Pro-face GP-2600 Specifications
Contents
1. Unit mm in 301 11 85 sierra EEEE 58 2 28 00000000000 0000000 0000000 n0000000000 L 8 0 31 j Top dg GP2500 TC41 24V GP2600 TC41 24V Le Le 317 12 48 317 12 48 TEH ii TR JS e Side D GP2500 TC41 24V S GP2600 TC41 24V Front Front GP2500 TC41 24V GP2600 TC41 24V Dip Switches These switches are located inside the CF Card s cover ON 1234 Dip Switches Rear View of GP Startup fom IStartup fom ICF Card with CF Card is CF Card is startup data disabled required Card cover is closing ofthe CF damaged Card cover 4 Interfaces E Serial Interface HOST I F This interface is used to connect the GP to the host PLC via an RS 232C or RS 422 cable Name SD 4 CS SG Signal Ground CD Carrier Detect RS 232C TRMX RDA SDA NC NC VCC 5V 5 Output0 25A SDB RDB CSB ERB ER CSA ERA NC NC NC eSB RD CS DR SG CD TRMX_ RDA SDA O NC NC VCC SDB RDB O R ei CSB ERB ER CSA ERA O NC O NC Recommended Connector Dsub 25 pin plug XM2A 2501 lt made by OMRON Corp gt Recommended Cover Dsub 25 pin Cover XM2S 2511 lt made by OMRON Corp gt Jack Screw XM2Z 0071 lt made by OMRON Corp2. Reserved eserved AAAAAAAAAAAG WZ sa ol sa MM RO TF CE m m 5 lt 5 i OQ m E Ethernet Interface This interface complies with the IEEE802 3 standard for Ethernet 10BASE T connections This interface uses an RJ 45 type modular jack connector 8 points E CF Card Interface This slot accepts a CF Card E Expansion CF Card Interface This interface is for connecting the Front Maintenance CF Card Unit E Expansion Unit Interface 1 This interface is used to connect an expansion unit that can transmit data over a Fieldbus or similar type of network E Expansion Unit Interface 2 Provides expanded features Installation E Confirm the Installation Gasket s Positioning It is strongly recommended that you use the gasket It absorbs vibration in addition to repelling water Place the GP on a level surface with the display panel facing downward Check that the GP s installation gasket is seated securely into the gasket s groove which runs around the perimeter of the panel s frame e Before installing the GP into a cabinet or panel check that the installation gasket is securely attached to the unit e Be sure the gasket s seam is not inserted into any of the unit s corners only in the straight sections of the groove Inserting it into a corner may lead to its eventually tearin
3. Essential Safety Precautions N WARNINGS System Design e Do not create GP touch panel switches that could possibly endanger the safety of equipment and personnel Damage to the GP its I O unit s cable s and other related equipment can cause an output signal to remain continuously ON or OFF and possibly cause a major acci dent Therefore design all monitoring circuits using limit switches etc to detect incorrect device movement To prevent accidents related to incorrect signal output or operation de sign all switches used to control vital machine operations so they are operated via a separate control system Do not create switches used to control machine safety operations such as an emergency stop switch as a GP touch screen icon Be sure to install these switches as separate hardware switches otherwise severe bodily injury or equipment damage can occur Please design your system so that equipment will not malfunction due to a communication fault between the GP and its host controller This is to prevent any possibility of bodily injury or material damage The GP is not appropriate for use with aircraft control devices aerospace equipment central trunk data transmission communication devices nuclear power control devices or medical life support equipment due to these devices inherent requirements of extremely high levels of safety and reliability When using the GP with transportation vehicles trains cars and ships
4. Note Confirm that the ring terminal wires are connected correctly b e The torque required to tighten these screws is 0 5 to 0 6 Nem KA Power Supply Cautions Please pay special attention to the following instructions when connecting the power cord terminals to the GP unit If the power supply voltage exceeds the GP s specified range connect a voltage transformer Between the line and the ground be sure to use a low noise power supply If there is still an excessive amount of noise connect a noise reducing transformer Input and Output signal lines must be separated from the power control cables for operational circuits To increase the noise resistance be sure to twist the ends of the power cord wires before connecting it to the GP unit The GP s power supply cord should not be bundled with or kept close to main circuit lines high voltage high current or input output signal lines Connect a surge absorber to handle power surges To reduce noise make the power cord as short as possible Grounding Caution When grounding to the GP s rear face FG terminal on the Power Input Terminal Block be sure to create an exclusive ground Inside the GP unit the SG Signal Ground and FG Frame Ground terminals are connected to each other When connecting an external device to the GP with the SG terminal ensure that no short circuit loop is created when you setup the system When attaching an expansion unit to the GP
5. be sure to read the expansion unit s Installation Guide EJ Input Output Signal Line Cautions e All GP Input and Output signal lines must be separated from all operating circuit power cables e If this is not possible use a shielded cable and ground the shield 10 Replacing the Backlight The GP unit s backlight is user replacable A N iN a Important Use of a different model backlight may cause a GP malfunc tion or breakdown For an explanation of how to replace the GP s backlight please refer to the User Manual or the Installation Guide which comes with the replacement backlights sold separately Corresponding Replacement Backlights GPUm it __ Rev Backlight Model GP2500 TC41 24V GP577RT BL00 MS Rev 3 is marked CA3 BLU12 01 2 lc cea PS600 BU00 Use a grounding resistance of 100Q a wire of 2mm or thicker or your country s applicable standard 2 For GP 2600 Series the backlight differs depending on a Rev For the correct backlight and how to distinguish Rev refer to the User Manual carried in the Pro face Web Site http www pro face com
6. GP e Do not store or operate the LCD display in areas receiving direct sunlight since the sun s UV rays may cause the LCD display s quality to deteriorate e Storing this unit in areas at a temperature lower than is recommended in this manual s specifica tions may cause the LCD display s liquid to congeal which may damage the panel Conversely if the storage area s temperature becomes higher than the allowed level the LCD s liquid will be come isotropic causing irreversible damage to the LCD Therefore be sure to store the panel only in areas where temperatures are within those specified in this manual e After turning the GP OFF be sure to wait a few seconds before turning it ON again If the GP started too soon it may not start up correctly e Due to the possibility of unexpected accidents be sure to back up the GP s screen data regularly UL c UL CSA Approval The GP2500 TC41 24V and the GP2600 TC41 24V are UL c UL CSA listed products UL file No E182139 This Unit conforms as a component to the following standards E UL508 Industrial Control Equipment E UL1604 Electrical Equipment for Use in Class I and II Division 2 and Class HI Hazard ous Classified Locations E CAN CSA C22 2 No 1010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory use GP2500 TC41 24V UL Registration Model 2880045 01 GP2600 TC41 24V UL Registration Model 2880045 02 lt Cautions gt
7. connected to E Serial Interface SUB SIO Connect a Serial Bar code reader or a 2 Dimensional code reader to this interface Pin Arrangement Pin Signal Name 2 A C Carrier Detect RS 232C Receive Data RS 232C S Send Data RS 232C S Signal Ground Data Set Ready RS 232C 6 Request to Send RS 232C 8 CS Clear to Send RS 232C 9 RINCC Ring Indicate RS 232C 5V 5 0 25A Recommended Connector Dsub 9 pin plug XM2D 0901 lt made by OMRON Corp gt Recommended Cover Dsub 9 pin cover XM2S 0913 lt made by OMRON Corp gt Jack Screw XM2Z 0073 lt made by OMRON Corp gt Since Pin 9 RI VCC is unprotected be sure to keep the output important CUrrent within the rated range E Printer Interface Half Pitch 20 pin When connecting a printer use Digital s printer cable PSM PRCBOO Pin Arrangement Pin Signal Name Meaning S S L Data Signal SSCSCS S 11a f Poo Dasg SS o PsTe Stobe SignatOup D RD SD ER _ Enable Receive RS 232C SG DR RS D D ER G RS CS E Screw Lock Terminal Block 12 pin This interface performs external reset remote I O and sound output Pin Arrangement Signal Name External Reset 1 AUXCOM External ResetCommo xternal Reset input AUX nline ystem Alarm Output AVDC xternal Buzzer Output So eserved Sound I F 10 eaker Output ound 12 LINE OUT Sound Line OutOutput
8. direc tives _ For detailed CE marking information please contact your local distributor Package Contents The following items are included in the GP s package Before using the GP please confirm that all items listed here are present E GP Unit 1 E Installation Guide 1 GP2500 TC41 24V lt This Guide gt GP2600 TC41 24V Installation Guide E Installation Fasteners 4 E Installation Gasket 1 This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local GP distribu tor immediately 1 Part Names A B SrAMmM tats Ba OA TO Zz Display Touch Panel Status LED Power Input Terminal Block Expansion Unit Interface 1 Expansion Unit Interface 2 CF Card Expansion Interface CF Card Cover CF Card Access Lamp CF Card Slot Serial Interface HOST I F 25 pin Serial Interface SUB SIO 9 pin Printer Interface Half Pitch 20 pin Ethernet Interface Screw Lock Terminal Block Tool Connector Connects a Data Transfer Cable or bar code reader 2 Dimensions 243 9 57
9. disaster and crime prevention devices various types of safety equipment non life support related medical devices etc redundant and or failsafe system designs should be used to ensure the proper degree of reliability and safety Do not use the GP unit as a warning device for critical alarms that can cause serious operator injury machine damage or production stoppage Critical alarm indicators and their control activator units must be designed using stand alone hardware and or mechanical interlocks After the GP s backlight burns out unlike the GP s Standby Mode the touch panel is still active If the operator fails to notice that the backlight is burned out and touches the panel a potentially dangerous machine miss operation can occur Therefore do not use GP touch switches for the control of any equipment safety mechanisms such as Emergency Stop switches etc that protect humans and equipment from injury and damage If your GP s backlight suddenly turns OFF use the following steps to determine if the backlight is actu ally burned out 1 If your GP is not set to Standby Mode and the screen has gone blank your backlight is burned out 2 Or if your GP is set to Standby Mode but touching the screen does not cause the display to reappear your backlight is burned out Also to prevent accidental machine miss operation Digital suggests you use the GP s built in USE TOUCH PANEL AFTER BACKLIGHT BURNOUT feature that wil
10. e The GP must be used as a built in component of an end use product e The GP should be installed in the front face of a metal panel e If the GP is installed so as to cool itself naturally be sure to install it in a verti cal panel Also be sure that the GP is mounted at least 100mm away from adjacent structures and other equipment otherwise the heat generated by the GP s internal components may become higher than that allowed by UL stan dard requirements UL1604 Conditions of Acceptability and Handling Cautions Power input and output I O wiring must all be in accordance with Class I Division 2 wiring methods Article 501 4 b of the National Electrical Code NFPA 70 or as specified in Section 18 152 of the Canadian Electrical Code for units installed within Canada and in accordance with that location s au thority 2 Suitable for use in Class I Division2 GroupsA B C and D hazardous loca tion or nonhazardous locations only 3 WARNING Explosion hazard substitution of components may impair suit ability for Class I Division2 4 WARNING Explosion hazard do not disconnect equipment unless power has been switched off or the area is known to be nonhazardous 5 WARNING Explosion hazard when in hazardous locations turn off power before replacing or wiring modules CE Marking GP2500 TC41 24V and GP2600 TC41 24Vare CE marked EMC compliant products These units also conform to EN55011 ClassA EN61000 6 2
11. be done so according to your country s regulations for similar types of industrial waste General Safety Precautions e Do not strike the touch panel with a hard or pointed object or press on the touch panel with too much force since it may damage the touch panel or the display e Do not install the GP where the ambient temperature can exceed the allowed range Doing so may cause the GP to malfunction or shorten its operation life e Do not restrict or limit the GP s naturally occurring rear face ventilation or storing or using the GP in an environment that is too hot e Do not use this unit in areas where large sudden temperature changes can occur These changes can cause condensation to form inside the unit possibly causing the unit to malfunction e Do not allow water liquids metal or charged particles to enter inside the GP s case since they can cause either a GP malfunction or an electrical shock The allowable pollution degree is 2 Do not use or store the GP in direct sunlight or in excessively dusty or dirty environments e Do not store or use the unit where strong jolting or excessive vibration can occur Do not store or use the GP where chemicals such as organic solvents etc and acids can evapo rate or where chemicals and acids are present in the air Corrosive chemicals Acids alkalines liquids containing salt Flammable chemicals Organic Solvents e Do not use paint thinner or organic solvents to clean the
12. g e A gasket which has been used for a long period of time may have scratches or dirt on it and could have lost much of its dust and drip resistance Be sure to change the gasket periodically or when scratches or dirt become visible Rear face a Important E Create a Panel Cut and insert the GP into the panel from the front Unit mm in YL Panel 301 5 5 11 87 Panel gt Panel thickness 1 6mm to 10 0mm 0 06in to 0 39in GP 227 5 8 960 E Attach the Installation Fasteners from Inside the Panel The following figures show the four 4 fastener insertion slot locations Insert each fastener s hook into the slot and tighten it with a screwdriver Insertion Slots Insertion Slots Top Bottom Installation fastener ii e Tightening the screws with too much force can damage the GP s important Plastic case e The necessary torque is 0 5 N m Ge re e Depending on the installation panel s thickness etc the number of D installation fasteners used may need to be increased to provide the desired level of moisture resistance 6 Wiring BMWNA IN ers e To avoid an electric shock when connecting the GP s power cord terminals to the power terminal block confirm that the GP s power supply is completely turned OFF via a breaker or similar unit e The GP2500 TC41 24V GP2600 TC41 24V units are designed
13. gt Recommended Cable CO MA VV SB5P x 28AWG AN IN i a Important lt made by HITACHI Cable Ltd gt e This GP unit s serial port is not isolated When the host PLC unit is also not isolated and to reduce the risk of damaging the RS 422 circuit be sure to connect the 7 SG Signal Ground terminal e Pin 14 VCC DC 5V Output is not protected To prevent damage or unit malfunction use only the designated level of current e Inside the GP unit the SG Signal Ground and FG Frame Ground ter minals are connected to each other e When connecting an external device to the GP with the SG terminal ensure that no short circuit loop is created when you setup the system 7 e Use rough metric type M2 6 x 0 45p threads to hold the cable s set Note fastening screws in place el When creating a cable please be aware of the following lt For RS 422 Connectors gt e The following pairs of pin no s must be connected shorted 18 CSB lt gt 19 ERB 21 CSA lt gt 22 ERA e Connecting the 9 TRMX and 10 RDA wires adds a termination resis tance of 100Q between RDA and RDB cs a 4 wire cable when the PLC type is Memory Link and the cable is RS 422 lt For RS 232C Connectors gt e Do not connect 9 TRMX 10 RDA 11 SDA 15 SDB 16 RDB 18 CSB 19 ERB 21 CSA and 22 ERA e The 1 FG terminal should only be connected if it is required by the de vice being
14. l automati cally detect a burnout and disable the touch screen Installation High voltage runs through the GP Except for replacing the backlight never disassemble the GP otherwise an electric shock can occur Do not modify the GP unit Doing so may cause a fire or an electric shock Do not use the GP in an environment where flammable gasses are present since operating the GP may cause an explosion Wiring e To prevent an electric shock be sure to confirm that the GP s power cord is not connected to the main power when connecting any cords cables or lines to the GP Be sure to replace the GP s plastic terminal block cover after wiring is completed since operating the GP without the cover may lead to an electric shock Do not use power beyond the GP s specified voltage range Doing so may cause a fire or an electric shock Maintenance e The GP uses a lithium battery for backing up its internal clock data If the battery is incor rectly replaced the battery may explode To prevent this please do not replace the battery yourself When the battery needs to be replaced please contact your local GP distributor CAUTIONS Installation e Be sure to securely connect all cable connectors to the GP A loose connection may cause incorrect input or output Wiring e Ground the GP s FG line separately from other units FG lines Putting these FG lines too close may cause an electric shock or unit malfunction Be sure to use a grounding resis
15. tance of 100Q or less and a 2mm or thicker wire or your country s applicable standard Correctly wire the GP be sure that the rated voltage and terminal layout are within the designated range If the voltage supplied differs from the rated voltage or incorrect wiring or grounding is performed it may cause a fire or unit malfunction Use only the designated torque to tighten the GP s terminal block screws If these screws are not tightened firmly it may cause a short circuit fire or GP malfunction Be careful that metal filings and wiring debris do not fall inside the GP since they can cause a fire GP malfunction or incorrect operation Maintenance e The liquid crystal panel contains a powerful irritant and if for any reason the panel is damaged and this liquid contacts any part of your body be sure to wash that area with running water for 15 minutes If any of this liquid enters your eye flush your eye for 15 minutes with running water and contact a physician Prior to inserting or removing a CF Card be sure to turn the GP s CF Card ACCESS switch OFF and to confirm that the ACCESS lamp is not lit If you do not CF Card internal data may be damaged or lost While a CF Card is being accessed NEVER turn OFF or reset the GP or insert or remove the CF Card Prior to performing these operations create and use a special GP application screen that will prevent access to the CF Card Unit Disposal e When this unit is disposed of it should
16. to use only DC24V input Any other power level can damage both the GP and the power supply e Since there is no power switch on the GP unit be sure to attach a breaker type switch to its power cord IA IN I To avoid a short caused by loose ring terminals be sure to use important ring terminals with an insulating sleeve When the FG terminal is connected be sure the wire is grounded Not grounding the GP unit will result in excess noise and vibra tion Cree e Wherever possible use thick wires max 2 mm for power termi nals and twist the wire ends before attaching the ring terminals e Be sure to use the following size ring terminals Over 3 2mm 0 13in Under 6 0mm 0 24in Rear of GP OQ mead Fe Fed Fe Ring Terminals Power Input Terminal Block 1 Suggested Ring Terminal V2 MS3 made by JST E Connecting the GP Power Cord When connecting the power cord be sure to follow the procedures given below 1 Confirm that the GP s Power Cord is unplugged from the power supply 2 Use a screwdriver to remove the Power Input Terminal Block s clear plastic cover 3 Unscrew the screws from the middle three 3 terminals align the Ring Terminals and re attach the screws 4 Replace the Power Input Terminal Block s clear plastic cover
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