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Alamo 02968915C Lawn Mower User Manual

1. gt lt ar LL a gt lt m This is because of the mechanics of a universal drive wherein the rotational speed thru a universal joint is not uniform If the ends of a universal drive shaft are parallel the uneven rotation effect is cancelled out and the machine being driven will be driven at a uniform rate of speed However if the ends are not parallel the uneven rotation effect may be multiplied resulting in a speeding up and slowing down of the entire mower system gear box extension shaft pulleys belt and cutter shaft each revolution This effect can be readily noticed if the mower while running is raised to an extreme height on the tractor lift For smoothest operation the tilt of the mower should be adjusted on a 3 point hitch by adjusting the length of the top link between the tractor and the mower so that the ends of the drive shaft are parallel when the mower is down in operating position Raising the mower while running to extreme heights on the lift should be avoided To check where the vibration is originating first be sure the ends of the universal drive shaft are parallel Then if vibration is still present remove the drive belt and run the mower If vibration is still present it most likely is coming from and caused by a bent drive shaft If so the shaft should be replaced or straightened If the vibration is gone the drive portion of the mower is running smoothly then the vibration is probably com
2. OPERATION 7 4 Dipper O U m gt O Z Op 90_A The Left and Right movement of the Joystick actuates the DIPPER cylinder Pushing the Joystick lever to the RIGHT causes the boom DIPPER cylinder to LIFT the small boom UP If the Joystick is released the valve will automatically return to center and the boom will be LOCKED in position Pushing the Joystick to the LEFT will lower the boom Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current place OPS B 0034_A Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC MACHETE BOOM 3 09 Operation Section 3 27 2009 Alamo Group Inc OPERATION 7 5 Tilt Tilt Up Tilt down Op 91_A lt O lt am LLI O O The two lower thumb buttons Red Buttons on the panel at the top of the joystick activates the TILT cylinder Pressing the left button will cause the outer rim farthest from the tractor to move UP Pressing the right button will lowe
3. lt DL 0006 DESCRIPTION TIMBER CAT 5 TIMBER CAT 7 Decal Alamo TK Logo Decal Timber Cat Decal Alamo Logo Keep Away Amputation Decal Grease Fitting Inside Safety Section 1 23 SAFETY gt LLI LL lt Y DL 0007 ITEM PART NO QTY DESCRIPTION 1 02967827 1 Danger Multi Hazard 2 00756059 1 Warning Oil Leak O 00769736 1 Warning Use Repair Guards 4 02925100 1 Important Replacement Parts 5 00757139 1 Logo Alamo TK Product 6 02970888 1 Logo Boom Ditcher Te 999204 1 Logo Ditcher 8 nfs 1 S N Plate 9 3710151 4 Metal Tacks MACHETE BOOM 3 09 Safety Section 1 24 2009 Alamo Group Inc SAFETY ITEM PART NO 1 00758194 2 00769736 3 00769737 4 02925100 5 02958241 6 02962764 7 00756004 8 02965262 9 02967827 10 00757139 11 02974998 12 D138 13 02975158 14 02975170 15 02975515 16 02975516 17 02975514 18 n s 19 1458392 20 1458393 21 02961134 MACHETE BOOM 3 09 2009 Alamo Group Inc QTY i i i i i i i i i i i i i i i TYPE WARNING WARNING DANGER CAUTION DANGER DANGER DANGER DANGER DANGER LOGO LOGO DECAL WARNING DANGER WARNING CAUTION REFLECT REFLECT Safety Section 1 25 U gt TI m lt DL 0008 DESCRIPTION V Belt Pinch Use Repair Shields Cutting Blades Genuine Parts Operator Safety Pinch Point Guard Missing Leak Hose Burst Multi hazard Rotary Alamo
4. Derechos de autor O 2000 Equipment Manufacturers Institute Todos los derechos reservados Revisado 08 2003 Introducci n FAAA AAAA RARAN El prop sito de este manual de seguridad es se alar algunas de las situaciones b sicas de seguridad que pueden ocurrir durante la operaci n y mantenimiento de su m quina y sugerir los m todos posibles para tratar estas situaciones Este manual NO es un sustituto de el los manual es del fabricante Pueden ser necesarias algunas precauciones adicionales o algunas instruiciones no pueden aplicar dependiendo del equipo dispositivos de fijaci n y las condiciones del lugar de trabajo o del rea en que se realiza el servicio El fabricante no tiene control directo sobre las aplicaciones operaci n inspecci n lubricaci n o mantenimiento de la m quina Por lo tanto es SU responsabilidad practicar buenas medidas de seguridad en estas reas La informaci n proporcionada en este manual sirve como complemento de los detalles de informaci n espec ficos de su m quina que est n incluidos en el los manual es del fabricante La informaci n adicional que pueda afectar la operaci n segura de su m quina puede estar incluida en las etiquetas de seguridad o en los requisitos del seguro programas de seguridad del empleador c digos de seguridad leyes locales del estado provincia y leyes nacionales reglas y reglamentos IMPORTANTE si usted no tiene el los manual es del fabricante de su m
5. e Rough terrain drop offs ditches potholes steep slopes stumps standing water mud soft soil slippery conditions debris and foreign objects e inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Analyze mowing area to determine e Best and safest mowing procedure e Material type and height to be mowed e Operating terrain conditions e Using forward travel mowing pattern when possible Look Out For The Safety of Others Before starting equipment e Walk around the equipment e Check for anyone under on or near the equipment e Clear everyone from these areas e Sound a warning Start only from seat in park or neutral Starting in gear kills Safety Starting amp Testing Mounting Tractor Safely Before mounting e Clean shoes and wipe hands During mounting and dismounting e Use handholds and step plates e Never grab steering wheels or controls for handholds e Never mount or dismount from a moving tractor Tractor And Mower Controls Safety Test Before starting e Fasten and adjust seat belt on your ROPS equipped tractor e Check parking brake for engagement e Check PTO disengagement e Check all controls for Neutral or Park position e Warn others in area before starting tractor e Follow tractor manufacturer s recommended starting procedures After starting e Check all instruments gauges and indicator lights for normal op
6. 21 Form HIAMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org For information on additional copies of this and other safety manuals call 800 369 2310 Printed in U S A Segadora industrial y agricola manual de seguridad para operadores y mec nicos l zi er 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A ENCUEN MENU ACIURERS Www aem org Contenido VIVO A T a ONO 2 POUICCIOD iii AAA AAA 3 Palabras para el usuario oooonconocconoocooronnorarrorana ara anannns 3 Aloria do SOUTO cir AAA 4 Segadoras industriales y agr CO aS oooonoooonooooorooroonoorooo 4 Sea un operador responsable oooooooocooocooconcononncnaccnnao 5 Manejo seguro de riesgos y peligros ooooooooooconooroorooooo 6 Cumpla con un programa de segquridad ccccccceceseeeeenees 11 Seguridad previa a la operaci n 0 ceecececeenccecececcneanccens 11 Seguridad durante el arranque y prueba ooooooooooooononocoo 13 Seguridad durante la operaci n 0 ccccccenecceuneccecceneneeeens 14 Seguridad durante la parada cccceceeeceeveveeevececvenceuenunes 18 Seguridad durante el mantenimiento do 19 PUNT a 21 Reconocimiento VOTO Deseamos extender nuestro reconocimiento a los miembros de del Association of Equipment Manufacturers por sus contribuciones para la preparaci n de este manual de seguridad
7. ALAAVS P N 02980001 Safety Section 1 42 MACHETE BOOM 3 09 2009 Alamo Group Inc SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks lo assure so far as possible every working man and woman in the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Acct U gt TI m lt o Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all
8. MACHETE an BOOM ARM MOWER Published 03 09 Part No 02968915C OPERATOR S MANUAL FC 0002 ALAMO INDUSTRIAL ATENCI N As OF THE JP ALAMO GROUP 1502 E Walnut oN i ALWAYS ON THE CUTTING EDGE Seguin Texas 78155 l l Si No Lee Ingles Pida 830 372 3551 Ayuda a Alguien Que Se Lo Lea Para Que le Email parts alamo industrial com Traduzca Las Medidas de Seguridad 2009 Alamo Group Inc 0 00 To the Owner Operator Dealer All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of acci dents BEFORE YOU START Read the safety messages on the implement and shown in your manual Observe the rules of safety and common sense 4 DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTION CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY CHILDREN OPERATORS HARD HAT SAFETY BEFORE WORKING GLASSES SEAT BELTS UNDER Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Practice before operating in a confined area or near passersby Learn how to s
9. Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 AWARNING DO NOT operate this Implement on a Tractor that is not properly maintained Should a mechanical or Tractor control failure occur while operating immediately shut down the Tractor and perform repairs before resuming operation Serious injury and possible death could occur from not maintaining this Implement and Tractor in good operating condition SG 36 A DANGER Avoid contact with hot surfaces of the engine or muffler Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc ss AWARNING The rotating parts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased SBM 5 AWARNING Wait a minute Save a life MACHETE BOOM 3 09 Safety Section 1 4 2009 Alamo Group Inc SAFETY Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up srt 2 A DANGER Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay a
10. Y SAFETY DECALS ON TRACTOR MOUNT KIT COUNTERWEIGHT DESCRIPTION Boom Mower Operators s Safety Decal Front of Step Riser Multiple Hazard Rotary Rear of Top Step Riser Multiple Hazard Flail Rear of Top Step Riser Watch Your Step Level w Top Wgt Cover on Rear Frm Tube Do Not Over speed Engine Cab Window or Fender ALAMO 4 x 5 Left Hood of Tractor ALAMO 7 26 x 7 5 Front of Step Riser MACHETE BLACK Left Hood of Tractor DESCRIPTION Translate Safety Material Left Frame Pinch Point Multiple On Frame neat Swing Pin Leak Detection Hose Burst On Frame Near Swing Pin MACHETE Serial Plate Boom Near Hitch Point DESCRIPTION Pressurized Tank Left of Tank Use ISO AW100 Hyd Oil Left of Tank MACHETE yellow Low Front Tank Cover Canister Operators Manual SMV Sign DESCRIPTION Pinch Point Folding Scissor See Illustration Hose Connection Diagram End of Dipper Boom ALAMO by Terrain King 5 x 19 Lift Boom 21 for 21 foot boom Behind MACHETE on Boom 24 for 24 foot boom Behind MACHETE on Boom DESCRIPTION Use Repair Shield amp Guards Left Front Deck Blades Thrown Objects Rotary RT Frt LT Rr of Deck Genuine Parts Rotary Front Deck near Motor Safety Gate Operation Deck Behind Aux Door ALAMO 13 x 16 Center Rear Deck in front of Ser Plt Rotary Head Serial Plate Deck Top Near Motor 60 Rotary Red Oblong Reflector ITEM PART NO QTY TYPE 1 02958241 1
11. LOGO NAME BUZZBAR ree Limb Cutter 02974998 P N 02974998 Blade Rotation Clockwise gt LLI LL lt Y BLADE ROTATION P N D138 WARNING Hearing Protection is required when working within 100 yards of this machine HEARING PROTECTION IS REQUIRED WHEN WORKING WITHIN 100 YARDS OF THIS MACHINE P N 02975158 DANGER Keep away rotating blades a ADANGER BEING HIT BY T CONTACTING fF CAIN P N 02975170 MACHETE BOOM 3 09 Safety Section 1 40 2009 Alamo Group Inc SAFETY SAFETY o e o e USE THESE HOLES TO PITCH HEAD DOWN WHEN USING USE THESE HOLES TO LEVEL HEAD WHEN USING SAW BLADES SWINGING BLADES DISCONNECT THE HYDRAULIC SOLENOID BEFORE PREFORMING SERVICE WORK ON TRACTOR OR MOWER TO PREVENT INADVERTENT MOWER HEAD START UP DO NOT LOCATE HITCH POST IN THIS AREA Disconnect the hydraulic solenoid preforming service work on tractor or Do not locate hitch post in this area Red Reflector Keep reflectors clean and visible D 2 Oo lt L M an Oo LO A N b B g 2 E 2 gt N O N O N oO o 2 E 2 E 3 z Agoo O O z O os 00 Q Z A Z Q A Safety Section 1 41 MACHETE BOOM 3 09 2009 Alamo Group Inc SAFETY Amber Reflector Keep reflectors clean and visible o eee ee o o P N 1458393 NAME LOGO
12. Machete Model P N 02968979 MACHETE BOOM 3 09 Safety Section 1 31 2009 Alamo Group Inc SAFETY NAME LOGO 24 Machete Model P N 02968980 WARNING Maintain shields and deflectors in good condition Failure to do so may lead to injury or even death DEFLECTORS IN 0000 CONDITION MAY LEAD TO INJURY OM ENTANGLEMENT WITH ROTATING PARTS BEING HIT BY OBJECTS THROWN WITH GREAT FORCE BY BLADES OR BY CONTACT gt R LLI LL lt v P N 00769736 DANGER Keep Away Thrown Objects KEEP mE Inspect the area before mowing for potential mower hazards Remove or avoid all foreign objects such as wire cable metal objects and all other foreign material Foreign material can be thrown from the mower and cause serious bodily injury to the operator and passerby Do Not let rotating blades contact solid objects like rocks posts curbs or guard rails Operate only if all Guards Deflectors are in place and in good condition Do Not operate with Mower or Wing raised off the ground Stop mowing if Passersby enter the area of thrown objects See Operator s Manual P N 00769737 MACHETE BOOM 3 09 Safety Section 1 32 2009 Alamo Group Inc SAFETY IMPORTANT Use only Genuine Alamo Industrial replacement parts IMPORTANT For your safety and to guarantee optimum product reliability always use Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void
13. cuando opera en terrenos con estas condiciones AJUSTES RECOMENDADOS PARA LA ESTABILIDAD DEL TRACTOR Lea el manual del operador del tractor para conocer los ajustes para aumentar la estabilidad del tractor e Agregue pesas o balasto a las ruedas delanteras y traseras e Ajuste el espacio entre las ruedas al ancho m ximo e Agregue contra balasto en el lado contrario a las segadoras de montaje lateral y de pescante e Explique los ajustes a los usuarios u operadores que no puedan leer Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad de operaci n recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar lesiones graves o la muerte del operador por el vuelco del tractor y segadora haga lo siguiente e Abroche firmemente el cintur n de seguridad cuando segue con tractores equipados con una estructura contra vuelcos ROPS e Evite la velocidad absoluta excesiva de acuerdo con las condiciones del terreno e Evite los arranques paradas y virajes repentinos cuando opere subiendo bajan do o atravesando pendientes e Evite las condiciones de terreno resbaloso e Haga virajes anchos y graduales e Planifique segar cuesta abajo en pendientes inclinadas para evitar los vuelcos Peligros y riesgos de aplastamiento por una segadora o piezas desprendidas EXISTE EL RIESGO DE UNA LESI N POR APLASTAMIENTO PARA LOS OPERADORES Y OTRAS PERSONAS DURANTE LAS OPERACIONE
14. hojas pasadores blindajes u otros art culos especiales tienen requerimientos de fuerza dise o y encaje espec ficos para el estilo y modelo de la segadora que usted utiliza Las modificaciones o piezas para reparaci n que no son aprobadas por el fabricante de la segadora pueden causar un riesgo significativo por exposici n a su seguridad y la de los dem s PARA EVITAR LAS LESIONES SERIAS 0 LA MUERTE CAUSADAS POR PIEZAS 0 MODIFICACIONES NO APROBADAS No sustituya accesorios comunes por los pernos autoasegurados de las hojas u otras piezas especiales e No sustituya las hojas pasadores blindajes u otras piezas relacionadas con la seguridad cr tica e No use pernos de grado 5 u 8 para reemplazar los pernos de resistencia limitada grado 2 CUMPLA LA PRACTICA SEGURA DE SIEMPRE VERIFICAR EL FUNCIONAMIENTO CORRECTO DE TODOS LOS AJUSTES REPARACIONES O SERVICIO DE LA SEGADORA TOMA DE FUERZA PTO Es TRANSMISI N TRANSMISI N PUNTO ESTACIONAMIENTO PARK lt MUERTO NEUTRAL T lt APLIQUE EL FRENO DE ES ESTACIONAMIENTO MOTOR A Gal LAUR ESPERE QUE SE DETENGAN EXTRAIGA TATLAVE LAS PIEZAS MOVIBLES EVITE EL APLASTAMIENTO ae Be AE LASTAMIEN TE E BLOQUEANDO LA ANDO LA Omran SEGADORA REGADORA Programa de de 5 mantenimiento q go Palabra final PELL S S 4 Usted ha terminado de leer el manual de seguridad de la segadora Es imposible que este manual incluya toda
15. y en buen estado de funcionamiento e No opere el equipo con los blindajes para objetos despedidos da ados o sin que est n colocados en su lugar SEGURIDAD DEL OPERADOR La operacion de las segadoras con las alas levantadas de montaje lateral y pescante pueden reducir la efectividad del blindaje para proteger al operador contra los objetos despedidos de la segadora Haga lo indicado a continuaci n para aumentar la protecci n del operador contra los objetos despedidos durante las operaciones de segado e Use cabinas cerradas con una estructura de protecci n contra vuelcos ROPS cubiertas protectoras especiales mallas u otros dispositivos para proteger al operador cuando efect a estas operaciones SOBREPASAR LAS VELOCIDADES RECOMENDADAS PARA LA TOMA DE FUERZA PTO No sobrepase las velocidades recomendadas por el fabricante para la toma de fuerza PTO Las velocidades excesivas de la toma de fuerza PTO pueden causar e Fallo de la hoja e Escape de objetos a velocidad alta u hojas rotas despedidas del rea cerrada de la hoja de la segadora e Fallos potenciales de la l nea de transmisi n de 540 rpm cuando se opera a velocidades de 750 a 1000 rpm OTRAS PR CTICAS DE SEGURIDAD e Nunca debe operar la segadora con hojas rotas dobladas faltantes o que est n extremadamente desgastadas e Antes de segar retire los desechos y objetos extra os para evitar que sean recogidos y despedidos por la segadora N
16. 3 16 2009 Alamo Group Inc OPERATION TIMBER CAT HEAD INSPECTION e Inspect blade and bolts for looseness and excessive wear Make sure the unit is securely blocked up when crawling underneath or set on ground before doing maintenance Replace damaged and worn blade to keep unit operating properly e Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins e Ensure hydraulic lines are properly connected to the hydraulic valve and cylinder Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks OPS B 0027 O U m gt O Z BUZZBAR HEAD INSPECTION e Inspect the saw blades and spindle bolts for looseness and excessive wear Make sure the unit is securely blocked up before doing maintenance Replace damaged and worn saw blades as complete sets to maintain unit balance e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the Micro V belts e Ensure the drive belt shields are in place and in good repair OPS B 0028 A Do not put hands or feet near the cutter bar Blade contact can result
17. Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades ssm 2 Never Leave the mower unattended while the head is in the raised position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 Always keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 The center of Gravity of Tractors equipped with a Rear Mounted Boom Mower is shifted to the rear and removes weight from the front wheels Add front ballast until at least 20 of the tractors weight is on the front wheels to prevent rearing up loss of steering control and possibly Injury SBM 10 A DANGER The Mower shaft soeed must not UNDER ANY CIRCUMSTANCES exceed 1800 RPM SBM 15 A DANGER Use extreme care and Safety Awareness when using the boom mower head to mulch loose brush or wood that has fallen on the ground from overhead trimming DO NOT mulch this debris if bystanders vehicles livestock or buildings are within 300 feet of the mower This cut debris can be thrown at great velocities and could result in serious injury or even death ssm 17 AWARNING 4 A a G MACHETE BOOM 3 09 Safety Section 1 6 200
18. By Terrain King Buzzbar Blade Rotation Hearing Protection Foot Leg Contact Disconnect Solenoid No Hitch Post Here Pitch Adjust Serial Plate Red Reflector Yellow Reflector Patent Pending SAFETY gt LLI LL lt Y DL 0014 ITEM PART NO QTY DESCRIPTION 02979902 1 17 Boom Assy 02980034 1 17 Boom Assy T 1 1 02962764 6 Pinch Points 2 02968952 1 Hose Connection Diagram 3 02968953 2 Machete 4 02980001 2 Boom Length 17 5 00757139 2 Logo Alamo By Terrain King MACHETE BOOM 3 09 Safety Section 1 26 2009 Alamo Group Inc SAFETY Decal Description DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause A DANGER serious bodily injury or even death to Operator and Others in area P N 02967827 4 DANGER Danger Mult Hazard Warning Failing to follow these Safety Messages and Operating Instructions can cause serious bodily injury or even death to A A a a SEAT BELTS amp ROPS My A Fu o operator and others in the area Im War 1 Study and understand Operators Manuals Safety Signs and Instructional Decals for tractor amp flail mower to prevent misuse abuse amp accidents Practice before operating mower in a confined area or near passersby Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near implement or tractor Allow no riders on tractor or implement Falli
19. DANGER 2 02967827 1 DANGER 3 002369 1 DANGER 4 03200285 1 CAUTION 5 02965093 1 INSTRUCT 6 02960766 1 LOGO a 001650 1 LOGO 02968953 1 NAME DECALS ON MAIN FRAME ITEM PART NO QTY TYPE 9 00725746 1 PELIGRO 10 02962765 1 DANGER 11 02965262 1 DANGER 12 nfs 1 SER PLT DECALS ON TANK ITEM PART NO QTY TYPE 13 02971123 1 WARNING 14 02979473 1 INSTRUCT 15 02968953 1 NAME La 00776031 gt 03200347 REFLECT DECALS ON BOOM ITEM PART NO QTY TYPE 18 02962764 6 DANGER 19 02968952 1 INSTRUCT 20 00757139 1 LOGO a ee 2 pe 0296 2 DECALS ON MACHETE ROTARY MOWER HEAD ITEM PART NO QTY TYPE 23 00769736 1 WARNING 24 00769737 2 DANGER 25 02925100 1 IMPORTANT 26 02967867 1 DANGER 27 00757140 1 LOGO 28 nfs 1 SER PLT 29 02970889 1 SIZE 30 2738332 1 REFLECT 31 2738333 1 REFLECT Provided by Tractor Manufacturer Yellow Oblong Reflector Use One or the Other whichever is appropriate Place in Highly Visible area so they may be seen while mounting Tractor from the Left side Typically attach DECAL KIT Step Riser Counterweight if equipped with this type in this fashion See the Illustration for general layout MACHETE BOOM 3 09 2009 Alamo Group Inc Safety Section 1 18 SAFETY ITEM PART NO 02980202 00769736 00769737 02725100 02925100 02967827 02967867 02970883 00757139 2 38332 2 38333 02979551 Se SO OO E O MACHET
20. Format AEM FEMA Mower Operator Safety Video Mower Operator s Manual ial AEM Mower Operator s Safety Manual Requester Name _ Phone Requester Address City State Zip Code Mower Model II Serial Number Date Purchased ____ _ Dealer Salesperson Dealership Name Dealership Location Mail to AEM Video Services 1502 E Walnut street Seguin TX 78155 Or Fax to 830 372 9529 Or Email to AEM Video O alamo group com Table of Contents SAFETY SECTION carac E E a ciajos 1 1 General Safety Instrucuonsand Practices ri a a a a En ee 1 2 Operator Safety Instructions and Practices ccccccoooncccnncconooccnnnnnononnnnnnonononnnnnnnnnonnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnnnenannnnnns 1 3 Connecting amp Disconnecting Implement Safety Instructions Practices ooocccoonccccnnocccncnnnncnnnonancnnnnnanencnnnncons 1 5 Equipment Operation Safety Instructions ANd PractiCes coocccnccconncncononcnnnoconnnnnononennnnnanennnononcnnononnrnnnonanennnnnns 1 6 Maintenance and Service Safety Instructions and PractiCes ooocccccocnnnncoconnnncnnonnnnnonanennnnnnnnnnnnnanononnnncnnnnnnns 1 12 Transporting Safety Instructions and Practices oooocccccconncnconcnnnncononnnnnnnnnnnnnonancnnnnnnnnnnnnnncnnnonnnnnnnnnnnnrnnnnnanoss 1 14 Concludi a Satety Instructions a a Practica 1 16 Decal LOCA Mirra 1 17 Decal DESCANSE II 1 27 Federal Laws and Regulations occcccccooncncoco
21. If the tractor will be operated near or traveled on a public roadway it must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Most tractor s have different settings for operating and transporting lighting Refer to the tractor operator s manual for using the tractor s light switch and operating the turn signals OPS B 0017 O z m gt Q Z MACHETE BOOM 3 09 Operation Section 3 5 2009 Alamo Group Inc OPERATION 2 4 Tractor Ballast To ensure tractor stability when operating on flat surfaces the left rear tractor tire MUST exert a minimum down force weight of 1500 lbs on the ground when the tractor is on level ground its boom is fully extended and the mower head is horizontal and two feet above the ground For units which have the ability to operate on either side of the tractor these requirements must also be met for the right side tire when the boom is extended to the left side as described above A tractor that does not meet this criteria is DANGEROUS and should not be operated as upset of the unit can occur resulting in possible serious injury and property damage NOTE All factory mounted units are tested and meet the ballast requirement before shipment further testing is not required unless the unit is operated in a manner other than what is considered standard operating conditions For additional information on properly ballasting
22. RIESGOS ENUMERADOS A CONTINUACI N Peligro de objetos despedidos EXISTE LA POSIBILIDAD DEL RIESGO DE LESIONES A LOS OPERADORES Y TRANSE NTES CAUSADAS POR OBJETOS DESPEDIDOS DURANTE LA OPERACI N DE LA SEGADORA POR LOS SIGUIENTES OBJETOS PIEDRAS ESCOMBROS HOJAS ROTAS DE LA SEGADORA PERNOS DE LA HOJA CABLES CADENAS ALAMBRE ETC DESPEDIDOS POR LA SEGADORA Dispositivos protectores del equipo y pr cticas de seguridad recomendadas La cubierta de la segadora y los dispositivos protectores no pueden evitar que escapen todos los objetos o desechos del rea cerrada de la hoja en todas las condiciones de segado Es posible que los objetos escapen y se desplacen cientos de pies 300 100 m Lea los manuales del operador del fabricante para conocer las pr ciicas de seguridad recomendadas durante la operaci n Explique las pr cticas a los usuarios U operadores que no puedan leer PARA AYUDAR A EVITAR LESIONES GRAVES O LA MUERTE CAUSADAS POR OBJETOS QUE GOLPEEN AL OPERADOR U OTRAS PERSONAS HAGA LO SIGUIENTE SEGURIDAD DE TRANSE NTES e Mantenga a los transe ntes a varios cientos de pies 300 100 m del rea segada SEGURIDAD PROPORCIONADA POR LOS DISPOSITIVOS PROTECTORES DEL EQUIPO Para contener desviar o reducir los objetos despedidos del rea cerrada de la hoja Mantenga la cadena blindajes deflectores flexibles o s lidos colocados en la parte delantera y trasera de la cubierta de la segadora en su lugar
23. Use solamente defensas y blindajes de reemplazo hechas por el fabricante Otras defensas o blindajes pueden no encajar o ser de materiales inadecuados que no cumplan con los requisitos de resistencia del equipo e Reemplace las calcoman as e instrucciones de advertencia desgastadas o da adas e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de rodamiento o vuelco del tractor y segadora EXISTE UN RIESGO DE LESIONES POSIBLES AL OPERADOR POR RODAMIENTO O VUELCO DE LA SEGADORA DURANTE LAS OPERACIONES DE SEGADO POR LO SIGUIENTE e TERRENO ACCIDENTADO PENDIENTES INCLINADAS AGUJEROS BACHES SURCOS PIEDRAS TRONCOS U OTRAS OBSTRUCCIONES QUE PODR AN VOLCAR EL TRACTOR Y SEGADORA VELOCIDADES ABSOLUTAS EXCESIVAS PARA ESTAS CONDICIONES DE TERRENO Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Cuando sea posible retire los troncos piedras etc o m rquelos claramente con las dem s obstrucciones para evitar vuelcos aver as y condiciones de conducci n peligrosas Tenga extremo cuidado para mantener el control sobre el equipo cuando opere en terrenos con estas condiciones ESTRUCTURAS CONTRA VUELCOS ROPS RECOMENDADAS PARA TRACTORES Un tractor equipado con una estructura contra vuelcos ROPS o cabina ROPS cerrada y cintur n de seguridad para la seguridad del operador es esencial para la protecci n adicional del operador
24. WARNING in serious injury Stay away until all motion has stopped and the mower is securely blocked up ssm 1 MACHETE BOOM 3 09 Operation Section 3 17 2009 Alamo Group Inc OPERATION DITCHER HEAD INSPECTION e Inspect blades and bolts on ditcher head assembly for looseness and excessive wear Make sure the unit is securely blocked up before doing maintenance Replace damaged and worn blades as complete sets to maintain unit balance e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinder in place and are secured with pins OPS B 0029 Do not put hands or feet under mower decks Blade Contact can result DANGER in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up srL 2 lt O lt am LLI O O All Safety Shields Guards and other safety devices including but not limited to DANGER Deflectors Steel Guards and Gearbox Shields must be used and maintained in good working condition All safety devices should be inspe
25. Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 JITFALAMO 02925100 P N 02925100 DANGER Multi Hazard Failure to follow Safety Messages and Operating Instructions can cause serious bodily injury or even death to Operator and SAFETY SHIELD amp DEFLECTOR OPERATION Others in area l Te Faine to close Safety Shield and Detector may allow abject tobe thrown oubrard with great force wich can SAFETY SHIELD cause property damage bodily injury or death 1 Keep Seely Shield and Deflector fully closed when ALAAVS cutting grass and weeds lo reduce possibility of objects being thrown outward by the Blades persons are in the area 2 Before Cuiling brush timing limbs or other such operations raise the Deflector and Safety Shield fully to allow the blades to contact the material if area is dear ol passerby Operador must stop cutting and close shield d passar enters the thrown ofjects ara of blade contact anta DEFLECTOR 3 Repair or replace Safety Shield and De ecion as neccen 4 Always tansport with Safety Shield and Deflector P N 02967867 closed e ES Name LOGO Alamo Industrial P N 00757140 4 INDUSTRIAL NAME DECAL P N 02970889 MACHETE BOOM 3 09 Safety Section 1 33 2009 Alamo G
26. be operated with blades missing sF 4 MACHETE BOOM 3 09 Safety Section 1 7 2009 Alamo Group Inc U gt TI m lt gt LLI LL lt Y SAFETY Flail Mowers are capable under adverse conditions of throwingobjects v J DANGER for great distances 100 yards or more and causing seriousinjury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS ee Front and Rear Deflectors Chain Guards or Bands are installed and in good workablecondition Mower sections or Wings are running close to and parallel to the ground withoutexposed Blades Passerby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could bestruck by the blades the area should be inspected and large debris removed mowed atan intermediate height inspected closely with any remaining debris being removed andmowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminatestreaking and make the final cut more uniform srL s Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could
27. cannot read To help prevent serious injury or death to operators and other from alling mower or equipment parts do the following Before working near or underneath lifted mower or equipment parts e Use proper equipment shutdown practices before servicing adjusting cleaning or unclogging the mower e Securely support or block up raised mower or equipment parts e Securely support block up or lock up wings with locking devices on wing type mowers or lower mower or equipment parts to the ground e Use transport locks when transporting mower on public roads High Pressure Hydraulic Fluid Leak Hazards and Risks A POSSIBLE HIGH PRESSURE FLUID SKIN INJECTION INJURY AND GANGRENE RISK EXISTS FOR MOWER OPERATORS AND OTHERS FROM HIGH PRESSURE HYDRAULIC OR DIESEL OIL LEAK INJECTION INTO THE SKIN TO AVOID GANGRENE INJECTED FLUID MUST BE SURGICALLY REMOVED WITHIN A FEW HOURS BY A DOCTOR FAMILIAR WITH THIS TYPE OF INJURY RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read High pressure fluid pinhole leaks can be almost invisible To help prevent serious injury or death do the following e Search for leaks with cardboard or wood e Do not use hands to check for leaks e Relieve system pressure before disconnecting lines e Before applying system pressure e Check for damaged lines pipes and hoses e Check t
28. contra el cuello de llenado del tanque e Evite sobrellenar el tanque o derramar el combustible e Limpie inmediatamente el combustible derramado e Siempre vuelva a colocar la tapa del combustible Para evitar lesiones ser as o la muerte causadas por las emanaciones del escape del motor e Ventile adecuadamente los espacios cerrados antes de arrancar el motor 44 PELIGRO A ADVERTENCIA Ll ADVERTENCIA ILA DEFENSA HACE FALTA NO OPERAR INSTRUCCIONES DE SEGURIDAD Cumpla con un programa de segur LA SEGURIDAD ES IMPORTANTE PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS HAGA LO SIGUIENTE PARA SU SEGURIDAD DURANTE LA OPERACION DE SEGADO SEA UN OPERADOR CAPACITADO HACIENDO LO SIGUIENTE e Leyendo comprendiendo y obedeciendo las instrucciones escritas del abricante en el los manual es del operador y avisos de seguridad en la segadora y tractor Recibiendo capacitaci n operativa para la segadora y tractor Solicitando a su distribuidor de equipo o supervisor que le explique lo que usted no comprende Explicando las instrucciones escritas en el los manual es del operador y avisos de seguridad calcoman as en la segadora y tractor a los usuarios u operadores que no puedan leer kein ell hte Conozca las reglas y reglamentaciones de seguridad del lugar de trabajo Pregunte a su supervisor sobre las reglas de seguridad de operacion del
29. design and fit requirements for the make and model mower you are using Modifications or repair parts not approved by the mower manufacturer can cause serious safety hazard exposure risk to you and others TO AVOID SERIOUS INJURY OR DEATH FROM UNAPPROVED PARTS OR MODIFICATIONS e Do not substitute common hardware for self locking blade bolts or other special part items e Do not substitute blades pins shields or other critical safety related parts e Do not use grade 5 or 8 bolts to replace grade 2 shear bolts FOLLOW THE SAFETY PRACTICE OF ALWAYS CHECKING THE MOWER FOR PROPER FUNCTION AFTER ALL ADJUSTMENTS REPAIRS OR SERVICE TRANSMISSION e on ENGINE TRANSMISSION PARK SET PARKING BRAKE WAIT FOR MOVING PARTS TO STOP kei fe AVOID CRUSHING Ry BLOCK UP MOWER REMOVE KEY Maintenance Schedule SAFETY J INSTRUCTIONS One Final Word IVIVE You have just finished reading the Mower Safety Manual lt is impossible for this manual to cover every potentially hazardous situation you may encounter But your knowledge of these safety precautions and your adherence to the basic rules of safety will help build good judgment in all situations Our objective is to help you develop good safety habits and make you a better mower operator The mower safety manual safety precautions and basic rules of safety must be explained to those users or operators who cannot read
30. does not have Auxilary Door Connections Yellow Yellow and White Hoses keep these sealed off OPS B 0019 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 MACHETE BOOM 3 09 Operation Section 3 9 2009 Alamo Group Inc lt O lt am LLI O O OPERATION Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sa 15 6 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting
31. need for tools normally only found in the shop 1 Place upper bearing cones in bearing oven 2 Seat bearing cups outer races in housing using a press and proper installation tools in good condition CUPS MUST BE FULLY SEATED If bearing cup cocks in bore and seizes do not continue to assemble spindle 3 Lubricate lower bearing cone with LPS Coat the outside of the seal with silicone and install the lower bearing seal and retaining ring into the housing using the correct seal installer 5 Place a light film of silicon or permatex on the inside diameter of the bearing ring and seat the ring on the spindle shaft using the proper tool and press 6 Lightly lubricate the lip of the seal Using the 2 3 4 tubing to prevent the cup and cone from contacting each other press the spindle shaft through the lower bearing and seal Make sure the bearing is seated against the bearing ring Place Locktite on threads of the bearing adjusting nut flange nut 9 Using gloves install the heated upper bearing cone on the shaft immediately and push it all the way against the cup Lubricate the bearing with LPS 10 Install the bearing adjusting nut Tighten the nut until the spindle shaft can not be turned Loosen the nut 1 4 turn Place a soft clean cloth over the top of the spindle assembly Place an aluminum block over the end of the spindle shaft and strike the block with a hammer to loosen the bearing MACHETE BOOM 3 09 Maintenance Section 4
32. objects exist and avoid hitting the objects SSA Se A ey By Recessed area on bolt head Inspect the Blade Bolt Heads daily for aonormal wear REPLACE BOTH BLADE BOLTS on DANGER he Blades IMMEDIATELY if either blade bolts has e Visible cracks or e Ifthe recessed area on blade bolt is worn off or e If Blade Bolt has gouges or chipped areas Failure to replace abnormally worn blade bolts may lead to catastrophic failure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts whenever replacing the Blades OPS U 0037 MACHETE BOOM 3 09 Operation Section 3 22 2009 Alamo Group Inc OPERATION 7 OPERATING THE BOOM JOYSTICK CONTROL Positioning the boom is performed with electronic valves controlled by the operator using a single joystick The joystick controls five standard operations Swing Lift Dipper Head Tilt and Door Of these five operations the Swing Lift and Dipper functions are proportional that is when the joystick is moved a small amount the cylinder moves slowly and as the joystick continues to be moved the cylinder continually becomes faster This allows very precise positioning of the boom Using a single joystick many of the functions can be operated simultaneously such as the Lift and Dipper for even greater speed at positioning of the boom For safe and efficient boom mower operation it is crit
33. of the basic safety situations which may be encountered during the normal operation and maintenance of your machine and to suggest possible ways of dealing with these conditions This manual is NOT a substitute for the manufacturer s manual s Additional precautions may be necessary or some instructions may not be applicable depending on the equipment attachment devices and condi tions at the worksite or in the service area The manufacturer has no direct control over machine application operation inspection lubrication or main tenance Therefore it is YOUR responsibility to use good safety practices in these areas The information provided in this manual supplements the specific informa tion about your machine that is contained in the manufacturer s manual s Other information which may affect the safe operation of your machine may be contained on safety signs or in insurance requirements employer s safety and training programs safety codes local state provincial and national laws rules and regulations IMPORTANT if you do not have the manufacturer s manual s for your particular machine gel a replacement manual from your employer equipment dealer or the manufacturer of your machine Keep this safety manual and the manufacturer s manual s with your machine A Word to the User AAA AAAA It is your responsibility to read and understand this safety manual and the manufacturers manual s before operating this machine Thi
34. om TYPE DANGER DANGER DANGER WARNING WARNING WARNING INSTRUC INSTRUC INSTRUC IMPORTANT LOGO LOGO NAME WIDTH SER PLT Safety Section 1 21 DL 0004 DESCRIPTION Flail Head FML 100H Flail Multi Hazard Cutting Blades Thrown Objects Operation of Safety Shield Use Repair Shields amp Guards Oil Leak Detection Skin Penetration Pinch Point V Belt Pulley Flail Operating Inst Grease Fitting Inside Notice to Owner Genuine Parts Flail ALAMO 7 26 x 7 5 ALAMO 4 1 2 x 16 1 2 FML 100H FML 100H Serial Plate Y gt TI m lt gt LLI LL lt Y SAFETY ITEM Oe AA E PART NO 002369 02967668 02965141 00725739 00758194 02925100 000108 000678 00757139 02970885 02970896 02970886 n s MACHETE BOOM 3 09 2009 Alamo Group Inc bh hb hb hb hb hb bb hb hb hb _ bh bh DANGER DANGER DANGER WARNING WARNING IMPORTANT INSTRUCT INSTRUCT LOGO WIDTH WIDTH NAME S N PLT Safety Section 1 22 DL 0005 DESCRIPTION Flail Head Multi Hazard Cutting Blades Thrown Objects Boom Flails Use Repair Shields amp Guards Pinch Points Genuine Replacement Parts Flail Operate Grease Fitting Alamo 60 48 HDF Grass Grass Serial Plate SAFETY ITEM PART NO 02972149 02972150 00757139 02971931 00757140 02973496 000678 ON ge Na MACHETE BOOM 3 09 2009 Alamo Group Inc NY Y gt TI m
35. operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 8 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before Starting the tractor OPS U 0033 MACHETE BOOM 3 09 Operation Section 3 31 2009 Alamo Group Inc NOILVdsAdO lt O lt am LLI O O OPERATION 8 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differentia
36. operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 MACHETE BOOM 3 09 Operation Section 3 3 2009 Alamo Group Inc O m gt O Z OPERATION 2 TRACTOR REQUIREMENTS In addition to tractor horsepower and size required to operate the boom unit the tractor must also be properly equipped to provide operator protection to alert approaching vehicle drivers of the tractor s presence and to ensure tractor stability when mowing with the boom fully extended Tractor Requirements and Capabilities ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt e Operator Protecti0n Tractor must be equipped with protective structure such as operator cage or lexan window to protect operator from thrown object and falling objects e Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting e Tractor Ballast ooccccnnncconn As required to maintain at least 1500 lbs on left rear tire 2 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the r
37. or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debri tends to fly out at great soeed and can injure or even cause death OPS B 0039 MACHETE BOOM 3 09 Operation Section 3 37 2009 Alamo Group Inc lt O lt am LLI O O OPERATION Grass Flail e The Grass Flail head is rated for cutting grass only e The Grass Flail operates attached to the boom arm and is ideal for cutting hard to reach areas where a smooth cut is required e Cutting height ranges from 3 4 to 4 in vegetation Cutting height is set by adjusting the height of the roller assembly e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals with a 100 yards Debri tends to fly out at great speed and can injure or even cause death OPS B 0040 FML 100 Shredder e The FML 100 Severe Duty Shredder is designed for cutting material up to 6 in diameter and then shredding the cut debris into 3 4 diameter chips e lt has a cutting width of 3 2 e Suggested cutting speed is 1st gear Slow down for thick dense or hard material e Open the retractable hood when cutting large diameter vegetation to allow access to the cutting Knives Close the hood to cut fallen limbs into 3 4 mulch size pieces e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within a 100
38. over so that the assembly is setting on the spindle Install the upper bearing 4 on the spindle shaft 1 After the Upper Bearing is installed install the nut 5 with the chamfer facing up Run the nut down against the bearing but do not torque the nut at this time Clamp the spindle Housing in a vise so that the spindle shaft can rotate Tighten the nut until the spindle shaft has a rolling torque of 25 in lbs that is it takes 25 in lbs to rotate the spindle shaft Install the tanged lockwasher 6 with the outside prongs facing upward gt lt ar LL a gt lt m Install the top nut 5 with the chamfer facing down Block the spindle to keep it from rotating and torque the top nut to a minimum of 100 ft lbs Bend the tang of the lockwasher to fit into one of the grooves of the top nut Install vent plug 8 and Grease Fitting 9 Fill spindle assembly with NLGI EP 2 Grease Approx 22 oz IMPORTANT ALAMO GENUINE FLAIL PARTS ALAMO INDUSTRIAL Flail Mowers use dynamically balanced and matched system components for Cutter Shafts Knives Knife Hangers Rollers Drivetrain components Bearings Belts and Pulleys ALAMO INDUSTRIAL parts are made and tested to meet close tolerance specifications of balance quality and consistency that assure long trouble free service The use of inferior will fit parts will void warranty for your ALAMO INDUSTRIAL implement and may cause premature or catastrophic fai
39. piezas rotativas hojas y agujeros de descarga No debe operar la segadora en posici n de transporte Enganche de la transmisi n toma de fuerza PTO de la segadora Suba la segadora a la altura m xima de corte e Enganche la toma de fuerza PTO con rpm bajas del motor e Aumente las rom del motor a la velocidad de r gimen de las rpm de la toma de fuerza PTO Baje la segadora a la altura de corte deseado e Det ngase y pare inmediatamente si la segadora golpea una obstrucci n Inspeccione y repare cualquier da o que tenga la segadora antes de reiniciar el segado e No debe operar la segadora cuando tenga vibraci n excesiva o ruidos anormales Seguridad durante el segado en marcha atras Evite segar en marcha atras siempre que sea posible Haga lo siguiente cuando segue en marcha atras e Verifique que no haya personas atr s de la segadora antes de dar marcha atr s e Use extremo cuidado al invertir la direcci n del segado e Mantenga los blindajes de seguridad delanteros y traseros y los blindajes delanteros de la desgranadora y los rodillos traseros de la segadora rotativa Velocidad absoluta de segado La velocidad absoluta depende de las condiciones del terreno tipo de pasto densidad y la altura de corte e El alcance normal de la velocidad absoluta es de 2 a 5 mph e La velocidad absoluta debe ser menor cuando segue pasto alto y denso e La velocidad absoluta puede ser mayor cuando segu
40. pro tection Do the following to increase operator protection from thrown objects during these mowing operations e Use enclosed ROPS cabs special protective enclosures screens or other operator shielding devices when performing these operations EXCEEDING RECOMMENDED PTO SPEEDS Do not exceed manufacturer s recommended PTO speeds Excessive PTO speeds may cause e Blade failures e Higher velocity objects escaping or broken blades being thrown from mower blade enclosures Potential 540 rpm driveline failures operating at 750 to 1000 rpm speeds OTHER SAFETY PRACTICES e Never operate mower with broken bent missing or severely worn blades e Before mowing remove debris and foreign objects to avoid them being picked up and thrown out by the mower Do not operate the mower in transport or in raised wing positions RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspection and maintenance instructions for chain guards flexible or solid deflector shielding e Replace worn or damaged guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Rotating Blades and D
41. that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repair MACHETE BOOM 3 09 Introduction Section 2 2 2009 Alamo Group Inc INTRODUCTION Your Machete Boom Mower is designed for heavy duty cutting in limited access areas such as highway park and rural roadsides overhead growth ditches levees and other such grass and limb control uses in generally hard to reach areas Your Machete Boom can be equipped with a variety of cutting heads designed for specific cutting needs The Machete Head Rotary unit 60 wide cut up to 5 vegetation front safety gate The Flail Axe Head Fail unit 48 wide cut up to 5 vegetation The FML 100H Head Flail unit 38 wide cut up to 6 vegetation front safety gate DIRECTION Throughout this Manual front and rear left and right are determined by the normal direction of travel the same as driving an automobile Front and rear and left and right are determined by the normal direction of travel the same as on your automobile NOILONGOULNI r Y Po MES 7 may a oe I NA Ve EN po hy IN x y M k k k k k FC 0002 MACHETE BOOM 3 09 Introduction Section 2 3 2009 Alamo Group Inc INTRODUCTION Attention Owner Operator BEFORE OPERATING THI
42. that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sa 21 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety sus devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s rPT Shield Deflector Chain ad MACHETE BOOM 3 09 Operation Section 3 10 2009 Alamo Group Inc OPERATION 6 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a comple
43. the tractor refer to Alamo Industrial Tractor and Mower Stability Pamphlet P N 02959010 Boom Fully Extended lt O lt am LLI O O Wi VY A is T UTA TA a EVI Y DE Level Ground 1500 Ibs Op 71 If the unit is operated on slopes greater than 5 additional counterweight will be required Operation of the unit on slopes greater than 11 percent 6 4 degrees is not recommended under any circumstances On a tractor with a 96 outside to outside tire spread an 11 percent 6 4 degrees 5 Slope slope occurs when one rear tractor tire is about 8 lower than the other rear tire OPS B 0018 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 MACHETE BOOM 3 09 Operation Section 3 6 2009 Alamo Group Inc OPERATION 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never al
44. yards Debri tends to fly out at great speed and can injure or even cause death e Operate tractor in lowest gear to allow shredder time to mulch limbs OPS B 0041 MACHETE BOOM 3 09 Operation Section 3 38 2009 Alamo Group Inc OPERATION Flail The Flail Brush Cutter is rated to cut material up to 4 in diameter e Setting cutting height ranges from 3 4 to 6 Cutting height is set by adjusting the height of the roller assembly e Remove roller assembly when cutting limbs and other large diameter vegetation greater than 2 to prevent damaging the roller assembly e When operating near the ground or when mulching be particularly careful that there are no bystanders or animals within a 100 yards Debri tends to fly out at great soeed and can injure or even cause death OPS B 0042 O U m gt O Z BuzzBare Tree Limb Cutter e The BuzzBar Tree Limb Cutter is rated for material up to 4 in diameter e Suggested cutting Speed for the Buzzbar is 1st gear Slow down for thick dense or hard material e Always cut with the boom positioned perpinducular to the limbs being cut see diagram Cutting with the boom swing backward or forward will cause the blades to warp from raking through the cut material e For maximum blade life do not allow the blades to contact hard items such as the ground or metal objects e Check belt tension daily If belts start to slip IMPORTANT Always cut with
45. 02 E Walnut Seguin TX 78155 830 372 3551 JIPTALAMO 03200432 P N 03200432 FML LOGO NAME P N 02967592 MACHETE BOOM 3 09 Safety Section 1 37 2009 Alamo Group Inc SAFETY 100H LOGO NAME P N 02967595 NAME DECAL gt LLI LL lt Y P N 02970885 NAME DECAL 02970896 P N 02970896 NAME DECAL HDF GRASS P N 02970886 MACHETE BOOM 3 09 Safety Section 1 38 2009 Alamo Group Inc SAFETY NAME LOGO Timber Cat E gt Y RE MA y A P N 02971931 DANGER KEEP AWAY Sickle Blades are guarded only by remote location Keep all persons away from cutting Blades to prevent amputation of contacted body parts U gt TI m lt AMPUTATION HAZARD KEEP AWAY Sickle Blades are guarded only by remote location K Il fi tting Blades t t P N 02973496 E amputation of contacted body parts n 73496 NAME DECAL P N 02970888 WARNING Debris from rotor can cause property damage and serious injury to bystanders NORMAL 4 E PROPERTY DAMAGE AND SERIOUS INJURY TO BYSTANDERS 1 KEEP ALL PERSONS CLEAR OF DEBRIS THROWN BY ROTOR 2 THROW DEBRIS AWAY FROM TRAFFIC AND BUILDING 3 NEVER APPROACH DITCHER IF ROTOR IS ROTATING P N 999204 4 OPERATE AT SLOW SPEED USE SPECIAL CARE IN AREAS HAVING ROOTS STONES OR OTHER DEBRIS 999204 j MACHETE BOOM 3 09 Safety Section 1 39 2009 Alamo Group Inc SAFETY
46. 24 2009 Alamo Group Inc MAINTENANCE 11 Remove the cloth being careful not to allow any contamination into the spindle Tighten the nut until a rolling torque of 16 21 inch pounds is reached If the seal was not lubricated add 10 inch pounds 12 Stake the nut with a blunt round nosed punch Do not tear the nut 13 Install the grease fitting into the hole in the center of the housing between the bearings and fill the housing with EP 2 grease stopping when the lubricant covers the upper bearing approximately 11 OZ 14 Install the breather plug in the top hole 15 Install spindle in mower deck and assemble in reverse order Torque the blade bar or pan bolts to 400 ft lbs Torque motor to spindle bolts to 85 ft lbs Torque spindle to deck bolts at 175 ft lbs gt lt ar mi pa gt lt m MACHETE BOOM 3 09 Maintenance Section 4 25 2009 Alamo Group Inc ALAMO INDUSTRIAL LIMITED WARRANTY 1 LIMITED WARRANTIES 1 01 Alamo Industrial warrants for one year from the purchase date to the original non commercial governmental or municipal purchaser Purchaser and warrants for six months to the original commercial or industrial purchaser 1 02 Manufacturer will replace for the Purchaser any part or parts found upon examination at one of its factories to be defective under normal use and service due to defects in material or workmanship 1 03 This limited warranty does not apply to any part
47. 3 2009 Alamo Group Inc Wu O Z lt Z LU lt q MAINTENANCE BUZZBAR HEAD BLADES For best performance have blades set and sharpened when they begin to dull Blades can be touched up with a grinder or file between sharpenings To extend the life of the blade remove resin accumulations When the resin builds up the blades will burn in the cut causing the blades to overheat and warp When cutting some types of trees blades will need to be cleaned every few hours To remove the resin use oven cleaner or lacquer thinner with a Scotch Brite pad or steel wool Apply these products carefully since many of them will remove paint from your BuzzBar Always follow manufacturer s instructions for safe use Blades should turn clockwise when views from the top see illustration below for hose routing Blade Rotation NOTE TIGHTEN BLADE BOLT TO70FT LBS N Return hose runs under boom with 90 fittings Pressure Mnt B 0009 LUBRICATION Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause extra grease to spill from the relief Grease fittings are located in front of the machine just above the blades MACHETE BOOM 3 09 Maintenance Section 4 14 2009 Alamo Group Inc MAINTENANCE BELT TENSION ADJUSTMENT Figure Mnt B 0010 Loosen nuts on the 4 studs and the jam nut Use a hand wrench or socket to tension the belt
48. 9 Alamo Group Inc Do not back up this implement when the boom or mower head is extended Backing could CAUTION damage the machine or its components ssm 19 Follow these guidelines to reduce the risk of equipment and AWARNING grass fires while operating servicing and repairing the Mower and Tractor Equip the Tractor with a fire extinguisher in an accessible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Do Not attempt to mow or place the mower head close to burning debris Never allow clippings or debris to collect near drivelines gearboxes or hydrualic componts such as valves tanks pumps and motors Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sBm 20 Do not operate Mower if excessive vibration exists Shut down PTO and the Tractor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to
49. A A A 4 5 Cylinder ROG Manten acera A aa ees renee ees eee eae 4 5 PROPER TORQUE FOR FASTENERS oscri atopikoa diran tinca idad 4 6 SERVICE OF SPINDLE HOUSING FIGURE Mnt 000G6 sineresia L einen aed 4 7 60 MACHETE HEAD MOTOR PLATE ATTACHEMENT 0cccccceeesssesceeecaeeeeceeeeeeeeaeceeeeeseeeeseeesssaeeeeeess 4 10 START UPiPROGE DURE 20 E neat eee 4 12 A APP A A DN 4 13 BUZZBAR AED o a eaa 4 14 EEN ARE HEAD e O a a E OS 4 17 Grass la CAG siii vd 4 18 General Information on Flail Mower VibratiON occccoocccccccnnncconncoconnncnonononnnnnononnnonannnononenononnnnnnnnnnonannnonennncnnas 4 21 SPINDLE SERVICE PROCEDURE 02960553B and 029605530 raian arai e 4 23 AN IN O e nl 4 24 INSPECTION Nido 4 24 ASSEMD a o e electa 4 24 Alamo Industrial is a Registered Trademark of Alamo Group Inc SAFETY SECTION SAFETY General Safety Instructions and Practices A careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this Implement This equipment should only be operated by those persons who have read the manu
50. A permita que alguien opere este equipo cuando est n afectados su estado de juicio alerta o de coordinaci n Prot jase usted mismo Use toda la ropa protectora y los dispositivos de seguridad personal que se le proporcionen o que sean los indicados para las condiciones de trabajo Usted puede necesitar e Casco protector e Zapatos de seguridad e Anteojos de seguridad con protecci n lateral gafas protectoras o protector facial e Guantes extrafuertes e Protecci n auditiva e Ropa reflectora e Equipo para clima h medo e Respirador o m scara filtrante Use ropa apropiada para las condiciones del trabajo Siempre conozca c mo obtener ayuda en caso de una emergencia Conozca donde encontrar y c mo usar los equipos de primeros auxilios y el extintor de incendios sistema de supresi n de incendios Mant ngase alerta Evite los accidentes No conozca la seguridad en la forma m s dificil Manejo seguro de riesgos y peligros AM Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO INSTRUCCIONES y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n DE SEGURIDAD prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo El MANEJO SEGURO DE RIESGOS Y PELIGROS ES UN ELEMENTO ESENCIAL PARA LOS PROPIETARIOS Y OPERADORES RESPONSABLES DE TRACTORES Y SEGADORAS REVISE EL MANEJO SEGURO DE LOS PELIGROS Y
51. ACCIDENTES SON COSTOSOS LOS ACCIDENTES PUEDEN EVITARSE industriales y agr colas AM Es una segadora para cortar pasto triturar residuos de cultivos cortar maleza para la limpieza de terrenos v as navegables derechos de paso cortes en los bordes de los caminos o carreteras TIPOS DE SEGADORAS INDUSTRIALES Y AGR COLAS SEGADORA ROTATIVA CON X q ALA PLEGABLE SO SEGADORA a DESGRANADORA SEGADORA DE SEGADORA DE PESCANTE BARRA TIPO HOZ Sea un operador responsable MASARA Para la operaci n segura de su equipo usted debe ser un operador responsable Un operador responsable debe comprender claramente las instrucciones escritas proporcionadas por el fabricante ser capacitado incluyendo la operaci n real del equipo y el conocimiento de las reglas y reglamentos de seguridad del lugar de trabajo Las medicinas y el alcohol pueden y afectar n el estado de alerta y coordinaci n del operador por lo tanto afectar n la habilidad del operador para operar el equipo en forma segura Un operador NUNCA debe usar medicinas que puedan afectar su estado de alerta juicio y coordinaci n ni beber alcohol mientras opera equipo motorizado incluyendo tractores y segadoras Un operador que use medicamentos por prescripci n m dica o de venta libre debe consultar con un m dico profesional para conocer sobre cualquier efecto secundario que podr a limitar su habilidad para operar este equipo en forma segura NUNC
52. ATING INSTRUCTIONS This Mower will give long satisfactory service with a minimum of upkeep cost if the following procedure is followed 1 KEEP PROPERLY LUBRICATED a BEARINGS Use a lithium based 2 Bearing Grease such as Shell Alvania 2 Sinclair Litholene Mobil BRB Texaco Marfak 2 Standard Stanolith 57 etc b GEARBOX Use SAE EP90 oil 2 KEEP FASTENERS TIGHTENED a Normally if Fasteners loosen after being properly tightened the Mower is vibrating more than is acceptable and permanent damage can occur rapidly b See Bolt Chart for proper tightening torque 3 KEEP THE MOWER RUNNING SMOOTHLY AND QUIETLY a After hitting any obstruction and at the first sign of any unusual vibration or noise STOP THE MOWER and do not operate again until the problem is found and corrected VIBRATION CAN DESTROY THE ENTIRE MOWER IN A SHORT TIME b Inspect for broken or missing Knives Knives restricted from swinging freely worn Bearings a bent Shaft or other conditions causing out of balance rotation c See Operators Manual for details on causes and correction of vibration of Flail Mowers NOTICE Warranty does not cover damage resulting from the failure to observe these P N 00 0 1 08 reasonable procedures 000 g gt LLI LL lt Y Information that Grease Fitting is present and must apply grease GREASE FITTING INSIDE P N 000678 NAME DECAL P N 02970887 MACHETE BOOM 3 09 Safety Se
53. ATION The operator s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times e Ensure the manual canister is secured to the equipment with the operator s manual inside e Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011 FRAME ASSEMBLY e Inspect condition of mounting frame weldment e Inspect condition of King Post frame e Ensure all bolts and screws are in position and are properly torqued e Ensure all pins are in place and fastened with SCrews e Ensure frame is properly mounted to tractor and hardware is propely installed and tightened OPS B 0021 lt O lt am LLI O O Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sem s Never Leave the mower unattended while the head is in the raised A WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 MACHETE BOOM 3 09 Operation Secti
54. DOO glam tors re eee A ee ere en RO ere CN O eee een 3 29 DRIVING THE TRACTOR AND IMPLEMENT raion 3 30 Al lo AA en Oe ee oer eee ee eee eer ene ee 3 31 Brake and Differential LOCK Sell sis ida 3 32 DAVNO e Tractor ama BOOM ns tesis 3 33 OPERATING THE BOOM UNIT AND ATTACHED HEAD 003 202 cca tteatehectraedianndeiietecesticedidema ead eades 3 34 Foreign Debris Hazards Overhead Obstructions cccccccssecececeeeeeeeeaeeeeeeceaeeeesaueceeseauceeeeeaseceessaeeeeessaeseneas 3 35 Operating Speed and Ground Speed cccccccesecceccessececceeeceeceeuceeecsaueceeceeuceeeeeaeeeesseaeeeeessueeesseageeeeseseeeessaneeess 3 36 Operating the Attached Mower Heads lt o cc acc SS 3 37 shutting Down the Attached Cad azo seats 2 teect est ceateade tiene as 3 41 TRACTOR BOOM ANDATTACHED HEAD STORAGE scooter 3 42 TRANSPORTING THE TRACTOR AND IMPLEMENT cccccccceeccceeeeeeeeceeeeseeeeeeeeeseaeeeeesseeeeeeeeesaeaeeeeeeeaas 3 43 Alamo Industrial is a Registered Trademark of Alamo Group Inc TANS POMING on PUBIC IROAUWAY Scenca uate ta as dd 3 44 Hauling the Tractorand Mp Meis are 3 46 MAINTENANCE SECTION cccsccssscessccnscensecnseccsscnnseonsecnsconseccasecssecessenssensecensennsscnsesnses 4 1 KUBRIGATION INFORMATION arrian a a AS 4 2 HYDRAULIC OIL FILTERS AND COMPONENTS coocccccccnnccccnnnnnnnoccnnnnnnnnnnncnnonnnnnnnnnnonnnannnnnnnnnnnnnnnnnnnnnnennnnnnnaness 4 3 BLADE S ada ene eee ere eee ee 4 4 PUPA Na 252 gcc A
55. E BOOM 3 09 2009 Alamo Group Inc QTY 4 2 1 1 1 1 1 2 1 1 1 TYPE WARNING DANGER LOGO NAME IMPORTANT DANGER DANGER SIZE LOGO REFLECT REFLECT LOGO Safety Section 1 19 Y gt TI m lt DL 0002 DESCRIPTION 50 X Frame Square Head Assy Use Repair Shield amp Guards Cutting Blades Thrown Objects BOOM AXE Genuine Parts Rotary Multiple Hazard Rotary Mower Safety Gate Operation 50 ALAMO Industrial Red Oblong Reflector Yellow Oblong Reflector Alamo Ind Sq Green SAFETY gt LLI LL lt Y DL 0003 i 6 ITEM PART NO QTY TYPE DESCRIPTION Flail Head Flail Axe MACHETE BOOM 3 09 2009 Alamo Group Inc Safety Section 1 20 De 002369 1 DANGER Multi Hazard 2 02965141 1 DANGER Thrown Objects 3 02967668 1 DANGER Thrown Objects Safety Shields 4 02967867 1 DANGER Safety Shield 5 00725739 1 WARNING Shield and Guards 6 00758194 1 WARNING Belt Shield 7 02925100 1 IMPORTANT Replacement Parts 8 000108 1 INSTRUCT Flail Operation 9 000678 1 INSTRUCT Grease Fitting Inside 10 00757139 1 LOGO Alamo Industrial 11 02970887 1 LOGO NAME Flail Axe 48 1 02979551 1 LOGO Alamo Industrial Square ITEM Oo Oe OF AA I PART NO 002369 02967668 02967867 00725739 00756059 00758194 000108 000678 00763977 03200432 001650 00757139 02967592 02967595 NFS MACHETE BOOM 3 09 2009 Alamo Group Inc OO a po dl do a oa
56. E RELIEF CAP Remove Cap slowly to relieve pressure before removing Cap completely Stay clear lo prevent being scalded with hot all that may spray out of tank that is still pressurized and may cause serious injury to oyes face and exposed skin DENT P N 02971123 MACHETE BOOM 3 09 Safety Section 1 29 2009 Alamo Group Inc SAFETY INSTRUCT Service hydraulic system with AW ISO VG 100 hydraulic oil ATTENTION SERVICE HYDRAULIC SYSTEM WITH AW ISO VG 100 HYDRAULIC OIL PART NUMBER 00751758 02979473 P N 02979473 NAME LOGO Machete gt LLI LL lt Y WMACHETE joo P N 02968953 Read Operator s Manual The operator s manual is located inside this canister If the manual is missing order one from your dealer P N 00776031 Slow Moving Vehicle Decal Keep SMV reflector clean and visible DO NOT transport or operate without the SMV P N 03200347 MACHETE BOOM 3 09 Safety Section 1 30 2009 Alamo Group Inc SAFETY WARNING Pinch Points Ad warnine PINCH POINTS INSTRUCTIONS Hydraulic Connection Hydraulic Motor Connections and Auxiliary Door Connections Hydraulic Connection P N 02962764 ALSAAVS Hydraulic Motor Connections Auxiliary Door Connections Blue Case Drain ellow Rod En Orange Return Yellow White Butt End Red Pressure Orange Yellow Red O O white P N 02968952 Name LOGO Alamo Industrial P N 00757139 NAME LOGO 21
57. FF position O U m gt Q Z e Placing Boom Articulating Arm on Boom Arm Rest e Extend the dipper section approximately half way out e Bring the Lift to its full height and carefully swing the boom back until it is just positioned over the Boom Rest NOTE There is a formed V plate on the dipper section that fits onto the boom arm rest e Lower the Lift until this V rest on the Boom Rest this may take come re adjustment of the dipper section e Place the Master Switch in to the OFF position The boom is now in the transport position To remove the boom from the Boom Rest pull the Lift back and raise the boom about 6 inches Then Swing the boom around to the desired position OPS B 0013_A MACHETE BOOM 3 09 Operation Section 3 43 2009 Alamo Group Inc OPERATION Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when towing heavy loads at road speeds Never tow the implement at speeds greater than 20 MPH 25 kph OPS U 0018 11 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and mower on public roadways The tractor must be equipped with all required safety warni
58. Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining dsebris being removed and mowed again at desired final height sBm 1 lt O lt am LLI O O 9 2 Operating Speed and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Do Not exceed 2 MPH while operating Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required operating and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut Always start and stop cutting blades with engine near idle Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and ran
59. Mower Overhead Obstruction Hazards and Risks Check for overhead obstructions with raised wings or boom type mowers to avoid serious injury or death by contact with e Electrical power lines e Low tree limbs e Other overhead obstructions Wing And Side Mount Mowers Safety When mowing with wing and side mount mowers Raised wing positions reduces shielding protection and increases the thrown object and blade contact hazard risks To avoid serious injury or death by thrown objects or blade contact from raising and lowering wings during mowing operations e Do not mow with bystanders in mowing area e Be sure no one is near mower while raising or lowing wings e Keep the exposed rotating wing blade time to a practical minimum during a raised wing mowing operations e Stop mowing if persons enter into mowing area e Only raise wing to clear objects in the mowing path or to match ground slope e Disengage wing drive for extended periods of mowing with raised wings e Lower raised wing to ground after clearing object or ground slope conditions e Allow all mower blades to stop rotating before raising wing sections during other operations Ditch Bank Mowing Safety Use extreme care when mowing ditch banks Watch for washouts eroded areas and mowing obstructions along the ditch banks Hitting obstructions with side mount or boom mowers may swerve the tractor s front end toward the ditch Ralsed wing and boom type mower ditc
60. ND ALL CONTROLS BEFORE ATTEMPTING TO MOW The operator must read and understand the Safety and Operation Sections of this manual and the tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the unit without complete operating instructions To ensure safety to the operator bystanders and equipment and before starting any mowing operation The operator must become familiar with the area to be mowed and any obstacles and hazards contained within Special attention should be paid to foreign debris overhead obstrucions rough terrain steep slopes passersby and animals in the area Only operate the mower head from the tractor operator s seat with the seatbelt securely fastened Only operate a boom and equipped head on cabbed tractor that is equipped with a Lexaneprotected right side window or a non cabbed tractor equipped with a ROPS and operator safety screen Avoid operating in the reverse direction when possible In situations where the boom and mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the tractor When backing operate the tractor at a much reduced ground speed to ensure complete control of the unit is maintained OPS B 0007 lt O lt am LLI O O Do not mow with two machines in the same area except with Cab tractors with the windows A WARN ING closed sam 11 Mow only in cond
61. NYECTADO DEBE SER ELIMINADO QUIRURGICAMENTE EN POCAS HORAS POR UN MEDICO FAMILIARIZADO CON ESTE TIPO DE LESION PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Las fugas de fluido a presi n alta por agujeros min sculos pueden ser casi invisibles Para ayudar a evitar lesiones serias o la muerte haga lo siguiente e Busque las fugas con pedazos de cart n o madera e No use las manos para verificar la presencia de fugas e Descargue la presi n del sistema antes de desconectar los conductos e Antes de aplicar presi n al sistema Revise que los conductos tuber as y mangueras no est n da ados e Revise que las conexiones est n apretadas e Antes de operar los sistemas presurizados e Descargue el aire del sistema e Haga referencia al los manual es del operador del fabricante para obtener instrucciones e Explique los procedimientos a los usuarios u operadores que no puedan leer Peligros y riesgos durante el llenado de combustible del tractor Para evitar las lesiones serias o la muerte por incendio durante el llenado e Apague el motor y la ignici n Nunca llene el tanque de combustible cerca de llamas descubiertas e Nunca fume mientras llena combustible e Evite las chispas causadas por la electricidad est tica poniendo a tierra la boquilla dei combustible
62. OWNERS AND OPERATORS OF TRACTORS AND MOWERS REVIEW THE FOLLOWING SAFETY MANAGEMENT OF LISTED HAZARDS AND RISKS Thrown Object Hazard POSSIBLE THROWN OBJECT INJURY RISKS EXIST FOR MOWER OPERATORS AND BYSTANDERS DURING MOWER OPERATIONS FROM THE FOLLOWING DISCHARGED OBJECTS ROCKS DEBRIS BROKEN MOWER BLADES BLADE BOLTS CABLES CHAINS WIRE ETC FROM THE MOWER Equipment Protective Devices And Recommended Safety Practices The mower deck and protective devices cannot prevent all objects or debris from escaping the blade enclosure area in every mowing condition It is possible for objects to escape and travel several hundred 300 feet Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to users or operators who cannot read TO HELP PREVENT SERIOUS INJURY OR DEATH FROM OBJECTS STRIKING OPERATOR OR OTHER PERSONS DO THE FOLLOWING BYSTANDERS SAFETY e Keep bystanders several hundred 300 feet from mowing area EQUIPMENT PROTECTIVE DEVICES SAFETY To contain deflect or reduce thrown objects from blade enclosure area e Keep chain flexible or solid deflector shields in place on the front and rear of the mower deck and in good repair e Do not operate with damaged or missing thrown object shielding OPERATOR SAFETY Raised wings side mount and boom type mower operations may reduce the mower s thrown object shielding effectiveness for the mower operator s
63. P N 02967668 WARNING Failure to use and maintain shields and deflectors in good condition may lead to injury A WARNING j or death from entanglement with rotating parts A f FAILURE TO USE AND MAINTAIN SHIELDS AND DEFLECTORS IN GOOD CONDITION MAY being hit by objects thrown with great fo rce by LEAD TO INJURY OR DEATH FROM ENTANGLEMENT WITH ROTATING PARTS BEING HIT BY OBJECTS THROWN WITH GREAT FORCE BY BLADES OR BY BLADE CONTACT blades or by blade contact Always replace Guards which have been removed for maintenance Never operate with guard missing or broken Chain Guards Gearbox Driveline Shields Rubber fabric Deflectors and solid Band enclosures are subject to wear and lost or broken parts and must be repaired or replaced as soon as damage is found Safety Shielding must be installed and in good condition to reduce the possibility of thrown objects any time this machine is Operated in any area where thrown objects could cause P N 00725739 injury 00725739 MACHETE BOOM 3 09 Safety Section 1 35 2009 Alamo Group Inc SAFETY WARNING Do not operate with Belt Shield removed Finger s may be pinched off if get caught between V Belt and Pulley DO NOT OPERATE WITH BELT SHIELD REMOVED FINGER S MAY BE PINCHED OFF IF CAUGHT BETWEEN V BELT AND PULLEY 00758194 P N 00758194 Instructions to properly lubricate and check mower for potential problems prior to operation 4 OPER
64. RANTY OR TRANSACTIONS UNDER THIS WARRANTY MAY BE BROUGHT MORE THAN TWO 2 YEARS AFTER THE CAUSE OF ACTION HAS OCCURRED 4 MISCELLANEOUS 4 01 Proper Venue for any lawsuits arising from or related to this limited warranty shall be only in Guadalupe County Texas 4 02 Manufacturer may waive compliance with any of the terms of this limited warranty but no waiver of any terms shall be deemed to be a waiver of any other term 4 03 If any provision of this limited warranty shall violate any applicable law and is held to be unenforceable then the invalidity of such provision shall not invalidate any other provisions herein 4 04 Applicable law may provide rights and benefits to purchaser in addition to those provided herein KEEP FOR YOUR RECORDS ATTENTION Purchaser should fill in the blanks below for his reference when buying repair parts and or for proper machine identification when applying for warranty Servis Rhino Implement Model Serial Number Date Purchased Dealer ATTENTION READ YOUR OPERATOR S MANUAL ALAMO INDUSTRIAI INDUSTRIAL An Alamo Group Company Post Office Drawer 549 Seguin Texas 78156 830 379 1480 MNAMO STRIAL Yj TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this Manual The Table of Contents clearly identifies each section where you can easily find the informat
65. S DE SEGADO DEBIDO A LO SIGUIENTE e SEGADORA O EQUIPO DESPRENDIDO DEBIDO A FALLO DEL SISTEMA HIDR ULICO e FALLO EN DAR SOPORTE BLOQUEAR O ASEGURAR COMPLETAMENTE LA SEGADORA O PIEZAS DEL EQUIPO Dispositivos protectores del equipo y practicas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las practicas de seguridad de operacion recomendadas Explique las practicas a los usuarios u operadores que no puedan leer Para ayudar a evitar lesiones serias o la muerte de los operadores y otras personas causadas por la caida de la segadora o piezas de equipo haga lo siguiente Antes de trabajar cerca o debajo de la segadora o piezas de equipo en posici n levantada e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora Soporte o coloque bloques firmemente debajo de la segadora o piezas de equipo e En las segadoras de tipo ala coloque bloques o asegure firmemente las alas con los seguros o baje al suelo la segadora o piezas del equipo e Use los seguros de transporte cuando transporte la segadora en caminos p blicos Peligros y riesgos por la fuga de fluido hidr ulico a presi n alta EXISTE UN RIESGO PARA LOS OPERADORES DE SEGADORAS Y OTRAS PERSONAS DE UNA POSIBLE INYECCION DE FLUIDO A PRESI N ALTA O GANGRENA CAUSADA POR LA INYECCION EN LA PIEL DE ACEITE HIDRAULICO O DIESEL PARA EVITAR LA GANGRENA EL FLUIDO I
66. S MACHINE 1 Carefully read the Operator s Manual completely understand the Safety Messages and instructions and know how to operate correctly both the tractor and implement 2 Fill out the Warranty Card in full Be sure to answer all questions including the Serial Number of the implement Mail within 30 days of delivery date of this implement NOTE Warranties are honored only if completed Owner Registration and Warranty forms are received by Alamo Group within thirty days of delivery of the implement 3 Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator s Manual Keep this as part of the permanent maintenance file for the implement IMPORTANT For your safety and to guarantee optimum product reliability always use lt O H O O O am H Genuine ALAMO INDUSTRIAL replacement parts The use of inferior will fit parts will void Warranty of your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL 1502 E Walnut Seguin TX 78155 830 372 3551 MUMNIN 02925100 MACHETE BOOM 3 09 Introduction Section 2 4 2009 Alamo Group Inc OPERATION SECTION Operation Section 3 1 OPERATION ALAMO INDUSTRIAL MACHETE BOOM MOWER OPERATING INSTRUCTIONS Alamo Industrial MACHETE Booms are manufactured wit
67. Section 4 6 2009 Alamo Group Inc MAINTENANCE SERVICE OF SPINDLE HOUSING FIGURE Mnt 0006 Remove blade bar or pan Remove hydraulic motor Remove spindle housing from unit Drain remaining oil from housing Using a chisel bend the tang on the lockwasher 6 until it is free from the slot in the nut 5 Unscrew locknut and remove locknut and lockwasher and second locknut The Spindle should now slide from the Spindle housing so the Spindle can be removed from the Housing Remove the Seal 7 from the Housing REMOVING BEARINGS If replacing bearings gt lt ar LL a gt lt m Remove the old bearings from the Spindle and Housing Be careful not to damage either the Spindle or Housing in this process Turn the spindle housing over and from the bottom side of the spindle housing using a punch drive the remaining bearing cup out Clean spindle housing spindle and bearings thoroughly When rebuilding the spindle housing assembly always replace the locknuts lockwasher and seal INSPECTION Bearing and cups Inspect bearings and bearing cups for nicks pitting discoloration and wear If any exist replace bearing and bearing cup MACHETE BOOM 3 09 Maintenance Section 4 7 2009 Alamo Group Inc MAINTENANCE LLI O lt lt LLI lt Mnt B 0006 ASSEMBLY Make sure all parts are clean and free of any contamination Install Bearing Cups 3 amp 4 into Spin
68. TE BOOM 3 09 Operation Section 3 30 2009 Alamo Group Inc OPERATION Transport only at speeds where you can maintain control of the WARNING equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not
69. Use extreme care when reverse direction mowing e Maintain rotary mower front and rear safety shields and flail front shields and rear rollers Mowing Ground Speed Proper ground speed depends on terrain conditions and grass type density and height to be cut e Normal ground speed range is 2 to 5 mph e Slower ground speed for mowing tall dense grass e Faster ground speed for mowing medium height thin grass and under smooth terrain conditions e Use slower ground speed for mowing in rough sloping or unfamiliar terrain Extremely tall grass mowing e You may need to mow extremely tall grass twice First mowing pass e Cut grass higher 10 15 inches to avoid hidden objects Second mowing pass e Remove debris and objects e Cut grass at desired height and 90 degree to the first mowing pass when possible e Use proper equipment shutdown practice for your safety before dismounting tractor Watch equipment clearances Three point hitch and side mounted mowers have a larger turning arc than pull type mowers Allow sufficient clearance for safe turning Under Mount Mower Safety When mowing with an under mount mower e Keep removable discharge chute in place and over discharge opening e Never stand on an operating mower housing e Distribute grass clipping with discharge chute facing mowed area e Use proper equipment shutdown practice before clearing clogged mower or discharge chute 15 16 Wing Or Boom Type
70. WHEELS TO PREVENT REARING UP LOSS OF STEERING CONTROL AND POSSIBLE INJURY 4 NEVER OPERATE UNIT WITHOUT AN OPS OPERATOR PROTECTIVE STRUCTURE OR CAB TO PREVENT INJURY FROM OBJECTS THROWN FROM GROUND AND OVERHEAD TRIMMING STOP CUTTING IF ANYONE IS WITHIN 100 YARDS 5 KEEP THE BOOM AND CUTTERHEAD AT LEAST 10 FEET FROM ELECTRIC LINES AND PIPE LINES TO PREVENT ACCIDENTAL CONTACT AND POSSIBLE SERIOUS INJURY OR EVEN DEATH 6 WHEN TRANSPORTING BOOM MOWERS ON A TRUCK OR TRAILER THE HEIGHT OR WIDTH MAY EXCEED LEGAL LIMITS CONTACT WITH SIDE OR OVERHEAD STRUCTURES OR POWER P N 2 2 4 1 LINES CAN CAUSE SERIOUS INJURY OR DEATH LOWER BOOM TO REDUCE HEIGHT AND OR REMOVE MOWING HEAD TO REDUCE WIDTH TO THE LEGAL LIMITS IF NEEDED 02958241 CAUTION Watch your step WATCH YOUR STEP P N 03200285 03200285 MACHETE BOOM 3 09 Safety Section 1 27 2009 Alamo Group Inc SAFETY INFORMATION To prevent premature hydraulic component failure do not over speed the engine When using the mower attachment operate tractor at the engine speed which will deliver 540 PTO ATTENTION RPM on Tachometer Over speeding the engine TO PREVENT PREMATURE HYDRAULIC COMPONENT FAILURE DO NOT OVER SPEED THE ENGINE WHEN USING THE MOWER ATTACHMENT and pump when operating the mower will overheat OPERATE TRACTOR AT THE ENGINE SPEED WHICH WILL DELIVER 540 d rapidly ruin the oil which will decrease the life PES aetneMMen Senn lovehi
71. a result of the rods rusting or pitting the hydraulic cylinders and rods will not be covered under warranty by Alamo Industrial MACHETE BOOM 3 09 Maintenance Section 4 5 2009 Alamo Group Inc MAINTENANCE PROPER TORQUE FOR FASTENERS The chart lists the correct tightening torque for fasteners When bolts are to be tightened or replaced refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL NOTE These values apply to fasteners as received from supplier dry or when lubricated with normal engine oil They do not apply if special graphited or molydisulphide greases or other extreme pressure lubricants are used This applies to both UNF fine and UNC coarse threads Proper Torque Values for Standard Bolts Proper Torque Values for Metric Bolts a KO Diameter Diamet Head Marking Head Marking Head Marking 077 Head Marking Head Marking Head Marking Head Marking No Marks Three Lines Six Lines 8 80r98 10 9 12 9 Grade Two Grade Five Grade Eight Pound Lia Value Pound a Value Pound ay Value Pound Foot Value Dry ec AAA em o 7 a CIN a E E im 5 es 2 1 CONE A S E To get Newton Meters multiply pound foot of torque by 1 356 Cam se 2 per a Mnt B 0005 LLI Q ya lt a LLI lt MACHETE BOOM 3 09 Maintenance
72. abnormally high shock load on the hydraulic system during blade reversal This is due to the hydraulic cylinder reaching its stroke limit causing the pressure relief reversing components to engage Continuous operation in this mode will result in oil overheating and premature failure of components If the unit is improperly adjusted follow the stroke adjustment procedures below Stroke Adjustment Figure Mnt B 0008 Position the head in a safe area for operation If necessary barricade the head to prevent contact Valve Push while it is being operated Button Valve Push Remove the cover and loosen the two jam nuts Button Item 1 See Figure Mnt B 0008 Screw the two spring bolt assemblies Item 2 in toward the valve push buttons Start the unit and bring the speed up to normal operating speed 540 PTO RPM Check the blade overlap Adjust the spring bolt assemblies Item 2 one by one until the upper and lower blades perfectly align in the instant of reversal Mnt B 0008 Never adjust the bolt assemblies to a point where the hydraulic cylinder reaches it s stroke limit This is indicated by an abnormally high shock load on the hydraulic system due to the pressure relief reversing components being engaged Continuous operation in this mode will cause premature component failure and hydraulic oil overheat Once proper adjustment has been achieved tighten the jam nuts Item 1 and replace cover MACHETE BOOM 3 09 Maintenance Section 4 1
73. ad the tractor operator s manual for adjustments to increase tractor stability e Adding front and rear wheel weights or ballast e Adjusting wheel spacing to maximum width e Adding off side counter ballast to side mounted and boom mowers e Explain adjustments to those users or operators who cannot read RECOMMENDED SAFETY PRACTICES Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death to the operator from tractor and mower overturns do the following e Securely fasten seat belt when mowing with ROPS equipped tractors e Avoid excessive ground speed for terrain conditions e Avoid sudden starts stops and turns when operating up down or across slopes e Avoid slippery ground conditions e Make wide and gradual turns e Plan to mow down hill on steep slopes to avoid overturning Falling Mower or Parts Crushing Hazards and Risks A POSSIBLE CRUSHING INJURY RISK EXISTS FOR MOWER OPERATORS AND OTHERS DURING MOWING OPERATIONS FROM THE FOLLOWING e FALLING MOWER OR EQUIPMENT FROM HYDRAULIC SYSTEM FAILURE e FAILURE TO SECURELY SUPPORT BLOCK UP OR LOCK UP LIFTED MOWER OR EQUIPMENT PARTS 10 Equipment Protective Devices and Recommende Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who
74. aintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures e Thoroughly clean all debris from boom and head to prevent damage from rotting grass and standing water e Lubricate all grease points and fill oil levels according to the maintenance lubrication schedule e Tighten all bolts to the proper torque Ensure all pins and other hardware are in place e Check the boom arm and head for worn and damaged parts Perform repairs and make replacements so that the mower will be ready for use at the start of the next season Store the unit in a clean and dry location Use spray touch up enamel where necessary on bare metal surfaces to prevent rust and to maintain the appearance of the mower OPS B 0012 _A A DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO DANGER the tractor transmission in parking gear disengage the PTO stop the L stop 4 engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor LE TRANSMISSION SET PARKING PARK BRAKE from rolling Never dismount a Tractor that is moving or while the eng
75. airs may cause severe vibration and or component failure resulting in part being thrown from the mower causing serious bodily injury See your Authorized Dealer for proper repairs sem 13 AWARNING PARTS INFORMATION Alamo Industrial mowers use balanced and matched system components for blade carriers blades cuttershafts knives knife hangers rollers drivetrain components and bearings These parts are made and tested to Alamo Industrial specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Alamo Industrial mower parts for economy and safety sPRm 1 SEE YOUR ALAMO DEALER Transporting Safety Instructions and Practices Be particularly careful when transporting the Implement with the Tractor Turn curves or go ALWARNING up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 20 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport positi
76. aised position and seat belt fastened Tractor model not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll WARNING over protective system ROPS Always wear seat belts Serious injury or aw O lt O lt am LLI O O even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 2 2 Operator Thrown Object Protection The tractor must be equipped with protective equipment to shield the operator from falling and thrown objects For cab tractors the tractor must be equipped with an operator safety screen on its right side or the right side windows must be fitted with a shatter proof safety window For non cab tractors the tractor must be equipped with a ROPS and operator protective safety cage that provides protection to the right and above the operator seat DO NOT remove the ROPS from non cab tractors to equip a safety cage OPS B 0001 MACHETE BOOM 3 09 Operation Section 3 4 2009 Alamo Group Inc OPERATION Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are with in 100 yards sem 9 2 3 Tractor Lighting and SMV Emblem
77. al who are responsible and trained and who know how to do so responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Symbol and Signal Word are intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this equipment gt LLI LL lt Y Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR DANGER VERY SERIOUS INJURY A Indicates an imminently hazardous situation that if not avoided COULD result in DEATH WARNING oR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR CAUTION injury Identifies special instructions or procedures that if not strictly observed could result in damage to or destruction of the machine attachments or the environment NOTE dentifies points of particular interest for more efficient and convenient operation or repalr sG 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions
78. alert for holes bumps ruts rocks stumps or other obstructions that could overturn tractor and mower e Avoiding slippery ground conditions that could overturn tractor and mower e Avoiding tractor and mower hang up by diagonal passing through sharp dips and drops Use extreme care in maintaining equipment stability during ali uneven terrain and slope mowing operations You are the final judge as to any slope that can be safely negotiated Equipment Road Transporting Safety if equipment is to be driven on public roads e Refer to tractor and mower manufacturers operator s manuals for instructions e Explain the instructions to those users or operators who cannot read e Check local regulations for required equipment markings lights flashers etc while traveling on public roads Lights are required on mowers that obscure tractor taillights and or warning lights Before transporting on public roads e Disengage PTO to mower e Raise mower into transport position e Lock wings up into transport position with locking devices on wing type and side mounted mowers e Aitach safety chain between pull type mower and tractor e Make sure lights flashers reflectors and SMV are in place and visible e Check SMV Slow Moving Vehicle emblem for visibility to any rear approaching vehicle 17 18 Safety During Shutdown AAN While transporting on public roads e Obey all local traffic regulations e Approach interse
79. ando haya una emergencia 11 12 Use todos los dispositivos de seguridad del equipo disponibles Para ayudar a mantener su seguridad y la de las personas que lo rodean e Aseg rese de que las defensas blindajes y avisos de seguridad recomendados por el fabricante est n instalados en el equipo y en buen estado e Mantenga todos los dispositivos protectores en su lugar y abrochados firmemente e NUNCA debe operar su equipo con los dispositivos de seguridad sin colocar desconectados o da ados e Use el balasto y peso requerido para la estabilidad operativa del equipo Inspeccione el equipo de la segadora y tractor Antes de comenzar su d a de trabajo e Revise que no haya piezas del tractor y segadora que est n sueltas rotas da adas o que no est n colocadas en su lugar e Repare o reemplace estas piezas cuando sea necesario e Verifique que los implementos del tractor y segadora sean los apropiados e Verifique que sean iguales las rom de r gimen de la toma de fuerza PTO a las del tractor y de la segadora e Revise el estado de las hojas de la segadora Afile o reemplace de acuerdo con las recomendaciones del fabricante Las modificaciones a las hojas como soldadura o endurecimiento de los bordes cortantes con soldadura o enderezado de las hojas dobladas pueden reducir la resistencia de las hojas y afectar adversamente las propiedades y seguridad de las hojas e Verifique que todas las defensas y blindajes est n colocado
80. aquina espec fica obtenga un manual de reemplazo con su empleador distribuidor de equipo o el fabricante de su m quina Mantenga este manual de seguridad y el los manual es del fabricante con su m quina Palabras para el usuario ASSES Usted tiene la responsabilidad de leer y comprender este manual de seguridad y el los manual es del fabricante antes de operar esta m quina Este manual de seguridad lo gu a paso a paso a lo largo de su d a de trabajo El manual de seguridad el los manual es del fabricante avisos de seguridad calcoman as y precauciones de seguridad deben explicarse a los usuarios u operadores que no puedan leer el material Adicionalmente al dise o y configuraci n del equipo el CONTROL DEL PELIGRO y la PREVENCI N DE ACCIDENTES dependen de la conciencia preocupaci n prudencia y capacitaci n adecuada de los propietarios y operadores durante la operaci n transporte mantenimiento y almacenamiento del equipo Recuerde que USTED es la clave para mantener la seguridad Las buenas pr cticas de seguridad no lo protegen solamente a usted sino que tambi n a las personas que lo rodean Estudie este manual y el los manual es del fabricante para su m quina espec fica H galos una parte integral de su programa de seguridad Recuerde que este manual de seguridad est escrito nicamente para segadoras industriales y agr colas Practique todas las precauciones de seguridad usuales y acostumbradas en el t
81. bilidad del equipo durante todas las operaciones sobre terreno accidentado y pendientes Usted tiene la palabra final referente a cualquier pendiente que pueda ser trabajada en forma segura Seguridad durante el transporte del equipo en caminos Si es necesario conducir el equipo sobre los caminos p blicos e Haga referencia al manual del operador del fabricante del tractor y segadora para conocer las instrucciones e Explique las instrucciones a los usuarios u operadores que no puedan leer e Verifique las reglamentaciones locales referentes a las marcas luces luces intermitentes etc requeridas del equipo para el desplazamiento sobre caminos p blicos Se requiere de luces para las segadoras que obstruyen las luces traseras del tractor y o las luces de advertencia Antes del transporte en caminos p blicos e Desenganche la toma de fuerza PTO conectada a la segadora e Suba la segadora a la posici n de transporte e Asegure las alas en la posici n de transporte con los seguros en las segadoras de tipo ala y de montaje lateral e Enganche la cadena de seguridad entre la segadora de tipo tiro y el tractor e Aseg rese de que las luces luces intermitentes reflectores y avisos de veh culo de movimiento lento SMV est n colocados y visibles e Revise que el emblema de veh culo de movimiento lento SMV sea visible para cualquier veh culo que se acerque desde atr s 18 Cuando transporte en caminos publicos Obedezca to
82. boom adjust tension soon The more belt slippage positioned perpendicular straightout the more they will wear and looser they from the tractor become e Grease bearings of saw blade spindles daily e Two pumps from hand grease gun e When operating the unit be sure there are no Keep Boom bystanders or animals with in 100 yards of the pou ng unit OPS B 0043 MACHETE BOOM 3 09 Operation Section 3 39 2009 Alamo Group Inc lt O lt am LLI O O OPERATION Timber Cat e The Timber Cat Sickle Bar Limb Cutter is rated for material up to 4 in diameter e The Timber Cat is operated attached to the boom arm and is ideal for trimming populated areas where a smooth cut is required e When operating the Timber Cat correctly the limbs fall straight down for easy disposal and clean up e When operating the unit be sure there are no bystanders or animals with in 100 yards of the unit OPS B 0044 Ditcher Head e The Ditcher is designed to remove both debris and dirt from ditches e When operating the Ditcher can reach from up to 12 and has a cutting width of 22 e When operated in reverse rotation the spoil is deposited between the tractor and ditcher When operated in forward the spoil is deposited away from the tractor NOTE Creeper Gear Is Recommended Operating with out Creeper Gear on tractor 1 4 mph will not allow ditcher time to cut OPS B 0045 The rotating parts of this ma
83. cciones elevadas cuando se usan segadoras de ala o pescante Verifique que no haya obstrucciones elevadas cuando use segadoras con alas levantadas o de tipo pescante para evitar lesiones graves o la muerte causadas por el contacto con e L neas de transmisi n de energ a el ctrica Ramas bajas de rboles e Otras obstrucciones elevadas Seguridad en el uso de las segadoras de ala y de montaje lateral Cuando utilice segadoras de ala y de montaje lateral Las posiciones con el ala levantada reducen la protecci n del blindaje y aumentan los riesgos de objetos despedidos y de contacto con la hoja Para evitar las lesiones serias o la muerte causadas por objetos despedidos o contacto con la hoja por la subida y bajada de las alas durante las operaciones de segado No segue cuando haya transe ntes en el rea de segado e Aseg rese de que no haya personas cerca cuando suba o baje las alas e Mantenga el per odo de tiempo durante el que est expuesta la hoja rotativa del ala a un m nimo pr ctico durante las operaciones de segado con el ala levantada e Detenga el segado si entran personas en el rea de segado e Solamente suba el ala para pasar sobre objetos que se encuentren en el camino de segado o para seguir la inclinaci n del terreno e Desenganche la transmisi n del ala durante los per odos prolongados de segado con las alas levantadas e Despu s de pasar sobre un objeto o sobre inclinaciones del terreno baje
84. chine have been designed and tested for rugged use DANGER However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam 4 MACHETE BOOM 3 09 Operation Section 3 40 2009 Alamo Group Inc OPERATION All Safety Shields Guards and Safety devices including but not lim ited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should Tracor PT be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact sam s AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such i
85. continue mowing sam 1 gt LLI LL lt Y There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush TAL and in heavy weeds The Blades of this Mower can throw objects if Sd shields are not properly installed and maintained Serious injury or even AOS death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower sam 02 A DANGER The rotating parts of this machine have been designed and tested for rugged use However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles sam s A DANGER Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and mak
86. cted carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact ssm 07 MACHETE BOOM 3 09 Operation Section 3 18 2009 Alamo Group Inc OPERATION Boom Mower PRE OPERATION Inspection ALAMO Mower D Make Date Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments if AS of Shift not OK ee K ae eee road 7 Operator s Manual is in the canister on the mower O U m gt Q Z All safety decals are in place and legible The Mountine frame bolts are in place and tight The Mounting frame bolts are in place and tight The Boom connection bolts amp pins are tight There are no eracks inboom oO Odoo o yO The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight o Z Jo ooo y O The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properl There are no leaking or damaged hoses The Hydraulic Oil level is full The Hydraulic Oil levelis full There is no evidence of Hydraulic leaks oOo o y O The Blades are not chippe
87. ction 1 36 2009 Alamo Group Inc SAFETY WARNING Never use your hand to check for oil leaks Always use paper or cardboard USE PAPER OR CARDBOARD TO CHECK FOR LEAKS NEVER USE YOUR HAND IF OIL PENETRATES SKIN GANGRENE OR OTHER SERIOUS INJURY COULD OCCUR GET IMMEDIATE MEDICAL ATTENTION See Operator s Manual 00756059 P N 00756059 Operator s Manual with repair parts and warranty was attached to this implement during final inspection ALAAVS IMPORTANT An OPERATOR S MANUAL with Repair Parts Listing and a WARRANTY REGISTRATION CARD were attached to this implement during final inspection at the factory If they were not attached at the time of purchase please contact your selling dealer at once P N 00763977 IMPORTANT Use ALAMO Genuine Flail Parts IMPORTANT ALAMO GENUINE FLAIL PARTS ALAMO INDUSTRIAL Flail Mowers use dynamically balanced and matched system components for Cutter Shafts Knives Knife Hangers Rollers Drivetrain components Bearings Belts and Pulleys ALAMO INDUSTRIAL parts are made and tested to meet close tolerance specifications of balance quality and consistency that assure long trouble free service The use of inferior will fi parts will void warranty for your ALAMO INDUSTRIAL implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL15
88. ction and maintenance instructions for guards driveline guards and other shielding e Replace worn or damaged guards driveline guards and other shielding before mowing e Use only manufacturer s replacement guards and shielding Other guarding or shielding sources may not fit or have inadequate materials to meet the strength requirements of the equipment e Replace worn or damaged decals and warning instructions e Explain the inspection and maintenance instructions to those users or operators who cannot read Tractor and Mower Rollover or Overturn Hazards and Risks A POSSIBLE ROLLOVER OR OVERTURN INJURY RISK EXISTS TO MOWER OPERATORS DURING MOWING OPERATIONS FROM THE FOLLOWING e ROUGH TERRAIN STEEP SLOPES HOLES BUMPS RUTS ROCKS STUMPS OR OTHER OBSTRUCTIONS THAT COULD OVERTURN TRACTOR AND MOWER e EXCESSIVE GROUND SPEEDS FOR THESE TERRAIN CONDITIONS Equipment Protective Devices and Recommended Safety Practices When possible remove stumps stones etc or mark them and other obstructions clearly to avoid upsets breakdowns and dangerous driving conditions Use extreme care to maintain control over the equipment when operating in these terrain conditions RECOMMENDED TRACTOR ROPS A tractor equipped with ROPS or enclosed ROPS cab and seat belt for operator safety is essential for additional operator protection when operating mower in these terrain conditions RECOMMENDED TRACTOR STABILITY ADJUSTMENTS Re
89. ctions with caution e Observe speed and traffic control signs e Avoid panic stops and sharp turns Parking Safety Park equipment at e Designated or out of traffic areas e Preferably level ground locations Sloping ground parking locations e Position equipment across slope e Set parking brakes e Lower mower to ground e Block tractor wheels Before temporarily parking and leaving disabled equipment near traffic areas e Remove equipment from public roads e Set out warning flags e Use tractor flashers Use Proper Equipment Shutdown Practices For Your Safety Refer to tractor and mower manufacturer s operator manual s for recommend shutdown procedures Explain the procedures to those users or operators who cannot read TRANSMISSION TRANSMISSION PARK NEUTRAL Make proper equipment shutdown procedures an important habit to o practice Follow these safety practices before dismounting tractor SET PARKING ENIE e Disengage PTO clutch and transmission drive zz e Idle engine for gradual cooling e Place the controls in PARK or NEUTRAL e Set the parking brake e Lower mower to ground e Lower wings of wing type mowers to ground e Shut off engine e Wait for all moving parts to stop before equipment inspections adjust ments or repairs e Relieve hydraulic pressure by moving hydraulic controls several times in all directions e Lock ignition and remove key when equipment is to be inspected repaired ad
90. d cracked orbent The Blade bolts are tight OO The Deflectors are in place and in good condition o o o o o o y y o The Mower shields are in place and in good condition The Skid shoes are in good condition amp tight There are no cracks or holes in mower deck a eee The Hyd motor mounting bolts are tight AA AN The mower head spindle housing is ti O OA Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER MACHETE BOOM 3 09 Operation Section 3 19 2009 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection A WAMO Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Item Condition at Specific Comments 1f Start of Shift not O K The flashing lights function properl O The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition o oOo 8 oo The steering linkage is in good condition Cs There are no visible oilleaks d o The hydraulic controls function properly o Z 770S 8S o o The ROPS or ROBS Cab is in good condition o O oOoOOSoS 2 o o o The seatbelt is in place and in good condition O J o oO 7272o 0o o oo The 3 point hitch is in good condit
91. d guards shields and safety signs are installed on equipment and in good condition e Keep all protective devices in place and securely fastened e NEVER operate your equipment with missing disconnected or damaged safety devices e Use ballast and weight required for equipment operational stability Check The Mower And Tractor Equipment Before beginning your work day e Check for loose broken missing or damaged tractor and mower parts e Repair or replace these parts when needed e Check for proper tractor and mower attachments e Check for proper tractor and mower PTO rpm rating match e Check mower blades condition Sharpen or replace per manufacturer s recommendation Blade modifications such as welding or hard surfacing cutting edges by welding or straightening bent blades can reduce blade strength and adversely affect blade properties and safety e Check that all guards and shields are in place and that all equipment is in good operating condition This includes PTO driveline gearbox and implement guards and shields that are used for operator protection e Check for properly latched driveline yoke end locking devices e Check for damaged or leaky tractor and mower hydraulic systems e Check and read safety signs and warning instructions e Explain the safety signs and warning instructions to those users or operators who cannot read Check The Work Area Inspect identify and avoid hazardous conditions in the work area
92. d the corresponding part number Careful use and timely service saves extensive repairs and costly downtime losses The Operation and Maintenance Sections of the manual train the owner operator how to work the Mower correctly and attend to appropriate maintenance The Trouble Shooting Guide helps diagnose difficulties with mower and offers solution to the problems Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the Safety Messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a Signal Word as seen below is intended to warn the owner operator of impending hazards and the degree of possible injury faced when operating this machine lt O b Q O O OL Indicates an imminently hazardous situation that if not avoided WILL result in DEATH OR A DANGER VERY SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided COULD result in DEATH AWARNING OR SERIOUS INJURY Indicates an imminently hazardous situation that if not avoided MAY result in MINOR A CAUTION INJURY Identifies special instructions or procedures
93. das las reglamentaciones locales de trafico Ac rquese a las intersecciones con precauci n Cumpla con los avisos de velocidad y de control de tr fico Evite las paradas bruscas y doblar repentinamente Seguridad durante el estacionamiento Estacione el equipo en e Areas designadas o alejadas del tr fico e Preferentemente utilice lugares en terreno nivelado Lugares de estacionamiento en terreno inclinado e Coloque el equipo en posici n transversal en las pendientes e Aplique los frenos de estacionamiento e Baje la segadora al suelo e Coloque bloques en las ruedas del tractor Antes de estacionar temporalmente y abandonar el equipo incapacitado cerca de reas con tr fico e Retire el equipo de los caminos p blicos e Coloque las banderas de advertencia e Use las luces intermitentes del tractor Para su seguridad use las pr cticas apropiadas para la parada del equipo Haga referencia al los manual es del operador del fabricante del tractor y segadora para conocer los procedimientos de parada recomendados Explique los procedimientos a los usuarios u operadores que no puedan leer Haga que los procedimientos apropiados de parada del equipo sean una costumbre importante que se debe practicar Siga estas pr cticas de seguridad antes de bajarse del tractor e Desenganche el embrague y transmisi n de la toma de fuerza PTO e Para que el motor enfr e gradualmente permita que funcione al ralent e Coloq
94. dle Housing 2 using a suitable bearing driver to seat the cups Caution must be taken not to damage the cup or spindle housing cups must be fully seated If Cups are damaged during installation or not fully seated bearing and spindle assembly life are greatly reduced Never drive against bearing surface Never used the mating bearing cone to seat the cup Once the Lower Cup is installed the seal may be installed The seal should be installed with the spring towards the inside Press seal 7 into spindle housing make sure seal is fully seated Be careful not to damage seal Press the Lower Cone 3 on the spindle shaft 1 use the proper tool when pressing the bearing onto the shaft driving against the inner race and not the rollers or cage Any damage to the bearing will cause premature failures of the bearing and spindle assembly MACHETE BOOM 3 09 Maintenance Section 4 8 2009 Alamo Group Inc MAINTENANCE Before installing the spindle with the bearing pressed on it lubricate the rubber portion of the seal This will reduce the chance of the Seal being torn by the installation of the spindle and is a necessary step when setting the rolling Torque Turn the Spindle Housing Upside Down and insert the spindle with the bearing pressed onto it into the spindle housing until the bearing cone contacts the cup in the Housing During this step take care not to damage the seal While supporting the Spindle and Housing turn the assembly
95. duce height and or remove mowing head to reduce width to the legal limits SBM 8 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 1o MACHETE BOOM 3 09 Operation Section 3 45 2009 Alamo Group Inc OPERATION Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations sc 6 Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 lt O lt am LLI O O 11 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 MACHETE BOOM 3 09 Operation Section 3 46 2009 Alamo Group Inc OPERATION Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie do
96. e Revisando los manuales del operador del tractor y segadora para conocer las pr cticas de seguridad de operaci n en pendientes y terreno accidentado Explique las pr cticas a los usuarios u operadores que no puedan leer e Evitando operar en pendientes extremadamente inclinadas e Usando cuidado extremo para mantener el control sobre su equipo cuando opere en estas condiciones e Aumentando la estabilidad del tractor agregando pesas a las ruedas y aumentando el espacio entre las mismas haga referencia al manual del operador del tractor para conocer las recomendaciones e Usando un tractor equipado con una estructura contra vuelcos ROPS y cintur n de seguridad para la seguridad del operador durante las operaciones de segado e Manteniendo una velocidad absoluta minima e Haciendo virajes anchos y graduales e Evitando arranques paradas y virajes repentinos cuando opere subiendo bajando o atravesando las pendientes e No subiendo del suelo las segadoras montadas atr s o lateralmente ni las alas de segado durante estas operaciones e Manteni ndose alerta por si hubiera agujeros baches surcos piedras troncos u otras obstrucciones que podr an volcar el tractor y segadora e Evitando las condiciones de suelo resbaloso que podr an volcar el tractor y segadora e Evitando que el tractor y segadora queden atascados al pasar diagonalmente sobre declives y bajadas escarpadas pronunciadas Use extremo cuidado para mantener la esta
97. e Tractor or Implement may cause serious injury or death sc 29 A DANGER In case of mechanical difficulty during operation place the transmission in the park position set the parking brake shut down all power including the PTO and the engine and remove the key Wait until all rotating motion has stopped before dismounting sa s AWARNING MACHETE BOOM 3 09 safety Section 1 9 2009 Alamo Group Inc SAFETY Do Not operate this equipment in areas where insects such as bees may attack you and or cause you to lose control of the equipment If you must enter in such areas use a tractor with an enclosed Cab and close the windows to prevent insects from entering If a tractor cab is not available wear suitable clothing including head face and hand protection to shield you from the insects Attacking insects can cause you to lose control of the tractor which can result in serious injury or death to you or bystanders Never dismount a moving tractor sG 40 AWARNING A Mow only in conditions where you have clear visibility in daylight or with adequate artificial WARNING lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items dis
98. e certain rotor or blade carrier is balanced before resuming mowing SGm 05 AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 AWARNING MACHETE BOOM 3 09 Safety Section 1 10 2009 Alamo Group Inc SAFETY Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING Do not mow with two machines in the same area excep
99. e motor on the mower head lower the Tractor engine speed and push the Motor Switch IN to the STOP position The mower will come to a complete stop in approximately 15 seconds OPS B 0031_A lt O lt am LLI O O Motor Switch Motor On Light Motor Start Switch Op 137 MACHETE BOOM 3 09 Operation Section 3 24 2009 Alamo Group Inc OPERATION 7 2 Swing The twisting motion of the Joystick actuates the SWING cylinder Twisting the Joystick Counterclockwise admits hydraulic fluid to the Butt End of the SWING cylinder causing the boom to swing out to the right side of the tractor See Diagrams above When the Joystick is Released the valve will automatically return to center and the boom will be LOCKED in the current position Twisting the Joystick Clockwise admits hydraulic fluid to the rod end of the cylinder causing the boom to swing back toward the rear of the tractor If the Joystick is continually held in this position pull in the boom will continue to the left side of the tractor Again if the Joystick is released the valve will automatically return to center and the boom will be LOCKED in the current position BOOM SAFETY VALVE If a rigid object guard rail post tree etc is struck by the extended boom while the tractor is moving forward the boom safety valve will allow the boom to swing rearward and minimize the possibility of damage NOTICE Mower heads are not desi
100. e of the equipment and may result in injury sBH 13 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work sem s AWARNING Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death sem 12a A DANGER All Safety Shields Guards and Safety devices including but not limited to the Deflectors Chain Guards Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce 4 the possibility of injury or death from thrown objects entanglement or blade 47 nenet ue contact sem 18 A DANGER MACHETE BOOM 3 09 safety Section 1 12 2009 Alamo Group Inc SAFETY DO NOT allow any person under a raised boom or m
101. e pasto de altura mediana delgado y cuando las condiciones del terreno sean uniformes e Use una velocidad absoluta menor cuando segue en pendientes accidentadas o terreno desconocido Segado de pasto extremadamente alto e Puede ser necesario segar dos veces el pasto extremadamente alto Primera pasada de segado e Haga un corte alto al pasto 10 15 pulgadas 25 38 mm para evitar objetos escondidos Segunda pasada de segado e Retire los desechos y otros objetos e Corte el pasto a la altura deseada y a 90 grados de la primera pasada siempre que sea posible Use las pr cticas apropiadas de parada del equipo para su seguridad al bajar del tractor Vigile los espacios libres del equipo Las segadoras con enganche de tres puntos y de montaje lateral tienen un arco de viraje mayor que las segadoras de tiro Permita suficiente espacio libre para virar con seguridad Seguridad en el uso de las segadoras montadas en la parte inferior Cuando segue con una segadora montada en la parte inferior e Mantenga el conducto de descarga desmontable colocado en su lugar sobre el agujero de descarga Nunca permanezca de pie sobre la cubierta de una segadora que est en operaci n e Distribuya el pasto cortado con el conducto de descarga hacia el rea ya segada e Use las pr cticas apropiadas para la parada del equipo antes de eliminar las obstrucciones de la segadora o conducto de descarga 15 16 Riesgos y peligros de obstru
102. e starting the tractor ensure the following lt O lt am LLI O O e Conduct all pre start operation inspection and service according to the tractor operator s manual e Make sure all guards shields and other safety devices are securely in place The parking brake is on The tractor transmission levers are in park or neutral The boom operating controls are in the neutral and off position e The PTO control lever is disengaged e The hydraulic remote control levers are in the neutral position Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden and unexpected tractor movement OPS B 0003 A DANGER Never run the Tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health sc 23 Start tractor only when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills MACHETE BOOM 3 09 Operation Section 3 8 2009 Alamo Group Inc OPERATION 5 CONNECTING ATTACHING HEADS TO THE BOOM 1 Start b
103. ead movement have come to a complete stop Use hand rails and extra steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow and other matter has accumulated on the steps and handrails Never rush or jump off the tractor OPS B 0002 BEFORE leaving the tractor seat always engage the brake and or set p ae the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc 9 L El MACHETE BOOM 3 09 Operation Section 3 7 2009 Alamo Group Inc OPERATION 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls e Locate the ignition key switch e Locate the engine shut off control e Locate the hydraulic control levers e Locate the light control lever e Locate the brake pedals and clutch e Locate the PTO control e Locate the 3 point hitch control lever e Locate the boom operating controls joystick or valve bank Befor
104. el ala levantada al suelo e Permita que todas las hojas de la segadora detengan su rotaci n antes de levantar las secciones del ala durante otras operaciones Seguridad durante el segado de los bordes de las zanjas Use cuidado extremo cuando segue los bordes de las zanjas Vigile para ver si hay derrumbes reas erosionadas y obstrucciones para el segado a lo largo del borde de la zanja El extremo delantero del tractor puede desviarse hacia la zanja al golpear las obstrucciones con las segadoras de montaje lateral o de pescante Las operaciones con segadoras con alas levantadas y pescantes pueden reducir la efectividad del blindaje para objetos despedidos de la segadora que sirven para proteger al operador Para aumentar la protecci n del operador de objetos despedidos durante las operaciones en los bordes de las zanjas e Use cabinas cerradas con una estructura contra vuelcos ROPS cubiertas protectoras especiales y otros blindajes para el operador cuando efect e estas operaciones e Inspeccione el rea de segado y retire o marque todos los objetos extra os y desechos que deben evitarse con la segadora TOMA DE FUERZA PTO PARADA iE Seguridad durante el segado de terreno accidentado La estabilidad del tractor y segadora se reduce en las pendientes y terreno accidentado Usted puede evitar el vuelco del tractor y segadora y mantener el control de la estabilidad del equipo haciendo lo siguiente
105. ems that may be thrown by the equipment sc 16 PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS Tractors with or without an Implement attached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operator s position exceeds 80db Noise over 85db over an extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss NOTE Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 Always read carefully and comply fully with the manufacturer s WARN ING instructions when handling oil solvents cleansers and any other chemical agent sc 22 A DANGER KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement A DANGER ER and possible serious injury or death sa 24 MACHETE BOOM 3 09 Safety Section 1 3 2009 Alamo Group Inc SAFETY Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sc 25 A DANGER NEVER use drugs or alcohol immediately before or while operating the DANGER Tractor and Implement Drugs and alcohol will affect an o
106. en AND RAOL RUN and rapidly THE OIL WHICH WILL DECREASE THE LIFE OF HYDRAULIC COMPONENTS of the hydraulic components ATA P N 02965093 NAME LOGO Alamo Industrial gt LLI LL lt Y P N 02960766 ALAMO NAME LOGO P N 001650 NAME LOGO Machete MACHETE poor 02968953 02968953 MACHETE BOOM 3 09 Safety Section 1 28 2009 Alamo Group Inc SAFETY Peligro Translation If you do not know how to read English please find someone who knows how to read English A PELIGRO FE Si No Lee Ingles Pida Ayuda AD MANUAL a Alguien Que Si Lo Lea a Para Que le Traduzca las 3 Medidas de Seguridad 00725746 P N 00725746 DANGER Crushing and Pinch Points Moving machiney parts can pinch or crush or fall T G which may cause injury or death DA N E CRUSHING AND PINCH POINTS ALAAVS MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765 P N 02962765 WARNING Failure to INSPECT and REPAIR or REPLACE Hoses may allow worn Hoses to rupture SUDDENLY and VIOLENTLY with resulting serious BODILY INJURY from SCALDING or FIRE with resulting BURN INJURY or DEATH P N 02965262 ADVERTENCIA Tanque Sobrepresion Slowly open cap to relieve pressure before completely removing cap Stay clear to prevent being scalded with hot oil which may cause serious injury to eyes face and exposed skin PRESSURIZED TANK ATTENTION Oil Filer Cap ls Abo ihe PRESSUR
107. ended while the Implement is in the raised position Accidental operation of a lifting lever or a hydraulic failure may cause the implement to suddenly fall causing serious injury or possible death to anyone who might inadvertently be under the Implement Lower the implement carefully to the ground Do not put hands or feet under lifted components sPu 3 AWARNING MACHETE BOOM 3 09 Safety Section 1 11 2009 Alamo Group Inc SAFETY Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 AWARNING Maintenance and Service Safety Instructions and Practices Make sure the PTO shield integral driveline shields and input shields DANGER are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing S3PT 8 E Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death sspr 11 gt LLI LL lt Y Never interfere with factory set hydraulic calibrations Any change in calibration could A WARNING cause a failur
108. engage PTO stop engine remove key and wait until noise of rotation has ceased to prevent entanglement in rotating parts which may cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DONOTOPERATEWITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS MOWER OR WING RAISED DISMOUNT WHILE MOVING ALAAVS Lo P N 002369 se PEN E EN DANGER Multi Hazard Boom Take precautions while transporting and operating Boom Unit ADANGER With Boom fully extended 1 EACH REAR WHEEL MUST HAVE A MINIMUM OF 1500 POUNDS g CONTACT WITH THE SURFACE TO PREVENT LATERAL INSTABILITY AND POSSIBLE TIP OVER WITH BODILY INJURY WIDEN WHEEL TREAD AND ADD WEIGHTS IF NEEDED SEE MANUAL OR CALL CUSTOMER SERVICE FOR COUNTERWEIGHT PROCEDURE 2 TRANSPORT CAREFULLY SLOW DOWN EVEN MORE ON SLOPES AND WHEN TURNING NEVER TURN UP A SLOPE SHARPLY OR AT HIGH SPEED AND USE EXTRA CARE IN ROUGH OR BUMPY AREAS TO PREVENT OVERTURN AND POSSIBLE CRUSHING INJURY OR DEATH IF YOUR VIEW TO THE REAR IS BLOCKED IT IS YOUR RESPONSIBILITY TO INSTALL MIRRORS THAT PROVIDE A REAR VIEW TO PREVENT ACCIDENTS FROM BLIND SPOTS 3 REAR MOUNTED BOOM MOWERS MOVE CENTER OF GRAVITY TO THE REAR AND REMOVE WEIGHT FROM FRONT WHEELS ADD FRONT BALLAST UNTIL AT LEAST 20 OF TRACTOR S WEIGHT IS ON FRONT
109. epair and or replacement prior to the final determination of applicability of the warranty by Manufacturer The choice of remedy shall belong to Manufacturer 2 05 Purchaser is responsible for any labor charges exceeding a reasonable amount as determined by Manufacturer and for returning the goods to the Dealer whether or not the claim is approved Purchaser is responsible for the transportation cost for the goods or part s from the Dealer to the designated factory 3 LIMITATION OF LIABILITY 3 01 MANUFACTURER DISCLAIMS ANY EXPRESS EXCEPT AS SET FORTH HEREIN AND IMPLIED WARRANTIES WITH RESPECT TO THE GOODS INCLUDING BUT NOT LIMITED TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE 3 02 MANUFACTURER MAKES NO WARRANTY AS TO THE DESIGN CAPABILITY CAPACITY OR SUITABILITY FOR USE OF THE GOODS 3 03 EXCEPT AS PROVIDED HEREIN MANUFACTURER SHALL HAVE NO LIABILITY OR RESPONSIBILITY TO PURCHASER OR ANY OTHER PERSON OR ENTITY WITH RESPECT TO ANY LIABILITY LOSS OR DAMAGE CAUSED OR ALLEGED TO BE CAUSED DIRECTLY OR INDIRECTLY BY THE GOODS INCLUDING BUT NOT LIMITED TO ANY INDIRECT SPECIAL CONSEQUENTIAL OR INCIDENTAL DAMAGES RESULTING FROM THE USE OR OPERATION OF THE GOODS OR ANY BREACH OF THIS WARRANTY NOT WITHSTANDING THE ABOVE LIMITATIONS AND WARRANTIES MANUFACTURER S LIABILITY HEREUNDER FOR DAMAGES INCURRED BY PURCHASER OR OTHERS SHALL NOT EXCEED THE PRICE OF THE GOODS 3 04 NO ACTION ARISING OUT OF ANY CLAIMED BREACH OF THIS WAR
110. equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to s Train the employee in the proper and safe operation of the Tractor and Implement Require that the employee read and fully understand the Tractor and Implement Operator s manual Permit only qualified and properly trained employees to operate the Tractor and Implement er po N Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service 8 Require that the employee operator stop operation if bystanders or passersby come within 25 feet Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Emp
111. equipo que usted debera obedecer Algunas reglas para su seguridad y la de los demas e Un tractor equipado con una estructura contra vuelcos ROPS es necesario para la protecci n del operador durante las operaciones de segado e Conozca la capacidad y caracter sticas de operaci n de la segadora y tractor e Nunca altere o desmonte el equipo de seguridad e Nunca permita que ni os o personas no capacitadas operen una segadora o tractor e Nunca permita pasajeros en la segadora o tractor e Mantenga a otras personas alejadas de la operaci n de segado e Use la pr ctica apropiada para parar el equipo antes de bajarse del tractor o Permita que se detengan todas las piezas movibles antes de efectuar inspecciones reparaciones o ajustes al equipo e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora o componentes elevados Use la ropa protectora y dispositivos de seguridad personal que le han sido asignados o recomendados por el fabricante del equipo ESA y Conozca los controles del tractor y segadora Conozca lo siguiente sobre su tractor y segadora e Funci n prop sito y uso de los controles e Velocidades seguras de operaci n e Capacidad para operar en forma segura en pendientes y terreno accidentado e Caracter sticas de frenado y direcci n e Espacios libres necesarios para la operaci n del tractor y segadora e C mo detener r pidamente el equipo cu
112. eration e Check all tractor controls steering and brakes for proper function e Repair improperly functioning tractor before using e Raise and lower mower for driveline bottoming out or engagement problems e Check your equipment for excessive vibration and unusual noises e Use proper equipment shutdown practices before inspecting equipment Power Takeoff System And Mower Safety Tractors with dual speed 540 or 1000 rpm shiftable PTO systems To avoid serious injury or death from failed parts due to mower over speed e Be sure to position PTO selector to mower s rated PTO rpm speed Tractors with transmission driven PTO systems A rotary mower will have a significant flywheel effect which may continue to propel a tractor with a transmission driven PTO system The tractor should be equipped and operated as follows e Install an over running clutch e Give yourself sufficient maneuvering room and time by anticipating turns stops and speed reductions 13 Safety During Operation FAAS Hitching Mower To Tractor Safety Three point hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Place tractor s hydraulic power lift rockshaft selector lever in down position to avoid unexpected movement e Explain the hitching procedures to those users or operators who cannot read Pull type hitch mounted mower safety e Refer to mower and tractor manufacturers manuals e Attach only to dra
113. es and gloves to prevent eye and hand injury when chiseling or AWARNIN G y yg g p y jury g AWARNING hammering on metal components Hardened metal will chip unexpectedly An assembled spindle housing is quite heavy Use a hoist or get help to handle them safely WARMING Lift carefully and properly using your legs to lift NOT YOUR BACK gt lt ar mi pa gt lt m Cylinder Rod Maintenance It is important to visually inspect the hydraulic cylinder rods daily before use It is highly recommended that while the machine is stored or getting very little use that a protectant is applied to the hydraulic cylinder rods to prevent degradation If the machine receives more frequent use be sure to fully cycle each cylinder function so that the cylinder rod is coated by the systems hydraulic fluid Depending on your operating environment it may be necessary under normal operating conditions to apply a protective lubricant to the cylinder rods for protection against rust and pitting Hydraulic fluid may provide a suitable amount of protection but remember any protectant can attract dust and debris so attention must be given to the cylinder rods daily Also remember that any other protectant must be compatible with hydraulic fluid Alamo Industrial is not responsible for rust or pitting of the cylinder rod due to weather exposure or impacts from normal operation or mounting If hydraulic cylinders and or the cylinder rods are damaged as
114. etal objects Mark the inspected area with flags If the area is dense and cannot be walked thoroughly it may be necessary to inspect a smaller area as well as possible then trim away the part that has been inspected and can safely be removed Walk each new area again and repeat the inspection before cutting more away Repeat as often as necessary until the area is cleared It can be damaging and or dangerous to work the cutter in an area that had not been visually inspected Place DANGER signs at least 300 feet beyond the perimeter of the area to be worked not just 300 feet from where the machine started operating It is convenient in many cases to work in 300 foot sections Move the first Danger sign to the beginning of the freshly cleared area place it then take the first cutting area flag up to the end of the freshly cleared area 300 feet away Walk and inspect the next 300 feet and place the second cutting area flag Pick up the second DANGER sign and take it a further 300 feet along the road or trail Note that in many cases the DANGER area will extend in front of and behind the machine as well as along each side Post signs accordingly OPS B 0008 O U m gt O Z A Extreme care should be taken when operating near loose objects such O as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects tha
115. fect alertness judgement and coordination or alcohol while operating motorized equipment including tractors and mowers An operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder his or her ability to operate this equip ment safely NEVER knowingly allow anyone to operate this equipment when their alertness judgement or coordination is impaired Protect Yourself Wear ail the protective clothing and personal safety devices issued to you or called for by job conditions You may need e Hard hat e Safety shoes e Safety glasses with side shields goggles or face shield e Heavy gloves e Hearing protection e Reflective clothing e Wet weather gear e Respirator or filter mask Wear adequate clothing for the job conditions Always know where to get assistance in the case of an emergency Know where to find and how to use a first aid kit and fire extinguisher fire suppression system Stay alert Avoid accidents Don t learn safety the hard way Safety Management of Hazards and Risks SAFETY INSTRUCTIONS In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and operator s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment SAFETY MANAGEMENT OF HAZARDS AND RISKS IS ESSENTIAL TO RESPONSIBLE
116. fique que no haya nadie debajo sobre o cerca del equipo e Aleje a todas las personas de estas reas e Haga sonar una alarma Arranque nicamente desde el asiento en estacionamiento o en punto muerto El arranque en otra posici n puede causar la muerte Seguridad durante el arranque y prueba Y Seguridad durante la subida al tractor Antes de subir e L mpiese los zapatos y las manos Durante la subida y la bajada del tractor e Use las asas y placas de los escalones e Nunca utilice los volantes de direcci n o controles como asas e Nunca suba ni baje de un tractor en movimiento Prueba de seguridad de los controles del tractor y segadora Antes del arranque e Ajuste y abroche el cintur n de seguridad en su tractor equipado con una estructura contra vuelcos ROPS Verifique que el freno de estacionamiento est enganchado Verifique que desenganche la toma de fuerza PTO Verifique que todos los controles est n en la posici n de punto muerto N o de estacionamiento P Advierta a las dem s personas presentes en el rea antes de arrancar el tractor e Cumpla con los procedimientos de arranque recomendados por el fabricante del tractor Despu s del arranque Revise que todos los instrumentos indicadores y luces indicadoras funcionen normalmente e Revise que todos los controles direcci n y frenos del tractor funcionen apropiadamente e Repare un tractor que no est funcio
117. gar el motor e Aplique el freno de estacionamiento o coloque bloques en las ruedas e Permita que todas las piezas movibles se detengan e Baje la segadora al suelo e En las segadoras de tipo ala baje las alas al suelo e Apague el motor del tractor e Asegure la ignici n y extraiga la llave e Observe y escuche para establecer si hay piezas en movimiento antes de abrir los blindajes e Soporte o coloque bloques firmemente debajo de la segadora antes de trabajar debajo de la segadora u otros componentes elevados e Soporte coloque bloques o asegure firmemente las alas de la segadora con los seguros antes de trabajar cerca o debajo de una segadora de tipo ala e Descargue la presi n del sistema hidr ulico moviendo los controles varias veces en todas direcciones e Descargue la presi n antes de desconectar o desensamblar cualquier sistema presurizado Coloque bloques o descargue la presi n del resorte antes de desensamblar cualquier dispositivo a resorte Soporte o bloquee firmemente cualquier componente de la m quina que est elevado antes de trabajar en ella e Evite las llamas chispas o fumar cerca de cualquier combustible Su seguridad y las piezas del fabricante para la segadora La mayor a de los fabricantes de segadoras usan sujetadores y piezas especialmente dise adas para cumplir con los requerimientos de la operaci n de segado Seguridad cr tica piezas relacionadas pernos de la hoja autoasegurados
118. ge which provides the most ideal performance from the implement and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS B 0009 Mow at the speed that you can safely operate and control the tractor and mower The WARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 MACHETE BOOM 3 09 Operation Section 3 36 2009 Alamo Group Inc OPERATION 9 3 Operating the Attached Mower Heads The boom can attach to and operate multiple heads one at a time for a wide range of vegetation control applications The attached heads are designed for different applications The head should be selected based on the mowing application and the location that the unit is being operated Refer to the Assembly Section of this manual to ensure the head is properly attached to the boom hitch and hydraulic lines are properly connected OPS B 0010 There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush wer and in heavy weeds The Blades of this Mower can throw objects if 7A
119. ges HYDRAULIC MOTOR NOT WORKING Check lines for kinks or pinched place If the motor is bogging down under load recheck the relief valve setting on the cutter valve 2500 P S I MACHETE BOOM 3 09 Operation Section 3 47 2009 Alamo Group Inc O U m gt O Z OPERATION HYDRAULIC VALVE Failures in the hydraulic system are almost always caused by other elements in the system other than the valve so the entire system should be checked before the valve is changed A malfunction In any hydraulic valve section will require replacement of that section but not the replacement of the valve bank since the insides are honed to fit individually Attachments such as the relief valves and detent may be serviced individually STRUCTURAL MEMBERS Failure in structural members generally results from rough treatment While they are constructed to withstand abuse they cannot be made strong enough to withstand abnormal abuse The factory does not warrant these parts to any extent other than in normal use in grass weeds brush small bushes and small trees which the unit is designed to cut lt O lt am LLI O O MACHETE BOOM 3 09 Operation Section 3 48 2009 Alamo Group Inc MAINTENANCE SECTION Maintenance Section 4 1 2009 Alamo Group Inc LLI Q lt lt LLI lt MAINTENANCE LUBRICATION INFORMATION Before operating your Machete take the time to inspect and repai
120. ghten small adjustments will produce large changes in belt tension Too much tension can cause premature bearing sheave and belt damage MACHETE BOOM 3 09 Maintenance Section 4 16 2009 Alamo Group Inc MAINTENANCE FLAIL AXE HEAD BELT DEFLECTOR FORCE Mnt B 0012 gt lt ar LL a gt lt m BELT TENSION When installing new belts tighten belts to obtain a 16 lb Belt Deflector Force at 7 16 deflection After a few hours of operation to allow the belts to seat into the sheave grooves recheck and adjust as needed to obtain an 8 to 12 lb Belt Deflection Force at 7 16 deflection Inspect belts and recheck belt tension periodically to maintain an 8 to 12 lb Belt Deflection Force at 7 16 deflection MACHETE BOOM 3 09 Maintenance Section 4 17 2009 Alamo Group Inc MAINTENANCE Grass Flail Head LLI O lt lt LLI lt Mnt B 0049 Tensioning Drive Belts The rotor shaft is driven from the gear motor via V belts which are adjustable for tension After stopping the tractor engine remove the drive guards to tighten the belts Check the tension by applying a force of 6 17 7 72 los at right angles to the belt in the centre of the two pulleys If the deflection is great than 1 4 then release the motor mounting plate screws and adjuster locknut and screw the adjuster to tighten the belts until the deflection is 1 4 Then tighten the locknut rechec
121. gned to cut in reverse OPS B 0032_A Make certain that the Boom swing path is clear of bystanders powerlines and obstructions DANGER io prevent injury electrocution and possible machine damage Swing Boom SLOWLY AND CAREFULLY Avoid sudden starting and stopping Ops 0002 MISC MACHETE BOOM 3 09 Operation Section 3 25 2009 Alamo Group Inc O U m gt O Z OPERATION 7 3 Lift lt O lt am LLI O O Op 89_A The forward and back movement of the Joystick actuates the LIFT cylinder Pulling the Joystick toward the operator causes the boom LIFT cylinder to lift the boom arm up Pushing the Joystick forward causes the LIFT cylinder to lower the Boom If the Joystick is released the Boom will LOCK in the position and the Joystick will return to the center position OPS B 0033_A Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC 4 DANGER CRUSHING AND PINCH POINTS MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962785 A Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sBm 4 MACHETE BOOM 3 09 Operation Section 3 26 2009 Alamo Group Inc
122. h bank operations may reduce the mower s thrown object shielding effectiveness for the mower operator s protection To increase operator protection from thrown objects during ditch bank operations e Use enclosed ROPS cabs special protective enclosures and other operator shielding when performing these operations e Inspect mowing area and remove or mark all foreign objects and debris to be avoided by mower Mowing Uneven Terrain Safely The tractor and mower stability is reduced on slopes and uneven terrain You can prevent tractor and mower overturns and maintain equipment stability control by e Reviewing tractor and mower operator s manuals for operating safety practices on slopes and uneven terrain conditions Explain the practices to those users and operators who cannot read e Avoiding extremely steep slope operations e Using extreme care to maintain control over your equipment when operating in these conditions e Increasing tractor stability by adding wheel weights and increasing wheel spacing Refer to tractor operator s manual for recommendations e Using ROPS and seat belt equipped tractor for operator safety during mowing operations e Maintaining minimum ground speed e Making wide and gradual turns e Avoiding sudden starts stops and turns when operating up down or across slopes e Not raising rear mount or side mount mowers or mower wings from the ground auring these operations e Keeping
123. h quality material by skilled workers The MACHETE Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance applications The boom and heads are equipped with safety warning decals protective deflectors shields and other safety features to provide operator and passerby protection however no shielding is 100 accurate ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition at all times It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the boom unit tractor or a thrown object Do not operate the boom and attached head if bystanders passersby pets or livestock are within 300 feet of the unit This section of the Operator s Manual is designed to familiarize instruct and educate operators to the safe and proper use of the boom and attached head Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a MACHETE Boom and are not specific to a MACHETE Boom Some pictures may show shields removed to enhance visual clarity NEVER operate the boom unit without all safety equipment in place and in good operational condition The operator must be familiar with the boom unit and tractor operation and all safety practices before beginning o
124. ical that the operator be experienced and feel confident in using the joystick control to position the boom New operator s should allowed ample time to practice using the joystick in an open area before entering the worksite Before attempting to operate this equipment read these instructions completely If you have any questions concerning safety of operation contact your dealer or ALAMO INDUSTRIAL Each joystick control and responding boom action is covered in detail on the following pages Read each explanation carefully then practice in a safe level area CLEAR of all people animals and any obstructions As always use extreme caution when using this machine O m gt O Z Practice performing multiple functions simultaneously With some practice the joystick will become very easy to operate and will feel almost as it were an extension of your arm With the exception of the relief valves which are preset at the factory these are all the controls for operating the machine other than the controls on the tractor itself Master Switch Operating any joystick function requires that the joystick Master Switch be ON When ON the master switch indicator light will be illuminated Turning off the master switch will deactivate all joystick controls The master switch also serves as a safety device and will prevent the tractor from being started if the master switch is in the ON position OPS B 0030_A A DANGER Operate the Tract
125. iminate blade to ground contact Op 22 OPS U 0031 Inspect the Blades daily for abnormal wear REPLACE BOTH BLADES on that carrier A DANGER IMMEDIATELY if either blade has e Become bent or deformed from it s original shape or e Any cracks are visible or e Deep gouges in the blade s surface are persent or e Gouges or chipped areas in the cutting edge are larger than 1 2 12 7mm or e The material on the leading edge has been worn away by more than 1 2 12 7mm Failure to replace abnormally worn blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death OPS U 0032 1 2 MAXIMUM 12 7mm 1 Original Blade Edge NOTE Replace Blades in pairs after no more than 1 2 12 7mm wear Op 23 MACHETE BOOM 3 09 Operation Section 3 21 2009 Alamo Group Inc lt O lt am LLI O O OPERATION 6 3 Blade Bolt Inspection Inspect Blade Bolt Head daily for wear as followed Excessive Blade Bolt Wear Notches and Gouges Cause Blade Bolt contacts a foreign or solid Cause Blade Bolt contacting foreign objects object while Blade is in motion Remedy Inspect the area before mowing to Remedy Inspect area to be mowed and remove determine where the foreign objects are located foreign objects that could cause damage to the and place visible hazard markers to identify the blade bolt areas where immovable foreign
126. in the keyway slide the loosely assembled unit onto the shaft and position for good belt alignment Temporary shimming under the pulley may make it easier to position Carefully tighten cap screws alternately and progressively until tapers are seated about 5 FT LB Check sheave alignment and runout wobble Continue careful alternate and progressive tightening of cap screws to 10 FT LB Maximum torque should be achieved on each individual bolt only two times MACHETE BOOM 3 09 Maintenance Section 4 20 2009 Alamo Group Inc MAINTENANCE General Information on Flail Mower Vibration FLAIL MOWERS INFORMATION BULLETIN NO 5 EXCESSIVE VIBRATION Vibration is a MONSTER and if allowed to continue unchecked can cause the complete break up of a machine in a very short time A properly operated Flail Mower will produce very little vibration If vibration does occur the mower should be stopped and the trouble corrected as warranty does not cover failures resulting from continued operation after something happens to cause the mower to vibrate excessively Vibration is caused by a rotating part which is out of balance This could be the cutter shaft or on those models having a universal slip joint assembly drive shaft from the drive shaft If the two extreme ends of the drive shaft the yoke splines which fit on the tractor power take off shaft and on the mower gear box driven shaft are not parallel vibration will be evident
127. ine fF is running Operate the Tractor controls from the tractor seat only sc 9 L JJ Perform service repairs and lubrication according to the maintenance section Ensure the WARNING Unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sa 35 MACHETE BOOM 3 09 Operation Section 3 42 2009 Alamo Group Inc OPERATION 11 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sc 1o Before transporting tractor between locations idle the tractor engine disengage the attached head and wait for all head motion to come to a complete stop Place the boom in its storage cradle rest support and then turn the joystick master switch to the O
128. ing from the cutter shaft it could be a pulley out of balance or a faulty belt with a varying cross section but this is not likely MACHETE BOOM 3 09 Maintenance Section 4 21 2009 Alamo Group Inc MAINTENANCE The cutter shaft will run out of balance if 1 Wire rope string rags etc around the cutter shaft are holding the knives in a folded back position Remove such foreign objects and be sure all Knives are free to swing to the extended position other worn parts to eliminate play 2 Knives are missing or broken Replace missing or broken knives LJ 3 Knife hanger lugs are broken off shaft This condition usually results from continued operation in con Q tact with large hard objects where the knife hanger lugs themselves are hitting the hard objects Lugs lt should be replaced using arc welding equipment so as not to direct too much heat in one area of the lt shaft lt LLI 4 Cutter shaft ball bearings are worn enough to have radial play in them Replace ball bearing and lt 5 Shaft is bent The shafts are straight within a couple of thousandths of an inch when they are made It is possible that they will become bent in use such as if the shaft is hooked on a stump while the tractor is moving forward at a good speed 6 Shafts are operated at improper speed Rotating shafts have what is known as a natural period of vibration The same is true of the cutter shafts on the Flail Mowers The ac
129. ion S o The drawbar pins are securely in place The PTO master shield is in place 8 o The engine oil level is full The brake fluid levels fall The power steering fluidlevelisful 8 o The fuel level is adequate o The engine coolant fluid level is fall The radiator is free ofdebris The air filter is in good condition S oo Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies Mower ID Make Date Shift lt O lt am LLI O O MACHETE BOOM 3 09 Operation Section 3 20 2009 Alamo Group Inc OPERATION 6 2 Cutting Component Inspection Inspect blade pan and blade assembly for the following Damaged Pan Cause Blade Pan contacts an immovable object while mower was in motion Remedy Inspect the area before mowing to determine where the immovable objects are located and place visible hazard markers to identify the areas Avoid mowing in the area where immovable foreign objects exist Original Blade Edge Original Blade Edge O U m gt O Z xcessive Blade Wear Cause Mower height settoo low Blade used past intended life Notches and Gouges Cause Blade contacting foreign objects Remedy Inspect the area to be mowed and remove foreign objects that Remedy Replace blades more often could cause damage to the blades Adjust mower height for mowing Conditions to el
130. ion you need The OCCUPATIONAL SAFETY AND HEALTH ACT 1928 51 Subpart C makes these minimum safety require ments of tractor operators REQUIRED OF THE OWNER 1 2 3 4 a Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seat belts that meet the requirements of this paragraph of this Standard and SAE J4C and Ensure that each employee uses such Seat belt while the tractor is moving and Ensure that each employee tightens the Seat belt sufficiently to confine the employee to the protected rea provided by the ROPS REQUIRED OF THE OPERATOR OONOOARWND Securely fasten seat belt if the tractor has a ROPS Where possible avoid operating the tractor near ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the drawbar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Keep children away from danger all day every day Equip tractors with rollover protection ROPS and keep all machinery guards in place Please work drive play and live each day with care and concern f
131. itions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sam 1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 WARNING AWARNING Never operate the mower head tilted down where the operator can see the blades of the mower The blade could throw an object toward the operator causing serious injury or death Never operate the mower without an Operator Protective Structure Always were safety glasses and a hard hat Ops 0005 MISC MACHETE BOOM 3 09 Operation Section 3 34 2009 Alamo Group Inc OPERATION 9 1 Foreign Debris Hazards Overhead Obstructions An area to be cut must first be inspected for objects that could be thrown or that could damage the machine Walk through the area looking for fences boulder rocks culverts stumps or m
132. justed or unattended e Lock anti vandalism covers and closures when equipment is unattended e Dismount carefully maintaining three point contact REMOVE KEY LOCK IGNITION 4u Dismounting Tractor Safely Before dismounting tractor e Use proper equipment shutdown practice for your safety e Lower implement to the ground stop engine and PTO set brakes allow all moving parts to stop and remove key before dismounting from tractor e Never dismount from moving equipment e Never jump from machines e Dismount carefully e Check for slippery steps e Keep feet and hands away from controls e Use handholds and steps during dismount e Face machine and use 3 point contact 2 hands 1 foot or 2 feet 1 hand Safety During Maintenance Safety Do the following for your safety before performing any maintenance repairs or service procedures e Follow proper equipment shutdown practice e Wear all the protective clothing and personal safety devices necessary to safely pertorm the job e Refer to your manufacturer s manuals for proper maintenance repair and service procedures Explain the procedures to those users and operators who cannot read a E Stored energy sources electrical mechanical hydraulic pneumatic td chemical thermal etc must be either locked blocked relieved Y disconnected stopped secured neutralized controlled or reduced to Y a practical minimum before any maintenance
133. k the belt tension and replace the belt cover IMPORTANT Do not overtighten belt as this may cause premature failure of the rotor shaft and motor bearings MACHETE BOOM 3 09 Maintenance Section 4 18 2009 Alamo Group Inc MAINTENANCE MOTOR amp COUPLING INSTALLATION Bolt motor to mount plate Fully tighten bolt Item 1 Install flex coupler to the quick disconnect pulley hub using the countersunk socket head bolts Item 2 Apply thread locking compound to the bolts Tighten bolts to 45 FT LB Attach motor mount angle brackets Item 3 to the channel frame leave bolts loose Insert motor shaft into flex coupling and allow motor to find its center Adjust motor up as needed to provide ample clearance between the top of flex coupling and the motor Bring angle brackets up to motor mount plate and tighten the bolts gt lt ar mi pa gt lt m MACHETE BOOM 3 09 Maintenance Section 4 19 2009 Alamo Group Inc MAINTENANCE TAPER BUSHING 8 SHEAVE INSTALLATION Do not use lubricants during installation as this may cause sheave breakage 10 FT LB MAX NOTE There will be a gap between the bushing flange and sheave after screws are tight LLI O lt lt LLI lt Mnt B 0014 Make sure the bushing and bore of the sheave are free of dirt paint metal chips etc Insert cap screws and lockwashers engaging only 2 or 3 threads With key
134. l provides no benefit and should not be used OPS U 0013 A Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes WARNING When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed in these conditions When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy BEFORE leaving the tractor seat always engage the brake and or set ai the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the El tractor shift lever into a low range or parking gear to prevent the tractor KL TRANSMISSION SET PARKING from rolling Never dismount a Tractor that is moving or while the engine Pp is running Operate the Tractor controls from the tractor seat only se 9 L st MACHETE BOOM 3 09 Operation Section 3 32 2009 Alamo Group Inc OPERATION 8 3 Driving the Tractor and Boom Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor Never operate the tractor at soeeds that cannot be safely handled or which will prevent the operator from stopping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult t
135. l all motion has stopped and the decks are securely blocked up sam 09 NOILVdsAdO MACHETE BOOM 3 09 Operation Section 3 15 2009 Alamo Group Inc OPERATION FLAIL HEAD INSPECTION e Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain cuttershaft balance e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately e Ensure the rollers are in good condition and rotate freely e Inspect that all bolts and screws are in position and are properly torqued e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the drive belts e Ensure the drive belt shields are in place and in good repair e Remove any grass or other debris which may be wrapped around the cuttershafts ends e Inspect the condition of deck skid shoes and hardware OPS B 0026 lt O lt am LLI O O A DANGER Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up srL 2 MACHETE BOOM 3 09 Operation Section
136. la hoja en movimiento l nea de transmisi n o enredo de los operadores u otras personas haga lo siguiente SEGURIDAD DE TRANSE NTES e No debe operar cerca de transe ntes e Mantenga a otras personas a varios cientos de pies 300 100 m del rea de segado PR CTICAS DE SEGURIDAD DEL OPERADOR e No permita pasajeros en el tractor o segadora Aseg rese el cintur n de seguridad durante el segado e Use la pr ctica de parada del equipo apropiada antes de dar servicio ajustar limpiar o eliminar las obstrucciones de la segadora e Mantengase alejado de las hojas rotativas piezas y l neas de transmisi n e Nunca arranque el motor del tractor mientras est de pie al lado del equipo e Solamente arranque el motor del tractor cuando est sentado en el asiento del operador con el cintur n de seguridad abrochado PR CTICAS DE SEGURIDAD RECOMENDADAS PARA DEFENSAS Y BLINDAJES DE LA LINEA DE TRANSMISION e Mantenga las l neas de transmisi n y otros blindajes colocados y en buen estado e No debe operar la segadora cuando las defensas defensas de la l nea de transmisi n u otros blindajes hagan falta o est n da ados PR CTICAS DE SEGURIDAD RECOMENDADAS Lea los manuales del operador del fabricante para conocer las instrucciones sobre defensas defensas de la l nea de transmisi n y otros blindajes e Reemplace las defensas defensas de la l nea de transmisi n y otros blindajes desgastados o da ados antes de segar e
137. ller Cap Sight Gauge Mnt B 0017 RECOMMENDED HOSE END TORQUE VALUES FOR 37 DEGREE ANGLE STEEL HOSE END FITTINGS NOMINAL TORQUE VALUE SIZE IN O IN LBS 1 4 140 3 8 230 1 2 450 5 8 650 3 4 900 1 1200 100 1 1 4 1600 133 1 1 2 2000 167 2 2800 233 Straight threads do not always seal better when higher torques are used Too much torque causes distortion and may lead to leakage Mnt B 0004 BLADES Check the Blades for cracks and wear and Blade Bolts for tightness daily Blades should be replaced when they are worn excessively bent deformed or out of balance A CAUTION Blades should always be replaced in pairs Blades of different weights can cause serious imbalance and damage to the machine and personnel When replacing blades take care to replace the blade bolts nuts and washers MACHETE BOOM 3 09 Maintenance Section 4 4 2009 Alamo Group Inc MAINTENANCE HARDWARE Most nuts and bolts will stay tight and therefore need only periodic checking However the following nuts and bolts are extremely important and should receive special attention Spindle Housing Bolts Tighten to 400 Ft Lbs Torque Blade Bolts Tighten to 400 Ft Lbs Torque Blade Bar To Spindle Bolts Tighten to 400 Ft Lbs Torque Be certain to clamp or securely support the Spindle Housing and subassemblies to prevent AWARNING injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glass
138. locked wearing protective clothing and eye protection CAREFULLY check for leaking hydraulic fittings hoses and ports at this point with a piece of cardboard DO NOT USE YOUR HAND If any are found stop the tractor immediately and correct any leaky connections 8 Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the oil level Check your Tractors Operators Manual for the proper level and type of oil to be used MACHETE BOOM 3 09 Maintenance Section 4 12 2009 Alamo Group Inc MAINTENANCE TIMBER CAT HEAD Lubrication Daily Checks Figure Mnt 0007 Lubricate the grease fittings on top of the blade bar every 4 hours See Figure Mnt 0007 Every 8 hours lubricate the cylinder grease fitting through the top slot in the cover See Figure Mnt B 0007 Every 8 hours check all bolts and nuts for proper tightness Tighten any bolt or nut found to be loose Periodically check the hydraulic connections for oil leaks Visually inspect the hoses for damage and replace as necessary Periodically q inspect blade stroke adjustment by running the Mnt B 0007 head at normal operating speed 540 PTO RPM and checking that the upper and lower blades line up perfectly the instant of reversal when they change direction gt lt ar mi lt gt lt m Improper adjustment is also indicated by an
139. low passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at all times OPS U 0008 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 A DANGER O U m gt O Z Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death se 10 A Do not mount or dismount the Tractor while the tractor is moving Mount WARNING the Tractor only when the Tractor and all moving parts are completely stopped sa 12 3 2 Dismounting the Tractor Before dismounting the tractor idle the tractor engine down disengage the head and retract the boom arm to the transport position Park the tractor on a level surface set the transmission in park or neutral and apply the parking brake Shut down the tractor engine remove the key and wait for all motion to come to a complete stop before exiting the operator s seat NEVER leave the seat until the tractor its engine and mower h
140. loyment Standard Administration Wage amp Home Division Child Labor Bulletin 102 MACHETE BOOM 3 09 Safety Section 1 43 2009 Alamo Group Inc Industrial Agricultural Safety Manual For Operators and Mechanics NE o TA 111 E Wisconsin Avenue e Milwaukee Wisconsin 53202 U S A ENE WANUR Www aem org Contents III AcknoWledgement ocoorocoooconconcconcnnannnnncc narran rra neral Forward EA a 3 A Word 10 th USER sconce diicasnsiacaiiisseaiasiiasisanieeacsiniinaaeanne 3 SOY Alert SYN cra PE Industrial Agricultural Mower Types ess dl Be a Responsible Operator a 5 Safety Management of Hazards and Risks OS 6 Follow a Safety Program oi 11 Safety Before Operation cccccccccccscccececsccccceccnsecessesecnessee 17 Safety Starting and Testing 0ccsecceeeseenseneceneeeentsenseeness 13 Safety During Operation ccccceccececcecencucceceeneceuceeeees 14 Safety During Shutdown SS rian 18 Safety During Maintenance as EI 19 A A enseeneie anaes 21 Acknowledgement S2 2222225552 We wish to acknowledge the contributions of the members of the Association of Equipment Manufacturers to the preparation of this Safety Manual Copyright 2000 AEM formerly Equipment Manufacturers Institute Revised 08 2003 All rights reserved Forward HITO TIAS This Safety Manual is intended to point out some
141. lure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact ALAMO INDUSTRIAL1502 E Walnut Seguin TX 78155 830 372 3551 JIFPFfALAMO 03200432 MACHETE BOOM 3 09 Maintenance Section 4 9 2009 Alamo Group Inc Wu O Z lt Z LU lt q MAINTENANCE 60 MACHETE HEAD MOTOR PLATE ATTACHEMENT Before installing the rods run two nuts on each end of the rods down 2 Place a hardened Flat washer HARDENED FLAT WASHER on each end see FIGURE Mnt B 0018 JAN NUTS JAM NUTS HARDENED FLAT WASHER Mnt B 0018 O O 4 O O 3 o o Place the straights rods in the holes marked 1 thru 4 See FIGURE Mnt B 0019 FRONT OF DECK OOR OPENING Mnt B 0019 Once the rods are in the holes through the Buck Plate align the rods through the holes on the mount plate and place the mount plate on top of the relief block The valve block bolts on top of the motor are not equally spaced Make sure the pockets align accordingly See FIGURE Mnt B 0020 FRONT OF DECK DOOR OPENING Mnt B 0020 MACHETE BOOM 3 09 Maintenance Section 4 10 2009 Alamo Group Inc MAINTENANCE Place thread locking compound on the threads and install the hardened washers and top lock nuts on the rods extending through the bottom of the deck Torque these rods to 230 Ft Lbs See FIGURE Mnt B 0021 Measure the distance that the rods extend through
142. maining lubricant from housing Bearing Adjusting Nut Lockwasher ange nu gt EA lt eee EEC ee reather Plug Location Upper Bearing Cup SZ ABs SAN we ei ede es AR ee e Ls SN N f AS Grease Fitting Location a Upper Bearing A NY jm PAS N gt ERA SS Z U Q O X m i N NO Lower Bearing Cup 2 Lower Bearing Cone Ny ASS outer race YI PYN mon S N ON earing Ring seal X eg X AX Retainer Ring NEI Tr rn TE TTT e 5 Using a 3 16 cape chisel bend out the staking indentations on each side of the bearing adjusting nut To do this place the chisel in the groove and parallel to the shaft Drive the chisel downward until the indentation is free of the shaft and threads see Figure 1 6 Using the same chisel straighten the tang on the lockwasher if equipped with a lockwasher NOTE The lockwasher will not be installed during assembly if the spindle uses the staked adjusting nut 7 Remove bearing adjusting nut and lockwasher if equipped Discard these parts They are not re usable Install a new adjusting nut when assembling 8 screw the original blade bar bolts into the flange of the spindle shaft until they contact the bearing ring see Figure 2 9 In a clockwise pattern rotate each bolt 1 4 turn see Figure 3 Continue turning the bolts 1 4 turn at a time maximum of 3 turns until the special shanked bolts P N 02964353 will thread into the spindle 10 Remove the original bolts and replace them with the shanked bolt
143. mower structure Before dismounting secure implement in transport position or lower to ground Put tractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing form runover may cause serious injury or death TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE 8 DO NOT MOUNT OR REFLECTORS WITH CUTTER OR DISMOUNT WHILE WING RAISED MOVING A SE e y 9 Y 02967827 WARRANTY INFORMATION Read and understand the complete Warranty Statement found in this Manual Fill out the Warranty Registration Form in full and return it to within 30 Days Make certain the Serial Number of the Machine is recorded on the War ranty Card and on the Warranty Form that you retain gt BE SAFE gt BE ALERT gt BE ALIVE gt BE TRAINED before operating the Mower Safety Training MR Makes the Difference In order to reduce accidents and enhance the safe operation of mowers Alamo Industrial in cooperation with other industry manufacturers has developed the AEM FEMA Industrial and Agricultural Mower Safety Practices video and guide book The video will familiarize and instruct mower tractor operators in safe practices when using industrial and agricultural mowing equipment It is important that Every Mower Operator be educated in the ope
144. n so that you can clearly see the area where you will be traveling and any traffic that may approach you Failure to maintain adequate vision of the public roadway and traffic can result in serious injury or even death sri 10 Concluding Safety Instructions and Practices In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment se 18 MACHETE BOOM 3 09 Safety Section 1 16 2009 Alamo Group Inc SAFETY Decal Location NOTE Alamo Industrial supplies safety decals on this product to promote safe operation Damage to the decals may occur while in shipping use or reconditioning Alamo Industrial cares about the safety of its customers operators and bystanders and will replace the safety decals on this product in the field free of charge Some shipping and handling charges may apply Contact your Alamo Industrial dealer to order replacement decals Y gt TI m lt DL 0013_A MACHETE BOOM 3 09 Safety Section 1 17 2009 Alamo Group Inc gt LLI LL lt
145. n you of particular and multiple hazards Many decals are attached close to part of the Machete Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the Machete Boom Keep all decals clean and readable Replace lost or damaged decals 2 Before operating read all the safety and operating instructions in the Operators Manual for both the tractor and mower 3 When the hydraulic tank has been filled and the mower unit properly assembled the unit should be started up NOTE Make sure that no materials tools or jacks have been left under the mower head Make sure the front and rear of the mower are properly guarded to prevent any foreign objects from being thrown by the mower All other workers should be kept a safe distance from the unit before the mower is started LLI Q lt lt LLI lt 4 Start the tractor and idle at a slow engine speed until oil is being pumped F Engage the Cutter Control Valve at low engine rom and run the mower slowly for a short period until all air is removed from the hoses Keep all persons WELL CLEAR of mower since Blades can THROW OBJECTS with great velocity for a considerable distance KEEP CLEAR 6 With the area clear of any ground and overhead obstructions work each cylinder on the boom one ata time several times to expel any air in the Hoses and Cylinders 7 Run the Mower Head for 5 minutes While the tractor is idling b
146. nando apropiadamente antes de usarlo e Suba y baje la segadora cuando la l nea de transmisi n llegue al fondo o cuando existen problemas de enganche e Verifique que su equipo no vibre excesivamente y que no tenga ruidos anormales e Use pr cticas apropiadas para detener el equipo antes de inspeccionarlo Seguridad en el sistema de toma de fuerza y segadora Tractores con sistemas de doble velocidad 540 1000 rpm toma de fuerza PTO de cambios Para evitar las lesiones serias o la muerte por el fallo de piezas causado por la sobrevelocidad de la segadora e Aseg rese de colocar el selector de la toma de fuerza PTO a la velocidad de r gimen de las rpm de la toma de fuerza PTO Tractores con sistemas con toma de fuerza PTO impulsados por la transmisi n Una segadora rotativa tendr un efecto significativo de volante que puede continuar impulsando el tractor cuando tiene un sistema de toma de fuerza PTO impulsado por la transmisi n El tractor debe estar equipado y ser operado como se indica a continuaci n e Instale un embrague de sobremarcha e Perm tase suficiente espacio y tiempo para maniobrar anticipando los virajes paradas y reducciones de velocidad 14 Seguridad durante la operaci n AHHH Seguridad durante el enganche de la segadora al tractor Seguridad en el montaje de la segadora con un enganche de tres puntos e Haga referencia a los manuales de los fabricantes de la segadoras y el tracto
147. nccnnononcnncnnnnnnnnonnnonnnnnnnnnnnnnnnnnnnnnnnrnnnnnnrrnnnnnnnrnrnnnnnnnnnnnanrnnnrnannnnos 1 43 INTRODUCTION SECTION ciudad 2 1 OPERATION SECTION surtido 3 1 OPERATOR REQUIREMENTS ute ii en toi doin aah ade a Sone eee eee 3 3 TRACTOR REQUIREMENTS said 3 4 RORS and cali e ld 3 4 Operator Thrown Object Proteccion E 3 4 Tractor boning and SMV EMM e sleaet tebe 3 5 Tractor Dalla Sonar dci a n S 3 6 GETTINGON AND OFF THE TRACTOR pretana eos 3 6 VO el CLINIC INS Macia dai atado 3 7 DISMOUNUNG Me Tractor eici lr iaa ad dls 3 7 STARTING THE TRAC TOR suit ddr 3 8 CONNECTING ATTACHING HEADS TO THE BOOM ooccccncnncnccnnnncnncnonnoncnonconcnnnonononcnnnnononannnnnnnnnonnnenononenanenannns 3 9 Connecting Mower Head HydraulicS occccccocccnccccnnoncncnncnonononcnnnononcnnnonancnnnonnnncnnnnnnnnnnonannnnnrnnnnnnnnnnanrnnnnnanenons 3 9 PRE OPERATION INSPECTION AND SERVICE nueti ca ad 3 10 Tractor Pre Operation INSPECtION SELVICE cccccccsseeceeeseeeececaaueceeceuseeeceeeceesauaceeesegeceessaueeeesseeeeesaegeeesesaneeees 3 11 cutting GOMpOnent INSOCCUON cise cet eee dd 3 21 3 F218 omg BONS 01216 8 9 a tree oe oR oe me ee rey ee ee 3 22 OPERATING THE BOOM JOYSTICK CONTROL contactor 3 23 Mower Head POWE os dde 3 24 A An ae Oar kee ee them att lee Sautet cath cmt aah cata a ital uae iaaeeel ania 3 25 TD ere eee OS ee eS en SO A ee en ee 3 26 BID SE A teed econ rtorras 3 27 cn A nadetas aeteedie echt Yetncaihsten rebate tan ieds 3 28
148. nd on safety decals on this equipment or other equipment on the worksite These words are intended to alert the viewer to the existence and relative degree of a hazard This signal word indicates an imminently hazardous situa tion which not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation which if not avoided could result in death or serious injury This signal word indicates a potentially hazardous situation A CAUTION exisis which if not avoided may result in minor or moderate injury e ACCIDENTS DISABLE AND KILL e ACCIDENTS COST e ACCIDENTS CAN BE AVOIDED Industrial Agricultural Mowers MASEN A mower for pasture clipping crop residue shredding heavy brush cutting for land clearing waterways right of ways road side or highway mowing INDUSTRIAL AGRICULTURAL MOWER TYPES SICKLE BAR MOWER A ROTARY MOWER Be a Responsible Operator AURORA For safe operation of your equipment you must be a responsible operator A responsible operator must clearly understand the written instructions supplied by the manufacturer be trained including actual operation of the equipment and know the safety rules and regulations for the worksite Drugs can and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely An operator should NEVER use drugs which af
149. nd tractor to those users or operators who cannot read ee ee Know Job Site Safety Rules And Regulations Ask your supervisor about equipment operation safety rules you will be expected to obey some basic rules for your s and others safety A ROPS and seat belt equipped tractor is required for operator protection during mowing operations e Know mower and tractor operating capacity and characteristics e Never alter or remove safety equipment e Never allow children or unqualified persons to operate mower or tractor e Never allow riders on mower or tractor e Keep others away from mowing operation e Use proper equipment shutdown practice before dismounting tractor e Allow all moving parts to stop before making equipment inspections repairs or adjustments e Securely support or block up mower before working beneath mower or lifted components e Wear personal protective clothing and safety devices issued to you or recommended by the equipment manufacturer Know Tractor And Mower Controls Know the following about your tractor and mower e Function purpose and use of controls e Safe operating speeds e Safe slope and uneven terrain capabilities e Braking and steering characteristics e Tractor and mower operating clearances e How to stop equipment quickly in an emergency Use All Available Equipment Safety Devices To help keep you and others around you safe Make certain manufacturer s recommende
150. ng Remove the check plug from the side of the housing Fill the spindle through the top hole until it comes out of the side check hole Replace the filler breather and check plug Grease Relief gt lt ar LL lt gt lt O m Grease Fitting HYDRAULIC OIL FILTERS AND COMPONENTS Filters and Oil Change the Pressure Filter after the first 100 hours of operation Change the filter again at 400 hours or every 12 months Change the oil after the first 400 hours of operation After that the oil every 800 hours or every 12 months Use Mobil DTE or an ISO AW 68 or equivalent Tractor Hydraulic Fluid If the Mower head cuts off or loses power it may be an indication that the Pressure Filter needs to be changed Change Filter element of filter on pressure port of valve when indicator is red in color Indicator can be found on top of the filter housing Replacement Filter element Part No is 02976067 Keep all hoses and adapters tight Repair any leaks immediately Do not overtighten hose end fittings Tighten to specifications only See Chart Below Check the hydraulic oil level daily MACHETE BOOM 3 09 Maintenance Section 4 3 2009 Alamo Group Inc Wu O Z lt Z LU lt q MAINTENANCE TANK FILL Check the sight gauge and add more Mbil DTE or AW ISO VG 68 hydraulic fluid Refer to list of rec ommended fluids to bring the level up between 1 2 to 3 4 on the gauge See Figure MntP 0017 Fi
151. ng features including a SMV emblem and flashing warning lights to alert drivers of the tractor s presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are towing is wider than the tractor tire width and or extends beyond your lane of the road OPS B 0014 lt O lt am LLI O O The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death sa 10 MACHETE BOOM 3 09 Operation Section 3 44 2009 Alamo Group Inc OPERATION Make certain that the Slow Moving Vehicle SMV sign is installed in WARNING such a way as to be clearly visible and legible When transporting the Equipment use
152. ng off can cause serious injury or death from being runover by tractor or mower or contact with Flail Mower Blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seatbelt fastened securely and snugly to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes and Ear Plugs are recommended 4 Block up or support raised machine and all lifted components securely before putting hands or feet under or working undemeath any lifled component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain that area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding implements Slow down when tuming and on hillsides Install Restrictor in folding circuit to slow down lowering and unfolding if action is faster than is desirable 6 Make certain that SMV sign Warning Lights and Reflectors are clearly visible Follow local traffic codes 7 Never operate with Flail Mower or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death form objects thrown by Blades under Shields or implement structure 8 Before dismounting secure flail mower in transport position or lower to ground Put tractor in park or set brake dis
153. ngine RPM and run the mower for a short period until all air is removed from the hoses Keep all person s well clear of mower since blades can throw objects with great velocity for a considerable distance KEEP CLEAR OPS B 0005 lt O lt am LLI O O Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 A Always maintain the safety signs in good readable condition If the safety signs are missing WARNING damaged or unreadable obtain and install replacement safety signs immediately sc 5 engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO DANGER the tractor transmission in parking gear disengage the PTO stop the OA L pal TRANSMISSION SET PARKING PARK BRAKE from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc 9 L 2d MACHE
154. ntact the material if area is clear of passerby Operator must stop cutting and close shield if passerby enters the thrown objects area or blade contact area DEFLECTOR 3 Repair or replace Safety Shield and Deflectors as needed 4 Always transport with Safety Shield and Deflector closed 02367867 MACHETE BOOM 3 09 Operation Section 3 29 2009 Alamo Group Inc O U m gt O Z OPERATION 8 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator to possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the boom and the tractor operating controls are set for safe transport To ensure safety while driving the tractor with a boom review the following Read all safety instructions Decals on the Boom warn you of particular and multiple hazards Some decals are attached close to part of the Boom where there is a possible hazard Read and make sure you understand the safety messages before you operate the implement Keep all decals clean and readable Replace lost or damaged decals refer to safety section for more information Power for operating the mower is supplied from the tractor PTO Refer to your tractor manual instructions for engaging and disengaging the PTO Start the tractor and bring the engine speed up to normal operating 540 PTO speed Always engage the PTO at low e
155. o control Perform turns with the tractor and mower at slow speeds to determine how the tractor with and attached implement handles a turn Determine the safe speed to maintain proper control of the tractor when making turns When turning with the implement the overall working length and width of the unit is increased Allow additional clearance for the unit when turning or when passing large obstructions O U m gt I O lt To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Use extreme caution when operating on steep slopes Keep the tractor in a low gear when going downhill DO NOT coast or free wheel downhill OPS B 0006_A Never Leave the mower unattended while the head is in the raised WARNING position The mower could fall causing serious injury to anyone who might inadvertently be under the mower sem 4 Always keep a careful lookout and use extreme care when working Ne DANGER around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead AE power lines consult your electric company for a safe code of operation EB SBM 7 MACHETE BOOM 3 09 Operation Section 3 33 2009 Alamo Group Inc OPERATION 9 OPERATING THE BOOM UNIT AND ATTACHED HEAD THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND MOWER A
156. o debe operar la segadora durante el transporte o en posici n de ala levantada PR CTICAS DE MANTENIMIENTO RECOMENDADAS Lea los manuales del operador del fabricante para conocer sobre la inspecci n y mantenimiento de las defensas de la cadena y blindaje deflector flexible o s lido e Reemplace las defensas desgastadas o da adas y los dem s blindajes antes de segar e Use solamente las defensas y blindajes de reemplazo del fabricante Otras defensas o blindajes pueden no encajar o los materiales pueden no ser adecuados para cumplir con los requisitos de resistencia del equipo e Reemplace las calcoman as desgastadas o da adas y las instrucciones de advertencia e Explique las instrucciones de inspecci n y mantenimiento a los usuarios u operadores que no puedan leer Peligros y riesgos de las hojas rotativas y linea de transmisi n EXISTE EL RIESGO DE POSIBLES LESIONES A LOS OPERADORES DE LA SEGADORA Y TRANSE NTES DURANTE LAS OPERACIONES DE SEGADO CAUSADAS POR LO SIGUIENTE e CONTACTO DEL CUERPO CON LAS HOJAS ROTATIVAS ENREDO DEL CUERPO CON LAS L NEAS DE TRANSMISI N Y PIEZAS ROTATIVAS Dispositivos protectores del equipo y pr cticas de seguridad recomendadas Lea los manuales del operador del fabricante para conocer las pr cticas de seguridad recomendadas Explique las pr cticas a los usuarios u operadores que no puedan leer Para evitar el riesgo de lesiones graves o la muerte causadas por el contacto con
157. o insure tight connections e Before operating pressurized systems e Purge air from system e Refer to the manufacturer s operator manual s for instructions e Explain the procedures to those users or operators who cannot read Tractor Refueling Hazards and Risks To avoid serious injury or death from fire during refueling e Shut off engine and ignition e Never fill fuel tank near open flames e Never smoke while refueling e Avoid static electricity sparks by grounding fuel nozzle against tank filler neck e Avoid overfilling tank or spilling fuel e Clean up any spilled fuel immediately e Always replace fuel cap To avoid serious injury or death from engine exhaust fumes e Adequately ventilate enclosed spaces before starting the engine 4 DANGER A WARNING SAFETY INSTRUCTIONS GUARD MISSING DO NOT OPERATE Follow A Safety Program MOON SAFETY IS IMPORTANT TO RESPONSIBLE OWNERS AND OPERATORS OF TRACTORS AND MOWERS DO THE FOLLOWING FOR YOUR SAFE MOWING OPERATION BE A QUALIFIED OPERATOR BY e Reading understanding and obeying the manufacturer s written instructions in operator manual s and safety signs on mower and tractor e Receiving operational training with mower and tractor e Asking your equipment dealer or supervisor to explain things you do not understand e Explaining the written instructions in the operator manual s and safety signs decals on the mower a
158. of the goods which has been subjected to improper or abnormal use negligence alteration modification or accident damaged due to lack of maintenance or use of wrong fuel oil or lubricants or which has served its normal life This limited warranty does not apply to any part of any internal combustion engine or expendable items such as blades shields guards or pneumatic tires except as specifically found 1 04 Except as provided herein no employee agent Dealer or other person is authorized to give any warranties of any nature on behalf of Manufacturer 2 REMEDIES AND PROCEDURES 2 01 This limited warranty is not effective unless the Purchaser returns the Registration and Warranty Form to Manufacturer within 30 days of purchase 2 02 Purchaser claims must be made in writing to the Authorized Dealer Dealer from whom Purchaser purchased the goods or an approved Authorized Dealer Dealer within 30 days after Purchaser learns of the facts on which the claim is based 2 03 Purchaser is responsible for returning the goods in question to the Dealer 2 04 If after examining the goods and or parts in question Manufacturer finds them to be defective under normal use and service due to defects in material or workmanship Manufacturer will a Repair or replace the defective goods or part s or b Reimburse Purchaser for the cost of the part s and reasonable labor charges as determined by Manufacturer if Purchaser paid for the r
159. oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure se 15 MACHETE BOOM 3 09 Operation Section 3 13 2009 Alamo Group Inc OPERATION HYDRAULIC PUMP OIL RESERVOIR e Check oil reservoir level and oil condition Add specific type oil if low e Change hydraulic oil filter and hydraulic oil according to maintenance schedule e Ensure there are no oil leaks and fitting are properly connected e Inspect overall condition of hydraulic pump e Inspect pump drive shaft Check the fluid level in the Hydraulic Tank on the Tractor and add oil if required As the air has been forced out of the Cylinders and Hoses it goes into the Hydraulic Tank and reduces the volume of oil Maintain the oil level within the sight gauge located on the side of the resevoir Never fill the tank above the sight gauge to allow for the expansion of the oil The tank maintains pressure after the mower has been run Stand off to one side when removing the breather cap element to prevent possible injury To relieve pressure remove the breather cap element and depress the spring loaded pressure valve to release any excess air OPS B 0024 A lt O lt am LLI O O Attention Oil Filler Cap is also the Pressure Relief Cap Remove cap slowly to relieve pressure before removing cap completely S
160. on Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed S3PT 02 Allow sufficient clearance for the Implement to swing outward while turning Implements carried behind the Tractor will swing outside the tire path when making turns Contacting a solid object while turning will cause equipment damage and possible injury S3PT 20 AWARNING MACHETE BOOM 3 09 Safety Section 1 14 2009 Alamo Group Inc SAFETY Be particularly careful in transport The Mower has raised the center of gravity for the tractor and has increased the possibility of overturn Turn curves or go up slopes only at low speed and using a gradual turning angle Slow down on rough or uneven surfaces sem A DANGER When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits sBm 8 A DANGER A DANGER Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground or from overhead trimming Stop mowing if workers or passersby are with in 100 yards ssm 9 ALSAAVS The Joystick Master Cont
161. on 3 12 2009 Alamo Group Inc OPERATION BOOM ARM ASSEMBLY e Inspect condition of each arm section weldment e Ensure all pins are in place e Ensure all bolts and screws are properly installed e Check condition of teflon bushings at boom pivot points e Ensure each hydraulic cylinder is installed and retained correctly Ensure the proper size pins are used to retain the cylinders in place and are secured properly OPS B 0022 O z m gt O Z A Never attempt to lubricate adjust or remove material from the Implement while it is in WARNING motion or while tractor engine is running sa 20 HYDRAULIC LINE INSPECTION e Check for hydraulic leaks along hoses cylinders and fittings IMPORTANT DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of the valve weldment e Ensure fitting is properly connected e Inspect condition of nylon bushings OPS B 0023 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of
162. or Y your safety and that of your family and fellow citizens LLL INDUSTRIAL BC 0001 MACHETE BOOM SOM 3 09 P N 02968915C Printed in USA
163. or and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death sa 29 MACHETE BOOM 3 09 Operation Section 3 23 2009 Alamo Group Inc OPERATION 7 1 Mower Head Power ON OFF Switches base of the JOYSTICK Before attempting to start the Tractor make certain that the Motor Switch is pushed IN to the STOP position and the Master Switch is in the OFF position to ensure that the mower head is not engaged As a safety device the tractor can only be started with the Master Switch in the OFF position Starting To Start the Motor on the Attached Head Start the Tractor and Move the Master Switch to the ON position Position the head in an area which is clear of any brush grass or any other obstruction Pull the Motor Switch OUT until it snaps into the up position and then press the Motor Start momentary switch to start the motor Once the motor starts release the momentary switch Bring the Tractor s engine speed up to the normal operating speed of 540 PTO The motor on light will illuminate while the mower motor is on The attached head motor will continue to operate while the Master Switch and the Motor Switch are in the On positions Pushing the Motor Switch in to the STOP position or switching the Master Switch to the OFF position will stop the attached head motor Stopping To stop th
164. ower head unless DANGER it is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up Inadvertent contact with the controls could allow a component to fall A sudden or inadvertent fall by any of these components could cause serious injury or even death ssm 22 Always maintain the safety signs in good readable condition If the safety signs are missing WARN ING damaged or unreadable obtain and install replacement safety signs immediately sa s Do not modify or alter this Implement Do not permit anyone to modify or alter this A WARNING Implement any of its components or any Implement function se s U gt TI m lt Never work under the Implement the framework or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sa 14 4 Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running se 20 AWARNING Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serio
165. peration Proper operation as detailed in this manual will help ensure years of safe and satisfactory use of the MACHETE Boom lt O lt am LLI O O READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the o Safety Messages Always use good common sense to avoid hazards sc 2 Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad ses INSTRUCTIVO pe MACHETE BOOM 3 09 Operation Section 3 2 2009 Alamo Group Inc OPERATION 1 0PERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If an
166. perator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sa 27 gt LLI LL lt Y Prolonged operation may cause operator boredom and fatigue affecting safe operation Take scheduled work breaks to help prevent these potentially impaired operating conditions Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper and safe operation sa 2 AWARNING Use extreme caution when getting onto the Implement to perform repairs maintenance and when removing accumulated material Only stand on solid flat surfaces to ensure good footing Use a ladder or raised stand to access high spots which cannot be reached from ground level Slipping and falling can cause serious injury or death sc ss AWARNING Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs
167. r e Coloque la palanca selectora del elevador de potencia hidr ulica del tractor eje de balanc n en posici n baja para evitar el movimiento inesperado Explique los procedimientos de enganche a los usuarios u operadores que no Da DE 540 RPM 1 3 8 puto puedan leer 6 RANURAS Seguridad en el montaje de la segadora con enganche de tipo tiro e Haga referencia a los manuales del fabricante de la segadora y tractor Utilice solamente un enganche de barra de tiro E oe tton nw 1 306 pup e No la enganche al eje trasero del tractor ni a los brazos del enganche de tres lt n puntos Ajuste la longitud de la barra de tiro del tractor para la operaci n de la toma de fuerza PTO de 540 1000 rpm TOMA DE FUERZA PTO DE 1000 RPM t 3 4 pulg 20 RANURAS lt 4 20 pulg es Comience el uso de la segadora en forma correcta para mayor seguridad Segue solamente durante el d a o cuando exista iluminaci n artificial adecuada Para evitar las lesiones serias o la muerte causadas por objetos despedidos por la segadora o contacto con las hojas e Mantenga los blindajes de la cadena blindajes deflectores flexibles o s lidos e conductos de descarga colocados en su lugar y en buen estado Mantenga a todas las personas a varios cientos de pies 300 100 m de la operaci n de segado e Nunca dirija hacia ninguna persona la descarga de la segadora e Mantenga las manos pies y otras partes del cuerpo alejadas de las
168. r ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper ating a mower This video along with the mower operator s manual and the warning messages on the mower will significantly assist in this important education Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video when you purchased your mower If you or any mower operator have not seen this video Watch the Video Read this Operator s Manual and Complete the Video Guidebook before operating your new mower If you do not understand any of the instructions included in the video or operator s manual or if you have any questions concerning safety of operation contact your supervisor dealer or Alamo Indus trial If you would like a VHS video tape of the video please email AEM Video alamo group com or Fax AEM VHS Video at 830 372 9529 or mail in a completed copy of the form on the back of this page to AEM VHS Video 1502 E Walnut Street Seguin TX 78155 and request the VHS video version Please include your name mailing address mower model and serial number Every operator should be trained for each piece of equipment Tractor and Mower understand the intended use and the potential hazards before operating the equipment Alamo Industrial Division is willing to provide one 1 AEM Mower Safety Practices Video Please Send Me VHS Format AEM FEMA Mower Operator Safety Video DVD
169. r any damage to the machine or tractor Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation BOOM ARM Your Machete Boom uses Teflon bushings that need no lubrication MOWER HEAD The Spindle Housing on the Machete Mower head should be serviced daily every eight hours of operation to achieve the best operation and the longest life Fill with NLGI EP 2 Grease Rotor Shaft Grease Fitting s p Jy Mnt B 0001 pa Z SPINDLE HOUSING GREASE FITTING DO NOT GREASE MACHETE BOOM BUSHINGS Spindle Housing Grease Fitting Rotor Shaft Grease Fitting Mnt 0016 Rotor Shaft Grease Tube Inside behind pully Mnt B 0002 MACHETE BOOM 3 09 Maintenance Section 4 2 2009 Alamo Group Inc MAINTENANCE If possible it is best to check the spindle oil level after the machine has been operated This will allow the oil to flow easier Position the head vertical as shown in Figure MntP B 0002 Remove the breather check plug from the square portion of the spindle housing Remove the fill plug and fill with NLGI 000 grease Alamo P N 00765444 until it comes out of the breather check hole in the square portion of the spindle housing See Figure MntP B 0003 Replace breather check plug and fill plug FML 100 HEAD Position the head horizontal and lower to the ground Remove the filler oreather from the top of the spindle housi
170. r the Outer Rim down When the the Joystick s Thumb lever is released the thumb lever will return to the center position and lock the head in the current position OPS B 0035_A Make certain that you do not lift the head in such a fashion that you lift the left rear wheel off DANGER the ground Install weight as needed to keep at least 1500 Ib on the ground under left rear wheel Ops 0003 MISC MACHETE BOOM 3 09 Operation Section 3 28 2009 Alamo Group Inc OPERATION 7 6 Door Door Closes Op 94_A Using the trigger button in conjuction with the swivel buttons Red Buttons on the joystick actuates the Auxiliary Cylinder on the attached head Pressing the trigger button and pushing the left swivel button opens the door Pressing the trigger button and pushin the right swivel button closes the door When the buttons are released the door will lock in current position OPS B 0038_A SAFETY SHIELD amp DEFLECTOR OPERATION Failure to close Safety Shield and Deflector may allow objects to be thrown outward with great force which can SAFETY SHIELD cause property damage bodily injury or death Keep Safety Shield and Deflector fully closed when cutting grass and weeds to reduce possibility of objects being thrown outward by the Blades if persons are in the ja area a 12 Before Cutting brush trimming limbs or other such ai operations raise the Deflector and Safety Shield fully to allow the blades to co
171. rabajo y m s que todo recuerde que la seguridad depende de USTED Solamente USTED puede evitar las lesiones graves o la muerte debidas a pr cticas inseguras Advertencia de seguridad 77 25a2 Simbolo Este s mbolo de alerta de seguridad significa ATENCI N MANT NGASE ALERTA SU SEGURIDAD EST INVOLUCRADA El s mbolo de alerta de seguridad identifica los mensajes de seguridad importantes en el equipo en los avisos de seguridad en los manuales y en otros lugares Cuando usted vea este s mbolo est alerta a la posibilidad de muerte o lesiones Siga las instrucciones en el aviso de seguridad Palabras de se ales Las palabras de se ales son palabras espec ficas que regularmente se encontrar n en las calcoman as de seguridad en este equipo o en otros equipos en el lugar de trabajo Estas palabras tienen el objetivo de alertar a la persona que las vea de la presencia y el grado relativo de un riesgo Esta palabra de se al indica una situaci n de riesgo inminente que si no es evitado podr resultar en la muerte O lesiones graves Esta palabra de se al indica una situaci n potencialmente riesgosa que si no se evita podr a resultar en la muerte o Av ADVERTENCIA res lesiones graves Esta palabra de se al indica una situaci n potencialmente 4h ATENCION riesgosa que si no se evita podr a resultar en lesiones menores o moderadas e LOS ACCIDENTES PUEDEN LISIAR Y CAUSAR LA MUERTE LOS
172. repair or service procedures PERE Y can be done safely Some basic safety practices to prevent potential injuries from energy releasing sources e Disengage PTO before shutting off engine e Place controls in PARK or NEUTRAL before shutting off engine e Set parking brake or block wheels e Allow all moving parts to stop e Lower mower to ground e Lower wings to ground on wing type mowers e Shut off tractor engine e Lock ignition and remove key e Look and listen for evidence of moving parts before opening shields e Securely support or block up mower before working underneath mower or other lifted components e Securely support block up or lock up mower wings with locking devices before working near or underneath a wing type mower e Relieve hydraulic system pressure by moving controls several times in all directions e Relieve pressure before disconnecting or disassembling any pressurized system e Block or relieve spring pressure before disassembling any spring loaded mechanism e Securely support or block up any elevated machine component before working on it e Avoid flames sparks or smoking near any fuels Mower Manufacturer Parts and Your Safety Most mower manufacturers use special fasteners and specially designed parts to meet mowing operations requirements Critical safety related parts Self locking blade bolts blades pins shields or other special items have specific strength
173. result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS sc 7 BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO the tractor transmission in parking gear disengage the PTO stop the ajr rro 4 engine remove the key and wait for all moving parts to stop Place the q tractor shift lever into a low range or parking gear to prevent the tractor from rolling Never dismount a Tractor that is moving or while the engine fF is running Operate the Tractor controls from the tractor seat only sc 9 L JJ A DANGER L Jf L stop Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death se 10 Never allow children to operate ride on or come close to the Tractor or Implement Usually 16 17 year old children who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sc 11 A DANGER MACHETE BOOM 3 09 Safety Section 1 8 2009 Alamo Group Inc SAFETY Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sa 12 AWARNING Start tractor only
174. riveline Hazards and Risks A POSSIBLE INJURY RISK EXISTS TO MOWER OPERATORS AND BYSTANDERS DURING MOWING OPERATIONS FROM THE FOLLOWING BODY CONTACT WITH ROTATING BLADES e BODY ENTANGLEMENT WITH ROTATING DRIVELINES AND PARTS Equipment Protective Devices and Recommended Safety Practices Read manufacturer s operator manual s for recommended operating safety practices Explain the practices to those users or operators who cannot read To help prevent serious injury or death from moving blade contact driveline or parts entanglement of operators or other persons do the following BYSTANDERS SAFETY e Do not operate near bystanders e Keep other persons several hundred 300 feet from the mowing area OPERATOR SAFETY PRACTICES e Do not allow riders on tractor or mower Securely fasten seat belt when mow ing e Use proper equipment shutdown practice before servicing adjusting cleaning or unclogging the mower e Keep clear of rotating blades parts and drivelines e Never start tractor engine while standing beside equipment e Only start tractor engine while sitting in operator s seat with seat belt fastened RECOMMENDED GUARDS DRIVELINE GUARDS AND SHIELDING SAFETY PRACTICES e Keep guards driveline and other shielding in place and in good repair e Do not operate mower with missing or damaged guards driveline guards or other shielding RECOMMENDED MAINTENANCE PRACTICES Read manufacturer s operator manual s inspe
175. rol Switch must be OFF to prevent accidental movement of the A WARNING boom and cutting head whenever the mower is not being operated sem 16 secure the boom and mower head in the transport position before traveling on public roads Never transport on public roads with the boom and mower head extended Always disengage and lock out the hydraulic controls for the boom mower before transporting Inadvertent boom movement on public roads may contact with other vehicles resulting in serious bodily injuries or even death sBm 21 AWARNING Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s AWARNING MACHETE BOOM 3 09 Safety Section 1 15 2009 Alamo Group Inc SAFETY Transport only at speeds where you can maintain control of the AWARNING SP MT ioe hae equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increa
176. roup Inc SAFETY Red Reflectors P N 2738332 Yellow Reflectors ALAAVS P N 2738333 Axe Boom NAME LOGO BOOM AXI P N 02725100 NAME DECAL ca 20 a 5 Re D N o P N 02970883 Safety Section 1 34 MACHETE BOOM 3 09 2009 Alamo Group Inc SAFETY Name LOGO Alamo Industrial P N 02979551 WARNING Cutting while Flail Head is raised off ground will allow high speed Flail Blades to throw cuttings at high speed for a considerable distance Thrown objects can cause serious bodily injury Stop mowing when traffic crew members or passerby are within 100 yards of the mowing with head off ground ALSAAVS Cutting while Flail Head is raised off ground will allow high speed Flall Blades to throw cuttings at high speed for a considerable distance Thrown objects can Cause serious bodily injury Stop mowing when traffic crew members or passersby are within 100 yards of mowing with head off ground 00085141 P N 02965141 DANGER Keep Away Thrown Objects Inspect area before mowing Do not let rotating blades contact solid objects Operate only if all Guards Deflectors are in place Do not operate with Mower or Wing raised off the ground Stop mowing if Passerby enter the area Stay away from rotating blades Keep hands and feet away from rotating CN fatten dancin blades Do not approach mower until all movement i has stopped ADANGER KEEP AWAY THROWN OBJECTS e
177. s Never use power or air equipment to tighten belt This could cause damage to belt sheave A CAUTION shaft and bearings Once the belts begin to tighten small adjustments will produce large changes in tension Belts should be tensioned 15 20 lbs of force for 5 16 inches deflection Tighten nuts on studs and jam nut to hold tension gt lt ar mi pa gt lt m BELT TENSION ADJUSTMENT 0 MEASURE FORCE AND DEFLECTION WITH BELT TENSION METER A 5116 15 20 LB POLN i ay Ay Mnt B 0010 MACHETE BOOM 3 09 Maintenance Section 4 15 2009 Alamo Group Inc MAINTENANCE LUBRICATION Grease each spindle with one pump of high quality lithium grease weekly More than one pump is unnecessary and will cause a mess when extra grease squirts out of the relief Grease fittings are on front of machine just above the blades Belts Check the belt tension daily Your buzzbar is equipped with high performance Micro V belts that run much tighter than regular V belts The belts should be tensioned to 15 to 20 lbs of force for 5 16 of an inch of deflection LLI Q lt lt LLI lt Mnt B 0011 If belts begin to slip check tension To tighten the belts loosen the four nuts that hold the spindle to the body of the machine Then use a hand wrench or socket to turn the bolt that tensions the belt Never use power tools to tighten belt Once the belts begin to ti
178. s Screw the shanked bolts in until they contact the bearing ring 11 In a clockwise pattern rotate the bolts 1 4 turn at a time until the spindle is free from the housing 12 Remove the seal retaining ring from the housing using a flat screwdriver or similar tool 13 Remove the seal and bearing 14 A punch or similar tool can be used to remove the bearing cups from the housing if the cups are not to be re used MACHETE BOOM 3 09 Maintenance Section 4 23 2009 Alamo Group Inc MAINTENANCE CLEANING 1 Clean housing and all related parts thoroughly and dry 2 Protect parts from contamination INSPECTION Bearings and cups Inspect rollers races and cages for nicks pitting discoloration and signs of excessive or unusual wear Replace any worn or damaged parts Spindle shafts Inspect the threads internal splines and bearing journals for damage or wear Replace if damaged or worn Bearing ring Inspect the ring for wear in the area of seal contact Replace if a wear groove exists Housing Inspect the bearing cup bores ring grooves etc for wear or damage Repair or replace if any damage is found LLI Q lt lt LLI lt ASSEMBLY Tools needed Hand tools Hydraulic press Inch pound torque wrench Seal Installers Bearing drivers do not use punches to install bearings Adjusting nut socket 2 3 4 ID x 8 long 16 Ga tubing NOTE This procedure should not be attempted in the field due to the
179. s en su lugar y que todo el equipo est en buen estado de funcionamiento Esto incluye la l nea de transmisi n de la toma de fuerza PTO caja de engranajes defensas y blindajes del implemento que sirven para la protecci n del operador e Verifique que la horqueta de la linea de transmisi n y los dispositivos de seguro est n correctamente asegurados e Verifique que los sistemas hidr ulicos del tractor y segadora no est n da ados ni tengan fugas e Revise y lea los avisos de seguridad y las instrucciones de advertencia e Explique los avisos de seguridad e instrucciones de advertencia a los usuarios u operadores que no puedan leer Inspeccione el rea de trabajo Inspeccione identifique y evite las condiciones peligrosas en el rea de trabajo e Terreno accidentado bajadas escarpadas zanjas agujeros pendientes inclinadas troncos agua estancada suelo de lodo suave condiciones resbalosas desechos y objetos extra os e Inspeccione el rea de segado y elimine o marque todos los objetos extra os y desechos que debe evitar con la segadora Analice el rea de segado para establecer e El mejor y m s seguro procedimiento de segado e Tipo de material y altura de segado e Estado del terreno de operaci n e El uso de un patr n de segado de desplazamiento hacia delante siempre que sea posible Verifique la seguridad de las dem s personas Antes de arrancar el equipo e Camine alrededor del equipo gt Veri
180. s safety manual takes you step by step through your working day The safety manual manufacturer s manual s safety signs decals and safety precautions must be explained to those users or operators who cannot read the material In addition to equipment design and configuration HAZARD CONTROL and ACCIDENT PREVENTION are dependent upon the owner s and opera tor s awareness concern prudence and proper training in the operation transport maintenance and storage of equipment Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific machine Make them a working pari of your safety program Keep in mind that this safety manual is written only for industrial and agricultural mowers Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices Safety Alerts FOIE AAA Symbol This Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The Safety Alert Symbol identifies important safety messages on equipment safety signs in manuals or elsewhere When you see this symbol be alert to the possibility of death or personal injury Follow the instructions in the safety message Signal Words Signal words are distinctive words that will typically be fou
181. se the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground gt LLI LL lt Y Only transport the Tractor and Implement at the speeds which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 Your driving vision may be reduced or impaired by the tractor cab or implement Before driving on public roadways identify any limited vision areas and make adjustments to your operating position mirrors and the implement transport positio
182. shields are not properly installed and maintained Serious injury or even gt ln AN death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower sGm 02 O U m gt O Z Rotary Cutter e The Rotary Cutting Head is rated to cut vegetation up to 5 in diameter e Objects tend to be thrown out from under the head in the direction of blade rotation and toward the raised edge of the shroud Avoid cutting with the head tilted at an angle that objects would be thrown towards the unit operator position e When clearing brush and small trees operate unit at 1 mph ground speed and position cutter head at an angle that will cut 2 to 3 into the growth Make the first pass just above ground level This will remove the low branches and allow operator a better view of the material to plan for the next pass After repeated passes each elevated approximatly 4 above the last the main trunks of the trees will be exposed and they can be cut as desired This avoids clogging the head with cut and mulched material e Open the hydraulically operated door to allow blades to reach large diameter vegetation Operate the mower with the door closed when cutting grass weeds and light brush to reduce thrown objects for safer mower operation e When operating near the ground
183. situaci n peligrosa potencial que usted pueda encontrar Sin embargo su conocimiento de estas precauciones de seguridad y su cumplimiento de las reglas b sicas de seguridad le ayudar n a crear buen juicio para todas las situaciones Nuestro objetivo es ayudarle a desarrollar buenos h bitos de seguridad y hacerlo un mejor operador de segadora El manual de seguridad de la segadora precauciones de seguridad y reglas b sicas de seguridad deben explicarse a los usuarios u operadores que no puedan leer 21 Formtl AMOO 12 111 E Wisconsin Avenue Milwaukee Wisconsin 53202 U S A www aem org Para obtener informaci n de reproducciones adicionales y otros manuales de seguridad llame al 800 369 2310 Impreso en EE UU INTRODUCTION SECTION Introduction Section 2 1 INTRODUCTION This Boom Mower is designed with care and built with quality materials by skilled workers Proper assembly maintenance and operating practices as described in this manual will help the owner operator get years of satisfactory service from the machine The purpose of this manual is to familiarize instruct and train The Assembly Section instructs the owner operator in the correct assembly of the Mower using standard and optional equipment The Parts Listing section is designed to familiarize the owner operator with replaceable parts on the Mower This section provides exploded assembly drawings of each mower component illustrating each piece an
184. stated in the en Safety Messages Always use good common sense to avoid hazards se 2 A Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL PELIGRO medidas de seguridad sa s INSTRUCTIVO Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm sa 0 AWARNING MACHETE BOOM 3 09 safety Section 1 2 2009 Alamo Group Inc SAFETY Battery posts terminals and related accessories contain lead and lead compounds WARNING chemicals known to the state of California to cause cancer birth defects or other reproductive harm sa 31 Operator Safety Instructions and Practices Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or on the Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation SG 4 U gt TI m lt The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from it
185. t cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sam 05 Many varied objects such as wire cable rope or chains can become entangled in the A WARNING operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 Mow at the speed that you can safely operate and control the tractor and mower The AWARNING correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sam 07 MACHETE BOOM 3 09 Operation Section 3 35 2009 Alamo Group Inc OPERATION Rotary Mowers are capable under adverse conditions of throwing objects for great DANGER distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS
186. t with Cab tractors with the windows A WARN ING closed sam 11 U gt TI m lt Follow these guidelines to reduce the risk of equipment and grass fires while operating servicing and repairing the Mower and Tractor AWARNING la Oe my Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sem 12 The Mower is designed for certain mowing applications and is rated to cut up to a specific size vegetation see Mower Standard Equipment and Specifications DO NOT use this mower to cut vegetation above the Mower s rated capacity or to cut any type of non vegetative material Only operate this Mower on a properly sized and equipped Tractor Operating this Mower in an application for which it is not designed and or operating the Mower with the wrong size Tractor can cause Mower component damage and equipment failure resulting in possible serious injury or death sam 14 A DANGER Never leave the Implement and Power Unit unatt
187. t with the boom controls could allow a component to fall A sudden or inadvertent fall by any of these components could cause serious injury or even death sBm 23 A DANGER MACHETE BOOM 3 09 Safety Section 1 5 2009 Alamo Group Inc SAFETY Equipment Operation Safety Instructions and Practices Never leave the Tractor and Implement unattended while the Implement is in the lifted position Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lower the implement carefully to the ground Do not put hands or feet under lifted components S3PT 1 gt 5 2 Z o This Implement is wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles sspt 12 gt LLI LL lt Y A DANGER Use extreme caution when raising the Mower head Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards Raising the Mower head exposes the Cutting
188. tay clear to pre vent being scalded with hot oil that may spray out of the tank that is still pressurized and may cause serious injury to eyes face and exposed skin ops 0001 mIsc Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintenance or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sc 34 MACHETE BOOM 3 09 Operation Section 3 14 2009 Alamo Group Inc OPERATION ROTARY HEAD INSPECTION e Inspect blades and blade bolts for looseness and excessive wear Rotate to 90 to make for checking easier Replace damaged worn and missing blades as complete sets to maintain rotary balance e Ensure carrier hub nuts are tightened with the cotter pin inserted and spread e Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately e Ensure hydraulic lines are properly connected to the hydraulic motor Check for hydraulic leaks along hoses and fittings DO NOT use your hands to check for oil leaks Use a piece of heavy paper or cardboard to check for hydraulic oil leaks e Inspect the condition of deck skid shoes and hardware OPS B 0025 Do not put hands or feet under mower decks Blade Contact can result AWARNING in serious injury or even death Stay away unti
189. te pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection e Tire condition air pressure e Wheel lug bolts e Steering linkage e PTO shield e SMV sign is clean and visible e Tractor s lights are clean and functional e Tractor Seat belt is in good condition e Tractor ROPS is in good condition e ROPS is in the raised position e No tractor oil leaks e Radiator free of debris e Engine oil level and condition e Engine coolant level and condition e Power brake fluid level e Power steering fluid level e Fuel condition and level e Sufficient lubrication at all lube points e Air filter condition OPS U 0030 Boom Unit Pre Operation Inspection and Service Inspect and service the boom arm and head prior to operation Damaged and or broken parts should be repaired and or replaced immediately To ensure the unit is ready for operation conduct the following OPS B 0020 Periodically inspect all moving parts for wear and replace when WARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have cotter pins and washers Serious injury may occur from not maintaining this machine in good working order sc 21 MACHETE BOOM 3 09 Operation Section 3 11 2009 Alamo Group Inc O U m gt O Z OPER
190. tems SGM 06 Shield PTO Integral hield Deflector Chain Sued O U m gt O Z 9 4 Shutting Down the Attached Head To shut down attached mower head first bring the tractor to a complete stop Decrease engine RPM to idle then disengage cutterhead The mower head will come to a complete stop within a suitable amount of time Do not engage or disengage the cutterheads at a high RPM unless there is an emergency situation Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake shut down the engine remove the key and wait for all motion to come to a complete stop before exiting the tractor OPS B 0011_A MACHETE BOOM 3 09 Operation Section 3 41 2009 Alamo Group Inc Z O J lt cr Lu o O OPERATION BEFORE leaving the tractor seat always engage the brake and or set ENGINE PTO DANGER ee a VS the tractor transmission in parking gear disengage the PTO stop the ro engine remove the key and wait for all moving parts to stop Place the L Jf L stop tractor shift lever into a low range or parking gear to prevent the tractor Eum i a E q from rolling Never dismount a Tractor that is moving or while the engine p C is running Operate the Tractor controls from the tractor seat only sc 9 E i 10 TRACTOR BOOM AND ATTACHED HEAD STORAGE Properly preparing and storing the unit at the end of the season is critical to m
191. the Tractor flashing warning lights and follow all local traffic regulations se s Make sure that all tractor flashing warning lights headlights and brake taillights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models where only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS B 0015 NOILVdsAdO When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the legal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and mower on public roads Especially in busy cities the boom extends to right farther then the tractors width so be careful there are no bystanders poles large obstructions or any vehicles that may be in path of the mower head on boom Use caution and reduce speed if other vehicles or pedestrians are in the ia area OPS B 0016 When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to re
192. the top mount plate this needs to be 7 8 to 15 16 To get this height adjust the two jam nuts to the buck plate Once the required distance is achieved place thread locking compound on the threads and lock the two nuts together See FIGURE Mnt B 0021 Check to make sure the flat washer is not contacting the bottom of the mount plate There should be a 1 4 gap between the flat washer and the mount plate See FIGURE Mnt B 0022 Place thread locking compound on the threads and install the hardened flat washers and top lock nuts Torque these nuts to 100 Ft Lbs in three increments and following the positions 1 thru 4 Recheck torque values after reaching the final positions See FIGURE Mnt B 0023 Place thread locking compound on the threads and run the hardened flat washers and jam nuts up tight against the bottom of the mount plate Lock jam nuts together See FIGURE Mnt B 0024 MACHETE BOOM 3 09 2009 Alamo Group Inc 1 18 u 1Y16 HARDEN FLAT WASHER E mi FRONT OF DECK DOOR OPENING A erences LOCTITE THREADS AND LOCK THE 2 NUTS TOGETHER HARDENED FLAT WASHER TOP LOCK NUT 10177 FT LBS Mnt B 0021 Mnt B 0022 PLACE LOCTITE ON THREADS TORQUE TO 100 FT LBS IMint B 0023 A HARDEN FLAT WASHER PLACE LOCTITE ON THREADS AND LOCK JAM NUT TOGETHER Mnt B 0024 Maintenance Section 4 11 AONVNALNIVIN MAINTENANCE START UP PROCEDURE 1 Read all safety instructions Decals on the Machete Boom war
193. top engine suddenly in an emergency Be alert for passersby and especially children Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades Operate only with tractor having Roll Over Protective Structure ROPS and with seat belt securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended Block up or support raised machine and all lifted components securely before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Guards or
194. tual speed at which the harmonic will occur will vary with each mower and each installation To avoid this harmonic vibration when operating the mower it may be necessary to adjust the engine speed of the tractor up or down some units have a harmonic vibration which occurs below the nominal operating speed On these units it will be noticed that there is always a little vibration at a particular PTO engine speed as the mower is being sped up to operating speed This occurs as the shaft passes through its normal harmonic vibration point As long as the mower is opened at the proper speed then harmonic vibration will not be an issue A Be certain to clamp or securely support the Spindle Housing and sub assemblies to prevent eee injuries to hands and feet due to inadvertent dropping or falling over Always wear safety glasses and gloves to prevent eye and hand injury when chiseling or AWARNING y y g g p y l jury g hammering on metal components Hardened metal will chip un expected An assembled spindle housing is quite heavy Use a hoist or get help to handle them safely ere Lift carefully and properly using your legs to lift NOT YOUR BACK MACHETE BOOM 3 09 Maintenance Section 4 22 2009 Alamo Group Inc MAINTENANCE SPINDLE SERVICE PROCEDURE 02960553B and 02960553C 1 Remove blade bar or pan 2 Remove hydraulic motor 3 Remove spindle assembly from mower deck 4 Drain re
195. ue los controles en estacionamiento P o en punto muerto N e Coloque el freno de estacionamiento Baje la segadora al suelo e Baje al suelo las alas de las segadoras de tipo ala e Apague el motor e Espere a que todas las piezas movibles se detengan antes de efectuar inspecciones ajustes o reparaciones al equipo e Descargue la presi n hidr ulica moviendo los controles hidr ulicos varias veces en todas las direcciones Asegure la ignici n y extraiga la llave cuando el equipo debe ser inspecciondo reparado ajustado o va a permanecer desatendido Asegure las cubiertas contra el vandalismo cuando el equipo permanece desatendido e Baje cuidadosamente manteniendo un contacto de tres puntos TOMA DE FUERZA PTO ES PARADA TRANSMISI N ESTACIONAMIENTO PARK APLIQUE EL FRENO DE ESTACIONAMIENTO EXTRAIGA LA LEAVE Cae TRANSMISI N PUNTO MUERTO NEUTRAL ASEGURE LA IGNICION du Programa de mantenimiento i Seguridad durante la bajada del tractor Antes de bajar del tractor haga lo siguiente e Para su seguridad use las practicas apropiadas para la parada del equipo e Baje el implemento al suelo apague el motor y la toma de fuerza PTO aplique los frenos permita que se detengan todas las piezas movibles y extraiga la llave antes de bajar del tractor e Nunca baje del equipo cuando est en movimiento e Nunca salte de las m quinas e Baje c
196. uidadosamente e Verifique que los escalones no est n resbalosos e Mantenga los pies y manos alejados de los controles e Use las asas para las manos y los escalones para bajar e Vea hacia la m quina y use el contacto de 3 puntos 2 manos 1 pie 6 2 pies 1 mano Seguridad durante el mantenimiento Seguridad durante el mantenimiento Para su seguridad haga lo siguiente antes de efectuar procedimientos de mantenimiento reparaci n o servicio e Cumpla con la pr ctica apropiada para la parada del equipo Use toda la ropa protectora y equipo de seguridad personal necesarios para efectuar el trabajo en forma segura e Haga referencia a sus manuales del fabricante para conocer los procedimientos correctos de mantenimiento reparaci n y servicio Explique los procedimientos a los usuarios y operadores que no puedan leer Las fuentes de energ a almacenada el ctrica mec nica hidr ulica neum tica qu mica t rmica etc deben estar aseguradas bloqueadas descargadas desconectadas apagadas aseguradas neutralizadas controladas o reducidas a un m nimo pr ctico antes de efectuar con seguridad cualquier procedimiento de mantenimiento reparaci n o servicio Algunas pr cticas de seguridad b sicas para evitar posibles lesiones causadas por las fuentes que emiten energ a e Desenganche la toma de fuerza PTO antes de apagar el motor e Coloque los controles en estacionamiento P o punto muerto N antes de apa
197. us injury may occur from not maintaining this machine in good working order sc 21 AWARNING gt gt a 2 Do Not fill fuel tank while engine is running Refuel only after engine has cooled down If fuel is spilled move machine away from the area of the spill and avoid creating any source of ignition until the gasoline has evaporated sa 28 A DANGER MACHETE BOOM 3 09 Safety Section 1 13 2009 Alamo Group Inc SAFETY Perform service repairs and lubrication according to the maintenance section Ensure the unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are properly torqued Failure to properly service repair and maintain this Implement in good operating condition could cause component failure and possible serious injury or even death sa 35 Use caution and wear protective gloves when handling sharp objects such as blades A WARNING Knives and other cutting edges Be alert to worn component surfaces which have sharp edges Sharp surfaces can inflict severe laceration injuries if proper hand protection is not WOIN SG 37 Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN DANGER WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sem 10 gt LLI LL lt Y DO NOT weld or repair rotating mower components Welds and other rep
198. way until all motion has stopped and the decks are securely blocked up scm og Do not put hands or feet near the cutter bar Blade contact can result in serious injury Stay away until all motion has stopped and the mower is securely blocked up ssw 1 U gt TI m lt ty e Y Do not operate the implement while wearing loose fitting clothing Entanglement of the clothing with the rotating elements can result in serious injury or even death Stay clear of all rotating elements at all times ssp oa gt gt S 2 Z z Z A DANGER Connecting amp Disconnecting Implement Safety Instructions amp Practices Each Rear Wheel must have a minimum of 1500 pound contact with the surface to prevent lateral instability and possible tip over which could result in serious bodily injury or even death Widen the wheel tread and add weights if needed Refer to the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure sem 11 A DANGER Do Not attempt to raise or lower the boom or mower head unless the Implement is securely attached to the Tractor The Implement could tip over and cause equipment damage and possible serious injury or death Do Not use the boom controls to assist in installing the implement on the tractor Raise or Lower the boom and mower head only while seated in the Tractor operator s seat with the seat belt securely fastened Inadvertent contac
199. wbar hitch e Do not attach to tractor s rear axle or three point hitch arms e Adjust tractor drawbar length for 540 or 1000 rom PTO operation Make The Right Start In Mower Safety Mow only in daylight or good artificial light conditions To avoid serious injury or death from mower thrown objects or blade contact e Keep chain shields flexible or solid deflector shields or cee chutes in place and in good repair e Keep everyone several hundred 300 feet from mowing operation e Never direct mower discharge toward anyone e Keep hands feet and other body parts away from rotating parts blades and discharge openings e Do not operate mower in transport position Mower PTO drive engagement e Raise mower to maximum cutting height Engage PTO at low engine rpm e Increase engine rom to mower rated rpm PTO speed e Lower mower to desired cutting height e Stop and shut down immediately if the mower strikes an obstruction e Inspect and repair any mower damage before resuming mowing e Do not operate mower with severe vibrations or with unusual noise FS 540 RPM PTO 4 3 8 6 SPLINE pene me l E 1000 RPM PTO 1 3 8 21 SPLINE ater E 1000 RPM PTO 1 3 4 20 SPLINE ar SA Mowing In Reverse Safety Avoid mowing in reverse direction when possible Do the following when mowing in reverse direction e Check for any persons behind mower before reversing direction e
200. when properly seated in the Tractor seat Starting a DANGER tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Start only from seat in park or neutral Starting in gear kills Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure sc 15 AWARNING ALSAAVS Never run the Tractor engine in a closed building or without adequate ventilation The DANGER exhaust fumes can be hazardous to your health sa 23 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause A WARNING Implement driveline or blade failures resulting in serious injury or death sa 2e Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of th
201. wn locations as specified by the tractor manufacturer OPS U 0025 Arrange the chains so that when tightened the chains are pulling downward and against themselves Carefully tighten the securing chains or other fasteners using boomers or binders to apply maximum tension Use extreme care when attaching and removing the securing devices as the extreme tension involved when released has the potential to inflict serious injury While hauling the tractor and implement make occasional stops to check that the tractor and implement have not moved or shifted and that the securing chains have maintained tension If during transport a hard braking sharp turning or swerving action was performed stop at the next safe location to inspect the security of the load OPS U 0026 TROUBLESHOOTING GUIDE HYDRAULIC CYLINDER NOT WORKING Check level of hydraulic fluid see sight gauge on tank Check to see if pump is functioning properly by attempting to use another cylinder or pressure gauge If pump is working properly check the pressure on the line The relief valve may be by passing fluid at too low pressures If cylinder is still not functioning properly check the line for stoppage The pistons in hydraulic cylinders are virtually trouble free but occasionally one will have a scored wall and allow oil to flow around the piston In this case replace the cylinder NOTE Refer to repair parts section on valve bank settings on individual relief cartrid
202. y part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation lf the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the responsibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE e Protective Eye Glasses Goggles or Face Shield e Hard Hat e Steel Toe Safety Footwear e Gloves e Hearing Protection e Close Fitting Clothing e Respirator or Filter Mask depends on operating conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to
203. y using a hoist to lower the boom 1 down to the Machete head 2 Align the Boom with the Machete Head Hitch Post 3 insert the upper hitch pin 4 through the Dipper end of the boom and the Machete Head Upper Hitch Post Attach with washer 5 nut 6 and cotter pin 13 2 Then align the lower linkage 7 of the Boom and insert the lower hitch pin 8 throught hitch post ES Attach with nut 9 and bolt 10 ETDI Z NES E 3 Finally make sure all bolts nuts and pins are SS tightened to recommended torque OPS B 0004 UE ES NOTE Cylinder attaches between Motor and Hitch Post Op 74_A QO z m gt O Z 5 1 Connecting Mower Head Hydraulics 1 Follow hydraulic connections according to the Hydraulic Connection Decal on boom Attach the Mower Hydraulics to the Boom and the Motor according to the colors specified on decal Then attach the door cylinder hoses from the boom to BE SeeD ON CAN the Machete Heads Door Cylinder according to the Orange Return Yellow White Butt End Red Pressure colors specified on decal 2 When connecting the mower head hydraulic lines to the boom keep the hose quick couplers and swivels free of dirt and other contaminants Wipe all dirt and other contaminants from the hydraulic remote ports and mower hydraulic hose coupler with a clean cloth before connecting NOTE The FML 100H and the Flail Axe are ee attached in the same fashion as the Machete Rotary Head however the Flail Axe

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