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AllTrade #540025 Air Compressor User Manual

1. Excessive tank pressure Blown gaskets Fittings are not tight enough Defective or rusted air tank Damaged inlet reed valve 15 Possible Solution Move the motor pressure switch to the OFF posi tion If the motor does not shut off unplug the air compressor If the electrical contacts are welded together replace the pressure switch Limit the air pressure to the capacity of the air com pressor Either use a smaller tool or a larger air com pressor Relocate the air compressor to an area with an ample supply of cool dry and well circulated air is available Clean the outer surfaces of the cooling fins on the pump and motor assembly Remove clean or replace Replace Replace check valve DANGER Do not disassemble the check valve with tank pressurized Open tank pet cock valve to allow air to escape from tank prior to servicing Operate safety relief valve manually by pulling on ring If it still leaks it should be replaced Defective motor pressure switch Replace Replace blown gaskets and torque head bolts to 20 ft Ibs CAUTION Replace head gasket with a new one each time the head is removed to ensure proper sealing Tighten fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVERTIGHTEN Air tank must be replaced DO NOT ATTEMPT TO REPAIR AIR TANK Contact Factory Customer Service at 1 800 423 3598 Problem Encountered Insufficient pre
2. damage Add correct amount of oil Carbon deposits on pistons or valves Remove cylinder head and inspect Clean or replace parts as needed Bearing piston or connecting rod failure STOP THE COMPRESSOR Contact Factory Customer Service at 1 800 423 3598 Worn connecting rod Replace with new connecting rod Worn piston wrist pin bushing Remove piston connecting rod assembly from the compressor and inspect for excess wear Replace worn parts as needed Worn bearings Replace worn bearings as needed Note Dirty oil can cause accelerated wear Change oil frequently using recommended oil Noisy check valve Replace check valve Problem Encountered When in the Start Stop option motor runs continu ously Overheating Air continues to leak at motor pressure switch release valve after motor stops Air continues to leak at motor pressure switch release valve while motor is running Air leaks from safety relief valve Air leaks at pump Air leaks at fittings Air leaks in air tank Air blowing from inlet fil ter Possible Cause Motor Pressure switch does not shut off motor when air compressor reaches cut out pressure and safety relief valve activates Air compressor is incorrectly sized Poor ventilation Dirty cooling fins Defective pilot valve the check valve is stuck open Defective motor pressure switch Check valve stuck in open position Possible defective safety relief valve
3. 504012H Air Filter Filtre air Filtro de aire 1 6 5102BA20 Cylinder Head Gasket Joint de culasse Empaquetadura culata del cilindro 1 7 510348 Valve Seat Si ge de soupape Asiento de la v lvula 1 8 5107BA20 Cyliner Top Gasket Joint de haut de cylindre Empaquetadura superior del cilindro 1 9 6004306 Pin Dia 3x 6 Goupille 3 x 6 Pasador Di m 3 x 6 2 10 52014840 Cylinder Cylindre Cilindro 2 11 5214BA20 Cyliner Base Gasket Joint de base du cylindre Empaquetadura base del cilindro 1 12 520348 Compressor Ring Anneau de compression Anillo compresor 1 13 520448 Cil Ring Segment racleur Anillo de aceite 1 14 520248 Piston Piston Pist n 1 15 52071239 Piston Pin Axe de piston Pasador del pist n 1 16 601812 Pin Dia 12 Goupille 3 x 6 12 Pasador Di m 12 2 17 5206BA20 Connecting Rod Bielle Biela 1 18 6011822 Hex Bolt Boulon Perno hexagonal 1 19 5308BA20 Crank Shaft Vilebrequin C rter 1 20 53181215 Oil Drain Plug Bouchon de vidange Tap n de drenaje del aceite 1 21 533322 Cil Fill Breather Plug Reniflard du r servoir d huile Tap n respiradero llenado de aceite 1 22 5309BA20 Crankcase Cover Couvercle de carter Tapa del c rter 1 23 6021515 Crankcase Cover Screw Vis de couvercle de carter Tornillo tapa del c rter 6 24 532034 Oil Sight Glass Voyant d huile Mirilla del aceite 1 25 532134 Oil Sight Glass Seal Joint du voyant d huile Sello mirilla del aceite 1 26 5311BA20 Rubber Crankcase Cover Sea
4. Oil change Used lubricating oil may contain regulated substances that must be disposed of in accordance with local state and federal laws and regulations The air compressor must be turned OFF Allow compressor to fully cool before attempting any maintenance or repair Place a suitable oil drain pan below oil drain plug Remove oil fill plug to allow air to enter crankcase Remove oil drain plug Allow oil to drain completely Tilt air compressor towards the oil drain to assist draining Clean and replace oil drain plug Refill crankcase with SAE 30 weight non detergent air compressor oil until the oil level reaches the top of the red circle in the oil level sight glass Be careful not to overfill 9 Reinstall the oil fill plug conc Oo Ne Checking Safety Relief Valve AWARNING SAFETY VALVE MUST BE REPLACED IF IT CANNOT BE ACTUATED OR IT LEAKS AIR AFTER THE RING IS RELEASED The air compressor must be turned OFF Disconnect compressor from the power source Open tank drain to bleed off all air pressure before attempting any maintenance or repair Allow compressor to fully cool before attempting any maintenance or repair Grasp the wire ring on the safety valve Pull and release the ring a few times to ensure that the plunger moves in and out Replace the safety valve if plunger does not move or is difficult to move DOV CON Checking Air Filter Element The air compressor must be turned OFF Disconnect compresso
5. Oil lubricat ed compressors are typically rated at a 50 duty cycle meaning that the compressor motor can run about 50 of the total time it is being used to supply air to a tool During the on time the motor is running to pressurize the tank During the off time the motor is stopped and the tools are running off on the pressurized air stored in the tank If your air tools are draining pressure off of the tank too quickly the compressor motor must run more than 50 of the time the compressor is in use This can lead to overheating and will sig nificantly shorten the life of the compressor INSTALLATION AND LOCATION The compressor must be used on a stable level surface The air compressor must be used in a clean and well ventilated area The com pressor requires an unobstructed airflow and must be located a minimum of 20 inches from any walls or other obstructions GROUNDING INSTRUCTIONS This product should be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances 4 DANGER Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord is necessary do n
6. Turn air compressor off wait until the motor is cool then press motor thermal overload red button firm ly until click is heard Fuse blown or circuit breaker has tripped Replace fuse or reset circuit breaker Check for proper fuse amperage Check for low voltage conditions Disconnect any other electrical appliances from cir cuit or operate air compressor on its own branch cir cuit Wrong gauge wire or length of extension Check chart in instruction manual for proper gauge cord wire and cord length Air tank pressure exceeds motor pressure Motor will start automatically when air tank pressure switch cut in pressure drops below cut in pressure of motor pressure switch Pressure release valve on motor pressure Bleed the line by moving the switch to the OFF switch has not unloaded pump head pres position sure Defective motor motor capacitor Contact Factory Customer Service at motor pressure switch 1 800 423 3598 The compressor motor Overloaded motor Have a certified electrician check the motor and stalls wiring then proceed with his or her recommenda tions Improper lubrication See LUBRICATION section in instruction manual Low oil level Check oil level and fill if necessary Defective check valve Replace check valve Excessively noisy opera Loose motor pulley or pump flywheel Tighten pulley and or flywheel where applicable vion Lack of oil in the pump crankcase Check oil level If low check for possible bearing
7. accessories consult the owner s manual provided by the manufacturer The use of improper accessories may cause risk of injury to yourself and others Always make sure the tool is in the off position and unplugged from the electrical receptacle when making adjustments changing parts or performing any maintenance Secure work When possible the use of clamps or holding device is much safer than holding the work piece with your hands Keep protective guards in place and in proper working condition Maintain tools and equipment with care They will function better and safer when kept clean and in good working condition Keeping the air compressor clean dry and free of grime will add to its life and performance Childproof the workshop The use of master switches and padlocks is highly recommended Remove starter keys where applicable AWARNING Some dust created by spraying blowing power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Reduce your exposure to these chemicals by wearing approved safety equipment such as dust masks that are designed to filter out microscopic particles AWARNING Use of this product will expose you to chemicals known to the State of California to cause cancer birth defects and reproductive harm Avoid inhaling vapors and dust Wash hands after using AWARNING This pro
8. at the outlet side of the regulator This pressure is controlled by the pressure regulator and is always less than or equal to the air tank pressure AIR OUTLET PORT The air outlet port is located on the pressure regulator body This port is threaded to accommodate standard 1 4 NPT M air fittings found on air hoses and quick connectors Use PTFE thread sealing tape on the threads to make sure you have an airtight connection SAFETY RELIEF VALVE This compressor is equipped with a safety relief valve that is designed to prevent system failures by reliev ing pressure from the system when the air pressure reaches a predetermined level The safety relieve valve is preset by the manu facturer DO NOT attempt to modify or remove the safety relief valve AIR TANK DRAIN VALVE Moisture is produced whenever air is compressed It is critical to drain water from the air tank on this compressor frequently If unit is used only occasionally tank should be drained after each use and prior to the next use To drain the tank slowly open the tank drain fitting by turning clockwise Once all moisture has drained out close the fitting securely NOTE Air tank will not pressurize while drain valve is open AIR INTAKE FILTER This compressor is equipped with an externally accessible air intake filter that is designed to clean air coming into the pump The filter element is easily removed for periodic cleaning with warm soapy water Rinse the filter and air dry
9. handle crosspiece to ensure that it is fully secured Inspect air filter to ensure that it is installed and secure Check oil fill level in crankcase OPERATION INITIAL SETUP BREAK IN PROCEDURE A CAUTION Do not attach air hose air tools or other air accessories to the air outlet until break in procedure has been successfully completed 1 Read and understand the entire instruction manual including all safety warnings before setting up air compressor Place air compressor on a flat level surface Check oil fill level in crankcase and add oil as needed Turn the pressure regulator knob fully clockwise to open airflow from air outlet port NOTICE Be careful not to over tighten pres sure regulator knob when it bottoms out as this may damage pressure regulator Turn the power switch to the OFF position Plug power cord directly into a properly grounded power source of the correct voltage see Grounding Instructions on page 7 of this instruction manual Open the tank drain valve to allow air to escape preventing air pressure buildup in the air tank Turn the compressor on by moving the switch to the AUTO ON position and run the air compressor for a period of 20 minutes to break in the air pump With the compressor still running at the end of the 20 minute break in period close the tank drain valve The air compressor will build air pressure to the maximum preset pressure cut out pressure and automatically shut off 10 Sl
10. threaded end of air filter into air inlet and hand tighten AWARNING THE COMPRESSOR IS SHIPPED WITHOUT OIL IN THE CRANKCASE ADD OIL AS INDICATED BELOW STEP 4 PUMP LUBRICATION This air compressor features an oil lubricated pump that requires the use of SAE 30 weight non detergent air compressor oil Adding Compressor Oil 1 Place air compressor on a flat level surface ON CAUTION 2 Remove red plastic oil fill breather plug Um 3 Open supplied oil bottle and pour oil into crankcase until the oil level reaches the top of LEVEL DAILY the red circle in the oil level sight glass Be careful not to overfill 4 Seediagram for determining proper oil fill level using oil fill sight glass OIL LEVEL OK 5 Re install supplied red plastic oil fill breather plug securely into oil fill hole ERIT IMMEDIATELY OIL CAPACITY 280z 833ml AWARNING DO NOT OPERATE THE COMPRESSOR WITHOUT LUBRICANT OR WITH LOW LUBRICATION LEVEL ALLTRADE IS NOT RESPONSIBLE FOR DAMAGE CAUSED TO THE COMPRESSOR DUE TO OPERATION WITHOUT PROPER LUBRICATION STEP 5 INSPECTION CHECK Assembly Check In order to complete the assembly of your new air compressor a careful inspection should be made to ensure that all of the parts are properly aligned and securely fastened Inspect wheels to ensure that they are properly mounted and secured to ground irons Inspect rubber feet to ensure that they are properly mounted and secured to ground iron Inspect
11. tool s plug Improper use of extension cords may cause inefficient operation of your tool which can result in overheating Be sure your extension cord is rated to allow sufficient flow to motor Refer to the guide below for minimum gauge required for extension cords Extension Cord Length Wire Size A W C Up to 25 Feet 14 26 to 50 Feet 12 51 to 100 Feet 10 Use of an extension cord rated to carry the current the tool will draw is very important especially when the power source is at great distance An extension cord of insufficient rating will cause a drop in line voltage resulting in power loss and causing the motor to overheat Guard against electrical shock Avoid body contact with grounded services such as pipes radiators ovens stoves and refrigerator enclosures If not properly grounded this power tool can incur the potential hazard of light trickle shock particularly when used in damp locations If an electrical shock occurs there is the potential of a secondary hazard such as your hands contacting an operating air tool COMPRESSOR FEATURES 1 Oil Lubrication Oil lubricated direct drive pump with cast iron cylinder for durability 2 OIL FILL SIGHT GLASS Located on the face of the crankcase the oil fill sight glass provides a convenient way to check the oil fill level within the pump The oil level must be checked prior to each use to ensure proper fill level AWARNING DO NOT OPERATE THE COMPRESSOR WITHOUT LUBRICANT OR
12. with damaged or missing parts please contact our factory customer service department at 1 800 423 3598 1 310 522 9008 1 310 522 9066 Fax Please have the serial number model number date of purchase and parts list with missing parts identified available for reference when calling MODEL NUMBER 940025 SERIAL NUMBER DATE OF PURCHASE SAFETY WARNINGS READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR General Safety Warnings Keep work area clean Messy areas and cluttered workbenches invite personal injury and or property damage Keep children and visitors away All children should be kept away from the work area DO NOT let children handle the compressor or extension cord Maintain a safe distance for any person near the work area Operating any tools or equipment under the influence of drugs alcohol or medication can cause personal injury to yourself and others Wear proper apparel Remove your jewelry before using air compressor Do not wear loose clothing necklaces rings bracelets or other jewelry which may get caught in moving parts Nonskid footwear and electrically conductive gloves are highly suggested while working Wear protective hair covering to contain long hair Protect your eyes The operation of any air compressor can result in foreign objects being thrown into the eyes which can result in severe eye damage Always wear eye protection that meets ANSI Z28 1 specifications during air compressor operation Eye
13. ALLTRADE ARPLUS INSTRUCTION MANUAL VV Se Model Mod le Modelo 540025 ES o SAI A 2 Do Not Return Your Compressor to the Store Call 1 800 423 3598 For Help MANUEL D INSTRUCTIONS Ne Pas Retourner le Compresseur au Magasin Pour Toute Assistance Appeler le 1 800 423 3598 MANUAL DE INSTRUCCIONES jNo Deveulva su Compresor de Aire a la Tienda jLlame al 1 800 423 3598 para Solicitar Ayuda GALLON 10 GALONES OIL LUBRICATED AIR COMPRESSOR COMPRESSEUR D AIR LUBRIFI PAR HUILE COMPRESOR DE AIRE CON LUBRICACI N DE ACEITE Based Upon Peak Electrical Current Consumption Puissance D termin e en Fonction de la Consommation lectrique Calculado en Base a la Corriente Pico Consumida Instruction Manual It is the owner and or operator s responsibility to study all WARNINGS operating and maintenance instructions contained on the prod uct label and instruction manual prior to operation of this unit The owner operator shall retain product instructions for future reference The owner and or operator is responsible for maintenance maintaining all decals or warning labels and while in use maintaining the unit in good working order If the owner and or operator is not fluent in English Spanish or French the product warnings and instruc tions shall be read and discussed with the operator s native language by the purchaser owner or his designee Make sure that the oper ator
14. IN TAIN THIS AIR COMPRESSOR FAILURE TO COMPLY WITH THE INSTRUCTIONS MAY RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE THE FOLLOWING SIGNAL WORDS ARE USED TO EMPHASIZE SAFETY WARNINGS THAT MUST BE FOLLOWED WHEN USING THIS AIR COMPRESSOR 4 DANGER Indicates an imminently hazardous situation that if not avoided WILL result in death or serious injury AWARNING Indicates a potentially hazardous situation that if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation that if not avoided MAY result in minor or moderate injury Indicates important information which if not followed MAY cause damage to equipment UNPACKING amp INSPECTION After opening the carton unpack your new air compressor and related parts amp accessories Please inspect it carefully for any damage that may have occurred during transit Please check it against the photograph on carton If any parts are missing please call factory customer service at 1 800 423 3598 AWARNING DO NOT OPERATE THIS AIR COMPRESSOR IF DAMAGED DURING SHIPMENT HANDLING OR MISUSE DAMAGE MAY RESULT IN BURSTING WHICH CAN CAUSE SERIOUS INJURY OR PROPERTY DAMAGE All damaged parts must be repaired or replaced as needed prior to operating this air compressor Check to see that all nuts bolts and fittings are secure before putting this air compressor into service If you have any questions or require assistance
15. K OF FALLING Portable air compressors can fall from a table workbench or roof causing damage to the compressor and could result in serious injury or death to the operator Always operate air compressor in a stable and secure position to prevent accidental movement of the unit Never operate air compressor on a roof or other elevated position Use additional air hose to reach high loca tions AWARNING RISK OF PROPERTY DAMAGE WHEN TRANSPORTING COMPRESSOR Oil can leak or spill and could result in fire or breathing hazard serious injury or death can result Oil leaks will damage carpet paint or other surfaces in vehicles or trailers AWARNING AIR TOOLS AND ACCESSORIES Do not exceed the pressure rating of any air tools spray guns air accessories or inflatables Excess pressure can cause them to explode resulting in serious injury Follow the manufacturers recommended pressure settings for all air tools and air accessories SPECIFICATIONS 3 5 Peak HP 10 Gallon Air Tank Oil Lubricated Direct Drive Pump Cast iron Cylinder Maximum Pressure 125 PSI Power 115V 60 Hz 15 Amps Air Delivery 4 7 SCFM output 40 PSI 3 0 SCFM output 90 PSI Duty Cycle 50 Thermal Overload Protection for Safety High Flow Regulator for Precision Air Flow Control Dual Pressure Gauges Weight 84 Ibs 38 kg Duty Cycle Duty cycle refers to the percentage of time a compressor can safely run within a given amount of time expressed as a ratio
16. WITH LOW LUBRICATION LEVEL ALLTRADE IS NOT RESPONSIBLE FOR DAMAGE CAUSED TO THE COMPRESSOR DUE TO OPERATION WITHOUT PROPER LUBRICATION 2 AUTOMATIC ON OFF PRESSURE SWITCH This compressor is equipped with an automatic on off pressure switch The compressor will only run when the switch is in the I ON position Once the tank has reached the desired preset pressure cut out pres sure the pump motor will automatically shut off While the switch is in the I ON position the pump motor will automatically turn back on once the pressure in the tank drops below the minimum preset pressure cut in pressure AWARNING gt e gt m e e 12 13 DO NOT LEAVE THE COMPRESSOR UNATTENDED WHILE THE POWER SWITCH IS IN THE I ON POSITION AIR TANK PRESSURE GAUGE The tank pressure gauge provides a reading of the air pressure inside of the compressor tank PRESSURE REGULATOR The regulator allows you to select the amount of air pressure that is output through the air hose into tools and accessories Turn the pressure regulator knob clockwise to increase discharge pressure and counter clockwise to decrease discharge pressure Please refer to the air delivery requirements of your tools for the proper pressure settings NOTICE Be careful not to over tighten pressure regulator knob when it bottoms out as this may damage pressure regulator OUTLET PRESSURE GAUGE The outlet pressure gauge provides a reading of the air pressure
17. before reinstalling Replace filter element when necessary NOTICE Remove air inlet dust plug and install air filter as indicated in assembly instructions before using air compressor THERMAL SHUTDOWN SWITCH The electric motor is equipped with an automatic thermal overload protector If the unit is over heating the motor will automatically shut down Turn the unit off and allow the unit to cool for approximately 20 minutes before turning the unit back to the I ON position NOTICE This air compressor is designed for household use only and is not intended to operate heavy duty air tools If your application s demands exceed the capacity of this air compressor a larger air compressor that is matched to your application is recommended If the unit shuts down again please call factory customer service at 1 800 423 3598 for assistance HANDLE Convenient handle for easy transport WHEELS Large diameter wheels for easy mobility ASSEMBLY INSTRUCTIONS STEP 1 INSTALLING WHEELS AND RUBBER FEET AWARNING THE WHEELS AND HANDLE DO NOT PROVIDE ADEQUATE CLEARANCE STABILITY OR SUPPORT FOR PULLING THE UNIT UP AND DOWN STAIRS OR STEPS THE UNIT MUST BE LIFTED OR PUSHED UP A RAMP ACAUTION IT MAY BE NECESSARY TO BRACE OR SUPPORT ONE END OF THE AIR COMPRESSOR WHEN ATTACHING THE WHEELS AND THE RUBBER FEET BECAUSE THE AIR COMPRESSOR WILL HAVE A TENDENCY TO TIP Installing Wheels The wheels must be installed prior to operating the com
18. comprehends its contents Safety information shall be emphasized and understood prior to usage The air compressor shall be inspected per the operating instructions Users of this air compressor must fully understand these instructions Each person operating this air compressor must also be of sound mind and body and must not be under the influence of any substance that might impair their vision dexterity or judgment Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage If you encounter any problems or difficulties please contact our customer service department at 1 800 423 3598 1 310 522 9008 1 310 522 9066 Fax INTRODUCTION This oil lubricated air compressor is designed for household use only and is not intended for commercial applictions It is well suited for do it yourselfers with a variety of home and automotive uses This instruction manual is intended for your benefit Please read and follow the safety installation maintenance and troubleshooting steps described within to ensure your safety and satisfaction The contents of this instruction manual are based upon the latest product information available at the time of publication The manufacturer reserves the right to make product changes at any time without notice AWARNING READ AND UNDERSTAND THIS ENTIRE INSTRUCTION MANUAL BEFORE ATTEMPTING TO ASSEMBLE INSTALL OPERATE OR MA
19. duct contains chemicals including lead known to the State of California to cause cancer birth defects and reproductive harm Wash hands after handling AWARNING DRAIN LIQUID FROM AIR TANK DAILY Use the drain valve located on the bottom of the air tank to drain Failure to properly drain lig uid from the tank will cause rust from moisture buildup which weakens the tank and could lead to a violent tank explosion Periodically inspect the tanks for unsafe conditions such as corrosion cracked welds and leaks Release air slowly when draining moisture or depressurizing the air compressor Fast moving air will stir up dust dirt and debris that may be harmful AWARNING RISK OF FIRE OR EXPLOSION Avoid dangerous environments Do not spray combustible flammable liquid in a confined area Spray area must be well ventilated Do not smoke while spraying or spray where spark or flame is present Arcing parts keep compressor at least 20 away from spraying area and all explosive vapors Do not use compressor near gasoline or other flammable materials Operate the air compressor in a well ventilated area Do not direct paint or other spray material towards the compressor Read and follow all safety instructions for the material you are spraying Be sure to use an approved respirator designed for use with your specific applica tion AWARNING RISK OF INJURY Do not direct air stream at body Use eye protection Compressor starts automatically Do
20. electrical codes AWARNING RISK TO BREATHING This air compressor is not designed nor intended for the supply of breathable quality air Air produced by this unit may contain carbon monoxide or other toxic vapors Do not inhale air from the compressor or from a breathing device connected to it Operate the air compressor in a well ventilated area Read and follow all safety instructions for the material you are spraying Be sure to use an approved respirator designed for use with your specific application ACAUTION RISK OF BURNS Keep hands and fingers away from exposed metal parts on a running air compressor Air compressors generate sig nificant heat during normal operation which can cause serious burns The compressor will remain hot for some time after operation and should not be touched or moved until cool AWARNING RISK OF FLYING OBJECTS Do not direct compressed air stream at people or pets The powerful compressed air stream can damage exposed skin and easily propel loose dirt and other small objects at high speed resulting in serious injury Always wear eye protection that meets ANSI Z28 1 specifications Use only OSHA approved air blowguns Never leave a pressurized air compressor unattended Shut off air compressor and relieve pressure before performing maintenance or repairs Do not move the air compressor while the air tank is pressurized Never attempt to move the air compressor by pulling on the air hose AWARNING RIS
21. glasses are not always safety glasses Be responsible for your hearing Wear hearing protection during extended periods of operation Use the right tool Use tools properly and for their intended task Do not force a small tool to do the job of a heavy duty tool Using the right tool to do the right job will do the job intended safer Check damaged parts before use of any air tools or attachments a guard or other part that is damage should be carefully checked to ensure that it would operate properly and perform its intended function Check for misalignment or binding of moving parts breakage of parts mounting or any other conditions that may affect tool operation A guard or other part that is damage should be properly replaced See replacement parts list for additional details Avoid unintentional starting Be sure that your air compressor is in the off position before plugging it into a power cord or electrical receptacle Store all maintenance tools away from the immediate area before turning on your air compressor Do not overreach Proper footing and balance is a must at all times while using tools Unstable support may lead to personal injury Do not stand on the tool Serious injury could result if the tool tips over or you accidentally contact tool Never leave the air compressor running unattended Always turn the power to the off position and do not leave the air compressor until it come to a complete stop When using air
22. k and measure pump up time Compare to specifications If lower remove pump head and inspect valve plate vlave seats and vlave reeds Clean or replace as needed Clean or replace Low pressure may be due to worn piston rings and cylinder walls Inspect for excessive wear and replace worn parts as needed Clean or replace air filter element Do not incline the air compressor more than 10 degrees in any direction while running Drain oil Refill to proper level with 30 weight non detergent air compressor oil Clean and check breather for proper ventilation Repair Replace worn or damaged parts as needed Drain oil Refill to proper level with 30 weight non detergent air compressor oil Change oil and move air compressor to a less humid environment Drain tank after every use Drain air tank more often in humid weather and use an air line filter 17 PARTS LIST LISTE DE PIECES LISTA DE PIEZAS No Part No de R f DESCRIPTION DESIGNATION DESCRIPCION Qty Qt No de Parte Ctdad 1 60118100 Head Bolt Boulon a t te Perno de la culata 4 M8 x 1 25 x 100 SHCS M8 x 1 25 x 100 SHCS M8 x 1 25 x 100 SHCS 2 60018 Lock Washer 8 Rondelle Frein 8 Contratuerca 8 4 3 50051238 Exhaust Elbow Coude d chappement Codo del escape 1 4 5101BA20 Cylinder Head Culasse Culata del cilindro 1 5
23. l Joint de couvercle de carter Sello de caucho tapa del c rter 1 27 5301BA20 Crankcase Carter moteur C rter 1 28 60068 Hex Nut crou Six Pans Tuerca hexagonal 4 29 60018 Spring Washer 8 Rondelle lastique 8 Arandela de resorte 8 4 30 6011830 Hex Bolt Boulon Perno hexagonal 4 31 4 016E 09 Capacitor Condensateur Capacitor 1 32 4M0902245B Electric Motor Moteur lectrique Motor el ctrico 1 33 4032BA20 Electric Motor Back Cover Couvercle arri re du moteur lectrique Tapa trasera motor el ctrico 1 34 401914158B Motor Fan Ventilateur du moteur Ventilador del motor 1 35 6021510A Screw Vis Tornillo 2 36 6028410 Screw M4 x 0 7 x 10 Vis M4 x 0 7 x 10 Tornillo M4 x 0 7 x 10 2 37 2012BA2025 Motor Shroud Enveloppe du moteur Aro de refuerzo del motor 1 38 3004011 Pressure Switch Pressiostat Interruptor de presi n 1 39 203314B Nipple Raccord Niple 1 18 No Parts No No de R f DESCRIPTION DESIGNATION DESCRIPCION Qty Qt No de Parte Ctdad 40 30011414 Manifold Collecteur M ltiple 1 41 203314B Nipple Jauge de pression de sortie Niple 1 42 30051414N2 Pressure Regulator D tendeur Regulador de presi n 1 43 30031512LN Outlet Pressure Gauge Jauge de pression de sortie Man metro de presi n de salida 1 44 30032012LN Tank Pressure Gauge Jauge de pression du r servoir Man metro del tanque 1 45 301014N4 Safety Relief Valve Soupa
24. l surface 3 Check oil fill level in crankcase and add oil as needed 4 Release pressure from the system Drain moisture from the air tank by slowly opening the air tank drain valve by turning clockwise Once all the moisture has drained out close the fitting securely NOTE Air tank will not pressurize while drain valve is open 5 Turn the pressure regulator knob fully counterclockwise to close airflow from air outlet port 6 Attach air hose and accessories 10 AWARNING TOO MUCH AIR PRESSURE CAUSES A HAZARDOUS RISK OF BURSTING CHECK THE MANUFACTURER S MAXIMUM PRESSURE RATING FOR AIR TOOLS AND ACCESSORIES THE REGULATOR OUTLET PRESSURE MUST NEVER EXCEED THE MAXIMUM PRES SURE RATING 7 Before connecting the compressor to the grounded outlet check oil level check for broken components and accessories and check for damage to the hose 8 Plug power cord directly into a properly grounded power source of the correct voltage see Grounding Instructions on page 7 of this instruction manual 9 Turn the compressor on by moving the switch to the AUTO ON position and allow the tank pressure to build Once the air pressure reaches the maximum preset pressure cut out pressure it will automatically shut off 10 Slowly turn the pressure regulator knob clockwise to open airflow from air outlet port until desired output pressure is reached NOTE The air compressor will automatically restart once the pressure in the air tank drops below the mi
25. nimum preset pressure cut in pressure SHUTDOWN NOTE NEVER stop the air compressor by unplugging it from the power outlet as this may result in damage to the compressor Turn the switch to the OFF position 2 Disconnect the power cord from the power outlet 3 Turn the pressure regulator knob fully counterclockwise to close airflow from air outlet port Check the outlet pressure gauge to ensure that it reads 0 PSI 4 Remove the air hose and any air accessories 5 Drain moisture from the air tank by slowly opening the air tank drain valve by turning clockwise Tilt tank to remove all moisture Once all the moisture has drained out close the fitting securely 6 Allow the compressor to cool down 7 Wipe the air compressor clean and store it in a clean dry and non freezing location AWARNING DISCONNECT AIR COMPRESSOR FROM POWER SOURCE AND BLEED OFF ALL AIR PRESSURE BEFORE ATTEMPTING ANY MAINTE NANCE OR REPAIR When performing any maintenance or service 1 Theair compressor must be turned off 2 Disconnect compressor from the power source 3 Open tank drain to bleed off all air pressure before attempting any maintenance or repair 4 Allow compressor to fully cool before attempting any maintenance or repair Check the air compressor frequently for any visible problems and follow maintenance procedures each time the compressor is used A NOTICE All air compressors contain maintenance parts that require peri
26. not touch MOVING PARTS Keep guards in place Compressor does not supply breathable air 4 DANGER RISK OF BURSTING Do not adjust regulator to result in output pressure greater than marked maximum pressure of attachment If a regulator has not been installed use only attachment rated at 200 PSI or higher Do not weld on or repair tank A DAMAGED TANK MUST BE REPLACED IMMEDIATELY Do not operate without proper safety valve in place Never attempt to repair or make modifications to the tank or its attachments Welding drilling or any other modifications may weaken the tank which may result in damage from rupture or explosion Never remove or attempt to adjust the pressure switch safety valve or other components that control tank pressure Never substitute parts or attempt to alter the factory set operating pressures A DANGER RISK OF ELECTRICAL SHOCK Disconnect AIR COMPRESSOR from power source before servicing USE PROPERLY grounded ELEC TRICAL CONNECTIONS Do not use grounding adaptors Do not use in wet or damp locations or expose to rain Keep all connections dry and off the ground Do not allow power cords to come into contact with water Do not touch the plug with wet hands Do not pull on the electrical cord to disconnect from the power outlet Store air compressor indoors when not in use Any electrical wiring or repairs performed on this air compressor should be done by authorized service personal in accordance with national and local
27. odic replacement These used parts including air filters and used lubri cating oil may contain regulated substances that must be disposed of in accordance with local state and federal laws and regulations 1 Turn compressor off and release pressure from the system Drain moisture from the air tank by slowly opening the air tank drain valve by turning clockwise Tilt tank to remove all moisture Once all the moisture has drained out close the fitting securely 2 Wipe the compressor clean Maintenance Checklist Daily Check oil level Drain accumulated liquid from tank Check for oil leaks Check for unusual noise and or vibrations Check that all fasteners are secure Check for air leaks Wipe compressor clean Weekly Inspect and clean air filter Clean breather holes on oil fill plug Monthly Check for air leaks Check safety relief valve Six months or 200 operating hours Change compressor oil Use only SAE 30 weight non detergent air compressor oil Replace oil more frequently when used in dusty operating environments The pump oil must be changed after the first 20 hours of operation Thereafter change oil every 200 hours of operation or every six months whichever comes first In harsh operating conditions maintenance must be performed more frequently Apply a solution of soapy water around joints Look for air bubbles around joints when compressor reaches the pressure cut out limit and the pump turns off
28. ord rapide Acople de conexi n r pida 1 19
29. ot connect the grounding wire to either flat blade terminal The wire with insulation having an outer surface that is green with or with out yellow stripes is the grounding wire Figure 1 This product is for use on a nominal 120 volt circuit and has a three prong grounding plug that Grounded Outlet Box looks like the plug illustrated in Figure 1 Make sure that the product is connected to an outlet having the same configuration as the plug No adapter could be used with this product Grounded Outlet The use of a GFCI outlet is strongly recommended The third prong is to be used to ground the tool and provide protection against electrical shock Never remove the third prong 15 AMP Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the product is properly grounded Do not modify the plug Plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician ACAUTION Extension Cords Alltrade does not recommend the use on an extension cord with this product as this may result in the loss of power and overheating of the motor An additional air hose should be used instead of an extension cord Grounding Plug However if the use of an extension cord is unavoidable use only UL listed three wire extension cords that have three pronged ground ing type plugs and three prong receptacles that accept the
30. owly turn the tank drain valve to open airflow from drain and bleed off air from the air tank The air compressor will automatically restart once the pressure in the air tank drops below the minimum preset pressure cut in pressure 11 Turn the compressor off by moving the switch to the OFF position 12 Release pressure from the system Drain moisture from the air tank by slowly opening the air tank drain valve by turning clockwise Tilt tank to remove all moisture Once all the moisture has drained out close the fitting securely NOTE Air tank will not pressurize while drain valve is open 13 Disconnect the power cord from the power outlet NOTE Make sure the power switch is in the OFF position when connecting or disconnecting power cord from electrical outlet 14 Attach the supplied recoil air hose to the air outlet port located on the air compressor regulator valve Use PTFE thread sealing tape on the threads to make sure you have an airtight connection Do not over tighten fittings 15 Attach quick connect coupler to the remaining end of the recoil air hose Again use PTFE thread sealing tape on the threads to make sure you have an airtight connection 16 Attach any remaining air accessories required by your application 17 Your new air compressor is now ready to use cn oo PP o N co STARTUP Before each startup make sure the power switch is in the OFF position 2 Place air compressor on a flat leve
31. pe de s ret V lvula de alivio de seguridad 1 46 302106295 Unloader Pipe Tuyau de d charge Tuber a de descarga 1 47 20161238N Check Valve Clapet antiretour V lvula de retenci n 1 48 501010630 Exhaust Assembly Ensemble d chappement Conjunto de escape 1 48a 500210320 Exhaust Pipe Tuyau d chappement Tuber a de escape 1 48b 500310 Cooling Fin Ailette de refroidissement Aleta de enfriamiento 1 48c 50041038 Exhaust Pipe Fitting Raccord de tuyau d chappement Uni n de la tuber a de escape 2 49 200619620 Tubular Handle w Grip Guidon tubulaire avec prise Mango tubular c agarradera 1 50 40862823 Power Cord Cordon d alimentation Cable el ctrico 1 51 4085231800 Electric Cable Harness Faisceau Mazo de cables el ctricos 1 52 6021616 M6 x 1 x 16 Screw Vis M4 x 1 x 16 Tornillo M6 x 1 x 16 2 53 60026 6 Flat Washer 6 Rondelle plate Arandela plana 6 2 54 2005520 Rubber Foot Pad Pied en caoutchouc Almohadilla patas de caucho 2 55 201514NT Air Tank Drain Cock Robinet de purge du r servoir d air Llave de drenaje tanque de aire 1 56 20T040N223 Air Tank R servoir d air Tanque de aire 1 57 6005825 Hex Bolt Boulon six pans Perno hexagonal 2 58 600610 Hex Nut crou Six Pans Tuerca hexagonal 2 59 600110 6 Flat Washer 6 Rondelle plate Arandela plana 6 2 60 2002616B Air Tank Wheel Roue du r servoir d air Rueda del tanque de aire 2 61 60051060 Hex Bolt Boulon six pans Perno hexagonal 2 62 20 20SF Quick Connect Coupler Racc
32. pressor 1 Insert supplied wheel bolt through hole in center of wheel 2 Place the end of the bolt on the wheel subassembly through the corresponding hole in the wheel ground iron located on the base of the air tank 3 Slide lock washer over end of wheel bolt 4 Fasten the wheel in place by threading supplied nut onto the wheel bolt 5 Repeat steps 1 through 4 above to install second wheel To Install Rubber Feet Slide washer over screw and insert into cup shaped end of rubber foot pad Insert exposed end of bolt into corresponding hole in ground iron Place washer over the end of the screw Fasten the rubber foot in place by threading nut onto the end of the mounting screw Repeat steps 1 through 4 above to install second rubber foot pad co eO O STEP 2 INSTALLING HANDLE To Install Handle The horizontal handle receivers are installed at the factory and are permanently attached to the air tank 1 Slide foam grip so that it is centered over end of horizontal handle cross piece 2 Position the horizontal handle crosspiece over the tops of the handle receivers lining up the openings in the crosspiece pipe with the openings of the handle receiver tubes 3 Slide the crosspiece ends into the handle receiver tubes and secure in place using the four 4 bolts supplied STEP 3 INSTALLING AIR FILTER To Install Air Filter 1 Remove air inlet dust plug from pump cylinder head using long nose pli ers 2 Insert
33. r from the power source Open tank drain to bleed off all air pressure before attempting any maintenance or repair Allow compressor to fully cool before attempting any maintenance or repair Unscrew the filter which is accessible from the rear of the air compressor from the pump head by turning counter clockwise Remove the face of the filter body to access the filter element OV CO No 12 7 Clean filter element with warm soapy water Rinse the filter and air dry before reinstalling Replace filter element if it cannot be cleaned sufficiently 8 Reinsert filter element into filter body and reinstall filter faceplate 9 Screw the filter body into pump head by turning clockwise until the filter is hand tight DO NOT OVERTIGHTEN MOISTURE IN COMPRESSED AIR Moisture is a normal by product of compressing air As the moisture builds during compressor use it can be carried though the air hose When using a paint spray gun or sandblasting gun the use of a special filter to remove moisture from the air line is highly rec ommended Moisture in the compressed air will cause water spots in paint jobs and cause blasting media to clog the sandblasting gun 13 TROUBLESHOOTING GUIDE Problem Encountered Possible Cause Possible Solution The compressor does not Power cord not plugged in Plug cord into grounded outlet eto reset Motor Pressure switch in OFF position Move switch to AUTO position Motor thermal overload switch has tripped
34. ssure at air tool or air accessory Air compressor not making enough air Excessive oil consumption Oil has milky appearance Moisture in discharge air Possible Cause Possible Solution Pressure regulator knob is not turned to high Adjust pressure regulator knob to proper setting enough pressure Defective motor pressure regulator switch Restricted air intake filter Air leaks Hose or hose connections are too small or long Air compressor is not large enough for air requirement Restricted air intake filter Leaking reed valve Restricted pilot valve Low compression Restricted air intake filter Air compressor on unlevel surface Crankcase overfilled with oil Plugged oil dipstick vent Oil leaks Worn piston rings or scored cylinder Improper oil viscosity Water in oil due to condensation Condensation in air tank caused by high level of atmospheric humidity or air compressor is not running long enough 16 Replace Clean or replace the filter element Check for leaks by applying soap solution to all fit tings and connections Bubbles will appear at leak age points Tighen or replace leaking fittings or con nections as needed Replace with larger hose or connectors Check the accessory air requirement If it is higher than the CFM or pressure supply of the air compres sor you need a larger air compressor Clean or replace the filter element Drain air tan

AllTrade #540025 Air Compressor User Manual

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