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Alamo 803350C Lawn Mower User Manual

1. To get Newton Meters multipy pound foot of torque by 1 356 VERSA PRO 03 09 2009 Alamo Group Inc Maintenance Section 5 24 4 ff gt ae 7 i i EN y f ae ee ore K i Bolt gt ae TR Vane Bolt 48 8 8 10 9 12 9 Diameter Diameter Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking Head Marking No Marks Three Lines Six Lines 4 8 8 8 or 9 8 10 9 12 9 Grade Two Grade Five Grade Eight Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Pound Foot Value Dry Dry Dry Dry Dry Dry Dry 1 4 5 5 9 12 5 6mm 4 5 8 5 12 14 5 5 16 11 18 26 8mm 11 20 30 35 3 8 20 33 46 10mm 21 40 60 70 7 16 32 2 75 12mm 37 70 105 120 1 2 50 80 115 14mm 60 110 165 190 9 16 70 115 160 16mm 92 175 255 300 5 8 100 160 225 18mm 125 250 350 410 3 4 175 280 400 20mm 180 350 500 580 7 8 175 450 650 22mm 250 475 675 800 1 270 675 975 24mm 310 600 850 1000 1 1 8 375 850 1350 27mm 450 875 1250 1500 1 1 4 530 1200 1950 30mm 625 1200 1700 2000 1 3 8 700 1550 2550 1 1 2 930 2100 3350 ALAMO INDUSTRIAL LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser 1 02 M
2. wt meme 10 A AS AA MAMA Ga 2 MAKE CERTAIN THAT DRIVELINE SHIELOS ARE IMSTALLE 0 AND TURN FREELY TO PREVENT INJURY OR DEATH FROM ENTANGLEMENT 3 MAKE CERTAIN THAT DRIVELINE IS INSTALLED CORRECTLY ON TRACTOR PTO SHAFT MOVE YOKE BACK AND FORTH UNTIL LOCKING COLLAR CUCKS FORWARD AND LOCKS YOKEIN PLACE 540 PTO RP SS SPECIFIC OTHERWISE P N 00756494 PIA MM VERSA PRO 03 09 Safety Section 1 19 2009 Alamo Group Inc SAFETY WARNING Do not operate with Belt Shield removed Finger s may be pinched off if get caught between V Belt and Pulley DO NOT OPERATE WITH BELT SHIELD REMOVED FINGER S MAY BE PINCHED OFF IF CAUGHT BETWEEN V BELT AND PULLEY 00758194 P N 00758194 DANGER Crushing and Pinch Points Moving machiney parts can pinch or crush or fall which may cause injury or death 4 DANGER CRUSHING AND PINCH POINTS MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765 gt LLI LL lt Y P N 02962765 DANGER Keep Away If front deflector shield is removed from flail housing serious injury to or T amputation of hands feet or limbs may occur from DANG ER blades contact Always make sure that all shields Cutting and are in place at all times Entanglement Hazard Keep feet and hands away from the mower intake openings Do Not remove the front shield Do Not operate mower if shields P N 002425 aiken 002425 WARNING Pressur
3. OPERATION 7 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy Z O fms lt cr Lu o O 7 3 Operating the Mower Wing Transport Position With tractor engine running turn off the tractor PTO Switch and wait for cuttershaft s to stop rotating Using the tractor remote lever to fully raise mower wing unit Then lift up transport link to pin attaching cylinder to actuator on A frame Attach pin clip once the pin is through the transpor
4. A Carriage Bolt OVS ANN ABI 1 DEN 4 ah ase FL ASM FL 0058 a 00 LLI Y Y lt WING MOWER ATTACHMENT To attach wing mower to mainframe Align tilt link 1 with actuator 2 and retain with pin 3 Proceed to lift frame 4 and align with lug on mainframe 5 retain with pin 6 and with pin 7 Secure all pins with 1 2 x 1 1 2 bolt and 1 2 nut ASM FL 0103 Pin 3 will be secured with bolt that also secures pin for cylinder LIFT FRAME TO MOWER Align toplink 1 to mower lugs 8 retain with pin 9 and lock with cotter pins 10 Align lift frame 4 with lugs at bottom of mower retain with pivot pin 11 and lock with nut 12 ASM FL 0103 NOTE Use a thread locking material to secure nut 12 to pivot pin ASM FL 0103 VERSA PRO 03 09 Assembly Section 3 6 2009 Alamo Group Inc ASSEMBL Y ELECTRICAL CONNECTION AT TRACTOR Battery cable must be disconnected to prevent any electrical shock Unscrew bottom screws from panel with regular tip screwdriver ASM FL 0104 Pull down on panel from bottom and top should pop out Place a small block of wood inside of console against side wall to protect wiring when drilling holes for switch Both sides of console should be drilled for switch to be mounted ASM FL 0104 Once the switches are installed connect switch connectors from harness to the top spade terminals of switch Connect power wires to ignition switch at accessory ter
5. 5 Remove motor mounting bracket front bolt and loosen rear bolt 6 Pivot motor mounting bracket assembly Remove old belts and install new ones 7 Reinstall front mounting bolt then secure motor mounting bracket to unit 8 Reinstall idler arm spring and belt guard gt lt ar mi a gt lt m ADJUSTING CUTTING HEIGHT Image Mnt FL 0064 1 Lower cutter unit to ground 2 Place lifting device Scissors jack hydraulic jack under center of cutter housing 3 Remove hex nuts washers and carriage bolts from bracket at each end of roller Make certain that roller bracket is free to move once the fasteners are removed A stuck roller could drop suddenly and cause an injury 4 Use lifting device to reposition cutter housing to desired cutting height Align bracket holes with cutterhousing holes then reinstall fasteners 5 Lower cutter unit to ground then remove Mnt FL 0064 lifting device VERSA PRO 03 09 Maintenance Section 5 7 2009 Alamo Group Inc MAINTENANCE ROLLER BEARING REPLACEMENT DETAIL OF Ss ROLLER BEARING Mnt FL 0056 LLI O lt lt LLI lt 1 Remove roller and both bearing and bracket assemblies from mower Lift the mower only high enough to remove the roller assembly Securely support mower while removing and installing roller assembly A CAUTION eee 9 9 y If installing a roller with preassembled bearing and bracket assemblies remove the o
6. the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE If the driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline VERSA PRO 03 09 Operation Section 4 12 2009 Alamo Group Inc OPERATION 6 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immedi ate entanglement injury or death sspt 11 DO NOT allow any person under a folded wing unless wing is securely locked up o
7. INDUSTRIAL Published 03 09 VERSA PRO FLAIL MOWER Part No 803350C OPERATOR S MANUAL This Operator s Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times READ UNDERSTAND and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment C01 Cover eer Za ga E ALAMO INDUSTRIAL 1502 E Walnut Seguin Texas 78155 830 372 3551 Email parts alamo industrial com FC FL 0010 ce Tr WAV l A y Lal it Gee T E ET NE hie ain ig IA NES Y AS aS lo Sy ATENCI N LEA EL INSTRUCTIVO Als OF THE bn JP ALAMO GROUP y ALWAYS ON THE CUTTING EDGE Si No Lee Ingles Pida Ayuda a Alguien Que Se Lo Lea Para Que le Traduzca Las Medidas de Seguridad 2009 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense 4 DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTURCTIONS CAN CAUSE SERIOUS BODILY
8. 2 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 VERSA PRO 03 09 Operation Section 4 7 2009 Alamo Group Inc OPERATION DAN GER BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO the tractor transmission in parking gear disengage the PTO stop the m engine remove the key and wait for all moving parts to stop Place the l o tractor shift lever into a low range or parking gear to prevent the tractor LE TRANSMISSION SET PARKING z BRAKE from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc 9 L I 3 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls befor
9. defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the repair and or replacement prior to the final determination of applicability of the warranty by Manufacturer he choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS
10. ee ee Know Job Site Safety Rules And Regulations Ask your supervisor about equipment operation safety rules you will be expected to obey some basic rules for your s and others safety A ROPS and seat belt equipped tractor is required for operator protection during mowing operations e Know mower and tractor operating capacity and characteristics e Never alter or remove safety equipment e Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor e Keep others away from mowing operation e Use proper equipment shutdown practice before dismounting tractor e Allow all moving parts to stop before making equipment inspections repairs or adjustments e Securely support or block up mower before working beneath mower or lifted components e Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower e Function purpose and use of controls e Safe operating speeds e Safe slope and uneven terrain capabilities e Braking and steering characteristics e Tractor and mower operating clearances e How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help keep you and others around you safe Make certain manufacturer s recommended guards shields and safety signs are installed on equip
11. must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 A DANGER Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sa 32 VERSA PRO 03 09 safety Section 1 4 2009 Alamo Group Inc SAFETY Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sc 3s AWARNING Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 3a AWARNING DO N
12. 0006 VERSA PRO 03 09 Maintenance Section 5 5 2009 Alamo Group Inc MAINTENANCE CHANGING HYDRAULIC SYSTEM FILTER Cont d 5 Remove filter Inspect material trapped by the filter It can indicate parts wear in the system Mnt FL 0008 PLA 3 o _ LLI O lt lt LLI lt Mnt FL 0008 6 Install the new filter 7 Reinstall filter spring and filter cover Replace the one bolt which had previously been removed Tighten all bolts in an even manner Mnt FL 0079 Mnt F L 0079 VERSA PRO 03 09 Maintenance Section 5 6 2009 Alamo Group Inc MAINTENANCE GENERAL Mowing is accomplished by a series of knives which rotate at high speed on a shaft The shaft is driven by a hydraulic motor through a set of drive belts Belt tension is maintained by a spring loaded idler pulley The cutter unit is mounted to the lift frame by two mounting pins and held in place by a hydraulic cylinder This cylinder is used to tilt the cutter unit to allow mowing on an angle and tilting to the vertical position for transporting The cutter unit rides on a large roller assembly The position of this roller is adjustable and will determine the cutting height of the knives REPLACING CUTTER UNIT DRIVE BELTS Image Mnt FL 0020 1 Place unit on ground or support securely 2 Remove belt guard 3 Remove idler arm spring 4 Remove extension shaft housing mounting bracket front bolt and loosen rear bolt
13. Aleje a todas las personas de estas reas e Haga sonar una alarma Arranque nicamente desde el asiento en estacionamiento o en punto muerto El arranque en otra posici n puede causar la muerte Seguridad durante el arranque y prueba Y Seguridad durante la subida al tractor Antes de subir e L mpiese los zapatos y las manos Durante la subida y la bajada del tractor e Use las asas y placas de los escalones e Nunca utilice los volantes de direcci n o controles como asas e Nunca suba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tractor y segadora Antes del arranque e Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor e Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor Despu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente e Repare un tractor que no est funcionando apropiadamente antes de usarlo e Suba y baje la seg
14. B If it is less than 12 volts check wiring and ground connections Checking ground wire is as important as checking the hot wire If voltage is sufficient the solenoid valve is bad and will need to be replaced HYDRAULIC DISASSEMBLY 1 Disconnect all hydraulic lines Remove pump assembly from tractor 2 Plug all ports and thoroughly clean outside of pump 3 Clamp the end of the drive shaft in a protected jaw vise with the body of the pump up and remove the six cap screws from the back plate 4 Use a plastic mallet and tap the back plate assembly to loosen it then pull back plate straight up until it is free Remove gasket 5 Remove pump from vise and remove rotating assembly from pump housing If the pistons did not come out with the piston block remove them the spider and the spider pivot 7 The piston block assembly need not be disassembled unless the internal pins of spring is damaged A The following procedure should be used if the spring is to be removed from the piston block CAUTION assembly The spring is highly compressed and the snap ring should not be removed without first compressing the spring gt lt ar LL a gt lt m 9 The following parts will be needed to disassemble the piston block 2 ea 3 8 I D x 1 1 8 O D flat washer 1 ea 3 8 x 3 1 4 N C capscrew 1 ea 3 8 N C nut Place one of the flat washers over the 3 8 x 3 1 4 cap screw and place this through the center of the p
15. DRIVE BEARING Mnt FL 0023 amp Mnt FL 0058 7 8 9 10 11 Remove Belt Guard Remove spring from idler arm Remove motor mounting bracket fasteners at the cutterhousing Pivot motor mounting bracket assembly and remove drive belts Remove fasteners that secure pulley to cuttershaft Remove pulley and key Remove fasteners securing inboard bearing and housing assembly to cutterhousing then remove bearing and housing assembly Refer to Illustration 11 NOTE There are two tapped holes in the housing which can be used to pull bearing and housing assembly pull by using special tool No 701627 12 13 14 LS 16 17 18 Using a jack to align parts install inboard bearing and housing assembly to cutter unit Grease bearing and install cap over fitting Reinstall key and pulley Secure with cuttershaft fasteners Remove jack and check shaft rotation Reinstall knives which were removed Reinstall drive belts then secure motor mounting bracket to cutterhousing Reinstall idler arm spring Reinstall belt guard Remove supports lower unit to ground and test unit Reinstall outboard fender if not already installed VERSA PRO 03 09 Maintenance Section 5 10 2009 Alamo Group Inc MAINTENANCE CUTTERSHAFT REPLACEMENT NOTE It is recommended that cuttershaft bearing and housing assemblies be replaced when replacing cuttershatt 1 Place unit on the ground or securely support at a convenient height 2 R
16. INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO CHILDREN 3 USE SAFETY SHOES HARD 4 BLOCK UP SECURELY HAT SAFETY GLASSES BEFORE WORKING UNDER SEAT BELTS amp ROPS ly ES ir gt 1 Study and understand Operator s Manuals Safety Signs and Instructional Decals for tractor amp flail mower to prevent misuse abuse amp accidents Practice before operating mower in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near implement or tractor Allow no riders on tractor or implement Falling off can cause serious injury or death from being runover by tractor or mower or contact with Flail Mower Blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are recommended 4 Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain that area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport
17. LL a gt lt m Cylinder Rod Maintenance It is important to visually inspect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems hydraulic fluid Depending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protection against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting If hydraulic cylinders and or the cylinder rods are damaged as a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial VERSA PRO 03 09 Maintenance Section 5 23 2009 Alamo Group Inc MAINTENANCE STORAGE Your mower represents an investment from which you should get the greatest possible benefit Therefore when the season is over the mower
18. Loosen six Adjusting Bolts 1 LOOSEN EACH BOLT A FEW TURNS AT A TIME NOT ALL AT ONCE Continue in rotation until Nuts are loose Remove these Bolts Flange Yoke 9 will slide off On Clutches that have Dust Shields 11 Shields will slide off with Flange Yoke NOTE Some types do not have Dust Shields 3 On the opposite side Outer Flange 2 will slide off which will allow Clutch Plate 3 to slide over notches on outside diameter of Clutch Body 5 4 Remove Plate with six bolt holes 7 NOTE Bolts 1 go through these holes 5 Remove the four Friction Disks 4 and discard DO NO RE USE LLI O lt lt LLI lt TO CLEAN AND INSPECT 1 Inspect all components for rust wear or damage Check Spacer 8 for scoring or excessive wear Clean Clutch Plates and Drive Plates with a wire brush as required to remove any rust TO REASSEMBLE Refer to Mnt FL 0083 1 After all parts have been inspected cleaned or replaced as necessary replace components in reverse order from disassembly USING THE NEW IMPROVED DISKS Do not tighten the six Adjusting Nuts and Bolts 1 until assembly is complete TO ADJUST Refer to Mnt FL 0083 1 To adjust Slip Clutch tighten Bolts until the Nut makes contact with Compression Spring 2 After all six Bolts have been assembled so that Nuts contact Springs mark the position of the top flat on each Nut Tighten Nuts 1 3 8 turns as follows Do NOT tighten one bolt complete
19. O K The flashing lights function proper OOOO EE The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition ooo 8 oo The steering linkage is in good condition Cs There are no visible oil leaks o The hydraulic controls function properly The ROPS or ROBS Cab is in good condition o Z oO 8o o o The seatbelt is in place and in good condition O J o oOo 7 7 2 2o To o oo The 3 point hitch is in good condition S o The drawbar pins are securely in place The PTO master shield is in place 8 o The engine oil level is full The brake fluid levels fall The power steering fluidlevelisful 8 o The fuel level is adequate o The engine coolant fluid level is fall The radiator is free ofdebris d o The air filter is in good condition S o Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies Mower ID Make Date Shift O 5 m gt O Z VERSA PRO 03 09 Operation Section 4 19 2009 Alamo Group Inc OPERATION 7 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement a
20. WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WARRANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein EEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Alamo Industrial Implement Model Serial Number Date Purchased Dealer ATTENTION READ YOUR OPERATOR S MANUAL ALAMO INDUSTRIAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 ALAMO 830 379 1480 INDUSTRIAL TO THE OWNER OPERATOR DEALER To keep your implement running
21. are in place and ight o ooo o y O The Wing connection bolts amp pinsaretight O o ooo o y O The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight o Z Jo o ooo y O The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properly o o o o ooo o o y oO y O q am LLI O O There are no leaking or damaged hoses OO The Hydraulic Oil levelis full YO Blades are not broken chipped cracked orbent o o ooo oo y OO Blade shackles are in good condition with no eracks The Blade pins are properly retained Their Guards Deflectors are in good condition Y The Driveline clutch is in good condition not frozen The Driveline tubes amp u joints have been lubricated The Driveline yoke is securely attached to the PTO Lk The Gearbox oil level is full es A The rear roller is in good condition and turns freel Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER VERSA PRO 03 09 Operation Section 4 18 O 2009 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection A WAMO Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments 1f Start of Shift not
22. coloque bloques en las ruedas e Permita que todas las piezas movibles se detengan e Baje la segadora al suelo e En las segadoras de tipo ala baje las alas al suelo e Apague el motor del tractor e Asegure la ignici n y extraiga la llave e Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados e Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala e Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones e Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensamblar cualquier dispositivo a resorte Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella e Evite las llamas chispas o fumar cerca de cualquier combustible Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados hojas pasadores blindajes u otros art culos especi
23. disengage the PTO Wait for all mower motion to stop then raise the mower and move the tractor and mower off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the cuttershafts are balanced before resuming operation OPS F 0052 Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position If the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over VERSA PRO 03 09 Operation Section 4 27 2009 Alamo Group Inc OPERATION 8 2 Bystander Passersby Precautions If a bystander comes within 100 yards of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 100 yard distance Flail Mowers are capable under adverse conditions of throwingobjects for great distances 100 yards or more and causing seriousinjury or death Follow safety messages carefully al STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good Sl workablec
24. efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the information you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 2 3 4 a Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this paragraph of this Standard and SAE J4C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected rea provided by the ROPS REQUIRED OF THE OPERATOR OONDOARWNDY Securely fasten seatbelt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available
25. estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar e Casco protector e Zapatos de seguridad e Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial e Guantes extrafuertes e Protecci n auditiva e Ropa reflectora e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dificil Manejo seguro de riesgos y peligros AM Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO INSTRUCCIONES y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n DE SEGURIDAD prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo El MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedi
26. hidr ulica del tractor eje de balanc n en posici n baja para evitar el movimiento inesperado Explique los procedimientos de enganche a los usuarios u operadores que no Da DE 540 RPM 1 3 8 puto puedan leer 6 RANURAS Seguridad en el montaje de la segadora con enganche de tipo tiro e Haga referencia a los manuales del fabricante de la segadora y tractor Utilice solamente un enganche de barra de tiro E oe tton nw 1 306 pup e No la enganche al eje trasero del tractor ni a los brazos del enganche de tres lt n puntos Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm TOMA DE FUERZA PTO DE 1000 RPM t 3 4 pulg 20 RANURAS lt 4 20 pulg es Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes deflectores flexibles o s lidos e conductos de descarga colocados en su lugar y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado e Nunca dirija hacia ninguna persona la descarga de la segadora e Mantenga las manos pies y otras partes del cuerpo alejadas de las piezas rotativas hojas y agujeros de descarga No deb
27. off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 O 5 m gt O Z 12 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 DANGER Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death se 10 VERSA PRO 03 09 Operation Section 4 33 2009 Alamo Group Inc OPERATION OPERATION Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Raise the mower section and ensure transport lock is engage OPS F 0057 ransport Bar Engaged Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard a
28. protection from thrown objects during these mowing operations e Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause e Blade failures e Higher velocity objects escaping or broken blades being thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES e Never operate mower with broken bent missing or severely worn blades e Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding e Replace worn or damaged guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and Driveline Hazards and Risks A POSSIBLE INJURY RISK EXI
29. resulting from over collapse of the driveline s inner profile and its outer housing AWARN ING may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement VERSA PRO 03 09 Operation Section 4 24 O 2009 Alamo Group Inc OPERATION When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damage to over collapse of the driveline may occur When crossing such terrain the wings should be fully lowered for a lower center of gravity and added stability Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such as approach increases the possibility of a tractor roll over select an alternate crossing path OPS F 0050 CORRECT Approach ditch at an angle When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under the mower resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and
30. rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut e Normal ground speed range is 2 to 5 mph e Slower ground speed for mowing tall dense grass e Faster ground speed for mowing medium height thin grass and under smooth terrain conditions e Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing e You may need to mow extremely tall grass twice First mowing pass e Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects e Cut grass at desired height and 90 degree to the first mowing pass when possible e Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When mowing with an under mount mower e Keep removable discharge chute in place and over discharge opening e Never stand on an operating mower housing e Distribute grass clipping with discharge chute facing mowed area e Use proper equipment shutdown practice before clearing clogged mower or discharge chute 15 16 Wing Or Boom Type Mower Overhead Obstruction Hazards and Risks Check for o
31. shaft LLI O lt lt LLI H lt Or co 00 VERSA PRO 03 09 Maintenance Section 5 18 2009 Alamo Group Inc MAINTENANCE LIFT CYLINDERS Cylinder V Mnt FL 0082 gt lt ar LL a gt lt m DISASSEMBLY OF LIFT CYLINDER For part numbers and illustration refer to the Parts Listing section 1 Disconnect hoses at cylinder Cap all hoses to prevent fluid contamination Remove cylinder from unit 2 Remove reducer bushing and snap ring which retains the rod guide Remove rod guide rod and piston Remove guide and piston from rod 3 Replace all O rings back up washers and rod wiper Inspect rod guide piston and body for damage 4 Clean inside of cylinder with mineral spirits DO NOT wipe dry air dry instead Lint dirt and grit can cause immediate or premature failure 5 Lubricate all parts with clean hydraulic oil and reassemble 6 Reinstall cylinder with stop located on the upper side to prevent bending the rod VERSA PRO 03 09 Maintenance Section 5 19 2009 Alamo Group Inc MAINTENANCE EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH Refer to Mnt FL 0083 Before beginning disassembly remove or fold shields out of the way and clean off dirt and trash from the area 1 Remove two Attaching Bolts 6 Remove Clutch Assembly from shaft of Gearbox Leave Driveline or Driveline Half attached to Clutch 2
32. shoes O out of adjustment are level with ground 2 Cutting height set to low Raise cutting height an LLI O VERSA PRO 03 09 Operation Section 4 40 O 2009 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 5 1 LLI O lt lt LLI lt MAINTENANCE DAILY CHECKS 1 Lubricate the VERSA PRO at the specified intervals as outlined in the lubrication diagram All mower grease fittings are equipped with lubricaps which snap over the grease fittings to prevent dirt from entering the fittings Remove the cap and wipe the fitting before greasing Wipe the outlet of the grease gun then grease the bearing When finished place the cap over the fitting and wipe any excess grease from around the cap In extremely dusty conditions it is desirable to lubricate more often than every 8 hours Grease PTO shaft as outlined on the diagram located on PTO shaft shield The idler pulleys are equipped with a sealed ball bearing and require no further lubrication Caster wheel bearings should be repacked at the end of each mowing season and checked before the start of the next season The gearbox is shipped with the proper amount of SAE No 90 extreme pressure lubricant Maintain the level of this oil at the lower 1 8 pipe plug on the gearbox cover LUBRICATE MOWER BEFORE INITIAL USE 2 Before each day s use follow this procedure Visually check the unit and make certain all items are properly tightened NOTE Cutt
33. should be thoroughly checked and prepared for storage so that a minimum amount of work will be required to put it back into operation for the next season The following are MAINTENANCE suggested storage procedures EI AI Thoroughly clean the mower Lubricate the cutter as covered in Maintenance Section Tighten all bolts and pins to the recommended torque Check the mower for worn or damaged parts Make replacements immediately Store the mower in a clean dry place with the mower head resting on blocks Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide grease or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads Proper Torque values for bolts that are measured in Inches Proper Torque values for Metric bolts
34. swivel fittings or fittings with O rings and straight threads Use pipe thread sealing compound DO NOT substitute other types of sealant such as teflon tape paint shellac etc INITIAL START UP PROCEDURES Whenever the hydraulic system is drained in order to service a hydraulic component the following start up procedure should be completed 1 Check all nuts and bolts to be sure they are tight and that all lock washers are fully compressed 2 Check all hoses and hydraulic connections to be sure that they are tight 3 Inspect all moving parts and make certain that no wires or hoses will be caught or pinched when the tractor is in operation Secure all wires and hoses Thoroughly lubricate the VERSA PRO Refer to Mnt FL 0077 Section 5 3 5 Change the hydraulic filter and fill the reservoir to the sight glass with new hydraulic oil Refer to 2 5 for specifications Remove all objects from and stand clear of the front of the cutter unit DO NOT GET CAUTION NEAR ROTATING KNIVES 6 Turn mowers off then start tractor and run engine at low idle Operate the cylinder turn cutter units on ONLY when mowers are fully lowered Operate until the system is fully charged Recheck the fluid level and add oil if necessary If undue noise continues after the system is fully charged stop the unit and determine the cause 7 After the hydraulic system is fully charged and functioning properly switch the mowers on and increase the engin
35. system must be kept SURGICALLY CLEAN to ensure proper operation and long life of the pumps motors and valves All components have protective caps over Openings connected to internal spaces to prevent contamination It is important that care be taken during unpacking assembly and other contaminants which will damage parts DO NOT start the tractor unless the hydraulic system is filled with hydraulic oil Running without oil will damage the pumps Check the oil level in the reservoir before start up Care should be taken when filling the reservoir to prevent contamination of the hydraulic system Always use new hydraulic fluid when filling the system USE ONLY UNIVERSAL TRACTOR HYDRAULIC OIL IN THE HYDRAULIC SYSTEM Reference to the left or right side is determined while standing in the rear amp facing in the direction of travel TRACTOR PREPARATION 1 Remove the Anti Sway Bars from tractor and Lower Links 2 Remove the Pins that attach the Lower Links to the Down Links and the Tractor Lugs Remove the Lower Links Insert the Pins back into the Down Links and the Tractor Lugs These Pins will be used when attaching the V Pro to the tractor 3 Remove the complete Draw Bar and carrier from the Tractor a 00 LLI Y Y lt oe sf Anti Sway Bars Lower Links apie Lower Link Tractor Lugs ASM FL 0097 VERSA PRO 03 09 Assembly Section 3 2 O 2009 Alamo Group Inc ASSEMBL Y MAINFRAME TO ATTACHMENT FRAME AS
36. the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation sspt 16 AWARNING U gt TI m lt When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement S3PT 17 AWARNING Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury saPT 18 AWARNING Transporting Safety Instructions and Practices Be particularly careful when transporting the Implem
37. the reservoir with oil To help prevent dirt from entering the tank clean the top of the reservoir before removing the cap THE BREATHER CAP HOLDS APPROX 11 PSI PRESSURE IN TANK REMOVE FILLER CAP SLOWLY The oil level sight glass is located on the side of the reservoir The oil level should be even with the sight glass and checked with the cutter unit in the transport position The oil temperature should not exceed 180 degrees F The oil return hoses are connected to the hydraulic filter on top of the reservoir Oil is returned from cutter unit cooling tubes and filtered before entering the hydraulic reservoir SOLENOID CONTROL VALVE A CONTROL VALVE B SOLENOID A The solenoid control valve directs oil flow from the hydraulic pump When the mower ON OFF switch is in the ON position the solenoid is energized and the spool within the valve is positioned to direct oil to the cuttershaft motor When the mower ON OFF switch is in the OFF position oil pressure within the valve pushes the spool back which allows the oil to circulate through the cutter unit before returning to the reservoir When the flow of oil to the motor L Q Z lt Z LU f lt lt Mnt FL 0081 VERSA PRO 03 09 Maintenance Section 5 14 2009 Alamo Group Inc MAINTENANCE SOLENOID CONTROL VALVE Cont d CHECKING SOLENOID VALVE A With engine running turn the mower ON OFF switch in the ON position Check voltage level at the solenoid
38. the yoke in place Do the same to the other end of the Driveline on the Speed Increaser shaft ASM FL 0102 q gt J gt 0 0 LL E lt HEN CENTER amp WING MOWER ASSEMBLY Tip cutterhousing back and place a block under roller to safely support unit Remove shipping skids and drive pulley side belt guard fender If necessary install knives as shown one row at a time See rotation below FOR FORWARD ROTATION On the right wing and center unit all knife pins must be installed with their heads facing away from the cuttershaft pulley On the left wing the heads of the knife pins must face the cut tershaft pulley FOR REVERSE ROTATION On the right wing and center unit all Knife pins must be installed with their heads facing toward the cuttershaft pulley On the left wing the heads of the knife pins must face away from the cut tershaft pulley This will locate cotter pins where knives cannot reach them when flexing backward The housing side sheet has a hole in it which allows knife pins to be inserted into end lugs from outside the cutterhousing After the cotter pin is installed bend extended prong at a 45 Degree angle with prong parallel to lug With the cutterhousing tipped up attach housing shoes wear plate Carriage bolt attaches to front mounting hole plow bolts attach to middle and rear holes VERSA PRO 03 09 Assembly Section 3 5 2009 Alamo Group Inc ASSEMBL Y ASM FL 0047
39. use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times e Ensure the manual canister is secured to the equipment with the operator s manual inside e Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 e Check that the main driveline is securely attached to the tractor and the locking collar is seated in the groove of the PTO shaft e Ensure the mower A Frame is securely attached to the tractor s 3 point hitch with a proper size bolt and secured nut e Ensure that a properly rated safety tow chain is equipped securing the mower to the tractor OPS F 0037 O 5 LL gt O Z KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement DANGER and possible serious injury or death sa 24 e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately e Ensure the rollers are in good condition and rotate freely position and are properly torqued AS OPS F 0038 VERSA PRO 03 09 Operation Section 4 15 O 2009 Alamo Group Inc OPERATION e Inspect the condition of the drive belts e Ensure the slip clutch is properly adjusted and the friction plates are not frozen together Reference the Maintenance Section for proper slip clutch maintenance e Ensure the slip clutch shield and drive belt shi
40. when the Mower Deck is raised for any AWARNING dos Si reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 5 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for easy and secure attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and position the yoke until the locking collar is securely attached to the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment NOILVHJdO When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement ssPt 17 5 1 Driveline Length Check AWARNING Before operating the Implement check to make sure the Implement input driveline will not bott
41. will fi parts will void warranty for your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL1502 E Walnut Seguin TX 78155 830 372 3551 SITFfALAMO 03200432 P N 03200432 Cutting Height Adjustment Chart gt LLI LL lt Y MOWER CUTTING HEIGHT ADJUSTMENT DESIRED CUTTING ADJUSTMENT MOWER END HEIGHT INCHES BRACKET HOLE PLATE HOLE P N 002023 gt lo gt 0 gt 0 gt 0 gt 0 gt 0 IN OT Od B 01 Gd AIN PO Instructions to properly lubricate and check mower for potential problems prior to operation OPERATING INSTRUCTIONS This Mower will give long satisfactory service with a minimum of upkeep cost if the following procedure is followed 1 KEEP PROPERLY LUBRICATED a BEARINGS Use a lithium based 2 Bearing Grease such as Shell Alvania 2 Sinclair Litholene Mobil BRB Texaco Marfak 2 Standard Stanolith 57 etc b GEARBOX Use SAE EP90 oil 2 KEEP FASTENERS TIGHTENED a Normally if Fasteners loosen after being properly tightened the Mower is vibrating more than is acceptable and permanent damage can occur rapidly b See Bolt Chart for proper tightening torque 3 KEEP THE MOWER RUNNING SMOOTHLY AND QUIETLY a After hitting any obstruction and at the first sign o
42. you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS e Do not substitute common hardware for self locking blade bolts or other special part items e Do not substitute blades pins shields or other critical safety related parts e Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE TRANSMISSION e on ENGINE TRANSMISSION PARK SET PARKING BRAKE WAIT FOR MOVING PARTS TO STOP kei fe AVOID CRUSHING Ry BLOCK UP MOWER REMOVE KEY Maintenance Schedule SAFETY J INSTRUCTIONS One Final Word IVIVE You have just finished reading the Mower Safety Manual lt is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read 21 Form HIAMOO 12 111 E Wisconsin Avenue Mi
43. 00 LLI Y Y lt Idler Arm Assembly ASM FL 0052 a ASM FL 0053_A VERSA PRO 03 09 Assembly Section 3 10 2009 Alamo Group Inc ASSEMBL Y INSTALLATION OF CENTER MOWER ASM FL 0111 1 To properly attach center mower to mainframe align lower links 1 to overarms 2 and anti sway bar 3 Attach with 7 8 x 5 bolt and 7 8 locknut 4 2 Align toplink 5 with top of A frame 6 on center mower and retain with pin 7 washers 8 and cotter pins Attach the other end of the toplink to the mainframe Install 1 x 4 bolt through safety chain and retain with 1 locknut 3 Continue with driveline by aligning slipclutch and gearbox shaft and slide slipclutch in and tighten bolt On the other end of driveline pull slide collar back slip into speed increaser shaft and release slide collar Move driveline in and out to insure driveline is secure 4 Level front unit by adjusting top link Be sure skid shoes are level with ground NOTE Front Caster Wheels should be set about 2 4 inches above ground when mower is level gt 0 0 LL E lt ASM FL 0111 VERSA PRO 03 09 Assembly Section 3 11 2009 Alamo Group Inc ASSEMBL Y HYDRAULIC CONNECTIONS Refer to the Tractor Manual when connecting hydraulic hoses to the tractor hydraulic system Numerous precautions should be taken due to the possibility of a pressure buildup within the hydraulic circuit Relieve the pressure before opening or entering the c
44. 03 09 Safety Section 1 26 O 2009 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks lo assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act U gt TI m lt o Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or w
45. 6 DANGER Stay clear when lowering or raising i A DANGER e Stay clear when removing transport strap and lowering or raising wing e Component failure or accidental operation of controls may allow wing to fall suddenly and cause bodily injury or death e Cylinders with Restrictors installed must be gt LLI LL lt Y filled with oil for wings to lower slowly 8 safely e Lock Wings up securely for transporting e Do not operate mower with wings raised with passersby in the area e Contact with exposed rotating Blades and or being hit by thrown objects may cause injury or death P N 00753840 _ DANGER Guard Missing Do Not Operate If you see this decal Do Not Operate the mower until the ADANGER shield has been replaced SHIELD MISSING DO NOT OPERATE 4 DANGER P N 00756004 DANGER Rotating Driveline Keep Away Contact can cause death A DANGER ROTATING DRIVELINE CONTACT CAM CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivolines secure ly attached at both ends Driveline guarda that turm P N 00756005 freely on driveline VERSA PRO 03 09 Safety Section 1 18 2009 Alamo Group Inc SAFETY WARNING Keep all safety shielding installed repaired and replaced when damaged so that machine stays in safe condition A WA R N NG WHENEVER THiS MACHINE IS OPERATED IN ANY AREA WHERE THROWN OBJECTS COULD I
46. AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual ial AEM Mower Operator s Safety Manual Requester Name _ Phone Requester Address City State Zip Code Mower Model II Serial Number Date Purchased ____ _ Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video O alamo group com TABLE OF CONTENTS SAFETY SECGTON ia icon clon cio 1 1 General Safety Instructions and Practices seie earo aE T A E e A A a 1 2 Operator Safety Instructions and Practices ici is 1 3 Equipment Operation Safety Instructions and Practices oonccccconconccnnncnnnnannnnnnnonnnancnnnnononannnnnnnnnnnncrnnennonnnnninos 1 5 Transporting Safety Instructions and Practices ccccconncnncconcnnnonnnncnnonononnnonanennnonononnnonanrnnonnnrnnnnnnnnrnnnnnnnnnnnnnnss 1 11 Concluding
47. AKS NEVER USE YOUR HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER SERIOUS INJURY COULD OCCUR GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual 00756059 HYDRAULIC MOTOR DISASSEMBLY Clean outside of unit thoroughly Refer to Hydraulic Motor illustration in the Parts Listing section Clamp shaft in a protected jaw vise with backplate end up Remove six bolts from backplate Use a plastic mallet and tap the backplate to loosen it Remove o ring from backplate Remove the complete piston block assembly from the housing assembly Remove piston assemblies spider and pivot form piston block assembly The piston block assembly need not be disassembled unless the pins or spring is damaged The following procedure should be used if the spring is to be removed from the piston block The spring is highly compressed and the snap ring should not be removed without compressing the spring The following parts will be needed to disassemble the piston block 2 ea 3 8 I D x 1 1 8 O D flat washer 1 ea 3 8 1 D x 3 1 4 N C capscrew 1 ea 3 8 N C nut Place one of the flat washers over the 3 8 x 3 1 4 bolt and place this through the center of the piston block Place the other washer over the bolt and let it rest on the three pins Screw nut on and compress the spring inside the piston block Use a pair of snap ring pliers and remove the internal snap ring Remove the bolt and two washers Remove the two washers spring three pins and pin keepe
48. Coarse Cut Front and Rear Safety Deflectors Automatic Cut Off Switches Wing Cylinder Capable of 145 degrees Down amp 90 degrees Up FRONT MOWER SPECIFICATIONS 96 Cutting Width 10 Gauge Unitized Cutter Housing 5 16 Side Plates 4 1 2 x 5 16 Wall Cuttershaft 1 5 16 Bore Greasable Self aligning Cuttershaft Bearings 60 HP Gearbox 6 Adjustable Rear Roller 1 2 to 6 Cutting Height Available in Fine or Coarse Cut Front and Rear Safety Deflectors Belt Drive from Gearbox to Cuttershaft with Automatic Spring Tension A The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sam 14 VERSA PRO 03 09 Operation Section 4 3 2009 Alamo Group Inc O 5 m gt O Z OPERATION 1 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in impl
49. DIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la ca da de la segadora o piezas de equipo haga lo siguiente Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo e En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo e Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCION DE FLUIDO A PRESI N ALTA O GANGRENA CAUSADA POR LA INYECCION EN LA PIEL DE ACEITE HIDRAULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO INYECTADO DEBE SER ELIMINADO QUIRURGICAMENTE EN POCAS HORAS
50. ERSA PRO 03 09 Operation Section 4 5 2009 Alamo Group Inc Q U m gt I O Z OPERATION 1 3 Tractor Horsepower The horsepower required to operate the mower depends on many factors including the vegetation to be cut terrain condition operator experience and condition of the mower and tractor For most mowing condition the Versa Pro flail mower require a tractor with at least 9OHP Operating the mower with a tractor that does not have adequate power may damage the tractor engine 1 4 Tractor Hydraulics The mower wings are hydraulically powered from the PTO shaft at the cab end of the tractor Two piston pumps and motors are used with a 26 gallon hydraulic reservoir 1 5 Front End Weight A minimum of 20 total tractor weight must be maintained on the tractor front end at all times Front end weight is critical to maintain steering control and to prevent the tractor from rearing up while driving If the front end is too light add weight until a minimum of 20 total weight is reached on the front tires Front weights and weight carriers can be purchased through an authorized tractor dealership OPS U 0005 y O q am LLI O O 1 6 Power Take Off PTO Depending on the unit the mower is designed to operate at a PTO speed of 540 or 1000 RPM Most tractors operate at either 540 or a combination of 540 and 1000 RPM PTO speeds The operating speed of the mower and tractor can be determined by the number of splines on th
51. Group Inc MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT gt lt ar LL a gt lt m Mnt FL 0021 OUTBOARD BEARING Mnt FL 0021 1 Lift cutter unit to maximum horizontal height then securely support ends of cutterhousing 2 Remove enough knives to place a floor jack under center of cutterhousing 3 Securely support cuttershaft NOTE The cuttershaft must remain supported while changing bearings 4 Remove outboard fender 5 Remove fasteners securing bearing and housing assembly to cutterhousing then remove bearing and housing assembly NOTE There are two tapped holes in the housing which can be used to pull bearing and housing assembly out by using special tool No 701627 6 Using a jack to align parts install bearing and housing assembly to cutter unit and make certain that bearing setscrew is located in keyway on cuttershaft Grease bearing and install cap over fitting If only the outboard bearing and housing assembly is to be replaced proceed as follows Remove jack and check shaft rotation Reinstall knives which were removed Reinstall outboard fender Remove supports lower unit to ground and test unit If the inboard drive bearing is to be replaced proceed to step 7 VERSA PRO 03 09 Maintenance Section 5 9 2009 Alamo Group Inc MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT Cont d LLI Q lt lt LLI lt Mnt F L 0023 Mnt FL 0058 INBOARD
52. HMENT and pump when operating the mower will overheat OPERATE TRACTOR AT THE ENGINE SPEED WHICH WILL DELIVER 540 d rapidly ruin the oil which will decrease the life WHEN OPERATING THE MOWER WiLL OVERHEAT AND RAPIDLY RUIN ane tape j THE OIL WHICH WILL DECREASE THE LIFE OF HYDRAULIC COMPONENTS of the hydraulic components 02368003 P N 02965093 Operator s Manual with repair parts and warranty was attached to this implement during final inspection IMPORTANT An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once P N 00763977 VERSA PRO 03 09 safety Section 1 23 2009 Alamo Group Inc SAFETY ALAMO NAME LOGO P N 001650 ALAMO INDUSTRIAL LOGO gt LLI LL lt Y P N 001651 NAME LOGO Alamo Industrial P N 02960766 NAME VERSA PRO VERSA PRO P N 002489 VERSA PRO 03 09 safety Section 1 24 2009 Alamo Group Inc SAFETY Wing Lowering Instructions Following instructions will assure the safety of the operator and unit WING LOWERING INSTRUCTIONS Be sure forward reverse lever is locked in neutral position before attempting to lower wings from locked position lt is necessary to fully raise wings before releasing latches Pull red knobs Slowly lower wings by pushing control leve
53. JURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION injury Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair sc 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the ati Safety Messages Always use good common sense to avoid hazards sa Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sc 3 INSTRUCTIVO VERSA PRO 03 09 Safety Section 1 2 O 2009 Alamo Group Inc SAFETY Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm sa 30 AWARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause cancer birth defects or other reproductive harm sc 31 AWARNING Operator Safety Instructions and Practices The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 second
54. Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern for Y your safety and that of your family and fellow citizens LLL INDUSTRIAL BC 0001 VERSA PRO SOM 3 09 P N 8033506 Printed in USA
55. LEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 lt O q am LLI O O READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the ae Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad ses INSTRUCTIVO pe Standard Equipment and Specifications BASE UNIT SPECIFICATIONS 21 8 Overall Cutting Width 3 8 Box Fully Welded Frame 19 Gallon Reservoir with 10 Micron Filtration Tandem Piston Pumps Rated 48 GPM 3800 PSI Standard 1 year limited parts and labor warranty WING MOWER SPECIFICATIONS VERSA PRO 03 09 Operation Section 4 2 O 2009 Alamo Group Inc OPERATION 88 Cutting Width Two 10 Gauge Unitized Cutter Housings 1 2 Inboard and 5 16 Wall Cuttershaft Replaceable Skid Shoes 4 1 2 x 5 16 Wall Cuttershaft 1 5 16 Bore Greasable Self aligning Cuttershaft Bearings 53 HP Motor Belt Drive From Motor to Cuttershaft with Automatic Spring Tension 6 Adjustable Rear Roller 1 2 to 6 Cutting Height Available in Fine or
56. Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sam 12 AWARNING la o Om dal The Mower is designed tor certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sam 14 A DANGER VERSA PRO 03 09 Safety Section 1 9 2009 Alamo Group Inc SAFETY AWARNING Do not operate or pull the mower into standing water When uplift or fan tyoe mower blades contact water they can be severely deflected downward causing possible failure of blade resulting in serious boldly injury to the operator or bystanders sam 15 Use extreme caution when raising the Mower above ground level Stop the Blades from DANGER turning when the Mower is raised and passe
57. NDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor e Agregue pesas o balasto a las ruedas delanteras y traseras e Ajuste el espacio entre las ruedas al ancho m ximo e Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante e Explique los ajustes a los usuarios u operadores que no puedan leer Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente e Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS e Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno e Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes e Evite las condiciones de terreno resbaloso e Haga virajes anchos y graduales e Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piezas desprendidas EXISTE EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONES DE SEGADO DEBIDO A LO SIGUIENTE e SEGADORA O EQUIPO DESPREN
58. NING which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sri 06 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death se 10 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc 6 The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 VERSA PRO 03 09 Operation Section 4 35 2009 Alamo Group Inc O 5 m gt O Z OPERATION Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals an
59. NJURE PERSONS OR PROPERTY SAFETY SHIELDING MUST BE INSTALLED AND IN GOOD REPAIR TO REDUCE THE POSSIBILITY OF INJURY FROM THROWN OBJECTS CHAIN GUARDS SOLID BANDS RUBBER FLAPS AND OTHER i GUARDS ARE SUBJECT TO WEAR AND LOST OR BROKEN PIECES IT IS THE OPERATOR S RESPONSIBILITY TO SEE THAT THESE ITEMS OF SAFETY EQUIPMENT ARE REPAIRED AND OR REPLACED AS SOON AS DAMAGE OCCURS OR YOU WILL BE OPERATING MACHINE THAT IS IN AN UNSAFE CONDITION P N 00756007 WARNING Never use your hand to check for oil leaks Always use paper or cardboard ALAAVS USE PAPER OR CARDBOARD TO CHECK FOR LEAKS NEVER USE YOUR HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER SERIOUS INJURY COULD OCCUR GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual 00756059 P N 00756059 DANGER Keep Away Rotating Blades 4 DANGER CUTTING BLADES THROWN OBJECTS CS y 9 DIAS gt lt lt FLAIL ROTARY FLAIL ROTARY KEEP AWAY ROTATING BLADES SERIOUS INJURY OR DEATH CAN RESULT FROM THROWN OBJECTS OR BLADE CONTACT STOP MOWING IF PERSONS ARE NOT CLEAR OF THROWN OBJECTS ON OR NEA C IN OPERATION P N 00756485 ae Ne OPERATE WIH DEFLECTORS OR GUARDS REMOVED oorsss8s DANGER Make certain that drivelines are correct length and are securely attached 1 MAKE CERTAIN ORIVEUNES ARE OF THE CORRECT LENGTH AND SECURELY ATTACHED DRIVE LINE SEPARATION ANDOR PTO STUB SHAFT FAILURE CAN CAUSE INJURY OR DEATH See Operators Manual for procedure
60. OT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 A DANGER U gt TI m lt Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding se 38 AWARNING AWARNING in serious injury or even death Stay away until all motion has stopped Do not put hands or feet under mower decks Blade Contact can result ap 0 f and the decks are securely blocked up sam 09 L Always keep a careful lookout and use extreme care when working around utility and municipal obstructions Never allow the Mower to contact any utility municipal or other type structure Clearly mark all mowing obstructions and consult local utility providers for a safe code of operation spu s A DANGER Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssp o3 A DANGER Equipment Operation Safety Instructions and Practices Never leave th
61. POR UN MEDICO FAMILIARIZADO CON ESTE TIPO DE LESION PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la muerte haga lo siguiente e Busque las fugas con pedazos de cart n o madera e No use las manos para verificar la presencia de fugas e Descargue la presi n del sistema antes de desconectar los conductos e Antes de aplicar presi n al sistema Revise que los conductos tuber as y mangueras no est n da ados e Revise que las conexiones est n apretadas e Antes de operar los sistemas presurizados e Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instrucciones e Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado e Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas e Nunca fume mientras llena combustible e Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla dei combustible contra el cuello de llenado del tanque e Evite sobrellena
62. ROLLER BEARING REPLACEMENT qu ds sd es e ed seo o AUN OOO 5 8 CUTTERSHAFPT BEARING REPEACEMENT rpps a a ee hemes 5 9 Changing to Forward or Reverse Rotation cccccccsssecccccseseeecaeeeceeceeeeeeseeeeeeeesaeeeeesseaeeeeseageeeesaegeeeeesenseesenas 5 11 Replacing Gutter Unit KNIVES rara aaa 5 11 A A e e eo O eh ee ih ee 5 12 GENEDAL 00 A SS 5 12 INITIAL STARTUP PROCEDURES essa it donan acadds 5 12 HYDRAULIC PUMPS aia 5 12 REPLACING HYDRAULIC PUMP St o dl E 5 13 RESERVO o los 5 14 SOLENOID CONTROL VALVE Suicide ii is aces 5 14 CHECKING SOLENOID VALVE leo orar OSN 5 15 HYDRAULIC a de oe he do UE AL a a 5 15 DISASSEVIB st ici 5 15 REASSEMBE A dende 5 16 HYDRAULIC MOTOR lt oia 5 17 DISASSEVIBLE Y 0d e a a e o e eee 5 17 REASSEMBEY pa A A tacos 5 18 METAN DES o a 5 19 DISASSEMBLY OF LIFT CYLINDER aaa ida 5 19 EXTERNAL COIL SLIP CLUTCH DISK REPLACEMENT 0 di 5 20 TO DISASSEMBLE EXTERNAL COIL SPRING CLUTCH oocccccccnnnccncnnnnnnncnnnnnnonnncnnnnnonnnonnnnnnnnnnnnnnnnnnnnnnannennns 5 20 TO GLEAN AND INSPEC T ricecon lines iets bil ieee aside A A A AA 5 20 TO REASSEMBEE uso as 5 20 TOADIUS T inienn dl lo e DO a all to rd 5 20 MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE notan a 5 22 VERSA PRO TANK FILLING INSTRUCTIONS comi ius 5 23 Oyndri Rod Maintenant e stas ca dde 5 23 STORACE aaran e a 5 24 PROPER TORQUE FOR FASTENERS SAFETY SECTION SAFETY General Safety Instructions and Practices A careful operator is th
63. SEMBLY Place Mainframe on a level surface Raise Mainframe with a forklift or hoist and attach the Jack stands Raise Jack stands until the Mainframe is raised to approximately 18 Align the Attachment Frame 3 lugs with Mainframe install the Pins 4 and retain with 1 2 x 1 3 4 bolts 5 flatwashers 6 and locknuts 7 Install the Axle Mount Bars 8 and retain with Pins 9 and Cotter Pins 10 NOTE It will be necessary to lower tank assembly in order to install pin 4 gt 0 0 LL E lt ASM FL 0098 VERSA PRO 03 09 Assembly Section 3 3 2009 Alamo Group Inc ASSEMBL Y TRACTOR TO ATTACHMENT FRAME ASSEMBLY Raise the Attachment Frame Arms 1 to a level height Drive Tractor into Attachment Frame and align with the Tractor Attachment Frame Mounts 2 Retain with bolt 3 and locknut 4 ASM FL 0099 Attach the Axle Mount Bars 5 to the Tractor lugs with Pins 6 and Lynch Pins 7 ASM FL 0100 Attach the Down Links 8 to the Mainframe with Pins 9 and Lynch Pins 10 ASM FL 0101 NOTE Adjust down links to 28 pin center a 00 LLI Y Y lt y Jir S 0 ASM FL 0099 ASM FL 0100 Vj R YT 9 10 y Oa AS ali J ASM FL 0101 VERSA PRO 03 09 Assembly Section 3 4 O 2009 Alamo Group Inc ASSEMBL Y DRIVELINE ATTACHMENT Pull slide collar back and attach one end to the Tractor PTO Move yoke back and forth until locking collar clicks forward and locks
64. STS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING e BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY e Do not operate near bystanders e Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES e Do not allow riders on tractor or mower Securely fasten seat belt when mow ing e Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower e Keep clear of rotating blades parts and drivelines e Never start tractor engine while standing beside equipment e Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES e Keep guards driveline and other shielding in place and in good repair e Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for guards driveli
65. Safety Devices securely on folding implements Slow down when turning and on hillsides Install Restrictor in folding circuit to slow down lowering and unfolding if action is faster than is desirable 6 Make certain that SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes 7 Never operate with Flail Mower or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death form objects thrown by Blades under Shields or implement structure 8 Before dismounting secure flail mower in transport position or lower to ground e Put tractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent entanglement in rotating parts which may cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS MOWER OR WING RAISED DISMOUNT WHILE MOVING WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the Warranty Card and on the Warranty Form that you retain gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before opera
66. Safety Instructions and Practices oooccccccconoccnnnnnnononcnnnnnnnnnnconcnnnnnnnnnnnnnnnnrnnnnononanrnnnnnnonnnrennnnnos 1 15 Decal LOCATION sit anos 1 16 Decal DESCr OOM OP o A A A 1 18 Federal Laws and Regulations scat atten A AI A A AS 1 27 INTRODUCTION SEG TION cuida 2 1 ASSEMBLY SECTION sona a 3 1 TRACTOR PREPARA TON a da 3 2 MAINFRAME TO ATTACHMENT FRAME ASSEMIBEY civil 3 3 TRACTOR TO ATTACHMENT FRAME ASSEMBLY ccccccssseeseeeeeeeeeceeaeeeseeeeeeeeeeesaaaaaeseeeeeeeeeeessaaaesseeeeeeeees 3 4 DRIVELINE ATTACHMENT 0 NA 3 5 CENTER amp WING MOWER ASSEMBLY ccccccccssseseeeeeeeeeeeeecaaaeeesseeeeeeeeeesaeaaeeseeeeeeeeeeesaaeaaseeeeeeeeeseesanaaaenees 3 5 WINGIMIOWER ATIACHMENT x stesisesncetesavsciecubieud a incuias iueedsu ulead am a e a aT 3 6 PIT RAVES FOO VER ias 3 6 ELECTRICAL CONNECTION AT TRACT OR xi RN ane 3 7 ELECTRICAL CONNECTION AT MOWER ccccccceeeceeceeeeeseeeeeeeeeceeaaaeeseeeeeeeeeeesaeasaeeeeeeeeessaaaaaeeeeeeeeeeseeaaaas 3 7 CENTER MOWER ASSEMBLY spa taa lt N 3 8 CENTER MOWER ASSEMBLY 0 0 cccccccccssseseeeeeeeeeeeeeeeaaeeeseeeeeeeeeeeeaaaeasueeeeeeeeseeaaaaaaaeeeeeeeeeeseaaaaaaeeeeeeeeesseaaaaaaees 3 9 CENTERMOWER ASSEMBL Y asii O a 3 10 INSTALLATION OF CENTER MOWER ccccccccsssseeeeeeeeeeeceaaeeeeseeeeeeeceeesaeeasseeeeeeeseesaeeseeeeeeeeeessaaaaaeseeeeenenees 3 11 HYDRAULIC SO NNECTON Suar ainda 3 12 HOSE CONNECTION AT TRACTOR cdococccccnnncnonnnnnononennnnnnnonononnnnnnn
67. Solenoid spool will not shift Clean or replace solenoid cartridge Intermittent mowing power 1 Safety switch maladjustment Adjust safety switch or low cuttershaft speed 2 Electrical problem Trace electrical circuit for short 3 Bad solenoid Replace solenoid coil Insufficient cutting power 1 Drive belts slipping Readjust belt tension and check idler springs 2 Bound shaft Free the shaft 3 Relief valve setting to low Adjust relief valve 4 Solenoid spool will not Replace valve cartridge shift completely 5 Worn pump or motor Replace or rebuild Hydraulic oil overheating 1 Low fluid level Fill to proper level mower free to rotate 2 Relief valve setting too high Adjust relief valve 3 Obstruction in power circuit Remove obstruction amp extra items Extra or will fit parts which are not standard Pump making loud noise 1 Low oil level Add hydraulic fluid 2 Vacuum in reservoir Clean or replace breather valve 3 Clogged oil filter Replace filter 4 Worn pump Replace or rebuild VERSA PRO 03 09 Operation Section 4 38 2009 Alamo Group Inc OPERATION TROUBLESHOOTING GUIDE Cont d TROUBLE Mower will not raise or raises slowly System noisy Sluggish response to acceleration or deceleration Motor turns while unloaded but slows down or stops when load is applied Motor will not turn VERSA PRO 03 09 2009 Alamo Group Inc POSSIBLE CAUSE 1 Relief valve setting too low 2 Wo
68. TR INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT INSTRUCT LOGO LOGO LOGO NAME SER PLT SER PLT SER PLT SER PLT INSTRUCT INSTRUCT DANGER INSTRUCT Safety Section 1 17 DESCRIPTION Multiple Hazard Folding Wings Wings Raised D L Shield Missing Rotating D L Entanglement Use Repair Shields Guards Oil Penetration Leaks Cutting Blades Thrown Objects Driveline Hazards Belt Pulley Pinch Point Crushing from Folding Hazard Removing Front Shield Pressurized Tank SMV Reflector Red Reflector Decal Yellow Reflector Decal Hyd Oil and Type Genuine ALAMO Flail Parts Cutting Height Adjustment Flail Operation Grease Fitting Inside Wing Unit Lube Chart On Off Solenoid Switch Do Not Overspeed Engine Notice to Owner ALAMO 7 5 x 7 ALAMO IND ALAMO 4 x 5 VERSA PRO Name Left Wing Serial Plate Right Wing Serial Plate Center Mower Serial Plate VERSA PRO Serial Plate Wing Lowering Lubrication Rear Peligro Driveline Operators Manual Inside Canister Operations Manual Operator s Manual Versa Pro Bolt Flatwasher Locknut U gt TI m lt SAFETY Decal Description Peligro Translation If you do not know how to read English please find someone who knows how to read English A ps E L i G Lo LEA EL INSTRUCTIVO Si No Lee Ingles Pida Ayuda R MANUAL a Alguien Que Si Lo Lea m Para Que le Traduzca las Medidas de Seguridad 00725746 P N 0072574
69. USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad 77 25a2 Simbolo Este s mbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD EST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad importantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte O lesiones graves Esta palabra de se al indica una situaci n potencialmente riesgosa que si no se evita podr a resultar en la muerte o Av ADVERTENCIA res lesiones graves Esta palabra de se al indica una situaci n potencialmente 4h ATENCION riesgosa que si no se evita podr a resultar en lesiones menores o moderadas e LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE LOS ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE i
70. W THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower deck and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY e Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area e Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair e Do not operate with damaged or missing thrown object shielding OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s pro tection Do the following to increase operator
71. abnormality Do not let the Blades turn when the Mower Deck is raised for any AWARNING ee bina 7 reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm o7 Do not put hands or feet under mower decks Blade Contact can result WARNING in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sam 09 VERSA PRO 03 09 Operation Section 4 28 2009 Alamo Group Inc OPERATION 8 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph Mower is designed to mow effectively when a cuttershaft soeed of 2100 RPM is maintained Operate the mower at its rated PTO speed of 540 to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually lf the cuttershaft slows down because of heavy cutting the tractor ground speed must be reduced If not the g
72. adora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche e Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales e Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora e Aseg rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n e Instale un embrague de sobremarcha e Perm tase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 14 Seguridad durante la operaci n AHHH Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos e Haga referencia a los manuales de los fabricantes de la segadoras y el tractor e Coloque la palanca selectora del elevador de potencia
73. ained on the mower in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or property are within 100 yards of the unit This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Versa Pro flail mower and are not specific to any model Some pictures may show shields removed for purposes of clarity NEVER OPERATE this implement without all shields in place and in operational condition The operator must be familiar with mower and tractor operation and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Refer to the Torque Chart at the end of the Maintenance Section to ensure bolts are properly tightened READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMP
74. ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido e Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar e Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo e Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de las hojas rotativas y linea de transmisi n EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSE NTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE e CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con la hoja en movimiento l nea de transmisi n o enredo de los ope
75. ales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS 0 LA MUERTE CAUSADAS POR PIEZAS 0 MODIFICACIONES NO APROBADAS No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales e No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica e No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PRACTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES O SERVICIO DE LA SEGADORA TOMA DE FUERZA PTO Es TRANSMISI N TRANSMISI N PUNTO ESTACIONAMIENTO PARK lt MUERTO NEUTRAL T lt APLIQUE EL FRENO DE ES ESTACIONAMIENTO MOTOR A Gal LAUR ESPERE QUE SE DETENGAN EXTRAIGA TATLAVE LAS PIEZAS MOVIBLES EVITE EL APLASTAMIENTO ae Be AE LASTAMIEN TE E BLOQUEANDO LA ANDO LA Omran SEGADORA REGADORA Programa de de 5 mantenimiento q go Palabra final IVIVE Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda situaci n peligrosa potencial que usted pueda encontrar S
76. anced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety SPRm 1 SEE YOUR ALAMO DEALER Be sure you have adequate knowledge ot the property you will be working on lake time AWARNING to make yourself aware of any area underground lines or cables Contact with buried lines or cable could result in serious injury or death sr AWARNING In wet conditions where there Is a likelihood ot material collecting on the Implement make certain that this material is removed before traveling on public roadways stL 7 U gt TI m lt Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Sa
77. and wear protective gloves when handling sharp objects such as blades A WARNING Knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not Worn SG 37 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should __ be used and maintained in good working condition All safety sted devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s Deflector Chain a Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN DANGER WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES ew 10 DO NOT weld or repair rotating mower components Welds and other repairs may cause severe vibration and or component failure resulting in part being thrown from the mower causing serious bodily injury See your Authorized Dealer for proper repairs sam 13 AWARNING VERSA PRO 03 09 Safety Section 1 14 O 2009 Alamo Group Inc SAFETY PARTS INFORMATION Alamo Industrial mowers use bal
78. anufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to
79. as de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo delantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas e Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect e estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora TOMA DE FUERZA PTO PARADA iE Seguridad durante el segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente e Revisando los manuales del operador del tractor y segad
80. ate mount the plate to opposite side of mower housing Remove the four bolts that mounts the gearbox and rotate gearbox 180 deg to new position Install cuttershaft pulley gearbox output pulley idler arm pulley assembly and belt REPLACE EXISTING BELT GUARD WITH PROPER GUARD gt lt ar LL a gt lt m Replacing Cutter Unit Knives The cutter knives are attached to the cutter shaft with hardened pin and cotter pins These pins are supplied with the knife kit To remove existing knives remove and discard these pins and install new knives using new pins Mnt FL 0059 FOR FORWARD ROTATION On the right wing and center unit all knife pins must be installed with their heads facing away form the cuttershaft pulley On the left wing the heads of the knife pins must face the cuttershaft pulley FOR REVERSE ROTATION On the right wing and center unit all knife pins must be installed with their heads facing toward the cuttershaft pulley On the left wing the heads of the knife pins must face away from the cuttershaft pulley TORQUE TO 20 FT LBS Mnt F L 0059 VERSA PRO 03 09 Maintenance Section 5 11 2009 Alamo Group Inc MAINTENANCE HYDRAULICS GENERAL VERSA PRO hydraulic system consists of two circuits The power circuit drives the cuttershaft The control circuit lifts and tilts the cutter unit NOTE It is important that pipe thread sealant be used on solid connections only never on connections between
81. aves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine lt O b Q O O am Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine atta
82. chments or the environment AWARNING A CAUTION VERSA PRO 03 09 Introduction Section 2 2 2009 Alamo Group Inc INTRODUCTION FC FL 0010 po 7 YZ LA Law ya Y es E T I 7 ae Vee Ae Su Al Al a E i NOILONGOULNI AT NY ES NA p ASE The Versa Pro Flail Mower is designed for medium duty cutting such as lawn maintenance plus small weed and grass control With a reasonable amount of preventive maintenance your mower will provide years of dependable service For Non Agricultural use OSHA ASAE SAE and ANSI standards require the use of Chain Guards Deflectors or Solid Skirts at all times The Mower manufacturer strongly recommends the use of Chain Guards Deflectors or Solid Skirts for Agricultural purposes as well to reduce the risk of property damage serious bodily injury or even death from objects thrown out by or from contact with the Cutting Blades Mower Orientation Front and rear and left and right are determined by the normal direction of travel the same as your automobile At least 20 of the tractor s total weight must be on the front tires with the Mower lifted to provide adequate traction for safe steering under good conditions Slow down on hills rough terrain and curves Front and rear and left and right are determined by the normal direction of travel the same as on your automobile VERSA PRO 03 09 Introduction Sectio
83. could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 AWARNING Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING U gt TI m lt Do not mow with two machines in the same area except with Cab tractors with the WARNING windows closed sam 11 Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the
84. cracked or chipped keyway Oh NS REASSEMBLY 1 Use filtered system oil to lubricate all critical moving parts before assembly 2 Install one snap ring in rear groove of drive shaft Install one thrust washer thrust bearing and second thrust washer on drive shaft Install second snap ring in front groove on drive shaft 3 Replace needle bearing in housing if necessary Install shaft in housing assembly and install washer Oil O D of new shaft seal and press into position Retain with snap ring Compress pin keeper and install in the spline area of the piston block Install the three pins in the special grooves of the spline and with head end of pin toward inside of bock Install one washer spring and second washer Use the two 3 8 I D washers and the 3 8 x 3 1 4 capscew to compress the spring and retain with snap ring Remove the 3 8 x 3 1 4 capscrew and two washers 7 Install the pivot spider and the piston assemblies in the piston block assembly Lubricate thrust race and install in housing assembly Install piston block assembly in housing assembly The piston shoes must contact the thrust race Be sure all parts are in their proper position 10 Install new needle bearing in backplate if necessary 11 Install new o ring on backplate 12 Install backplate on housing 13 Install six capscrews and torque 15 18 ft lbs 14 On through shaft type assembly install shaft seal and snap ring in backplate Install key in drive
85. d Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation saPT 16 VERSA PRO 03 09 Operation Section 4 6 O 2009 Alamo Group Inc OPERATION 2 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 2 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 O U m gt O Z DANGER Never allow children or other persons to ride on the Power Unit or Implement Falling off can result in serious injury or death spu te Never allow children to operate or ride on the Power Unit or Implement A DANGER 6 17
86. d be smooth and free of grooves DO NOT LAP PISTON BLOCK 3 The pistons should move freely in the piston block bores If they are sticky in the bore examine the bore for scoring or contamination 4 Examine the O D of the pistons for finish condition They should not show wear or deep scratches The shoes should be a snug fit on the ball end of the pistons The flat surfaces of the shoes should be flat and smooth DO NOT LAP THE PISTON SHOES 5 Examine the spider It should be flat no cracks and no signs of wear in the pivot area 6 Examine the pivot It should be smooth and show no signs of wear 7 The cam plate should be inspected for the condition of the finish of the polished shoe surface It should show no signs of scoring Inspect the camplate pivot bearings If the needles are free of excessive play and remain in the bearing cage there is no need to replace the bearing 8 Inspect the drive shaft for fretting in the bearing and spline areas 9 Inspect the thrust bearing and thrust washers for wear 10 Inspect the needle bearing in the housing If the needles are free of excessive play and remain in the bearing cage there is no need to replace the bearing LLI O lt lt LLI lt REASSEMBLY 1 Clean all parts in a suitable solvent Lubricate all critical moving parts before reassembly If necessary install new needle bearing in housing with numbered end of bearing outward 2 Insert cam plate into ho
87. d operating lighting most older models are only equipped with operating lights as 4 Consult an authorized tractor dealer for lighting kits EX and modifications available to upgrade the lighting on i older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 i Z Q lt cr Lu o O Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 VERSA PRO 03 09 Operation Section 4 36 2009 Alamo Group Inc OPERATION 12 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders s
88. d plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sam 12 WARNING VERSA PRO 03 09 Operation Section 4 30 O 2009 Alamo Group Inc OPERATION 9 1 Shutting Down the Implement To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS U 0016 O 5 m gt I O Z 10 DISCONNECTING THE MOWER FROM THE TRACTOR A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 VERSA PRO 03 09 Operation Section 4 31 2009 Alamo Group Inc OPERATION To disconnect the rear mower first extend the tractor 3 point hitch top link to remove tension on the top link hitch pin When the pin is loos
89. d result in serious injury or death If in doubt about buried utility lines call 811 before digging or 1 800 258 0808 ssh s A DANGER gt LLI LL lt Y Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor A WARNING engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing srL 4 even death could result from falling off the tractor particularly during a A Operate this Equipment only with a Tractor equipped with an approved roll WARNING over protective system ROPS Always wear seat belts Serious injury or A turnover when the operator could be pinned under the ROPS se 7 aw 6 BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO the tractor transmission in parking gear disengage the PTO stop the m engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor LE TRANSMISSION SET PARKING PARK BRAKE from rolling Never dismo
90. der on the actuator Once transport link has been freed move transport link to the welded holding bracket on the frame Finally slowly lower the wing down to the ground and then engage the levers into the float position OPS F 0046 Q U m gt I O Z Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines S3PT 05 AWARNING Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up srL 2 A DANGER Flail Mowers are capable under adverse conditions of throwing objects for great distances 100 yards or more and causing serious injury or death Follow safety messages carefully A DANGER VERSA PRO 03 09 Operation Section 4 23 O 2009 Alamo Group Inc OPERATION 7 4 Driving the Tractor and Implement Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and unit Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power st
91. done safely Some basic safety practices to prevent potential injuries from energy releasing sources e Disengage PTO before shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine e Set parking brake or block wheels e Allow all moving parts to stop e Lower mower to ground e Lower wings to ground on wing type mowers e Shut off tractor engine e Lock ignition and remove key e Look and listen for evidence of moving parts before opening shields e Securely support or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions e Relieve pressure before disconnecting or disassembling any pressurized system e Block or relieve spring pressure before disassembling any spring loaded mechanism e Securely support or block up any elevated machine component before working on it e Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength design and fit requirements for the make and model mower
92. dos EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios U operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSE NTES e Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar y en buen estado de funcionamiento e No opere el equipo co
93. e Operation InSpectiON ServiCe ccccooonccccconccnnccnnnnonocnnnnnnononncononnnnnnnnnnnnrnnnnnnnnnnnnnnnnnnnnrnnrnnnnrnnanrnnenanenns 4 13 Tractor Pre Operation Inspection ii 4 14 DRIVING THE TRACTOR AND IMPLEMENT ostia lis 4 20 Staring Ne A e ee 4 21 Brakezand Ditterential LoS es aneaeooen acted 4 22 Operating the Mower WAG scsi ras idos 4 22 Driving Ine ractoranaIMmple debiste AAA A AS 4 24 Crossing Ditches and Steep MEINES a La 4 24 OPERATING THE TRACTOR AND IMPLEMENT a tien E dee 4 26 F ro Depis Hazard tas Gib tte etario teleco 4 27 Bystander Passersby PrecautlOns sit daa 4 28 Engaging the Power to Tao OMPI e id 4 28 PTO REManda Groma Speed a e io ra 4 29 Operating Ne MOWE tt lied 4 29 Snutind Dowmihe Implementos E a ar aa 4 31 DISCONNECTING THE MOWER FROM THE TRACTOR ooocccccccnnnncccncnnnnnnnnnnnoncnnnnnnnnnnnnnnnnncnnnnnnnnnnnaannrennnennnns 4 31 MOWER STORAGE ieman a cen ee A 4 33 TRANSPORTING THE TRACTOR AND IMPLEMENT estic 4 33 Transporting Of PUBIIC ROADWAYS dideann did ic dida 4 35 Pauling ine Tractor ANG Implementar dial aatatelaeetueans 4 37 TROUBLESHOOTING GUIDE 2 a 4 38 MAINTENANCE SECTION conmiciininninni enanar ar an nenenee en 5 1 na a calms a aT A A a E a a e a dobeadont 5 2 LUBRICATIONINFORMATION Srs A A ER 5 3 CHANGING HYDRAULIC SYSTEM FILTER aririnieciinea i E AE a a a a aa 5 4 GENERACE cirine ibe cease ace o eae eed 5 7 REPLACING CUITERIUNIT DRIVE BELTS und ra 5 7 ADJUSTING CUTTING IEIGIAO tod 5 7
94. e Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components S3PT 1 AWARNING VERSA PRO 03 09 Safety Section 1 5 2009 Alamo Group Inc SAFETY Use extreme care when lowering or unfolding the implement s wings Make sure no AWARNING bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines ssPt 05 This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 Be sure you have adequate knowledge of the property you will be working on Take time to make yourself aware of any area underground lines or cables Contact with buried lines or cable coul
95. e and easy to rotate remove the pin from the mower Next remove both lower hitch pins OPS F 0055 After disconnecting the 3 lift points remove the mower driveline from the tractor PTO shaft Lay the driveline down carefully to avoid damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of the driveline OPS F 0056 Z Q lt cr Lu o O Before disconnecting the mower the PTO must be disengaged and all motion at a complete stop Move the mower to a level storage location and lower both wings to the ground If the mower will be stored with the sections in the raised position be sure that the locks are engaged If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points VERSA PRO 03 09 Operation Section 4 32 2009 Alamo Group Inc OPERATION 11 MOWER STORAGE lt is recommended that the mower be stored lowered to ground level If the mower is stored in the raised position select a level area and ensure the wing is locked to prevent unexpected falling BEFORE disconnecting the mower 3 point hitch and hydraulics from the tractor Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable s
96. e best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manual who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI LL lt Y Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING oR SERIOUS IN
97. e driveline yoke and PTO output shaft Those operating at 540 RPM will have a 6 spline shaft and those operating at 1000 RPM will have a 21 spline shaft or a 1 3 4 20 spline shaft Refer to the tractor owner s manual for instructions to change PTO speeds on models that operate at more than one speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower An authorized tractor dealer can provide the over running clutch and its installation if needed OPS U 0006 DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 Never operate the Tractor and Mower if the Implement input driveline is directly connected A WARNING to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch has been disengage
98. e extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 Be particularly careful when transporting the Implement using the tractor Turn curves or go up or down hills only at a low speed and at a gradual steering angle Make certain that at least 20 of the tractor s weight is on the front wheels to maintain safe steerage Slow down on rough or uneven surfaces sri 01 VERSA PRO 03 09 safety Section 1 12 2009 Alamo Group Inc SAFETY Only tow the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT tow the Implement behind a truck or other type of vehicle Never tow the Implement and another Implement connected in tandem Never tow the Implement at speeds over 20 MPH sri 06 AWARNING Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport position so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sri 10 gt 5 2 Z o Maintenance and Service Safety Instruc
99. e increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 7 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 VERSA PRO 03 09 Operation Section 4 21 O 2009 Alamo Group Inc NOILVdsAdO
100. e operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte e Enganche la toma de fuerza PTO con rpm bajas del motor e Aumente las rom del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altura de corte deseado e Det ngase y pare inmediatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado e No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales Seguridad durante el segado en marcha atr s Evite segar en marcha atr s siempre que sea posible Haga lo siguiente cuando segue en marcha atr s e Verifique que no haya personas atr s de la segadora antes de dar marcha atr s e Use extremo cuidado al invertir la direcci n del segado e Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph e La velocidad absoluta debe ser menor cuando segue pasto alto y denso e La velocidad absoluta puede ser mayor cuando segue pasto de altura mediana delgado y cuando las condicio
101. e point hitch arms e Adjust tractor drawbar length for 540 or 1000 rom PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or blade contact e Keep chain shields flexible or solid deflector shields or cee chutes in place and in good repair e Keep everyone several hundred 300 feet from mowing operation e Never direct mower discharge toward anyone e Keep hands feet and other body parts away from rotating parts blades and discharge openings e Do not operate mower in transport position Mower PTO drive engagement e Raise mower to maximum cutting height Engage PTO at low engine rpm e Increase engine rom to mower rated rpm PTO speed e Lower mower to desired cutting height e Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any mower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise FS 540 RPM PTO 4 3 8 6 SPLINE pene me l E 1000 RPM PTO 1 3 8 21 SPLINE ater E 1000 RPM PTO 1 3 4 20 SPLINE ar SA Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction e Use extreme care when reverse direction mowing e Maintain
102. e speed to run the 540 PTO speed Maintain this speed for 5 minutes and look for any leaks or possible problems LLI O lt lt LLI lt 4 HYDRAULIC PUMPS The pump unit assembly is made up of the oil reservoir gearbox and hydraulic pump The pump is driven by the Tractor PTO through a drive shaft Therefore oil is being pumped whenever the PTO is engaged When the mower is off oil is directed to the reservoir by the solenoid motor control valve and does not flow to the cutter motor Cooling is provided by patented in frame cooling tubes in the wing mowers ASM FL 0114 VERSA PRO 03 09 Maintenance Section 5 12 2009 Alamo Group Inc MAINTENANCE REPLACING HYDRAULIC PUMPS The pump unit for the power circuit is a piston fixed displacement pump see specifications and is PTO driven It is mounted on the mainframe above the hydraulic reservoir There is a separate pump for each wing By following the hose routing the operator can determine each wing mower s supply source Each pump has a case drain to eliminate excessive fluid in the pump All excess fluid in the pump is routed back to the reservoir through the case drain Replacing Outer Pump 1 Remove the Pump Cover by unscrewing the wing nut which holds it in place 2 Disconnect the outer Pump Suction Hose Case Drain Hose and the Pressure Hose NOTE Clean spills at once Cap all hoses immediately to prevent contamination of the hydraulic
103. e starting the tractor Review the tractor s operator s manual and consult an authorized dealer for operating instructions if needed Essential Tractor Controls e Locate the ignition switch e Locate the engine shut off control e Locate the engine throttle control e Locate the brake pedals and the clutch e Locate the parking brake e Locate the PTO control e Locate the 3 point hitch control lever e Locate the hydraulic control lever e Locate the light control switch Before starting the tractor ensure the following e Conduct all pre start operation inspection and service according to the skid steer operator s manual e Make sure all guards shields and other safety devices are securely in place e The parking brake is on e The PTO control lever is disengaged e The hydraulic remote control valve levers are in the neutral or float position e The tractor transmission gear is in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuitting the starter solenoid A DANGER Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health sc 23 lt O q am LLI O O Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or deat
104. ease tractor stability e Adding front and rear wheel weights or ballast e Adjusting wheel spacing to maximum width e Adding off side counter ballast to side mounted and boom mowers e Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following e Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes e Avoid slippery ground conditions e Make wide and gradual turns e Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING e FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE e FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS 10 Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death t
105. ecurely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 VERSA PRO 03 09 Operation Section 4 37 2009 Alamo Group Inc O 5 m gt O Z OPERATION 13 TROUBLESHOOTING GUIDE TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Mower will not rotate 1 Inline fuse blown Replace Fuse 2 Safety switch not making Adjust or replace safety contact switch 3 Broken drive belts Replace belts a 4 On Off switch bad Replace On Off switch 5 Insufficient voltage through Check oil and wires j solenoid lt 6 Solenoid spool will not shift Clean or replace solenoid am completely cartridge LLI a O Mower will not stop 1
106. eering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Perform turns with the tractor and units at slow speeds to determine how the tractor with an attached blade or rake handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with a towed implement the overall working length of the unit is increased Allow additional clearance for the units when turning To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS U 0014 y O q am LLI O O 7 5 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downward onto the PTO shaft breaking it off OPS F 0049 Damage
107. eld e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact srL 5 Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sew 10 lt O q am LLI O O VERSA PRO 03 09 Operation Section 4 14 O 2009 Alamo Group Inc OPERATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper
108. elds are in place and in good repair e Ensure the tractor PTO master shield is in place lowered and in good condition OPS F 0039 lt an LLI Q e Check the oil level in tank and replenish if p P E O needed NOTE Do not fill the tank with oil de ad A Filler Plug LS above the level of the sight gauge J U el Overfilling the tank with oil after initial filling ait AL may result in oil being discharged through y ami 4 gt the air filter on the top of the hydraulic tank A e Perform scheduled lubrication as specified in the maintenance section OPS F 0040 e Inspect cutter knives and knife pins for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing knives as complete sets to maintain cuttershaft balance e Remove any grass or other debris which may be wrapped around the cuttershafts e Inspect the condition of deck skid shoes and hardware OPS F 0041 Op 440 VERSA PRO 03 09 Operation Section 4 16 2009 Alamo Group Inc OPERATION e Check for hydraulic oil leaks on the cylinders along the hydraulic lines and at tractor hydraulic ports e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured with pins e Check the condition of the flail unit hinge pins e Check the overall condition of the m
109. ement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield e Hard Hat e Steel Toe Safety Footwear e Gloves e Hearing Protection e Close Fitting Clothing e Respirator or Filter Mask depends on operating conditions OPS U 0002 lt O q am LLI O O NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on pre
110. emove cuttershaft bearing and cutter assemblies as outlined in above After removing both assemblies the cuttershaft can be removed and a new one installed It may be necessary to remove two sets of knives nearest the drive end of cuttershaft 3 Install new bearing and housing assemblies as outlined in Image Mnt FL 0063 Changing to Forward or Reverse Rotation WING MOWER The hydraulic wing motors are dual rotation motors which means they will rotate in either direction depending on the inlet port used An arrow on the flat surface of the motor housing at both ports indicate the direction of rotation To change rotation remove the four bolts that mount the manifold block to the motor Remove the case drain hose at the motor but leave it attached in present location at the manifold block Leave all other plumbing as presently installed at the manifold block Remove the two mounting bolts at the motor mounting plate and rotate the motor 180 degrees This changes the present inlet port into the outlet port of the motor Re install manifold block but do not change the position Install case drain hose CENTER MOWER To change direction of cuttershaft rotation for the center mower three parts are required A belt guard an outboard bearing plate and a idler pulley arm Consult parts book for these part numbers Remove the cuttershaft and turn 180 deg remove the gearbox cuttershaft drive pulley and outboard bearing plate using the proper bearing pl
111. ent with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 02 AWARNING VERSA PRO 03 09 safety Section 1 11 2009 Alamo Group Inc SAFETY Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury S3PT 20 Make certain that the Slow Moving venicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s Transport only at speeds where you can maintain control of the AWARNING tees mes ee equipme
112. er unit belt tension is maintained by a spring loaded idler pulley Check the reservoir fluid level with the cutter units in the transport position The oil level should be even with the sight glass located on the reservoir Before removing filler cap wipe the top of the reservoir to prevent dirt from entering the tank NOTE If the reservoir needs oil a leak exists somewhere in the system Repair the leak before using the unit Check the cuttershaft to make certain it is fully knifed Replace any missing knives or cotter pins then run the unit at full soeed to check for vibrations Do not operate the unit in an out of balance condition Before doing maintenance turn off power and securely block up mower A DANGER VERSA PRO 03 09 Maintenance Section 5 2 2009 Alamo Group Inc MAINTENANCE LUBRICATION INFORMATION Before operating your Mower make sure it is properly lubricated and thoroughly inspected Only a minimum of time and effort is required to regularly lubricate and maintain this machine to provide long life and trouble free operation AWARNING Always disengage the PTO before raising the mower for transporting or making adjustments Do not let excess grease collect on or around parts particularly when operating in sandy areas The illustrations below shows lubrication points All points should be lubricated daily under normal operating conditions Severe or unusual conditions may require more frequent lubrication Mn
113. erreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos e Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones e Explique las instrucciones a los usuarios u operadores que no puedan leer e Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos e Desenganche la toma de fuerza PTO conectada a la segadora e Suba la segadora a la posici n de transporte e Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral e Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor e Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles e Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 18 Cuando transporte en caminos p blicos Obedezca todas las reglamentaciones locales de tr fico Ac r
114. ervice The following are suggested storage procedures 1 Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water 2 Lubricate all mower grease points and fill hydraulic tank oil level as detailed in the maintenance section 3 Tighten all bolts and pins to the recommended torque 4 Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower will be ready for use at the start of the next season 5 Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level 6 Keep the driveline yoke from sitting in water dirt and other contaminants 7 Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that the driveline clutch slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any time it is suspected that the slip clutch plates may be frozen together readjust the slip clutch as detailed in Clutch Maintenance section of this manual A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall
115. es for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vibration and unusual noises e Use proper equipment shutdown practices before inspecting equipment Power Takeoff System And Mower Safety Tractors with dual speed 540 or 1000 rpm shiftable PTO systems To avoid serious injury or death from failed parts due to mower over speed e Be sure to position PTO selector to mower s rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows e Install an over running clutch e Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 13 Safety During Operation WO Hitching Mower To Tractor Safety Three point hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement e Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Attach only to drawbar hitch e Do not attach to tractor s rear axle or thre
116. es or carts are commercially available for hydraulic system charging These consist of a high efficiency high capacity filter a pump a drive motor and hoses for supplying the machine s hydraulic system After the first 10 hours of operation replace the hydraulic filter with a new one An extra Filter Element is provided for you Refer to the Operation and Maintenance Section for instruction After the VERSA PRO mower is completely assembled to the tractor and with the wings on the ground fill the mower hydraulic tank above the oil level sight gauge approximately 1 below the top of the tank With mower ON OFF switches in OFF position start engine and engage PTO for about 30 to 45 seconds to allow oil to fill pumps and motors Check the oil level in the sight gauge If no oil is seen add oil to bring the level up to the sight gauge NOTE Do not fill the tank with oil above the level of the sight gauge Overfilling the tank with oil after the initial filling may result in oil being discharged through the air filter on top of the hydraulic tank Start the tractor and PTO and run it for 2 minutes and then turn it off Again check the oil level in the sight gauge If the oil level is in the sight gauge the unit is ready to run If no oil is seen add oil to bring the level up to the sight gauge Remove all foreign objects and stand clear of cutter units DO NOT GET NEAR ROTATING A CAUTION KNIVES NOTE On tractor hydraulic powered ci
117. f any unusual vibration or noise STOP THE MOWER and do not operate again until the problem is found and corrected VIBRATION CAN DESTROY THE ENTIRE MOWER IN A SHORT TIME b Inspect for broken or missing Knives Knives restricted from swinging freely worn Bearings a bent Shaft or other conditions causing out of balance rotation c See Operators Manual for details on causes and correction of vibration of Flail Mowers NOTICE Warranty does not cover damage resulting from the failure to observe these P N 0 0 0 1 08 reasonable procedures 000 ia Information that Grease Fitting is present and must apply grease GREASE FITTING INSIDE P N 000678 VERSA PRO 03 09 safety Section 1 22 2009 Alamo Group Inc SAFETY 8 Hour Lubrication Chart LUBRICATION CHART 1 fl of NI i EE E E SAA es CANS ES Se y E H NDS A 15 YAA eee S Y oe O RE 48 ie y gt i o N 0 0 2 4 9 0 LUBRICATE ALL POINTS EVERY 8 HOURS OF OPERATION 002490 INFORMATION Pull to Start Push to Stop ALAAVS PULL PUSH TOSTART TOSTOP 02962748 INFORMATION To prevent premature hydraulic component failure do not over speed the engine When using the mower attachment operate tractor at the engine speed which will deliver 540 PTO RPM on Tachometer Over speeding the engine TO PREVENT PREMATURE HYDRAULIC COMPONENT FAILURE DO NOT OVER SPEED THE ENGINE WHEN USING THE MOWER ATTAC
118. fety Signs affixed to the Tractor and Equipment se 18 VERSA PRO 03 09 Safety Section 1 15 2009 Alamo Group Inc SAFETY Decal Location NOTE Alamo supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo dealer to order replacement decals 33 BS _ GE 3 i 13 W 22 Fi Bo gt LLI LL lt Y 18 19 17 14 i oe 15 75 39 Kc oy e e 40 37 DL FL 0016 VERSA PRO 03 09 Safety Section 1 16 O 2009 Alamo Group Inc SAFETY ITEM A IN e PART NO 002369 00753840 00756004 00756005 00756007 00756059 00746485 00746494 00758194 02962765 002425 03200437 03200347 99203 99204 03200286 03200432 002023 000108 000678 002490 02962748 02965093 00763977 001650 001651 02960766 002489 nfs L nfs R nfs C nfs F 002505 001830 00773723 02977417 00776031 803350C 10058000 00024100 02959924 VERSA PRO 03 09 2009 Alamo Group Inc QTY WNW WWWONNDND SF 0O OQ N gt bb HnwwatreoAHAH _H NDWNWWW BND TYPE DANGER DANGER DANGER DANGER WARNING DANGER DANGER DANGER WARNING DANGER DANGER WARNING REFLCTR REFLCTR REFLC
119. funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador e Verifique que la horqueta de la linea de transmisi n y los dispositivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tractor y segadora no est n da ados ni tengan fugas e Revise y lea los avisos de seguridad y las instrucciones de advertencia e Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo e Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os e Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer e El mejor y m s seguro procedimiento de segado e Tipo de material y altura de segado e Estado del terreno de operaci n e El uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo e Camine alrededor del equipo gt Verifique que no haya nadie debajo sobre o cerca del equipo e
120. h Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or on blocks Place a block in front of and behind the tires to prevent the mower from moving Keep hands and feet out from under the mower and clear of pinch points between the tractor and VERSA PRO 03 09 Operation Section 4 8 O 2009 Alamo Group Inc OPERATION mower A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in thi
121. her debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing SGm 05 y O q am LLI O O VERSA PRO 03 09 Operation Section 4 26 2009 Alamo Group Inc OPERATION A Many varied objects such as wire cable rope or chains can become entangled in the WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 8 1 Foreign Debris Hazard Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them OPS F 0051 O 5 LL gt O Z If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and
122. i a AE SPRING CLUTCH SLIP CLUTCH ADJUSTMENT Mnt FL 0083 Mnt FL 0084 ITEM PART NO QTY DESCRIPTION SLIP CLUTCH PRECAUTIONS If MOWER is to sit outside FOR 30 DAYS or 1 00754302 1 Flange Yoke more and be exposed to rain or humid air the a 00755599 1 Glutteh Support CLUTCHES should be removed and STORED 3 00766810 1 Pressure Plate l IN A DRY AREA 4 00754314 2 Plate with Holes H f CLUTCHES ine cupsidetar a0 5 00754202 4 Lining Ring ene See eee 6 00754301 4 Bushing days or more make certain that you follow 7 00754303 8 Spring BREAK A WAY INSTRUCTIONS shown 8 00755600 2 Nut amp Bolt below 9 00754199 8 Nut amp Bolt It is very important to check for and FREE UP 10 00754201 1 Intermediate Plate EVERY FROZEN CLUTCH to prevent drivetrain s overloading and possible failure of drivetrain or tractor components VERSA PRO 03 09 Maintenance Section 5 21 2009 Alamo Group Inc MAINTENANCE TO TEST FOR FROZEN CLUTCHES 1 Mark across Clutch Disks and Plates plainly with soft chalk so that you can tell if Clutch slips would mis align the marks 2 2 With mower lifted off the ground PTO engaged and tractor engine at half throttle let the tractor clutch out rapidly to see if all Slip Clutches will slip 3 Ifall Clutches slip and provide protection for the drivetrain you are ready to mow if you have performed all normal maintenance MACHINE IS STORED OUTSIDE FOR 30 DAYS OR MORE 1 Before mowing back off all Adjusting Nuts 1 until Nut
123. ielding effectiveness for the mower operator s protection To increase operator protection from thrown objects during ditch bank operations e Use enclosed ROPS cabs special protective enclosures and other operator shielding when performing these operations e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations e Using extreme care to maintain control over your equipment when operating in these conditions e Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations e Using ROPS and seat belt equipped tractor for operator safety during mowing operations e Maintaining minimum ground speed e Making wide and gradual turns e Avoiding sudden starts stops and turns when operating up down or across slopes e Not raising rear mount or side mount mowers or mower wings from the ground auring these operations e Keeping alert for holes bumps ruts rocks stumps or other obstruc
124. igns e Avoid panic stops and sharp turns Parking Safety Park equipment at e Designated or out of traffic areas e Preferably level ground locations Sloping ground parking locations e Position equipment across slope e Set parking brakes e Lower mower to ground e Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas e Remove equipment from public roads e Set out warning flags e Use tractor flashers Use Proper Equipment Shutdown Practices For Your Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read TRANSMISSION TRANSMISSION PARK NEUTRAL Make proper equipment shutdown procedures an important habit to o practice Follow these safety practices before dismounting tractor SET PARKING ENIE e Disengage PTO clutch and transmission drive zz e Idle engine for gradual cooling e Place the controls in PARK or NEUTRAL e Set the parking brake e Lower mower to ground e Lower wings of wing type mowers to ground e Shut off engine e Wait for all moving parts to stop before equipment inspections adjust ments or repairs e Relieve hydraulic pressure by moving hydraulic controls several times in all directions e Lock ignition and remove key when equipment is to be inspected repaired adjusted or unattended e Lock anti vandalism covers and c
125. ill be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 25 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery Itis your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Di
126. in areas where insects such as bees may attack you and or AWARNING cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sG 40 Mow only in conditions where you have clear visibility in daylight or with adequate artificial AWARNING ne y y y YIIQ q lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sem 1 There are obvious and hidden potential hazards in the operation of this A DANGER Mower ine AL gt LLI LL lt Y REMEMBER This machine is often operated in heavy brush ve and in heavy weeds The Blades of this Mower can throw objects if ney shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the opera
127. in embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos h bitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 Formtl AMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org Para obtener informaci n de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Flail Mower is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize and instruct The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece and the corresponding part number Careful use and timely service s
128. ion at a time place lifting device scissors jack or hydraulic jack under center of cutter housing 4 Remove hex nuts washers and carriage bolts from bracket at each end of roller Make certain that roller bracket is free to move once the fasteners are removed A stuck roller could drop unexpectedly and Cause injury 5 Use lifting device to reposition cutter housing to desired cutting height Align bracket holes with cutter housing then reinstall hardware 6 Lower cutter housing to the ground and remove lifting device A n 7 Set cutting height according to procedures above for remaining two cutter sections Make sure that all three rollers are set at the same height to ensure an even cut across the entire width of the mower Z O fms lt cr Lu o O E A gt gt Leveling Deck To Facilitate a safe and efficient mowing operation the mower should be operated parallel to the ground at all times Never operate if front or rear of mower is tilted upward Objects may be discharged at high speeds causing possible injury or even death Adjust Top Link to level mower roller adjustment Side Skid Shoes should always be parallel to ground throughout the full adjustment range Adjust cutting height of machine by raising or lowering rear roller as specified in Operation Section VERSA PRO 03 09 Operation Section 4 10 2009 Alamo Group Inc OPERATION Do not let the Blades turn
129. ircuit FLUID ESCAPING UNDER PRESSURE CAN PENETRATE THE SKIN CAUSING SERIOUS INJURY Ensure that hose fittings are secure before pressurizing the hydraulic systems Once drivelines are installed DO NOT start the tractor which will turn the pumps unless both power circuits are filled with the specified hydraulic fluid Running pumps without oil will cause non warrantable damage It is important that pipe thread sealant be used only on solid connections of pipe thread never on connections between swivel fittings and solid male pipe threads or on straight thread O ring fittings Use the pipe thread sealant supplied Do not substitute with some other type of sealant i e teflon tape paint shellac etc Hoses supplied have two types of fittings solid or swivel Some hoses have solid fittings on both ends others have a solid fitting and a swivel fitting Hoses with two solid fittings will fit into either a outer solid thread or a swivel adapter union When installing either type hose solid fittings must be installed first then install the swivel end of the hose a 00 LLI Y Y lt The VERSA PRO hydraulic system incorporates three basic types of hydraulic fittings a Standard pipe NPT or NPTF thread fittings This type requires a small amount of evenly applied sealant b Swivel fittings This type does not require any sealant on the swivel end because it seals against an internal flare c O Ring fittings This type d
130. iston block Place the other washer over the cap screw and let it rest on the three pins Screw the nut on and compress the spring inside the piston block Use a pair of snap ring pliers and remove the internal snap ring Remove the bolt and the two washers Remove the washers spring three pins and the internal pin keeper 8 Remove snap ring from housing Press shaft from housing and remove shaft seal and washer 9 Remove the two snap rings thrust bearing and two thrust washers from the drive shaft 10 To remove the cam plate from housing remove the four screws from sides of the housing Remove trunnion cover seal cover and o ring cover Remove o ring seal two washers inner race and needle bearings The cam plate can now be moved over to one side and removed The cam plate pivot bearing are a loose slip fit into the housing Do not be concerned if they are not tight VERSA PRO 03 09 Maintenance Section 5 15 2009 Alamo Group Inc MAINTENANCE INSPECTION 1 Inspect flat surface of the backplate The finish on the piston block side should be smooth and free of grooves DO NOT LAP BACKPLATE WEAR SURFACE The backplate should be replaced if it shows any of the wear characteristics outlined above Inspect the needle bearing in the backplate If the needles are free of excessive play and remain in the bearing cage there is no need to replace the bearing 2 Inspect the piston block The wear surface that contacts the backplate shoul
131. ith bolts 2 and locknuts 3 ASM FL 0108 RiT ASM FL 0108 VERSA PRO 03 09 Assembly Section 3 8 O 2009 Alamo Group Inc ASSEMBL Y CENTER MOWER ASSEMBLY 1 Attach outboard bearing plate to cutterhousing FORWARD ROTATION Bearing plate mounts on left side of cutterhousing a Secure with 3 8 NC x 7 8 Bolt and nut at front mounting hole Torque to 35 ft lbs Typ b Secure with 3 8 NC x 2 1 4 Bolt nut lockwasher and second nut at rear mounting hole The Bolt is used as an anchor for the idler arm spring REVERSE ROTATION Bearing plate mounts on right side of cutterhousing a Secure with 3 8 NC x 2 1 4 Bolt nut and second nut at front mounting hole The Bolt is used as an anchor for the idler arm spring b Secure with 3 8 NC x 7 8 Bolt and nut at rear mounting hole 2 Install gearbox amp extension shaft assembly and PTO shield mounting bracket a Remove existing nuts and lockwasher from bearing housing NOTE On forward rotation units remove only the lower two fasteners b Slide bearing housing Bolt into proper holes in outboard bearing plate c Attach gearbox and mounting bracket to gearbox mounting frame Secure with 5 8 NC x 1 1 4 Bolt upper gearbox feet and 5 8 NC x 1 1 2 Bolt lower gearbox feet and Lockwashers Torque to 170 ft lbs Typ d Secure bearing housing to bearing plate with previously removed fasteners gt 0 0 LL E lt IMPORTANT If extension shaft does not line u
132. itute Todos los derechos reservados Revisado 08 2003 Introducci n FIORE El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su m quina espec fica obtenga un manual de reemplazo con su empleado
133. iveline which will cause accelerated wear and breakage of drive train components and could result in possible injury from the separated Driveline sections SRm 04 Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 Connecting or Disconnecting Implement Safety Instructions and Practices VERSA PRO 03 09 Safety Section 1 10 O 2009 Alamo Group Inc SAFETY DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO s3PT 14 A DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches sspt 15 A DANGER Never operate the Tractor and Mower if the Implement input driveline is directly connected to
134. ized Tank A WARNING PRESSURIZED TANK Remove Air Breather Filter and depress Pressure Relief Valve to release pressure before removing Oil Filter Cap Stay clear to prevent being hit with hot oil that may spray out of pressurized tank 03200437 03200437 VERSA PRO 03 09 Safety Section 1 20 2009 Alamo Group Inc SAFETY e eo e 8e8 6 060000090000 e 0 00060000090 6000000000 a a o ooo ooo E E 2 ae a a2 do gt gt i 2 uU TE Rss 20 y Oorel2o J 4 0 OND 2 D xg lt Wine amp oc oae En ES OESE E seo 0300 342I SAFETY Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 Red Relector Tape P N 99203 Yellow Relector Tape P N 99204 INSTRUCTIONS Use only DEXTRON TYPE A Automatic Transmission Fluid Maintain ATF Level within the height of the sight glass P N 03200286 Safety Section 1 21 VERSA PRO 03 09 2009 Alamo Group Inc SAFETY IMPORTANT Use ALAMO Genuine Flail Parts IMPORTANT ALAMO GENUINE FLAIL PARTS ALAMO INDUSTRIAL Flail Mowers use dynamically balanced and matched system components for Cutter Shafts Knives Knife Hangers Rollers Drivetrain components Bearings Belts and Pulleys ALAMO INDUSTRIAL parts are made and tested to meet close tolerance specifications of balance quality and consistency that assure long trouble free service The use of inferior
135. l streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure SG 15 AWARNING Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sc 23 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING Implement driveline or blade failures resulting in serious injury or death sc 26 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sa 29 A DANGER VERSA PRO 03 09 Safety Section 1 7 2009 Alamo Group Inc SAFETY A In case of mechanical difficulty during operation place the transmission in the park WARNING position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting sc s9 Do Not operate this equipment
136. ld roller proceed to step 11 2 Slide bearing and bracket assemblies off each end of roller If replacing with new bearing and bracket assemblies proceed to step 9 3 Remove roller bearing and housing assembly attaching hardware Remove assembly from bracket Inspect seal between assembly and bracket for brittleness cracks wear and tear Replace if necessary If replacing with new roller bearing and housing assemblies proceed to step 8 Remove grease fitting from the top of bearing housing 5 Remove bearing from housing By rotating Bearing 90 degree sideways and line up with notches in Bearing Housing then pull out 6 Install new bearing into housing Bearing must be installed with grease hole in bearing aligned with grease fitting hole in housing 7 Reinstall grease fitting to housing Grease fitting must be tight and seated in grease hole in bearing to prevent bearing from rotating in housing 8 Attach roller bearing and housing assembly to bracket with seal between housing and bracket Slide bearing and bracket assemblies on each end of roller 10 Check bearing for proper installation in housing by gently rocking bearing and bracket assembly in end of roller Play should be slight to none at all 11 Install roller and bearing and bracket assemblies on mower 12 Lubricate roller bearing until lubricant can be seen coming out between roller and bearing housing P VERSA PRO 03 09 Maintenance Section 5 8 2009 Alamo
137. losures when equipment is unattended e Dismount carefully maintaining three point contact REMOVE KEY LOCK IGNITION 4u Dismounting Tractor Safely Before dismounting tractor e Use proper equipment shutdown practice for your safety e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor e Never dismount from moving equipment e Never jump from machines e Dismount carefully e Check for slippery steps e Keep feet and hands away from controls e Use handholds and steps during dismount e Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hana Safety During Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures e Follow proper equipment shutdown practice e Wear all the protective clothing and personal safety devices necessary to safely pertorm the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read a E Stored energy sources electrical mechanical hydraulic pneumatic td chemical thermal etc must be either locked blocked relieved Y disconnected stopped secured neutralized controlled or reduced to Y a practical minimum before any maintenance repair or service procedures PERE Y can be
138. lwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuals call 800 369 2310 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y mec nicos l zi er 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A ENCUEN MENU ACIURERS Www aem org Contenido VIVO A T a ONO 2 POUICCIOD iii AAA AAA 3 Palabras para el usuario oooonconocconoocooronnorarrorana ara anannns 3 Aloria do SOUTO cir AAA 4 Segadoras industriales y agr CO aS oooonoooonooooorooroonoorooo 4 Sea un operador responsable oooooooocooocooconcononncnaccnnao 5 Manejo seguro de riesgos y peligros ooooooooooconooroorooooo 6 Cumpla con un programa de segquridad ccccccceceseeeeenees 11 Seguridad previa a la operaci n 0 ceecececeenccecececcneanccens 11 Seguridad durante el arranque y prueba ooooooooooooononocoo 13 Seguridad durante la operaci n 0 ccccccenecceuneccecceneneeeens 14 Seguridad durante la parada cccceceeeceeveveeevececvenceuenunes 18 Seguridad durante el mantenimiento do 19 PUNT a 21 Reconocimiento VOTO Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad Derechos de autor O 2000 Equipment Manufacturers Inst
139. ly Tightening as shown in rotation will put equal pressure all the way around on Friction Disks and Drive Plates a Tighten the Nuts Item 1 one half turn in rotation b Tighten one half turn again until the marks on the Nuts are on top as in the beginning c Then carefully tighten 3 8 of a turn As a double check the Springs should now be COMPRESSED TO 1 11 32 1 34 TO 1 5 16 1 31 long 3 Re assemble Clutch to Gearbox Tighten Bolts securely 4 If Clutch slips too easily STOP PTO AT ONCE Tighten each Adjusting Nut NO MORE THAN TURN AT A TIME NEVER TIGHTEN SPRINGS SHORTER THAN 1 9 32 1 28 LONG EVEN AFTER DISK WEAR NOTE EXCESSIVE SLIPPING WILL BURN UP DISKS AND SLIP CLUTCH TO THE POINT WHERE THE CLUTCH IS NOT REPAIRABLE HOWEVER EXCESSIVE TIGHTENING WILL PREVENT THE SLIP CLUTCH FROM SLIPPING AND CAN LEAD TO FAILURES OF DRIVETRAIN COMPONENTS WITH RESULTING DOWNTIME VERSA PRO 03 09 Maintenance Section 5 20 2009 Alamo Group Inc MAINTENANCE TO REPLACE SHIELDS 1 Make certain that all Driveline Canopy Shields are in good repair and rotate smoothly on the Drivelines Replace Bearings and or Integral Shields if necessary 2 Re install Gearbox Canopy Shields with the same hardware and tighten securely 1 5 16 Standard A 1 3 16 Min FRICTION 3 O DISC TYP gt F Y EA A Ls ANA OWN curo IZ PaE NA m D B SN A Me u SSS Ss e a 9 Efe Sel ea Net Ol MO O A
140. ment and in good condition e Keep all protective devices in place and securely fastened e NEVER operate your equipment with missing disconnected or damaged safety devices e Use ballast and weight required for equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day e Check for loose broken missing or damaged tractor and mower parts e Repair or replace these parts when needed e Check for proper tractor and mower attachments e Check for proper tractor and mower PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety e Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic systems e Check and read safety signs and warning instructions e Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area Inspect identify and avoid hazardous conditions in the work area e Rough terrain drop offs ditches potholes steep sl
141. minal ASM FL 0105 Connect ground wire to ground ASM FL 0105 Wire harness should then be routed through console then through hole underneath seat at pivot point Wire harness should then exit at hydraulic hoses connection at front of tractor Connect wire harness from tractor to the wire harness from mower Refer to electrical schematic ASM FL 0106 for additional help gt 0 0 Uy re D lt N ay lt ia A j E C4 el to one ASM FL 0104 ELECTRICAL CONNECTION AT MOWER Connect terminals on harness to corresponding terminals on safety switch Continue harness routing with hoses and attach connector at end of harness to solenoid coil on motor Secure with screw and gasket provided with harness ASM FL 0106 Refer to electrical schematic ASM FL 0107 for additional help ASM FL 0106 VERSA PRO 03 09 Assembly Section 3 7 2009 Alamo Group Inc ASSEMBL Y DOUBLE WING MOWER TO ACCESSORY TERMINAL TO GROUND TERMINAL WHITE BLACK YELLOW BLACK YELLOW a 00 LLI Y Y lt WHITE h ALL WIRE TO BE 16 GA RIGHT WING SAFETY CUT OFF SWITCH LEFT WING SAFETY CUT OFF SWITCH RIGHT WING MOTOR Ai MM FS LEFT WING MOTOR SOLENOID VALVE a aan SOLENOID VALVE BLACK ASM FL 0107 CENTER MOWER ASSEMBLY Attach the right and left Overarms 1 to the cutterhousing Secure with 5 8 x 1 3 4 bolts 2 and locknuts 3 Attach the A Frame Weldment 4 to the Overarms w
142. n 2 3 2009 Alamo Group Inc INTRODUCTION Attention Owner Operator BEFORE OPERATING THIS MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the Mower and Power Unit 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the Mower Mail promptly using the return envelope included with the Operator s Manual NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the mower 3 Record the Mower Model and Serial Numbers on the Warranty page at the end of the Operator s Manual Keep this as part of the permanent maintenance file for the Mower lt O H O O O am H IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MUNAN O 02925100 VERSA PRO 03 09 Introduction Section 2 4 2009 Alamo Group Inc ASSEMBLY SECTION Assembly Section 3 1 ASSEMBL Y The hydraulic
143. n los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar SEGURIDAD DEL OPERADOR La operaci n de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado e Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar e Fallo de la hoja e Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora e Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD e Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas e Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora No debe operar la segadora durante el transporte o en posici n de
144. n not add enough oil to the tank the first time to completely fill the system Therefore the following filling instructions must be carefully followed to prevent pump cavitation and instant pump failure 1 After the VERSA PRO mower is completely assembled to the tractor and with the wings on the ground fill the mower hydraulic tank above the oil level sight gauge approximately 1 below the top of the tank Use Universal Tractor Hydraulic Oil only 2 Start the tractor and engage PTO for 30 to 45 seconds and then turn it off 3 Check the oil level in the sight gauge If no oil is seen add oil to bring the level up to the sight gauge NOTE Do not fill the tank with oil above the level of the sight gauge after the first filling Over filling the tank with oil after the initial filling may result in oil being discharged through the air filter on top of the hydraulic tank 4 Start the tractor and engage PTO for 2 minutes and then turn it off 5 Again check the oil level in the sight gauge If the oil level is in the sight gauge the unit is ready to run no oil is seen add oil to bring the level up to the sight gauge 6 Repeat steps 4 and 5 as required until the oil level stabilizes at the level of the sight gauge Use Hydraulic Oil Chevron 1000 THF or an equivalent Note Your ambient temperature and operating conditions may require a different viscosity oil Please consult the oil manufacturer for proper specifications gt lt ar
145. n resbalosos e Mantenga los pies y manos alejados de los controles e Use las asas para las manos y los escalones para bajar e Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 6 2 pies 1 mano Seguridad durante el mantenimiento Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o servicio e Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio Algunas pr cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a e Desenganche la toma de fuerza PTO antes de apagar el motor e Coloque los controles en estacionamiento P o punto muerto N antes de apagar el motor e Aplique el freno de estacionamiento o
146. nd the tractor operating controls are set for safe transport To ensure safety while driving the tractor with an attached implement review the following OPS U 0012 Read all safety instructions Decals on the mower warn you of particular and multiple hazards Some decals are attached close to part of the mower where there is a possible hazard Read and make sure you understand the safety message before you operate the implement Keep all decals clean and readable Replace lost or damaged decals Power for operating the mower is supplied from the tractor PTO Refer to your tractor manual instructions for engaging and disengaging the PTO Start the tractor and idle at a slow engine speed until oil is being pumped Always engage the PTO at low engine PTO speed and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR Check the fluid level in the Hydraulic Tank and add oil if required As the air has been forced out of the Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the reservoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pre
147. ndustriales y agr colas AM Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS SEGADORA ROTATIVA CON X q ALA PLEGABLE SO SEGADORA a DESGRANADORA SEGADORA DE SEGADORA DE PESCANTE BARRA TIPO HOZ Sea un operador responsable MASARA Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNCA permita que alguien opere este equipo cuando est n afectados su
148. ne guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER e EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Read the tractor operator s manual for adjustments to incr
149. nes del terreno sean uniformes e Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto e Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasada de segado e Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos Segunda pasada de segado e Retire los desechos y otros objetos e Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior e Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n e Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada e Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 16 Riesgos y peligros de obstrucciones elevadas cuando se usan segadoras de ala o pesca
150. ng the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened on a ROPS or cab equipped tractor The mower is designed for cutting grass and small weeds Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Stay alert and watch for trees low hanging limbs power lines and other overhead obstacles and solid ground objects while you are operating Under some conditions tractor tires may roll vegetation down preventing a cut at the same height as the surrounding area To minimize this problem reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed allows grasses to partially rebound and be cut Reversing the direction of travel may also help produce a cleaner cut in these conditions Avoid mowing in the reverse direction If the mower must be backed to access an area to cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure control of the tractor and mower is maintained VERSA PRO 03 09 Operation Section 4 29 2009 Alamo Group Inc OPERATION Do not mow wi
151. nnect the Hoses P N 02965364 and P N 02961321 from Tee to Center Lift Hydraulic Cylinders at rod end HYDRAULIC CONNECTIONS TO FILTER Connect return hose P N 002479 from right wing mower to elbow at filter identified as A Left wing mower will use hose P N 002477 and will be connected to Tee identified as B ASM FL 0113 A FROM RIGHT WING MOWER g a 00 LLI Y Y lt y B FROM LEFT ASM FL 0113 WING MOWER HYDRAULIC CONNECTIONS TO PUMP Connect right wing hydraulic motor to pump using hose P N 002480 identified by C Left wing motor will use hose P N 002478 identified as D ASM FL 0114 A A 5 ay ee ASM FL 0114 VERSA PRO 03 09 Assembly Section 3 14 2009 Alamo Group Inc ASSEMBL Y HYDRAULIC CONNECTION MOTORS Left Wing Hydraulic Motor To connect hydraulic hoses to left side mower use hose P N 002477 identified as B This hose comes from filter at tank Hose P N 002478 from pump to motor identified as D ASM FL 0115 B TO FILTER gt T 0 LL En lt D TO HYDRAULIC f PUMP ASM FL 0115 Right Wing Hydraulic Motor To connect hydraulic hoses to right side mower use hose P N 002480 identified as C ASM FL 0116 This hose comes from pump Hose P N 002479 filter at tank identified as A C TO HYDRAULIC A TO FILTER PUMP ASM FL 0116 VERSA PRO 03 09 Assembly Section 3 15 2009 Alamo Group Inc ASSEMBL Y HYDRAULIC Filter buggi
152. nnnnnnn nn nnnnnnnnnnnnnnrrnnnnnrrnnnnrrrrrrnnnnnnnnrnnnnnnnnnnons 3 13 HYDRAULIC CONNECTIONS TO CYEINDER ia A iulnadatauieerniriedaa iene 3 14 HYDRAULIC CONNECTIONS TO FILTER cceeecccccceeecceeeeeeeeeeeeeeeeeeeaeeesseeeeeeeeeeeaaeeseeeeeeeeeeesaeageeeeeeeeeeeeesags 3 14 AY ORAULIC CONNEGHONS TO PUMP nus dai dd lea 3 14 HYDRAULIC CONNECTION MOTORS ccccccssssseeeeeeeeeeceeeaaeseeeeeeeeeeeeeaeaeeeeeeeeeeeeeeeeeaseeeeeeeeeeeaaaaaeeseeeeeeeeeeeeags 3 15 LOM VVANG Ayrault MOTO isa A iene anenavetlee 3 15 Right Wing Hydraulic Motor 2 0 0 cccccceeeecceeeeeeeee cee eeeeeeeeeeeeaee cess aaa eeeesaaeeeesaaaeeeesaaaeeeeseaaeeeesaaeeesesaeeeessaeeeesesneees 3 15 mn By gyi 0 Gl Gaermeenenereee cre emnrre ce ten mret ere err rcen rec aa eee ae eet aoe een eer eee ete ere teen ee mere eee 3 16 ANA A A agente aetemacd vas iespcdaskades nieve mptuebannendee 3 16 OPERATION SECTION unida ita 4 1 OPERATOR REQUIREMENTS suivant 4 4 MOPS and Seca Boll rerne a eect as 4 5 Tractor Sale CIC OS stand 4 5 Tractor AOS OWEN gat cull e As niall Uehiro 4 6 iio E E a Ra a aN 4 6 FONVENO WEA iia 4 6 POWer Take OMIR TOT rata a a 4 6 GETTINE ON ANDORE THE TRACTOR sornaa ie a iia 4 7 B ardmo the Tracor sra a a aa 4 7 DISMOUNTINO Ne Tracor arenen dc Na 4 7 gt PAR ING THE TRACTOR di 4 8 SETTING THE MOWER cee og ed 4 9 DRIVELINE ATTA COMENT tabasco 4 11 Driveline Len COCK sia its 4 11 PRE OPERATION NSPEGTION AND SERVICE sui id lic 4 13 Mower Pr
153. nt Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases us
154. nte Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con e L neas de transmisi n de energ a el ctrica Ramas bajas de rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje lateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado e Aseg rese de que no haya personas cerca cuando suba o baje las alas e Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada e Detenga el segado si entran personas en el rea de segado e Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno e Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas e Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje el ala levantada al suelo e Permita que todas las hoj
155. ny lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 gt gt gt 2 5 D z 5 VERSA PRO 03 09 Safety Section 1 13 2009 Alamo Group Inc SAFETY A Never attempt to lubricate adjust or remove material from the Implement while it is in WARNING motion or while tractor engine is running SG 20 Periodically inspect all moving parts for wear and replace when AWARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sa 21 gt LLI LL lt Y A DANGER Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If DANGER fuel is spilled move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated sa 28 AWARNING Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sa 35 Use caution
156. o operators and other from alling mower or equipment parts do the following Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower e Securely support or block up raised mower or equipment parts e Securely support block up or lock up wings with locking devices on wing type mowers or lower mower or equipment parts to the ground e Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or death do the following e Search for leaks with cardboard or wood e Do not use hands to check for leaks e Relieve system pressure before disconnecting lines e Before applying system pressure e Check for damaged lines pipes and hoses e Check to insure tight connections e Before operating pressuri
157. oes not require any sealant on the O Ring end of the fitting It is extremely important to avoid getting pipe thread sealant inside the fittings or hoses KEEP THE INTERIOR OF ALL HYDRAULIC COMPONENTS SURGICALLY CLEAN Inspect the inside diameter of each hose before assembly Ensure that no obstruction is present Dirt sand dust etc are abrasive and once in the system can cause immediate or early failure NOTE Do not strap hoses together until all hoses and wiring are connected Hoses and wiring should be routed so they do not lay on moving parts too close to sharp edges or near excessive heat USE PAPER OR CARDBOARD TO CHECK FOR LEAKS NEVER USE YOUR HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER SERIOUS INJURY COULD OCCUR GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual 00756059 VERSA PRO 03 09 Assembly Section 3 12 2009 Alamo Group Inc ASSEMBL Y HOSE CONNECTION AT TRACTOR 1 To properly connect hydraulic hoses to tractor connect right wing hose P N 02839000 1 and left wing hose P N 02839000 2 ASM FL 0112 2 Connect center lift hose P N 02964451 3 to connection at center of tractor ASM FL 0112 This should be the remote valve with Float position Always operate front mower in float detent position ASM FL 0112 gt O m 3 Center Lift oD 1 Right Wing VERSA PRO 03 09 Assembly Section 3 13 2009 Alamo Group Inc ASSEMBL Y HYDRAULIC CONNECTIONS TO CYLINDER Co
158. ohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judgement or coordination is impaired Protect Yourself Wear ail the protective clothing and personal safety devices issued to you or called for by job conditions You may need e Hard hat e Safety shoes e Safety glasses with side shields goggles or face shield e Heavy gloves e Hearing protection e Reflective clothing e Wet weather gear e Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks SAFETY INSTRUCTIONS In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIE
159. om out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury S3PT 18 When fitting the mower to the tractor the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 8 must be maintained VERSA PRO 03 09 Operation Section 4 11 O 2009 Alamo Group Inc OPERATION Bottoming Out Check Procedure 1 Disconnect driveline from the tractor and slide the profiles together until fully compressed 2 Place a mark on the inner shield 1 8 from the end of the outer shield and reattach the driveline to the PTO shaft 3 With the PTO NOT TURNING slowly drive the tractor with mower attached through the sharpest turn possible and watch shaft movement With the PTO NOT TURNING COLORED TAPE slowly drive the tractor with the mower attached through the mos
160. ondition Mower sections or Wings are running close to and parallel to the ground withoutexposed Blades Passerby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could bestruck by the blades the area should be inspected and large debris removed mowed atan intermediate height inspected closely with any remaining debris being removed andmowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminatestreaking and make the final cut more uniform srL s y O q am LLI O O 8 3 Engaging the Power to Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The mower wings must be completely lowered and the deck positioned at a safe mowing height NEVER engage the PTO with the mower wings in the raised position Set the tractor engine speed at approximately 1 000 PTO speed before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at 540 PTO speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the mower to determine the cause of the noise or vibration and repair the
161. opes stumps standing water mud soft soil slippery conditions debris and foreign objects e inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine e Best and safest mowing procedure e Material type and height to be mowed e Operating terrain conditions e Using forward travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment e Walk around the equipment e Check for anyone under on or near the equipment e Clear everyone from these areas e Sound a warning Start only from seat in park or neutral Starting in gear kills Safety Starting amp Testing Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates e Never grab steering wheels or controls for handholds e Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor e Check parking brake for engagement e Check PTO disengagement e Check all controls for Neutral or Park position e Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting procedures After starting e Check all instruments gauges and indicator lights for normal operation e Check all tractor controls steering and brak
162. ora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer e Evitando operar en pendientes extremadamente inclinadas e Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones e Aumentando la estabilidad del tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones e Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado e Manteniendo una velocidad absoluta minima e Haciendo virajes anchos y graduales e Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes e No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones e Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora e Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora e Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la estabilidad del equipo durante todas las operaciones sobre t
163. ower main frame e Inspect mower tire condition wheel bearings and lug nut torque OPS F 0042 A Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 VERSA PRO 03 09 Operation Section 4 17 O 2009 Alamo Group Inc NOILVdsAdO OPERATION Flail Wing Mower PRE OPERATION Inspection Mower ID Make Date Shift A E INDUSTRIAL Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if Start of Shift not O K The Operator s Manual is in the canister on the mower a All safety decals are in place and legible O ooo o y oO The Mounting frame bolts
164. p with Gearbox it may be necessary to shim gearbox mounting lugs To accomplish this insert one gearbox retaining bolt Figure 15 through the mount plate and into the gearbox housing Do not tighten this bolt it should have at least 1 4 free threads to move in and out Assemble the gearbox shaft shaft extension tube and the bearing to the bearing retainer plate mounted on the side sheet Tighten all fasteners except the one bolt in the gearbox mounting plate Check the distance between the gearbox mounting lugs and the mount plate If required insert shims from shim kit P N 000552 between gearbox mounting lugs and mounting plate to insure the gearbox pulls up evenly on the mounting plate ASM FL 0109 ASM FL 0110 VERSA PRO 03 09 Assembly Section 3 9 2009 Alamo Group Inc ASSEMBL Y CENTER MOWER ASSEMBLY Install idler arm assembly to bearing plate Do not secure at this time ASM FL 0052 1 Remove fasteners and shaft protector from end of drive shaft Lightly grease shaft Install key and drive shaft pulley Do not secure at this time ASM FL 0052 2 Align all three pulleys Use spacers and shims provided to achieve alignment then secure idler arm assembly with cotter pin Secure drive shaft pulley with fasteners removed in Step 1 above 3 Install drive belt ASM FL 0053_A 4 Attach spring One end is inserted in idler arm spring arm hole the other end is attached to the long outboard bearing plate bolt a
165. pplications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 25 kph OPS U 0018 If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss during transport VERSA PRO 03 09 Operation Section 4 34 2009 Alamo Group Inc OPERATION 12 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road Make sure that a proper size safety tow chain is secured between the tractor and implement before entering a public road OPS U 0019 Only tow the Implement behind a properly sized and equipped Tractor WAR
166. premature wear VERSA PRO 03 09 Operation Section 4 25 2009 Alamo Group Inc O 5 m gt O Z OPERATION 8 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Engage the PTO shaft at low engine speed and speed the engine up after blades are fully engaged Never engage the PTO shaft at a high engine speed This could cause damage to the PTO shaft as well as the Speed Increaser and Pump Always operate PTO at the recommended RPM when mowing This is necessary to maintain proper blade speed and to produce a clean cut Proper ground speed for cutting will depend upon the height type and density of material to be cut Normally ground speed will range from 2 to 5 mph Tall dense material should be cut at lo
167. quese a las intersecciones con precauci n Cumpla con los avisos de velocidad y de control de tr fico Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en e Areas designadas o alejadas del tr fico e Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terreno inclinado e Coloque el equipo en posici n transversal en las pendientes e Aplique los frenos de estacionamiento e Baje la segadora al suelo e Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico e Retire el equipo de los caminos p blicos e Coloque las banderas de advertencia e Use las luces intermitentes del tractor Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor e Desenganche el embrague y transmisi n de la toma de fuerza PTO e Para que el motor enfr e gradualmente permita que funcione al ralent e Coloque los controles en estacionamiento P o en punto muer
168. r 9 Remove thrust race from housing 10 Remove snap ring from housing 11 Remove shaft seal from housing 12 Remove washer from housing 13 Remove drive shaft from housing 14 Remove the two snap rings thrust washers and thrust bearing from drive shaft gt lt ar LL lt gt lt m SS A p I VERSA PRO 03 09 Maintenance Section 5 17 2009 Alamo Group Inc MAINTENANCE INSPECTION Wash all parts thoroughly in a suitable solvent Examine needle bearings in housing and backplate Inspect thrust washers and thrust bearing All surfaces should be free of any signs of wear or fretting Inspect spider and pivot conical surfaces should be free of wear and score marks Inspect the pistons the O D surface should be smooth and free of scoring The shoes should be snug fit to the piston The face of the shoes should be flat and free of scoring and flaking DO NOT LAP PISTON SHOES 6 Inspect the piston block the bores should be free of scoring The surface that contacts the backplate should be smooth and free of grooves or metal build up Do not lap piston block 7 Inspect the thrust race the surface should show no signs of scoring or grooves 8 Inspect the flat surface on the backplate it should be free of excessive scoring or metal build up DO NOT LAP BACKPLATE 9 Inspect the drive shaft for fretting in the bearing areas Check spline area for twisted or broken teeth If keyed shaft check for
169. r distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario ASSES Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el trabajo y m s que todo recuerde que la seguridad depende de
170. r el tanque o derramar el combustible e Limpie inmediatamente el combustible derramado e Siempre vuelva a colocar la tapa del combustible Para evitar lesiones ser as o la muerte causadas por las emanaciones del escape del motor e Ventile adecuadamente los espacios cerrados antes de arrancar el motor 44 PELIGRO A ADVERTENCIA Ll ADVERTENCIA ILA DEFENSA HACE FALTA NO OPERAR INSTRUCCIONES DE SEGURIDAD Cumpla con un programa de segur LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACION DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE e Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n operativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer kein ell hte Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operacion del equipo que usted debera obedecer Algunas reglas para su
171. r supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death sri 03 O 5 m gt O Z 6 1 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 VERSA PRO 03 09 Operation Section 4 13 2009 Alamo Group Inc OPERATION 6 2 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection e Tire condition air pressure e Wheel lug bolts e Steering linkage e PTO shi
172. radores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES e No debe operar cerca de transe ntes e Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR e No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n e Nunca arranque el motor del tractor mientras est de pie al lado del equipo e Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA DEFENSAS Y BLINDAJES DE LA LINEA DE TRANSMISION e Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado e No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes e Reemplace las defensas defensas de la l nea de transmisi n y otros blindajes desgastados o da ados antes de segar e Use solamente defensas y blindajes de reemplazo hechas por el fab
173. rass may wind around the shaft rather than being discharged properly The extra load will increase the pressure required to turn the cuttershaft and raise the oil temperature Should the oil temperature go above 180 degrees F damage to the seals bushings or bearings may result GIVE THE UNIT TIME TO CUT When working in heavy growth reduce the tractor ground speed Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause A WARNING Implement driveline or blade failures resulting in serious injury or death sa 26 O 5 m gt O Z Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 9 Operati
174. rcuit only make certain that there is full flow from tractor hydraulic system to control valve Refer to tractor manual a 00 LLI Y Y lt After hydraulic system is fully charged and functioning properly switch cutter units on then speed engine up to 540 RPM PTO speed Maintain this speed for about 5 minutes Check complete VERSA PRO look for any leaks loose connections or anything that could cause premature wear or failure FINAL CHECK Run VERSA PRO for about 1 2 hour at full speed Check for leaks and vibrations Frequently check oil temperature Make certain it does not exceed 180 degrees DO NOT leave until unattended and COMPLY WITH ALL WARNING DECALS A CAUTION If unit starts to make unusual noise stop unit and check oil level Also check for frothy oil which would indicate a leak on suction side of system VERSA PRO 03 09 Assembly Section 3 16 2009 Alamo Group Inc OPERATION SECTION OPERATION ALAMO INDUSTRIAL VERSA PRO FLAIL OPERATION INSTRUCTIONS Alamo Industrial Versa Pro flail mowers are manufactured with quality material by skilled workers These mowers are designed to cut grass weeds small brush and other vegetative material up to 2 in diameter The mower is equipped with protective deflectors and chain guards to prevent objects being thrown from the mower by the blades however no shielding is 100 effective All shields guards deflectors and chains equipped on the unit must be maint
175. ricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo e Reemplace las calcoman as e instrucciones de advertencia desgastadas o da adas e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de rodamiento o vuelco del tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE e TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador cuando opera en terrenos con estas condiciones AJUSTES RECOME
176. rn cylinder 3 Worn control valve 1 Air in system due to low oil level 2 Loose suction line 3 Clogged suction filter 4 Internal pump or motor damage 1 Air in system 2 Internal pump or motor wear or damage 1 Scored back plate 2 Scored or worn piston shoes 3 Low relief valve pressure Severely scored backplate Operation Section 4 39 POSSIBLE REMEDY Adjust relief valve Replace or rebuild Replace valve section See tractor manual Fill in reservoir to sight glass Tighten fittings Replace filter element Disassemble inspect and repair O 5 m gt I O Z Replace fuse Adjust or replace safety switch Replace belts Disassemble inspect and repair Remove backplate and examine surface condition of flat area if scored replace backplate Do not Lap Disassemble motor examine condition of shoes on pistons replace pistons as a complete set if necessary Do not Lap Check relief valve for proper pressure setting adjust or replace relief valve Disassemble motor completely Inspect all parts clean all parts replace all worn parts and flush hydraulic system OPERATION TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Excessive case drain Excessive internal wear Disassemble motor inspect parts and replace as necessary Case drain flow should not exceed 1 5 GPM at full pressure A Mower heads scalping 1 Center unit top link Level front unit so that skid
177. rs forward Wings will automatically lock when raised to vertical position P N 002505 ds INFORMATION 8 Hour Lubrication Chart LUBRICATION CHART P N 001 830 LUBRICATE ALL POINTS EVERY 8 HOURS OF OPERATION 001830 PELIGRO Spanish Translation for Driveline Safety APELIGRO A UH INTAICCION GIRATORIA Un manual de la eee seguridad de la linea j Todos los protecto de la lir de conducci n de cndusehn diiaiiaades 3 nip 00773776 esta blindajes del equipo est n en su 2 A lugar disponible en n Las linoas de conducci n est n espa ol Llame el conectadas con seguridad on n mero enumerado emo para una copia Los profectores de la linea de jo conducci n den vuelta gr tis librernente on la naa de conducci n 00773723 P N 00773723 INSTRUCTIONS Read Operator s Manual and Understand before operating Tractor and Implement OPERATOR S MANUAL INSIDE READ amp UNDERSTAND Before Operating Tractor amp Implement cP If Manual is missing obtain one before operating from Dealer or ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 Customer Service 800 356 6286 IIITALAMO 02977417 P N 02977417 VERSA PRO 03 09 Safety Section 1 25 2009 Alamo Group Inc ALAAVS SAFETY Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 gt R LLI LL lt UY VERSA PRO
178. rsby are within 100 yards Raising the Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades sru 1 Rotary Mowers are capable under adverse conditions of throwing gee objects for great distances 300 feet or more and causing serious injury x pen or death Follow safety messages carefully l A STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections or Wings are running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better reduce streaking and make the final cut more uniform srm 01 gt LLI LL lt Y A DANGER Do not turn so sharp or lift mower so high to produce a severe knocking of the Dr
179. s after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased ssPt 10 Wait a minute Save a life AWARNING Never crawl under a raised Implement supported solely by the Tractor 3 Point hitch Release of the control lever or mechanical failure will result in the Implement falling and possible injury or death Always securely block up the Implement before crawling underneath to perform repairs and service saPT 19 A DANGER Never operate the Tractor or Implement until you have read and com pletely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Imple ment Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation sc 4 A DANGER The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for N AWARNING Ly protection from injury including injury from items that may be thrown by w the equipment sa 16 VERSA PRO 03 09 Safety Section 1 3 2009 Alamo Group Inc U gt TI m lt SAFETY PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement a
180. s just touch Springs 10 Then tighten Nuts one full turn uniformly Mnt FL 0083 2 Mark Plates and Disks as in A 1 above With PTO engaged and tractor running at HALF THROTTLE let Clutch out rapidly to pop Slip Clutches loose If all Slip Clutches slip as is necessary adjust as is shown at D on other side and you are ready to mow if you have completed all normal maintenance When adding hydraulic oil use only new oil from a sealed barrel Used oil or oil from an open barrel may contain high levels of contamination Transfer the new oil into the hydraulic tank by using a hydraulic filter pump unit equipped with a property operating 10 micron filter This will insure that the oil being added is clean Do not just pour the oil directly into the hydraulic tank since most oils even from a sealed barrel have contaminants that should be removed before operating the hydraulic system LLI O lt lt LLI lt leaf 8 ATTENTION Buy clean Universal Tractor Hydraulic Oil and keep it clean Always clean off filler area and add new oil through a filter VERSA PRO 03 09 Maintenance Section 5 22 2009 Alamo Group Inc MAINTENANCE VERSA PRO TANK FILLING INSTRUCTIONS USE Universal Tractor Hydraulic oil only A VERSA PRO will require approximately 26 gallons of oil to fill the hydraulic tank hoses and cooling tubes in the mower deck The Hydraulic tank only holds 15 gallons of oil and you ca
181. s procedure sa 15 NOILVdsAdO 4 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sa 14 VERSA PRO 03 09 Operation Section 4 9 2009 Alamo Group Inc OPERATION Roller Height Adjustment The mower s cutting height is set by positioning the roller assembly for each mower section Each section must be set at the same height to ensure an even cut across the entire width of the mower 1 Place the tractor and mower on a level gt surface and completely lower the mower to gt STE Roller io Sot the ground 8 Mal lass All 2 Shut down the tractor place the w D ROD 0 transmission in park and set the parking brake before dismounting 3 One sect
182. scription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity and required equipment to safely operate the mower at a ground speed between 2 and 5 MPH Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and could be a potential danger to the operator and passersby VERSA PRO 03 09 Operation Section 4 4 O 2009 Alamo Group Inc OPERATION Tractor Requirements and Capabilities e ASAE approved Roll Over Operator Protective Structure ROPS or ROPS cab and Seatbelt e Tractor Safety Devices occcccoccccccccncconconono Slow Moving Vehicle SMV emblem lighting PTO master shield e Tractor Horsepower MiniMUM Versa Pro Flail 90 HP e AO aula 2 piston pumps and motors are used with a 26 gallon hydraulic reservoir e Front End Weights cennin As needed to maintain 20 weight on tractor front axle e Power Take Of ooocccconccncccococcnnccnoncncnnnoconnos 540 RPM 1 1 ROPS and Seat Belt The tractor must be equipped wi
183. seguridad y la de los demas e Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado e Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor e Nunca altere o desmonte el equipo de seguridad e Nunca permita que ni os o personas no capacitadas operen una segadora o tractor e Nunca permita pasajeros en la segadora o tractor e Mantenga a otras personas alejadas de la operaci n de segado e Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor o Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo ESA y Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles Velocidades seguras de operaci n e Capacidad para operar en forma segura en pendientes y terreno accidentado e Caracter sticas de frenado y direcci n e Espacios libres necesarios para la operaci n del tractor y segadora e C mo detener r pidamente el equipo cuando haya una emergencia 11 12 Use todos los dispo
184. sitivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean e Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado e Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente e NUNCA debe operar su equipo con los dispositivos de seguridad sin colocar desconectados o da ados e Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo e Revise que no haya piezas del tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar e Repare o reemplace estas piezas cuando sea necesario e Verifique que los implementos del tractor y segadora sean los apropiados e Verifique que sean iguales las rom de r gimen de la toma de fuerza PTO a las del tractor y de la segadora e Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocados en su lugar y que todo el equipo est en buen estado de
185. ssure remove the breather cap element and depress the spring loaded pressure valve to release any excess air Fill with Dexron Il Automatic Transmission Fluid A DANGER This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 lt O q am LLI O O VERSA PRO 03 09 Operation Section 4 20 2009 Alamo Group Inc OPERATION Transport only at speeds where you can maintain control of the Awarnine aie oa a equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distanc
186. system 3 Remove the two bolts which attach the outer pump to the inner pump flange 4 Remove Pump Lightly oil new O Ring and place on inner pump flange Install the new Pump with the pump drain ports facing Hydraulic Tank 5 Reinstall hydraulic hoses Tighten hose fittings to their proper torque Refer to Torque Chart 6 Reinstall Pump Cover and tighten the four thumb screws securely Replacing Inner Pump 7 To replace inner pump both pumps must be removed Follow same procedure as for outer pump BE SURE TO CAP ALL HOSES AND CLEAN OIL SPILLS AT ONCE NOTE Clean spills at once Cap all hoses immediately to prevent contamination of the hydraulic system 8 Separate the inner pump from the outer pump and install new pump to inner pump following step 4 making sure both case drain ports are facing hydraulic reservoir 9 Reinstall pumps to pump mounting bracket 10 Reinstall all hoses Tighten hose fittings to their proper torque refer to torque chart 11 Reinstall all guards gt lt ar LL a gt lt m R BREATHER CAP INS FILLER CAP Mnt F L 0080 VERSA PRO 03 09 Maintenance Section 5 13 2009 Alamo Group Inc MAINTENANCE RESERVOIR Mnt FL 0080 The reservoir stores hydraulic system oil The breather cap which is mounted on top of the reservoir prevents a pressure buildup or vacuum from occurring in the tank as oil level changes Their is also an oil filler cap which is used to fill
187. t FL 0077 Use an SAE multi purpose lithium type grease for all location shown Be sure to clean the fitting thoroughly before using grease gun Daily lubrication of the wing driveline slip joint is necessary Failure to maintain proper lubrication will result in damage to U joints gearbox and or driveshaft gt lt ar LL a gt lt m A E a El MNT FL 0077 VERSA PRO 03 09 Maintenance Section 5 3 2009 Alamo Group Inc MAINTENANCE CHANGING HYDRAULIC SYSTEM FILTER A large capacity filter is located on top of the hydraulic oil reservoir Mnt FL 0078 The filter will trap particles which are 001 inch or larger The filter needs to be changed after the first 10 hours of operation and every 200 hours or every 12 months thereafter AIR BREATHER Wu O Z lt Z LU f lt lt RETURN OIL FILTER Mnt FL 0078 gt VERSA PRO 03 09 Maintenance Section 5 4 2009 Alamo Group Inc MAINTENANCE CHANGING HYDRAULIC SYSTEM FILTER Cont d 1 Clean the filter cover to prevent dirt from entering tank 2 Loosen the four bolts on the filter cover Mnt FL 0004 Remove one bolt from the filter to aid in removing the filter cover Mnt FL 0005 gt lt ar LL a gt lt m Mnt FL 0004 Mnt FL 0005 3 Push the filter cover down and slowly twist the filter cover off Mnt FL 0006 4 Remove filter spring Mnt FL 0007 de iG ae Mnt FL
188. t link hole and attach the clip pin to keep in place Make certain that the control lever is in the HOLD position when transporting unit OPS F 0045 Do not let the Blades turn when the Mower Deck is raised for any AWARNING oe e reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 The mower s center of gravity is raised making the mower more prone to tipping when the wings are in the raised position Use extreme caution when towing the mower in the transport position and avoid uneven VERSA PRO 03 09 Operation Section 4 22 2009 Alamo Group Inc OPERATION terrain which could upset the mower When the Wings are folded for transport the center of gravity is raised and the possibility of overturn is increased Drive slowly and use extreme caution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement may overturn sti 02 Operating Position Ensure that the PTO Switch is in the OFF position With tractor engine running pull LIFT control lever rearward until wing is fully retracted in and there is no tension on the transport link Take clip pin from the pin holding the transport link and cylin
189. t severe terrain conditions expected and watch shaft movement 4 If the distance between the mark and the outer shield becomes less than 2 at any point there is a potential problem bottoming out the driveline and the driveline should be shortened ya O E lt x oc LLI an Shorten the driveline profiles as follows 1 Remove the driveline from the tractor 2 Position the mower to the point with the shortest distance between the tractor PTO shaft and cutter gearbox Shut down the tractor and securely block the mower in this position 3 Pull driveline apart and reattach yoke to PTO shaft 4 Hold driveline sections parallel to one another and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw Round off all sharp edges and debar Thoroughly grease then reinstall the driveline Recheck for proper operation ND Engagement Check Procedure 1 With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position 2 Mark the inner driveline shield 1 8 from the end of the outer shield 3 Disconnect the driveline from the tractor and separate the two driveline halves 4 Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged 5 Ifthe engaged length is less than 8
190. th a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 wear seat belts Serious injury or even death could result from falling off the Power Unit particularly during a turnover when the operator could be pinned under the Operator Protective Structure spu 14 Operate this Equipment only with a Power Unit equipped with an AWARN ING approved operator Roll Over Protective Structure ROPS Always PR O A 1 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 V
191. th two machines in the same area except with Cab tractors with the windows LWARN ING closed sam 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sam 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING lt O q am LLI O O Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accesible location o Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage an
192. ting the Mower Safety Training MR Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the oper ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper ating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Indus trial If you would like a VHS video tape of the video please email AEM Video alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to
193. tions that could overturn tractor and mower e Avoiding slippery ground conditions that could overturn tractor and mower e Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equipment stability during ali uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Equipment Road Transporting Safety if equipment is to be driven on public roads e Refer to tractor and mower manufacturers operator s manuals for instructions e Explain the instructions to those users or operators who cannot read e Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads e Disengage PTO to mower e Raise mower into transport position e Lock wings up into transport position with locking devices on wing type and side mounted mowers e Aitach safety chain between pull type mower and tractor e Make sure lights flashers reflectors and SMV are in place and visible e Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle 17 18 Safety During Shutdown AAN While transporting on public roads e Obey all local traffic regulations e Approach intersections with caution e Observe speed and traffic control s
194. tions and Practices U gt TI m lt Make sure the PTO shield integral driveline shields and input shields DANGER are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing S3PT 8 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work S3PT 09 AWARNING Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death sspt 11 Never interfere with factory set hydraulic calibrations Any change in calibration could A WARNING cause a failure of the equipment and may result in injury sBH 13 Always maintain the safety signs in good readable condition If the safety signs are missing damaged or unreadable obtain and install replacement safety signs immediately SG 5 AWARNING Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function se s Never work under the Implement the framework or a
195. to N e Coloque el freno de estacionamiento Baje la segadora al suelo e Baje al suelo las alas de las segadoras de tipo ala e Apague el motor e Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo e Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido e Baje cuidadosamente manteniendo un contacto de tres puntos TOMA DE FUERZA PTO ES PARADA TRANSMISI N ESTACIONAMIENTO PARK APLIQUE EL FRENO DE ESTACIONAMIENTO EXTRAIGA LA LEAVE Cae TRANSMISI N PUNTO MUERTO NEUTRAL ASEGURE LA IGNICION du Programa de mantenimiento i Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente e Para su seguridad use las practicas apropiadas para la parada del equipo e Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor e Nunca baje del equipo cuando est en movimiento e Nunca salte de las m quinas e Baje cuidadosamente e Verifique que los escalones no est
196. tor bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower sGm 02 The rotating parts of this machine have been designed and tested for rugged use A DANGER However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam Extreme care should be taken when operating near loose objects such O as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing SGm 05 AWARNING VERSA PRO 03 09 safety Section 1 8 2009 Alamo Group Inc SAFETY Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and
197. ttached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sa 17 A CAUTION Always read carefully and comply fully with the manufacturer s instructions when handling oil solvents cleansers and any other chemical agent sc 22 AWARNING gt LLI LL lt Y KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement DANGER and possible serious injury or death sa 24 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sa 25 A DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication
198. uipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation A CAUTION exisis which if not avoided may result in minor or moderate injury e ACCIDENTS DISABLE AND KILL e ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers MASEN A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES SICKLE BAR MOWER A ROTARY MOWER Be a Responsible Operator AURORA For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which affect alertness judgement and coordination or alc
199. unt a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc 9 L l Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death se 10 44 DANGER A DANGER VERSA PRO 03 09 Safety Section 1 6 O 2009 Alamo Group Inc SAFETY Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 A DANGER Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sa 12 AWARNING Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 A DANGER U gt TI m lt Start only from seat in park or neutral Starting in gear kills Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oi
200. untered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instructions may not be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service area The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT if you do not have the manufacturer s manual s for your particular machine gel a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User AAA AAAA It is your responsibility to read and understand this safety manual and the manufacturers manual s before operating this machine This safety manual takes you step by step through yo
201. ur working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and opera tor s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working pari of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Safety Alerts FOIE AAA Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be found on safety decals on this equipment or other eq
202. using Insert needle bearings and inner race The chamfered D of the race should be inward Install washers o ring seal o ring cove trunnion cover seal cover and retain with four screws and tighten to 36 48 in lbs 3 Install snap ring on shaft Install thrust washer thrust bearing and second thrust washer Secure with second snap ring 4 Install shaft in housing and install washer and shaft seal and retain with snap ring 5 Compress pin keeper and install in the spline of the piston block Install the three pins with head end to the inside of the block and install in the special grooves of the piston block spline 6 Install washer spring and second washer in the piston block Use the two 3 8 I D washers and the 3 8 x 3 1 4 cap screw to compress the spring and retain with snap ring Remove the 3 8 x 3 1 4 cap screw and the two washers 7 Install the pivot spider and the piston assemblies in the piston block Install this assembly in the housing assembly The piston shoes must be in contact with the cam plate Be sure all the parts are in their proper position 8 Clamp this assembly in a protected jaw vise with the open end of the housing up 9 Install new gasket 10 Install relief valves and springs into backplate 11 Install backplate assembly Install sixcap screws and torque to 27 31 ft lbs VERSA PRO 03 09 Maintenance Section 5 16 2009 Alamo Group Inc MAINTENANCE USE PAPER OR CARDBOARD TO CHECK FOR LE
203. verhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power lines e Low tree limbs e Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not mow with bystanders in mowing area e Be sure no one is near mower while raising or lowing wings e Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations e Stop mowing if persons enter into mowing area e Only raise wing to clear objects in the mowing path or to match ground slope e Disengage wing drive for extended periods of mowing with raised wings e Lower raised wing to ground after clearing object or ground slope conditions e Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Ralsed wing and boom type mower ditch bank operations may reduce the mower s thrown object sh
204. vision Child Labor Bulletin 102 VERSA PRO 03 09 Safety Section 1 27 2009 Alamo Group Inc industrial Agricultural Safety Manual For Operators and Mechanics NE o TA 111 E Wisconsin Avenue e Milwaukee Wisconsin 53202 U S A ENE WANUR Www aem org Contents III AcknoWledgement ocoorocoooconconcconcnnannnnncc narran rra neral Forward EA a 3 A Word 10 th USER sconce diicasnsiacaiiisseaiasiiasisanieeacsiniinaaeanne 3 SOY Alert SYN cra PE Industrial Agricultural Mower Types ess dl Be a Responsible Operator a 5 Safety Management of Hazards and Risks OS 6 Follow a Safety Program oi 11 Safety Before Operation cccccccccccscccececsccccceccnsecessesecnessee 17 Safety Starting and Testing 0ccsecceeeseenseneceneeeentsenseeness 13 Safety During Operation ccccceccececcecencucceceeneceuceeeees 14 Safety During Shutdown SS rian 18 Safety During Maintenance as EI 19 A A enseeneie anaes 21 Acknowledgement S2 2222225552 We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Forward HITO TIAS This Safety Manual is intended to point out some of the basic safety situations which may be enco
205. w speed while thin medium height material can be cut at a faster ground speed Always run the Mower at the highest position which will enable you to obtain the desired cutting results Allowing the blades to cut into the ground will cause wear and undue strain on the mower frame and mower components If you are mowing in conditions of heavy growth or rough ground where the blades cut into the ground and the tractor engine slows down do not depress the clutch on the tractor to allow the engine to speed up and engage the clutch again This procedure exerts tremendous strain on Mower components Always disengage the PTO and move forward or backwards until the machine is clear This mower is designed with free swinging blades This feature reduces the amount of shock transmitted to other components Always make sure the blades can swing freely Do not ride the clutch on the tractor Mow in the appropriate gears to give the correct ground speed As often as possible stop mowing when other people are passing by Although the Mower is shielded to prevent objects from being thrown out by the blades no one shield device is 100 effective The safest possible course is the only sensible approach to the problem of endangering a passerby The operator has greater knowledge of the dangers of being around this Mower while it is operational than the person on the street Extreme care should be taken when operating near loose objects such O as gravel rocks wire and ot
206. zed systems e Purge air from system e Refer to the manufacturer s operator manual s for instructions e Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death from fire during refueling e Shut off engine and ignition e Never fill fuel tank near open flames e Never smoke while refueling e Avoid static electricity sparks by grounding fuel nozzle against tank filler neck e Avoid overfilling tank or spilling fuel e Clean up any spilled fuel immediately e Always replace fuel cap To avoid serious injury or death from engine exhaust fumes e Adequately ventilate enclosed spaces before starting the engine 4 DANGER amara SAFETY INSTRUCTIONS GUARD MISSING DO NOT OPERATE Follow A Safety Program MOON SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY e Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor e Receiving operational training with mower and tractor e Asking your equipment dealer or supervisor to explain things you do not understand e Explaining the written instructions in the operator manual s and safety signs decals on the mower and tractor to those users or operators who cannot read

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