Delta 28-195 Instruction manual
Contents
1. Contractor s Saw _ II Delta DELTACRAFT DELTAGRAM Delta Series 2000 DURATRONIC Emc FLEX Flying Chips FRAME SAW Homecraft INNOVATION THAT WORKS Jet Lock JETSTREAM kickstand LASERLOC MICRO SET Micro Set MIDI LATHE MORTEN NETWORK OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE amp design PORTER CABLE PPROFESSIONAL POWER TOOLS Posi Matic Q 3 amp design QUICKSAND amp design QUICKSET QUICKSET 11 QUICKSET PLUS RIPTIDE amp design SAFE GUARD II SAFE LOC Sanding Center SANDTRAP 8 design SAW BOSS Sawbuck Sidekick SPEED BLOC SPEEDMATIC SPEEDTRONIC STAIR EASE The American Woodshop 8 design The Lumber Company amp design THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT THIN LINE TIGER TIGER CUB TIGER SAW TORQBUSTER TORQ BUSTER TRU MATCH TWIN LITE UNIGUARD Unifence UNIFEEDER Unihead Uniplane Unirip Unisaw Univise Versa Feeder VERSA PLANE WHISPER SERIES WOODWORKER S CHOICE Trademarks noted with and are registered in the United States Patent and Trademark Office and may also be registered in other countries Las Marcas Registradas con el signo de y son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tambi n pueden estar registradas en otros paises Seca Hae penas2. The table can be tilted 48 degrees to the right and approximately 3 degrees to the left To tilt the table loosen lock handle A Fig 27 tilt the table to the desired angle and tighten lock handle A NOTE The table lock handle A can be repositioned by pulling out on the handle and repositioning it on the nut located underneath the hub of the handle A scale B and pointer C is provided to indicate the degree of table tilt ADJUSTING TABLE POSITIVE STOPS Positive stops are provided for the table at the 90 and 45 degree angle to the blade To check and adjust the positive stops proceed as follows 1 Tilt the table to the 90 degree position all the way to the rear and tighten lock handle A Fig 28 Place a square B on the table and against the blade and check to see if the blade is 90 degrees to the table surface If an adjustment is necessary proceed as follows 2 Tilt the table slightly forward as shown in Fig 29 Loosen lock nut B and using wrench provided turn adjusting screw C Figs 28 and 29 from top of table until bottom of screw C contacts surface D when blade is 90 degrees to the table Then tighten lock nut B 3 Tilt the table to the 45 degree position all the way to the front as shown in Fig 30 Place a square B on the table and against the blade and check to see if the blade is 45 degrees to the table surface If an adjustment is necessary proceed as follows 4 Loosen lock nut under
3. 4 9 M6 flat washers 4 Fig 2 For mounting lamp to machine 10 M6 x 12mm sheet metal screw 2 11 M6 lockwasher 2 For aligning table 12 M6 x 30mm button head bolt 1 13 M6 flat washer 1 14 M6 wing nut 1 15 Hex wrench 16 Lamp Cord clamp Not shown Fig 3 For Fig 3 1 Stand legs 4 2 Upper braces for stand 2 10 3 4 3 Upper braces for stand 2 13 9 16 4 Lower braces for stand 2 15 3 4 5 Lower braces for stand 2 18 5 16 6 Feet 4 7 M8 x 20mm carriage bolts 32 8 3 8 flat washers 32 9 M8 hex nuts 32 ASSEMBLY INSTRUCTIONS ZANWaARNING FOR YOUR OWN SAFETY DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE OWNER S MANUAL ASSEMBLING STAND AND FEET 1 Assemble the stand as shown in Fig 4 using the 32 M8x20mm Carriage head screws 3 8 flat washers and M8 hex nuts supplied The two 10 3 4 long upper braces A 13 9 16 long upper braces B 15 3 4 long lower braces C and 18 5 16 long lower braces D should be fastened to the four legs E Insert the carriage bolts through the legs and braces place flat washer on carriage bolt and secure with nut IMPORTANT The top lips of the two upper braces A should be on top of the top lips of upper braces B 2 Assemble the four feet F Fig 4 to bottom of each leg E as shown ASSEMBLING BAND
4. Fig 12 to the two holes located on the back top cover of the machine Fasten the lamp bracket to the back top cover using two M6 x 12 sheet metal screws B and M6 lockwashers C and tighten 2 Peel backing from cord clamp C Fig 13 and stick cord clamp C onto rear of top cover in a position that will redirect lamp cord D out of the way of the band saw table Then assemble cord D to cord clamp C as shown 3 The flexible lamp operates independently of the band saw To turn the lamp ON and OFF rotate switch E Fig 13 ZN WARNING To reduce the risk of fire use 40 watt or less 120 volt track type light bulb not supplied A standard household light bulb should not be used The track type bulb should not extend below the lamp shade F 10 Fig 12 OPERATING CONTROLS AND ADJUSTMENTS STARTING AND STOPPING SAW The switch A Fig 17 is located on the front side of the band saw To turn the saw ON move the switch A to the up position To turn the saw OFF move the switch A to the down position LOCKING SWITCH IN THE OFF POSITION IMPORTANT When the machine is not in use the switch should be locked in the OFF position to prevent unauthorized use This can be done by grasping the switch toggle B Fig 18 and pulling it out of the switch as shown With the switch toggle B removed the switch will not operate However should the switch toggle be removed whil
5. by removing starter keys 9 DON T FORCE TOOL It will do the job better and be safer at the rate for which it was designed 10 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL No loose clothing gloves neckties rings bracelets or other jewelry to get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 12 SECURE WORK Use clamps or a vise to hold work when practical It s safer than using your hand and frees both hands to operate tool 13 DON T OVERREACH Keep proper footing and balance at all times 14 MAINTAIN TOOLS IN TOP CONDITION Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 15 DISCONNECT TOOLS before servicing and when changing accessories such as blades bits cutters etc 16 USE RECOMMENDED ACCESSORIES The use of accessories and attachments not recommended by Delta may cause hazards or risk of injury to persons 17 REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in OFF position before plugging in power cord In the event of a power failure move switch to the OFF position 18 NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted 19 CHECK DAMAGED PARTS Before further use of the tool a guard or other part
6. in U S A PORTER CABLE e DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE e DELTA Parts and Repair Service for Porter Cable Delta Machinery are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable e Delta ARIZONA ILLINOIS MINNESOTA Cleveland 44125 Tempe 85282 Phoenix Addison 60101 Chicago Minneapolis 55429 8001 Sweet Valley Drive 2400 West Southern Avenue 400 South Rohlwing Ra 9922 Lakeland Avenue North Unit 19 Suite 105 Phone 630 424 8805 BS A al g Phone 216 447 9030 i Fax 216 447 3097 Fax 763 5 Phone 602 437 1200 Fax 630 424 8895 Fax 602 437 2200 Woodridge 60517 Chicago 2033 West 75th Street MISSOURI OREGON CALIFORNIA Phone 630 910 9200 North Kansas City 64116 Portland 97230 Ontario 91761 Los Angeles i i 1141 Swift Avenue 3949A East Guasti Road Fax 630 910 0360 Phone 816 221 2070 4916 NE 122 nd Ave Phone 909 390 5555 Fax 816 221 2897 Phone 503 252 0107 Fax 909 390 5554 MARYLAND a Fax 503 252 2123 San Leandro 94577 Oakland Elkridge 21075 Baltimore 3039 Teagarden Street 7397 102 Washington Blvd a or 314 968 S950 PENNSYLVANIA Phone 510 357 9762 Phone 410 799 9394 EAN 31 4 968 2790 Willow Grove 19090 Fax 510 357 7939 Fax 410 799 9398 l 520 North York Road Phone 215 658 1430 COLORADO antes MASSACHUSETTS NEW YORK gt Fax 215 658 1433 rvada enver l Flush
7. 10 Band Saw Model 28 195 PART NO 902127 0112 Copyright 2001 Delta Machinery DELTA To learn more about DELTA MACHINERY visit our website at www deltamachinery com For Parts Service Warranty or other Assistance ESPA OL P GINA 23 please call 1 800 223 7278 In Canada call 1 800 463 3582 TIWANVIN NOILONGLSNI GENERAL SAFETY RULES Woodworking can be dangerous if safe and proper operating procedures are not followed As with all machinery there are certain hazards involved with the operation of the product Using the machine with respect and caution will considerably lessen the possibility of personal injury However if normal safety precautions are overlooked or ignored personal injury to the operator may result Safety equipment such as guards push sticks hold downs featherboards goggles dust masks and hearing protection can reduce your potential for injury But even the best guard won t make up for poor judgment carelessness or inattention Always use common sense and exercise caution in the workshop If a procedure feels dangerous don t try it Figure out an alternative procedure that feels safer REMEMBER Your personal safety is your responsibility This machine was designed for certain applications only Delta Machinery strongly recommends that this machine not be modified and or used for any application other than that for which it was designed If you have any questions relativ
8. 22 and remove blade guard B from guide assembly 3 The upper blade guides C Fig 23 are held in place by means of the screws D Loosen screws D to move the guides C as close as possible to the sides of the blade being careful not to pinch the blade between the guides Then tighten the screws D 4 The guides C Fig 23 should then be adjusted so that the front edge of the guides are just behind the gullets of the blade teeth The complete guide block bracket E Fig 24 can be moved in or out by loosening screw F Fig 24 and moving shaft G Fig 24 in or out as desired When guides C Fig 23 are set properly tighten screw F Fig 24 5 The upper blade support bearing H Fig 24 supports the back of the blade during the cutting operation and also prevents the blade from being pushed too far to the rear which could damage the set in the blade teeth The support bearing H should be set about 1 64 behind the blade by loosening screw J and moving shaft K in or out Then tighten screw J 6 The upper blade support bearing H Fig 24 should also be adjusted so the back edge of the blade overlaps the outside diameter of the ball bearing by approxi mately 1 8 The bearing shaft K is on an eccentric and to change bearing position loosen screw J and rotate shaft K until correct adjustment is made Then tighten screw J 7 MAKE CERTAIN TO REPLACE BLADE GUARD THAT WAS REMOVED IN STEP 2 F
9. 223 7278 In Canada call 1 800 463 3582 AR A A A A A A A A AAA NX DR KG SR ER x ES mMAMDELTA e y i y a EZ x Two Year Limited W SS wo Year Limited Warranty Se Se SS x Delta will repair or replace at its expense and at its option any Delta machine machine part or machine accessory which eS OS in normal use has proven to be defective in workmanship or material provided that the customer returns the product Ko E prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two E years and provides Delta with reasonable opportunity to verify the alleged defect by inspection Delta may require that O ES electric motors be returned prepaid to a motor manufacturer s authorized station for inspection and repair or replacement aS Delta will not be responsible for any asserted defect which has resulted from normal wear misuse abuse or repair or ES alteration made or specifically authorized by anyone other than an authorized Delta service facility or representative Under el 6 no circumstances will Delta be liable for incidental or consequential damages resulting from defective products This ES warranty is Delta s sole warranty and sets forth the customer s exclusive remedy with respect to defective products all ES 9 other warranties express or implied whether of merchantability fitness for purpose or otherwise are expressly By ES disclaimed by Delta CS Printed
10. RENCH STORAGE The hex wrench A supplied with your band saw can be stored inside the wheel cover as shown in Fig 39 Fig 39 DUST CHUTE A dust chute A Fig 40 is provided which enables you to connect your band saw to a standard shop vacuum or dust collector The opening of the dust chute is 2 1 4 I D MITER GAGE A miter gage A Fig 41 is supplied with your band saw The miter gage body C can be adjusted up to 45 de grees right and left by loosening lock knob B rotating miter gage body C to the desired angle and tightening lock knob B A useful operation when using the miter gage to cut wide workpieces is to rotate the miter gage 180 degrees This provides more support for the workpiece on the table as shown in Fig 42 ACCESSORY 28 196 RIP FENCE An ideal accessory for use with your band saw is the ES 28 196 Rip Fence shown in Fig 43 It can be moved along the table surface by loosening lock lever A moving the fence B to the desired location and tightening lock lever A OPERATING THE BAND SAW Before starting the machine see that all adjustments are properly made and the guards are in place Turn the upper wheel by hand to make sure that everything is correct BEFORE turning on the power Keep the top guide down close to the work at all times Do not force the material against the blade too hard Light contact with the blade will permit easier following of the line and prevent undue fri
11. SAW TO STAND 1 Place the band saw on top of the stand and line up the four holes located on the feet of the band saw with the four holes located on top of the stand 2 Fasten the band saw to the stand using the four M8 x 35mm hex head bolts A Fig 5 eight M8 flat washers B and four M8 hex nuts C supplied Place an M8 flat washer on the hex head bolt and insert bolt through hole on the band saw feet and hole in the stand Place a flat washer on the hex head bolt that has been inserted through the saw and stand and secure with M8 hex nut 3 Figure 6 illustrates the band saw assembled to the stand Fig 4 Fig 6 ASSEMBLING TABLE TO MACHINE 1 Slide table A Fig 7 into position on band saw trunnions as shown 2 Line up the four threaded holes in bottom of table with four holes in table trunnions B Fig 8 and fasten the table to the trunnions using the four M6 x 16mm hex head bolts C and M6 flat washers A three of which are shown ASSEMBLING TABLE INSERT 1 Place table insert A Fig 9 in opening of table NOTE A notch B is provided on insert that engages with dimple C in table opening Fig 9 ASSEMBLING TABLE ALIGNMENT SCREW Insert M6 x 30mm button head bolt A Fig 11 down through hole in table as shown and place a M6 flat washer C onto bolt from underneath table and fasten in place with an M6 wing nut B ASSEMBLING LAMP TO MACHINE 1 Assemble the lamp bracket A
12. at was removed in STEP 5 l backtracking ng ay curve having a i blades for sawing small abnt radius as much or more than the curves and for fine delicate work Turning radius may vary depending on the type of blade and amount of set Each blade however depending on its width can cut continuously without backtracking any curve having a radius as much or more than the specified minimum turning radius of the blade as shown in the chart A Fig 35 located inside top wheel cover Always use the widest blade possible and limit use of narrow blades for sawing small abrupt curves and for fine delicate work ADJUSTING BELT TENSION If the drive belt on your band saw needs adjusted proceed as follows 1 DISCONNECT MACHINE FROM POWER SOURCE 2 The belt A Fig 36 drives the saw pulley from the motor pulley Correct tension of the belt A is when there is approximately 1 4 deflection in the center span of the belt A using light finger pressure If the belt tension needs adjustment loosen three screws two of which are shown at B Fig 37 and rotate motor accordingly Tighten three screws two of which are shown at B when adjustment is completed TIRE BRUSH A tire brush A Fig 38 is provided on the lower wheel to keep the blade and tires clean and free of any build up of chips Adjustment of the brush A can be made by loosening the mounting hardware B and adjusting the brush A accordingly W
13. ate work and maximum blade life it is important that the blade A Fig 20 be centered on the upper band saw wheel When this adjustment is properly made the blade will track that is it will run steady in the same line To track the blade proceed as follows 1 DISCONNECT MACHINE FROM POWER SOURCE 2 Make sure the correct blade tension is applied to the saw blade and make sure the blade guides and blade support bearings are clear of the blade so as not to interfere with the tracking adjustment 3 Rotate the upper wheel B Fig 20 slowly by hand to determine if the blade is riding on the center of the wheel 4 If the blade is not riding on the center of the wheel loosen lock nut C Fig 21 and while turning the upper wheel by hand turn tracking adjusting nut D slightly clockwise or counterclockwise You will notice that the saw blade will move to the right or left on the wheel NEVER RUN THE SAW TO TRACK THE BLADE 5 When the blade is tracking properly tighten lock nut C Fig 21 6 Close wheel covers after adjustment is made ADJUSTING UPPER BLADE GUIDES AND BLADE SUPPORT BEARING The blade guides must be properly adjusted to prevent the blade from twisting during operation The upper blade guides and blade support bearings should be adjusted only after the blade is tensioned and tracking properly To adjust proceed as follows 1 DISCONNECT MACHINE FROM POWER SOURCE 2 Remove two screws A Fig
14. ble of all objects tools scrap pieces etc NEVER START THE MACHINE with the workpiece against the blade HOLD WORKPIECE FIRMLY against the table DO NOT attempt to saw a workpiece that does not have a flat surface against the table HOLD WORKPIECE FIRMLY and feed into blade at a moderate speed 14 15 16 17 18 19 20 21 NEVER REACH UNDER THE TABLE while the machine is running TURN THE MACHINE OFF to back out of an uncompleted or jammed cut MAKE RELIEF CUTS prior to cutting long curves TURN THE MACHINE OFF and wait for the blade to stop prior to cleaning the blade area removing debris near the blade removing or securing workpiece or changing the angle of the table A coasting blade can be dangerous NEVER PERFORM LAYOUT ASSEMBLY or set up work on the table work area when the machine is running TURN THE MACHINE OFF AND DISCONNECT THE MACHINE from the power source before installing or removing accessories before adjusting or changing set ups or when making repairs TURN THE MACHINE OFF disconnect the machine from the power source and clean the table work area before leaving the machine LOCK THE SWITCH IN THE OFF POSITION to prevent unauthorized use ADDITIONAL INFORMATION regarding the safe and proper operation of this tool is available from the Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 Information is also available fr
15. ction heating and work hardening of the blade at its back edge KEEP THE SAW BLADE SHARP and you will find that very little forward pressure is required for average cutting Move the stock against the blade steadily and no faster than will give an easy cutting movement Avoid twisting the blade by trying to turn sharp corners Remember you must saw around corners CUTTING CURVES When cutting curves turn the stock carefully so that the blade may follow without being twisted If a curve is so abrupt that it is necessary to repeatedly back up and cut a new kerf either a narrower blade is needed or a blade with more set is required The more set a blade has the easier it will allow the stock to be turned but the cut is usually rougher than where a medium amount of set is used In withdrawing the piece being cut in order to change the cut or for any other reason the operator must be careful that he does not accidentally draw the blade off the wheels In most cases it is easier and safer to turn the stock and saw out through the waste material rather than try to withdraw the stock from the blade BAND SAW BLADES A band saw blade is a delicate piece of steel that is subjected to tremendous strain You can obtain long use from a band saw blade if you give it fair treatment Be sure you use blades of the proper thickness width and temper for the various types of material to be cut Always use the widest blade possible Use the narrow blades onl
16. e to a particular application DO NOT use the machine until you have first contacted Delta to determine if it can or should be performed on the product Technical Service Manager Delta Machinery 4825 Highway 45 North Jackson TN 38305 IN CANADA 505 SOUTHGATE DRIVE GUELPH ONTARIO N1H 6M7 AN WARNING FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY 1 FOR YOUR OWN SAFETY READ INSTRUCTION MANUAL BEFORE OPERATING THE TOOL Learn the tool s application and limitations as well as the specific hazards peculiar to it 2 KEEP GUARDS IN PLACE and in working order 3 ALWAYS WEAR EYE PROTECTION Wear safety glasses Everyday eyeglasses only have impact resistant lenses they are not safety glasses Also use face or dust mask if cutting operation is dusty These safety glasses must conform to ANSI Z87 1 requirements NOTE Approved glasses have Z87 printed or stamped on them 4 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on 5 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 6 DON T USE IN DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted 7 KEEP CHILDREN AND VISITORS AWAY All children and visitors should be kept a safe distance from work area 8 MAKE WORKSHOP CHILDPROOF with padlocks master switches or
17. e the machine is running the switch can be turned OFF once but cannot be restarted without inserting the switch toggle B ADJUSTING BLADE TENSION 1 With the saw blade centered on the two band saw wheels turn the tension adjustment knob A Fig 19 clockwise to increase blade tension or counterclockwise to decrease blade tension Fig 18 2 Blade tension can be checked by pushing on the blade midway between the two band saw wheels The blade should move slightly with average finger pressure NOTE Do not over tension the blade Too much tension may cause blade breakage Too little tension may cause the blade to slip on the wheels 3 A series of graduation numbers 1 though 5 shown at B Fig 19 can be used as reference points in determining proper blade tension for different width blades These graduations will be accurate for average work and are not affected by re brazing of the saw blade You should use these graduations until you have become familiar enough with the operation of the band saw to vary the tension for different kinds of blades or work Over tensioning is a common cause of blade breakage and unsatisfactory blade performance 4 When the band saw is not in use it is good practice to release tension to prolong the life of the blade and to prevent the blade from taking a set in the band saw wheels 5 NOTE Wider blades need more tension than narrow blades 11 TRACKING THE BLADE For accur
18. ig 23 13 ADJUSTING LOWER BLADE GUIDES AND BLADE SUPPORT BEARING The lower blade guides and blade support bearing should be adjusted at the same time as the upper guides and support bearing as follows 1 DISCONNECT MACHINE FROM POWER SOURCE Fig 26 2 Loosen the two screws A Fig 25 and move the guides B as close as possible to the sides of the blade being careful not to pinch the blade between the guides Then tighten the two screws A 3 The front edge of the guide blocks B Fig 25 should be adjusted so they are just behind the gullets of the blade teeth by loosening screw C Fig 26 and moving shaft D in or out as desired Then tighten screw C 4 The lower blade support bearing E Fig 25 should be adjusted to support the rear of the blade during the cutting operation and also prevent the blade from being pushed too far to the back which could damage the set in the blade teeth The support bearing E Fig 25 should be set about 1 64 behind the blade by loosening screw F Fig 26 and moving shaft G in or out Then tighten screw F 5 The lower blade support bearing E Fig 25 should also be adjusted so the back edge of the blade overlaps the outside diameter of the ball bearing by approximately 1 8 The bearing shaft G Fig 26 is on an eccentric and to change position loosen screw F and rotate shaft G until correct adjustment is made Then tighten screw F 14 TILTING THE TABLE
19. ing 11365 1595 N Y C 8175 Sheridan Blvd Unit S Braintree 02185 Boston R yout este Herding a Se ela a tee Phone 718 225 2040 TEXAS Pae 29021008 a Fax 718 423 9619 Carrollton 75006 Dallas es 1300 Interstate 35 N Suite 112 Dane aaa Miami Franklin 02038 Boston Phone 972 446 2996 avie lamli j j x 4343 South State Rd 7 441 ria do NORTH CAROLINA Fax 972 446 8157 Unit 4107 Phone 954 321 Phone 508 520 8802 9129 Monroe Road Suite 115 Fax 084 321 6698 Fax 508 528 8089 Phone 704 841 1176 ea an Tampa 33609 Fax 704 708 4625 Suite o pdas 4538 W Kennedy Boulevard one Phone 813 877 9585 aie Fax 281 260 9989 Fax 813 289 7948 MICHIGAN Coum busiszi WASHINGTON GEORGIA Madison Heights 48071 Detroit 4560 Indianola Avenue Auburn 98001 Seattle Forest Park 30297 Atlanta 30475 Stephenson oe Phone 614 263 0929 3320 West Valley HWY North 5442 Frontage Road ne AS A Fax 614 263 1238 Building D Suite 111 Suite 112 ax 248 597 Phone 253 333 8353 Phone 404 608 0006 Fax 253 333 9613 Fax 404 608 1123 Authorized Service Stations are located in many large cities Telephone 800 438 2486 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable Delta products should be obtained by contacting any Porter Cable Delta Distributor Authorized Service Center or Porter Cable Delta Factory Service Center If you do not have access to any of these call 800 223 7278 a
20. nd you will be directed to the nearest Porter Cable Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ubicadas en muchas grandes ciudades Llame al 800 438 2486 al 731 541 6042 para obtener asistencia a fin de localizar una Las piezas y los accesorios para los productos Porter Cable Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable Delta Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable Delta Si no tiene acceso a ninguna de estas opciones llame al 800 223 7278 y le dirigir n al Centro de Servicio de Fabrica Porter Cable Delta m s cercano CANADIAN PORTER CABLE e DELTA SERVICE CENTERS ALBERTA MANITOBA QUEBEC Bay 6 2520 23rd St N E 1699 Dublin Avenue 1515 ave Calgary Alberta Winnipeg Manitoba St Jean Baptiste Suite 160 T2E 8L2 R3H 0H2 Qu bec Qu bec Phone 403 735 6166 Phone 204 633 9259 G2E 5E2 Fax 403 735 6144 Fax 204 632 1976 Phone 418 877 7112 ONTARIO Fax 418 877 7123 BRITISH COLUMBIA 505 Southgate Drive 1447 Begin 8520 Baxter Place Guelph Ontario St Laurent Montr al Burnaby B C N1H 6M7 Qu bec V5A 4T8 Phone 519 767 4132 H4R 1V8 Phone 604 420 0102 Fax 519 767 4131 Phone 514 336 8772 Fax 604 420 3522 514 336 3505 The following are trademarks of PORTER CABLE DELTA Las siguientes son marcas registradas de PORTER CABLE S A Auto Set BAMMER B O S S Builder s Saw Contractor s Saw
21. neath table on bottom of adjusting screw E Fig 30 and turn adjusting screw E with wrench F provided until blade is 45 degrees to the table After adjustment is completed tighten lock nut underneath table on bottom of screw E 15 ADJUSTING UPPER BLADE GUIDE ASSEMBLY The upper blade guide assembly A Fig 31 should always be set about 1 8 above or as close as possible to the top surface of the workpiece being cut Loosen lock knob B and rotate adjusting knob C to position the guide assembly A at the desired height Then tighten lock knob B CHANGING BLADES To change blades proceed as follows 1 DISCONNECT MACHINE FROM POWER SOURCE 2 Pull handles A Fig 32 and open upper and lower wheel guards B as shown in Fig 33 3 Remove two screws C Fig 34 and remove blade guard D 4 Release tension on the band saw blade by turning tension knob counterclockwise 5 Remove table alignment screw A Fig 11 and table insert 6 Slip the blade off both wheels and guide it out through the slot in the table 7 Check new blade to be sure teeth will point down towards table when installed IF NOT TURN BLADE INSIDE OUT 8 Place new blade on wheels and adjust tension guides and tracking as previously described 9 Replace blade guard that was removed in STEP 3 10 Close upper and lower wheel guards B Fig 33 before operating 11 Replace table insert and alignment screw A Fig 11 th
22. olts If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig A the machine will have a grounding plug that looks like the plug illustrated in Fig A A temporary adapter which looks like the adapter illustrated in Fig B may be used to connect this plug to a matching 2 conductor receptacle as shown in Fig B if a properly grounded outlet is not available The temporary adapter should be used only until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear lug and the like extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box Whenever the adapter is used it must be held in place with a metal screw NOTE In Canada the use of a temporary adapter is not permitted by the Canadian Electric Code VAN WARNING IN ALL CASES MAKE CERTAIN THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED IF YOU ARE NOT SURE HAVE A QUALIFIED ELECTRICIAN CHECK THE RECEPTACLE GROUNDED OUTLET BOX GROUNDING MEANS ADAPTER Fig B EXTENSION CORDS Use proper extension cords Make sure your extension cord Is in good condition and is a 3 wire extension cord which has a 3 prong grounding type plug and matching receptacle which will accept the machine s plug When using an extension cord be sure to use one heavy enough to carry the current of the machine An undersized cord will cause a drop in line vol
23. om the National Safety Council 1121 Spring Lake Drive Itasca IL 60143 3201 Please refer to the American National Standards Institute ANSI 01 1 Safety Requirements for Woodworking Machines and the U S Department of Labor OSHA 1910 213 Regulations SAVE THESE INSTRUCTIONS Refer to them often and use them to instruct others POWER CONNECTIONS A separate electrical circuit should be used for your machines This circuit should not be less than 12 wire and should be protected with a 20 Amp time lag fuse If an extension cord is used use only 3 wire extension cords which have 3 prong grounding type plugs and matching receptacle which will accept the machine s plug Before connecting the motor to the power line make sure the switch is in the OFF position and be sure that the electric current is of the same characteristics as indicated on the machine All line connections should make good contact Running on low voltage will damage the motor WARNING DO NOT EXPOSE THE MACHINE TO RAIN OR OPERATE THE MACHINE IN DAMP LOCATIONS MOTOR SPECIFICATIONS Your machine is wired for 120 volt 60 HZ alternating current Before connecting the machine to the power source make sure the switch is in the OFF position GROUNDING INSTRUCTIONS VAN WARNING THIS MACHINE MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK 1 All grounded cord connected machines In the event of a malfunction or breakdown g
24. pping Due to the low cost of blades it is advisable to purchase new blades rather than attempt to have them sharpened Make sure the blade guides are always adjusted properly as previously outlined Do not force or twist the blade around a curve or a very short radius Feed the work uniformly allowing the blade to cut do not feed too fast Do not apply excessive tension on blades The tension is only necessary to drive the blade without slipping on the wheels Narrow blades require less tension than wider blades 19 ACCESSORIES A complete line of accessories is available from your Delta Supplier Porter Cable e Delta Factory Service Centers and Delta Authorized Service Stations Please visit our Web Site www deltamachinery com for a catalog or for the name of your nearest supplier WARNING Since accessories other than those offered by Delta have not been tested with this product use of such accessories could be hazardous For safest operation only Delta recommended accessories should be used with this product DELTA PARTS SERVICE OR WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of Porter Cable e Delta Factory Service Centers and Delta Authorized Service Stations To obtain additional information regarding your Delta quality product or to obtain parts service warranty assistance or the location of the nearest service outlet please call 1 800
25. rounding provides a path of least resistance for electric current to reduce the risk of electric shock This machine is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided if it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the machine is properly grounded Use only 3 wire extension cords that have 3 prong grounding type plugs and matching 3 conductor receptacles that accept the machine s plug as shown in Fig A Repair or replace damaged or worn cord immediately GROUNDED OUTLET BOX CURRENT CARRYING PRONGS GROUNDING BLADE IS LONGEST OF THE 3 BLADES 2 Grounded cord connected machines intended for use on a supply circuit having a nominal rating less than 150 v
26. rystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles SAVE THESE INSTRUCTIONS Refer to them often and use them to instruct others 10 Ti 12 13 ADDITIONAL SAFETY RULES FOR BAND SAWS WARNING FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY DO NOT OPERATE THIS MACHINE UNTIL it is assembled and installed according to the instructions OBTAIN ADVICE from your supervisor instructor or another qualified person if you are not familiar with the operation of this tool FOLLOW ALL WIRING CODES and recommended electrical connections USE THE GUARDS WHENEVER POSSIBLE Check to see that they are in place secured and working correctly USE PROPER BLADE SIZE and type ADJUST THE UPPER BLADE GUIDE so that it is about 1 8 above the workpiece PROPERLY ADJUST the blade tension tracking blade guides and blade support bearings KEEP ARMS HANDS AND FINGERS away from the blade AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause a hand to move into the blade NEVER START THE MACHINE before clearing the ta
27. tage resulting in loss of power and overheating Fig D shows the correct gauge to use depending on the cord length If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord MINIMUM GAUGE EXTENSION CORD RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES Ampere Total Length Gauge of up to 25 25 50 50 100 100 150 up to 25 25 50 50 100 100 150 FOREWORD Delta Model 28 195 is a 10 Band Saw The Delta Model 28 195 has a powerful 1 2 HP ball bearing motor for smooth performance and longer life The 28 195 is supplied with a sturdy steel stand which provides heavy duty support and a comfortable work height UNPACKING AND CLEANING Carefully unpack the machine and all loose items from the shipping container s Remove the protective coating from all unpainted surfaces This coating may be removed with a soft cloth moistened with kerosene do not use acetone gasoline or lacquer thinner for this purpose After cleaning cover the unpainted surfaces with a good quality household floor paste wax NOTICE THE MANUAL COVER PHOTO ILLUSTRATES THE CURRENT PRODUCTION MODEL ALL OTHER ILLUSTRATIONS ARE REPRESENTATIVE ONLY AND MAY NOT er E COLOR LABELING OR For Fig 2 1 Band Saw 2 lable 3 Miter Gage 4 Table Insert For mounting machine to stand 5 M8 x 35mm hex head bolts 4 6 M8 flat washers 8 7 M8 hex nuts 4 For mounting table to trunnions 8 M6 x 16mm hex head bolts
28. that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced 20 DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only 21 NEVER LEAVE TOOL RUNNING UNATTENDED TURN POWER OFF Don t leave tool until it comes to a complete stop 22 STAY ALERT WATCH WHAT YOU ARE DOING AND USE COMMON SENSE WHEN OPERATING A POWER TOOL DO NOT USE TOOL WHILE TIRED OR UNDER THE INFLUENCE OF DRUGS ALCOHOL OR MEDICATION A moment of inattention while operating power tools may result in serious personal injury 23 MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY while motor is being mounted connected or reconnected 24 THE DUST GENERATED by certain woods and wood products can be injurious to your health Always operate machinery in well ventilated areas and provide for proper dust removal Use wood dust collection systems whenever possible 25 MN WARNING SOME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints c
29. y for sawing small abrupt curves and for fine delicate work This will save blades and will produce better work Band saw blades may be purchased welded set and sharpened ready for use For cutting wood and similar materials Delta can supply blades in widths of 1 8 1 4 3 8 and 1 2 inches Any one of a number of conditions may cause a band saw blade to break Blade breakage is in some cases unavoidable being the natural result of the peculiar stresses to which such blades are subjected It is however often due to avoidable causes most often to lack of care or judgment on the part of the operator in mounting or adjusting the blade or guides The most common causes of blade breakage are 1 faulty alignments and adjustments of the guides 2 forcing or twisting a wide blade around a curve of short radius 3 feeding too fast 4 dullness of the teeth or absence of sufficient set 5 excessive tensioning of the blade 6 top guide set too high above the work being cut 7 using a blade with a lumpy or improperly finished braze or weld and 8 continuous running of the saw blade when not in use for cutting Blades for the 28 195 are 72 1 2 inches long Always use a sharp blade Keep it free from gum and pitch Keep the tires free of sawdust gum and pitch accumulation Clean frequently with a stiff fiber brush Narrow blades are used for cutting small circles or curves while the wider blades are best suited for straight cutting such as ri
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