature set by the operator to trigger automatic termination of the cycle gt PROCESSING BY TIME The time mode provides processing activation and termination based on a timed cycle selected by the operator Upon expiration of the timed cycle the cabinet automatically reverts to the designated holding cycle temperature gt HOLDING Following processing completion a holding cycle provides a temperature of 38 F 3 C for refrigerated storage or a frozen food storage temperature of 1 F to 10 F 18 C to 12 C to safely hold foods after processing The holding cycle will also maintain a holding compartment temperature between processing cycles INITIAL QUICKCHILLER OPERATION PRECHILLING THE CABINET The Quickchiller should be prechilled prior to placing hot foods into the cabinet In models equipped with a roll in cart trolley always maintain an empty food cart inside the chiller when prechilling to eliminates air loss through the bottom of the chiller cabinet door An optional Prechill Sealing Strip Item 5008856 may also be used for this purpose Optional Prechill Sealing Strip 5008
51. void chloride detergent solution an accumulation of oil based polish or cleaner collecting along the edges of the keyboard Rinse detergent solution with a cloth and overlay the control box Oil build up around warm water Allow exterior to air dry the control overlay could eventually loosen the panel 9 2 5 ws BRUS NO TIME SHOULD THE INTERIOR DO NOT USE ABRASIVE OR EXTERIOR BE STEAM CLEANED CLEANING COMPOUNDS HOSED DOWN OR FLOODED WITH WATER OR LIQUID SOLUTION OF OR IMPLEMENTS ANY KIND DO NOT USE WATER JET TO CLEAN SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED FOOD TROLLEY CLEANING 1 4 5 Take food trolley to cart wash area may be cleaned using mild cleaning detergent and warm water Hand wipe all framing slides drip pan and base Thoroughly clean debris from the casters A spray hose can be used for easier cart cleaning Remove detergent solution with warm water Wipe or spray with a sanitizing solution designed for use on metal and vinyl food contact surfaces Allow trolley to air dry MONTHLY COMPRESSOR amp CONDENSER MAINTENANCE Keep the condenser coils free of dust and debris build up to insure proper air circulation and cooling of the refrigeration system 1 2 Turn power supply to the cabinet OFF Using a vacuum or small hand broom brush the condenser coils in a verti

Alto-Shaam QC-40 Refrigerator User Manual

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