Sears 149.213340 Owner`s manual
Contents
1. AE Supe EE Spindle Return PA Adjustment Spindle Speeds Changing Speeds Belt Tension Adjustment Ss EEE cere Tilting Drill Head sss sse D D Co m Qo M O f i9 IO ES E 2 Rotating Drill Head 22 1 242 22 10 Moving Drill Head In or DNE Adjusting Spindle Perpendicular to Table Obi Alignment of Motor Pulley to Spindle Pulley 11 OPERATION pM P Correct Drilling Speeds Drilling Drilling Metal 222222 222222222222 2 2 12 MAINTENANCE 12 ACCESSORIES 18 REPAIR PARTS 14 15 TROUBLESHOOTING 16 HOW ORDER REPLACEMENT PARTS 16 TOOLS REQUIRED 2 x SSS gt V 8 inch Adjustable Mallet Wrench Combination Square UNPACKING AND CHECKING CONTENTS Model 149 213340 Radial Drill Press is shipped complete in one carton Carefully unpack and separate parts from packing materiai Check loose parts against Table of Loose Parts on page 5 and parts list on page 15 If any parts are missing or damaged do not attempt to assemble Radial Drill Press plug in power cord or turn on power switch until replacement parts are obtained and properly installed Some parts such as the table and base are coated with rust preven tative that can be removed with a soft cloth soaked in kerosene Do not use2. SEARS Manual MODEL NO 149 213340 SERIAL OR CODE NUMBER Model and code number may be found on he right side of Spindle Housing You should record both model and serial number and retain in a safe place for future use CALIFORNIA OWNERS a unique serial code number is stamped inside the Pulley Cover e Assembly Operation Repair Parts CAUTION Read All Instructions Carefully Before Start ing Assembly and Use Save This Manual For Warran ty Future Reference a SEARS ROEBUCK AND CO Hoffman Estates 60179 U S A e tt te te e n PART NO 4920 252 00 11 93 FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL DRILL PRESS If within one year from date of purchase this Craftsman RADIAL DRILL PRESS fails due to a defect in materi al or workmanship Sears will repair it free of charge WARRANTY SERVICE IS AVAILABLE BY CONTACTING THE NEAREST SEARS STORE OR SERVICE CENTER IN THE UNITED STATES This warranty gives you specific legal rights and you may also have other rights that vary from state to state Sears Roebuck and Co D 817 WA Hoffman Estates IL 60179 1 KNOW YOUR POWER TOOL For your own safety read the owner s manual carefully Learn the application and limitations as well as the specific hazards peculiar to this tool GROUNDING INSTRUCTIONS A All grounded cord connected tools in the event of a malfunction or b
3. 22 REDUCE RISK OF UNINTENTIONAL STARTING Make sure switch is in OFF position before plugging in cord USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended acces sories Use of improper accessories may be hazard us NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cut ting tool is unintentionally contacted CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other condi tions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a com plete stop The operation of any power tool can result in foreign objects being thrown into the eyes which can result in severe eye damage Always wear safety goggles complying with ANSI 787 1 before commencing power tool operation Safety Goggles are available at Sears retail or catalog stores 1 according to instructions 2 USE ONLY CHUCK KEY PROVIDED WITH YOUR RADIAL DRILL PRESS It is equipped with a self ejecting pin that el
4. is not used brace back up material against left side of column to prevent work piece from spinning Drilling Metal Although primarily a woodworking tool this Radial Drill Press can be used to drill metal Always firmly clamp or use a drill press vise bolted to work table when drilling metal WARNING NEVER HOLD A METAL WORKPIECE IN A BARE HAND DURING DRILLING FIRMLY CLAMP WORK PIECE TO TABLE OR USE DRILL PRESS VISE BOLTED TABLE WHENEVER DRILLING METAL FAILURE TO DO THIS COULD RESULT IN PERSONAL INJURY MAINTENANCE WARNING For you owN SAFETY TURN OFF POWER AND DISCONNECT TOOL FROM POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE Periodically clean dust accumulation from machine Apply a light coat of paste wax to table base work surfaces and ver tical and horizontal columns This wii help to keep them clean and working smoothly All of the ball bearings are packed with grease at the factory and require no further lubrication The Quill and Spindle Rack 12 should be lubricated periodically with a light machine or pen etrating oil Open Pulley Cover and spray a light coat of oil on Spindle Shaft splines REF 42 as you move spindle up and down Avoid getting any oil on the drive belt Also with spindie in fully down position spray a light coat of oil on Quill REF 40 A small amount of grease on Table Lift Gear REF 7 and Horizontal Feed Gear REF 90 will keep these two mechanisms moving freely Wi
5. on Column head and full length scored V groove on Horizontal Tube REF 81 to set desired angle Lock in position using Lock Handle When returning to vertical position turn Vertical Lock plunger and allow it to snap down onto Horizontal Tube When vertical position is reached plunger will pop into milled slot on Horizontal Tube Tighten Lock Handle to lock position Rotating Drili Head The Drill head can rotate 360 degrees around the Column Take care when mounting Radial Drill Press to allow suffi cient clearance for full use of this feature Loosen Lock Handle on left lower area of Column Head Rotate to desired position and lock in place with Lock Handle Tilt Lock Handle Horizontal Rotation Lock Feed Knob Handie Moving Drill Head In or Out The Drill head can move in or out along Horizontal Tube REF 81 to drili large objects or move between holes without unclamping workpiece Loosen same Lock Handle as for tilt ing Drill head above Use Horizontal Feed Knob REF 89 to move Drill head in or out to desired position Lock in place with Lock Handle before drilling to prevent drill bit from walk ing along the workpiece surface Adjusting Spindle Perpendicular to Table The Radial Drill Press was factory adjusted and set with Spindle Housing perpendicular to table No further adjust ment should be necessary However normal shipping and handling may have changed the setting Check and adj
6. 0 042 70 PULLEY COVER 4910 045 70 RUBBER BUMPERS 4920 251 001 CRAFTSMAN LABEL 4910 020 09 4910 021 70 1785 050 00 4910 059 70 1175 000 00 4910 051 70 4910 017 70 570501002 570582037 1697 010 00 4920 250 00 4920 252 00 570533150 570541631 2288 000 00 4910 191 00 1175 001 00 COLUMN HEAD ANGLE GAUGE M16 HEX JAM NUT VERTICAL LOCK LOCk SHOE WITH RECESS HORIZONTAL FEED KNOW ASSEMBLY HORIZONTAL FEED GEAR 10 24 X 1 4 SOCKET SET SCREW EXTERNAL RETAINING RING 4 X 1 4 DRIVE SCREWS WARNING LABEL DATA PLATE OWNER S MANUAL 5 16 18 X 5 CARRIAGE BOLTS 8 16 18 WING NUTS 5 32 HEX HANDLE 3mm HEX HANDLE LOCK SHOE amp A QJ o c dM o L o WO o LA o o A D d eA 2 A A A 15 TROUBLESHOOTING CHART Noisy operation 1 Incorrect V belt tension 1 Adjust tension 2 Dry spindie shaft 2 Lubricate spindle shaft See Maintenance section 3 Tighten Lock Nut left hand thread or pulley set screw 3 Loose Spindle shaft or Motor Pulley 1 Change spindle speed 2 Retract bit frequently to clear chips 3 Sharpen or replace bit 4 Feed faster 5 Lubricate bit Bit burns or smokes 1 incorrect spindle speed 2 Chips not comi
7. AL SAFETY RULES FOR POWER TOOLS Extension Cords suitable for use with your Radial Drill Press are available at your nearest Sears Catalog Order or Retail Store Repair or replace damaged or warn cord immediately B Grounded cord connected tools intended for use on a supply circuit having a nominal rating less than 150 volts Cover of Grounded Outlet Box D RC Grounding Pin Grounding Means Figure 1 Wiring Methods This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Sketch A in Figure 1 The tool has a grounding plug that looks like the plug illus trated in Sketch A in Figure 1 A temporary adapter which looks like the adapter illustrated in Sketches B and C may be used to connect this plug to a 2 pole receptacle as shown in Sketch B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician The green colored tigid ear lug elc extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box 3 KEEP GUARDS IN PLACE in working order and in proper adjustment and alignment wo REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from too before turning on KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents D
8. L FEMALE TERM 90 DEG FLAG MOTOR EMERSON 1 3 HP MAXIMUM 1 8 X 1 SQUARE DRIVE KEY MOTOR PULLEY M6 X 6mm SOCKET HEAD SET SCREW V BELT MOTOR BRACKET 4910 095 70 SPINDLE HOUSING ASSEMBLY 4910 030 09 COVER MOUNT STD503102 5 16 18 X 1 4 SET SCREWS 4910 050 70 PUSH TEE 1737 130 00 M8 X 8mm SOCKET HEAD SET SCREW 4910 120 70 SPRING 4910 123 70 870541350 SPRING AND RETAINER ASSEMBLY 1 2 20 HEX NUT SPRING JAM NUT 570523110 570541431 5 16 17 X 1 HEX HEAD BOLTS 5 16 18 HEX LOCK NUTS Th et at 570541150 1 2 20 HEX NUT SPRING NUT S1D551031 5 16 FLAT WASHERS 13 1784 200 00 M8 HEX NUT 4910 161 70 HORIZONTAL TUBE 1737 185 00 M8 X 22mm 006 POINT SET SCREW 4910 166 70 HORIZONTAL RACK 4910 124 70 STOP PIN EJ 4910 020 95 COLUMN HEAD ASSEMBLY INCLUDES 53 B4 85 4910 096 70 4910 062 70 4910 054 70 4910 055 70 4910 056 70 4910 091 90 4910 091 70 4910 092 70 4910 093 70 ST0315215 570315225 1695 062 00 4910 190 70 4910 192 70 FEED SHAFT ASSEMBLY DEPTH GAUGE ASSEMBLY M8 BUTTERFLY SET SCREWS HANDLE BARS HANDLE BAR KNOBS QUILL ASSEMBLY INCLUDES 40 45 QUILL RUBBER WASHER SPINDLE SHAFT BALL BEARING 62012 BALL BEARING 62027 EXTERNAL RETAINING RING A 11 CHUCK AND KEY WITH EJECTION PIN CHUCK KEY ORDER FOR KEY ONLY 4920 041 90 PULLEY COVER ASSEMBLY INCLUDES 48 51 492
9. ON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well illuminated KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area MAKE WORKSHOP KID PROOF with padlocks master switches or by removing starter keys DON T FORCE TOOL It will do the job better and be safer at the rate for which it was designed 10 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed WEAR PROPER APPAREL No loose clothing gloves neckties rings bracelets or jewelry to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain hair 12 ALWAYS WEAR SAFETY GLASSES 13 Also use face or dust mask if cutting operation is dusty Everyday eyeglasses only have impact resistant lenses They are NOT safety glasses SECURE WORK Use clamps or a vise to hold work when practical it s safer than using your hand and frees both hands to oper ate tool 14 DON T OVERREACH Keep your proper footing and balance at all times 15 MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest perfor mance Follow instructions for lubricating and changing accessories 16 DISCONNECT TOOLS FROM POWER SOURCE before servicing and when changing accessories such as blades bits cutters or when mounting and re mounting motor 17 18 20 2 a
10. Table loosen Lock Handle on back of Table Bracket Crank Lift Handle to raise or lower Table then lock position with Lock Handle 2 Table Rotation To rotate table first loosen Lock Handle The table can be rotated from side to side or completely out from under Spindle Shaft to allow work surface on base to support workpiece Depth Stop Adjustment When it is desirable to drill holes to an exact depth the built in depth stop can be set 1 With Radial Drill Press turned OFF adjust table height until drill bit barely touches workpiece at spot to be drilled and lock into position 2 Loosen Depth Stop Butterfly Set Screw REF 36 and rotate Depth Gauge Assembly REF 35 until desired drill depth on Scale aligns with Pointer on Spindle Housing REF 25 Tighten Butterfly Set Screw Butterfly Set Screw Depth Scale Pointer Spindle Return Spring Adjustment An automatic spindle Return Spring REF 28 is installed in Drill Head to return spindle to full up position This spring was preset at the factory and should not be readjusted unless absolutely necessary Adjust Return Spring as fol lows 1 Loosen two Nuts REF 29 amp 30 on side of Spring Assembly REF 28 about 1 4 NOTE Do not remove these nuts from Feed Shaft REF 34 2 Hold Spring Assembly firmly and pull it out away from side of Drill Head Rotate Spring Assembly until next notch engages with cast tab on side of Drill head Cast Tab Sp
11. acetone gasoline or lacquer thinner these are dangerous and may also damage the plastic and rubber parts of the Radial Drill Press Apply a coating of paste wax to the table and base work surfaces REF NO DESCRIPTION QTY 1 Base Assembly 1 4 Column and Flange Assembly 1 5 x 25mm Hex Head Bolts 4 6 amp 16 Table Bracket and Table 1 9 Worm Pinion 1 15 Vertical Rack 1 10 Lift Handie 1 Drili Head Assembiy 1 14 Lock Handles 3 37 amp 38 Handle Bars and Knobs 3 46 Chuck and Key 1 96 5 16 18 x 5 Carriage Bolts 2 97 56 18 Wing Nuts 2 95 Owner s Manual not shown 1 98 5 32 Hex Handle 1 99 3mm Hex Handle 1 88 Lock Shoe with Recess 1 Drill Head Assembly ASSEMBLY WARNING For YOUR OWN SAFETY NEVER CONNECT THE RADIAL DALL PRESS TO A POWER SOURCE UNTIL amp ALL ASSEMBLY STEPS ARE COMPLETE AND YOU HAVE READ AND UNDERSTOOD SAFETY AND OPERATIONAL INSTRUCTIONS CAUTION Do NoT ALLOW BRAKE FLUIDS GASOLINE PENETRATING OILS ETC TO COME IN CONTACT WITH PLASTIC PARTS THESE SOLUTIONS CONTAIN CHEMICALS THAT CAN DAMAGE AND OR DESTROY PLASTICS 1 Assemble Column and Flange Assembly REF 4 to Base Assembly REF 1 using four Bmm x 25mm bolts REF 5 2 Slide Worm Pinion REF 9 into Table Bracket REF 6 until shaft extends from hole and teeth engage with Table Lift Gear REF 7 Lower Vertical Rack REF 15 into Table Table Bracket Bracket making sure that the teeth are
12. engaged in the Table Lift Gear inside bracket Slide rack and bracket assembly onto column until angled end at bottom of rack fits into top of column flange 3 Place Lift Handie REF 10 on Worm Pinion Shaft extending from Table Bracket Align flat on pinion shaft with set screw REF 11 and tighten NOTE Before installing drill head assembly find per manent location for radial drill press and fasten base down using Carriage Bolts REF 96 and Wing Nuts REF 97 provided BE SURE BOLTS PASS ENTIRELY THROUGH MOUNTING SURFACE See Installing Radial Drill Press section on page 7 4 Place Lock Shoe REF 88 from loose parts bag into cast pocket in Column Head Assembly REF 83 then slide Column Head Assembly with Drill Head Assembly down onto Column as shown Be very careful to hold Lock Shoe in place dur ng assembly to prevent it from falling down inside column Be sure to engage Vertical Rack with angle on bottom of Column Head Drill head should rotate freely around coiumn Handle 5 Attach one Lock Handie REF 14 to Table Bracket and two Lock Handles to Column Head 6 Attach three Handle Bars REF 37 into threaded holes on head of Feed Shaft Assembly REF 34 Spindle 7 Make sure bottom of Spindle Shaft REF 42 and bore of Chuck REF 46 are clean and free of grease Press Chuck up onto Spindle Shaft NOTE To avoid damage to Chuck rotate Chuck barrel until jaws are fully open 8 Using a mallet or a block
13. epair Parts Distribution Center for handling SEARS ROEBUCK AND CO Hoffman Estates IL 60179 U S A Printed in U S A
14. ide Pulley Cover for cor rect drilling speeds Always disconnect tool from power source before making any adjustments Care must be taken when setting speed for any cutting tool or accessory not list ed on chart Read and follow any speed instructions supplied with cutting tool or accessory Rules for judging drilling speed for materials not listed in chart are 1 A small size drill requires faster cutting speeds than a larger size 2 Soft material requires faster speeds than hard material See Accessories section for a listing of items authorized for use with this tool Drilling Wood Many types of drill bits designed for drilling or boring wood can be used with this machine Standard high speed twist drills intended primarily for metal drilling work very well on wood Spur bits sometimes referred to as forstner bits are best for woodworking because they cut a clean sided flat bottomed hole Be careful NOT to use any SCREW TIP hand drill bit At even the slowest drill press speeds this style will lift the workpiece from the table and could easily cause injury Feed bit slowly through wood As bit is about to cut through bottom surface slow feed even more to prevent splintering or a burr to bottom face of workpiece Always use a piece of scrap wood under workpiece to reduce splintering and to pro tect drill bit and work table Use of clamps or a work vise is recommended for most drilling operations If a method of clamping
15. imi nates hazard of leaving key in chuck ALWAYS WEAR EYE PROTECTION DO NOT WEAR Gloves necktie or loose fitting clothing BE SURE DRILL BIT or cutting tool is securely locked in chuck o material 7 ADJUST TABLE OR DEPTH STOP to prevent drilling into table work surface SAFETY RULES FOR DRILL PRESSES DO NOT USE until unit is completely assembled and installed USE RECOMMENDED SPEED for drill accessory and workpiece 8 NEVER USE YOUR HANDS TO HOLD workpiece during drilling Clamp it to work surface or use a vise to secure workpiece and prevent rotation 9 NEVER OPERATE drill press if any part is damaged or broken until it is properly repaired or replaced 10 NEVER PLACE YOUR FINGERS in a position where drill or cut ting tool could contact them if part should shift unexpectedly 11 NEVER PERFORM LAYOUT assembly or setup work on drill press with cutting tooi rotating 12 SHUT OFF POWER remove drill or cutting tool and clean table before leaving machine TABLE OF CONTENTS WARRANTY GENERAL SAFETY RULES FOR POWER TOOLS SAFETY RULES FOR DRILL PRESSES sse sss TOOLS REQUIRED ME UNPACKING AND CHECKING CONTENTS TABLE OF LOOSE PARTS 222222 ASSEMBLY n INSTALLING RADIAL DRILL PRESS Mon ae CONTROLS AND ADJUSTMENTS ss sss On Off Switch e M Table Adjustment Depth Stop Adjustment
16. mm SOCKET HEAD SET SCREW 1 4 20 HEX NUT 1 4 20 X 1 1 8 STUD LOCK HANDLE VERTICAL RACK TABLE 1 2 X 1 HEX HEAD BOLT PULLEY SET NUT SPINDLE PULLEY DRIVE SLEEVE ASSEMBLY INCLUDES 21 24 DRIVE SLEEVE BALL BEARINGS 62032 BEARING SPACER COLLAR EXTERNAL RETAINING RING A 17 1 4910 001 95 BASE ASSEMBLY INCLUDES 2 amp 3 4910 253 00 BELT SPEED LABEL 1 2 4910 001 70 BASE 4920 050 70 PULLEY COVER KNOB 1 3 4910 252 70 TIPPING WARNING LABEL 570511003 10 24 X 3 8 PAN HEAD SCREWS 8 4 4910 162 70 COLUMN AND FLANGE ASSEMBLY 570551210 10 STARWASHER 1 5 1737 200 001 M8 X 25mm HEX HEAD BOLTS STD551010 10 FLATWASHERS 4 6 4910 013 70 TABLE BRACKET 1789 015 00 10 RUBBER WASHERS 4 7 4910 014 70 GEAR TABLE LIFT 570511007 10 24 X 3 4 PAN HEAD SCREWS 3 81 4910 015 70 GEAR SHAFT 4920 040 70 SWITGH COVER 1 1 4910 016 70 4910 053 70 1709 004 00 570541025 1726 050 00 4910 057 70 4910 164 70 4910 012 70 570525010 1784 007 00 4910 081 70 4910 049 90 4910 094 70 570315235 4910 097 70 1695 069 00 2292 067 00 2292 068 00 570364949 1708 100 00 4910 350 00 4910 351 00 510375005 4910 353 70 4910 354 00 4910 355 00 4910 220 00 570580100 4910 080 70 1709 125 00 570303590 4910 031 70 DPST SWITCH INCLUDES 50 SWITCH KEY ORDER FOR KEY ONLY POWER CORD M5 X 8mm PAN HEAD SCREWS WIRE CLAMPS HEYCO 3355 RIGHT ANGLE BUSHING HEYCO 1327 WIRE NUT SWITCH CORD CABLE TIES FULL INSU
17. nce Belt Tension Adjustment NOTE The Radial Drill Press is shipped with the V belt installed Check V belt adjustment for proper tension before use 1 Open Pulley Cover REF 48 2 Loosen belt tension Butterfly Set Screw REF 36 located on right side of Cover Mount REF 75 3 Select speed for drilling operation by referring to Speed Chart REF 51 inside Pulley Cover or on bottom of page Move V belt to correct position for desired speed 4 Push motor towards rear of machine until V belt sides are straight between pulleys MATERIAL SPEED CHART FOR USE WITH HIGH SPEED TWIST DRILLS ONLY Speed shouid wath type al bit hoto diamoter depth ol hoto and typa of wood Speeds hore are gerora guidelines for yso with standard bigh speod twist calls Always usa cara and fosi naw application a pioco ef scrap malomat feel Belt Tension Butterfly Set Screw NOTE When properly tensioned V belt should deflect about 1 2 under thumb pressure at mid point between pulleys 5 Tighten belt tension Butterfly Set Screw and close Pulley Cover Tilting Drill Head The Drill head can be tilted to drill up to 45 degrees clockwise and 90 degrees counter clockwise of vertical To tilt Drill head loosen Lock Handle on right side of Column head and pull out and turn plunger of Vertical Lock REF 87 Use Angle Gauge Scored V Groove Lock Handie Milled Groove 10 Angle Gauge REF 85
18. ng out of hole 3 Dull bit 4 Feed rate too slow 5 Bit not lubricated metal working 1 Bent bit 2 Chuck not properly installed 3 Bit not properly installed 4 Worn or loose chuck 5 Worn spindle bearings Excessive drill bit runout or wobbie 1 Replace bit 2 Remove chuck and install properly 3 Remove bit and install properly 4 Replace chuck 5 Replace bearings 1 Adjust V belt tension 2 Support or clamp workpiece 3 Reduce pressure and clamp workpiece 1 Support and clamp workpiece Drill binds in workpiece 1 Improper V belt tension 2 Workpiece twisting or moving 3 Excessive feed pressure Workpiece torn 1 Not properly supported or loose from hands clamped SEARS SEARS 34 INCH RADIAL DRILL PRESS Owne r S Now that you have purchased your Radial Drill Press should a need ever exist for repair parts or service simply contact any Sears Servic Center aM an u al or most Sears Roebuck and Co stores Be sure to provide all pertinent facts when you call or visit WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING SERVICE INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM MODEL NO 149 213340 34 INCH RADIAL DRILL PRESS 149 21 3340 All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electroni cally transmitted to a Sears R
19. of wood and hammer firmly tap Chuck upward into position onto Spindle Shaft INSTALLING RADIAL DRILL PRESS WARNING BEFORE USING RADIAL DRILL PRESS MAKE SURE IT IS ATTACHED TO A FIRM AND STABLE SUP PORT SURFACE USING CARRIAGE Botts AND WING NUTS PROVIDED 1 Choose an area that allows sufficient clearance to take full advantage of the Radial Drill Press s lateral rota tional and tilt motions 2 Bolt Radial Drill Press to a firm and stable surface using Carriage Bolts and Wing Nuts provided Be sure bolts pass entirely through mounting surface and are at least 5 16 18 standard strength Tighten all bolts and wing nuts securely 3 8 Diameter 2 Holes 13 1 2 M 12 3 4 Fore and Aft Travel Head Tilts 45 P Clockwise and 90 Counter clockwise Use Carriage Bolts and Wing Nuts Provided CONTROLS AND ADJUSTMENTS WARNING SURE SWITCH iS IN OFF POSITION AND POWER CORD 5 UNPLUGGED BEFORE PERFORMING CHECKS ADJUSTMENTS OR SETUP PROCEDURES On Off Switch The ON OFF switch REF 59 is located on front of Drill Head and has operating positions clearly marked Push switch up to turn too ON and down to turn it OFF The switch has Switch Key REF 60 that when removed allows switch to be locked in OFF position To activate locking feature push Switch to OFF and pull Switch Key out of switch Table Adjustment 1 Table Height To raise or lower
20. pe excess grease from racks to prevent dust buildup in teeth ACCESSORIES Mortising Kit Vises and Clamps Although not designed specifically for mortising the variety of A large variety of sizes and types of drill press vises and possible drill angles and feed lengths with the Radial Drill clamps are available through Sears Catalog and Retail Press make possible some formerly impossible operations Stores The work table has slots that will align with most Use Sears Model 9 BT 25255 Mortising Chisel Housing and vises Model 9 BT 29506 Drill Press Mortising Kit with the accompa nying made to fit bits available through Sears Catalog and Retail Stores Forstner Bits A selection of standard size forstner bits is available to fit the 1 2 capacity chuck of the Radial Drill Press Sears Check with your local Catalog and Retail Stores CRAFTSMAN 34 INCH RADIAL DRILL PRESS MODEL No 149 213340 REPAIR PARTS WARNING Fon YOUR OWN SAFETY v Saat and uda canes nx us WARNING FOR YOUR OWN SAFETY OTO PREVENT MACHINE FROM TIPPING MAKE SURE IT ISO PROPERLY SECURED TO A STABLE STAND OR WORK TABLE 14 CRAFTSMAN 34 INCH RADIAL DRILL PRESS MODEL No 149 213340 PARTS LIST PART NO DESCRIPTION m PART NO DESCRIPTION WORM PINION LIFT HANDLE M6 X 10
21. reakdown grounding pro vides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conduc tor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conduc tor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding con ductor to a live terminal Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded The use of any Extension Cord will cause some loss of power To keep this to a minimum and to prevent over heating and motor burn out use the table below to deter mine the MINIMUM wire size A W G Extension Cord Use only 3 wire extension cords that have 3 prong ground ing plugs and 3 pole receptacles that accept the tool s plug Extension Cord Length Wire Size A W G 25 Feet 16 50 Feet 16 100 Feet 14 GENER
22. ring Assembly MIHI Feed Shaft Lock Nuts 3 Check operation of Return Spring for proper tension and full return 4 Nuts must be tightened before use Be very careful the nuts hold Spring Assembly in position and should NOT be tightened flush against Spring Assembly A small gap is necessary for proper operation of Spindle Housing Lock the two nuts together using separate wrenches and make sure Spindle Housing moves freely up and down Spindle Speeds Your Radial Drill Press has a 1725 RPM motor with five spin dle speeds available through a pulley belt drive The various Pulley Cover Butterfly Set Screw SPINDLE spindle speeds are required for different materials different types and sizes of drills and different cutting tools Refer to the V belt placement illustration on this page for the five available spindle speeds Maximum speed is obtained when V belt is on largest step of pulley at motor end and smallest step of pulley at spindle end Changing Speeds WARNING Disconnect Rapiat PRESS FROM POWER SOURCE BEFORE CHANGING SPEEDS 1 Open Pulley Cover REF 48 2 Position V belt REF 73 on desired steps of Spindle Pulley REF 19 and Motor Pulley REF 71 When posi tioning V belt always start by moving the end of the belt that will go from a larger step to a smaller step first 3 A chart REF 51 of drill speeds and pulley steps is pro vided below and inside Pulley Cover for convenie
23. ust as follows 1 DISCONNECT FROM POWER SOURCE any adjusiments while the tool is plugged in Never make 2 Be sure the Vertical Lock plunger REF 87 is engaged in Horizontal Tube siot REF 81 3 Mount a long precision round steel rod or a large straight drill bit into Chuck and place a combination square on Table Check alignment between rod and Table as shown NOTE Combination square must be true Check for accuracy as illustrated below Straight Edge of Draw Light Board 3 4 Line on Thick This Edge Board along Must Be Perfectly Edge of Straight Scale Flip Square Over to Dotted Position Edge of Scale Should Align Perfectly with Drawn Line Precision Steel Rod 4 f out of square loosen two Set Screws REF 26 that attach Spindle Housing Assembly REF 25 to Horizontal Tube Tilt Spindle Housing Assembiy until rod is exactly 90 degrees to Table Tighten both Set Screws 5 Check V belt tension after this adjustment and readjust if required Alignment of Motor Pulley to Spindle Pulley Check pulley alignment by sighting between tops of Spindle Pulley REF 19 and Motor Pulley REF 71 1 Should they need adjustment loosen screws on Cover Mount REF 75 and turn motor assembly until pulleys align 2 Tighten screws and adjust V belt tension if needed OPERATION Correct Drilling Speeds See Changing Speeds section under Controls and Adjustments and Speed Chart ins
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