AEG 10000 Power Supply User Manual
Contents
1. LED Display see chapter 8 on page 42 Alarm PP 99ooo009000090 22 0 35 1 Utilization xK X x none E as w 36 55 2 S Utilization DK DX DK x none z 5695 7596 3 3 Utilization X X X X X none o Q 7696 95 4 E Utilization X X X X X none E o 96 105 5 2 Wen DXDKDKDKDKDK DK none 0 20 1 signal per 6 Capacity x x K second c o 2196 4096 signal every f w Capacity x x x x 4 seconds o 2 41 60 signal every 8 Capacity x x x x x 4 seconds E 6196 8096 signal every 3 w Capacity xK xK xK xK xK xK 4 seconds e 8196 10096 signal every 10 Capacity KK DX DK UK A soconde Load supply via signal every n bypass of UPS um un um um X x x 2 minutes Appliance overload 2 signals per E UPS in INV mode X X X X X X X xK second Appliance overload 2 signals per 13 UPS in bypass mode x x x x x K x x second Mains abnormal vi e a do sx UR UD m m 15 Overload in battery x EB gn Hm HB E x x 2 signals per mode prenotification second Overload in battery Continous 16 mode cutoff K K alarm signal Overtemperature Continous 17 failure x x alarm signal Continous 18 Inverter failure EB EB aim del Note x LED shines x LED flashes aus Display Alarm signal state undefined unimportant for displayed operation state 45 Continuation overview of LED display alarm signals LED Display see cha2. AEG PROTECT C Thank you for purchasing the AEG UPS PROTECT C from AEG Power Supply Systems Safety information and operating instructions are included in this manual To ensure correct use of the UPS please read this manual thoroughly before operating it Save this manual properly 1 Notes on these Operating Instructions Duty to Provide Information These operating instructions will help you to install and operate the Uninterruptible Power Supply UPS PROTECT C 6000 S or PROTECT C 10000 S as well as the associated external battery units PROTECT C 6000BP or PROTECT C 10000BP all referred to as PROTECT C in this document safely and properly and for its intended purpose These operating instructions contain important information necessary to avoid dangers during operation Please read these instructions carefully prior to commissioning These operating instructions are a composite part of the PROTECT C The owner of this unit is obliged to communicate the full content of these operating instructions to all personnel transporting or starting the PROTECT C or performing main tenance or any other work on the unit Validity These operating instructions comply with the current technical specifications of the PROTECT C at the time of delivery The contents do not constitute a subject matter of the contract but serve for information purposes only Warranty and Liability We reserve the right to alter
3. Comments 1 oak won Connectors for mains input and output additional connectors for setting single and parallel operation Manual bypass switch Mains input circuit breaker Connection for external battery module Connector for parallel operation Communication slot for optional expansion cards e g SNMP USB AS 400 Communication interface RS232 9 pin SUB D socket Vent Attention at least 10 cm of free area are required behind the vent for free ventilation 27 Commissioning on To prevent a deformation of the bus bar and to keep the foot of the terminal free of torsion it is recommended to hold the cable when removing the terminal screw A Attention f Before any work is started ensure that the cables are free of tension and no power can be switched e The grounding protection prevents inappropriately high contact tension with reachable metal pieces The grounding of the PROTECT C is realised via the grounding screw PE Before starting ensure that the PROTECT C is grounded according the regulations e g VDE 0100 Before starting the connection tasks check that the values of the mains voltage input voltage and frequency complies with the values on the label on the UPS the grounding connection complies with the IEC norms or with the regional regulations the UPS is connected to the mains via a separate and fused line in a preswitched NS distribution the power fuse in th
4. 16 3 3 3 4 Assure for no power Ground and short circuit system Cover or seals adjacent components still under power Qualified personal The PROTECT C may only be transported setup connected and maintained by qualified personnel that is aware do the legal security and installation regulations and knows how to apply them All executions have to be supervised by responsible qualified personnel The qualified personnel have to be authorised by the responsible person for security rights affairs to execute the necessary tasks Qualified personnel have an education and experience in the relevant area of operation know the applicable norms rules regulations and accident preventions rules are educated in the functionality and the operation of the PROTECT C can identify and prevent dangers Regulations and definitions for qualified personnel are included in DIN 57105 VDE 0105 part 1 Safety Instructions for PROTECT C The UPS carries high voltage The unit may only be opened by trained and qualified personnel Repairs may only be carried out by qualified customer service staff The output may be live even if the UPS is not connected to the mains since the UPS has its own internal power supply battery For health and safety reasons the unit must be earthed correctly gt gt gt 17 PROTECT C may only be operated with or connected to a 220 V 230 V 240 V mains with protective
5. 6000 PROTECT C 10000 8 min 5 min Autonomy times with external optional battery expansions only for PROTECT C models Autonomy times full load C 10000 Coupled battery modules C 6000 25 min 2 45 min 3 60 min 15 min 25 min 33 min Rated direct voltage intermediate circuit PROTECT C 6000 S PROTECT C 10000 S Battery charging current PROTECT C 6000 PROTECT C 6000 S PROTECT C 10000 PROTECT C 10000 S Recharge time to 90 of rated capacity PROTECT C models 240 Vdc 240 Vdc 2 0A 4 2A 2 0A 4 2A 7 h UPS with internal battery only 11 h with 1 battery expansion 16 h with 2 battery expansions 24 h with 3 battery expansions Type PROTECT C 6000 PROTECT C 10000 PROTECT C 6000 BP PROTECT C 10000 BP Communication Sealed maintenance free 12V 7 2 Ah x 20 12V 9 Ah x 20 12V 7 2 Ah x 20 12V 9 Ah x 20 S versions with boosted battery charger for charging external battery no integrated battery Ports Shutdown Software on CD General Data RS232 SUB D 9 pole Communication slot for expansion e g AS 400 USB SNMP CompuWatch for all popular operating systems like Windows Linux Mac OS X Unix FreeBSD Novell Sun Classification Overall efficiency full load PROTECT C 6000 S PROTECT C 10000 S Noise level 1m distance PROTECT C 6000 S PROTECT C 10000 S Type of cooling Ope
6. and protection 30 5 3 One phase mains connector 30 5 3 1 Preparation for the one phase mains connector 30 5 3 2 Connection of the one phase mains connector 31 5 3 3 Preparation for the load connection 31 5 3 4 Connection of the loads essseeeeee nenene 32 5 4 External Battery Expansions ssssss 32 5 5 Mechanic blocking of the PROTECT C 33 6 Electrical Start Up eiiie iea e a pa en 34 0 1 Op ratllig uiiiiaeo ut ies 36 6 1 1 Normal Operation sssssssesssss 36 6 1 2 Battery Operation Autonomy Operation 37 6 1 3 Bypass Operation sssssssssssss 38 6 1 4 Manual bypass 39 6 1 5 Unit Overload ssssssesesseseee 39 7 Interfaces and communication usesussss 41 7 1 Computer interfaces RS232 sss 41 7 2 Communication Slot 41 7 3 Shutdown and UPS management software 41 8 Signalling and Error Correction 43 98 1 Signallirg eio oor iet ees 43 8 1 1 Table overview of LED display alarm signals 45 8 2 Fault Diagnosis Fault Rectification 47 8 2 1 Error Messages nin endet 47 9 Parallel operation ssssssseeeeeeree 49 9 1 Functionality rre eire 49 9 2 Setup connection of the parallel operation field 50
7. any specifications given in these operating instructions especially with regard to technical data and operation prior to start up or as a result of service work Claims in connection with supplied goods must be submitted within one week of receipt along with the packing slip Subsequent claims cannot be considered The warranty does not apply to damage caused by non compliance with these instructions such damage also includes damaging the warranty seal AEG will accept no 4 liability for consequential damage AEG reserves the right to rescind all obligations such as warranty agreements service contracts etc entered into by AEG and its representatives without prior notification in the event of maintenance and repair work being carried out with anything other than original AEG spare parts or spare parts purchased by AEG Handling PROTECT C is designed and constructed so that all necessary steps for start up and operation can be performed without any internal manipulation of the unit Maintenance and repair work may only be performed by trained and qualified personnel Illustrations are provided to clarify and facilitate certain steps If danger to personnel and the unit cannot be ruled out in the case of certain work it is highlighted accordingly by pictograms explained in chapter 3 Hotline If you still have questions after having read these operating instructions please contact your dealer or our Hotline Tel 49 0 1
8. block the air vents of the unit Keep children away from the unit and ensure that objects are never inserted through the air vents Do not connect household appliances such as hairdryers to the UPS Also take care when working with motor loads It is essential to avoid back feeding the inverter e g if the load is intermittently operated in regenerative mode gt Danger Electric shocks Even after the mains voltage has been disconnected the components within the UPS remain connected to the battery and can thus cause electric shocks It is therefore imperative to disconnect the battery circuit before carrying out any maintenance or repair work If it is necessary to replace the battery or carry out maintenance work this must be done by or under the supervision of a specialist familiar with batteries and the necessary safety precautions Only authorised persons are allowed in the vicinity of the batteries When replacing the batteries the following must be observed Only ever use identical maintenance free sealed lead batteries with the same data as the original batteries Danger Explosive Never throw batteries into open fire Never open or damage batteries Electrolyte may leak out and damage skin and eyes It may be toxic Batteries can cause electric shocks and high short circuit currents Take the following safety precautions when working with the batteries Take off watches rings and
9. often referred to as online mode It offers the greatest protection in particular when there are mains fluctuations and mains failures because the loads are supplied continuously with voltage with no interruptions in this operating mode Battery The LED bargraph LED chain on the left hand side of the ON OFF button show during operation the actual utilization of the UPS s chapter 8 1 1 page 45 ff 36 6 1 2 Battery Operation Autonomy Operation Energy flow with Manual bypass path faulty mains Mains input circuit breaker Manual bypass Safety bus bar Shematic illustration Battery The mains is not within the required tolerance range or has failed In this case power is supplied to the inverter from the charged battery without interruption The power supply to the loads is therefore also ensured in the event of a mains failure This drains the capacity of the battery and it is discharged This status is signalled by the battery symbol LED Battery lighting up as well as an intermittent acoustic signal every 4 seconds and every second before switching off This can be suppressed by pressing the Alarm off button With decreasing battery capacity the alarm is activated automatically Depending on the expansion level age and condition of the battery and in particular on the load to be supplied the standby time can vary from a few minutes to several hours The inverter is switched o
10. requirement MOSFET structure and minimum losses on the output side structure of a bipolar transistor Light Emitting Diode Electronic semiconductor component commonly called light diode Used for optical signalling Power Factor Correction Circuit technology to minimize circuit backfeed important for non linear loads Pulse Width Modulation Here Circuit technology for generating a sinusoidal voltage of the highest quality from an existing DC voltage Simple Network Management Protocol common protocol in networks to manage control appliances Output Voltage and Frequency Dependent from mains supply The UPS output depends of mains voltage and frequency variations Former notation OFFLINE Output Voltage Independent from mains supply The UPS output is independent of mains voltage and frequency variations The mains voltage however is rectified by electronic passive voltage regulators Former notation LINE INTERACTIVE Output Voltage and Frequency Independent from mains supply The UPS output is independent of mains voltage and frequency variations Former notation ONLINE 58 Guarantee certificate Hh E Setlal n0o ue Ho iE bide dca seb Min iei ES Date of purchase eee yess eae tenon eye ances es Trading stamp Signature Specifications are subject to change without notice AEG Power supply systems AEG Power Supply Systems GmbH Emil Siepmann Str 32 59581 Warstein Belecke German
11. the UPS Systems can be removed from the parallel operation bus bar 54 10 Maintenance The PROTECT C consists of advanced and resistant components To guarantee a continuous and high availability it is recommended to check the unit especially the batteries and the fans in regular intervals at least every 6 months CAUTION Before going through the next step disconnect the PROTECT C from the mains 10 1 Charging the Battery The battery is automatically charged when the mains is present irrespective of the operating mode This is signalled by the charge symbol lighting up see also chapter 4 4 2 page 25 The complete charging time of the battery after a length discharge period depends above all on the number of additional external battery units Charging time up to 90 of rated capacity Only with internal UPS battery approx 7hous One additional battery unit approx 11 hours Two additional battery units approx 16 hours Three additional battery units approx 24hours 10 2 Maintenance The following maintenance work should be performed Visual check Chapter 10 2 1 Battery fan check Chapters 10 2 2 10 2 3 10 2 1 Visual Check When visually checking the unit check whether 55 10 2 2 10 2 3 there is any mechanical damage or foreign bodies can be found in the system any conductive dirt or dust has accumulated in the unit accumulation of dust affects heat supply and dissipation C
12. unit and register the damage with the AEG representative or dealer immediately Check the delivery is complete PROTECT C S with 6000 or 10000 VA 25 pin parallel operation cable RS 232 communication cable CD with CompuWatch management software Operating instructions 9 Delivery of external battery modules includes External battery unit Special battery connection cable Please contact our hotline see page 5 in case of any discrepancy The original packaging provides effective protection against mechanical shocks and should be retained so the unit can be transported safely later on Please keep the plastic packaging bags away from babies and children in order to safeguard against suffocation accidents 21 4 2 Handle the components with care Please take into account the weight It may be necessary to engage the help of a Second person Transportation to the site The PROTECT C provides for easy transportation to the site of installation transport rolls It is recommended to position the USP such that the connection tasks can be performed easily there is enough space for perfect operation and if necessary for periodical and exceptional maintenance In this context the cables should be long enough to be able to move the UPS for opening the UPS without Switching it off the UPS is protected against atmospheric influences the humidity and the temperature remain in the specific rang
13. 10000 S Diameter Mains line 6 mm 10 mm Loads connector 6 mm 10 mm Protection Mains fuse 32A 50A Table 1 Connection diameter and protection One phase mains connector Preparation for the one phase mains connector Before starting the connection tasks check that the values of the mains voltage input voltage and frequency complies with the values on the label on the UPS the grounding connection complies with the IEC norms or with the regional regulations the UPS is connected to the mains via a separate and fused line in a preswitched NS distribution the prefuse or the power fuse in the NS distribution has the same or higher value as indicated on the label on the rear of the UPS appliance the connection line from the prefuse to the UPS has to have a minimal diameter as defined in table 1 Connection diameter and protection personnel Repairs may only be carried out by The UPS carries high voltage The unit may only be installed or opened by trained and qualified qualified customer service staff 30 5 3 2 5 3 3 Connection of the one phase mains connector To protect the personnel during installation ensure that the connection takes place und the following precautions No mains power present Loads are switched of The PROTECT C is switched of display completely off To activate the PROTECT C execute the following steps Set Manual bypass Maintenance Switc
14. 80 5 234 787 Fax 49 0 180 5 234 789 Internet www aegpss de Copyright No part of these operating instructions may be transmitted reproduced and or copied by any electronic or mechanical means without the express prior written permission of AEG Copyright AEG 2007 All rights reserved Table of Contents 1 Notes on these Operating Instructions 4 2 General Information 8 2 1 Technology odo dune 8 2 2 System Description 9 2 3 Technical Data 5 eno smic ete 12 So Sahety rete ee ditte tene Po re p Less dtl d atte 16 3 1 General Safety Instructions 16 3 2 Accident prevention regulations 16 3 8 Qualified personal 17 3 4 Safety Instructions for PROTECT C 17 3 5 Certification 20 4 Set Up and Operation sssssssses 21 4 1 Unpacking and Inspection 21 4 2 Transportation to the site 22 4 3 Point of Installation 23 4 4 Overview Connections Operating Display Elements 24 4 4 1 Front VIeW nee ees 24 4 4 2 Display ien ette be tet 25 4 4 3 Rear view connections 26 5 Commissioning 28 5 1 Protection for the personnel 29 5 2 Mains connection general 29 5 2 1 Checklist for connectors 29 5 2 2 Connection diameter
15. 9 3 Operation in parallel compound 51 9 3 1 Activation ii Sel tite genie 51 9 3 2 Modification in parallel compound 53 10 Maintenance 3er ain Mt a 55 10 1 Charging the Battery ssssssesseess 55 10 2 Maintenance 55 10 2 1 Visual Check 55 10 2 2 Checking the Battery sssssssss 56 10 2 3 Fan Checking see 56 11 Storage Dismantling and Disposal 57 11 1 SIOrage sadi Mn d gie debes 57 11 2 Dismantling 5 22 inei thes 57 11 3 DiSposSal eeu en s 57 12 GIOSSANY 1i iege 58 2 1 General Information Technology 2 PROTECT C is an Uninterruptible Power Supply UPS for essential loads such as PCs 1 workstations servers network components telecommunication equipment and similar devices It consists of Mains filter with overvoltage protection appliance protection class D and mains energy backfeed protection Rectifier section with PFC logic power factor correction unit Separate battery charger with switch mode power supply technology Integrated sealed maintenance free battery system PROTECT C 6000 C 10000 as energy storage medium with downstream DC DC converter unit IGBT inverter for continuous supply of connected loads with sinusoidal AC voltage Automatic electronic bypass SBS Static Bypass Switch as a
16. AUTION PROTECT C must be disconnected from the power supply prior to carrying out the following work If large quantities of dust have accumulated the unit should as a precaution be cleaned with dry compressed air in order to ensure adequate heat dissipation The intervals at which visual checks should be performed are largely determined by the site conditions Checking the Battery Progressive ageing of the battery system can be detected by regular capacity checks Every 6 months perform measurements to compare the achievable standby times e g by simulating a mains failure In this case the load should always have approximately the same capacity demand Please contact our hotline if the time drops drastically compared to the previous measurement see page 5 Fan Checking Regularly check the fans for dust build up and noticeably untypical noise development Clean the intake openings if they are blocked Contact our hotline if a fan is running unusually loud or irregularly see page 5 56 11 Storage Dismantling and Disposal Storage Long storage times without charging or discharging the battery at regular intervals may lead to permanent damage of the battery If the battery is stored at room temperature 20 C to 30 C it will automatically discharge at a rate of 3 6 per month due to internal reactions Storing the battery at temperatures above room temperature should be avoided A high storage tempe
17. The hardware installation is completed now Operation in parallel compound The activation process is not complicated and no knowledge is required Just follow the instructions in chapter 6 Should you have ordered the parallel operation panel from AEG Power Supply Systems follow the instructions of the separate operation manual The display of the UPS operates analogue to the description of a single unit in chapter 8 Activation 1 Check that all connection have been made according to the installation guide 2 Check that all loads have been switched off 3 Check that the manual bypass switch Maintenance Switch Pos 2 page 26 on the back of the UPS is in Bypass position and that all mains input circuit breaker Pos 3 page 26 on the back of the UPS are in position OFF 4 Check that the central manual bypass is in 51 position bypass i e that the mains supplies the loads bus bar Connect the separator of the output of each UPS i e connect every output of a UPS with the parallel operation bus bar Put in the prefuse of the low voltage main distribution field there where the UPS systems are connected on the input side with the mains resp switch on the corresponding line fuse The load supply now takes place via the central external manual bypass The parallel operation bus bar is supplied by the integrated bypass of each UPS Parallel operation bus bar and load bus bar are not yet connected at this
18. ass is a mechanical link that switches extremely rapidly It is located between the load and the mains The associated synchronisation unit in the bypass ensures that the frequency and phase of the inverter voltage is synchronised with the mains The LED bar graph functions as display for USP utilisation The signal goes off during this 1 operations status every 2 seconds Manual bypass Energy flow with active manual bypass Mains input circuit breaker Manual Safety bypass bus bar Shematic illustration The manual bypass allows maintenance and service personnel to work on the PROTECT C without switching of the appliance If the mains supply fails if the manual bypass is activated the loads supply fails completely For this reason it is important to switch as fast as possible to normal operation mode Unit Overload The load on the UPS should never exceed the specified rated load of the unit If a unit overload occurs nevertheless from 105 of the specified unit rated load the fault LED is turned on accompanied with a signal tone twice per second The connected loads continue to be supplied for a certain time 39 depending on the level of the overload However the connected load must be reduced without delay Non observance of the Unit overload condition may cause the total loss of all UPS functions Also avoid short term unit overloads which may for example occur when connecting a la
19. ber of UPS units 1 2 3 Active 10 kVA 20 kVA 30 kVA redundancy 10 kVA 20 kVA level m i 10 kVA 11 2 3 Technical Data Type power PROTECT C 6000 S PROTECT C 10000 S UPS Input single phase 6000 VA cos 0 7 lag 4200 W 10000 VA cos q 0 7 lag 7000 W 1ph N PE Rated connection voltage Voltage tolerance range without battery operation Nominal frequency Frequency tolerance range Curr consumption full load PROTECT C 6000 S PROTECT C 10000 S Input power factor UPS Output single phase 220 230 240 Vac 176 Vac 276 Vac x 3 50 Hz 60 Hz automatic detection 4 Hz 31A 50A 2 0 98 Rated output voltage Nominal frequency Voltage waveform Current Crest Ratio Overload behaviour with existing mains 220 230 240 Vac 1 configuration via software CompuWatch 50 Hz 60 Hz 0 1 depending on mains Harmonic distortion lt 2 THD linear load lt 6 THD non linear load 3 1 until 105 continuous gt 105 96 lt 130 for 10 min 130 for 1 s Gapless automatic switch to SBS Cutoff after 1 minute at persisting overload backswitch at damping overload load 90 12 Overload behaviour in battery mode Short circuit behaviour Battery up to 105 96 continuous gt 105 96 for 10 s 3 x IN for 300 ms Autonomy time full load with internal battery PROTECT C
20. card for direct connection of the UPS to the Ethernet network with RJ 45 TCP IP Details can be found in the description enclosed with the particular optional component Other boards are in preparation A The usage of the communication slot deactivates 1 the RS232 interface from chapter 7 1 Shutdown and UPS management software The CompuWatch software specially developed for these purposes by AEG continuously checks the mains supply and the UPS status 41 In conjunction with the intelligent UPS this ensures that the availability of IT components and data security is guaranteed The CompuWatch shutdown software supports different operating systems Windows 98SE ME Windows NT 2000 XP Linux SUSE Linux RedHat Novell Netware IBM AIX HP UX SUN Solaris Mac OS and others TOR Fe Ven Out fcre Mabsevce US eb A Server 73923482357 uocat FORTE Tooter Locason Was wvime 00 222235 a MIDI cii Sib vj cerr s jec o Jeo o Cas Refer to the manual on the CD for details about installing the software on the various operating systems Updates can be downloaded under www aegpss de gt gt Download 42 8 Signalling and Error Correction 8 1 Signalling 1 OFF push button OFF Press the OFF switch for about 2 seconds to switch on the UPS 2 ON push button ON Press the ON switch for about 2 seconds to switch off the UPS Deactivate acoustic alarm By pressing this Switch for about 2 s
21. dditional passive redundancy Manual bypass for maintenance and service purposes with SBS activation when activated Digital signal processor controlled control unit 2 2 View of the PROTECT C components System Description The UPS is connected between the public utility s mains and the loads to be protected The power section of the rectifier converts the mains voltage to DC voltage for supplying the inverter The circuit technology used PFC enables sinusoidal current consumption and therefore operation with little system disturbance A separate second rectifier charging REC set up using switch mode power supply technology is responsible for charging or trickle charging the battery connected in the intermediate circuit The configuration of this charging REC means the harmonic content of the charging current for the battery is almost zero so the service life of the battery is increased even more The inverter is responsible for converting the DC voltage into a sinusoidal output voltage A microprocessor controlled control system based on pulse width modulation PWM in conjunction with digital signal processor technology and extremely quickly pulsating IGBT power semiconductors of the inverter guarantee that the voltage system on the protected busbar is of the highest quality and availability In the event of mains faults e g current failures the voltage continues to be supplied from the inverter to the load with
22. e the fire protection norm are complied The battery life time depends strongly of the environmental temperature The temperature should lie between 15 and 25 C Attention Only transport the PROTECT C in upright position Don t tilt or put on the edges Prevent dislocation of centre of gravity Be sure not to store or use any magnetic storage media near the PROTECT C 22 4 3 Point of Installation Note the following points when setting up the UPS system and its external battery units special accessories The contact surface must be smooth and in level It must also be sufficiently strong and sturdy to avoid vibration and shock loads Make sure the mounting is able to support the weight This is particularly important in conjunction with external battery units special accessories Set up the units so that adequate air circulation is assured There must be at least 100 mm clearance at the back for ventilation purposes Do not block the intake openings on the front and if present on the side of the unit There must be a gap of at least 50 mm here Set up external battery units special accessories on the side of the UPS system To ensure the greatest possible mechanical stability you should not set up the external battery unit s above or below the UPS system Avoid extreme temperatures We recommend an ambient temperature of 15 C to 25 C in order to maximise the service life of the batter
23. e NS distribution has the same or higher value as indicated on the label on the rear of the UPS appliance 28 5 1 5 2 5 2 1 Protection for the personnel Before setting up the UPS appliance and the external battery modules optional accessory check the following Disconnect the unit from the mains Protect against reconnection Assure for no power Ground an short circuit system Cover or seals adjacent components still under power 9 Mains connection general To guarantee the correct operation of the UPS and the optional accessories it is necessary to supply the mains line with the respective protection Checklist for connectors The connection and grounding terminals are the same for all the PROTECT C The cables are connected as follows Remove the cover of the terminals Introduce the cables from underneath resp the rear into the terminals area of the PROTECT C Connect the protective conductor terminal PE at the marked position Connect the single lines on the respective terminals Fixthe cable for strain relief to the cable connection bus bar Check cable for perfect fit if necessary fasten screw again Remove cable pieces tools screws etc from the terminal panel Fix cover of the terminals again 29 5 2 2 5 3 5 3 1 Connection diameter and protection Please gather the minimal dimensions from the following table Type PROTECT C 6000 S C
24. econds during the alarm an acoustic alarm can be deactivated UPS Test To execute an UPS self test press this button for about 2 seconds in the normal operation mode 3 LED Bypass The orange coloured LED lights up when the UPS system is supplying voltage provided by the mains power via the bypass 4 LED Inverter The green coloured LED lights up if the UPS system is supplying voltage provided by the mains power via the inverter 43 LED Battery The orange coloured LED lights up when power is supplied by the batteries LED Line Mains status The green LED lights up if mains voltage is in a specified range of tolerance 7 11 LED Bargraph for UPS battery utilization resp 12 capacity remaining autonomy time These LEDs show the load of the UPS system if the mains power is available normal operation 11 orange LED 96960 10596 10 green LED 7696 9596 9 green LED 5696 7596 8 green LED 3696 5596 7 green LED 096 3596 In the battery operation the LEDs indicate the capacity of the batteries 11 orange LED 096 2096 10 green LED 2196 4096 9 green LED 4196 6096 8 green LED 6196 8096 7 green LED 81906 10096 LED Fault The red LED lights up and an acoustic warning signal is issued continuously when the UPS system is in fault condition 44 8 1 1 Table overview of LED display alarm signals
25. ference restrictions according installation or additional measures may be required 15 3 2 Safety General Safety Instructions Canonical operation and maintenance as well as the complying with afffiliated security regulations are imminent for the protection of personal and the readiness to use of the unit The personnel that sets up activates operates and maintains the unit has to be aware and has to stick to the security regulations Any activity may only be performed by qualified personnel with designated and intact tools appliances measuring units and expandable items The following pictograms are used in these operating instructions to identify danger attention and information content Danger This instruction defines work and operation methods which are to follow to prevent fatal injury to the operator and other persons Attention This instruction defines work and operation methods which are to follow to prevent damage to the unit and parts of the unit Information Useful and important hints for the operation of the UPS and its external battery modules special accessories gt gt Accident prevention regulations The local regulation for accident prevention and the general security regulations according IEC 364 have to be followed unconditionally Before working with PROTECT C the following security rules must be adhered Disconnect the unit from the mains Protect against reconnection
26. ff if the battery voltage drops below a factory set minimum voltage value Never store the unit in this condition The discharged battery system should be recharged within a week at the latest When the voltage and frequency are within the tolerance range once more the inverter and the battery charger switch back on automatically The inverter then continues supplying the inverter and the battery charger takes over charging the battery 37 The LED bargraph LED chain on the left hand side of the ON OFF button show during operation the actual utilization of the UPS chapter 8 1 1 page 45 ff Bypass Operation Energy flow with faulty rectifier Mains input circuit breaker Manual Safety bypass bus bar Shematic illustration Battery If the inverter is overloaded or if overtemperature is detected e g also if an inverter defect is detected voltage is supplied to the load via the bypass that switches on automatically This is signalled by the bypass symbol Inverter Battery This function is also referred to as passive redundancy It protects against total failure of the voltage supply on the protected busbar however in the operating status that is now attained mains faults would have a direct effect on the load 38 As a result the electronics continuously attempt to switch back to online normal operating status e g when the overload or overtemperature no longer applies The byp
27. grounding using a CE marked mains connection cable with PE conductor that has been tested in accordance with national standards Danger Risk of burning The battery has powerful short circuit currents Incorrect connection or isolation faults can lead to melting of the plug connections sparking potential and severe burns The unit has a warning signal that sounds when the battery voltage of PROTECT C is exhausted or when the UPS is not working in its normal mode chapter 8 page 45 Observe the following safety instructions to ensure permanent operational safety of and safe work with the UPS and the battery modules special accessories gt gt D Do not dismantle the UPS The UPS does not contain any parts that require regular maintenance Bear in mind that the warranty will be invalidated if the unit is opened Do not install the unit in direct sunshine or in close proximity of heaters The unit is designed to be installed inside in heated rooms Never install the housing in the vicinity of water or in an excessively damp environment Condensation may occur if the UPS is brought from a cold environment into the room where it is to be installed The UPS must be absolutely dry prior to start up As a result leave it to acclimatise for at least two hours Never connect the mains input to the UPS output and vice versa Ensure that no fluids or foreign bodies can penetrate the housing 18 Do not
28. h to Bypass on the rear of the UPS Remove the four screws of the cover Pos 2 page 26 Setthe mains input circuit breaker Pos 3 page 26 to position OFF Connect the UPS terminal QYPE Ground with the associated ground terminal in the distribution cabinet Connect the mains supply cable with the NS distributor to the INPUT terminal in the UPS PE Ground N Neutral line L Phase Check the bridge between JP1 and JP2 Terminal label JUMPER Only remove the cable when using the PROTECT C in parallel operation with appliances of the same type see chapter 9 Preparation for the load connection Before connecting the loads to the UPS it is necessary to ensure that the rated power of the label of the UPS is higher or equal to the sum of the power consumption of the loads The output of the PROTECT C should supply the sub distribution in separate power circuits Check for a selective protection of the circuits For the connection between PROTECT C and the sub distribution cable diameters according to table 1 on page 30 31 5 3 4 5 4 are recommended In the sub distribution the following indications are necessary Maximal total load Maximal total load for the separate load power circuits In the case of one common distributor cabinets Circuits for mains and UPS power each has to 1 be labelled separately Mains or UPS Connection of the loads To protect the person
29. ible according to the n x technology 1 0 Use of 1 unit max 6 or 10 kVA No redundancy 1 1 Use of 2 units max 6 or 10 kVA Single redundancy 1 2 Use of 3 units max 6 or 10 kVA Double redundancy max configuration level 2 0 Use of 2 units max 12 or 20 kVA No redundancy 2 1 Use of 3 units max 12 or 20 kVA Single redundancy max configuration level 3 0 Use of 3 units max 18 or 30 kVA No redundancy max configuration level 49 9 2 The active redundant parallel operation will switch automatically to the increase power mode if more power is required at the output of the UPS This implements that the redundancy level decreases or will diminish completely On the other hand the level of redundancy of the UPS will increase if the power consumption on the output decreases The distribution generally is realised in the low voltage main distribution LVMD where the external and the following sub distribution for connected load circuits takes place Such parallel control panels in wall cabinets including an external HU as well as input and output control panel can also be ordered via AEG Power Supply System and their partners Setup connection of the parallel operation field The mains connection of each UPS is realised analogue to the description in chapter 5 For the single phase mains connection for each UPS the same phase has to be used i e all UPS have to use ei
30. ies Do not expose the units to direct sunlight or operate them close to other heat Sources such as radiators Protect the units against external effects in particular moisture and dust In this regard please also refer to the instructions in chapter 4 2 page 22 in these operating instructions If you transport the unit from a cold room into a warm one or if the room temperature suddenly drops then condensation may form inside the unit To avoid any damage due to condensation leave the unit to acclimatise for 2 hours before you switch it on 23 4 4 Overview Connections Operating Display Elements 4 4 1 Front view F al PROTECT C 6000 S PROTECT C 10000 S 24 4 4 2 Display Explanations 1 OFF Pushbutton 2 ON Alarm off Pushbutton 3 Orange LED bypass 4 Green LED inverter 5 Orange LED for battery mode Battery 6 Green LED for net state Line 1 1 Bar graph LEDs for UPS battery utilization resp capacity remaining autonomy time 7 LED load 0 35 battery capacity 81 100 8 LED load 36 55 battery capacity 61 80 9 LED load 56 75 battery capacity 41 60 10 LED load 76 95 battery capacity 21 40 11 LED load 96 105 battery capacity 0 20 12 LED for battery problem You will find detailed explanations of the displays on page 43 25 4 4 3 Rear view connections PROTECT C 6000 S PROTECT C 10000 S e 26
31. in normal mode If the power supply is in order mains within the range an additionally the LED Line will light up 34 Please shut down the entire system if you cannot solve any problems which occur Press the OFF 1 button for about 2 seconds Disconnect the UPS from the mains by pressing the mains input circuit breaker Pos 3 page 26 Please contact our hotline page 5 8 When all displays are lit as described switch on your loads one after the other Note the maximum permitted UPS load when doing this Behaviour when switching off e 1 The behaviour after switching off the UPS with the mains switch OFF can be defined with the Software CompuWatch The UPS can switch to bypass mode or can be switched of right away 35 6 1 Operating The following operation modes are possible Operation with existing mains 6 1 1 Operation with faulty mains 6 1 2 Operation with faulty inverter 6 1 3 Manual bypass 6 1 4 Normal Operation Energy flow with Manual bypass path existing mains Mains Mains input circuit breaker Safety bus bar Shematic illustration Battery Once you have connected the UPS to a suitable mains connection you can start operation using the UPS main switch Normally the UPS operates continuously The UPS now supplies the output with voltage this being signalled by the symbols mains LED Line and inverter LED Inverter symbols which light up permanently This is
32. lit as described switch on your loads one after the other Note the maximum permitted UPS load when doing this Also keep in mind the spare power if an active redundancy is required Modification in parallel compound For adding another UPS to the parallel compound or for removing a UPS from the parallel compound the UPS system has to be brought into the Bypass operation mode Load supplied through mains 1 No UPS protection during these steps First switch the inverter of all the UPS system one by one off press the OFF switch All UPS systems are working in the SBS bypass mode Check the state on all displays Activate the integrated bypass Pos 2 page 26 on the back of the UPS For this remove the four screws of the cover on the rear Bring the mains input circuit breaker of each UPS into the OFF position With the central external manual bypass the 53 bypass for the loads is done i e activation of the manual bypass operation suspension of the supply for the load by the UPS bus bar The clearance of the voltage of each UPS is realised in the low voltage distribution Now the expansion resp the reduction of the parallel compound can be executed now Watch out for the bridge between JP1 and JP2 and the parallel operation line The activation follows the steps in chapter 9 3 1 A For deactivating the UPS in the parallel compound just press the OFF switch twice 1 behind each other Like this
33. nel during installation ensure that the connection takes place und the following precautions No mains power present Loads are switched of The PROTECT C is switched of display completely off To activate the PROTECT C execute the following steps Set manual bypass Maintenance Switch to Bypass on the rear of the UPS Remove the four screws of the cover Pos 2 page 26 Setthe mains input circuit breaker Pos 3 page 26 to position OFF Connect the OUTPUT of the UPS with the associated terminals PE Ground N Neutral line L Phase External Battery Expansions To achieve longer backup time it is possible to connect multi battery packs Connect exclusively the following products together PROTECT C 6000 with PROTECT C 6000 BP PROTECT C 10000 with PROTECT C 10000 BP 32 5 5 PROTECT C with 1 battery expansion oo 660000060600 Fig PROTECT C 6000 and C 6000BP 1 Check the correct fit of the UPS and the battery unit the casings e g have to have the same dimension Now connect both battery connectors using the supplied battery connection cable When connecting make sure that you push the plug quickly and firmly in the battery connectors Proceed analogue accordingly for a 2 and 3 battery expansion Mechanic blocking of the PROTEC C After finishing the connection procedure fix the connection terminal cover again At the final po
34. other metallic objects Always use tools with insulated handles 19 3 5 Certification AEG Power supply systems Declaration of Conformity Document No CE 0063 We AEG Power Supply Systems GmbH Emil Siepmann Stra e 32 D 59581 Warstein declare under our sole responsibility that the product Uninterruptible Power Supply UPS Protect C 6000 S C 10000 S Protect C 6000R to which this declaration relates is in conformity with the following standards or other normative documents EN 50091 1 1 1996 EN 50091 2 1995 clause 2 4 2 5 restrictive sales Following the provisions of directives 89 336 EEC EMC Directive 73 23 EEC Low Voltage Directive 93 68 EEC Marking Directive Year of labelling the CE Mark 2005 Germany 59581 Warstein 16 11 2005 AEG PSS Q AEG PSS Product Management Quality Management Compact UPS C L Filmar Schneider 20 Set Up and Operation Unpacking and Inspection The device has been fully tested and inspected Although the device has been packed and shipped with the usual degree of care damage during transport cannot be ruled out completely Claims for damage during transport must always 1 be made with the transport company Check the shipping container for damage on arrival If necessary ask the transport company to check the goods and make a record of the damage in the presence of the member of staff from the transport company Don t turn on the
35. out any interruption From this point onwards the inverter draws its power from the battery instead of the inverter No switching operations are necessary this means there is no interruption in the supply to the load The automatic electronic bypass serves to increase the security of supply further It switches the public mains directly through to the load if there is an inverter malfunction As a result the automatic bypass represents an extra passive redundancy for the load The integrated manual bypass ensures in case of service and or maintenances a complete power supply of all connected loads The internal electronic circuit with exception of the protected manual bypass can be enabled by the input fuse The maximum security of supply for connected loads is achieved by switching up to three PROTECT C UPS appliances parallel The n x technology provides the highest possible availability by a single or double redundancy On the other hand the power can be raised by using the single redundancy In case of no redundancy the highest power is reached with the UPS The relation between available power and active redundancy is explained in the following table 10 Parallel system with PROTECT C 6000 S Available Power Number of UPS units 1 2 3 Active 6 kVA 12 kVA 18 kVA redundancy 6 kVA 12 kVA level ES 6 kVA Parallel system with PROTECT C 10000 S Available Power Num
36. pter 8 on page 42 Alarm 990900900000 19 Output short circuit x ano inel BUS voltage Continous 20 anomalous x x alarm signal DC circuit faulty ste 1 signal per 21 pos battery error x um um second Battery charger Continous ee faulty x K x alarm signal 23 Vent error x K gt lt m am am Fault of inverter Continous e output relay x x K alarm signal Communication Continous 23 interrupted x K x alarm signal 26 Parallel operation x x x x am Continous error alarm signal Note x LED shines sis x LED flashes Display Alarm signal state undefined unimportant for displayed operation state 46 8 2 8 2 1 Fault Diagnosis Fault Rectification The PROTEC C generates detailed error messages Support personal can precisely Search for localise and the right interpret faults quickly and method and solutions recommendations referring to the errors according to chapter 8 1 1 Error Messages Problem UPS does not start No indication no warning tone even though system is connected to mains power supply LED Line blinks and audible signal sounding every 3 minutes Error No 14 LED Line blinks and LED Battery lights up LED Inverter and LED Battery lights up and audible signal sounding every 4 seconds LED Inverter and LED Battery lights up and audible signal sounding every seconds Battery state No 12 13 Ca
37. rating temperature range Storage temperature range Relative humidity VFI SS 111 to IEC 62040 3 double conversion technology gt 88 gt 88 lt 55 dB A 55 dB A Forced cooling by variable speed fans 0 C to 40 C Recommendation 15 C to 25 C due to battery system 0 C to 40 C lt 95 non condensing Max site altitude up to 1000m at rated power if the UPS is used above than 1000m decreasing as follows Altitude m 1000 1500 2000 2500 3000 Power 100 95 9096 85 80 Colour Blackline Weight PROTECT C 6000 90 kg PROTECT C 6000 S 35 kg PROTECT C 6000 BP 65 kg PROTECT C 10000 93 kg PROTECT C 10000 S 38 kg PROTECT C 10000 BP 68 kg Dimension W x H x D PROTECT C 6000 S BP 260 mm x 717 mm x 570 mm PROTECT C 10000 S BP 260 mm x 717 mm x 570 mm Guidelines The PROTECT C complies with the product norm EN 50091 The CE symbol on the unit certifies the compliance to the EG guidelines for 73 23 EEC low voltage and for 89 336 EEC electromagnetic compatibility EMC when following the installation instructions in the manual For the 73 23 EEC low voltage guidelines Reference number EN 62040 1 1 2003 For 89 336 EMV guidelines Reference number EN 50091 2 1995 EN 61000 3 2 1995 EN 61000 3 3 1995 Warning 1 This is a UPS product for restricted sales for users only with appropriate knowledge To avoid inter
38. rature also means greater battery self discharge Batteries that are stored at room temperature should be recharged every six months to maintain their full capacity and service life Connect PROTECT C to the mains before putting it into storage in order to make sure that 1 the battery is fully charged The charging time should at least match the time specified in chapter 9 2 Charging the Battery on page 55 Dismantling The system is dismantled in reverse order of the installation instructions Disposal In the interest of environmental protection and recycling please dispose of the individual system components in accordance with the regulations and legal guidelines when permanently taking the system out of operation Please consider that infringements to these regulations may result in civil or criminal prosecution 57 12 12 1 Glossary Technical terms Appliance protection Class D DC DC Booster IGBT LED PFC PWM SNMP VFD VI VFI Surge technology term The conventional mains surge protection consists of an mains earthwire class B an overvoltage protection class C and an appliance protection class D see also e g under http www phoenixcontact de topic TRABTECH see appliance protection Circuit technology to boost the direct current on a higher voltage level Insulated Gate Bipolar Transistor The latest design of high performance transistors with minimum control power
39. ser printer or laser fax machine Do not connect any household appliances or machine tools to the UPS Never connect or switch on any additional loads to the UPS if there is a mains failure i e if the UPS is working in emergency power operation As a rule if there has never been an overload during normal operation there will not be one during battery operation either The signalling of the fault LED in combination with a continuous alarm points out a switching of fault Follow the instructions in chapter 8 2 40 7 1 7 2 7 3 Interfaces and communication Computer interfaces RS232 The UPS offers various interfaces to manage the system and to comfortable readout state information and important parameters The communication protocol is optimized for operation with the shutdown and UPS management software CompuWatch from AEG To connect the UPS to your computer use the provided RS232 communication cable by attaching them to a free port of your pc RS232 interface The interface is connected via a 9 pole Sub D connector on the back of the unit pos 4 p 26 PINs 2 RxD 3 TxD 5 GND Communication Slot If the cover on the rear of the UPS is removed pos 8 p 26 additional optionally available communication components can be installed there AS 400 board Slot card with status messages realised via potential free relay contacts USB board Slot card for external USB connection SNMP board Slot
40. sition fix the cabinets with the breaks against moving away 33 6 Electrical Start Up Verify that UPS voltage of your country corresponds to your equipment voltage The default setting is set to 230 V Output voltage on the UPS system can be adjusted with the software CompuWatch in steps of 220 Vac 230 Vac and 240 Vac Turn on the PROTECT C to the mains 1 2 3 Ensure that the connection have been realised according to the installation guide Ensure that all loads are switched of Set manual bypass Maintenance Switch back to UPS on the rear of the UPS Pos 2 page 26 Fix the four screws of the cover Put the prefuse of the low voltage main distributor there where the UPS system is connected on the input side with the mains back in resp switch the corresponding line fuse on Activate the mains input circuit breaker Pos 3 page 26 If necessary switch it to ON Default setting The supply of the loads comes via the integrated bypass Modification of the configuration with the provided Software CompuWatch Don t switch on the loads yet Now switch on the UPS To do this press and hold the UPS ON switch for about 2 seconds While powering up the UPS will perform self diagnosis the Load Battery level LEDs will be turned on and then off one after another in ascending order After synchronising the inverter successfully the LED Inverter will go on after a few seconds with the UPS
41. ther L1 or L2 or L3 no mix The supply of the multi pole central external manual bypass has to be realised with this phase The UPS outlets are connected via separator with the parallel operation bus bar At this point the instructions of chapter 5 are to follow The following applies for output and input lines of the UPS The difference in length of the lines with a line length of up to 20 m may not vary more the 20 and with more than 20 m not more than 10 The default bridge between JP1 and JP2 in the control panel of every UPS has to be removed The distribution of the output has to be executed according the instructions of chapter 5 Please take care of the exact labelling of the elements to prevent any operation error The communication between the parallel connected units is realised with the 25 pole parallel operation line that comes with the UPS 50 9 3 9 3 1 The first step is to remove the parallel port cover Pos 5 page 26 and to connect the UPS with each other with the parallel operation line With two units use one with three units use two parallel operation lines don t build up a ring structure Communication parallel operation interconnection With 2 units With 3 units 4 z md P vy L p v y y After connecting the units with the parallel operation line close the parallel operation cover again Turn the cover by 180 such that the notches show to the bottom
42. time Press the mains input circuit breaker one by one on each UPS Pos 3 page 26 Bring it to the ON position The manual bypass switch Maintenance Switch Pos 2 page 26 on the back of each UPS has to be brought into the UPS position Fix on each UPS the cover with the four previously removed Screws The power supply of the parallel bus bar now is realised via the integrated electronic bypass equipment of the UPS Check the operation state on the display of each UPS bypass chapter 6 1 3 Activate the central external manual bypass now Change from position bypass to UPS operation i e connects the load bus bar with the UPS parallel operation bus bar This takes place without interruption if you are using a manual bypass switch with overlapping contacts 52 9 3 2 10 Now switch on the inverters of each UPS To do this press and hold the UPS ON switch one by one for about 2 seconds When being powered on the UPS will perform self diagnosis the Load Battery level LEDs will 1 be turned on and then off one after another in ascending order After synchronising all inverters successfully the LED Inverter will go on after some seconds on each UPS with the UPS in parallel normal mode The loads bus bar is supplied by the UPS Protect the central external manual bypass switch against accidental activation Never activate the switch when the UPS is in inverter mode 11 When all displays are
43. tolerance Await 10 min cooling phase then switch on again Error No 19 Cutoff because of short Switch off the UPS and circuit in UPS output all loads Remove short circuit Switch on UPS again connect loads one by one LED Fault lights LED Charger or Batteries Notify dealer Bat blinks warning tone damaged once a second LED Fault lights up UPS fault Notify dealer permanent warning tone Further diagnosis can be found also in the table under chapter 8 1 1 If you cannot solve the problem that has occurred stop the entire procedure switch off the UPS and disconnect the connector from the socket Please contact our hotline in this case see page 5 Please have the serial number of the unit as well as the purchase date to hand in this case The hotline will provide you with technical support and can inform you about further procedures once you have described the problem 48 Parallel operation Functionality PROTECT C 6000 S and C 10000 S was developed for the parallel operation in n x technology n stands for the number of necessary appliances for load supply x stands for the redundancy level Up to three appliances of the same type can be connected in parallel to raise the output power and or to receive a higher availability NS main distribution UPS mains Parallel operation field manual bypass switch plus UPS sub distribution The following constellations are poss
44. use Mains and battery voltage not in the tolerance range possible battery deep discharge Phase and neutral conductor at input of UPS system are reversed Input power and or frequency are out of tolerance Mains power supply has failed Automatic switch to battery mode Solution Check building wiring Socket outlet and input cable Rotate mains power Socket by 180 or connect UPS system Check input power Source Voltage frequency and inform house electrician if necessary Try to replace mains supply possibly triggered fuse in sub distribution When audible signal sounding every second battery is almost empty At this point it is time to proceed with an system shutdown of all your IT equipment LED Fault lights warning tone once a second Error No 12 13 Overload of the UPS System Reduce utilizations of UPS by removing loads of UPS output 47 Emergency supply period Batteries not fully charged Charge the batteries for shorter than nominal value batteries old resp defect at least for the charging time acc Chapter 2 3 and then check capacity If the problem still persists consult your dealer LED Line and LED Fault Cutoff because of UPS Check that no overload light up continous tone internal overtemperature is present that the Error No 17 detection UPS vent is not blocked and that the environment temperature lies in the
45. y Operating Instructions UPS BAL 8000020472 EN AEG0607EN
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