MTD 030 Series Operator`s manual
Contents
1. Safe Operation Practices Set Up Operation e Maintenance Service Troubleshooting e Warranty OPERATOR S MANUAL Push Mower Model Series 030 A WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THISMANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY MTD LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Form No 769 04526 Printed in USA December 2 2008 To The Owner Thank You Thank you for purchasing a Lawn Mower manufactured by MTD LLC It was carefully engineered to provide excellent performance when properly operated and maintained Please read this entire manual prior to operating the equipment It instructs you how to safely and easily set up operate and maintain your machine Please be sure that you and any other persons who will operate the machine carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage All information in this manual is relative to the most recent productinformation available at the time of printing Review this manual frequently to familiarize yourself with the machine its features and operation Please be aware that this Operator s Manual may cover a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all models M2. The use of water will result in shortened life and reduce serviceability 4 Put the mower back on its wheels on the ground If you had put plastic under the gas cap earlier make sure to remove it now Engine Care A list of key engine maintenance jobs required for good performance by the mower is given below Follow the accompanying engine manual for a detailed list and instructions Maintain oil level as instructed in engine manual Service air cleaner every 25 hours under normal conditions Clean every few hours under extremely dusty conditions Poor engine performance and flooding usually indicates that the air cleaner should be serviced To service the air cleaner refer to the engine manual Clean spark plug and reset the gap once a season Spark plug replacement is recommended at the start of each mowing season Check engine manual for correct plug type and gap specifications Clean engine regularly with a cloth or brush Keep the top of the engine clean to permit proper air circulation Remove all grass dirt and combustible debris from muffler area 15 16 Service Blade Care WARNING When removing the cutting blade for sharpening or replacement protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade Periodically inspect the blade adapter for cracks especially if you strike a foreign object Replace when necessary Follow the steps below for blade service 1 Disconn
3. hands toes and feet 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 A missing or damaged discharge cover can cause blade contact or thrown object injuries Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping Do not hold on to the mower if you are falling release the handle immediately Never pull the mower back toward you while you are walking If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps Step back from mower to fully extend your arms b Be sure you are well balanced with sure footing c Pull the mower back slowly no more than half way toward you d Repeat these steps as needed Do not operate the mower while under the influence of alcohol or drugs Do not engage the self propelled mechanism on machines so equipped while starting engine The blade control handle is a safety device Never attempt to bypass its operation Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade The blade control handle must operate easily in both directions and automatically return to the disengaged position when released Never operate the mower in wet grass Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing yo
4. year warranty c Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through MTD s authorized channels of export distribution f Replacement parts that are not genuine MTD parts g Transportation charges and service calls h MTD does not warrant this product for commercial use No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind MTD During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale MTD shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replaceme
5. 3 6 Trim off any excess Figure 3 6 Wheels NOTE Use the hardware in Group 4 to complete the following steps 1 Place the mower on blocks up off of the ground 2 Place the larger two wheels on the rear pivot arm axles and secure with the flanged lock nuts See Fig 3 7 Figure 3 7 3 Repeat with the two smaller wheels on the front pivot arm axles See Fig 3 7 4 Remove blocks and put the mower on ground Section 3 Assembly amp Set Up 11 12 Chute Deflector NOTE Use the hardware in Group 5 to complete the following steps 1 Align the holes on the chute deflector with the corresponding holes on the deck 2 Secure with self tapping screws and bell washers from underside of the deck and up through the chute deflector See Fig 3 8 Figure 3 8 Recoil Starter NOTE Use the hardware in Group 6 to complete the following steps 1 Loosely attach the rope guide to the outside of the upper handle and thread the wing nut only a few turns See Fig 3 9 Do not tighten Figure 3 9 Section 3 AssemBiy amp Set Up 2 Depress the blade control Pull the recoil starter out of the engine 4 Slip the rope through the rope guide as shown in Fig 3 9 Tighten the wing nut to secure the rope guide Adjustments Cutting Height WARNING Always stop engine disconnect spark plug and ground against engine before performing adjustments Each wheel has a height adjustment lever
6. allow objects to be thrown For safety protection frequently check components and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Do not change the engine s governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine Check fuel line tank cap and fittings frequently for cracks or leaks Replace if necessary Do not crank engine with spark plug removed Maintain or replace safety and instruction labels as necessary Observe proper disposal laws and regulations Improper disposal of fluids and materials can harm the environment According to the Consumer Products Safety Commission CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 140 hours of operation At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively Failure to do so can result in accidents injuries or death Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with f
7. star knobs Blade Control NOTE If the blade control is secured and in place on the upper handle you may skip the following three steps If however the blade control became displaced either during shipping or during assembly reattach it as follows 1 Insert the curved end of the blade control into the center hole located on the right side of the upper handle See Fig 3 4 2 Gently squeeze the blade control inward and insert the straight end into the lower hole located on the left side of the upper handle See Fig 3 4 Curved Figure 3 4 3 Check to confirm that the blade control pivots freely against the upper handle NOTE The control cable is attached to the engine from the factory You will need to attach the free end of the cable to the upper handle Control Cable 1 Unwrap the cable from the engine and route the cable under the lower handle Press the snap fitting into the hole on the upper handle as shown in Fig 3 5 Figure 3 5 2 Hook the Z end of the blade control cable into the blade control from the outside to the inside See Fig 3 5 Securing the Cable NOTE Use the hardware in Group 3 to secure the blade control cable IMPORTANT The cable must be routed properly to avoid contact with all sharp edges and hot surfaces Such contacts damage the cable and render the controls inoperative 1 Secure the cable to the lower left handle near the base of the unit with a cable tie See Fig
8. to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters tines grass bags wheels rider deck wheels seats snow thrower skid shoes friction wheels shave plates auger spiral rubber and tires Attachments MTD warrants attachments for this product against defects in material and workmanship for a period of one 1 year commencing on the date of the attachment s original purchase or lease Attachments include but are not limited to items such as grass collectors and mulch kits HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact MTD LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 800 800 7310 1 330 220 4683 or log on to our Web site at www mtdproducts com In Canada Contact MTD Products Limited Kitchener ON N2G 4J1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufac turer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one
9. to change the cutting height of the mower 1 Depress the lever towards the wheel 2 Slide the lever assembly to desired position to change the cutting height See Fig 3 10 Figure 3 10 3 Release lever towards deck IMPORTANT All wheels must be placed in the same position For rough or uneven lawns move the wheels to a higher position to prevent scalping of grass Set Up Gas and Oil Fill Up Refer to the separate engine owner s manual for additional engine information 1 Add oil provided before starting unit for the first time out of the box 2 Service the engine with gasoline as instructed in the separate engine owner s manual WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and any other sources of ignition Controls and Features de Recoil Starter NS Cutting Height Adjustment Lever One at each wheel Figure 4 1 Blade Control The blade control is attached to the upper handle of the mower Depress and squeeze it against the upper handle to operate the unit Release it to stop engine and blade WARNING This blade control is a safety device Never attempt to bypass its operations Cutting Height Adjustment Lever One adjustment lever is located on each wheel and is used to adjust the cutting height AII four lever
10. type of maintenance on your machine Lubrication 1 Lubricate pivot points on the blade control at least once a season with light oil This control must operate freely in both directions See Fig 6 1 2 Lubricate the wheels at least once a season with light oil or motor oil If wheels are removed for any reason lubricate surface of the pivot arm and inner surface of the wheel with light oil See Fig 6 1 3 Lubricate the torsion springs and pivot points on the side discharge chute periodically with light oil to prevent rust See Fig 6 1 Figure 6 1 4 Follow the accompanying engine manual for lubrication schedule and instruction for engine lubrication Deck Care Clean underside of the mower deck after each use to prevent build up of grass clippings or other debris Follow steps below for this job 1 Disconnect spark plug wire Drain gasoline from lawn mower or place a piece of plastic under the gas cap 2 Tip mower so that it rests on the housing Keep the side with the air cleaner facing up Hold mower firmly WARNING Never tip the mower more than 90 in any direction and do not leave the mower tipped for any length of time Oil can drain into the upper part of the engine causing a starting problem 3 Scrape and clean the underside of the deck with a suitable tool Do not spray with water IMPORTANT Do not use a pressure washer or garden hose to clean your unit These may cause damage to the engine
11. Ass y Incl Ref 31 amp 36 931 1034B Hinged Chute Deflector Ass y 18 736 0741 Bell Washer 760 ID x 1 25 OD 732 1026 Spring Lever 19 MANUFACTURER S LIMITED WARRANTY FOR MID The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States and or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively MTD MTD warrants this product excluding its Normal Wear Parts and Attachments as described below against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by MTD for use with the product s covered by this manual will void your warranty as to any resulting damage Normal Wear Parts are warranted
12. TD LLC reserves the right to change product specifications designs and equipment without notice and without incurring obligation Table of Contents Safe Operation Practices srrrrrrrrrrrererrereo 3 Assembly amp Set Up sisessscsscsssvsedesecsvseesenvsssizavansosssinsen D Controls 8 FEQtULES siii 2 NA TE Maintenance amp Adjustment ooomomomomromms 15 Record Product Information Before setting up and operating your new equipment please locate the model plate on the equipment and record the information in the provided area to the right You can locate the model plate by standing at the operator s position and looking down at the rear of the deck This information will be necessary should you seek technical support via our web site Customer Support Department or with a local authorized service dealer Customer Support If you have any problems or questions concerning the machine phone your local authorized MTD service dealer or contact us directly MTD s Customer Support telephone numbers website address and mailing address can be found on this page We want to ensure your complete satisfaction at all times Throughout this manual all references to right and left side of the machine are observed from the operating position The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufactu
13. V8g NOLLYYIdO IYS INVIUOdNI SEE Le E SSS SSeS level with a vertical tree AAA or a corner of a building i tay i lt ora fence post I l Sight and hold this Use this page as a guide to determine slopes where you may not operate safely WARNING Do not operate your lawn mower on such slopes Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury Operate riding mowers up and down slopes never across the face of slopes Operate walk behind mowers across the face of slopes never up and down slopes Assembly amp Set Up Contents of Carton One Lawn Mower e One Lawn Mower Operator s Manual One Engine Operator s Manual One Hardware Pack Four Wheels One Upper amp Lower Handle One Blade Control One Chute Deflector One Bottle of Oil Hardware Pack Group 1 Qty 2 e C on Qty 2 Qty 2 Group 3 Qty 1 i S 7 Group 4 y NS Qty 4 Group 5 H Qty 2 Qty 2 Group 6 ai in Qty 1 Qty 1 10 Assembly NOTE This lawn mower is shipped without gasoline or oil in the engine Fill up the gasoline and oil as instructed in the accompanying engine manual BEFORE operating your mower Handles The lower handle
14. actory setting of engine governor Section 2 Important SAFE OPERATION PRACTICES Notice Regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modification EM Oxidizing Catalyst OC Secondary Air Injection SAI and Three Way Catalyst TWC if so equipped SECTION 2 IMPORTANT SAFE OPERATION PRACTICES Spark Arrestor WARNING This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 Safety Symbols This page depicts and describes safety symbols that may appear on this product Read understand and follow all instructions on the machine before a
15. ator is not alert to the presence of children Children are often attracted to the mower and the mowing activity They do not understand the dangers Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under watchful care of a responsible adult other than the operator Be alert and turn mower off if a child enters the area Before and while moving backwards look behind and down for small children 4 Use extreme care when approaching blind corners doorways shrubs trees or other objects that may obscure your vision of a child who may run into the mower 5 Keep children away from hot or running engines They can suffer burns from a hot muffler 6 Never allow children under 14 years of age to operate this machine Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult Service Safe 1 10 11 12 13 14 andling Of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately Use only an approved gasoline container Never fill containers inside a vehicle or on a truck or trailer bed wi
16. e bolt for correct torque Off Season Storage The following steps should be taken to prepare your lawn mower for storage Clean and lubricate mower thoroughly as described in the lubrication instructions Do not use a pressure washer or garden hose to clean your unit Refer to Engine manual for correct engine storage instructions Coat mower s cutting blade with chassis grease to prevent rusting Store mower in a dry clean area Do not store next to corrosive materials such as fertilizer When storing any type of power equipment in a poorly ventilated or metal storage shed care should be taken to rust proof the equipment Using a light oil or silicone coat the equipment especially cables and all moving parts of your lawn mower before storage Troubleshooting Problem Cause Remedy Engine Fails to start Blade control disengaged Engage blade control 2 Spark plug boot disconnected 2 Connect wire to spark boot 3 Fuel tank empty or stale fuel 3 Filltank with clean fresh gasoline 4 Engine not primed if equipped with primer 4 Prime engine as instructed in the Operation section 5 Faulty spark plug 5 Clean adjust gap or replace 6 Blocked fuel line 6 Clean fuel line 7 Engine flooded 7 Wait a few minutes to restart but do not prime 8 Fuel valve if equipped closed 8 Open fuel valve See engine manual 9 Engine not choked if equipped wi
17. ect spark plug boot from spark plug Turn mower on its side making sure that the air filter and the carburetor are facing up 2 Remove the bolt and the blade bell support which hold the blade and the blade adapter to the engine crankshaft See Fig 7 1 Support Figure 7 1 3 Remove blade and adapter from the crankshaft See Fig 7 1 4 Remove blade from the adapter for testing balance Balance the blade on a round shaft screwdriver to check Remove metal from the heavy side until it balances evenly When sharpening the blade follow the original angle of grind Grind each cutting edge equally to keep the blade balanced WARNING An unbalanced blade will cause excessive vibration when rotating at high speeds It may cause damage to mower and could break causing personal injury 5 Lubricate the engine crankshaft and the inner surface of the blade adapter with light oil Slide the blade adapter onto the engine crankshaft Place the blade on the adapter such that the side of the blade marked Bottom or with part number faces the ground when the mower is in the operating position Make sure that the blade is aligned and seated on the blade adapter flanges 6 Place blade bell support on the blade Align notches on the blade bell support with small holes in blade 7 Replace hex bolt and tighten hex bolt to torque 450 in Ibs min 600 in Ibs max To ensure safe operation of your mower periodically check the blad
18. ever run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Before cleaning repairing or inspecting make certain the blade and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting 10 11 12 13 14 15 Check the blade and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade for damage e g bent cracked worn Replace blade with the original equipment manufacture s O E M blade only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Mower blades are sharp and can cut Wrap the blade or wear gloves and use extra caution when servicing them Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never tamper with safety devices Check their proper operation regularly After striking a foreign object stop the engine disconnect the spark plug wire and ground against the engine Thoroughly inspect the mower for any damage Repair the damage before starting and operating the mower Never attempt to make a wheel or cutting height adjustment while the engine is running Grass catcher components discharge cover and trail shield are subject to wear and damage which could expose moving parts or
19. has two flat ends with three holes each one small and two large The upper handle has indented ends with one hole and may have the blade control attached See Fig 3 1 Blade Control Upper Handle Figure 3 1 Lower Handle NOTE Use the hardware in Group 1 to attach the lower handle 1 Place the lower handle over the handle bracket assemblies and position each bracket stud into the top or bottom hole See Fig 3 2 Figure 3 2 Section 3 Assembly amp Set Up 2 Secure with the star knobs Each side of the lower handle must be positioned onto the stud at the same position Upper Handle NOTE Use the hardware in Group 2 to attach the upper handle 1 Place the upper handle in position over the lower handle keeping the blade control if attached facing up 2 Secure the upper handle to the lower handle using the carriage bolts and star knobs See Fig 3 3 Make sure that the carriage bolt heads go on the outside of the handle Figure 3 3 3 Ifsatisfied with the height of the handle tighten the star knobs at the ends of the lower handle shown in Fig 3 2 For convenience of operation you may adjust the handle height as follows a Remove the star knobs shown in Fig 3 2 and remove the lower handle b Position each handle bracket stud into the appropriate hole in the lower handle Each end of the lower handle must be placed in the same position on the mounting brackets Cc Reattach and tighten the
20. ive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating fingers hands toes and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death 1 DANGER This machine was built to be operated according to the safe operation practices in General Operation 6 Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other 1 Read this operator s manual carefully in its entirety before foreign objects which could be tripped over or picked up attempting to assemble this machine Read understand and thrown by the blade Thrown objects can cause serious and follow all instructions on the machine and in the personal injury manuals before operation Keep this manual in a safe place for future and regular reference and for ordering replacement parts 7 Plan your mowing pattern to avoid discharge of material toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction 2 Be completely familiar with the controls and the proper use which may cause discharged mate
21. nt lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage MTD LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 800 800 7310 1 330 220 4683 MTD Canada Limited KITCHENER ON N2G 4J1 Phone 1 800 668 1238 GDOC 100015 REV B
22. replace blade 17 Model Series 030 35 5 16 23 n NS 25 Ra la LENIN ar K2 BarTread Bar Tread 18 Model Series 030 Ref Part Number Description Part Number Description 1 710 1205 Eye Bolt 738 1172 Shoulder Screw 2 720 0279 Wing Nut 734 1988 Front Wheel 7 x 1 8 Bar 3 747 1161A 0637 Blade Control 734 04213A Front Wheel 7 x 1 8 K2 Bar 4 749 1092 A 0637 Upper Handle 710 0599 TT Screw 1 4 20 x 5 5 746 0957 Blade Control Cable 37 25 inch 736 0270 Bell Washer 265 ID x 75 OD 746 0946 Blade Control Cable 48 25 inch 710 0216 Screw 3 8 16 x 75 746 1130 Blade Control Cable 40 00 inch 738 1173 Shoulder Screw 6 749 04037 Lower Handle 734 1987 Rear Wheel 8 x 1 8 Bar 7 725 0157 Cable Tie 734 04215A Rear Wheel 8 x 1 8 K2 Bar 8 787 01097A 0638 Deck Assembly 22 inch 682 3064 0637 Handle Bracket Assembly RH 9 710 0654A TT Screw 3 8 16 x 1 0 682 3065 0637 Handle Bracket Assembly LH 10 748 0376C Blade Adapter 6 x 1 19 w Star 720 04072 Star Knob 748 04096 Blade Adapter 25mm x 1 19 731 04019 Trail shield 11 942 0642A Standard Blade 22 inch 17098P Hinge Clip 12 736 0524B Blade Bell Support 710 1174 Carriage Bolt 5 16 18 x 2 13 710 1044 Screw 3 8 24 x 1 5 720 0426 Knob 14 712 04065 Lock Nut 3 8 16 732 1014 Torsion Spring 15 741 04242 Height Adjuster Bearing 17032A Chute Hinge 16 687 02342 Pivot Arm 747 0710 Hinge Pin 17 987 02051 Lever
23. rer s Owner s Operator s Manual packed separately with your machine for more information SCIVICO siii VO Troubleshooting sssssessssssssossososososesesosooooeoeoooecesosose 17 Illustrated Parts List esssssssosesosososvosososososoososoeoeoesoses 18 Wanda 20 MobeL NUMBER OOO SERIAL NUMBER AE Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this machine you can seek help from the experts Choose from the options below 9 Visit us on the web at www mtdproducts com 0 Calla Customer Support Representative at 800 800 7310 or 330 220 4683 Write us at MTD LLC P O Box 361131 Cleveland OH 44136 0019 Important Safe Operation Practices 2 WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING CALIFORNIA PROPOSITION 65 WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproduct
24. rial to ricochet back of this machine before operating it toward the operator 3 This machine is a precision piece of power equipment 8 To help avoid blade contact or a thrown object injury not a plaything Therefore exercise extreme caution at all stay in operator zone behind handles and keep children times This machine has been designed to perform one job bystanders helpers and pets at least 75 feet from mower to mow grass Do not use it for any other purpose while it is in operation Stop machine if anyone enters area 4 Never allow children under 14 years of age to operate this 9 Always wear safety glasses or safety goggles during machine Children 14 and over should read and understand operation and while performing an adjustment or repair the instructions and safe operation practices in this manual to protect your eyes Thrown objects which ricochet can and on the machine and should be trained and supervised cause serious injury to the eyes lacio 10 Wear sturdy rough soled work shoes and close fitting 5 Only responsible individuals who are familiar with these slacks and shirts Shirts and pants that cover the arms rules of safe operation should be allowed to use this and legs and steel toed shoes are recommended Never machine operate this machine in bare feet sandals slippery or light weight e g canvas shoes 11 Do not put hands or feet near rotating parts or under the cutting deck Contact with blade can amputate fingers
25. s have to be at the same relative position to ensure a uniform cut To adjust the cutting height refer to the Assembly amp Set Up Section Recoil Starter The recoil starter is attached to the right upper handle Stand behind the unit and pull the recoil starter rope to start the unit 13 14 Operation Starting Engine WARNING Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower Never run engine indoors or in enclosed poorly ventilated areas Engine exhaust contains carbon monoxide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and lawn mower 1 When starting the engine for the first time push primer if equipped five times For all future starts push the primer three times Wait about two seconds between each push See Fig 5 1 Do not prime to restart a warm 2 Standing behind the mower squeeze the blade control against upper handle 3 Holding these two handles together firmly grasp recoil starter handle and pull rope out with a rapid continuous full arm stroke See Fig 5 1 Keeping a firm grip on the starter handle let the rope rewind slowly Repeat until engine cranks Let the rope rewind each time slowly Stopping Engine 1 Release blade control to stop the engine and blade WARNING Wait for the blade to stop completely before performing any work on the mower Using Your La
26. th a plastic liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Extinguish all cigarettes cigars pipes and other sources of ignition Never fuel machine indoors because flammable vapors will accumulate in the area Never remove gas cap or add fuel while engine is hot or running Allow engine to cool at least two minutes before refueling Never over fill fuel tank Fill tank to no more than 1 inch below bottom of filler neck to provide for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting engine Never store the machine or fuel container near an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances To reduce fire hazard keep machine free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow machine to cool at least 5 minutes before storing General Service 1 N
27. th choke 9 Choke engine See engine manual Engine runs erratic 1 Spark plug boot loose 1 Connect and tighten spark plug boot 2 Blocked fuel line or stale fuel 2 Clean fuel line fill tank with clean fresh gasoline 3 Ventin gas cap plugged 3 Clear vent 4 Water or dirt in fuel system 4 Drain fuel tank Refill with fresh fuel 5 Dirty air cleaner 5 Referto engine manual 6 Unit running with CHOKE if equipped 6 Push CHOKE knob in applied Engine overheats 1 Engine oil level low 1 Fill crankcase with proper oil 2 Air flow restricted 2 Clean area around and on top of engine Occasional skips 1 Spark plug gap too close 1 Adjust gap to 030 hesitates at high speed Idles poorly 1 Spark plug fouled faulty or gap too wide 1 Reset gap to 030 or replace spark plug 2 Dirty air cleaner 2 Refer to engine manual Excessive Vibration 1 Cutting blade loose or unbalanced 1 Tighten blade and adapter Balance blade 2 Bent cutting blade 2 See an authorized service dealer Mower will not 1 Wet grass 1 Do not mow when grass is wet wait until mulch grass later to cut 2 Excessively high grass 2 Mow once ata high cutting height then mow again at desired height or make a narrower cutting path 3 Dull blade 3 Sharpen or replace blade Uneven cut 1 Wheels not positioned correctly 1 Place all four wheels in same height position if equipped with individual height adjusters 2 Dull blade 2 Sharpen or
28. ttempting to assemble and operate READ THE OPERATOR S MANUAL S Read understand and follow all instructions in the manual s before attempting to assemble and operate DANGER ROTATING BLADES To reduce the risk of injury keep hands and feet away Do not operate unless discharge cover or grass catcher is in its proper place If damaged replace immediately DANGER BYSTANDERS Do not mow when children or others are around DANGER HAND FOOT CUT Keep hands and feet away from rotating parts DANGER THROWN DEBRIS Remove objects that can be thrown by the blade in any direction Wear safety glasses DANGER SLOPES Use extra caution on slopes Do not mow slopes greater than 15 WARNING GASOLINE IS FLAMMABLE Allow the engine to cool at least two minutes before refueling WARNING CARBON MONOXIDE Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas WARNING HOT SURFACE Engine parts especially the muffler become extremely hot during operation Allow engine ati and muffler to cool before touching WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SAVE THESE INSTRUCTIONS Section 2 IMPORTANT SAFE OPERATION PRACTICES NODIS SIDILD
29. ur footing release the blade control handle immediately and the blade will stop rotating within three seconds Mow only in daylight or good artificial light Walk never run Stop the blade when crossing gravel drives walks or roads If the equipment should start to vibrate abnormally stop the engine and check immediately for the cause Vibration is generally a warning of trouble Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute The cutting blade continues to rotate for a few seconds after the blade control is released Never place any part of the body in the blade area until you are sure the blade has stopped rotating Never operate mower without proper trail shield discharge cover grass catcher blade control handle or other safety protective devices in place and working Never operate mower with damaged safety devices Failure to do so can result in personal injury Muffler and engine become hot and can cause a burn Do not touch Never attempt to make a wheel or cutting height adjustment while the engine is running Only use parts and accessories made for this machine by the manufacturer Failure to do so can result in personal injury SECTION 2 IMPORTANT SAFE OPERATION PRACTICES 27 When starting engine pull cord slowly until resistance is felt then pull rapidly Rapid retraction of starter cord kickback will pull hand and arm to
30. ward engine faster than you can let go Broken bones fractures bruises or sprains could result 28 If situations occur which are not covered in this manual use care and good judgement Contact Customer Support for assistance or the name of the nearest service dealer Slope Operation Slopes are a major factor related to slip and fall accidents which can result in severe injury Operation on slopes requires extra caution If you feel uneasy on a slope do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this machine on a sloped or hilly area If the slope is greater than 15 degrees do not mow it Do Te Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes 2 Watch for holes ruts rocks hidden objects or bumps which can cause you to slip or trip Tall grass can hide obstacles 3 Always be sure of your footing A slip and fall can cause serious personal injury If you feel you are losing your balance release the blade control handle immediately and the blade will stop rotating within three 3 seconds Do Not 1 Do not mow near drop offs ditches or embankments you could lose your footing or balance 2 Do not mow slopes greater than 15 degrees as shown on the slope gauge 3 Do not mow on wet grass Unstable footing could cause slipping Children Tragic accidents can occur if the oper
31. wn Mower Be sure lawn is clear of stones sticks wire or other objects which could damage lawn mower or engine Such objects could be accidently thrown by the mower in any direction and cause serious personal injury to the operator and others WARNING The operation of any lawn mower can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear safety glasses while operating the mower or while performing any adjustments or repairs on it Figure 5 1 WARNING If you strike a foreign object stop the engine Remove wire from the spark plug thoroughly inspect mower for any damage and repair damage before restarting and operating Extensive vibration of mower during operation is an indication of damage The unit should be promptly inspected and repaired Maintenance amp Adjustments Maintenance General Recommendations Always observe safety rules when performing any maintenance The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence To receive full value from warranty operator must maintain the lawn mower as instructed here Changing of engine governed speed will void engine warranty All adjustments should be checked at least once each season Periodically check all fasteners and make sure these are tight WARNING Always stop engine disconnect spark plug and ground against engine before performing any
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