Belkin F5U222V Datasheet
Contents
1. Filter Regulator Unit I E Air Supply Q RS 232 or TCP IP Auxiliary Axis TTL Input Control Remote I O Control optional interface TELESI 7 ofmele USB Cable Olea is EE Try jE gi m Power Cable TMC090 Controller Return Air Line 1 CA lel Drive Air Line Black Power Cable TMP3200 090 DATASHEET Marking Head Cable TMP3200 i Marking Head y Toolpost typical Marking System PC with Merlin II Software Telesis or customer supplied TMP3200 090 Marking System General Arrangement System Overview The Telesis TMP3200 090 PINSTAMP marking system permanently prints messages into a variety of materials such as steel aluminum and plastic A hardened pin is pneumatically accelerated to indent dot matrix characters into the item being marked The shape size density and location of characters are determined by the user through the system software The marking head moves the pin cartridge through X and Y axis motions to reach the correct position for each dot of the characters to be marked The system software automatically controls pin extension and retraction to mark the message TMP3200 Marking Head includes the mechanical motion components to position the marking pin at precise X Y positions and the pneuma2. 9600 19200 38400 57600 or 115200 Baud e 1 1 5 or 2 Stop Bits e 5 6 7 or 8 Data Bits e None Even or Odd Parity T O Control Signals The TMC090 is configured for DC I O only The TTL Input port may be used to connect a remote push button control for sending Start Print and Abort commands to the marker The I O port may be used to connect a PLC or other DC I O source The I O port allows remote control of printing aborting and monitoring of the Ready and Done output signals Additionally the I O port allows for remote pattern selection The marking system can monitor four separate input signals and based on the on off state of those signals will select and open a specific pattern stored on the PC Cable connectors and connector pins are supplied with the controller for constructing appropriate interface cables START PRINT Input signal begin print cycle SEL_0 1 2 3 Input signals pattern selection ABORT Input signal abort print cycle INPUT COMM For all inputs or supply READY Output signal ready for message or start print DONE Output signal print cycle complete OUTPUT COMM For all outputs or supply Doc No 37061 Rev J Host Communications The marking system software allows you to configure communication parameters to transmit and receive data to and from a host computer or a remote I O device The host communicates with the marking system software via the host interface on the system PC
3. 31 Note that 00 is reserved for applications where only one controller is used In such applications this field may be eliminated and 00 will be assumed STX ASCII Start of Text Character 002H DATA TEXT Optional character string that may be required for certain message types e g Type 1 P Q and V ETX ASCII end of text character 003H BCC Optional Block Check Code that is generated and sent to improve link reliability by providing fault detection The BCC is calculated by taking an eight bit addition of the TYPE and DATA TEXT characters and transmitting them as a three digit ASCII decimal number in the range from 000 to 255 If the sum is greater than 255 the most significant bit overflows and is discarded CR ASCII Carriage Return Character OQODH TRADEMARKS Telesis PINSTAMP and Merlin are registered trademarks of Telesis Technologies Inc in the United States and or other countries Belkin is a registered trademark of Belkin International Inc IOGEAR is a registered trademark of IOGEAR Inc Vista is a trademark of Microsoft Corporation in the United States and other countries Windows is a registered trademark of Microsoft Corporation in the United States and other countries 6 of 6
4. ETX BCC CR SOH ASCII Start of Header character 001H The controller ignores all characters received prior to the SOH TYPE A single printable ASCII character that defines the meaning type and content of the message downloaded from the host where 1 overwrites specified field of currently loaded pattern using the data format nn lt string gt where nn is the field number P specifies pattern name to be loaded for printing Q updates specified query buffer with data received from host using the data format nn lt string gt where nn is the buffer number V updates specified variable text field of currently loaded pattern using the data format nn lt string gt where nn is the field number O resets marker and places it online G initiates a print cycle to mark the currently loaded pattern requests the marker return the status of standard output and input signals in the hexadecimal format O O1 L 4 The first digit of the hexadecimal code reports the signal states of output signals Spare 3 and Spare 2 The second digit reports the states of output signals Spare 1 Spare 0 Pause Ready and Done The third digit reports the signals states of input signals Select 4 and Select 3 The fourth digit reports the state of input signals Select 2 Select 1 Abort and Go Doc No 37061 Rev J Two optional ASCII decimal digits that specify the Station ID number for use in multi drop network applications The ID may range from 00
5. e Bar Code Scanner or Bar Code Wand with Cable 7 Connect USB cable to controller and to PC e Foot Switch Start Print or Pushbutton Station Start Abort 8 Connect marker cable from marking head to controller e Logo Font Generator Software Doc No 37061 Rev J 2 of 6 TMP3200 090 DATASHEET TMP3200 Marking Head Specifications The TMP3200 marking head specifications are subject to change without prior notice DIMENSIONS seeITMP3200 Mounting Drawing WEIGHT 6 8 kg 15 Ib marking head and cable OPERATING TEMP 0 to 50 C 32 to 122 F non condensing AIR SUPPLY Clean and dry 4 0 to 6 9 bars 60 to 100 psi AIR CONSUMPTION 0 04 SCFM idle 0 8 SCFM marking MARKING AREA 150 x 100 mm 6 0 x 4 0 PIN TYPES 25S 25L 25XL or 150SA series PIN MATERIAL Powdered metal or stainless steel with diamond tip or carbide 25S 25L 25XL series Powdered metal or tool steel with carbide tip 150SA series Marking Characteristics The TMP3200 can produce characters as small as 76 mm 030 printed at any angle within the marking window Printing resolutions range from 4 to 79 dots per cm 10 to 200 dots per inch for an engraved look The depth of mark can be adjusted over a significant range by adjusting the pin stroke and to a lesser extent by adjusting the drive air pressure Pin Life Pin life depends largely on the type of material being marked how hard or abrasive it is and the required marking depth On typica
6. ART ARE FOR BOLT ON YPE CARTRIDGES WHEN USING CLIP ON TYPE CARTRIDGES AD 75 19 05 TO DIMENSIONS A AND B Ref Dwg 60930 A TMP3200 Mounting Details System Setup When designing a fixture allow for 3 axis adjustment to aid in horizontal vertical and lateral alignment of the marking head 1 Mount marking head using four M6 1 00 x 20 mm bolts 9 Connect power cables to controller and to PC 2 Mount filter regulator assembly within 4 m 13 ft of marker 10 Position PC power switch to ON 3 Connect drive air and return air lines to the marking head 11 For customer supplied PC install marking system software 4 Connect supply air to input port on filter regulator assembly 12 Position controller power switch to ON Note The controller is not a sealed unit Protect it from 13 Start marking system software potentially damaging conditions and contaminants Do 14 Adjust pin stroke drive air and return air for impact depth not block case vents Ensure the marking system is electrically isolated from any devices that may generate extreme electromagnetic interference EMI System Options e Tool Post Assembly 5 Locate controller as close as practical to marking head e Marking Head Extension Cables Standard marker cable length is 4m 13 ft e Clip on Cartridge Adapter Kit 6 Ensure controller and PC power switches are OFF e Theta Rotational Axis and or Z Vertical Axis
7. Software The marking system software runs on the system PC and connects to the controller via the USB port It provides a 32 bit user interface to design pattern files and to operate the marker The software is an easy to use graphical design application that provides tools for creating saving loading and editing user defined patterns Each pattern contains one or more fields each field defines a single object Printable objects may be created to define text strings arc text strings geometric shapes graphics and machine readable data matrix symbols Non printable objects may be defined to specific commands to the marker e g Pause Go to Input or Output Printable text fields may include alphanumeric characters symbols and special message flags Message flags automatically insert data into the text string such as serial numbers times dates and user defined codes 3 of 6 TMP3200 090 DATASHEET 12 50 317 47 12 00 304 80 A 11 44 290 50 0 17 04 32 THRU Me r a L 10 36 0 14 WY 13 3 30 III MOUNTING HOLES 10 19 258 75 8 25 209 55 2 94 74 60 TELESIS 2 59 65 79 ALTERNATE FEET ARE ALSO MARKER PORT SUPPLIED WITH THE ENCLOSURE FOR MOUNTING APPLICATIONS Ref Dwg 44016 TMCO090 Mounting Drawing TMCO090 Controller Specifications The TMC090 controller specifications are subject Environmental Considerations The following environmental to change without prior notice consid
8. The software passes information to and from the marking equipment via the controller USB interface To provide maximum integration flexibility the system software supports Ethernet TCP IP interfaces and serial RS 232 interfaces It also provides two protocol choices Programmable Protocol and Extended Protocol Programmable Protocol Use this protocol where very simple one way communications are required such as with bar code scanners Programmable Protocol provides no error checking or acknowledgment of the transmitted data Note that XON XOFF Protocol applies even when Programmable Protocol is selected Starting Character specifies where the software begins to count character positions This number must be entered in ASCII decimal format such as 2 for STX Terminating Character identifies the end of transmitted string usually ASCII carriage return character decimal 13 Character Position counted from the starting character ignoring all characters preceding it Character Length accepts variable length messages if set to 0 or messages of a pre specified fixed number of characters Ignore Character identifies the character to ignore when sent from the host usually ASCII line feed character decimal 10 Message Type allows message type recognition which defines how the marking system will use data it receives from the host 49 Type 1 overwrites first text field with data extracted from the host 80 Type P loads a spe
9. cific pattern identified by data extracted from host 81 Type Q updates text in first query buffer with data extracted from host 86 Type V updates first variable text field with data extracted from host 0 Type Zero indicates that host will provide message type field number if applicable and data delegates message type selection to the host on message by message basis The host message must use the format Tnn lt string gt where T 1 P Q or V to indicate the message type nn two digit number to indicate field number or query text buffer where data will be placed Note that a number is not used with Message Type P lt string gt field data Message Types 1 Q or V or pattern name Message Type P as applicable 5 of 6 TMP3200 090 DATASHEET Extended Protocol This protocol selection includes error checking and transmission acknowledgment It should be used in applications where serial communication is a vital part of the marking operation All communications are carried out in a parent child relationship with the host being the parent Only the host has the ability to initiate communications If the host does not receive a response within three seconds it should re transmit its original message If no response is received after three tries it should declare the link to be down The following describes the Extended Protocol message format as sent from the host to the system PC SOH TYPE STX DATA TEXT
10. e operation 2003 2007 Telesis Technologies Inc All Rights Reserved 1 of 6 TMP3200 090 DATASHEET MARKING WINDOW 00 102 e 4 00 102 _4 Beit oe MARKING ae ae wnoow 1 63 44 M 4X M6 1 00 F HOME POSITION A Ivins INAAYA PIN RETRACTED ll 7 50 191 4 TIPIN EXTENDED PIN THROW SHOULD BE ADJUSTABLE ae BETWEEN PIN RETRACTED DISTANCE amp PIN EXTENDED DISTANCE FOR THE STANDARD CARTRIDGE ASSEMBLY 45748 PROPER STYLE PIN a A B NOM MAX PIN STROKE 8 42 214 8 80 224 38 9 5 N RN AIR CONTROL CABLE STANDARD CARTRIDGE ASSEMBLY 37149 E AIR AY B NOM MAX PIN STROKE 8 78 223 9 28 236 so 12 7 STANDARD CARTRIDGE ASSEMBLY 35200 pisi RAT p NOM MAX PIN STROKE 11 32 287 AT THIS DRAWING IS AT 10 75 273 11 25 286 50 12 7 E LATEST REVISION LEVEL 6 00 152 STANDARD CARTRIDGE ASSEMBLY 37148 FLESIS CUSTOMER SERVICE TRAVEL P o B NOM MAX PIN STROKE E 1 800 867 8670 1505A 9 54 237 10 09 256 75 19 DIMENSIONS A AND B IN ABOVE CH
11. erations must be taken into account when installing the TMC090 controller DIMENSIONS refer to TMC090 Mounting Drawing l KENG NEMA 1 LP 30 Contaminants The vented and fan cooled TMC090 is rated NEMA 1 IP30 Accordingly in environments where solid NE 2 15 kg 4 79 Ib and or liquid contaminants are present the possibility exists that OPERATING TEMP 0 to 50 C 32 to 122 F non condensing these contaminants can be drawn into the TMC090 controller REQUIRED POWER 95 130 VAC 2 amps 50 60 Hz single phase and possibly result in failure of a number of electronic 200 250 VAC 1 amp 50 60 Hz single phase components For that reason in these types of environments the I O VOLTAGE 12 to 24 VDC customer supplied controller must be located in a sealed industrial enclosure EMI Susceptibility Although the system has been found to be in compliance with pertinent susceptibility standards care should be taken when installing near welders and other extreme generators of electromagnetic interference EMI Particular care should be taken to ensure welder currents are not injected through the marking head chassis The marking head chassis is connected to the electrical service earth ground through the marking head cable The marking head should be electrically isolated from all surfaces which could become part of a welder current path Doc No 37061 Rev J 4 of 6 TMP3200 090 DATASHEET Interface Panel The interface panel provides
12. es the noise level For example marking a solid lead block produces less noise than marking a thin walled steel pipe Marking Depth The following tables provide sample marking depths Drive air was set at 5 5 bars 80 psi return air was set at 1 5 bars 20 psi pin stroke was set to the maximum allowable distance for each pin type to achieve the maximum depth of mark Max Marking Depths Type 25S Powdered Metal Pin MATERIAL 30 45 60 HARDNESS CONE CONE CONE Aluminum 178 mm 229 mm 279mm Rb2 007 in 009 in 011 in Brass 152 mm 178 mm 203 mm Rb22 006 in 007 in 008 in Cast Iron 127 mm 152 mm 178 mm Rb47 005 in 006 in 007 in Cold Rolled Steel 102 mm 127 mm 152 mm Rb53 004 in 005 in 006 in Max Marking Depths Type 25S Carbide Pin MATERIAL 30 45 60 HARDNESS CONE CONE CONE Aluminum 178 mm 229 mm 305 mm Rb2 007 in 009 in 012 in Brass 152 mm 203 mm 254 mm Rb22 006 in 008 in 010 in Cast Iron 127 mm 178 mm 203 mm Rb47 005 in 007 in 008 in Cold Rolled Steel 102 mm 152 mm 178 mm Rb53 004 in 006 in 007 in Max Marking Depths Type 150SA Carbide Tipped Pin MATERIAL 30 45 HARDNESS CONE CONE Aluminum 356 mm 457 mm Rb2 014 in 018 in Brass 229 mm 330 mm Rb22 009 in 013 in Cast Iron 203 mm 279 mm Rb47 008 in 011 in Cold Rolled Steel 203 mm 254 mm Rb53 008 in 010 in Merlin Il Visual Design
13. es two regulators with pressure gauges to control the drive air and return air The first regulator contains a filter to help remove contaminants from the supply air Two air lines connect the regulated air to the marking head Drive air fires the impact pin return air pushes it back into the cartridge The standard air lines are 4m 13 ft long made of 6 mm tubing System Computer runs the Merlin I marking system software and generates commands to control the marker The system computer must be equipped with an add on USB v2 0 board and must satisfy one of the following configurations e Windows 2000 or Windows XP or Windows Vista operating system with Belkin model F5U219 PCI USB 2 0 board full size PCs e Windows 2000 or Windows XP or Windows Vista operating system with Belkin model F5U219LP PCI USB 2 0 board low profile PCs e Windows 2000 or Windows XP or Windows Vista operating system with Belkin model F5U222 or IOGEAR model GPU202 PCMCIA USB 2 0 board laptop or notebook PCs To take full advantage of the Merlin I RS232 or TCP IP capabilities the system computer must have an available RS232 or TCP IP port for the host interface TMC090 Controller connects to the system computer through a USB interface Commands are passed from the PC to the controller then on to the marker and its optional equipment The TMC090 interface panel provides ports for connecting additional I O devices for remot
14. l metals with a hardness of Rockwell Rb47 marking at a depth of 005 127 mm powdered steel pins average about 3 million impressions before needing sharpened carbide pins average approximately 9 million impressions If carbide pins are used marking times will increase by approximately 25 due to the increased weight of the pins Marking Speeds The system will mark up to four characters per second when marking 3 mm 118 in high 5 x 7 dot matrix characters using a 25S powdered steel marking pin with the standard 25S cartridge with a pin stroke of 3 mm 118 in and the drive air pressure set to 5 5 bars 80 psig The marking speed can be adjusted to allow more precisely formed characters Doing so under these same conditions will result in reduced marking speeds Note that marking speeds vary widely depending on character size drive air pressure dot density pin stroke pin type and pin cartridge Increased character size increased dot density increased pin stroke and or decrease drive air pressure all result in decreased marking speeds The use of a heavier marking pin such as the 25S carbide pin or the 150SA carbide tipped pin or the use on non standard marking pin cartridges will also result in decreased marking speeds Specific times and speeds can be verified by a Telesis representative Doc No 37061 Rev J Marking Noise Although every attempt is made to reduce noise the material being marked significantly influenc
15. tic components to drive the marking pin out from and return the pin into the pin cartridge The TMP3200 marking head is an X Y traversing mechanism Using two stepper motor drives it accurately and rapidly positions the pin at coordinate defined locations in marking window within 03175 mm 00125 The marker accommodates the rigorous dynamics of impacting rebounding and rapid positioning of the marking pin through a system of rigid rails and ball bearing saddles timing belts and direct drive toothed pulleys The floating pin design permits high quality consistent marks on irregular slightly curved surfaces It also accommodates applications where marking surfaces cannot be positioned at a consistent distance from the marker The internal mechanism is protected from debris by an integral shield Stainless steel panels slide against one another constrained by the cartridge and the high impact ABS cover to prevent debris from entering the marking head Marker Cable pre wired to the marking head connects the marker to the controller The highly flexible cable is 4m 13 ft long Optional extension cables are available for greater distances Doc No 37061 Rev J Marking Pins for the TMP3200 include the 25S 25L 25XL and the 150SA series Refer to the marking head installation drawing for pin stroke pin extension dimensions Refer to the marking depth tables for pin cone angles and depths Filter Regulator Unit includ
16. various ports for connecting the controller to the marking system equipment The Marker port USB port and Aux Axis port are used to connect the marking head system PC and optional auxiliary axes respectively I O control signals may be connected to the I O port and the TTL Input port See O Control Signals RS 232 and TCP IP communications may be connected to the PC and routed to the marker through the USB port See Host Communications TCP IP Interface The Ethernet TCP IP interface is most often used with host computers communicating over a local area network LAN With this type of interface you may use either Extended Protocol or Programmable Protocol The Port parameter identifies the host computer socket that is assigned to the marking system If more than one marking system is installed in a network configuration each system must use a separate and unique port number The Address parameter identifies the IP Internet Protocol address of the host computer The marking system software supports both fixed addressing and dynamic addressing RS 232 Interface The serial RS 232 communications interface is most often used with remote devices such as host computers terminals or bar code scanners The RS 232 interface supports both Extended Protocol and Programmable Protocol The following describes the serial data character format on all transmissions to and from the system PC e Asynchronous e 300 600 1200 2400 4800
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