Adam Equipment 3106610631 Building Set User Manual
Contents
1. ADAM Adam Equipment AE 402 Indicator P N 3106610631 Revision B1 October 2010 Adam Equipment Company 2010 Easy Reference Model name of the scale Serial number of the unit Software revision number Displayed when power is first turned on Date of Purchase Name of the supplier and place Adam Equipment Company 2010 CONTENTS 1 0 INTRODUCTION e ovrt ansa e mee 2 2 0 rA 3 3 0 EXP AT O N PET tire ein eed a Ont ee 4 3 1 LOCATING THE SGALES wii iecit tede it ettet eee ocio casta 4 3 2 bISTYOF AGGESSORIESE 25 irs iet Eee a pote 4 3 3 SETTING UP THE SGALES 4 crea osctecueseacaccccbaccssudsushssvveseensvadsainctiuedscubaentee 5 3 4 CONNEG TION Sve t lar ha trace cad en liek ba Io ata dead 5 3 4 1 CONNECTION OF LOAD CELL 5 3 4 2 8 232 5 au PEE TEE es 6 3 4 3 CONNECTION OF RELAY 65 6 4 0 KEY DESGRIPTIONS te eo ect DU ettet tee RID INDE e LL uir 7 5 0 BIN CREER ERR 8 6 0 OPERATION E euin odores nes ete a he in a LAT AT m e MeL 9 6 1 ZEROING THE DISBPLEAY 2 ee te rete tesi2. Adam Equipment Company 2010 6 7 PERCENT WEIGHING The scale can be set to perform percent weighing See Section 7 2 The scale will use a mass on the platform as the 100 reference weight If the platform is empty or the scale is tared then the user can input a reference weight using the keypad Press Func C The first option is FUNC press the Func C key again display FUNG 2 aH HN 0 Press the Z T key PTPCU will be displayed Pi Pie ee e Press Z T again to enter percent weighing The scale will set the sample mass on the platform as 100 reference weight e Remove the sample weight Then any other weight placed on the scale will be displayed as a percentage of the original sample For example if 3500g is placed on the scale and percent weighing is selected the display will show 100 0 Remove the 3500g weight and place a 3000g weight The display will show 85 7 as 3000g is 85 7 of 3500g Low OK High 2 C 3 15 osp d P Pd I dex 16 Page Adam Equipment Company 2010 The number of decimal points will depend on the weight used in comparison to the capacity of the system A smaller weight will show only 100 while a larger weight might show 100 00 e f the scale was showing zero weight when entering this function then the user must manually enter the weight to be set as 10096 as described below Press the Z T key P1 PEt will be displayed
3. e Press Z T again to enter percent weighing The scale will now accept a value the user enters as the reference weight e Enter the value using the Unit key and Pcs key to set the values of the 10096 mass e When set press the Z T key to store the value The display will show 0 00 e The weight entered must be greater than 50 scale divisions e Press Unit to return to weighing NOTE The display may jump by large numbers unexpectedly if small weights are used to set as 10096 reference The scale checks if the weight is too small and will show Error 7 17 Page Adam Equipment Company 2010 6 8 ANIMAL DvNAMiIC WEIGHING The scale can be set to animal dynamic weighing for weighing any items that are unstable or may move See Section 7 4 The scale will use a special filter to minimise the effects of any movement while the moving animal or unstable samples are on the scale Press Func C The first option is Fum 1 press the Func C key again to display Fune 2 Flint C Press the Z T key F2 PGU will be displayed Press the Pcs key to advance to the second function P2 Anl Animal weighing Pe e Press Z T to enter animal weighing The scale will change to animal weighing and allow weighing of an unstable animal or sample on the platform e To use the Animal Weighing function it is necessary to set the amount of filtering required for the item to be
4. Display the A D counts Zero Mode Low voltage detection Auto Zero Range User Function Password 33 Page Adam Equipment Company 2010 12 3 PARAMETER DETAILS 12 3 1 F1 CALIBRATION To enter the calibration parameter press the Z T key when is displayed The scale will be calibrated using 2 masses of approximately 1 3Maximum Maximum If the scale has been calibrated once the values will be stored If this is the first time the scale is calibrated the user must enter the values for the calibration masses NOTE It is necessary to set the decimal point location and the capacity before calibration is possible The display will instruct you to remove any weight from the scale UnloAd Press 2 T The display will tell you to add the first weight to the scale Id 1 10 Kg If necessary change the value shown to match the weight to be used Press CE to clear the old value and then enter the new value All values entered are in whole numbers only Add the weight shown wait for stability then press the Z T key The display will tell you to add the second weight to the scale 414244 30 kg Either add the weight shown wait for stability then press the Z T key or press the Print M Esc key to accept the single point calibration and return to weighing The display will show PASS if the calibration is OK Remove the weight 12 3 2 F2 DECIMAL POINT POSITION To set the value for the decimal
5. Enable or disable weighing units will not allow to disable all units at least one has to be enabled Parts counting can be enabled disabled 2 bl Backlight set to always on always off or automatic on whenever a weight is placed or a key is pressed EL EL on EL AU EL AU Auto Off Disable or set time increment to turn off scale SIP 0 SIP 1 SIP 9 SIP 10 4 dt Set Time and Date format and settings Format for date can be changed when the display shows mmddyy ddmmyy or yymmdd by pressing the Pcs key then enter the date Enter the time manually Enter the date format and then the numeric value manually Display all weights or only when stable ALL Filter setting to slow normal or fast 57 SPS Password Enter new pass word twice controls access to Func 1 to Func 4 Not active 58 CAL Calibration Calibrate the scale See Section 11 0 24 Page Adam Equipment Company 2010 8 0 BATTERY OPERATION The scales be operated from the battery if desired The battery life can be up to 70 hours depending on the load cells used and how the backlight is used e When the battery needs charging a symbol on the display will show less bars in the battery symbol The battery should be charged when only the battery outline is on Once the bars have been turned off the scale will still operate for a short time after which it will
6. lt 1f gt cr lf cr lf lt cr gt lt 1f gt 12 09 2006 14 56 27 123456 234567 1 234 Kg lt gt lt 1 lt gt lt 1 cr l cr l lt gt lt 1 f gt f gt f gt f gt f gt If ID is zero it is left blank Net Wt or Gross Wt Only weight value along with the weighing unit is printed If Percent weighing is used then is shown in place of weighing units Data Format Parts Counting Output Weight Unit weight and number of parts are printed cr lf cr lf Date Time cr lf Scale ID User ID lt cr gt lt 1f gt Net Wt Unit Wt PCS cr lf cr lf cr lf cr lf 27 Page 12 09 2006 14 56 27 123456 234567 1 234 Kg 123 g 10 pcs lt gt lt 1 lt gt lt 1 GEL cr l cr l cr l cr l Net Wt or Gross Wt g for metric and Ib for pounds Adam Equipment Company 2010 Data Format Memory Recall Output cr lf Date 12 09 2006 cr lf Time 14 56 27 cr lf cr lf Scale ID 123456 lt cr gt lt lf gt User ID 234567 lt cr gt lt lf gt cr lf cr lf TOTAL No 5 cr lf Wt 1 234 Kg cr lf cr lf PCS 10 pcs cr lf cr lf cr lf Data Format Continuous Output Normal weighing ROSS 1 234 Kg lt cr gt lt lf gt ST or US for STable or UnStable
7. Copyright by Adam Equipment Co Ltd All rights reserved No part of this publication may be reprinted or translated in any form or by any means without the prior permission of Adam Equipment Adam Equipment reserves the right to make changes to the technology features specifications and design of the equipment without notice All information contained within this publication is to the best of our knowledge timely complete and accurate when issued However we are not responsible for misinterpretations which may result from the reading of this material The latest version of this publication can be found on our Website Head Office Adam Equipment Co Ltd Bond Avenue Milton Keynes MK1 1 SW Tel 44 0 1908 274545 Fax 44 0 1908 641339 sales adamequipment co uk For regional office worldwide visit www adamequipment com Adam Equipment Company 2010
8. automatically switch off to protect the battery e To charge the battery simply plug the adaptor into the mains power The scale does not need to be turned on The battery should be charged for 12 hours for full capacity e Near the display is an LED to indicate the status of battery charging When the scale is plugged into the mains power the internal battery will be charged If the LED is green the battery has a full charge If it is Red the battery is nearly discharged and yellow indicates the battery is being charged 25 Page Adam Equipment Company 2010 9 0 RS 232 INTERFACE The AE 402 indicator is supplied with bi directional RS 232 interface as standard The scale when connected to a printer or computer outputs the weight with the selected weighing unit through the RS 232 interface Specifications RS 232 output of weighing data ASCII code 9600 Baud user selectable 8 data bits No Parity RS 232 serial interface is a plug as figure 2 shows f amp N 2 1 Pin GND Signal Ground U 2 Pin RXD Received Data 55 3 Pin TXD Transmitted Data As viewed from the back of the indicator The scale can be set to print text in English French German or Spanish See the RS 232 parameters section for details 26 Page Adam Equipment Company 2010 Data Format Normal Output cr lf cr lf Date Time cr lf Scale ID User ID cr lf Net Wt lt cr gt
9. disables the negative check weighing 20 Page Adam Equipment Company 2010 Parameter Description Options Default setting F1 Lo Set Low limit Use the Unit key 000000 and Pcs key to set the values of the lower limit When set press the Z T key to store the value and go to F2 Hi F2 Hi Set High limit Use the Unit key 0000000 and Pcs key to set the values of the high limit When set press the Z T key to store the value and go to F3 bEP This parameter sets the bP oFF Off bP inl Beeper to off or on If set to bP inL Within limits on the beeper can further bP otL Outside limits be set to sound when the gt 20d weighing result is within or outside the check weighing limits This parameter enables on on negative check weighing oFF function with ability to do negative tare 7 2 PERCENT WEIGHING AND ANIMAL WEIGHING See section 6 7 6 8 for details of these special weighing modes e Press Z T to enter a parameter Use the Unit key and Pcs key to set the values or just the Pcs l key to select the options e Press Z T to confirm the change and then advance to the next parameter by pressing the Pcs N key 21 Page Adam Equipment Company 2010 Press Print M Esc to return to the group FUNG 2 If you press Print M Esc again the scale will exit the User Parameter section and return t
10. parameter press the Z T key when Fb FPS is shown The display will show P1 Enter the new password code followed by Z T to accept The display will then show P2 Enter the new password code again followed by Z T to accept The same code number must be entered both times for the password to be set Press the Unit and Pcs N keys to enter the values Press Print M Esc to return to weighing 37 Page Adam Equipment Company 2010 13 0 ERROR CODES ERROR CODES DESCRIPTION SUGGESTIONS l Over range Remove weight from the scale If the problem persists contact your dealer or Adam Equipment for assistance Err Time Setting Error Enter time using correct format and reasonable values Format hh mm ss Err2 Date Setting Error Enter date using correct format and reasonable values Format yy mm dd Err 4 Zero Setting Error The scale was outside the normal zero setting range either when it was turned on or when the Zero key was pressed Remove weight from the scale and try re zeroing again Use the Z T key to set the display to zero value If the problem persists contact your dealer or Adam Equipment for assistance A D out of range The values from the A D converter are outside the normal range Remove the weight from the scale if overloaded Make sure the pan is attached Indicates the load cell or the electronics may be fau
11. the weight is less than the Low Limit Above the Low Limit the beeper will be on bEP bP OtL The beeper will be on sound when the weight is below the Low Limit HIGH LIMIT SET LOW LIMIT is set to zero The display will show OK when the weight is less than the High Limit Above the High Limit the display InL The beeper wil be when the weight is less than the High Limit Above will show HIGH the High Limit the beeper will be off bP The beeper will be off when the weight is below the High Limit on when it is above the High limit BOTH LIMITS SET This condition is not LOW IS SET allowed GREATER THAN HIGH 13 Page Adam Equipment Company 2010 NOTE Weight must be more than 20 scale divisions for check weighing to operate Below 20 scale divisions the LED s will not light and the beeper will not be on The Check weighing function can be set up during Weighing or Parts Counting by entering values as Low or and High Limits keyed in by the user The limits are displayed in kg or Lb or pcs respectively Low OK High eu NS uf I Pcs Checkweighing during Parts Counting To disable the Check Weighing function enter zero into both limits by pressing the Func C key when the current limits values are displayed during the setting procedure then pressing Z T to store the zero values The values set for the check wei
12. weighed active animals will require a higher level of filtering to give a stable result The display will show FIX where x is a value from 1 to 5 The higher the value the greater the amount of filter will be To increment the value shown press the Pcs key then press the Z T key to accept it The display will flash Ani 2 times then show the current weight 0 00 The scale is now ready to weigh 18 Page Adam Equipment Company 2010 6 8 1 ANIMAL WEIGHING PROCEDURE With the platform empty the display will show zero weight Place containers or blankets onto the platform and press the Z T key to zero the display The scale may go into the animal dynamic weighing procedure when the items are placed on the scale but will return to showing zero when the Z T key is pressed e Place the animal or sample to be weighed on the platform e The display will show the Animal Dynamic weighing symbol eo until a stable weight is determined The time it takes for the stable value will depend upon the setting of the filter parameter in the first step e When a stable reading is found the display will show this value and the display will be locked until the Z T key is pressed The display will show the Hold symbol while the display is locked Low OK High 2 8803 2 pe e To weigh second subject press the Z T key if necessary to zero the display and place the next anima
13. 15ma per output Depending upon the application it may be necessary to use a small relay to drive larger relays or to provide additional protection to prevent electromagnetic interference diodes as shown above to this or other machinery 30 Page Adam Equipment Company 2010 11 0 CALIBRATION The scale can be calibrated using the following procedure To enter this procedure it is necessary to use Func 4 accessible using the Func C key as described in section 7 4 using the password access as described in section 12 The AE 402 scales calibrate using either metric or pound weights depending on the weighing unit in use before calibration The display will show either kg or Ib to identify the weights expected PROCEDURE e Enter the calibration section using Func 4 C8 CAL or using the password as described in section 12 e The display will show UNLOAG e Remove any weight from platform when the stable symbol is on press 2 T The display will show Ld the 0000NN to show the last calibration weight used Place this calibration weight on the scale Press the Z T key If the weight you put on the scale does not match the value displayed press the Func C key to clear the vale then use the Unit key and Pcs key to set the correct value When it is correct press Z T e Ifthe calibration is acceptable the scale will run a self test during which the calibration weight should be removed If an erro
14. 3000 or less Press Z T to accept the displayed value Press Print M Esc to return to weighing 35 Page Adam Equipment Company 2010 12 3 4 F4 INITIAL ZERO RANGE To enter this parameter press the Z T key when F4 int is shown The display will show the current initial zero range Press the 6 1 to change the value and press Z T to accept the value Press Print M eScl to return to weighing 12 3 5 F5 RE ZERO RANGE To enter this parameter press the Z T key when F9 rEZ is shown The display will show the current re zero range Press the key to change the value Press Z T to accept the value Press Print M esc to return to weighing 12 3 6 F6 SUCCESSIVE TARE To enter this parameter press the Z T key when F6 508 is shown The display will show if the successive tare is on or off Press the key to change the value Press Z T to accept the displayed value Press Print M Esc to return to weighing 12 3 7 F7 ADC COUNTS To enter this parameter press the Z T key when FI Gnt is shown This parameter allows you to view the A D counts from the internal A D converter This can be an aid to service Press the Z T key to return to the PARAMETER menu Press the Print M Esc key to return to weighing Typical value at zero is 30 000 90 000 approx Typical value at full capacity is 500 000 approx 12 3 8 F8 ZERO MODE To enter t
15. ET 0 000 Kg cr 1lf NET or GROSS for Net Weight or Gross wt and the weighing unit kg Ib etc Data Format Continuous Output Parts Counting ST Net 1 234 Kg lt cr gt lt lf gt Net Weight or Gross wt U W 123g ocr lf Kg and g for metric and Lb for pounds PCS 10 pcs cr lf cr lf cr lf NOTE 1 The accumulated total will not be sent to the RS 232 when the continuous print is turned on 2 The continuous print will only be for the current weight and the display data 3 In other languages the format is the same but the text will be in the language selected 28 Page Adam Equipment Company 2010 Description ENGLISH FRENCH GERMAN SPANISH Net weight Net Wt Pus Net Net Gew Pso Net Weight per unit counted Unit Wt Pds unit Gew Einh Pso Unid Number of items counted Pcs Pcs Stck Piezas Number of weighing added Nb Anzhi Num to subtotals Total weight and count printed Total Total Gesamt Total Print date Date Date Datum Fecha Print time Time Heure Hora Scale ID number Scale ID Bal ID Waagen ID Bal ID User ID Number p User ID Util ID Nutzer ID Usuario ID 9 1 INPUT COMMANDS FORMAT The scale can be controlled with the following commands Press the Enter key of the PC after each command T lt cr gt lt lf gt Tares the scale to display the net weight This is the same as pressi
16. GErmAn German SPAn Spanish C6 Uld Set User ID To be entered 000000 manually C7 Sid Set Scale ID To be entered 000000 manually Scale will perform the following depending on the Accumulation and Print Settings ACCUMULATION AC on AC Off SETTINGS PRINT SETTINGS AUto Accumulate and print Print automatically automatically Do not accumulate Accumulate and Print only Print when Print M Esc key is when Print M Esc key pressed mAn pressed If Print M Esc is Do not accumulate pressed a second time only print the weight Print continuously Print continuously Cont Accumulate when Do not accumulate Not available on Print M Esc key is pressed approved scales VM Ese Kev is p 7 4 SCALE PARAMETERS e Press Z T to view the list of parameters e Press Z T to enter a parameter Use the Unit key and Pcs key to set the values or just the Pcs l key to select the options e Press Z T to confirm the change and then advance to the next parameter by pressing the Pcs N key Press Print M Esc to return to the group FUnC 4 if you press Print M Esc again the scale will exit the User Parameter section and return to normal weighing 23 Page Adam Equipment Company 2010 This group of parameters is used to control the operation of the scale Parameter Description Options Default setting 1 Un
17. aae 29 10 0 RELAYANTEREAQG E niit seite teet tete tatata 30 11 0 Situato te efe toto rae k ee etes tete tee cere ee tr EE uem 31 12 0 SERVICE SE ONO N uuu uu its un e Deb susta chi 32 12 1 USING 1000 TO ENTER THE SERVICE 32 12 2 USING 2006 TO ENTER THE SECURE PARAMETERS 33 12 3 PARAMETER DETAILS ee 34 12 3 1 FT CALIBRATION 5 iecit E ete co cet ene peche dente Peg eese oe tea denies 34 12 3 2 F2 DECIMAL POINT POSITION sssssse mener r nnne r nena 34 12 3 3 CAPACITY WEIGHING 35 12 3 4 F4 INITIAL 1 36 12 3 5 F5 RE ZERO 00 36 12 3 6 F6 SUGCESSIVE TARE adn Eee eerta e e ce etat 36 12 3 7 FZ ADC COUNTS iyun aus uypanapaq ter Mu e E 36 12 3 8 ES ZZERO ete Dee ee eee eon 36 12 3 9 F9 LOW VOLTAGE DETECTION etre tec iaa ee eot eite 37 12 3 10 FA AZn Auto Zero Range oe het ene po deri e bee 37 12 3 11 Fb FPS U
18. coo e Place a container on the platform a value for its weight will be displayed 9 Page Adam Equipment Company 2010 e Press the Z T key to tare the scale The weight that was displayed is stored as the tare value and that value is subtracted from the display leaving zero on the display The NET indicator will be ON As a product is added only the net weight of the product will be shown The scale could be tared a second time if another type of product was to be added to the first one Again only the weight that is added after taring will be displayed Low OK High n LL Net 906 J mom LL U sess EA om l I it e When the container is removed a negative value will be shown If the scale was tared just before removing the container this value is the gross weight of the container plus all products that was removed The ZERO indicator will be on to indicate that the platform is back to the same condition as it was when zero was last set e Todelete a Tare value press Z T when the pan is empty 6 3 WEIGHING A SAMPLE To determine the weight of a sample first tare the empty container if it is to be used and then place the sample in the container The display will show the net weight of the sample and the units of weight currently in use Low OK High x 3 3 D J JL 10 Adam Equipment Company 2010 6 4 PARTS COUNTING If parts cou
19. e displays will guide you through the parameter selected and the options available 32 Page Adam Equipment Company 2010 The parameters available are FA Int Fo F6 SCS F Cnt F8 Zem F9 Lud FA AZn Fh FPS Initial Zero Range Re Zero range Successive Tare Enable Display the A D counts Zero Mode Low voltage detection Auto Zero Range User Function Password The description of the parameters is shown in section 12 3 12 2 USING 2006 TO ENTER THE SECURE PARAMETERS Press the Z T key during the display counting when turned on When Ph is displayed enter the number 2006 using the Unit and Pcs N The displays will show the first parameters called FT keys and then press Z T CAL To select another parameter press the Pcs 4 key to advance through the parameters Press the Z T key to enter a parameter To exit a parameter press the Print M Esc key The display will show the parameter number and a name When a parameter is entered by pressing the Z T key the displays will guide you through the parameter selected and the options available The parameters available are H CAL F2 dEC F3 CAP FA int FO rEZ F6 SCS H Cnt F8 Zem F9 Lud FA AZn Fb FPS To enter the Calibration Decimal Point Position Default Weighing Unit and capacity Initial Zero Range Re Zero range Successive Tare Enable
20. ghing will remain in memory when the weighing units or the function changes to parts counting but will not be active The will become active again when the weighing unit or parts counting that was active at the time the limits were set is reactivated 14 Page Adam Equipment Company 2010 6 6 ACCUMULATED TOTAL 15 Page The scale can be set to accumulate manually by pressing the Print M Esc key or automatically when a weight is removed from the scale See the Section 7 3 for details of setting the Parameter C3 PRM and 4 Aon The accumulation function is available when weighing or when counting parts However the memory is cleared if the weighing units or functions are changed When the weight or count displayed is stored in memory the display will show ACE 1 and then the total in memory for 2 seconds before returning to weighing The RS 232 interface will output to a printer or PC Remove the weight allowing the scale to return to zero and put a second weight on When this value is stored the display will show ACC 2 then the new total and finally the value of the second weight Repeat as necessary to add all the values needed to the memory To view the total in memory press the Print M Esc key when there is no weight on the scale The display will show the number of entries and the total To clear the memory set the value to zero press the Func C key during the time the totals are being displayed
21. his parameter press the Z T key when F8 ZEM is shown Select the Zero mode desired In all but special cases Zero Mode 1 is used The other 2 zero modes are for unique locations in the world and effect the range of the zero Press the Pcs 4 key to change the value Press Z T to accept the displayed value Press Print M Esc to return to weighing 36 Page Adam Equipment Company 2010 12 3 9 F9 LOW VOLTAGE DETECTION This parameter allows detection of low voltage when the battery wears down To enter this parameter press the Z T key when LW is shown The display will show if the LVD Mode is set to on or oFF Press the key to change the value Press Z T to accept the displayed value Press Print M Esc to return to weighing 12 3 10 AZn Auto Zero Range This parameter sets the auto zero range from O Off to Ad Calibration and parameter counting function to be active To enter this parameter press the Z T key when AZn is shown The display will show if the current Auto Zero range Press the key to change the value Press Z T to accept the displayed value Press Print M Esc to return to weighing 12 3 11 Fb FPS User Function Password This parameter set a password to control access to the user functions as described in Section 7 If the password is set to 0000 the control is disable and the user has free access to the functions To enter this
22. igged weighing system 2 Page Adam Equipment Company 2010 2 0 SPECIFICATIONS External resolution ratio 1 1000 1 30000 Non linear error 0 016 F S Range of signal input of the transducer 0 20mV Load cell drive capacity up to 4 3500 or 10000 load cells Load cell excitation 5V DC 6 wire connection 2 x excitation 2 x sense 2 x signal Load Cell Connection plus shield Calibration Automatic External Stabilisation Time 2 seconds typical Power supply 6V 4Ah Rechargeable battery And AC DC 12V 800mA adapter power Power consumption 0 1VA Overall dimension 240 x140 x 104 mm including bracket Balance Housing Indicator IP 65 rated Stainless Steel Net weight 2 kg Operating temperature 0 40 Operating humidity 8596 RH General Purpose Weighing Scales Applications Weighing Check weighing Parts counting Memory Functions Accumulation Animal weighing Percent weighing Display 6 digits 40mm digit height LCD digital display with backlight Weighing units Grams Kilogram pound ounce pound ounce Newton Symbol indication battery stable net weight zero set Animal Weighing Hold Interface RS 232 bi directional Interface 3 Page Adam Equipment Company 2010 3 0 INSTALLATION 3 1 LOCATING THE SCALES sk e scales should not be placed in a location that will red
23. it in use and the check weighing values currently in memory when power is off 5 0 DISPLAYS The LCD display will show a value and a unit to the right of the digits In addition the LED s above the display will show when a weight is below or above check weighing limits gt gt 0 RR fs iR 100 7 Net EPA Uy UA QUA Hold 0 11 1111 59 Other symbols will show when a weight has been tared NET the scale is at zero and stable if a value has been stored in memory or when the animal weighing function has been enabled A battery symbols will show the state of charge of the internal battery 8 Page Adam Equipment Company 2010 6 0 OPERATION 6 1 ZEROING THE DISPLAY e You can press the Z T key at any time to set the zero point This will usually be necessary when the platform is empty When the zero point is obtained the display will show an indicator for zero Low OK High coo E P i nnt UU ls 100 906 J The scale has an automatic re zeroing function to account for minor drifting or accumulation of material on the platform However you may need to press the Z T key to rezero the scale if small amounts of weight are shown when the platform is empty 6 2 TARING e Zero the scale by pressing the Z T key if necessary The ZERO indicator will be ON Low OK High
24. l on the scale The scale will detect the new weight and hold it as before e The scale will remain in the animal weighing mode until the Unit key is pressed Then it will return to normal weighing 19 Adam Equipment Company 2010 7 0 USERPARAMETERS Pressing the Func C key during normal operation allows the user to access the parameters for customizing the scale The parameters are split into 4 groups 1 Check weighing parameters 2 Percent and Animal Weighing Functions 3 RS 232 parameters and 4 Scale parameters When Func C is pressed display will first show FII 1 for Check weighing parameters e Press either the Func C key or the Pcs to advance through the groups Fun 1 Fun 2 FunC 3 and Fun 4 Press Z T to enter the desired group of parameters e When in one of the sections press Print M Esc to return to the group Fun 1 if you press Print M Esc again the scale will exit the User Parameter section and return to normal weighing 7 1 CHECK WEIGHING PARAMETERS e Press Z T to enter the group e Use the Unit key and Pcs 4 key to set the values or just the key to select the options e Press Z T to confirm the change and then advance to the next parameter by pressing the key This group of parameters Set low and high limits for check weighing Enables or disables the check weighing alarm Enables or
25. le batteries where supplied are not covered under warranty Repairs carried out under the warranty does not extend the warranty period Components removed during the warranty repairs become the company property The statutory right of the purchaser is not affected by this warranty The terms of this warranty is governed by the UK law For complete details on Warranty Information see the terms and conditions of sale available on our web site 40 Page Adam Equipment Company 2010 Manufacturer s Declaration of Conformity This product has been manufactured in accordance with the harmonized European standards following the provisions of the below stated directives Electro Magnetic Compatibility Directive 2004 108 EC Low Voltage Directive 2006 95 EC Adam Equipment Co Ltd Bond Avenue Denbigh East Milton Keynes MK1 1SW United Kingdom FCC COMPLIANCE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment The equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in
26. lty If the problem persists contact your dealer or Adam Equipment for assistance Check weigh limits error Shown if the low limit is set higher than the current high limit Reset High limit or different low limit FAIL Calibration error Improper calibration should be within 1096 of the factory calibration The old calibration data will be retained until the calibration process is complete If the problem persists contact your dealer or Adam Equipment for assistance 38 Page Adam Equipment Company 2010 14 0 REPLACEMENT PARTS AND ACCESSORIES If you need to order any spare parts and accessories contact your supplier or Adam Equipment A partial list of such items is as follows Power Supply Module e Printer etc e Replacement Battery 15 0 SERVICE INFORMATION This manual covers the details of operation If you have a problem with the scale that is not directly addressed by this manual then contact your supplier for assistance In order to provide further assistance the supplier will need the following information which should be kept ready A Details of your company Name of your company Contact person s name Contact telephone e mail fax or any other methods B Details of the unit purchased This part of information should always be available for any future correspondence We suggest you to fill in this form as soon as the unit is received and keep a prin
27. ng Z T Z cr lf Sets the zero point for all subsequent weighing The display shows zero P lt cr gt lt lf gt Prints the results to a PC or printer using the RS 232 interface It also adds the value to the accumulation memory if the accumulation function is not set to automatic 29 Page Adam Equipment Company 2010 10 0 RELAY INTERFACE The AE 402 indicator is supplied with drivers to control external relays The drivers could be used to control a number of different relays depending upon the users need relay drivers are isolated outputs requiring the use of an external power supply for the relays Also see section 3 4 3 Contact Adam Equipment or your supplier for a relay interface that is compatible with the relay drivers however other interfaces can be used as long as the following conditions apply Connections to the drivers a COMMON High Control 2 K HIGH 10ma maximum per relay DC POWER T x K ji 5 24 ro SE E lol LOW To match Zero Conte x ine relay cois K ZERO Zero Low OK High LS z EEIE TICE AKTE 1 l I 7 4 LE op TE CES Eg a IL Ee 1 AE 402 Indicator EXTERNAL RELAYS Connections are made to the PCB Connector P1 The connector is a spring activated type simply press on the top of the connector and insert the wire Do not exceed the safe limits of voltage or current of 24VDC or
28. nting is enabled See section 7 4 it is possible to count parts using a sample of the parts to determine average piece weight Before starting tare the weight of any container that may be used leaving the empty container on the scale Place a known number of samples in the container if used The number should match the options for parts counting i e 10 20 50 100 or 200 pieces e When the scale is showing weight pressing the Pcs 4N key will start the parts counting function The scale will show P 10 asking for a sample size of 10 parts Change the sample size to the desired quantity by pressing the key It will cycle through the options 10 20 50 100 200 and back to 10 e Press the Z T key again when the number matches the number of parts used as the sample As more weight is added the display will show the number of parts Pcs Low OK High MJUJ JL 0 d ce 100 e Pressing the Unit key will display the unit weight g pcs pressing it second time will display the net weight pcs and kg and the third time it will be the count again pcs 11 Page Adam Equipment Company 2010 Low OK High 1271 e Press the Pcs key to return to normal weighing Press the Pes key again to start counting a different sample 6 5 CHECK WEIGHING Check weighing is a p
29. o weighing Parameter Description Options Default setting P1 PCt This parameter allows the None Enabled user to enter the Percent always weighing Function See Section 6 7 P2 Anl Enter the Animal Weighing Set the filter value Enabled mode of operation See Always section 6 8 7 3 RS 232 PARAMETERS e Press Z T to enter a parameter Use the Unit key and Pcs key to set the values or just the Pcs N key to select the options e Press Z T to confirm the change and then advance to the next parameter by pressing the Pcs N key Press Print M Esc to return to the group 3 If you press Print M Esc again the scale will exit the User Parameter section and return to weighing This group of parameters can be set by the user for setting the RS 232 active or not baud rate printing mode accumulation mode RS 232 language and user or scale ID numbers Parameter Description Options Default or setting Values C1 on Enable or disable the Prton RS 232 interface Prt oFF Prt on C2 hd Baud Rate 600 1200 2400 4800 9600 19200 22 Page Adam Equipment Company 2010 C3 PrM Printing Mode MAN mAn Manual Continuous or Cont not on Automatic approved scales AUto C4 Aon Enable or disable the AC on AC on Accumulation AC off C3 Ln Select Language English EnGLi FrEnCH French
30. onnect the load cell Excitation and Sense together at the connector and Excitation and Sense together at the connector 5 Page Adam Equipment Company 2010 3 4 2 CONNECTION OF RS 232 RS 232 serial interface is a plug as figure 2 shows veo f 2 1 Pin GND Signal Ground 2 s 2 RXD Received Data S E 3 Pin TXD Transmitted Data As viewed from the back of the indicator See section 9 for details of the RS 232 Interface 3 4 3 CONNECTION OF RELAY DRIVERS The output to drive external relays is on the circuit board inside the enclosure To gain access you must remove the 6 screws securing the front to the rear of the case Pass the wires for the relays through the grommet on the rear panel The wires will connect to the PCB using the terminal strip P1 l l d 27 25 22 2 7 i o Poo Power Connector us Clock Battery Battery Vin CR1220 type no polarity nee M I IIIII 4 Wann Relay Output e Common x High e e jr OK 6 6 k Low 2 Zero O O 0000000 evo TE eee UU eeeecccoec eee i Load Cell Input RS 232 Interface The circuit to control the relays requires an external voltage compatible with the relays used For more information see section 10 6 Page Adam Equipment Company 2010 4 0 KEY DESCRIPTIONS oooo00 gt Z T lt If nea
31. point location options are 0 0 0 0 00 0 000 0 0000 To enter this parameter press the Z T key when F2 GEC is shown The display will show the current setting Press the key to change the value Select from 0 0 0 0 00 0 000 0 0000 Press Z T to accept the displayed value 34 Page Adam Equipment Company 2010 12 3 3 F3 CAPACITY WEIGHING UNIT INCREMENT To enter this parameter press the Z T key when is shown The display will show the current capacity and default weighing unit Enter the numeric values using the Unit and Pcs keys scale will check the number of division s n maximum increment is less than 30 000 divisions 3000 divisions for EC approved versions To select the weighing unit press the Unit until the default weighing unit is flashing either kilogram kg or pounds Ib Press Z T to accept the displayed value On non approved versions the display then lets you select the increment InC 2 For example 100kg x 0 01kg the increment is 10grams but the last digit increments by 1 The display will show the current increment value as used with the current decimal point position Press the key to change the value Select from 1 2 5 10 20 or 50 Not all increments may be available for the capacity you selected For EC Approved versions the scale will determine the increment that maintains the number of divisions to be
32. r message FAILL is shown try calibration again as a disturbance may have prevented a successful calibration After calibration the scale should be checked to verify the calibration is correct If necessary repeat calibration make sure that the scale is stable before accepting any weight 31 Page Adam Equipment Company 2010 12 0 SERVICE SECTION The scales will allow entry to the parameters if the Tare key is pressed during the power on cycle The passwords work as above In this case the display will show the passcode request screen P To continue enter a passcode as described below Entering passcode 0000 will allow calibration as shown in section 11 Entering 1000 will allow access to a limited set of parameters described in section 12 1 Entering the passcode 2006 will allow access to all parameters as shown in section 12 3 12 1 USING 1000 TO ENTER THE SERVICE PARAMETERS Press the Z T key during the display counting when turned on When is displayed enter the number 1000 using the Unit and 5 4 keys and then press Z T The displays will show the first parameters called F4 Int To select another parameter press the Pcs key to advance through the parameters Press the Z T key to enter a parameter To exit a parameter press the Print M Esc key The display will show the parameter number and a name When a parameter is entered by pressing the Z T key th
33. r zero Sets the zero point for all subsequent weighing The display shows zero Tares the scale Stores the weight currently on the scale as tare value subtracts the tare value from the gross weight and shows the results A secondary function is of Enter key used when setting up the value for the Parameters Pcs Selects parts counting Used to set the sample quantities while parts counting A secondary function is of incrementing the active digit when setting a value for Parameters Unit Selects the weighing unit to be displayed from those which are enabled See parameter S1 in section 7 4 A secondary function is to move the active flashing digit to the left when setting values for Parameters 7 Page Adam Equipment Company 2010 Func C Selects the Functions of the scale If the scale is weighing it will select parts counting If it is not in weighing mode it will return the user to weighing A secondary function C is to act as a clear key when setting values for Parameters Print M Esc Sends the results to a PC or a Printer using the RS 232 interface It also adds the value to the accumulation memory if the accumulation function is not automatic A secondary function ESC is to return to normal operation when the scale is in a Parameter setting mode 0 1 To switch on and switch off the indicator The AE402 will store the weighing un
34. rocedure to cause lamps to come on and if enabled an alarm to sound when the weight on the scale meets or exceeds values stored in memory The memory holds the last values for a high and a low limit when the power is turned off The user can set either one limit or both as described below See Section 7 1 for the procedure to set the limits The limits can be set when the scale is in weighing or parts counting modes After limits have been set the Check weighing function is enabled When a weight is placed on the scale the LED s above the display will show if the weight is above or below the limits and the beeper will sound as described below if the beeper is enabled see section 7 1 The relay outputs are open collector drivers to control an external relay The relays will be active when the corresponding LED is on during check weighing The ZERO relay output will be on when the scale is showing the display is at Zero 12 Page Adam Equipment Company 2010 BOTH LIMITS SET The display will show OK when the weight is between the limits The beeper will sound when the weight is between the limits i e OK bP Beeper will sound if weight is outside the limits LOW LIMIT SET HIGH LIMIT is set to zero The display will show LOW when the weight is less than the Low Limit Above the Low Limit the display will show OK The beeper will be off when
35. s tere uha ee 9 6 2 uso m asuata mua a amsa 9 6 3 WEIGHING A SAMREE I e POE creen 10 6 4 PARTS GOUNTIN G SS y E tete u eere DEA LE 11 6 5 E 12 6 6 ACCUMULATED TOTAL trier one besten tto euo 15 6 7 PERGENTMEIGHIING e aysa OR c ORE ee Dee o ete AR 16 6 8 ANIMAL Dynamic WEIGHING nennen nennen ntn en nenne nennen netn nnne nnne 18 6 8 1 ANIMAL WEIGHING 0002 19 7 0 USER PARAMETERS mu tu uet recti abe ete 20 7 1 CHECK WEIGHING PARAMETERS eene nennen nnn 20 7 2 PERCENT WEIGHING and ANIMAL WEIGHINGQ eee nnne 21 7 3 RS 232 PARAMETERS reete A a e vetus 22 7 4 SCALE PARAMETERS 5 25 tue ecrire 23 8 0 BATTERY OPERATION ua y Se DIOE EIU e LUIS e tr 25 9 0 RS 232 INTEREAQGE eum 26 9 1 INPUT COMMANDS FORMAT 000 2 0 1 40 iii
36. ser Fucntion 00 37 13 0 ERROR GODES aaa 38 14 0 REPLACEMENT PARTS AND ACCESSORIES 00 39 15 0 11040 a a aba u lukis a 39 160 WARRANTY STATEMEN ee eee vs 40 1 Page Adam Equipment Company 2010 1 0 INTRODUCTION e The AE 402 indicator provides the user with the electronics necessary to build an accurate fast versatile weighing system e Functions are weighing check weighing parts counting animal weighing and percent weighing e The system includes automatic zero tracking audible alarm for check weighing semi automatic tare and an accumulation facility that allows the individual weights or counts to be stored and the total recalled The scales have a bi directional RS 232 interface for communicating with a PC or printer e RS 232 outputs include Real time Clock English German French or Spanish language text and data required for GLP reports e The indicator can be used with 1 to 4 load cell platforms e Internal rechargeable battery and IP 65 rated enclosure allow for a fully portable and r
37. t out in your record for ready reference Model name of the scale Serial number of the unit Software revision number Displayed when power is first turned on Date of Purchase Name of the supplier and place 39 Page Adam Equipment Company 2010 16 0 WARRANTY STATEMENT Adam Equipment offers Limited Warranty Parts and Labour for the components failed due to defects in materials or workmanship Warranty starts from the date of delivery During the warranty period should any repairs be necessary the purchaser must inform its supplier or Adam Equipment Company The company or its authorised Technician reserves the right to repair or replace the components at any of its workshops depending on the severity of the problems However any freight involved in sending the faulty units or parts to the service centre should be borne by the purchaser The warranty will cease to operate if the equipment is not returned in the original packaging and with correct documentation for a claim to be processed All claims are at the sole discretion of Adam Equipment This warranty does not cover equipment where defects or poor performance is due to misuse accidental damage exposure to radioactive or corrosive materials negligence faulty installation unauthorised modifications or attempted repair or failure to observe the requirements and recommendations as given in this User Manual Additionally rechargeab
38. uce the accuracy Avoid extremes of temperature Do not place in direct sunlight or near air conditioning vents 1 Avoid unsuitable tables The table or floor must be rigid and not vibrate 4 e Avoid unstable power sources Do not use near a large users of electricity such as welding equipment J or large motors 4 Do not place near vibrating machinery Avoid air movement such as from fans or opening doors Do not place near open windows or air conditioning vents Keep the scales clean Do not stack material on the scales when they are not in use 3 2 LIST OF ACCESSORIES Your packet contains Y ACadapter v Indicator Y Wall mount bracket and mounting hardware Y Instruction manual 4 Page Adam Equipment Company 2010 3 3 SETTING UP THE SCALES e Attach the power supply module to the connector on the side of the indicator Press the On Off key The software revision number will be displayed followed by a self test showing all digits before the zero is displayed along with the unit of weight that was selected last 3 4 CONNECTIONS 3 4 1 CONNECTION OF LOAD CELL Please see figure 1 p cre 6 Pin Signal US 7 Pin IN Signal TQ NIMM 3 Pin AGND Shield SP X4 eg 1 Pin E Excitation 570 26 7 2 Pin S Sense eee 2 4 Pin E Excitation U 5 Pin S Sense As viewed from the back of the indicator Note For 4 wire load cell c
39. which case the user will be required to correct the interference at his own expense Shielded interconnect cables must be employed with this equipment to insure compliance with the pertinent RF emission limits governing this device Changes or modifications not expressly approved by Adam Equipment could void the user s authority to operate the equipment WEEE COMPLIANCE SSF gy Sealed Lead Acid DIA Battery een Must be recycled ca Oy eld Properly Any Electrical or Electronic Equipment EEE component or assembly of parts intended to be incorporated into EEE devices as defined by European Directive 2002 95 EEC must be recycled or disposed using techniques that do not introduce hazardous substances harmful to our health or the environment as listed in Directive 2002 95 EC or amending legislation Battery disposal in Landfill Sites is more regulated since July 2002 by regulation 9 of the Landfill England and Wales Regulations 2002 and Hazardous Waste Regulations 2005 Battery recycling has become topical and the Waste Electrical and Electronic Equipment WEEE Regulations are set to impose targets for recycling Adam Equipment Company 2010 ADAM EQUIPMENT is an ISO 9001 2008 certified global company with more than 35 years experience in the production and sale of electronic weighing equipment For a complete listing of all Adam scales and balances visit our website at www adamequipment com
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