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Riso KZ30 Specifications

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1. o lian oP eu D KZ30_UG book Page 1 Monday December 21 2009 11 11 AM Riso shall not be responsible for any damage or expense that might result from the use of this manual Riso shall not be liable for any direct incidental or consequential damages of any nature or losses or expenses resulting from the use of this product or included manuals Riso shall not be responsible for any damage or expense that might result from the use of information contained in this manual A Caution e Make sure to read the important operational safety information e Store this manual close by and fully acquaint yourself with the printing machine KIRSO is a registered trademark of RISO KAGAKU CORPORATION in Japan and other countries RISO i Quality System is a trademark of RISO KAGAKU CORPORATION is a trademark of RISO KAGAKU CORPORATION As we are constantly improving our products the machine may differ in some respects from the illustrations used in this manual e The information contained in this document is subject to change without notice Copyright 2010 RISO KAGAKU CORPORATION o l B v TUIS WY E o ca A A KZ30_UG book Page 2 Monday December 21 2009 11 11 AM Contents Contents Welcome to the RISO KZ30 ws codestecahis ie hrcatcnentie ia accnd ects aedecd Jes atacass laste san testa saeineiles 5 About the notations in the explanatory note pp 5 Befo
2. A KZ30_UG book Page 4 Monday December 21 2009 11 11 AM Contents Maintenance 58 Safety Guide Cleaning pe 58 Cleaning i hice eh aint cid iio sitet ob a E elated ee Sean 58 Thermal Print Reads srecan a Arb tets suladltl teh cbt Salad eee ts utili Atte n Oene 58 Scanner Glass and White Sheet of the DF Unit Ne 60 KESIR mSOST AANA EAEI A PE IES ARE daveb EEE TETELE ES tes lt toi hed lak E EEAS SEEN R 61 REIER ESL A10 PEAMISE AEE A E SANAAA EE BESAS A E A REE E S AE a ce 62 Troubleshooting 64 Check Eror DiS play a e a a a a a arae e a Oa SEEE 64 Checking with the Check amp Error Display Ne 64 Eroubleshooting TipS scsscnntecei nnn het es ee Ee eee 73 Appendixes 78 About the notations used on This Manual The specifications of this machine are represented either by the unit of mm or inch When this machine is installed the service personnel sets the unit for the machine to either mm or inch Depending on the specifications the enlargement reduction ratio and printing area differ If you want to change the current settings consult your dealer E For the word with different spelling between US English and UK English US spelling is basically used on this manual Exception Drum Cylinder E A unit of linear measure is shown in both metric and inch formats as follows Ex 297 mm 11 11 46 E A unit of weight is shown in both g m2 and Ib bond as follows Ex 50 g m to 128 g m2 14 lb bond to 34 Ib bo
3. Photo E a Duo SCANNING x LEVEL ess usHT 1 2 3 4 5 DARK AUTO C_ me 2 X DRUM INTERFACE CUSTOM CONFIDENTIAL RELEASE oQ ot o The table shows which type of originals is appropriate for each mode Mode Type of Originals E Line Only text contained e g word processing file printout newspaper al Photo Only photos contained E a Duo Both text and photos contained Important e With the Photo mode or Duo mode selected you cannot select Auto for the scanning level Perform manual adjustment p 29 You cannot use the Image Processing mode and Pencil mode together Note Select the Pencil mode when printing from an original written with a pencil p 27 26 Selecting the Image Processing Mode Line Photo Duo o mal mi o SB iss A GINS A KZ30_UG book Page 27 Monday December 21 2009 11 11 AM Functions for Master Making Scanning Originals Written with Pencils Pencil This function allows clearer printing from such originals containing faint contents such as those written with pencils Press the Z key to turn on its indicator SCANNING x LEVEL B5 gt B4 A5 gt A4 A4 gt B4 A5 gt B5 BS gt A4 Tsi d p A4 gt BS Bam A4 B5 gt AS ee C INTERFACE CUSTOM CONFIDENTIAL oQ o filt o
4. Do not place water containers or metallic objects on the machine Fire or electric shock may occur if water or metal lic objects fall into the machine Do not insert any metallic material or flammable substance into the machine through any opening This can result in fire or electric shock Do not remove machine covers Exposing internal parts may result in electric shock Do not disassemble or rebuild the machine by yourself This can result in fire or electric shock If the machine emits excessive heat smoke or foul odor immediately turn off the POWER unplug the power cord and contact your service representative Failure to do so can result in fire or electric shock If something has dropped inside the machine immediately turn off the POWER unplug the power cord and con tact your service representative Failure to do so can result in fire or electric shock Never stick your hands or fingers in the openings of the machine during operation Keep loose clothing or long hair away from moving parts to avoid becoming entangled Do not place heavy objects on the machine The objects might fall and cause injury Contact your service representative when moving the machine Caution Do not open any cover or move the machine during operation Unplug the power cord from the receptacle if you do not use the machine for a long time Screws etc protrude from the paper feed tray and paper receiving tray connection area Do not insert your
5. co Thick paper When using thick paper Basic Operations Adding or Replacing Paper When you add paper or replace with paper of a different size at the time of printing press the Feed Tray Lock Lever to lower the Paper Feed Tray Important Do not mix paper of different sizes After replacing with paper of a different size reposi tion the Receiving Tray Paper Guides the Paper Stopper and paper jump wing according to the size of the replacement paper When you replaced with the paper of a different qual ity adjust the position of Paper Feed Pressure Lever Preparing to Print 21 mall B e P Zs S Z g ZIN A KZ30_UG book Page 22 Monday December 21 2009 11 11 AM Basic Operations Setting up the Paper Receiving Tray Position the Receiving Tray Paper Guides and Paper Stopper Hold the lower parts of the Receiving Tray Paper Guides and slide them according to the scale on the Paper Receiving Tray Pull the stopper up to remove it from the Paper Receiving Tray and place it according to the paper size indicator Important For thick paper position the Receiving Tray Paper Guides a little wider than the actual paper width If you have moved the Feed Tray Paper Guides reposition the Receiving Tray Paper Guides according to them If the guides are not correctly positioned a problem such as a paper jam ca
6. Changing the Print Speed Print Speed Adjustment You can adjust the print speed to one of two levels 60 pages per minute or 90 pages per minute Press the lt key to adjust the print speed Each time you press the key the print speed is changed in the order of 1 gt 2 gt 1 and so on __ ES i LOW INK CARTRIDGE 1 LOW MASTER ROLL t EMPTY O 45 DisPosAL BOX o SN JAM CHECK o lt SETTINGS CALL Q SERVICE The table shows the relationship between the indicator segment position and print speed Segment Position 1 2 Print Speed Number of pages per minute Approx 60 Approx 90 Note The Custom Setting mode allows you to change the initial setting for the print speed p 46 36 Changing the Print Speed Print Speed Adjustment e Ea P Zs S A KZ30_UG book Page 37 Monday December 21 2009 11 11 AM i dl if Functions for Printing Changing the Print Speed Print Speed Adjustment 37 KA i A KZ30_UG book Page 38 Monday December 21 2009 11 11 AM Advanced Features Automatic Sorting into Groups Program Program features printing into multiple groups of sets from a single original document A maximum of 50 groups can be created each having up to 99 sets Each group can be up to 9999 pages The machine can be configured to specify how many pages she
7. Printing is started with the last programed group Important e When printing is finished for all groups the pro gram content is cleared However it is not cleared if Auto Process has been set to ON Note Printing is stopped each time a routine for one set is finished Remove printed pages from the Paper Receiving Tray or put separation paper To interrupt printing press the key Press the key to resume printing 40 Automatic Sorting into Groups Program o a NZ id SV LCN WY alls KZ30_UG book Page 41 Monday December 21 2009 11 11 AM Advanced Features B ki Saving Programs If you have stored the frequently used program settings in memory you can retrieve them for later printing Six programs can be stored 1 Set the program 4 Press the key Enter the required program settings from the Con Program setting is stored and Program number trol Panel is displayed For details on the setting operations refer to the steps 1 p 39 through 6 p 39 2 Press the key Store program settings Note After storing a program pressing the P key to finish saving the program By pressing key you can print with a stored program 3 Enter the program number using the Print Quantity keys Select a program number from 1 to 6 Important When a program number that has already been stored is
8. e Important e You cannot use the Pencil mode and Image Process ing mode at the same time e When in the Pencil mode adjust the scanning level manually You cannot select Auto p 29 Note To clear the Pencil mode press the 4 key again to turn off its indicator or select another type of image processing mode o 1 Ea Scanning Originals Written with Pencils Pencil 27 mal P 2 ig A GINS lian A KZ30_UG book Page 28 Monday December 21 2009 11 11 AM Functions for Master Making Enlarging or Reducing Originals by Standard Ratios Enlargement Reduction You can enlarge or reduce originals when making a master Specify the standard ratio to enlarge or reduce an original Press the A V key to specify the enlargement reduction ratio Each time you press the key the indicator of the selected ratio lights To restore 100 press the 1 1 key SCANNING x LEVEL Pe INTERFACE CUSTOM CONFIDENTIAL oQ ont SGG Note e An original must have the 10 mm g or larger mar gin at its top end when it is placed on the Original Tray Top margin is not added even if you have assigned Border Increase the 94 Reduction Tip Enlargement reduction ratio may differ according to the machine s specification Set with unit of nm or inch Unit
9. cccesscceeeeeeeeeeeeeeeeteees 17 45 Connection with a Computer ppp 9 Control Panel ccccccececeeeeeeeeeeeeeeeeeeeeeeeeteeeeaes 16 Custom Indicator cccccecceeeeeeeeeeeeteeeeeeeeeaes 17 17 Custom Setting Mode pp 46 49 Custom Setting Mode Indicator pp 49 D DF init eorne Fi teeet alse die eed 14 60 Disposal of Consumables pp 56 Disposal of Ejected Master pp 56 Disposal of Ink Cartridge pp 56 Disposal of Master Core pp 56 Duo Image Processing Mode n 26 E Empty Disposal Box Indicator 54 64 71 Emptying the Master Disposal Box 00 54 Energy Saving Function ppp 46 Energy Saving lamp pp 16 64 Enlargement e scifi deepen eels 28 Error Location Indicator pp 64 Error Number Display pp 16 64 Error Type Indicator pp 64 F Feed Tray Lock Lever ecceeseeeeeeeeeeeteeeeeeeeeees 14 Feed Tray Paper Guide c eeceeeeeee 14 20 Feed Tray Paper Guide Lock Lever 14 20 35 Free Reproduction Size Ratio ceee 31 Function and Name of Each Part 005 14 G GIOUPS haerir yearn eer 38 H Horizontal Print Position Adjustment pp 35 l ilndicatof iicn ee 16 64 71 Image Processing Mode pp 26 Image Processing Selection Indicator 17 26 Image Processing Selection Key 0 17 26 Initial Setting Restoration pp 48 Initial Settings 2 ee ee eeeeeeeeeteeeeeeeeeeeeeeeeeeeeeeeeeeees 46 in
10. Note e When the machine is in the Sleep energy saving Mode only the Sleep Indicator and the Start Wake up key light on the control panel The other indicators and counters do not light When the machine is in the Sleep Mode it can only receive original data from a PC and all other functions operate as if the machine has its power turned off Power has been disconnected Check if the power cord has been firmly connected to an electric outlet Check if the commercial power circuit breaker is on The Print Drum Cylinder cannot be placed into position The Print Drum Cylinder was stopped at an inappropriate position after rotation After manually rotating the Print Drum Cylinder rotate it until it is locked by the Print Drum Cylinder Release Lever Troubleshooting Tips 73 i o e VZ UY 4 Troubleshooting A KZ30_UG book Page 74 Monday December 21 2009 11 11 AM Problem Cause Action An error indication does not disappear even though consumables ink master roll are set The consumables ink master roll have not been correctly set After inserting the Ink Cartridge until it stops Or set the Ink Cartridge again p 50 Set a master roll so that the 7 comes to the front side p 52 The Ink Cartridge does not contain ink information Do not remove the label attached on the Ink Cartridge outlet sect
11. been correctly cut scissors etc 2 Close the Master Making Unit Cover A 17 3 Press the key 4 Pull out the Print Drum Cylinder and remove the master from the Print Drum Cylinder by hand 5 Set the Print Drum Cylinder again Paper jammed in Check all the lighting sections in the Paper Passing area the Paper Passing area A paper jam has 1 Press the Paper Feed Tray Lock Lever to lower the Paper occured on the Feed Tray and remove the jammed paper Paper Feed Tray If you cannot remove the jammed paper remove it while section pressing the Jam Release Lever 2 Set paper again Then flip the lever up 3 If the error indications do not disappear press the key JXX Check amp Error Display 67 mal mi e P Zs SJ Z A GINS Troubleshooting A KZ30_UG book Page 68 Monday December 21 2009 11 11 AM Location No Error Cause Action No A paper jam has Remove the paper jammed on the Paper Receiving Tray occured on the section Paper Receiving If you cannot remove the jammed paper remove it after pulling Tray section out the Separation Fan If you have changed the horizontal paper position also adjust the position of Receiving Tray Paper Guides If the error indications do not disappear press the 7 key JXX Note e JXX changes by error combinations of jam 68 Check amp Error
12. 11 Paper Feed Pressure Lever ep 21 Adjust the lever according to the paper weight 12 Sub Control Panel p 17 13 Main Control Panel p 16 14 Original Release Lever Use the lever to open the Scanner Unit if paper jams or originals need to be repositioned 15 White Sheet 16 Scanner Glass 17 Original Guide Holds and guides original on the Original Tray Slide to fit to the sides of original mal mi o NZ aD Y SV LCUN E 1 2 3 4 5 6 7 8 MWY alls KZ30_UG book Page 15 Monday December 21 2009 11 11 AM 3 A Print Drum Cylinder p 61 Ink Cartridge Holder Print Drum Cylinder Lever 7 p 50 Pull out the Print Drum Cylinder by holding this lever Ink Cartridge 7 p 50 Paper Receiving Tray 7 p 22 The printed copies are output to this tray Paper Stopper 7 p 22 Stops paper printed and ejected into the Paper Receiv ing Tray Fit up according to the length of paper to be printed Receiving Tray Paper Guides 7 p 22 Aligns printed paper neatly Slide according to the width of paper before printing Paper Jump Wing 7 p 22 Adjust according to the size of paper in order to align printed paper Before Starting to Use 9 Power Switch p 23 Turns the machine power ON or OFF 10 Separation Fan Pull this out to remove paper jammed on the paper out put side 11 Master Roll p 52 12 Master Making U
13. Display lian 2 ig mal g ZIN A KZ30_UG book Page 69 Monday December 21 2009 11 11 AM Troubleshooting When the lt CHECK SETTINGS Indicator blinks Check error locations and error numbers on the Error Number Display and take the following procedures If an error number is not shown press the x key The Master Disposal Unit has not been correctly closed Location No Error Cause Action No The Print Drum Set the Print Drum Cylinder correctly d 01 Cylinder has not p 62 d 12 been correctly inserted The Ink Cartridge Set an Ink Cartridge correctly has not been set or p 50 d 03 it has not been correctly set Aninappropriate Ink Set an Ink Cartridge specific to the machine Cartridge has been p 50 set Important e Use an Ink Cartridge specific to the machine Using other Ink d 04 Cartridges can result in malfunction or any other troubles The label on the Ink The label on the Ink Cartridge outlet surface contains Cartridge outlet information needed for printing If the machine cannot read the surface has come information it does not operate off or surface is with Set an Ink Cartridge that is specific to the machine and that is dirt with label attachment and free from dirt A master has not Press the key then press the Ot key Or perform master been wrapped making operation to wrap a master a
14. Enter an item number to be changed using the Print Quantity keys The Print Quantity Display shows the selected item Note To restore the initial settings for the Custom Setting mode enter 99 and press the key and then press the key Press the key to view the Total Quantity Dis play 30 Master Quantity Display 31 and Average Display 32 The display is switched between the first 3 dig its and the last 4 digits each time you press the key Press the key Pressing this key allows you to select a parameter number The currently set parameter number blinks O M JR ASIII y if O ul RUN j Guu NRD C1 2 3 L4 E UL6 Ar DoE Ce 0 CC START PRINT POSITION WAKE UP Enter a parameter number using the Print Quantity keys If you want to change multiple parameters press the key and repeat steps 2 through 4 for them Press the lt gt key to complete the settings The changed contents are programed and the normal mode is restored Changing the Initial Settings Custom Setting Mode 49 o mal B e 2 ig A KZ30_UG book Page 50 Monday December 21 2009 11 11 AM A 3 B Replacing and Disposing Consumables Replacing the Ink Cartridge When the Ink Cartridge becomes empty the Replace Ink Cartridge Indicator lights Replace with a new Ink Cartridge A Caution e Because ink may have
15. Ink Cartridge to remove the cap Replacing and Disposing Consumables Important e Do not touch or give impact to the outlet surface of the new Ink Cartridge Do not remove the label attached to the outlet surface of the Ink Cartridge Insert the new Ink Cartridge Align the arrow of Ink Cartridge with the W mark on the holder and push the Ink Cartridge until it stops Return the Print Drum Cylinder to the original position Insert the Print Drum Cylinder until it stops Replacing the Ink Cartridge 51 mal A is J A GINS A KZ30_UG book Page 52 Monday December 21 2009 11 11 AM Replacing and Disposing Consumables Replacing the Master Roll When the entire Master Roll is consumed the Replace Master Roll Indicator lights Replace with a new Master Roll Important e For the Master Roll it is recommended to use the products specified by RISO Before replacing the Master Roll turn the machine on Open the Master Making Unit Cover 3 Install a new Master Roll Lift and open the Master Making Unit Cover by Remove the shrink wrap transparent film from holding the Master Making Unit Cover Handle the new Master Roll Do not remove the wrapper yet and place the roll so that the i mark on the master core comes to the front 4 AK amp Ri 2 Press the Master Se
16. Key Indicator p 26 Each time you press the key the Image Processing mode is changed When the Line mode is selected lights When the Photo mode is selected fl lights When the Duo text photo mode is selected both amp and al light 7 Interface Key Indicator p 24 Selects the Online or Offline mode when interfaced with a computer an interface option is required The Online and Offline modes are switched over each time the key is pressed The indicator above the key lights when Online mode is selected 8 Custom Key Indicator p 49 Use when changing the initial settings When activated the indicator above the key lights 9 Confidential Key Indicator ep 45 Prevents confidential documents from being copied Each time you press the key the function is switched on and off When activated the indicator above the key lights 10 Print Drum Cylinder Release Key Indicator p 50 Press the key and when the indicator lights you can pull out the Print Drum Cylinder manually When not lit up press the key to light up the indicator And you can pull out the Print Drum Cylinder Control Panel 17 mal WA iss G G AS I El A KZ30_UG book Page 18 Monday December 21 2009 11 11 AM A i E Before Starting to Use Basic Process The machine presents the following two basic operational processes Master making process to make a
17. LI key to turn on its indi cator SCANNING x LEVEL Q El LINE fi PHOTO B I DRUM RELEASE o tt Note To clear the mode press the Ot key to turn off its indicator Press the lt gt key The current master is discarded and replaced with a blank one Note After the discard and replacement the Confi dential mode is cleared Protecting Confidential Documents Confidential 45 Ea f Bi e 2 ig WY E ca A A KZ30_UG book Page 46 Monday December 21 2009 11 11 AM Advanced Features Items You Can Change Changing the Initial Settings Custom Setting Mode You can change the initial settings that are restored when the power is turned on or when the key is pressed The customised settings are effective until they are changed again The changeable items and their descriptions are as follows Initial settings factory default Parameter Selection wile Changeable Items 2 0 1 2 3 4 5 1 Print Speed 1 2 Change the initial setting for the print speed E 2 Auto Process OFF ON Change the initial setting for the Auto Process 3 Scanning Level 1 2 3 4 5 Auto Change the initial setting for the scanning level 4 Original Mode Line Photo Duo Pencil Change the initial setting for the Image Processing mode 5 First Print Vertical Position Setting
18. OFF ON Changes the first print printing position according to the settings of the Vertical Print Position Adjustment Keys 6 Energy Saving Function 5 15 30 60 90 OFF The machine enters the Sleep mode if it is not minutes minutes minutes minutes minutes used for a certain period of time Set the time that must elapse before the machine enters the Sleep mode Note e When the machine is in the Sleep energy saving Mode only the Sleep Indicator and the Start Wake up key light on the control panel The other indicators and counters do not light When the machine is in the Sleep Mode it can only receive original data from a PC and all other functions operate as if the machine has its power turned off Press the Start Wake up key to activate the machine 46 Changing the Initial Settings Custom Setting Mode o i o a VZ UY WY A KZ30_UG book Page 47 Monday December 21 2009 11 11 AM Advanced Features Item No Changeable Items Parameter Selection 2 3 Minimum Print Quantity Specify the minimum number of pages to be printed from one master If a number lower than the specified minimum number is entered the master making process is not executed Note When connecting to a PC The minimum print quantity is disabled when outputting data from a PC Any number of sheets can be output regardless o
19. Paper Recommendations 1 Ea mal B v cD A GINS A KZ30_UG book Page 11 Monday December 21 2009 11 11 AM A Before Starting to Use 3 mi Tips for Better Paper Feeding To prevent paper jams and misfeeds follow the directions below Set the Paper Feed Pressure Adjustment Lever to the position according to the thickness of the printing paper p 20 Standard paper Standard position 1 gt amp 1 Standard position 2 gt lt 2 Thin paper Thin paper X Thick paper such as card stock Thick paper D Adjust the position of the Paper Jump Wing according to the size of the printing paper 7 p 22 Always set the Feed Tray Paper Guide and the Receiving Tray Paper Guide according to the print paper size p 20 Use flat printing paper that is free of folds If the use of curled paper is unavoidable place the printing paper so that the curl faces down Paper may stick to the Print Drum Cylinder surface if the top margin is too narrow on the original or if the upper portion of the original uses a large amount of ink To solve this problem lower the print position to provide a wider top margin or reverse the top and bottom of the original Restart master making and printing from the beginning when you rotate the original Storing Environment Store printing paper in a level dry area Storing the paper in an excessively humid area can result in paper jams or poor
20. and adjust the Feed Tray Paper Guides according to the sides of paper as follows 1 Adjust the right Feed Tray Paper Guide to the scale of Paper Feed Tray and lock the guide using Feed Tray Paper Guide Lock Lever Before sliding the Feed Tray Paper Guides release their lock levers 2 Place paper in the printing orientation Note See Paper Recommendations p 10 for appropriate print papers 20 Preparing to Print o 3 Fit the left Feed Tray Paper Guide to the side of paper and lock the guide using the lock lever A Unlock B Lock Important Do not use paper of inappropriate sizes or mix paper of different sizes e Be sure to fit the Feed Paper Tray Guides to the sides of paper If not the paper feeding may fail mal e SB iss ge ZIN A KZ30_UG book Page 21 Monday December 21 2009 11 11 AM Note When using custom sized paper load the paper so that its center comes to the center of the Paper Feed Tray and fit the Feed Tray Paper Guides to the sides of paper 3 Flip the lever up to lock paper Select the paper feed pressure Position the Paper Feed Pressure Lever accord ing to the finish of the paper Paper Feed Pressure X When using thin paper x 1 Standard paper 1 When using coarse paper x2 Standard paper 2 When using standard paper
21. and print several pages to check the print result e You can select Auto only for the Line mode You cannot select Auto with the Photo Duo or pen cil mode selected Mode and Scanning Level Relationship Scanning Level Mode Type of Adjustment Originals 1 5 Auto Only text contained Z Line 9 Word Available Available processing file printout newspaper z Only photos Not ia roe contained alae Available Both text and Not Duo photos Available Available contained Containing faint Not 2 Pencil pe Available Available Note The Custom Setting mode allows you to change the initial settings of the scanning level p 46 Scanning Originals Having Faint or Dark Contents Scanning Level Adjustment 29 e Y as S Z mall WY E A A KZ30_UG book Page 30 Monday December 21 2009 11 11 AM Functions for Master Making Printing Originals Side by Side 2 Up Printing The same or different originals can be printed side by side This is called 2 Up Printing 2 Up Printing is divided between Single original printing and Two original printing Important e The print paper size that can be used for this function is B4 or A4 Legal or Letter only e Set the paper size to be used in User mode No 12 in advance p 47 Single Original Printing and Two Original Printing Sing
22. blurred on the area Materials Not to Be Printed Do not use the machine in any manner which violates the law or infringes on established copyrights even when making copies for personal use Consult your local authorities for further details In general use discretion and common sense Originals 13 mal P P d g A GINS A KZ30_UG book Page 14 Monday December 21 2009 11 11 AM Before Starting to Use Getting Acquainted Function and Name of Each Part 1 2 3 4 5 6 7 8 Original Tray p 20 Place an original face down DF Unit Feeds the original from the Original Tray to the Scanner Master Disposal Unit Receiving Originals The scanned original is ejected Master Disposal Box Handle p 54 Push down the lever when pulling out the Master Dis posal Box when the box is filled with discarded masters Master Disposal Box p 54 Holds discarded masters Master Disposal Unit Release Lever Grasp the lever to open the Master Disposal Unit when the master jams or others Feed Tray Paper Guide p 20 Holds and guides paper Slide to fit to the sides of paper Paper Feed Tray p 20 Load print paper on this tray 14 Getting Acquainted ike 9 Feed Tray Paper Guide Lock Lever p 20 Locks the Feed Tray Paper Guides 10 Feed Tray Lock Lever p 20 Use the lever to lower or lift the Paper Feed Tray
23. clockwise until it reaches the Print Drum the position where it is secured by the Drum Cylinder Cylinder Release Lever the position where the clamp plate is exactly next to the right frame 5 Set the Print Drum Cylinder into the machine If the Drum Cylinder cannot be set it has not been secured correctly In this case perform step 4 again 6 Open the Master Making Unit Cover and set the master again 7 Close the Master Making Unit Cover 8 Press the key 9 Perform the master making operation again A 16 A Caution The Print Drum Cylinder consists of a lot of metallic parts Do not touch those parts more than necessary Your hand may be cut When rotating the Print Drum Cylinder during maintenance hold the outer edge of the Print Drum Cylinder Your hands may become dirty with ink if you press the master wrapped around the Print Drum Cylinder The clamp plate is open when you are pressing the Clamp Plate Release Lever When you release the lever the clamp plate closes Take extreme care not to be pinched otherwise your hand may be injured When you remove the master from the Print Drum Cylinder the ink is spread on the master Take care not to allow the master to come in contact with other parts or objects Check amp Error Display 65 o mal mi o ge ZIN lian Troubleshooting A KZ30_UG book Page 66 Monday December 21 2009
24. eee sere E A ener E E E eee 8 Ink Cartridge ccccccceeeeeeeeceeeeeeeeseeeseeeeeees 15 50 Ink Cartridge Holder eeeceeceeeceeeeeeeteeeeeeeeeeees 15 INK Indicator pp 64 71 Interface Indicator pp 17 24 Interface Key ceccceeeceeeeeeeeeeeeeeeeeeeeeeseereaes 17 24 J Jam Indicator isise 64 65 L Line Image Processing Mode s es 26 Loading Papet cei a a 20 Low Ink Cartridge Lamp pp 64 72 Low Master Roll Lamp pp 64 72 M Main Control Panel pp 14 16 Maintenance ccceccceeceeeeeeeeeeeeeeeeeeeeessteeeeaes 58 Master Disposal BOX pe 14 54 Master Disposal Box Release Lever 0 14 Master Disposal Unit Receiving Originals 14 Master Disposal Unit Release Lever 14 Master Guide Flap c ccccceesceeeeeeeeeteeeeeeeteaes 52 Master Indicator 4 64 71 Master Making Unit Cover pp 15 52 Master Making Unit Cover Lever pp 52 Master Making Unit Handle pp 15 Master Quantity Display pp 48 Master Role 15 Master Roll Lock Lever pp 15 Master Making Print Changeover Indicator 16 Master Making Print Changeover Key 6 16 i e VvV WY E A A KZ30_UG book Page 81 Monday December 21 2009 11 11 AM Maximum Printing Areas pp 12 Minimum Print Quantity pp 47 O Original Guide we 14 Original Mode ou eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 46 Original Release Lever pp 14 66 Orig
25. hand or fingers in this area while it is in use Also take care of the metal parts on the base when carrying the machine When putting your hand into the unit take care not to touch the paper separation hook or surrounding parts espe cially the metal plate parts The sharp tip of the hook and the cut surface of the metal can hurt your hand The machine has precision parts and driving mechanism inside Do not handle the machine in ways other than those described in this guide Do not apply any shock to the machine Important Do not unplug the power cord or turn off the power during operation Be sure to open and close all machine covers gently Safety Guide Handling and Operation 7 ofe Se Zs A KZ30_UG book Page 8 Monday December 21 2009 11 11 AM Before Starting to Use E Consumables Important e For ink and Master Roll it is recommended to use the products specified by RISO e Store the consumables such as paper Master Roll and ink properly Do not store consumables in the following places Locations that are subject to direct sunlight or bright locations that are close to windows if there is no other choice pull the curtains across the windows Locations that are subject to rapid changes in temperature Extremely hot and humid locations or extremely cold and dry locations Ink Handling Caution If ink gets into your eyes flush it out immediately with ple
26. master by scanning an original Master Making mode Printing process to actually print the master data on paper Printing mode Process for printing from a paper document A placed original is scanned by the scanner and a generated master is rolled around the Print Drum Cylinder After a while sample copy is performed After checking the print result enter the number of pages to be printed and start printing Process for printing with data generated using a computer Data sent from a computer is transformed into images and a generated master is rolled around the Print Drum Cylinder You can send instructions for printing from the computer through the printer driver Important e The interface option is required for connection with a computer p 9 18 Basic Process ka Ea ef a VA 4 o A KZ30_UG book Page 19 Monday December 21 2009 11 11 AM Mica Before Starting to Use Basic Process 19 hae i A KZ30_UG book Page 20 Monday December 21 2009 11 11 AM Basic Operations Preparing to Print Setting the Original Tray Open the Original Tray to the outer side Setting up the Paper Feed Tray and Loading Paper 1 Lower the Feed Tray Lock Lever to lower the tray 2 Load paper Slide
27. mmx 420 mm 50 g m2 to 128 g m2 inch 7 346 x 10 1 8 to 11 1 46 x 16 17 30 14 lb bond to 34 lb bond Important Be sure to load printing paper larger than the images to be created If printing paper is smaller than the images the inner rollers may be stained and it may result in smudges on the prints Be sure to confirm the maximum printing area and margins before printing p 12 Even when using paper whose sizes and weights are supported by the machine it may not pass through the machine depending on such factors as paper finish ambient conditions and storage conditions Keep this in mind when using the machine For more information consult your dealer Do not use the following types of paper as they can cause jams or misfeeds Extremely thin paper less than 50 g m 14 lb bond Extremely thick or heavy paper greater than 128 g m2 34 lb bond Wrinkled curled folded or torn papers Chemically treated paper such as thermal or carbon paper Paper coated on its face or back surface Paper having a sticky section or holes such as an envelop and label paper SELB ONE e Paper with a horizontal grain direction can cause problems with paper feeding Use paper with a vertical grain direction Images are not output onto the entire area of usable print paper If paper with a size exceeding the limit of specifications is used the paper feeding and print quality on such paper are not warranted 10
28. print quality After unpacking the printing paper keep the remaining paper wrapped and store it in a moisture proof box It is highly recommended to put silica gel in the paper storage box Paper Recommendations 11 WZ Ea f g ZIN lian A KZ30_UG book Page 12 Monday December 21 2009 11 11 AM Before Starting to Use Originals Size and Weight Restrictions Usable originals are as follows Unit Size Weight mm 182 mm x 257 mm to 257 mm x 364 mm 50 g m to 107 g m2 inch 7 3 46 x 10 1 8 to 10 1 8 x 14 5 46 14 Ib bond to 28 Ib bond e The maximum printing area is 249 mm x 352 mm 8 3 146 x 13 17 32 If the original image size is larger than this limit you need to reduce the original when making a master Note e When printing the following kinds of originals copy to paper of an available size Patched or worn originals Wrinkled curled folded or torn originals Transparent originals such as tracing paper or OHP transparencies Chemically treated originals such as thermal or carbon paper Originals with correction fluid or glue Extremely thin originals less than 50 g m 14 lb bond e You cannot use the following originals on this machine Multi layered originals or multiple originals stapled or clipped Extremely thick originals greater than 107 g m2 28 lb bond Maximum Printing Areas and Margins The maximum pri
29. the interval time Press the key Two original printing Press the key to start scanning the first orig inal Place the second original within the inter val time Press the key 32 Printing Originals Side by Side 2 Up Printing ike o 5 Enter the number of pages to be printed using the Print Quantity keys Check the quality of proof copy Enter the number of pages for actual printing The specified number is shown on the Print Quan tity Display Press the lt gt key 2 Up printed copies are output B 2 ig mal MP Zs A KZ30_UG book Page 33 Monday December 21 2009 11 11 AM Functions for Master Making Automatic Printing Auto Process Master making and printing can be performed automatically in sequence When Auto Process is selected simply enter number of copies to print then press the key Press the M key to turn on its indica tor With the i indicator tuned on press the M key MASTER o M MAKING gt PRINT Note When printing is completed Print Quantity will restore the number originally entered To cancel the Auto Process press the key again to turn off its indicator If you select Auto Process when the F indicator is turn on the Auto Process will be activated from the next master after the content of the master currently loaded on the Print Drum Cyli
30. 1 RETR 0 120 MER O 116 B5 A4 o 100 1 1 o 94 gt 87 Ade BS O O 82 Bra fe 71 B4 gt B5 W SCANNING x LEVEL LINE fal PHOTO S B PS A HE SUSTOM CONFIDENTIAL 2 o Dt 5 VE pj Important When you press the key while the I indi eS cator is blinking the data being received or waiting for output will be deleted Tip e About the WW indicator The lighting blinking of the indicator informs you of the conditions of this machine and data receiving conditions Lightning of Description Indicator o lighting The data from your com puter can be received e E going out i The receiving of data is disabled 3 HH blinking fast Receiving Lightning of Description Indicator xm blinking slow Waiting for output instruction The received data after being expanded is waiting for output instruction Or the expanded data is in the master making or printing process Check the paper size To change the paper replace the paper on the Paper Feed Tray p 21 Send document data from the computer When the machine is receiving data the indi cator blinks When data reception is finished the machine automatically starts printing accord
31. 11 11 AM Location No Error Cause Action No Master ejection has 1 Pull out the Print Drum Cylinder and remove the master been failed from the Print Drum Cylinder by hand p 65 A 04 2 Set the Print Drum Cylinder again 3 Press the key An original jam has Remove the original jammed in the DF Unit occured inthe DF Grasp the Original Rease Lever and open the Scanner Unit Cover to remove the jammed original J01 A master jam has Remove the Master Disposal Box and remove the jammed occured in the master master disposal p 54 section If you cannot remove the jammed master although you have removed the Master Disposal Box pull out the Master Disposal Unit and remove the master A 05 Important e Once you pull out the Master Disposal Box make sure to empty it before placing it into position 66 Check amp Error Display mal mi o P Zs SJ Z ge ZIN A KZ30_UG book Page 67 Monday December 21 2009 11 11 AM Troubleshooting Location NO Error Cause Action No A master has not Open the Master Making Unit Cover remove the master roll been correctly set and set the master correctly p 52 A 01 A 34 1 Remove the master roll and set the master again 2 Close the Master Making Unit Cover p 52 3 Press the key A master has not 1 Open the Master Making Unit Cover cut the master with
32. Drum Cylinder or other items have not been set up yet CALL SERVICE Indicator Lights when such an error occurs that needs advices or supports from service personnel 64 Check amp Error Display lian Lights when the machine is in the Sleep energy saving Mode Print operations cannot be performed when this indicator is lit Press the Start Wake up key to activate the machine etfe g ZIN ki When the 8 JAM Indicator blinks A KZ30_UG book Page 65 Monday December 21 2009 11 11 AM Troubleshooting Check error locations and error numbers on the Error Number Display and take the following procedures Location No Error Cause Action No A master has not 1 Pull out the Print Drum Cylinder p 61 been correctly If no master is wrapped around the Print Drum Cylinder wrapped around the proceed to Step 6 If wrapped proceed to Step 2 Print Drum 2 Press the Print Drum Cylinder Release Lever hold Cylinder the edge of the Print Drum Cylinder and turn counter clockwise the Drum Cylinder until the clamp plate metallic plate locking the master comes to the top A 02 3 Strongly press the Clamp Plate Release Lever to unlock the clamp plate hold the edge of the master and then separate the Master while turning the Print Drum Cylinder Unnecessary master remains on 4 Turn the Drum Cylinder counter
33. NG Do not overload the electrical outlet or extension cord or damage the power cord by placing heavy objects on it or pulling or bending it This can result in fire or electric shock Do not pull the power cord but hold the plug itself when unplugging it This can damage the cord and result in fire or electric shock Do not plug or unplug the power cord if your hands are wet This can result in electric shock A Caution e Pull out the power cord plug from the electrical outlet more than once a year and clean the prongs of the plug and their surroundings Dust that collects in these areas can result in fire Important Check the power cord and plug for poor connections Plug the power cord securely into a nearby electrical outlet e Be sure to turn off the POWER switch when connecting or disconnecting a cable 6 Safety Guide Installation lian e o WZ Liss WY A A KZ30_UG book Page 7 Monday December 21 2009 11 11 AM A i Before Starting to Use o Safety Guide Handling and Operation This section describes the precautions to be observed and the information the user should be aware of when oper ating the machine Operating environments Important e Operate the machine under the following appropriate environment conditions Temperature range 15 C to 30 C 59 F to 86 F Humidity range 40 to 70 noncondensing Machine Handling AWARNING
34. Press the lt gt key to complete the set tings If the next H No appears repeat Steps 1 and 2 Note When necessary entry is completed the Print Quantity Display restores to its normal status and is available for usual operations When the i indicator is off and Error Type indicator lights When an Error Type indicator lights please refer to the following pages Error Type Error No Reference page d 04 p 69 lt Q CHECK SETTINGS 417 ay eee ee ee ee LOW MASTER ROLL z p 52 LOW INK CARTRIDGE p 50 Check amp Error Display A 72 je B A is S Bi WY E A A KZ30_UG book Page 73 Monday December 21 2009 11 11 AM Troubleshooting Tips If any problems occur during printing check the following points and take appropriate procedures before calling your authorized service representative Troubleshooting Problem Cause Action The machine does not start when the power switch is pressed You may have pressed the power switch while the machine was in the Sleep Mode Try pressing the power switch again Before pressing the power switch you may want to find out whether the machine is indeed in the Sleep Mode by checking the 2 indicator on the Control Panel If the key is lit the machine is in sleep mode Press the lt gt key to end sleep mode and to activate the machine
35. Problem Cause Action Dirt is found on printed copies The Scanner Glass of the DF Unit is not clean Wipe the Scanner Glass with a soft cloth or others p 60 The trailing edge of printed copies are stained with ink The size of original is almost equal to the maximum printing area size Reduce the size of original and make a Master again p 12 The edges of printed copies are smudged with ink When printing thick paper such as cards corners of the paper contacted and damaged the master Make another master and print with the new master Or pull out the Print Drum Cylinder and attach cellophane tape to the damaged section on the master However if attached with cellophane tape a master may not be properly sent to the Master Disposal Box The back of printed copies is smudged with ink yy The Pressure Roller has been stained with ink Pull out the Print Drum Cylinder and open the Master Disposal Unit wipe the Pressure Roller with a soft cloth or others p 61 If the print position is outside the print paper this may cause the Pressure Roller to be stained with ink Be careful when changing the size of print paper or shifting the print position p 35 Printed images are faint Printed texts are blurred The machine was not used for an extended period of time and printing was just restarted If the machine is not used for an extended period of time ink on the sur
36. above the key lights 7 X Key Use when setting up for programed printing 8 Auto Process Key Indicator p 33 Performs non stop operation from master making through printing When activated the indicator above the key lights 9 Master Making Print Change over Key Indicator Changes over the machine operation between Master Making and Print modes The indicator on the left side of the key shows the current mode 10 Proof Key p 34 Use when you want to check print result after adjusting the print position for example This allows you to print sample copies without affecting the value on Print Quantity Display 11 Reset Key Returns all settings to the initial settings 12 Key Use when setting up for programed printing or when changing the initial settings 13 Print Speed Adjustment Key Indicator p 36 Selects the print speed from two levels The indicator above the key shows the current speed level 14 Vertical Print Position Adjustment Keys Indicator p 35 Adjusts the print position in vertical direction within 10 mm 3 after making a master The indicator above the keys shows the offset amount from the center To clear the offset amount press Q lt 15 Key Use to perform programed printing or to display the error number if an error occurred 16 C Key Cancels entered numeric values or resets the counter to zero 17 Start Wake up Key Indicator Starts master making o
37. adhered to the outlet surface of the Print Drum Cylinder be careful not to get your hands and clothes dirty Rinse your hand using a detergent immediately if stained with ink Important For the Ink Cartridge it is recommended to use the products specified by RISO e Before replacing the Ink Cartridge turn the machine on Press the o c key 2 Pull out the Print Drum Cylinder Make sure that the Print Drum Cylinder Release Grasp the Print Drum Cylinder Handle and pull indicator is tuned on out the Print Drum Cylinder until it stops SCANNING B5 gt B4 x LEVEL Q A5 gt A4 qd arr D ao A4 gt B4 AS gt BS B5 gt A4 1 1 i p A4 gt BS B4 gt A4 BS gt AS B4 gt BS INTERFACE CUSTOM CONFIDENTIAL em ok Important e If you forcibly pull out the Print Drum Cylinder when its release indicator is turned off the Print Drum Cylinder may be damaged 50 Replacing the Ink Cartridge he Ea aa o v AWA Zs A KZ30_UG book Page 51 Monday December 21 2009 11 11 AM 3 Pull the empty Ink Cartridge out of the holder Turn the Ink Cartridge to the left and then pull it out Note Dispose the depleted Ink Cartridge according to the disposal rule of your local commu nity p 56 4 Remove the cap from a new Ink Car tridge Turn the cap of the
38. ain Printing is started with the last programed group Note e Printing is stopped each time a routine for one set is finished Remove printed pages from the Paper Receiving Tray or put separation paper To interrupt printing press the key Press the key to resume printing e When printing is finished for all groups the pro gram content is cleared However it is not cleared if Auto Process has been set to ON mal B 2 ig MP Zs A KZ30_UG book Page 43 Monday December 21 2009 11 11 AM Making Changes to Stored Programs Advanced Features Modifying its settings Retrieve a program to modify Follow steps 1 through 3 in Retrieving a Program p 42 2 Press the key Displays the stored number of pages or sets Press the key repeatedly until the value to modify appears 3 Press the C key and the Print Quan tity keys to change the number of pages or sets 4 Press the key Program setting is modified 5 o Store a program Changed program settings are stored To overwrite the retrieved program press the key again To store on the new program number enter and display the program number using the Print Quan tity keys and press the key Important If you select an already stored program number the existing settings are overwritten by your new settings Note See Sav
39. e key blinks Received data is waiting for output Press the key to output the data To delete the data waiting for output press the key appears on the Print Quantity Display and the machine does not start The power was turned off when the machine was in operation Press the key Troubleshooting Tips 77 i o e lt 2 Zs A KZ30_UG book Page 78 Monday December 21 2009 11 11 AM Appendixes Specifications RISO KZ30 Feature Unit of mm Unit of inch Master making printing methods High speed digital master making fully automatic stencil printing Original Type Sheet Original Size Max 257 mm x 364 mm Min 182 mm x 257 mm Max 10 1 8 x 14 5 46 Min 7 3 46 x 10 1 8 Original Paper Weight 50 g m2 107 g m 14 lb bond to 28 lb bond Original paper capacity 1 original 1 original Print Paper Size Max 297 mm x 420 mm Min 182 mm x 257 mm Max 11 11 46 x 16 17 32 Min 7 3 46 x 10 1 8 Paper Supply Capacity 500 sheets 64 g m2 less than 45 mm stack height 500 sheets 17 Ib bond less than 1 25 32 stack height Paper Receive Capacity 500 sheets 64 g m2 less than 45 mm stack height 500 sheets 17 Ib bond less than 1 25 32 stack height Print Paper Weight 50 g m2 128 g m 14 lb bond to 34 lb bond Image P
40. e number of pages to be If you do not enter a number 1 a single set is printed using the Print Quantity keys selected Enter the number of pages for the first group 6 Press the key The print quantity entry mode for the second group is started Repeat steps 3 through 6 to specify the number of pages and sets for each group Important To save the current program settings see Sav ing Programs p 41 for further information Once printing is finished the settings cannot be saved 7 Place an original Adjust the Original Guide to the width of original and place the original face down Note e If you enter an incorrect number press the C key to clear the number then enter the correct number Automatic Sorting into Groups Program 39 al mi e 2 ig iss E ca A KZ30_UG book Page 40 Monday December 21 2009 11 11 AM Advanced Features 8 Press the Master Making Print Change over key The machine switches into the master making mode 9 Make necessary settings Make various settings as necessary You can set the following functions Image Processing Mode Pencil Scanning Level Adjustment Enlargement Reduction Auto Process 2 UP Printing 10 Press the lt key A proof copy is printed Check the print result and if necessary adjust the print position and other items 1 1 Press the lt gt key again
41. eee 23 Progra nsope oxatesde vaste EER 38 E E EAE EEA E E E 34 Proof E A E E E 6 16 34 R Receiving Tray Paper Guides pp 15 22 Reductio enren nnna anap RG n 28 Replacing the Consumables pp 50 Replacing the Ink Cartridge pp 50 Replacing the Master Roll pp 52 Reproduction Size Selection Key 17 28 RSS 16 Index Return 2 Up Printing Setting pp 47 Return Print Counter Setting pp 47 Return Program Print Setting pp 47 S Safety Guide Handling and Operation 7 Safety Guide Installation pp 6 Safety Guide for Cleaning ppp 58 Same Size Key Ne 17 Scanner Gover e erre a i nee 60 66 Scanner GIASS sa 14 60 Scanning Level 0 eeceeeeeeeeeeeeeeeeeeeeeeeeneeeneeenees 29 Scanning Level Adjustment Indicators 17 29 Scanning Level Adjustment Key ppp 17 Scanning Level Adjustment Keys pp 29 Separation Fan ccccccccssccessseeeeesees 15 68 70 Setting up Paper Feed Tray ppp 20 Setting up the Paper Receiving Tray 06 22 Single Original Printing pp 30 Specifications sssi e i e 78 Standard Ratios cceeeeseeeeeeeeeneeeneeeteeeneeeteees 28 Start Wake up Indicator pp 16 Start Wake Up Key RN 16 SLOP KEY ecean ra ae E A AEAEE 16 Sub Control Panel pp 14 17 T The ENSTON cirese E A S 62 Thermal Print Head pp 58 Total Counters aaa A ea aliecl dag 48 Total Quantity Display pp 48 Troubleshooting see 73 Two Original Printing eseese 30 U USB Ca
42. ets per set then how many sets are to be created for each group 1 group 2 groups oe Original 3 groups 4 groups Max 50 groups 20 sheets 20 sheets j 2 sets 30 sheets 4 set 40 sheets 40 sheets 2 sets 50 sheets Max 1 set cuts gt parents Max 9999 sheets There are two ways to print in sets using Program printing feature Program then print without saving the settings e Retrieve a saved program then print when program is registered 38 Automatic Sorting into Groups Program o mal B SB iss MP Zs A KZ30_UG book Page 39 Monday December 21 2009 11 11 AM A Advanced Features Setting Up for Programed Printing When Printing Without Registering Press the P key to turn on its indicator 4 Press the key P a appears on the Print Quantity Display The number of set entry mode is started Note Mode switches between Program Settings 5 Enter the number of set using the and Cancel Program by pressing the P key Print Quantity keys To set the next group go to step 6 2 Press the key To finish the setting and start printing go to step 7 The print quantity entry mode is started Note Note e If you enter an incorrect number press the C Press X key to return to the previous step key to clear the number and then enter the cor rect number 3 Enter th
43. f the machine is turned on when pulling out the Print Drum Cylinder Press the o key 4 Open the Master Disposal Unit Make sure that the Print Drum Cylinder Pullout Grasp the Master Disposal Unit Release Lever indicator is tuned on and open the Master Disposal Unit to the left SCANNING B5 gt B4 x LEVEL Q A5 gt A4 A4 e B4 A5 gt BS B5 gt A4 1 1 d p A4 gt BS Bam A4 B5 gt AS B4 gt BS INTERFACE CUSTOM CONFIDENTIAL o Q opt Wipe the roller l Important Gently wipe the Pressure Roller with a soft cloth or e If you forcibly pull out the Print Drum Cylinder tissue when its release indicator is tuned off the Print Drum Cylinder may be damaged 2 Pull out the Print Drum Cylinder Grasp the Print Drum Cylinder Handle and pull out the Print Drum Cylinder until it stops 3 Turn the machine off Cleaning 61 xa A GINS 62 he A KZ30_UG book Page 62 Monday December 21 2009 11 11 AM Maintenance A Caution Before cleaning the Pressure Roller turn the machine off When putting your hand into the unit take care not to touch the paper separation hook or surrounding parts The sharp tip of the hook and the cut surface of the metal can hurt your hand Because ink may have adhered to the surface around the Pri
44. f the setting 10 pages 20 pages 30 pages 40 pages 50 pages Beep Sound Customise the beep sound ON OFF setting during key operation or during error occurrence e Level 2 The beep sounds at all preset occasions such as when a key is operated and when an event occurs or ends Level 1 The beep sounds only when an error occurs when item setting has completed when a pull out operation is enabled Level 0 No beep sounds at any occasion Level 2 Level 1 Level 0 Return Print Counter Setting Sets the print counter displayed after printing is complete If Do Not Return is set the print counter returns to 0 If Return is set the print counter returns to the number of pages previously printed Note If Auto Process is ON Print Quantity will restore the number originally entered Return Return Program Print Setting Select Return to perform program printing for multiple originals in a row Return Return 2 Up Printing Setting Select Return to perform 2 Up printing for multiple originals in a row or to always use 2 Up printing 2 Up Printing Paper Size Set the printing paper size Changing the Initial Settings Custom Setting Mode 47 o a o e VZ UY Se Zs E A KZ30_UG book Page 48 Monday December 21 2009 11 11 AM Advanced Feature
45. face of the Print Drum Cylinder may dry This results in faint or blurred printing just after printing is started Press the 8 key to make several copies and then start printing for actual use Faint originals result in faint images Increase the Scanning Level and perform the master making operation again p 29 For originals written with a pencil select the Pencil mode p 27 The machine is installed or the Ink Cartridge is stored at low temperatures below 15 C 59 F Use the machine after keeping it at room temperature for a while Troubleshooting Tips 75 mal mi e 2 ig o lian A KZ30_UG book Page 76 Monday December 21 2009 11 11 AM Troubleshooting Problem Cause Action The left and right print positions have been shifted The left and right print positions have not been adjusted for the center Lower the Paper Feed Tray adjust the horizontal position and then perform proof copy to check the position p 35 Paper sticks to the surface of the Print Drum Cylinder The 3N indicator lights frequently The margin at the top of the original or print is too small The margin of the original top of the print in the paper output direction must be 10 mm 3 atleast Lower the vertical print position If this adjustment is impossible reproduce an original with enough margin and perform the mas
46. he outlet surface of the Ink Cartridge be careful not to get your clothes dirty Part Name Material Ink Cartridge Plastic polypropylene or polyethylene Label Plastic metal included Ink Petroleum carbon hybrid water and pigment Master Core A metallic component has been attached to the bottom of the end section having the mark stamped Remove the plastic cap from the Master Core and peel off the metallic component from the rear surface of the cap O Part Name Material Master core Paper Master Plastic and Japanese paper Plastic cap Plastic polypropylene Label Plastic metal included Ejected Master Part Name Material Master material Plastic and Japanese paper Ink material Petroleum carbon hybrid water and pigment Note e As it is a chemical compound made of carbon and hydrogen it is changed into carbon dioxides and water when combusted completely 56 Disposal of Used Consumables o mal mi o S KZ30_UG book Page 57 Monday December 21 2009 11 11 AM A i T 9 Replacing and Disposing Consumables Disposal of Used Consumables 57 P g ZIN lian A KZ30_UG book Page 58 Monday December 21 2009 11 11 AM Maintenance Safety Guide Cleaning This section describes the precautions to be observed when cleaning the mach
47. iginals Always place originals in the orientation below Orientation of print paper Always place print paper in the orientation below gt N Note Originals must have sufficient margins Insufficient margins result in inappropriate page layout p 12 The 10 mm g top margin is kept regardless of the enlargement reduction ratio For two original printing the same functions are set for each original You cannot set separate functions for each original Printing Originals Side by Side 2 Up Printing 31 f P Zs SJ Z MP Zs A KZ30_UG book Page 32 Monday December 21 2009 11 11 AM Functions for Master Making Operational Procedure Place an original Place an original on the Original Tray 2 Press the 5 key to turn on its indica tor SCANNING amp LEVEL B5 gt B4 A5 gt A4 A4 gt B4 A5 BS BS gt A4 14 d p A4 gt BS B4 gt A4 BS gt AS B4 gt B5 INTERFACE CUSTOM CONFIDENTIAL o 0 CICCO Se Note To clear the mode press the B key again to turn off its indicator Make necessary settings Select the Image Processing Reduction Ratios and other functions as necessary p 26 p 31 Start the master making process Single original printing Press the key to start the first scan Place the original again within
48. inal Tray 14 20 OfiginialS siii a phan fer eres 12 Originals written with Pencils pp 27 P P Indicator pp 16 39 41 42 43 44 PKO fevers ie hte sae 16 39 41 42 43 44 Paper Feed Pressure Lever pe 14 21 Paper Feed Tray pp 14 20 Paper JUMP WING pp 15 22 Paper Receiving Tray pp 15 Paper Recommendations pp 10 Pencil GO 27 Pencil Mode Indicator pp 17 27 Pencil Mode Key pp 17 27 Photo Image Processing Mode cceee 26 Placing an original pp 23 Power Switch oo cc ceeeccecceeeceeessseeeeeeeeeeeeeees 15 23 Preparing eau te cee ee eee 20 Pressure Roller 4 61 Print Drum Cylinder oo eeeeeceeeseeeceeeteeeeeeeeees 15 Print Drum Cylinder Handle pp 50 61 Print Drum Cylinder Lever pp 15 Print Drum Cylinder Pullout Indicator 50 61 Print Drum Cylinder Pullout Key 50 61 Print Drum Cylinder Release Indicator 17 Print Drum Cylinder Release Key pp 17 Print Position Adjustment pp 35 Print Position Adjustment Indicator 16 35 Print Position Adjustment Keys pp 16 35 Print Position Center Key pp 35 Print Quantity Display pp 16 Print Quantity Keys 0 to 9 Keys pp 16 Print Speed oo cece cecesseccecssseeeesseeeeessseeeeees 36 46 Print Speed Adjustment pp 36 Print Speed Adjustment Indicator pp 16 36 Print Speed Adjustment Key pp 16 36 Printing Data from the Computer ppp 24 Printing from a Paper Document cee
49. indicator is off and H is shown on the Print Quantity Display In order to assure optimum printing the machine acquires information from the consumables If acquired matching information is not proper H is shown on the Print Quantity Display Enter an appropriate parameter Entering an inappropriate parameter does not affect usual operations but may result in bad print quality The table shows the H numbers to be shown on the Print Quantity Display and the selectable parameters H No Description Parameter Ink color colour setting H1 Select the same color colour as the currently used for 1 black Print Drum Cylinder Master making density setting H4 Set the reference density for the master making 1 light 10 dark process Note When you set the power switch OFF and set the swich ON again entered H No s information disappears and thus you need to enter H No s again Ifyou are not sure the best setting for master making density we may suggest you start from 1 default setting and adjust if necessary based on the result of print Check amp Error Display 71 mal B A GINS A KZ30_UG book Page 72 Monday December 21 2009 11 11 AM Troubleshooting Use the following procedure to enter necessary information Enter a parameter using the Print Quantity keys The parameters that can be entered differ among the consumables
50. ine Read this section before cleaning the machine AWARNING Before cleaning any part of the machine turn off the power Do not remove any fixed covers Contact your service representative immediately if you suspect any dangerous situation or have questions or prob lems with the machine Contact your service representative before moving the machine Do not allow unauthorized persons to make adjustments or repairs A Caution e The machine has precision moving parts inside Do not handle the machine in any other way than described in this guide e Be careful of the edge of metal parts otherwise it may cause an injury Do not make any modifications to the machine or remove any parts e Neither RISO nor its dealer is responsible for maintenance service performed by non RISO authorized personnel Cleaning Thermal Print Head Clean the Thermal Print Head each time you replace the Master Roll Grasp the Master Making Unit Cover Lever and open the Master Making Unit Cover 58 Safety Guide Cleaning mal B WB cD Y AS A KZ30_UG book Page 59 Monday December 21 2009 11 11 AM AJ gt lt l E Maintenance Gently wipe the Thermal Print Head golden section enclosed by green in the back of the unit several times with a soft cloth or tissue Caution e Since the Thermal Print Head may be heated do not touch it directly with your fingers Impo
51. ing Programs p 41 for details on how to store a program Automatic Sorting into Groups Program 43 mall e 2 ig S v li KZ30_UG book Page 44 Monday December 21 2009 11 11 AM V LCN ki Advanced Features Clearing Programs 4 Press the P key to turn on its indica 4 Press the C key tor a blinks in the print quantity display Note Important To cancel the program mode press the P key Press the key to cancel clearing of program once again 5 Press the key 2 Press the key Selected program settings are cleared Press P key to cancel program mode PRINT POSITION 3 Enter the program number to clear using the Print Quantity keys Note You cannot enter an unregistered program number Select a stored program number 44 Automatic Sorting into Groups Program ka Ea aa P Zs S A GINS A KZ30_UG book Page 45 Monday December 21 2009 11 11 AM Advanced Features Protecting Confidential Documents Confidential After printing is completed the master remains on the Print Drum Cylinder and is ready for printing another set of copies To protect confidential documents from unauthorized duplication use the Confidential feature to discard the master after printing 1 Confirm that printing has ended Printing should be completely finished Press the
52. ing to the set tings of the printer driver Important You cannot make various settings including image processing mode by operating the machine Only the printer driver allows such settings For details see the User s Guide of the printer driver Note The data are printed by the order of receiving e You can also use the printer driver to stop the master making or printing process at any point For details see the User s Guide of the printer driver e When you press the I key while the i lamp is blinking you can delete the data waiting for output or being received 24 Printing Data You Have Created on a Computer Optional Kit Required o mal mi o A KZ30_UG book Page 25 Monday December 21 2009 11 11 AM 4 o Basic Operations Printing Data You Have Created on a Computer Optional Kit Required 25 f w amp o lian A KZ30_UG book Page 26 Monday December 21 2009 11 11 AM Functions for Master Making Selecting the Image Processing Mode Line Photo Duo In order to make a quality master select an appropriate mode depending on whether originals contain only Line text photos or both of them Press the l key to select the Image Processing mode Each time you press the key the indicator lights in the order amp Line
53. ion If you did so set a new Ink Cartridge p 50 The master roll does not contain master information Do not remove the cap from the master core p 52 There is no image on copies The original is placed face up Place the original face down Portion on copies is missing The Scanner Glass of the DF Unit is not clean Wipe the Scanner Glass with a soft cloth for example p 60 A foreign object may exist on the master Pull out the Print Drum Cylinder and check if any object exists on the master If a foreign object exists between the master and the Print Drum Cylinder remove the master Then set the Print Drum Cylinder and perform the master making operation again p 65 Vertical blank lines are found on printed copies The Thermal Print Head and the Scanner Glass have been smudged Wipe the Thermal Print Head and the Scanner Glass with a soft cloth or others p 58 The unwanted background of an original is picked up on copies r Seg SS os i If newspaper or colored coloured paper is used as an Original the background is picked up on copies Set the scanning level to Auto or lower the level and then perform the master making operation again p 29 74 Troubleshooting Tips lian o mal mi hae MP KZ30_UG book Page 75 Monday December 21 2009 11 11 AM Troubleshooting
54. ion and Name of Each Patt pp 14 COMMOM PANG Ee a E E nwate sadn eau vent noe Ost easnlean tuatinacadnkasscaeeeunenendact epettyetacnceenays 16 BAGG PROCS SS EE E toss uamsannaaayscsnc N E 18 Basic Operations 20 Preparing to Printe 20 Setting the Original Tray Ne 20 Setting up the Paper Feed Tray and Loading Paper pp 20 Adding or Replacing Paper eee eeteeeeeceeneecneeaaeeeaeeeeeeeeeeeeeeeeeteeetegegeeeeeneeaaes 21 Setting up the Paper Receiving Tray pp 22 Printing from a Paper Document pp 23 Printing Data You Have Created on a Computer Optional Kit Required ee 24 o a WY A KZ30_UG book Page 3 Monday December 21 2009 11 11 AM Contents Functions for Master Making 26 Selecting the Image Processing Mode Line PNOO DUO eaea a Sia a ad en wnpemnbane a aces a hieaeet aoe 26 Scanning Originals Written with Pencils Pencil pp 27 Enlarging or Reducing Originals by Standard Ratios Enlargement Reduction 28 Scanning Originals Having Faint or Dark Contents Scanning Level Adjustment 29 Printing Originals Side by Side 2 Up Printing pp 30 Single Original Printing and Two Original Printing c ccccseccceeeeeeeeeceeeeeeeeeneaeeeeeeeeeeees 30 Restrictions ON 2 Up Printing ccccccecesesseeeeeseeeeeeeceeeeeceeeeeeeeeeeeeeeeeeeeeeeseeeeeeseeseeeeeeeenenees 31 Operational Procedure Ne 32 Automatic Printing Auto ProcesS
55. le Original Printing This prints from the same original and outputs onto a single sheet of paper side by side A AA Two Original Printing This prints from two different originals and outputs onto a single sheet of paper side by side The center of printed copies will be free from the shade of originals AT B 3 BA Important e Place the second original on the Original Tray during the Interval Time The Interval Time is 30 seconds Note If you press the key during the 2 Up Printing Interval Time the second page is printed as a blank page If you press the key during the 2 Up Printing Interval Time without placing the second original a paper jam will occur p 66 When a paper jam error occurs for the second original the second page is not scanned properly Scan again from the first original 30 Printing Originals Side by Side 2 Up Printing je o a o VZ UY ge ZIN A KZ30_UG book Page 31 Monday December 21 2009 11 11 AM A Functions for Master Making mi Restrictions on 2 Up Printing 2 Up printing restricts the sizes of paper to be used paper orientations and the enlargement reduction ratios Enlargement reduction ratio The table shows enlargement reduction ratios suitable for 2 Up printing Original B5 B4 100 Print Paper A4 82 Orientation of or
56. ll out the Master Disposal Box Grasp the Master Disposal Box Handle and pull out the Master Disposal Box 4 Replace the Master Disposal Box Grasp the Master Disposal Box Handle and insert the Master Disposal Box until it stops Important Once you pull out the Master Disposal Box make sure to empty it before placing it into posi tion Note Dispose the ejected masters according to the disposal rule of your local community p 56 54 Emptying the Master Disposal Box ike P Zs S Bi A KZ30_UG book Page 55 Monday December 21 2009 11 11 AM Replacing and Disposing Consumables 4 5 Press the Reset key Gt CIC 6 x j PROOF a2 START WAKE UP 6 Close the Master Disposal Unit Cover Emptying the Master Disposal Box 55 Ea f hae g ZIN lian A KZ30_UG book Page 56 Monday December 21 2009 11 11 AM Replacing and Disposing Consumables Disposal of Used Consumables Dispose the depleted Ink Cartridges Master Rolls and ejected masters according to the regulations in your local community If required separate the specific components using the following procedures to dispose them properly Ink Cartridge Remove the label metal included at the arrow from the outlet surface of the Ink Cartridge and then dispose them separately Because ink may have adhered to t
57. lley aaa A es et ete 9 USB CONNECHON 9 V Vertical Print Position Center Key pp 16 Ww White Sheet einean na 14 60 81 a e Vv NS WY A KZ30_UG book Page 82 Monday December 21 2009 11 11 AM Index fe
58. n occur Adjust the Paper Jump Wing Adjust the Paper Jump Wing according to the size of paper Loosen the setscrew of each Paper Jump Wing and set it to appropriate position Then tighten setscrew to fix each Paper Jump Wing 22 Preparing to Print he B4 Legal and larger paper Align the Paper Jump Wing with the outer side So that A3 B4 is below the setscrew G b g A4 A4 B5 B5 Paper smaller than B4 Legal Align the Paper Jump Wing with the inner side So that A4 B5 is below the setscrew mal KA ID E Is A KZ30_UG book Page 23 Monday December 21 2009 11 11 AM Basic Operations Printing from a Paper Document 1 Turn the power switch to ON The power switch is located on the far right side of the machine Check the display Check that any Check amp Error Display is not lit up or blinking p 64 Place an original face down Adjust the Original Guide to the width of originals and place the originals face down Note e You can place one sheet of original on the DF Unit Press the Master Making Print Change over key The machine switches into the master making mode Make necessa
59. nd E The paper size is shown as follows Ex A4 Letter B4 Legal a ZB g ZIN A KZ30_UG book Page 5 Monday December 21 2009 11 11 AM Welcome to the RISO KZ30 Thank you for purchasing this printing machine that produces clear prints with easy key operations Besides many useful functions as a printer the machine provides you with various conveniences This manual contains detailed instructions concerning the operation and maintenance of the machine In order to optimise the use of the machine all operators should carefully read and follow the instructions contained in this man ual This manual also contains a troubleshooting guide for easy reference Read this manual before using the machine Open this manual when you have any question or any time necessary and use the manual together with your machine About the notations in the explanatory note The following caution markings and symbols are used throughout this manual WARNING Failure to follow WARNING instructions could result in severe injury or death to the person who handles or services the machine CAUTION Indicates that incorrect handling by ignoring this symbol may cause human injury or damage to properties Important Provides information that should be carefully heeded and inhibited operations Carefully read the Important information and follow its instructions Note Provides you useful information Ti
60. nder is printed Using the Custom Setting mode you can make a set ting that Auto Process is always set to ON when you reset or start the machine p 46 Automatic Printing Auto Process 33 mal B e 2 ig g ZIN A KZ30_UG book Page 34 Monday December 21 2009 11 11 AM A f 3 mi Functions for Printing Producing Proof Copies Proof After adjusting the print position and density you can produce proof copies to check the print quality Press the key Proof copy does not affect the number shown on the Print Quantity Display Note e By holding down the key you can continuously perform proof copy 34 Producing Proof Copies Proof ka Ea aa o g ZIN ki A KZ30_UG book Page 35 Monday December 21 2009 11 11 AM Functions for Printing Adjusting the Print Position Print Position Adjustment You can adjust the print position in the vertical direction using the Print Position Adjustment keys Also you can adjust it in the horizontal direction by sliding the Feed Tray Paper Guides Adjustment range Vertical direction 10 mm 2 s Horizontal direction 10 mm 3 for B4 Legal paper When using paper A3 you can adjust the horizontal position 3 mm Important After adjusting the print position perform proof copies to check the new print position p 34 Adjusting the Vertical Po
61. nit Lever 7 p 52 Unlock the lever to open the Master Making Unit 13 Master Making Unit Cover p 52 Open the cover to mount the Master into position 14 Master Roll Lock Lever p 52 Locks the Master Roll in position Getting Acquainted 15 NZ aD Y mal A GINS A KZ30_UG book Page 16 Monday December 21 2009 11 11 AM Before Starting to Use Control Panel 3 4 lt lt SS oe MASTER O Mm MAKING o5 PRINT o i Low mk carTRIDGE o LOW MASTER ROLL t EMPTY 43 DISPOSAL BOX o Bl Jam CHECK o lt SETTINGS CALL o 0 Stivice SPEED PRINT POSITION be Gee Oa C Gea 1 Check amp Error Display p 64 Indicates error locations and status 2 Energy Saving Indicator Lights when the machine is in the Sleep energy saving Mode Print operations cannot be performed when this indicator is lit Press the Start Wake up key to activate the machine 3 Indicator p 64 4 Print Quantity Keys 0 to 9 Keys Use to enter the number of pages to be printed or to enter other numeric values 5 Print Quantity Display Error number display Shows the number of printed pages numeric values entered for various settings and error numbers 6 P Key Indicator p 39 Use to set up and retrieve programs programed printing When activated the indicator
62. nt Drum Cylinder be careful that your hands and clothes do not get dirty Rinse your hand immediately with a detergent if they become stained with ink The Exterior Replace the Master Disposal Unit Turn the Machine on Return the Print Drum Cylinder to the machine Insert the Print Drum Cylinder until it stops In order to protect the machine from dust wipe the machine exterior periodically with a soft cloth If using cleanser consult your dealer or authorized service representative Important e Because the machine exterior is plastic never use alcohol or a solvent when cleaning Cleaning B T ig mal 4 o A KZ30_UG book Page 63 Monday December 21 2009 11 11 AM Mica Maintenance Cleaning 63 hae al g ZIN A KZ30_UG book Page 64 Monday December 21 2009 11 11 AM Troubleshooting Check amp Error Display When an error occurs on the machine or when consumables or other sections are not yet ready the Check amp Error Display shows error locations and numbers indicating error types For some errors error numbers are shown on the Error Number Display Print Quantity Display Checking with the Check amp Error Display Besides indicators that show error types numbers that show error locations light Check the display and take an appropriate procedure according to the methods described on
63. nting areas are as follows The maximum printing area is read and the originals are printed regardless of the original size and the paper size in the printer Unit Maximum Printing Area Usable Print Paper Size mm 249 mm x 352 mm 182 mm x 257 mm to 297 mm x 420 mm inch 8 3 46 x 13 17 32 7 3 46 X 10 1 8 to 11 14 46 x 16 17 30 No matter which size of originals be sure to make some margins around the original Especially a 10 mm 3 8 mm margin on the top side is required for originals The printing area that is larger than print paper stains the Pressure Roller and smudges the paper 2mm 1 E 4mm 3 20 DF feeding direction 4 mm 3 29 Top margin 10 mm and more 12 Originals o mal B WB cD o lian MP KZ30_UG book Page 13 Monday December 21 2009 11 11 AM Before Starting to Use Important e A 10 mm g margin on the top side cannot be read when a master is made If any letter is placed in the margin a master cannot be made e Ifthe original area is larger than the print paper always reduce the original to fit it inside of the margins e If the printing paper sticks to the Print Drum Cylinder or if you find a blur in a 10 mm 3 position from the top end move the print position towards the bottom end Output direction Printed Paper Bottom Top fa mm ae The images may be
64. nty of water If ink comes into contact with your skin wash it off thoroughly using soap Allow plenty of ventilation during printing If you feel unwell during use seek medical advice Only use the ink for printing purposes Keep the ink out of the reach of children 8 Safety Guide Handling and Operation o a o a WZ J al Zs A GINS A KZ30_UG book Page 9 Monday December 21 2009 11 11 AM A Before Starting to Use 3 B Connection with a Computer Option With an optional interface card RISO PC Interface Card USB 2 0 installed you can directly send data from a con nected computer to the machine as an original for printing Because digital data itself is used for making a master the finish of prints becomes outstanding USB cable Important e The maximum allowable voltage for USB 2 0 connector input and output is 5 V e Use a commercially available USB cable that conforms to the USB 2 0 standard Length within 3m 10ft Connection with a Computer Option 9 0 ffe g ZIN A KZ30_UG book Page 10 Monday December 21 2009 11 11 AM Before Starting to Use Paper Recommendations Size and Weight Restrictions The table shows the specifications of usable print paper Usable Printing Paper Unit Size Weight mm 182 mm x 257 mm to 297
65. ote e Your dealer will help you to determine a proper location for the machine at the time of delivery Installation AWARNING e Place the machine on a flat and stable surface Injury might occur if the machine falls Install the machine in a well ventilated area Failure to do so may result in serious health problems A Caution Keep the machine away from dusty environments Failure to do so may result in fire e Install the machine near the electrical outlet to avoid using an extension cord between the machine and the elec trical outlet If an extension cord is necessary do not use one longer than 5 meters 15 feet Important Select the installation location where the machine can be placed in horizontal Levelness of floor Up to 10 mm 3 g inches in both longitudinal and traverse directions Avoid installing the machine in the locations listed below Failure to observe this precaution may lead to machine failure Locations with exposure to direct sunlight such as locations close to windows Curtain all windows that might expose the machine to direct sunlight Locations that are subject to sudden changes in temperature Extremely hot and humid locations or cold and dry locations Heated locations Locations exposed to direct cold air direct hot air or direct radiant heat When installing the machine on a stand such as a desk use the one which is larger than the machine Power connection AWARNI
66. p Gives you additional hints for more convenience Ee Shows a reference page About the notations for operations and machine functions This manual describes the machine functions and operations using the following notations 1 Chapter Title 2 Operation procedure The machine operations are n Seem mnes described in the step by step Functions for Master Making focal Originals Written with Pencils sequence Operate the machine by 2 Selecting the Image Processing Mode This non alow clearer prin al containing fint content such as those wien with pancis following the steps sequentially Line Photo Duo 3 Illustrated operations Shows the location or the control panel related to each step 26 Solecting the image Processing Mode Tera oo ig e WON PT Penal 27 About Terminologies used on This Manual Master Making Operation to scan an original page and to make a master Print Operation to use a master of an original and to print it on paper Default Setting The setting values when the machine is turned on Welcome to the RISO KZ30 5 ka Ea ef e o WB cD T A KZ30_UG book Page 6 Monday December 21 2009 11 11 AM Before Starting to Use Safety Guide Installation This section describes precautions to be observed when installing the machine Read this section before installing the machine N
67. r machine and that the label of master roll is not peeled off or contaminated contaminated The Separation Fan Set the Separation Fan correctly on the paper output d 06 side is not set correctly An attempt is being Select a larger number of pages than the minimum print made to master quantity Or change the initial setting of Minimum Print No indicator lights F 05 making a smaller Quantity in Custom Setting Mode p 47 lian 70 Check amp Error Display mal mi o g ZIN A KZ30_UG book Page 71 Monday December 21 2009 11 11 AM Troubleshooting The LOW INK CARTRIDGE Indicator When the indicator brinks The remaining ink quantity is small 10 or less Prepare a new Ink Cartridge When the indicator lights Because the entire ink has been consumed set a new ink cartridge p 50 The LOW MASTER ROLL Indicator When the indicator brinks The remaining master quantity is small 10 or less Prepare a new master When the indicator lights Because the entire master roll has been consumed set a new master roll sp 52 When the amp EMPTY DISPOSAL BOX Indicator lights Because the Master Disposal Box is full remove the box and discard the ejected masters p 54 When the CALL SERVICE Indicator lights Check error numbers shown on the Error Number Display and contact your dealer or authorized service represent ative When the i
68. r printing process or executes specified operations The key is lighted only when the key is active Use to cancel the sleep mode 18 Stop Key Stops operation in progress 16 Control Panel lian o m Zs Y mal A GIs 1 2 3 4 5 6 A KZ30_UG book Page 17 Monday December 21 2009 11 11 AM Before Starting to Use 2 3 uent 3 SCANNING LEVEL CUSTOM INTERFACE Reproduction Size Selection Key 7 p 28 When selecting from among the standard reproduction sizes press A V to switch the selection The corre sponding indicator lights to indicate the current selection To restore 100 press 1 1 Scanning Level Adjustment Key Indicator p 29 Selects an original scanning level The indicator above the key shows the current scanning level Auto Scanning Level Adjustment Indicator p 29 Lights when you select the automatic scanning level adjustment Pencil Mode Key Indicator p 27 Select for an original written using a pencil Each time you press the key the function is switched on and off When activated the indicator above the key lights 2 UP Key Indicator 7 p 32 Allows side by side printing with a single paper Each time you press the key the function is switched on and off When activated the indicator above the key lights Image Processing Selection
69. ray Lock Lever after loading the paper The printing paper is not sent from the Paper Feed Tray No paper or piled paper is fed The print paper is inappropriate Use the recommended paper p 10 The position of the Paper Feed Pressure Lever is inappropriate For thick or smooth surface paper set the Paper Feed Pressure Lever to the Thick paper position co Fp 21 76 Troubleshooting Tips o v Bi VB Z E A A KZ30_UG book Page 77 Monday December 21 2009 11 11 AM Troubleshooting Problem Cause Action The Shr indicator lights even when a paper jam has not occured Lifted paper was ejected at the time of the second rotation of the Print Drum Cylinder Check the printed copies and if the top margin is less than 10 mm 3 8 slightly lower the print position The machine is in the direct sunlight If sunlight is projected to the machine the sensor does not function correctly Use a curtain for example to shut out sunlight or move the machine to a place free from direct sunlight The machine repeats the master making process for each original Collate Copies or Collate was selected for printer driver settings for the received document data Cancel the current print job and resend the document data without Collate Copies or Collate selected for the printer driver settings Th
70. re Starting to Use 6 Safety Guides Installation sae asec asecorese ese ener ea eParciadeeceedet Qeseravadaceset ene diapeaadeac maces etnii kencen 6 Installati n cic in ise Asin cea a ae a e teats even chai teal altace emerald 6 POW6r CONMECUOM ee a e a a A aae a a deena a dal lane tk 6 Safety Guide Handling and Operation ccceeeeeeeeeeeeeeeeeaaeeseeeeeeeeeeeeeeeeeeeeeeeseaaneaes 7 Operating EnvirOnMent ei ea E a ee e E ia reet a k a ett 7 Machine ad ge 7 Consumable S rniii eere e e 8 Ink Handlingerne Beek oceans tan nie eat ne Re 8 Connection with a Computer Option cc cceeeecceeeeeeeeeeeeeeeeeeeeeeeeeeesaaaaaaaaeeeeeeeeeeeeeeeeeeeeeeees 9 PaperFRecommenagations sesde ee erai iaee er ara EE E p EKR ee eO K Ere Ke derde enaar itn 10 Size and Weight ReStrictionS ccccccceeeeseeceeeeeeeeceneeeeeeeeeceeaeeeeeeseecceeeeeesesecueeeeeessensnees 10 Tips for Better Paper Feeding pp 11 Storing Environment viv ansi e aa a a Ea TEE aaa Niat en ENANS EAST AnA 11 Sio a E 22 EEE EE EEEE E EE S Ea EELA E rotted hemes 12 Size and Weight ReStrictionS ccccccceeeeceeceeeeeeeeceneeeeeeeeecenaeeeeeeseeceeeseeeseseciseeeeeseenaaees 12 Maximum Printing Areas and Margins nett teeeneeeneeaaaeeaes 12 Materials Not to Be Printed cccccecceecceee cece cece eeeteneeeneeaaaaeeaaeeeeeeeeeeeeeeeeeeeeeteeetetnneenensaaaees 13 Getting Acquainted a r Gee i ee 14 Funct
71. rocessing Mode Line Photo Duo Pencil Master making Time Approx 48 sec for A4 portrait 100 reproduction ratio Printing Area Max 249 mm x 352 mm Max 8 3 46 x 13 17 32 Print Reproduction 100 reproduction ratio 100 reproduction ratio Ratio Standard reproduction ratio enlargement Standard reproduction ratio enlargement 141 122 116 154 129 121 Standard reproduction ratio reduction Standard reproduction ratio reduction 94 87 82 71 94 78 65 61 Print Speed Approx 60 90 pages per minute two steps variable Print Position Vertical 10 mm Vertical 3 8 Adjustment Horizontal 10 mm for B4 portraitin center Horizontal 3 8 for Legal portrait in center position position Ink Supply Fully automatic 800 ml per cartridge Master Supply Disposal Fully automatic approx 100 sheets per roll 78 Specifications lian o mal mi o 2 Liss VB amp E A S KZ30_UG book Page 79 Monday December 21 2009 11 11 AM Appendixes Feature Unit of mm Unit of inch Master Disposal 20 sheets Capacity User Interface LED panel Power Source 100 120V 220 240V 50 60 Hz 1 5 0 7 A Dimensions When in use 1250 mm W x 655 mm D x 510 mm H When in use 49 7 32 W x 25 25 32 D x 20 1 16 H Weight Approx 52 kg Approx 114 8 Ib Saft
72. round the Print Drum F 01 around the Print Cylinder Drum Cylinder If you leave the machine without a master wrapped around the Print Drum Cylinder malfunction may occur The Master Set the Master Disposal Box correctly Disposal Box has p 54 not been set or it or has not been Close the Master Disposal Unit d 07 d 10 correctly set p 66 Check amp Error Display 69 mall mi an g ZIN Troubleshooting A KZ30_UG book Page 70 Monday December 21 2009 11 11 AM number of pages than the minimum print quantity Location No Error Cause Action No A master roll has Set a master roll correctly and close the Master Making Unit not been set or it Cover d 05 hasbeenincorrectly p 52 set If a rewound master has been wrinkled or has worn off cut the edge of the master straight and then set the master again The Master Making Close the Master Making Unit Cover correctly Unit Cover has not p 52 d 08 been correctly closed An inappropriate Set a master roll specific to the machine master roll has been set d 17 The label at the The label attached to the opposite side of i mark of the j opposite side of i master core has the information needed for printing mark of the master The machine does not start printing if it cannot read the label core has been information Make sure that the master roll is specific to the peeled off o
73. rtant Since the Thermal Print Head is a very delicate part avoid shocks or scratches with a hard object Since the Thermal Print Head is susceptible to damage by static electricity please be sure to remove the static electricity charged in the body before cleaning Note e For more effective cleaning dampen a soft cloth or tissue with a small amount of alcohol before wiping the Thermal Print Head Cleaning 59 o e V L Z a B AS A KZ30_UG book Page 60 Monday December 21 2009 11 11 AM Maintenance Scanner Glass and White Sheet of the DF Unit K lt E Grasp the Original Release Lever and open the Scanner Cover Important Since the Scanner Glass is very delicate avoid shocks or scratches with a hard object Note For more effective cleaning dampen a soft cloth or tissue with a small amount of alcohol before wiping the Scanner Glass and White Sheet ae 60 Cleaning ka Ea aa e V L G Z AWA Zs A KZ30_UG book Page 61 Monday December 21 2009 11 11 AM A Maintenance 3 mi Pressure Roller If the Pressure Roller holding printing paper to the Print Drum Cylinder is dirty dirty lines may appear on the back of the printed material If such a situation occurs gently wipe the Pressure Roller with a soft cloth or tissue Important e Make sure that the power o
74. ry settings Make various settings including image processing mode selection p 26 p 33 Press the lt gt key The original is scanned and a master is made A proof copy is printed Check the proof copy e g print position and den sity 7 Enter the number of pages to be printed using the Print Quantity keys The specified number is shown on the Print Quan tity Display Note e If you enter an incorrect number press the C key to cancel it and reenter the number of pages 8 Press the key The specified number of pages is printed Note e If printing is stopped halfway check the display p 64 p 72 Q Press the key After printing has finished return the settings to the initial settings Note After printing is completed the master remains on the Print Drum Cylinder To protect confi dential documents from unauthorized duplica tion use the Confidential feature to discard the master after printing 7 p 45 10 Remove the printed paper o Printing from a Paper Document 23 lt 2 Zs i g ZIN lian Basic Operations A KZ30_UG book Page 24 Monday December 21 2009 11 11 AM Printing Data You Have Created ona Computer Optional Kit Required 1 Turn the power switch to ON The power switch is located on the far right side of the machine 2 Press the amp key to turn on its indi cator o 14
75. s Item No Changeable Items Parameter Selection 0 1 2 3 4 5 30 Total Quantity Display The total number of pages printed with the machine is displayed 31 Master Quantity Display The total number of masters generated with the machine is displayed 32 Average Display Function Displays the average number of pages printed for each master made with the machine Follow steps 1 and 2 of the Changing Procedure sp 49 The total number of counter is shown on the Display This number is alternately displayed on the two screens consisting of an underbar 3 digit number and 4 digit number Example If 1 234 567 pages _123 4567 99 Initial Setting Restoration Reset all Custom Setting mode settings to the initial settings factory default Follow steps 1 and 2 of the Changing Procedure sp 49 ca 48 Changing the Initial Settings Custom Setting Mode o a o lt 2 Zs MB Ils Yv LCN ki A KZ30_UG book Page 49 Monday December 21 2009 11 11 AM Changing Procedure Advanced Features 4 Press the Q key to turn on its indica tor SCANNING LEVEL tg INTERFAC Cc a Note e To exit the Custom Setting mode turn off the indicator by pressing the Q key again number ANFIDENTIAL at
76. s pp 33 Functions for Printing 34 Ogucingi GECoplesi PrO6 34 Adjusting the Print Position Print Position Adjustment pp 35 Adjusting the Vertical Position ccccccccce cette eeceee eects eaeeeaaeeeeeeeeeeeeeeeeeeeeeteeetetegeeeeeeeaaes 35 Adjusting the Horizontal Position cccceeeeeceeeeeeeeeeee anes sees eee eee eee e terete rete teeeaeaaaeaaaeeees 35 Changing the Print Speed Print Speed Adjustment pp 36 Advanced Features 38 Automatic Sorting into Groups Program pp 38 Setting Up for Programed Printing When Printing Without Registering pp 39 SAVING Programs aena teed Aosta hed e tacsee deel Sistah ees hb a dl itty we eee vet 41 Retrieving a Program 033 6 enon in a ceeded ini toe Se eet 42 Making Changes to Stored Programs Ne 43 Clearing Progam S icf ede rd e a o aea Aa E E EEE Ea a a E E en 44 Protecting Confidential Documents Confidential pp 45 Changing the Initial Settings Custom Setting Mode pp 46 Items You Can Change ee 46 Changing ProCed ures fei odin oas nre e taea menaced enia a AERE aE a EE AE EEEREN EERE 49 Replacing and Disposing Consumables 50 Replacing the Ink Cartridge sssca oc2cccte seein eee eee 50 Replacing the Master Roll 2 ccccccsccececeeseeecenseecccecccceedeceeeeeeeeseeeseensensensneseseresseacensenees 52 Emptying the Master Disposal BOX ade ei ein heer Mia eee 54 Disposal of Used Consumables pp 56 a Zils a E
77. selected a is displayed on the right most digit e Since selecting a number that has already been stored overwrites the previous settings please confirm the settings on the display before sav ing on the same number Automatic Sorting into Groups Program 41 f 2 ig A GINS A KZ30_UG book Page 42 Monday December 21 2009 11 11 AM Advanced Features Retrieving a Program Stored programs can be retrieved for printing 1 Press the P key to turn on its indica 3 tor Note To cancel the program mode press the P key 6 once again 2 Press the key 42 Automatic Sorting into Groups Program he Ea Enter program number using the Print Quantity keys The registered program is retrieved Note You cannot enter an unregistered program number Place an original Adjust the Original Guide to the width of original and place the original face down Press the Master Making Print Change over key The machine switches into the master making mode Make necessary settings Make various settings as necessary You can set the following functions Image Processing Mode Pencil e Scanning Level Adjustment Enlargement Reduction Auto Process 2 UP Printing Press the key A proof copy is printed Check the print result and if necessary adjust the print position and other items Press the lt gt key ag
78. sition Adjusting the Horizontal Position Press the lt gt key to adjust the vertical 1 position Key Adjustment methods Each press shifts the print lt position downward in steps of about 1 mm 1 39 Each press shifts the print gt position upward in steps of about 1 mm 1 32 Returns the print paper to the 0 original position 2 You can check the current print position in vertical direction by the Vertical Print Position Indicator LOW INK CARTRIDGE LOW MASTER ROLL t EMPTY 45 pisposAL Box i JAM CHECK SETTINGS CALL SERVICE SPEED gt Co Oo ee SLOW 4 2 FAST W Shifts the print position downward LE Shifts the print position upward Lower the Feed Tray Lock Lever to release the Paper Feed Tray Adjust the horizontal position by slid ing the Feed Tray Paper Guides 1 Unlock the Feed Tray Paper Guide Lock Levers 2 Adjust the horizontal position by sliding the Feed Tray Paper Guides 3 Lock the Feed Tray Paper Guide Lock Levers A Unlock B Lock Important If you have adjusted the horizontal position also adjust the Receiving Tray Paper Guides Adjusting the Print Position Print Position Adjustment 35 o mal mi e A KZ30_UG book Page 36 Monday December 21 2009 11 11 AM Functions for Printing A GINS
79. t Lever to remove the depleted master core 4 Insert the leading edge of the Master Roll into its entrance under the Mas ter Guide Insert the leading edge under the Master Guide green section until it steps Make sure the master passes under the sensor Note Dispose the depleted Master Roll according to the disposal rule of your local community p 56 52 Replacing the Master Roll 2 ig mal AID Zs E A KZ30_UG book Page 53 Monday December 21 2009 11 11 AM ica 5 Close the Master Making Unit Cover Replacing and Disposing Consumables Replacing the Master Roll 53 o hae a A GINS A KZ30_UG book Page 54 Monday December 21 2009 11 11 AM Replacing and Disposing Consumables Emptying the Master Disposal Box The used master is disposed in the Master Disposal Box When the Master Disposal Box is filled with ejected masters the Empty Disposal Box Indicator lights Remove the ejected masters from the Master Disposal Box and discard them When replacing the Master Disposal Box after removing it wait at least five seconds before replacing it Open the Master Disposal Unit 3 Discard the ejected masters Cover While holding down the levers raise the tab open the cover and discard the used masters Restore the tab and close the cover Pu
80. ter making operation again p 12 The print paper is inappropriate Use the recommended paper p 10 The original has a solid black portion at its top If an original has a solid black portion at the top printed copies may not properly output Replace the original in the reverse direction and restart master making process Printed and curled copies are output The print paper is loaded at a horizontal grain direction Load print paper with a vertical grain direction Printed copies are not neatly aligned on the Paper Receiving Tray The 8 indicator lights frequently The positions of the Paper Receiving Tray and the Receiving Tray Paper Guides are inappropriate Adjust the Paper Receiving Tray and the Receiving Tray Paper Guides to the size of paper For thick paper slightly widen them as necessary If you have adjusted the horizontal position on the Paper Feed Tray shift the Receiving Tray Paper Guides in the same direction Fp 22 The positions of the Paper Jump Wings are inappropriate Adjust the Paper Jump Wings according to the size position of paper p 22 The printing paper is not sent from the Paper Feed Tray Did you lower the Paper Feed Tray before loading the paper Lower the Feed Tray Lock Lever and load the paper again After loading the paper raise the Feed Tray Lock Lever Did you raise the Feed Tray Lock Lever after loading the paper Raise the Feed T
81. the subsequent pages LOW INK CARTRIDGE 1 LOW MASTER ROLL EMPTY O 43 pisposat Box 1 0 8N JAM i CHECK i lt SETTINGS i o0 Y CALL 1 Error Location Indicator 3 Error Number Display Numbers corresponding to error locations light Error numbers appear and blink on the Print Quantity Display 2 Error Type Indicator Error contents are shown with alphabetical characters D LOW INK CARTRIDGE Indicator single digit and numeric characters two digits Blinks when the remaining ink quantity is small and lights when the entire ink is consumed 4 i Indicator LOW MASTER ROLL Indicator This machine controls its printing functions by collecting Blinks when the remaining master quantity is small the matching information from the consumables being and lights when the entire master is consumed loaded on the machine EMPTY DISPOSAL BOX Indicator When the indicator lights up The matching information Lights when the Master Disposal Box is filled with dis has been collected and the printing functions are control carded masters a bA E POE Te eee Q en the indicator goes out The matching information oN JAM Indicator mee has not been collected The matching information needs Lights when original or paper jams occur inside the to be entered p 71 machine or DF Unit lt CHECK SETTINGS Indicator 5 Energy Saving Indicator Lights when the Print
82. with mm Unit with inch o 154 O 129 5 x811 81 x11 O 121 o 100 1 1 BORDER 94 INCREASE 78 81x14 gt 81 x11 65 81 x11 gt 51 x81 61 8t x14 m 51 x8 28 Enlarging or Reducing Originals by Standard Ratios Enlargement Reduction mal B P Zs S g ZIN A KZ30_UG book Page 29 Monday December 21 2009 11 11 AM Functions for Master Making Scanning Originals Having Faint or Dark Contents Scanning Level Adjustment You can adjust the scanning level according to the density of text and images on originals With Auto selected the density of originals is pre scanned and the optimum scanning level is automatically set Manual adjustment allows you to select from five levels For originals containing faint text select a high level 4 or 5 For such colored coloured originals as newspapers select a low level 1 or 2 Press the key Each time you press the key the Scanning Level Adjustment Indicators light in the order of 1 2 3 4 5 Auto gt 1 and so on SCANNING B5 gt B4 x LEVEL Q A5 gt A4 Ady B4 AS gt B5 B5 gt A4 1 1 dp A4 gt BS Ba gt Ad B5 gt AS B4 gt BS INTERFACE CUSTOM CONFIDENTIAL om Q off VV DRUM RELEASE QE Important If you have adjusted the scanning level remake a master
83. y IEC60950 1 compliant indoor pollution degree 2 At altitudes of 2000 m or lower The pollution degree of the usage environment due to dirt and dust in the air Degree 2 corresponds to a general indoor environment Optional Accessories RISO PC Interface Card USB 2 0 Notes As we are constantly improving our products the machine may differ in some respects from the illustrations used in this manual e The specifications are subject to change without prior notice Specifications 79 i o WY E A A KZ30_UG book Page 80 Monday December 21 2009 11 11 AM Index Index Symbols KG EAI A tei da lenet Muara tet eines 16 16 KG 16 Numerics 2 UP Indicator pp 17 32 2 UPKOY AEA TE AE AE 17 32 2 30 2 Up Printing Paper Size ceeeeeeees 30 47 A Adjusting the Vertical Position ppp 35 Auto Scanning Level Adjustment Indicator 17 Automatic Sorting ccceecceecesereeeeeereeeeeeeeeeeeenes 38 AUutosPIGcesgsr aa 33 Auto Process Indicator pp 16 33 Auto Process Key RN 16 33 Average Display Function ppp 48 B Basic PrOCeSS mchi ee a aieeaii 18 Beep Sound 47 C 16 Call Service Indicator pp 64 71 Check amp Error Display pp 16 64 Check Settings Indicator pp 64 69 Confidential ccccececceeeceeeeeeeeeeeeeeeeeeeeeeeseeeeaes 45 Confidential Indicator pp 17 45 Confidential Key

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