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Craftsman 917.270961 Owner`s manual

1. Low oil level dirty oil Faulty spark plug e Dirty fuel filter Stale or dirty fuel e Water in fuel Spark plug wire loose Dirty engine air screen fins e Dirty clogged muffler e Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Excessive vibration Worn bent or loose blade es Replace blade Tighten blade bolt e Replace blade mandrel Tighten loose part s Replace damaged parts Bent blade mandrel Loose damaged part s Engine continues to run when operator leaves seat with attachment clutch engaged e Faulty operator safety e Check wiring switches and presence control system connections tf not corrected contact an authorized service center department Poor cut uneven Worn bent or loose blade e Replace blade Tighten blade bolt e Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Mower deck not level Buildup of grass leaves and trash under mower _ Bent blade mandrel Clogged mower deck vent from build up of grass leaves and trash around mandrels Mower blades will not rotate Remove obstruction e Obstruction in clutch mechanism
2. Faulty ignition switch e Faulty solenoid or starter Clean battery terminals e Check all wiring e Check replace ignition switch e Check replace solenoid or Starter Contact an authorized service center department Faulty operator presence switch es e Weak or dead battery Corroded battery terminals e Loose or damaged wiring e Faulty solenoid or starter se Recharge or replace battery e Clean battery terminals e Check all wiring e Check replace solenoid or starter s Set in Higher Cut position reduce speed Adjust throttle control Loss of power se Cutting too much grass too fast Throttle in CHOKE position TROUBLESHOOTING CHART PROBLEM Loss of power Continued CORRECTION e Clean underside of mower housing Clean replace air filter e Check oil level change oil e Clean and regap or change spark plug e Replace fuel filter e Drain fuel tank and refill with fresh gasoline Drain fuel tank and carbure tor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire e Clean engine air screen fins e Clean replace muffler e Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department e Build up of grass leaves and trash under mower Dirty air filter
3. With engine cool remove filter and plug fuel line sections Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned e Immediately wipe up any spilled gasoline 21 CLEANING e Clean engine battery seat finish etc of all foreign matter e Keep finished surfaces and wheels free of all gasoline oil etc e Protect painted surfaces with automo We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a short ened engine life tive type wax SERVICE AND ADJUSTMENTS A CAUTION Before performing any service or adjustments Depress clutch brake pedal fully and set parking brake Place motion control lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key OFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor Place attachment clutch in DISEN GAGED position Move attachment lift lever forward to lower mower to its lowest position e Roll belt off engine pulley e Remove small retainer
4. starting a cold engine Do not use to start a warm engine To engage choke control pull knob out Slowly push knob in to disen gage l TO MOVE FORWARD AND BACK WARD The direction and speed of movement is controlled by the motion control lever Start tractor with motion control lever in neutral N position l Release parking brake and clutch brake pedal e Slowly move motion control lever to desired position TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by tuming the height adjustment knob in desired direction Turn knob clockwise N to raise cutting height e Turn knob counterclockwise Y to lower cutting height The cutting height range is approxi mately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in op
5. 133 146 147 161 163 177 187 197 202 203 205 211 212 215 219 220 222 227 235 240 244 258 267 278 297 305 306A 307 310 311 332 334 337 356 358 386 391 392 55 PART NO 690718 693485 807923 693509 693506 692078 693482 693505 693498 693538 693500 491539 281411 693479 693504 693512 94196 693508 496599 271411 271170 299146 95063 262683 280997 93971 262352 261563 693985 224816 394348 222773 491282 491297 224995 394358 230318 94930 93897 94942 94289 691390 690960 222846 223734 94930 497596 94003 497608 230674 394891 94731 802592 494705 495868 89838 693490 693487 693491 DESCRIPTION Screw Throttle Valve Shaft Throttle Kit Idie Speed Gasket Carburetor Body Pin Float Hinge O Valve Float Needle Body Assembly Lower Valve Choke Shaft Choke Jet Main Jet Main High Attitude Carburetor Kit Spacer Carburetor Valve Throtile Float Carburetor Key Timing Jet Pilot Base Air Cleaner Gasket Air Cleaner SeaLO Ring Line Fuel Cut to Required L Screw Back Plate Link Mechanical Govemor Crank Bell Screw Bell Crank Spring Govemor Spring Govemor Link Throttle Guide Air Gear Govemor Washer Thrust Govemor Gear Bracket Control Lever Govemor Shietd Fuel Spray Filter Fuel Connector Hose Pulse Line Screw Engine Sump Screw Casing Clamp Washer Govemor Lever Nut Wing Air Filter Retainer Housin
6. 65 170411 Spacer 66 170412 Spring Brake Arm Bias 67 170413 Sq Hd Bolt 5 16 24 Ribbed 68 170414 Arm Brake 69 170415 Siotted Hex Nut 5 16 24 70 170416 Cotter Pin 3 32 X 3 4 71 170417 Galek Spring Brake Anti rag 72 170418 Washer Ht 51 D X 1 O D X 032 73 142884 Fiat Washer 11 32 I D X 7 8 OD 74 170419 Oil Seal 625 X 1 0 X 25 75 170420 Check Plug Assembiy 027 Washer 76 170421 Stud 5 16 24 Friction Pack 77 170422 Puck 330 X 1 50 X 0975 78 142969 Spring HelicalComp 79 142980 Spacer f 80 150778 Hex Lock Nut 5 16 24Unjf Nylon Insert 81 170423 Wedge Friction Pack 82 170424 Clip Washer 316x1 50x 1046 Plated 83 161162 Pin Standard Headless 84 170425 Fitting 5 16 Sae 5 32 Tube 85 170426 Hose Expansion Tank 86 170427 Expansion Tank 87 170424 Cap Poppet Valve 88 170429 Bolt Self Tapping 10 32 X 1 2 90 170430 Puck Inner Wedge 93 170431 Spring Clip Housing Thrust 107 170432 Deflector 108 170433 Washer Motor Shaft 1idx1 15odx 030thk 109 170434 Plug Sae 6 111 170435 O Ring 07 X 301 I D 112 170436 Shield Vent 113 170437 Bracket Support Expansion Tank 116 170438 Silicon Sponge 119 170439 Fan 7 In 120 170440 Pulley 121 170441 Hex Lock Nut 1 2 20 Nylon Insert 122 170442 Washer Belleville 123 170443 Belt Keeper 124 170444 Center Section Filter Bypass Assembly 125 170445 Filter Assembly 126 170446 Fan Pulley Service Assembly 127 170447 Seal O Ring Kit 900 166768 Transaxle Complete 51 NOT
7. Corrosion and dirt on the battery and terminals can cause the battery to leak power l Remove terminal guard l Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor Rinse the battery with plain water and ry e Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petro leum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual i V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING The transmission fan and cooling fins should be kept clean to assure proper cooling Do not attempt to clean fan or transmis sion while engine is running or while the transmission is hot To prevent possible damage to seals do not use high pressure water or steam to clean transaxle Inspect cooling fan to be sure fan blades are intact and clean Inspect cooling fins for dirt grass clippings and other materials To prevent damage to seals do not use compressed air or high pressure sprayer to clean cooling fins TRANSAXLE PUMP FLUID The transaxle was sealed at the GOO and fluid maintenance is not required for the life of the transaxle Should the transaxle ever leak or require servicing contact your nearest authorized
8. FUEL SHUT OFF SOLENOID IF SO EQUIPPED HT NG SYSTEM OUTPUT DIODE U EGOE TEMO ALTERNATOR NOTE YOUR TRACTOR IS gt EQUIPPED WITH A SPECIAL ORE Ae ALTERNATOR SYSTEM THE LIGHTS ARE NOT PS BATTERY BUT HAVE THEIR sb OWN ELECTRICAL SOURCE HEADLIGHTS BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED AT IDLE THE LIGHTS WILL DIM AS THE ENGINE IS NON REMOVABLE SPEEDED UP THE LIGHTS CONNECTIONS WILL BECOME THEIR BRIGHTEST IGNITION SWITCH gt Posmon cincurr make OS Paarl see ezur AE CEEE NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR e ge SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING 33 REPAIR PARTS TRACTOR MODEL NUMBER 917 270961 ELECTRICAL 34 TRACTOR MODEL NUMBER 917 270961 ELECTRICAL KEY PART NO NO 1 2 8 10 11 12 16 20 21 22 24 25 26 27 28 29 30 3 40 41 42 43 45 52 55 70 163465 74760412 76034 145211 150109 145769 153664 73350400 166182 4152 4799J 146148 166180 73510400 145491 121305X 163968 140403 170217 71110408 131563 145673 121433X 141940 17490508 170242 DESCRIPTION Battery Bolt Hex 1 4 20 x 3 4 Tray Battery Bolt Btr Front 1 4 20 x 7 1 2 Holddown Battery Front Mount Nut Push Nylon Battery Front 1 4 Switch Interlock Push In Nut Hex Jam 1 4 20 Harness Light Socket w 415
9. Nut Governor Lever Retainer Govemor Crank Retainer Govemor Shaft Crank Govemor Seal Governor Shaft Washer Foam Boot Spark Plug Washer Seal Retainer Air Filter Spring Friction Screw Drive Cap Shield Heat Gear Ring Gear Timing Gear Starter Nut Starter Terminal Nut Starter Terminal Cap Drive Cap End Housing Starter Spacer NO 822 847 851 859 861 865A 868A 869 870 871 877 881 918 NOTE 56 PART NO DESCRIPTION 693497 Washer Seal Throttle Shaft 495715 Dipstick Tube Assembly 493880 Teminal Cable 693488 Diaphragm Fuel Pump 393397 Kit Fuel Pump 224774 Cover Air Guide 224775 Cover Air Guide 497656 Seal Valve 273312 Seal Valve 261463 Seat Valve Intake 262924 Seat Valve Exhaust 261961 Bushing Guide Exhaust 231218 Bushing Guide Intake 393456 Wire Altemator 495901 Plate Cover 393815 Hose Vacuum Cylinder To Im pulse Aal to Required L 94627 Screw Fan Retainer 693513 Plug Carburetor 225008 Cover Air Cleaner 805540 Screw Upper Body To Lower Body 498157 Fan Flywheel 224901 Retainer Fan 496726 Label Kit 499382 Label Kit Emission 263080 Ring Retaining 273688 Owners Manual 280860 Seal O Ring 497605 Retainer Brush 498047 Gasket Set Valve Overhaul 94724 Screw Cover Plate 94675 Screw Oil Stinger 94297 Screw Govemor Control Rod 220680 Washer Govemor Control Rod 94298 Nut Governor Control Rod 460707 0145 E1 Replace
10. Worn damaged mower drive belt Frozen idler pulley e Frozen blade mandrel s Replace mower drive belt e Replace idler pulley Replace blade mandrel 31 TROUBLESHOOTING CHART CORRECTION e Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing e Level mower deck e Check tires for proper air pressure e Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt e Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Poor grass Engine speed too slow discharge e Travel speed too fast se Wet grass Mower deck not level e Low uneven tire air pressure Worn bent or loose blade Buildup of grass leaves and trash under mower es Mower drive belt worn se Blades improperly installed es Improper blades used e Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Headlight s not working ifso equipped e Switch is OFF e Bulb s burned out e Faulty light switch Loose or damaged wiring Turn switch ON s Replace bulb s e Check replace light switch e Check wiring and connec tions e Replace fuse B
11. Bracket Steering Bushing Link Drag Gear Sector Washer 13 32 x 7 8 x 16 Gauge Screw 38 16 x 3 4 Pin Rod Tie Bushing Steering Screw TT 10 32 x 5 x 3 8 Flange Insert Steering Wheel Washer 13 32 x 2 3 8 x 12 Gauge Lock Nut Center 3 8 24 UNF Adaptor Steering Wheel Boot Steering Dash P L Mt Bik Washer 25 32 x 1 1 4 x 16 Gauge Extension Steering Non Adjust Cap Spindle Fitting Grease Nut Lock Hx W Ins 5 16 18 UNC Bolt Fin Hex 5 16 18 UNC x 1 1 4 Kit Steering Assembly Service Bolt Fin Hex 3 8 16 unc x 1 Gr 5 Spacer Brace Axle Bearing Arm Pittman Bolt Rhnd Sqnk 3 8 16 x 2 1 4 Brace Axle Washer 13 32 x 1 1 4 x 12 Ga Bolt Hex Nylon 3 8 16 x 3 4 Bracket Susp Chassis Front Fastener Christmas Tree NOTE All component dimensions given in U S inches 1 inch 25 4 mm 41 TRACTOR MODEL NUMBER 917 270961 ENGINE S uu amp G ul l et O be a O Be Q dee Y E st 5 a ZO 42 TRACTOR MODEL NUMBER 917 270961 ENGINE KEY NO BEILFEREBNE 45 81 PART NO 162152 17720410 149723 144069 144068 138129 150176 145552 STD551125 DESCRIPTION Control Throt Paddie 32 22 Screw Hex Thd Cut 1 4 20x5 8 T Engine See Breakdown Briggs Model No 461707 0145 E1 Muffler Exhaust Exhaust Asm Left Exhaust Asm Right Clamp Tube Double Engine Bolt 5 16 18 UNC X 3 4 W Sems Heat Shield Lt Washer Lock Hvy Helical 1 4 Bolt Fin Hex 1 4 20 x 3 4 Ga
12. Fitting Grease Front Wheel Only cl 7 9040H Bearing Flange Front Wheel Only 8 106108X427 Rim Rear 6 g 11 9 122082X Tire Rear 10 7152J Tube Rear Tire Not Provided Service Item Only 11 104757X Cap Axle 144334 Sealant Tire 10 oz Tube NOTE Ali component dimensions given in U S inches 1 inch 25 4 mm 45 TRACTOR MODEL NUMBER 917 270961 LIFT ASSEMBLY na CR 7 46 TRACTOR MODEL NUMBER 917 270961 LIFT ASSEMBLY KEY NO 1 2 3 4 5 6 7 8 11 12 13 15 16 17 18 19 20 23 24 25 26 27 28 29 30 31 32 36 37 38 40 41 49 50 PART NO 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 167253 73350800 130171 73680800 139868 163552 110807X 19131016 2876H 169484 126971X 73350600 138057 150233 140302 73540600 155097 123935X 17060516 19112410 155098 145212 110452X DESCRIPTION Lift Lever Inner Wire Asm Shaft Asm Lift Pin Groove E Ring Washer 21 32 x 1 x 21 Ga Bearing Nylong Grip Handle Fluted Button Plunger Read Link Asm Lift L H Link Asm Lift R H Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion Bik Zinc Nut Lock W Wsh 1 2 13 Unc Arm Suspension Mower Retainer Spring Nut Special Washer 13 32 x 5 8 x 16 Ga Spring RetainerClip Rod Adjust Life Nut Hex Jam 3 8 16 UNC Knob Infinite Height Admustment Trunnion Inf Height Bearing Pvt Lift Spherical
13. For best performance keep mower housing free of built up grass and trash Clean after each use The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass will biodegrade quickly to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the blades Avoid cutting your lawn when it is wet Wet grass tends to form clumps and interferes with the muiching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut area will not be exposed to the direct sun For best results adjust the mower cutting height so that the mower cuts off only the top one third of the grass blades For extremely heavy mulching reduce your width of cut on each pass and mow slowly _ Certain types of grass and grass Conditions may require that an area be mulched a second time to completely hide the clippings When doing a second cut mow across or perpen dicular to the first cut path Change your cutting pattem from week to week Mow north to south one week then change to east to west the next week This will help prevent matting and graining of the lawn MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Opera
14. MODEL NUMBER 314 0510 DESCRIPTION Main Housing Assembly Side Housing Assembly Center Section Assembly Swashplate Trunion Machined Block Assembly Sealant 10 5 Oz Hex Flange Screw 1 4 20 X 1 25 Stud 5 16 24 Hex Double End Shaft Input Ring Retaining Spacer Ring Retaining Seal Lip 67 X 1 58 X 276 Ball Brg 17mm Id X 40mm Od X 12mm Hex Flange Head Screw 5 16 24X0 75 Lip Seal 18 X 32 X7 Arm Control Bearing 30x52x13 Thrust Check Plug Assembly Washer Shaft Motor Gear Pinion 13t 10t 48t Gear Gear 10t Jackshaft 601 Bull Gear Sleeve Bearing 75 X 1 575X 625 SleeveBearing Outboard 75x1 750x 625 Washer 3 4 Id X 1 1 2 Od X 13 Thk Lip Seal Axie Seal Shaft Axle 75 X 11 39 Key R H Shaft Axle 75 X 16 99 Key L H Miter Gear Splined Miter Gear 15t 0 5 Id Shatt Ring Spiral Retaining Pin Jackshaft Magnet Ring Spring Bypass Hydro Mtg Screw 3 8 24 X 2 5 Long Filter Base Filter Actuator Bypass Rod Bypass Actuator Arm Bypass Retaining Ring 250 External Seal Lip 741 X 250 X 250 Tc _ Flat Washer 5 8 ld X 1 0 Od X 05 Thk d RetainingRing Bearing Center Block Spring Helical Compression Washer 20w 50 Oil Brake Yoke KEY PART NO NO DESCRIPTION 59 170408 Rotor Brake 60 142883 Brake Puck 61 142881 Puck Plate 62 142887 Brake Actuating Pin 63 170410 Hihcs 1 4 20x2 W Patch SpecialFlange 64 142892 Bolt 1 4 20 X 1 W Patch
15. Not required if equipped with maintenance free battery 7 Tighten front pola pivot boit to 35 ft lbs maximum Do not overtighten LUBRICATION CHART OFront Wheel Bearing Zerk erg mg pg er mera Pr OGeneral Purpose Grease Refer to Maintenance Engine Section IMPORTANT Do not oil or grease the BE points which have special nylon earings Viscous lubricants will attract dust and dirt that will shorten the life of the self lubricating bearings If you feel they must be lubricated use only a dry powdered graphite type lubricant sparingly 18 TRACTOR Always observe safety rules when performing any maintenance BRAKE OPERATION if tractor requires more than six 6 feet propping distance at high speed in highest gear then brake must be adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES e Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemicals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire Sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are wo
16. RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintain ing caring for and using your tractor Follow the instructions under Mainte nance and Storage sections of this owners manual 4 WARNING This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any lf a spark arrester is used it should be maintained in effective working order by the opera tor In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears Authorized Service Center Department See REPAIR PARTS section of this manual UNASSEMBLED PARTS igi Steering Extension Steering Shaft Steering Sieeve Wheel Adapter 1 Hex Bolt 3 8 16 x 1 Steering Wheel 1 Lock washer 3 8 1 Hex Bolt 5 16 18 x 1 1 4 1 Large Flat Washer 1 Shoulder Bolt 16 18 1 Washer 17 32 x 1 3 16 x 12 Gauge Video Cassette Slope Sheet A SS k Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purpo
17. bolt and keps nut Tighten securely e Close terminal access doors e Close hood Hex Bolt Negative Black Cable TO REPLACE HEADLIGHT BULB Raise hood Pull bulb holder out of the hole in the backside of the grill e Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill e Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 15 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY e Raise hood e Unsnap headlight wire connector e Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure Hood Headlight Wire Connector ENGINE Maintenance repair or replacement of the emission control devices and systems which are being done at the customers expense may be performed by any non road engine repair establish ment or individual Warranty repairs must be performed by an authorized engine manufacturer s service outlet TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable If adjust
18. clutch brake pedal is de pressed ENGINE Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire e Tum ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use y tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses Never use choke to stop engine IMPORTANT Leaving the ignition switch in any position other than OFF will cause the battery to be discharged dead NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas 44 CAUTION Always stop tractor completely as described above before leaving the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL Always operate engine at full throttle Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower performance TO USE CHOKE CONTROL Use choke control whenever you are
19. e Replace fuel filter Drain fuel tank and carbure tor refill tank with fresh gasoline and replace fuel filter e Check all wiring See To Adjust Carburetor in section e Contact an authorized service center department Out of fuel Engine not CHOKED properly Engine flooded Bad spark plug e Dirty air filter e Dirty fuel filter Water in fuel e Loose or damaged wiring e Carburetor out of adjustment Service Adjustments Engine valves out of adjustment Dirty air filter e Bad spark plug Weak or dead battery Dirty fuel filter Stale or dirty fuel Clean replace air filter e Replace spark plug e Recharge or replace battery Replace fuel filter e Drain fuel tank and refill with fresh gasoline e Check all wiring s See To Adjust Carburetor in Service Adjustments section e Contact an authorized service center department Loose or damaged wiring e Carburetor out of adjustment Engine valves out of adjustment Clutch brake pedal not Depress clutch brake pedal depressed Attachment clutch is e Disengage attachment clutch engaged Weak or dead battery Recharge or replace battery Blown fuse s Replace fuse e Corroded battery terminals e Loose or damaged wiring
20. forward remove steering wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose e Repair tire and reassembie On rear wheels only align grooves in rear wheel hub and axle Insert Square key e Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion Retaining Ring Washer Axle Square Ko Rear Wheel Only TO START ENGINE WITH A WEAK BATTERY A CAUTION Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE section of this manual if jumper cables are used for emer gency starting follow this procedure IMPORTANT Your tractor is equipped with a 12
21. large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide ob stacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope l Follow the manufacturer s recommen dations for wheel weights or counter weights to improve stability Use extra care with grass catchers or other attachments These can chang the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction e Avoid starting or stopping on a slope if tires lose traction disengage the 3 blades and proceed Slowly straight down the slope DO NOT Do not tum on slopes unless neces Sary and then turn slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge o
22. needed NOTE Before starting read the warm and cold starting procedures below Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in wait a few minutes and try again If engine still does not start pull the choke control out and retry WARM WEATHER STARTING 50 F and above When engine starts slowly push choke control in until the engine begins to run smoothly If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below s When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load until the choke control is fully in If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may require an engine warm up period from several seconds to several minutes depending on the tempera
23. slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual Use gauge on oil fill cap dipstick for checking level Be sure dipstick cap is tightened securely for accurate reading Keep oil at FULL line on dipstick Oil Air Screen CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other extemal surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating AIR FILTER Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions Remove knob s and cover TO SERVICE PRE C
24. spring and lift clutch spring off pulley bolt e Remove large retainer spring slide collar off and push housing guide out of bracket e Disconnect anti swaybar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor Large Retainer Bracket IMPORTANT If an attachment other than the mower deck is to be mounted on the tractor remove the front links and hook the clutch spring Into square hole in frame i TO INSTALL MOWER e Raise attachment lift lever to its highest position Slide mower under tractor with dis charge guard to right side of tractor e Lower lift lever to its lowest position Install mower in reverse order of removal instructions TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PROD UCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower oi eia on ZI e SS EE Spring 22 TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PROD UCT SPECIFICATIONS section of this manual If tires are over or underinflated yo
25. x 14 Ga Bracket Washer Felt Washer 13 32 x 13 16 x 12 Ga Bolt Fin Hex 3 8 16 unc x 1 Gr 5 Bolt Rdhd Sqnk 3 8 16 UNC x 1 Arm Spring Brake Mower Bracket Arm Idler 42 Keeper Belt 42 Clutch Cable Pulley Idler Flat Bolt Carraige Idler Spring Extension Spring Return Idier Retainer Spring Yellow Zinc Washer 9 32 x 3 4 x 16 Ga Bracket Clutch Cable Clutch 42 Washer flat 3 8 Type B Spring Retainer Spring Retention Lever Spacer Rod Clutch Screw Hex Thd Cut 1 4 20 x 5 8 Bolt Rdhd Sqn 3 8 16 Une x 1 3 4 Mandrel Assembly Includes Key Numbers 8 10 12 15 31 and 32 Mower Deck Complete Std deck order separately mulcher plate components key nos 101 106 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 49 TRACTOR MODEL NUMBER 917 270961 HYDRO GEAR TRANSAXLE MODEL NUMBER 314 0510 50 KEY PART NO 170351 170352 170353 170354 169898 170355 170356 170357 170358 170359 170360 169870 170361 169869 ZZEE Zori GETE db GARO e 3 16 170362 17 170363 18 170364 19 150771 23 170365 24 170366 27 170367 170368 170369 170370 170371 170389 142991 170390 170391 2888 170392 150792 150793 150809 170393 170394 170395 170396 150797 RERZEBRES 8 SE E KE 170397 170398 170999 170400 170401 170202 170403 170404 170405 170406 142977 142978 150798 170407 936088 RISES TRACTOR MODEL NUMBER 917 270961 HYDRO GEAR TRANSAXLE
26. 2J Light Bulb Cable Battery Cable Battery Fuse Nut Keps Hex 1 4 20 Unc Cable Ground Switch Seat Switch Ignition Key Molded Harness Ignition Bolt Bik Fin Hex 1 4 20 UNC x 1 2 Cover Terminal Solenoid Ammeter Rectangular 6 Amp Protection Wire Loop Hour Meter Screw Thdrol 5 16 18 x 1 2 Harness Engine NOTE All component dimensions given in U S inches 1 inch 25 4 mm 35 TRACTOR MODEL NUMBER 917 270961 CHASSIS AND ENCLOSURES 36 TRACTOR MODEL NUMBER 917 270961 CHASSIS AND ENCLOSURES KEY NO 25 74 159 206 207 208 PART NO 169830 169061 17060612 155272 168337X013 STD533710 155927 145660 169118 144983X558 126938X 156437 124028X 19131312 STD541437 166271X558 155217X599 164919X558 139976 17490508 169834 73800400 19091416 145201 161464 145202 STD552507 140547 155123X428 170165 17670508 17670608 DESCRIPTION Chassis Drawbar Screw 3 8 16 x 3 4 BumperHood Dash Dash Bolt Carriage 3 8 16 x 1 Panel Dash LH Clip Tinnerman Grille P L Panel Dash RH Hood Assembly Bumber Hood Piate Mtg Battery Fuel Tank Bushing Snap Nylon Fuel Line Washer 13 32 x 13 16 x 12 Gauge Locknut Hex with insert 3 8 16 UNC Grille Lens Grille Fender Footrest Bracket Fender Support Screw Thdrol 5 16 18 x 1 2 TYT Pivot Bracket Assembly LH peu Rear Nut Lock W Insert 1 4 20 UNC Washer 9 32 X 7 8 X 16 Ga Bracket Grille P
27. 6 131494 Pulley idler Flat 37 19131316 Washer 13 32 x 13 16 x 16 Ga 40 STD541437 Nut Crownlock 3 8 16 UNC 44 140088 Guard Mandrel L H 45 STD624003 Retainer 46 137729 Screw Thd Roll 1 4 20 x 5 8 48 133944 Washer Hardened 49 155066 Roller Assembly Cam Follower 50 131340 Bolt Shoulder 10 24 Grade 5 51 STD541410 Locknut 52 139888 Bolt Shoulder 5 16 18 UNC 53 131845 Arm Assembly Pad Brake 54 133943 Washer Hardened 55 155046 Arm Idler 56 165723 Spacer Retainer 59 141043 Guard Tuv Idler KEY PART NO NO 67 149846 68 144959 92 STD541437 101 136420 102 71161010 103 19061216 104 STD551110 105 160793 106 2029J 111 155197 112 155198 113 17060512 114 73510500 115 72110504 116 4898H 117 165746 118 73930600 119 19121414 121 143723 128 153390 129 19131312 130 STD523710 131 STD533710 142 165890 143 157109 144 158634 145 165888 146 165891 147 131335 148 169022 149 165898 150 19091216 151 169670 152 169676 153 169674 154 169675 155 169671 156 169672 157 169669 158 17720410 159 STD533717 130794 169583 DESCRIPTION Knob Custom Oval V Belt Locknut Hex W Wsh 3 8 16 UNC Cover Mulching 42 Black Screw Truss Hd Phil10 24 x5 8 Washer 10 Washer Lock Latch Asm Bagger Nut Weld Bracket Gauge Wheel LH Bracket Gauge Wheel RH Screw 5 16 18 x 3 4 Nut Hex Keps 5 16 18 UNC Bolt Carriage 5 16 UNC x 1 2 Bolt Shoulder Wheel Gauge Nut Crownlock 3 8 16 Washer 13 32 x 7 8
28. 9 am 5 pm Monday Saturday 1 800 827 6655 Home Central 172847 11 10 99 RH Printed in U S A
29. CTION ATTACHMENT IGNITION CLUTCH DISENGAGED FREE WHEEL Automatic Models only DANGER KEEP HANDS AND FEET AWAY 11 KNOWYOURTRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR l Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Attachment Clutch Lever Ammeter a Choke Contro Throttle Contro Light Switch lgnition Switch Lever Plunger Attachment Lift Lever Clutch Brake Pedal Height Adjustment Knob oa Parking Brake Lever Approx d Motion Speed Control 3MPH Lever 2MPH _ 1MPH Our tractors conform to the safety standards of the American National Standards institute AMMETER Indicates charging or discharging of battery ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor CHOKE CONTROL Used when starting a cold engine CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine HEIGHT ADJUSTMENT KNOB Used to adjust the mower cutting height MOTION CONTROL LEVER Selects the speed and direction of tractor FREEWHEEL CONTROL Disengages transmission for pushing or slowly towing the
30. E All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 270961 BRIGGS amp STRATTON ENGINE MODEL NUMBER 461707 TYPE NUMBER 0145 E1 1019 LABEL nr 1058 OWNER S MANUAL K REQUIRES SPECIAL TO INSTALL SEE REPAIR INSTRUCTION MANUAL 52 TRACTOR MODEL NUMBER 917 270961 BRIGGS amp STRATTON ENGINE MODEL NUMBER 461707 TYPE NUMBER 0145 E1 861 PUMP REPAIR KIT 392 432 eb Sa y Y Zeer es y EEE 527 eze 307 968 l REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL een Ge Le SEE OI CUBA i 105 9 104 si L w s ba 267 1036 LABEL KIT EMISSION 53 TRACTOR MODEL NUMBER 917 270961 BRIGGS amp STRATTON ENGINE MODEL NUMBER 461707 TYPE NUMBER 01 45 E1 697 ef 358 GASKET SET 54 SA ek wN g GO GOGO P 4 ZG db LAM 13 15 16 19 24 25 33 sas5j4r 5888 BR B a pare 51A 73 75 78 91 PART NO 498583 399265 91086 493304 214517 214518 271867 271868 495754 27803 94382 94380 280225 273390 271188 271189 94565 94239 690666 399264 291675 491180 222698 499180 499181 499182 499183 499184 499285 499186 499187 263129 498319 498320 498314 498541 95017 390420 494553 691302 65906 26828 221596 292260 494553 261368 214487 393415 498542 213290 271412 270884 93970 93208 691438 222511 691134 693483 33 TRACTOR MODE
31. L NUMBER 917 270961 BRIGGS amp STRATTON ENGINE MODEL NUMBER 461707 TYPE NUMBER 0145 E1 DESCRIPTION Cylinder Assembly Bushing Seal Kit Seal Oil Sump Engine Head Cylinder 1 Head Cylinder 2 Gasket Cylinder Head 1 Gasket Cylinder Head 2 Breather Assembly Cylinder 1 dd Gasket Breather Screw Breather Assembly Screw Breather Cover Tube Breather Gasket Crankcase 015 Thick Std Gasket Crankcase LOOS Thick Gasket Crankcase 009 Thick Screw Cylinder Head Piug Oil Drain Crankshaft Bushing Seal Oil Flywheel Key Flywheel Piston Assembly Standard Piston Assembly 010 O S Piston Assembly 020 O S Piston Assembly 030 O S Ring Set Piston Standard Ring Set Piston 010 O S Ring Set Piston 020 O S Ring Set Piston 030 O S Lock Piston Pin Pin Assembly Piston Std Pin Assembly Piston 005 O S Rod Connecting Standard Rod Connecting 020 U S Screw Connecting Rod Valve Exhaust Include s Keeper Valve Ref No 42 Valve Intake Spring Valve Intake Spring Valve Exhaust Retainer Valve Exhaust Retainer Valve Exhaust Keeper Valve Tappet Valve Camshaft Slinger Oil Short Block Manifold Intake Gasket Intake Gasket Intake Screw Carburetor Screw Intake Manifold Screen Rotating Washer Fiywheel Screw Flywheel Fan Body Assembly Upper KEY NO 95 97 98 102 104 105 107 108 109 117 121 122 125 130
32. LEANER Slide foam pre cleaner off cartridge Wash it in liquid detergent and water e Squeeze it dry in a clean cloth Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil If very dirty or damaged replace pre cleaner Reinstall pre cleaner over cartridge Reinstall cover and secure with knob s TO SERVICE CARTRIDGE e Remove wing nuts and cartridge plate e Carefully remove cartridge to prevent debris from entering carburetor e Clean cartridge by tapping gently on flat surface If very dirty or damaged replace cartridge Reinstall cartridge plate wing nuts precleaner cover and secure with knob s IMPORTANT Petroleum solvents such as kerosene are not to be used to clean the cartridge They may cause deteriora tion of the cartridge Do not oil cartridge Do not use pressurized air to clean or dry cartridge MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carbure tor replacement is required
33. Nut Crownlock 3 8 24 Pointer Height indicator Plug Hole Bik 1 485 1 515 Dia Screw 5 16 18 x 1 SMGML Washer 11 32 x 1 1 2 x 10 Ga Indicator Height Stit Nut Hex Flange Lock Nut Push Phos amp Oil NOTE Ail component dimensions given in U S inches 1 inch 25 4 mm 47 TRACTOR MODEL NUMBER 91 7 270961 MOWER DECK 48 TRACTOR MODEL NUMBER 917 270961 MOWER DECK KEY PART NO NO DESCRIPTION 1 165892 Mower Housing 2 STD533107 Bolt E 3 138017 Bracket Assembly Sway Bar Front 4 165460 Bracket Sway Bar 38 42 5 STD624008 RetainerSpring 6 130832 Arm Suspension Rear 8 850857 Bolt Hex 3 8 24 x 1 25 Gr 8 9 STD551137 Washer Lock 10 140296 Washer Hardened 11 134149 Blade Mulching 12 129895 Bearing Ball 13 137645 Shaft Assembly Mandrel Vented Incl Key Number 6 14 128774 Housing Mandrel Vented 15 110485X Bearing Ball Mandrel 16 140329 Stripper Vented Mower Deck 18 72140505 Bolt Carriage 5 16 18 x 5 8 19 132827 Bolt Shoulder 20 159770 Baffle Vortex 21 STD541431 Nut Crownlock 5 16 18 UNC 22 134753 Stiffener Bracket 23 131267 Bracket Deflector 24 105304X Cap Sleeve 25 123713X Spring Torsion Deflector 26 110452X Nut Push 27 130968X428 Shield Defiector 28 19111016 Washer 11 32 x 5 8 x 16 Ga 29 131491 Rod Hinge 30 157722 Screw Thdrol Rolling Wsh Hd 31 129963 Washer Spacer 32 153535 Pulley Mandrel 33 137266 Nut Toplock Flanged 34 STD533717 Bolt 35 133835 Fastner Christmas Tree 3
34. Owner s Manual CRAFTSMAN 20 5 HP ELECTRIC START 42 MOWER AUTOMATIC LAWN TRACTOR Model No 917 270961 e Safety e Assembly Operation Maintenance e Repair Parts CAUTION __ For answers to your questions Read and follow all Safety Rules about this product Call and Instructions before operat 1 800 659 5917 ing this equipment Sears Craftsman Help Line 5 am 5 pm Mon Sat Sears Roebuck and Co Hoffman Estates 1160179 Visit our Craftsman website www sears com craftsman TABLE OF CONTENTS Warranty e E id Maintenance a 18 Safety Rules 2 Service and Adjustments 22 Product Specifications deei EEEa 5 laa ZN 29 Assembly T 1 7 Troubleshooting 30 Operation E 11 Repair Parts 34 Maintenance Schedule Parts Ordering Back Cover WARRANTY LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two 2 years from the date of purchase if this Craftsman Riding Equipment is maintained lubricated and tuned up according to the instructions in the owner s manual Sears will repair or replace free of charge any parts found to be defective in material or workmanship This Warranty does not cover Expendable items which become worn during normal use such as blades spar
35. Tappered Fiange Shift Lt Bolt Rdhd Sqnk 1 4 20 x 3 4 Gr 5 Nut Crownlock1 4 20 Unc Bolt Hex Fin 1 4 20 Unc x 1 Gr 5 Washer 5 8 x 281 x 10 Ga Bracket Pivot Lever Screw 5 16 18 x 5 8 Bolt Shoulder 5 16 18 x 561 Plate Fastening Lt Nyliner Snap in Washer Nyliner Bolt Shoulder 5 16 18UNC Bolt RDHD SQNK 5 16 18UNC x 1 Bolt Carr SH 3 8 16 x 1 1 2Gr 5 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 39 TRACTOR MODEL NUMBER 917 270961 STEERING ASSEMBLY 40 TRACTOR MODEL NUMBER 917 270961 STEERING ASSEMBLY PART NO 139768 154427 169840 169839 121748X 19272016 12000029 169832 870551137 136518 145212 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17060612 STD561210 130465 155099 152927 139769 19133812 STD541537 100711L 145054X428 121749X 153720 121232X 6855M 73800500 74780520 167902 74780616 160367 154404 72110618 169827 19132012 74950612 169935 133835 SGG I I b GAR a SA GEET EE DESCRIPTION Steering Wheel Front Axle Assembiy Spindle Assembly L H Spindle Assembly R H Bearing Race Thrust Hardened Washer 25 32 x 1 5 8 x 16 Gauge Washer 27 32 x 1 1 4 x 16 Gauge Ring Klip Bearing Steering Column Link Drag Washer Lock Spacer Bearing Front Axle Nut Hexflange Lock Shaft Assembly Steering i Washer Thrust 515 x 750 x 033 Support Shatt Screw hex Wshhd Torx Pittman Shaft Assembly
36. c tor Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or al low objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Ad just and service as required Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obsta cles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope e Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope e l machine stops while going uphill disengage blades shift into reverse and back down slowly s Do not turn on slopes unless neces sary and then turn slowly and gradually downhill if possible ACAUTION Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest pos sible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of
37. e adjusted e Depress clutch brake pedal and engage parking brake e Measure distance between brake operating arm and nut A on brake rod e l distance is other than 1 9 16 loosen jam nut and turn nut A until distance becomes 1 9 16 Retighten jam nut against nut A Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is neces sary Contact your nearest authorized service center department With Parking Brake Engaged Do not touch this nut if further brake adjustment is necessary contact your nearest authorized service center department TO REPLACE MOTION DRIVE BELT Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest e e Remove mower See TO REMOVE MOWER in this section of this manual Remove belt from stationary idler and clutching idler Pull belt stack toward rear of tractor Carefully remove belt upwards from transmission input pulley and over cooling fan blades Pull belt toward front of tractor and remove downward from around engine pulley Install new belt by reversing above procedure Transmission ei input Pulley Tre TRANSAXLE MOTION CONTROL LEVER NEUTRAL ADJUSTMENT The motion control lever has been preset at the factory and adjustmen
38. eld TO OPERATE ON HILLS 44 CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills e If slowing is necessary move throttle control lever to slower position If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake e Move motion control lever to neutral N position IMPORTANT The motion control lever does not return to neutral N position when the clutch brake pedal is de pressed To restart movement slowly release parking brake and clutch brake pedal Slowly move motion control lever to slowest setting e Make all turns slowly TO TRANSPORT When pushing or towing your tractor be sure to disengage transmission by placing freewheel control in freewheel ing position Free wheel control is located at the rear drawbar of tractor e Raise attachment lift to highest position with attachment lift control Pull freewheel control out and down into the slot and release so it is held in the disengaged position Do not push or tow tractor at more than two 2 MPH To reengage transmission reverse above procedure NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of ty
39. erating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions e Adjust gauge wheels with tractor on a flat level surface Adjust mower to desired cutting height See TO ADJUST MOWER CUTTING HEIGHT in the Operation section of this manual e With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 3 8 washer and 3 8 16 locknut and tighten securely Repeat for opposite side installing gauge wheel in same adjustment hole y N 3 8 16 Locknut Gauge Wheel N Q Mounting gt Bracket E e 3 8 Washer Shoulder Gauge Wheel ta Boit TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine e Select desired height of cut Lower mower with attachment lift control Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disen gage attachment clutch control A CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield place Attachment Clutch Lever Engaged Position Attachemnt Lift Lever High Position Low Position Disengag Position Deflector Shi
40. f a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them e Keep children out of the mowing area and under the watchful care of another responsible adult e Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children e Never carry children They may fall off and be seriously injured or interfere with safe machine operation e Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision SERVICE e Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater e Never run a machine inside a closed area e Keep nuts and bolts especially blade attac
41. g Blower Screw Blower Housing Shield Cylinder Shield Cylinder Screw Cylinder Shield Motor Starter Bolt Starter Motor Brush Set Nut Flywheel Armature Magneto Screw Magneto Armature Plug Spark Wire Stop Gasket Set Wrench Spark Plug Gasket Pump Body Pump Spring Pump Diaphragm 552 552A 562 569 572 573 592 601 615 615A 616 634A 635 637 643 689 697 725 726 741 783 797 797A 801 802 803 807 PART NO 223882 94674 94823 693492 693489 693493 693494 222875 394019 93343 94882 93474 93621 497606 398003 494947 495348 223167 272490 97603 262332 262331 93853 272645 222892 491304 92278 95162 94296 93898 491530 491287 271013 66538 693510 496700 262337 93585 280866 91362 262989 693059 94010 693167 394860 497607 497604 693511 TRACTOR MODEL NUMBER 917 270861 BRIGGS amp STRATTON ENGINE MODEL NUMBER 461707 TYPE NUMBER 0145 E1 DESCRIPTION O La Washer Govemor Crank Screw Air Cleaner Base Screw Air Cleaner Cover Cap Spring Diaphragm Fuel Pump Cover Diaphragm Screw Diaphragm Cover Bracket Oil Filt Filter Air Screw Air Guide Cover Screw Oil Fill Bracket Alternator Screw Alternator Drive Starter Clutch Drive Dipstick Tube Oit Fill Clamp Tube Filter Air Armature Starter Bushing Govemor Crank Bushing Govemor Crank Bolt Carriage Governor Lever Gasket Base Cover Breather Cylinder 2 Plate Back
42. g wheel so cross bars are horizontal left to right and slide inside boot and onto adapter Assemble large flat washer 3 8 lock washer 3 8 hex bolt and tighten securely Snap steering wheel insert into center of steering wheel Remove protective materials from tractor hood and grill IMPORTANT Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid Steering lt gt E Wheel Insert Eter ES 1 Hex Bolt cul Lock Washer Steering Large Flat Wheel Washer Steering Boot Tabs Extension Shaft N t ng 5 16 Locknut 5 16 Hex Bolt Lower pre ZN Gi Shaft A Tabs HOW TO SET UP YOUR TRACTOR CHECK BATTERY Lift hood to raised position If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions INSTALL SEAT Adjust seat before tightening adjustment knob Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard Place seat on seat pan and assemble shoulder bolt Tighten shoulder bolt securely e Assemble adjustment knob and flat washer loosely Do not tighten e Lower seat i
43. gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach _ the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual _CYLINDER S e Remove spark plug s Pour one ounce of oil through spark plug hole s into cylinder s Tum ignition key to START position for a few seconds to distribute oil e Replace with new spark plug s OTHER Do not store gasoline from one season to another e Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems e If possible store your tractor indoors and cover it to give protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust IMPORTANT Never cover tractor while engine and exhaust areas are still warm _ TROUBLESHOOTING CHART PROBLEM CORRECTION S Fill fuel tank s See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug e Clean replace air filter
44. h as capable of amputating hands and feet rocks toys wire etc which could be and throwing objects Failure to observe picked up and thrown by the blade the following safety instructions could Be sure the area is clear of other result in serious injury or death people before mowing Stop machine GENERAL OPERATION if anyone enters the area Read understand and follow all e Never carry passengers instructions in the manual and on the e Do not mow in reverse unless abso machine before starting lutely necessary Always look down e Only allow responsible adults who are and behind before and while backing familiar with the instructions to Be aware of the mower discharge operate the machine direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the 2 guard in place e Slow down before tuming Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting e Turn off blades when not mowing e Stop engine before removing grass catcher or unclogging chute e Mow only in daylight or good artificial light e Do not operate the machine while under the influence of alcohol or drugs e Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Data indicates that operators age 60 years and above are involved in a
45. hment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regu larly Keep machine free of grass leaves or other debris build up Clean oil or fuel Spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing e Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across ALook for this symbol to point out impor tant safety precautions It means CAU TION BECOME AWARE YOUR SAFETY IS INVOLVED ACAUTION In order to prevent acci dental starting when setting up trans porting adjusting or making repairs al ways disconnect spark plug wire and place wire where it cannot contact spark plug ACAUTION Do not coast down a hill in neutral you may lose contro of the tra
46. ht Nk 1 4 20x1 1 2 15 134300 Spacer Split 28 X 96 Zinc 16 121250X Spring Cprsn 1 27 Bik Pnt 17 123976X Nut Lock 1 4 Lge Flg Gr 5 Zinc 21 171852 Bolt Shoulder 5 16 18 Unc 2A 22 STD541431 Nut Hex Lock w Ins 5 16 18 24 19171912 Washer 17 32 X 1 3 16 X 12 Ga 25 127018X Bolt Shoulder 5 16 18 X 62 NOTE All component dimensions given in U S inches t inch 25 4 mm 44 TRACTOR MODEL NUMBER 917 270961 DECALS 2 9 14 KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 156439 Decal Fender Danger Sears 13 146046 Decal V belt Dr Sch Tractor E 2 163205 Decal Fend Auto Sears Gold 14 166927 Decal Dash Panel 3 171696 Decal Hood Rh Craftsman 15 160396 Decal Mower Drive Schematic 4 171697 Decal Hood Lh Craftsman l 19 138047 Decal Battery Diehard Sears 5 170933 Decal Engine Hp 20 166887 Decal Deck Mower EZ3 6 133644 Decal Maint Customer 22 149516 Decal Battery f Sears Dom 169210 __ Decal By Pass Lt Hydro 7 171809 Decal Replacement Srs 138311 Decal Lift Handle 9 163204 Decal Fender Craftsman Gotd 165800X428 Pad FootrestLh STLT 11 156811 Decal Fender STLTH Oper 165799X428 Pad Footrest Rh STLT Inst E S 172847 Manual Owner s English 172848 Manual Owner s Spanish KEY PART WHEELS amp TIRES NO NO DESCRIPTION 1 59192 Valve Cap Tire 2 65139 Stem Valve 1 3 106222X Tire Front E 4 59904 Tube Front Tire gege Not Provided Service Item Only 410 5 106732X427 Rim Front 6 278H
47. ickoff LH Screw Hex Wshd 8 18 x 7 8 Bracket Grille Pickoff RH Bolt FinHex 1 4 20 UNC X 75 Air Duct Bolt Rdhd Sonk 3 8 16 UNC x 3 4 Dash Lower STLT Nut Crownlock 3 8 16 UNC Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis Hood Cupholder Bolt Shoulder 5 16 18TT Screw Thdrol 5 16 18 x 1 2 Screw Thdrol 3 8 16 x 1 2 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 37 TRACTOR MODEL NUMBER 917 270961 GROUND DRIVE 38 TRACTOR MODEL NUMBER 917 270961 GROUND DRIVE KEY PART NO NO DESCRIPTION 1 Transaxle See Breakdown Hydro Gr 314 0510 8 165866 Rod Shift Fender Adjust 10 STD561210 Pin Cotter 1 8 x 1 CAD 14 10040400 Washer Lock Hvy Hetical 15 74490544 Bolt Hex FLGHD 5 16 18 GR 5 16 STD541431 Nut Lock Hex W Ins 5 16 18 Unc 19 STD541437 Nut Lock Hex W Wsh 3 8 16 Unc 21 130564 Knob Deluxe 1 2 13 22 169498 Rod Brake Hydro 24 73350600 Nut Hex Jam 3 8 16 Unc 25 106888X Spring Brake Rod 26 STD551037 Washer 27 STD561210 Pin Cotter 1 8 x 3 4 CAD 28 145204 Rod Parking Brake 29 71673 Cap Parking Brake 30 169592 Bracket Transaxle 32 74760512 Bolt Hex Hd 5 16 18 Unc x 3 4 34 155071 Shaft Foot Pedal 35 120183X Bearing Nylon 36 19211616 Washer 37 1572H Pin Rolt 38 131494 Puliey idler Flat 39 72110622 Bolt 40 4470J Spacer Split 41 165838 Keeper Belt der 42 19131312 Washer 13 32 x 13 16 x 12 Ga 47 127783 Pulley Idle
48. ine to help insure good cold weather starting 44 WARNING Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur A CAUTION Fill to bottom of gas tank filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Be sure freewheel control is in the transmission engaged position e Sit on seat in operating position depress clutch brake pedal and set parking brake e Place motion control lever in neutral N position Move attachment clutch to DISEN GAGED position Move throttle control to fast position e Pull choke control out for a cold engine start attempt For a warm engine start attempt the choke control may not be
49. ing hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENIGNE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil Check engine oil with tractor on level ground Remove oil fill cap dipstick and wipe clean reinsert the dipstick and screw cap tight wait for a few seconds remove and read oil level If neces sary add oil until FULL mark on dipstick is reached Do not overfill e For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Mainte nance section of this manual e To change engine oil see the Mainte nance section in this manual ADD GASOLINE Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel fresh ness IMPORTANT When operating in temperatures below 32 F 0 C use fresh clean winter grade gasol
50. k plugs air cleaners belts etc e Tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass Repairs necessary because of operator abuse negligence improper storage or accident or the failure to maintain the equipment according to the instructions contained in the owner s manual e Riding equipment used for commercial or rental purposes LIMITED 90 DAY WARRANTY ON BATTERY For ninety 90 days from date of purchase if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge Sears will replace the battery at no charge In home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase Please contact your nearest service center After 30 days from the date of purchase warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center In home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply This warranty applies only while this product is in the United States This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state SEARS ROEBUCK AND CO D 817 WA HOFFMAN ESTATES IL 60179 SAFETY RULES IMPORTANT This cutting machine is e Clear the area of objects suc
51. lade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and eventual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not e Slide blade on to an unthreaded portion of the steel bolt or pin and hold the boit or pin paralle with the ground If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade is balanced NDR 5 8 Boit or Pin BATTERY Your tractor has a battery charging system which is sufficient for normal use owever periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open 49 Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS
52. lown fuse Battery will not e Bad battery cell s charge Poor cable connections Faulty regulator if so equipped Faulty alternator Replace battery Check clean all connections e Replace regulator s Replace alternator Loss of drive Freewheel control in disengaged position Motion drive belt worn damaged or broken Air trapped in transmission during shipment or servicing Place freewheel control in engaged position Replace motion drive bett e Purge transmission Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine Engine backfires Engine throttle control not when turning set at SLOW engine position for 30 seconds OFF stopping engine SCHEMATIC AD DO io C M AMMETER TRACTOR MODEL NUMBER 917 270961 pe BATTERY AR STARTER OPTIONAL mem nn du Gea WHITE i Ea O O ER seres ee i i iD L LO SOLENO WHITE SEAT SWITCH IGNITION SWITCH III m NOT OCCUPIED BLACK I Ge ATTMENT CLUTCH b eZ eck CLUTCH OFF GROUNDING HOUR CO METER O OPTIONAL GAP 2 PLUGS ON TWIN CYL ENGINES ING SYSTEM OUTPUT 28 VOLTS AC MIN 3600 DC 3000 APM 3 APM CHARGING SYSTEM DISCONNECTED
53. ment Engine included in Gasket Set Ref Number 358 Included in Carburetor Kit Ref Number 121 Included in Value Overhaul Kit Ref Number 1 095 included in Fuel Pump Kit Ref Number 861 G i All component dimensions given in U S inches 1 inch 25 4 mm 57 58 69 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION Erre Ee ONLY RIDE UP AND DOWN HILL SIGHTING _C yo NOT ACROSS HILL GUIDE T OUT oun SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE HE DZ 5 Operate your Tractor up and down the face of slopes not 2 greater than 15 never across the face Make turns gradu ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes For in home major brand repair service Call 24 hours a day 7 days a week 1 800 4 MY HOME 1 800 469 4663 Kara pedir servicio de reparaci n a domicilio 1 800 676 5811 In Canada for all your service and parts needs call Au Canada pour tout le service ou les pi ces 1 800 665 4455 For the repair or replacement parts you need Call 6 am 11 pm CST 7 days a week _PartsDirect 1 800 366 PART 1 800 366 7278 Para ordenar piezas con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call
54. ment is necessary proceed as follows With engine not running move throttle control lever to fast position e Check that swivel is against side of quarter circle If it is not loosen cable clamp screw and pull cable back until swivel is against quarter circle Tighten cable clamp screw securely TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary Check adjustment as _ described below before loosening cable If adjustment is necessary proceed as follows e With engine not running move choke control located on dash panel to full choke position Remove air cleaner cover filter and cartridge plate to expose carburetor choke see AIR FILTER in the Customer Responsibilities section of this manual Choke should be closed If it is not loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely Reassemble air cleaner Casi Clamp Ay Screw TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment proceed as follows In general turning the mixture screw in clockwise decreases the supply of fuel to the engine giving a leaner fuel air mixture Turning the mixture screw out coun
55. nto operating position and sit on seat Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down Get off seat without moving its adjusted position Raise seat and tighten adjustment knob securely Shoulder Bolt Seat Pan Seat NOTE You may now roll or drive you tractor off the skid Follow the appropri ate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Operation section for location and function of controls Press lift lever plunger and raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal e Place freewheel control in freewheel ing position to disengage transmission See TO TRANSPORT in the Opera tion section of this manual e Roll tractor forward off skid e Remove banding holding discharge guard up against tractor TO DRIVE TRACTOR OFF SKID See Operation section for location and function of controls WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects Be sure all the above assembly steps have been completed e Check engine oil level and fill fuel tank with gasoline e Place freewheel control in transmis sion engaged position Sit on sea
56. peed stop is factory adjusted Do not adjust damage may result IMPORTANT Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous If you think the engine governed high speed needs adjusting contact your nearest autho rized service center department which has proper equipment and experience to make any necessary adjustments Throttle Lever immediately prepare your tractor for storage at the end of the seas n or if the tractor will not be used for 30 days or more 44 CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area Clean entire tractor See CLEANING in the Maintenance section of this manual e Inspect and replace belts if necessary See belt replacement instructions in the Service and Adjustments section of this manual e Lubricate as shown in the Mainte nance section of this manual e Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint s
57. purged and now ready for normal operation OWING TIPS Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the tractor _ This will result in a more even distribu tion of clippings and more uniform cutting l When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished if grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clippings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used 17 gt e MULCHING MOWING TIPS IMPORTANT
58. r V Groove 48 154407 Bellcrank Clutch Gmd Drv STL 49 123205X Retainer Belt 50 STD523715 Bolt 51 STD541437 Nut Crownlock 3 8 16 UNC 52 STD541431 Nut Crownlock 5 16 18 Unc 53 105710X Link Clutch 55 105709X Spring Retum Clutch 56 STD523712 Bolt Hex 3 8 16 x 1 1 4 57 140294 V Belt Ground Drive 59 169691 Keeper Center Span 61 17060612 Screw 3 8 16 x 3 4 62 8883R Cover Pedal 63 140186 Pulley Engine 64 71170764 Bolt Hex 7 16 20 x 4 Gr 5 65 STD551143 Washer 66 154778 Keeper Belt Engine Hydro 70 134683 Guide Belt RH Engine 71 169183 Strap Torque Lh 72 19132012 Washer 13 32 x 1 1 4 x 12 Ga KEY PART NO NO 73 169182 74 169496 75 121749X 76 STD581075 77 123583X 78 121748X 81 165596 82 165711 83 19171216 84 169594 89 164890X428 90 124346X 95 170201 96 4497H 116 72110610 150 165850 151 19133210 156 166002 158 165589 159 165494 161 72140406 162 73680400 163 74780416 164 19091010 165 165623 166 166880 168 165492 169 165580 197 169613 198 169593 199 169612 200 72140508 202 72110612 DESCRIPTION Strap Torque Rh Spacer Split Washer 25 32 x 1 1 4 x 16 Ga E Ring Key Square Washer 25 32 x 1 5 8 x 16 Ga Shaft Asm Cross Spring Torsion Washer 17 32 x 3 4 x 16 Ga Link Transaxle Console Shift Nut Self Thd Wsh hd 1 4 Zinc Control Bypass Retainer Spring 1 Zinc Cad Bolt Carr 3 8 16 x 1 25 Bushing Bellcrank Grd Drive Washer 13 32 x 2 x 10 Ga Washer Srrted 5 161D x 1 125 Bracket Shift Mount Hub
59. results Tires must be properly inflated for leveling Y Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Y Check wiring See that all connections are still secure and wires are properly clamped Y Before driving tractor be sure free wheel control is in drive position 10 WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS Y Engine oil is at proper level Y Fuel tank is filled with fresh clean regular unleaded gasoline Y Become familiar with all controls their location and function Operate them before you start the engine Y Be sure brake system is in safe operating condition Y It is important to purge the transmis sion before operating your tractor for the first time Follow proper starting and transmission purging instructions See TO START ENGINE and PURGE TRANSMISSION in the Operation section of this manual OPERATION iterature supplied with the product These symbols may appear on your tractor or in li Learn and understand their meaning E AA KN de e BATTERY CAUTION OR REVERSE FORWARD WARNING erri fro Bern Sl Ms ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON ar IGHT II c M CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE gm 08 EA KEEP AREA CLEAR SLOPE HAZARDS SEE SAFETY RULES SE
60. rking properly If your tractor does not function as described repair the problem immediately e The engine should not start unless the clutch brake pedal is fully depressed and attachement clutch control is in the disengaged position When the engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine e The attachment clutch should never operate unless the operator is in the seat BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL _ e Raise mower to highest position to allow access to blades BE e Remove hex bolt lock washer and flat washer securing blade _ E Install new or resharpened blade with trailing edge up towards deck as shown E IMPORTANT To ensure proper assem bly center hole in blade must align with star on mandrel assembly e Reassemble hex bolt lock washer and flat washer in exact order as shown Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT Blade bolt is Grade 8 heat treated Trailing Edge Up Mandrel Assembly Flat Washer Lock Washer S Hex Bolt Grade A Grade 8 heat treated bolt can be identified by six lines on the bolt head TO SHARPEN BLADE NOTE We do not recommend sharpen ing b
61. service center department ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SG or SH Select the oil s SAE viscosity grade according to your expected operating temperature A n SAE 30 Oo TS k3 20 2 we CH 10 6 2 20 10 TEMPERATURE RANGE Sr ATED BEOR NEXT OA GUNGE NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils will result in increased oil consumption when used above 32 F Check your engine oil level more frequently to avoid possible engine damage from running low on oil Change the oil after every 25 hours of operation or at least once a year if the tractor is not used for 25 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range expected before oil change All oil must meet API service classification SF SG or SH Be sure tractor is on level surface e Oil will drain more freely when warm e Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil e Remove drain plug After oil has drained completely replace oil drain plug and tighten securely e Refill engine with oil through oil fill dipstick tube Pour
62. ses To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes you need are listed below 1 9 16 wrench 2 1 2 wrench 1 3 4 socket with 1 Tire pressure drive ratchet gauge When right or left hand is mentioned in this manual it means from your point of view when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts boxes from shipping carton Cut from top to bottom along lines on all four comers of shipping carton and lay panels flat Check for any additional loose parts or boxes and remove 1 Pliers 1 Utility knife BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT e Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 5 16 hex bolt and locknut Tighten securely Place tabs of steering boot over tab slots in dash and push down to secure i INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward e Remove steering wheel adapter from Steering wheel and slide adapter onto steering shaft extension e Position steerin
63. set Disengage transmission by placing freewheel control in freewheeling position See TO TRANSPORT in this section of manual Sitting in the tractor seat start engine After the engine is running move throttle contro to slow position With motion control lever in neutral N position slowly disengage clutch brake pedal Move motion control lever to full forward position and hold for five 5 seconds Move lever to full reverse position and hold for five 5 seconds Repeat this procedure three 3 times NOTE During this procedure there will be no movement of drive wheels The air is being removed from hydraulic drive system Move motion control lever to neutral N position Shut off engine and set parking brake Engage transmission by placing freewheel control in driving position See TO TRANSPORT in this section of manual N M ba Sitting in the tractor seat start engine After the engine is running move throttle control to half 1 2 speed With motion control lever in neutral N position slowly disengage clutch brake pedal Slowiy move motion control lever forward after the tractor moves approximately five 5 feet slowly move motion control lever to reverse position After the tractor moves approximately five 5 feet return the motion control lever to the neutral N position Repeat this procedure with the motion contro lever three 3 times Your tractor is now
64. sket Muftler Nipple Pipe 4 1 2 Elbow Std 90 Degree 3 8 18 Npt Washer Lock Ext Tooth 3 8 Screw Thdrol 3 8 16x1 1 2 Tytt Shield Browning Debris Guard Control Choke Nut Keps 3 8 24 Unf Screw TT 10 32 x 5 x 3 8 Flange Arrestor Spark Tank Fuel 3 50 Rear Cap Fuel Guage STLT Clamp Hose Bik Spacer Pad Line Fuel Plug Oil Drain See Engine Breakdown Pad Idler 1 75 x 75 x 06 Screw 3 8 16 x SMGML Nut Fiange 1 4 20 Starter Nut NOTE All component dimensions given in U S inches 1 inch 25 4 mm 43 TRACTOR MODEL NUMBER 917 270961 SEAT ASSEMBLY KEY PART NO NO 1 140123 2 140551 3 71110616 4 19131610 5 145006 6 STD541437 7 124181X 8 17000616 9 19131614 10 155925 11 166369 12 121246X DESCRIPTION Seat 3450 Blk blk Craftsman Bracket Pnt Pivot Seat blk Bolt Fin Hex 3 8 16unc X 1 Washer 13 32 X 3 4 X 10 Ga Clip Push In Hinged Nut Hex Lock wins 3 8 16 Unc Spring Seat Cprsn 2 250 Bik Zi Screw 3 8 16 x 1 5 SMGML Washer 13 32 X 1 X 14 Ga Pan Pnt Seat blk Knob Seat Bracket Pnt Mounting Switch H v2 GA am ge eee ee pm e rinnen un a Sg him ya ei ar u i gt e o x The 4 ssf T n ey is GE _ nn KEN TH Ee ZA Tra SC b La 1 oY get Sie i x a af Ts e Be t BOZA a l orol Eet Ge KEY PART NO NO DESCRIPTION 13 121248X Bushing Snap Dik Nyl 50 Id 14 72050412 Bolt Rdhd S
65. t in operating position depress clutch brake pedal and set the parking brake e Place motion control lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Start the engine After engine has started move throttle control to idle position _ Release parking brake Slowly move the motion control lever forward and slowly drive tractor off skid Apply brake to stop tractor set parking brake and place motion control lever in neutral position Turn ignition key to OFF position Continue with the instructions that follow CHECK TIRE PRESSURE The tires on your tractor were overin flated at the factory for shipping pur poses Correct tire pressure is important for best cutting performance _ Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adj
66. t should not be necessary e Loosen adjustment bolt in front of the right rear wheel and lightty tighten Start engine and move motion control lever until tractor does not move forward or backward e Hold motion control lever in that position and turn engine off Sa e While holding motion contro lever in place loosen the adjustment bolt Move motion control tever to the neutral N lock gate position Tighten adjustment bolt securely NOTE If additional clearance is needed to get to adjustment bolt move mower deck height to the lowest position After above adjustment is made if the tractor still creeps forward or backward while motion contro lever is in neutral position follow these steps Loosen the adjustment bolt e Move the motion control lever 1 4 to 1 2 inch in the direction it is trying to creep Le d Tighten adjustment bolt securely Start engine and test If tractor still creeps repeat above steps until satisfied Motion Control Neutra Lock Gate Lever d Adjustment Bolt TRANSMISSION REMOVAL REPLACE MENT Should your transmission require removal for service or replacement it should be purged after reinstallation and before operating the tractor See PURGE TRANSMISSION in the Operation section of this manual TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight
67. terclockwise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT Damage to the needles and the seats in carburetor may result if Screw is turned in too tight PRELIMINARY SETTING Be sure you have a clean air filter and the throttle control cable and choke are adjusted properly see above e With engine off turn idle mixture screw in clockwise closing it finger tight and then turn out counterclockwise 1 1 4 to 1 1 2 turns FINAL SETTING Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position With throttle control lever in slow position hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM While still holding throttle lever against idle speed screw turn idie mixture screw in clockwise until engine begins to die and then turn out counterclockwise until engine runs rough Turn screw to a point midway between those two positions e Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200 RPM Release throttle lever ACCELERATION TEST Move throttle control lever from slow to fast position If engine hesitates or dies turn idle mixture screw out counterclockwise 1 8 turn Repeat test and continue to adjust if neces sary until engine accelerates smoothly High s
68. tion Check Tire Pressure T Interlock Systems S IL JII B BE 1 Change more often when operating under a heavy load or in high 2 Service more often when operating in dirty or dusty conditions 3 H equipped with oil filter change oil every 50 hours 4 Replace blades more often when mowing in sandy soil GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor l All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level e Check brake operation Check tire pressure e Check operator presence and interlock systems for proper operation Check for loose fasteners IR SS ILD OMAR SSS LTE AAC ERR Kc HUPENEE SPEL RE AENOR Y Y ambient temperatures 5 If equipped with adjustable system 6
69. tractor with the engine off IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIGHT SWITCH Turns the headlights on and off PARKING BRAKE LEVER Locks clutch brake pedal into the brake position THROTTLE CONTROL Used to control engine speed 12 The operation of an HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an perator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine e Depress clutch brake pedal into full BRAKE position and hold e Place parking brake lever in EN _ GAGED position and release pres sure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure Attachment Clutch Lever Engaged Position Disengaged Position Parking Brake Diser gaged Adustment Control Position Knob Brake Lever STOPPING PS MOWER BLADES e To stop mower blades move attach ment clutch lever to DISENGAGED position GROUND DRIVE To stop ground drive depress clutch brake pedal into full BRAKE position Move motion control lever to neutral EA positon iM TANT The motion control lever does not return to neutral N position when the
70. ture AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather the transmission should be warmed up as follows e Be sure the tractor is on level ground Place the motion control lever in neutral Release the parking brake and let the clutch brake slowly return to operating position Allow one minute for transmission to warm up This can be done during the engine warm up period 16 The attachments can be used during the engine warm up period after the transmission has been warmed up and may require the choke control be pulled out slightly NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine perfor mance See TO ADJUST CARBURE TOP in the Service and Adjustments section of this manual PURGE TRANSMISSION A CAUTION Never engage or disen gage freewheel lever while the engine is running To ensure proper operation and perfor mance it is recommended that the transmission be purged before operating tractor for the first time This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor IMPORTANT Should your transmission require removal for service or replace ment it should be purged after reinstalla tion before operating the tractor Place tractor safely on level surface with engine off and parking brake
71. u will not property adjust your mower SIDE TO SIDE ADJUSTMENT l Raise mower to its highest position At the midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full turn of adjustment nut will change mower height about 1 8 e Recheck measurements after adjust ing Bottom edge of Bottom edge of mower to ground mower to ground J5 fa Lift Link Adjustment Nut FRONT TO BACK ADJUSTMENT IMPORTANT Deck must be level side to side If the following front to back adjustment is necessary be sure to adjust both front links equaliy so mower will stay level side to side _ To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its highest position Check adjustment on right side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjust ments check that both front links are equal in length Both links should be approximatel
72. urfa es sand lightly before painting ATTERY e Fully charge the battery for storage After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned _ thoroughly see TO CLEAN BATTERY AND TERMINALS in the Maintenance section of this manual After cleaning leave cables discon nected and place cables where they cannot come in contact with battery terminals If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces ENGINE FUEL SYSTEM IMPORTANT Itis important to prevent um deposits from forming in essential uel eei parts such as carburetor fuel filter fuel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage Drain the fuel tank Start the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to
73. ustments section of this manual INSTALL MULCHER PLATE l If previously removed e Raise and hold deflector shield in upright position Place front of mulcher plate over front of mower deck opening and slide into place as shown Hook front latch into hole on front of mower deck we Hook rear latch into hole on back of mower deck ACAUTION Do not remove deflector shield from mower Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in Qpera tion Deflector Shield TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place Your mower is now ready for discharging or installation of optional grass catcher accessory NOTE It is not necessary to change blades The mulcher blades are de signed for discharging and bagging also Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST Y All assembly instructions have been completed Y No remaining loose parts in carton Y Battery is properly prepared and charged Minimum 1 hour at 6 amps Y Seat is adjusted comfortably and tightened securely Y All tires are properly inflated For shipping purposes the tires were overinflated at the factory Y Be sure mower deck is properly leveled side to side front to rear for best cutting
74. volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your tractor battery to start other vehicles TO ATTACH JUMPER CABLES e Connect each end of the RED cable to the POSITIVE terminal of each battery taking care not to short against chassis Connect one end of the BLACK cable to the NEGATIVE terminal of fully charged battery Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER e BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries REPLACING BATTERY amp CAUTION Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding e Lift hood to raised position Remove terminal guard Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery Reinstall terminal guard First connect RED battery cable to positive battery terminal with hex bolt and keps nut as shown Tighten securely Connect BLACK grounding cable to negative battery terminal with remaining hex
75. y 10 3 8 If links are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nuts F against trunnion on both front links To raise front of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nut F against trunnion on both front links Recheck side to side adjustment Nut E Front Links TO REPLACE MOWER BLADE DRIVE BELT The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL Remove mower from tractor See TO REMOVE MOWER in this section of this manual Work belt off both mandrel pulleys and idler pulleys e Pull belt away from mower BELT INSTALLATION Install new belt in reverse order of removal Make sure beit is in all pulley grooves and inside all belt guides Install mower in reverse order of removal instructions Mandrel Pulley Idler TO ADJUST BRAKE Your tractor is equipped with an adjust able brake system which is mounted on the side of the transaxle If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must b
76. your trac tor AWARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE OILTYPE API SF SG SH 3 5 GALLONS UNLEADED REGULAR SAE 30 ABOVE 32 F SAE 5W 30 OIL CAPACITY 3 0PINTS SPARK PLUG CHAMPION GAP 030 RJ19LM OR J19LM VALVE INTAKE 004 006 ADJUSTMENT EXHAUST 007 009 GROUND FORWARD 5 5 SPEED MPH REVERSE 2 4 TIRE FRONT 14PSI PRESSURE REAR 10 PSI CHARGING 3 AMPS BATTERY SYSTEM 5 AMPS HEADLIGHTS BATTERY AMP HR 30 MIN CCA 240 CASE SIZE U1R 27 35 FT LBS BLADE BOLT CONGRATULATIONS on your purchase of a Craftsman Tractor lthas been designed engineered and manufactured to give you the best possible depend ability and performance Shoutd you experience any problem you cannot easily remedy please contact your nearest Sears Authorized Service Center We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES MAINTENANCE AGREEMENT A Sears Maintenance Agreement is available on this product Contact your nearest Sears store for details CUSTOMER

Craftsman 917.270961 Owner`s manual

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