Sherwood ENVIROGAS EG 20 Owner`s manual
Contents
1. i SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY THIS MANUAL IS PRINTED ON RECYCLED PAPER WS EG28 DV BY SHERWOOD INDUSTRIES LTD OWNER S MANUAL PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE WHAT TO DO IF YOU SMELL GAS e Open windows Extinguish any open flame e Do not try to light any appliance e Do not touch any electrical switch or use any phone in your building e Immediately call your gas supplier from a neighbour s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department This appliance may be installed in an after market permanently located manufactured mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Installation and service must be performed by a qualified installer service agency or the gas supplier FOR YOUR SAFETY Do not store or use gasoline or other Flammable vapours and liquids tn the vicinity of this or any other appliance ATERTEZ Massachusetts installations Warning This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of2. 23 cm Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance K 6 ft 1 83 m 3 ft 91 cm above if within 10 Clearance to mechanical air supply inlet ft 3 m horizontally L 7 ft 2 13 m 7 ft 2 13 mi Clearance above paved sidewalk or paved driveway located on public property 12 in 30 em 12 in 30 cm Clearance under verandah porch deck or balcony 12 in 30 cm Clearance horizontally to any surface such as an exterior wall for vertical terminations ES 12 in 30 cm Clearance above roof line for vertical terminations 1 In accordance with the current CSA B149 Natural Gas and Propane Installation Code In accordance with the current ANSI Z223 1 NFPA 54 National Fuel Gas Code t These numbers are only estimates Clearance in accordance with installation codes and the requirements of the gas supplier A vent shall not terminate directly above a side walk or paved driveway that is located between two single family dwellings and it serves both dwellings B Permitted only if verandah porch deck or balcony is fully open on a minimum of two sides beneath the floor NOTE Venting terminals shall not be recessed into walls or siding 15 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY FREESTANDING Direct VENT Kit WITH COUPLER KIT COMPONENTS Quantity Horizontal direct vent termination cap Wall Thimble Flue collar adapters only one used 4 1 06s 17
3. Corner installation top vented Holes for screws to hold down the unit Figure 17 Screw the pedestal down for mobile homes INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY VENT TERMINATION RESTRICTIONS E Fixed 7 Closed 7 Fixed Openable Closed Openable GC CG I M Termination Cap amp Air Supply Inlet Gas Meter ZA Restriction Zone Termination not allowed Figure 18 Vent Termination Restrictions refer to Table 3 Table 3 Vent termination clearances refer to Figure 18 Canadian Installation US Installation Description 12 in 30 cm Clearance above grade verandah porch deck or balcony B 12 in 30 cm 9 in 23 cm Clearance from window or door that may be opened C 12 in 30 cm Clearance from permanently closed window to prevent condensation 24 in 60 cm Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 ft 60 cm from center line of terminal 18 in 45 cm Clearance to unventilated soffit WR 12 in 30 cm Clearance to outside corner 12 in 30 cm Clearance to inside corner 3 ft 91 cm within a height of 3 ft 91 cm within a height of Clearance to each side of center line extended above 15 ft 4 5 m above the meter 15 ft 4 5 m above the meter meter regulator assembly regulator assembly regulator assembly 3 ft 91 cm 3 ft 91 cm Radial clearance around service regulator vent outlet J 12 in 30 cm 9 in
4. Do not use a substitute materials it will void the warranty CLEANING THE INSIDE OF THE FIREBOX 1 Turn off the unit and allow it to cool down completely 2 Remove the logs carefully from the firebox Gently remove the embers and place on a piece of paper towel until ready to replace 3 Vacuum the bottom of the firebox thoroughly Carefully clean off any dust on the logs and remove any lint from the main burner and pilot burner 4 After carefully replacing the log and embers in their correct positions See SECONDARY INSTALLATION INSTALLATION OF Loc SET AND EmBers and the door has been resealed re light the pilot following the instructions on the lighting label attached to the unit MAINTENANCE AND SERVICE CLEANING PLATED SURFACES It is important to note that fingerprints and other marks can leave a permanent stain on plated finishes To avoid this give the face a quick wipe with denatured alcohol on a soft cloth BEFORE lighting the fireplace Never clean the face when it is not cool Do not use other cleaners as they may leave a residue which can become permanently etched into the surface BLOWER REMOVAL The burner may need to be removed for a few reasons including cleaning under the burner converting the unit to a different gas type or to replace the burner altogether Proceed only when the unit has completely cooled down 1 Remove the door as shown in the MAINTENANCE AND SERVICE OPENING THE Door 2 Remove th
5. male ends of adjacent pipes and fittings by orienting the four pipe indentations so they match and slide into the four entry slots on the male end Sealant e Horizontal runs of vent pipe must be supported every three ft Wall straps are available for this purpose also when running horizontal pipe minimum clearances to combustibles Figure 25 Wall Framing Hole must be maintained 2 inches 5 1 cm at top 11 2 inches 3 8 Tor Horizontal Installation cm at sides 11 2 inches 3 8 cm at bottom Figure 24 Twist Lock Connection 3 With the pipe SC attached to the stove in the correct Fold strap Woodscrews location mark the here wall for a 10 25 4 cm x 10 25 4 cm square hole Sheet metal refer to Figure SS 25 The center of the square hole should match the center line of the Wall Thimble horizontal pipe SEH Cut and frame the Figure 26 Installing Decorative Wall Thimble 10 25 4 cm x 10 25 4 cm hole in the exterior wall where the vent will be terminated If the wall being penetrated is constructed of non combustible material i e masonry or concrete a 7 inches 17 8 cm hole is acceptable 21 ER INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY 4
6. mg 2 dg Ceiling Rafters GS Simpson Dura Vent Pipe 4 x 6 5 8 Figure 36 Assembly of Venting into a Class A Chimney INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY ELECTRICAL REQUIREMENTS The ENVIRO EG28 will operate without electrical power This model has a millivolt gas control which uses the pilot flame to generate enough electricity to operate the main burners The appliance is equipped with a blower and must be electrically connected and grounded in accordance with local codes or in the absence of local codes with the current CSA C22 1 CANADIAN ELECTRICAL CODE Part 1 SAFETY STANDARDS FOR ELECTRICAL INSTALLATIONS OR THE NATIONAL ELECTRICAL CODE ANSI NFPA 70 in the U S WARNING Electrical grounding instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and must be plugged directly into a properly grounded three prong outlet DO NOT cut or remove the grounding prong from this plug CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper silssier and dangerous operation Verify proper operation after servicing NOTE e Operation of the fan increases the efficiency and the heat output of the appliance Blue 2 Spill Switch Join together for Dire Purple 2 Optional thermos tat Vent i 4 ES ac Purple E EN 1 4 Female Connec tor e The the
7. CAN CGA B149 in Canada or ANSI Z223 1 NFPA 54 in the USA e Must be properly connected to an approved venting system and not connected to a chimney flue serving a separate solid fuel burning appliance e Manufactured mobile home installation must be in accordance with the Manufactured NATIONAL Home Construction and Safety Standard UL 307B Title 24 CFR Part 3280 and or FIREPLACE The Standard for Manufactured Home Installations ANSI A225 1 NFPA 501A The cL unit must be bolted to the floor of the mobile home and must be electrically grounded NE I to the steel chassis e Are approved for installation on combustible materials i e Wood carpet or linoleum e Is not approved for closet or recessed installations CERTIFIED www nficertified org IMPORTANT NOTICE Regarding first fire up When the unit is turned on for the first time it should be turned onto high without the fan on for the first 4 hours This gas hearth products be will cure the paint logs gasket material and other products used in the manufacturing lled and serviced by process It is advisable to open a window or door as the unit will start to smoke and professionals who are can irritate some people After the unit has gone through the first burn turn the unit certified in the U S by off including the pilot let the unit get cold then remove the glass door and clean it the National Fireplace with a good gas fireplace glass cleaner available at your l
8. Refer to Vent Configuration and Restrictor Settings for venting parameters Your total vent pipe length must be within the shaded area of Figure 22 If a 90 elbow is used in the horizontal plane 36 91 4 cm must be subtracted from the allowable horizontal run There are two 2 basic types of Direct Vent System installationsa and they are shown below Round Support Box Wall Thimble Vertical Termination Horizontal Storm Collar Termination Pipelength Ceiling Firestop 90 Elbow Round Support Box Wall Thimble Cathedral Ceiling Support Box Pipelength Pipelength Figure 14 Common Horizontal Installation Pipelength Figure 15 Common Vertical Installation 13 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY CORNER INSTALLATIONS Do not interfere with the structural integrity of the walls MOoBILE Home INSTALLATION e When the unit is installed in a Mobile Home 14 it must be grounded to the steel chassis or connected to a grounding rod In a Mobile Home installation the unit must be bolted securely to the floor using the holes provided see Figure 17 Manufactured mobile home installation must be in accordance with the Manufactured Home Construction and Safety Standard UL 307B Title 24 CFR Part 3280 and or The Standard for Manufactured Home Installations ANSI A225 1 NFPA 501A Outside or Inside Wall Outside Wall Figure 16
9. This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a fire explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qualified service agency is responsible for the proper installation of this kit The installation is not proper or complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions supplied with the kit Kit Parts List 1 Orifice NG 43 DMS or LP 53 DMS 1 Pilot Injector NG 0 62 mm LP 0 35 mm 1 Installation instruction sheet 1 Conversion label Carefully inspect all parts supplied with this conversion kit If any parts have been damaged or are missing contact your dealer distributor or courier company to have them replaced before starting this installation Conversion Kit Installation 1 Turn control knob on the gas valve to the OFF position and shut the gas supply off at the shut off valve upstream of the unit CAUTION The gas supply must be shut off prior to disconnecting the electrical power and before proceeding with the conversion Allow the valve and unit to cool down to room temperature Remove the glass as shown in the MAINTENANCE AND SERVICE OPENING THE Door Carefully re
10. knob clockwise 4 SW to the OFF position be performed Figure 2 Lighting Instructions OPERATING INSTRUCTIONS Gas HI LO Knob Pilot ON OFF Figure 3 Pilot Burning Control Knob Figure 4 Gas Valve ADJUSTING THE VENTURIES e Remove the ash shelf by undoing the screw at each end pull shelf towards you e Remove one screw from the cover plate located below the ash shelf Loosen the other screw do not remove swing the cover plate out of the way and tighten screw down to hold it in place e With along screwdriver rotate spring clips to open or close the shutter to the desired setting The venturies allows the amount of air coming into the fireplace to be adjusted in order to accommodate different climates and venting arrangements Start the pilot and then the burner Make sure the pilot flame is burning normally and none of the burner ports are plugged Let the fireplace burn for roughly fifteen minutes and then examine the flames compare the flames to Figure 46 The ideal flame will be blue at the base and light orange above The flames should be of medium height If the flames look like this no venturi adjustment is needed If the flames are fairly short and mostly blue the fireplace is getting too much air Therefore the venturies should be closed slightly until the correct flames are achieved Flames that are very orange with tall dark stringy tips are not getting enough air Open the venturi until
11. of pipe through the wall thimble ensure that this portion of pipe slides onto the vent termination cap 15 Slide the inside finished collar over the horizontal section of pipe and secure to wall using the screw provided Horizontal wall termination Wall thimble fire stop Wall framing Inside finished collar Decorative brass rings Exhaust 4 flex pipe Combustion air 6 5 8 outer pipe Flue pipe adaptor Figure 21 Assembly of Venting Kit 17 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY 16 Slide the 90 elbow over the flex pipe Do not slip the outer sections of pipe together you will require some movement in these pipe section in order to secure the flex pipe to the flue outlet on the appliance 17 Stretch the flex liner to a length long enough to ensure the flex liner can be easily connected to the flue outlet of the appliance 18 Install the remaining wire spacers over the flexible liner and install the vertical section of pipe Ensure the wire spacers are positioned at either end of the pipe refer to Figure 19 and 20 19 Place a bead of high temperature silicone on the flue pipe and slide the flex liner over the collar secure the flex liner with three 3 sheet metal screws evenly spaced 20 Align all straight sections of pipe slipping all joints together and installing with three 3 sheet metal screws evenly spaced 21 Install the brass decorative rings around each joint making sure this dec
12. the control circuit for proper operation e If proper control system voltage is present replace the gas control Spark will not light the pilot after repeatedly pressing the Spark ignitor Defective piezo ignitor e Check connections to ignitor e If ignitor connections are good but no spark replace ignitor Broken spark electrode e Check for broken ceramic insulation replace electrode if broken Misaligned spark electrode e If spark is not arcing from electrode to pilot loosen the screws on the pilot base adjust and tighten Pilot will not remain lit Problem with thermocouple e Check for proper connection of the thermocouple to the circuit rear of the valve If loose fully tighten e Check pilot for full flame impingement around thermocouple If flame is too small check gas pressure adjust pilot rate screw check pilot head for damage e Check thermocouple voltage at valve It must be greater than 5 mV If low replace thermocouple Air in gas line pilot dies while e Bleed line knob is depressed e Check gas line pressure e Contact dealer Burners will not remain lit Problem with thermopile e Check gas line pressure circuit e Check for flame impingement on thermopile If low see Pilot will not remain lit e Check thermopile for minimum of 300 mV when burner is Switched on e Check wiring to thermostat for breaks Flame lifting Leak in vent pipe e Check for leaks in vent connections Impr
13. w 1 Whereas warranty has expired replacement parts will be warrantied for 90 days from part purchase date Labour not included Unit serial number required 2 Log set and panels excludes wear and tear or breakage caused by cleaning or service 3 Glass is covered for thermal breakage Photos of box inside of door and unit serial must be supplied for breakage due to shipping Exterior Surface finishing covers plating enamel or paint and excludes colour changes chipping and fingerprints Travel costs not included INSTALLATION DATA SHEET The following information must be recorded by the installer for warranty purposes and future reference NAME OF OWNER ADDRESS MODEL SERIAL NUMBER DATE OF PURCHASE DATE OF INSTALLATION CT NATURAL GAS NAT INLET GAS PRESSURE MAIN BURNER ORIFICE PILOT ORIFICE INSTALLER S SIGNATURE NAME OF DEALER ADDRESS NAME OF INSTALLER dd mm yyyy ADDRESS dd mm yyyy CT PROPANE LPG In WC DMS in diam MANUFACTURED BY SHERWOOD INDUSTRIES LTD 6782 OLDFIELD RD SAANICHTON BC CANADA V8M 2A3 www enviro com January 22 2013 C 13840 37
14. 27 KPa 2 7 W C 0 67 KPa 1 i C Max Supply Pressure 7 0 W C 1 74 KPa 2 0 W C 2 98 KPa Max BTU hr Input 26 500 BTU hr 7 87 KW 26 500 BTU hr 7 87 KW Min BTU hr Input 13 500 BTU hr 3 9 KW 13 500 BTU hr 3 9 KW NEVER USE AN OPEN FLAME FOR LEAK TESTING SECONDARY INSTALLATION INSTALLATION OF LoG SET AND EMBERS The placement of the logs is not arbitrary If they are positioned incorrectly the flames can be pinched and will not burn correctly The burner come with five 5 locator pins and two 2 resing areas which make alignment easier Using the pictures provided carefully set the logs in place NOTE The logs are fragile and should be handled gently CAUTION Use only the type of ember material supplied with this appliance Due to the irregular size of the ember material there may be more than required The use of other foreign materials on the burners may create dangerous conditions If over time through cleaning and servicing these embers require replacement contact the nearest ENVIRO dealer for replacement embers 1 The embers can be place before or after the logs are placed A bag of ceramic fiber embers and rock wool embers is provided gently remove the ember material from the plastic bag Spread a layer loosely in a random manner across the burner tray Do not allow any embers to rest against pilot assembly See Figure 13 or 16 for proper ember placement
15. 971 4DT HKB SVOSHK2 4DHTK2 SD Kit A SEL Kit B SC Kit 19 20 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY VENT CONFIGURATIONS 10 1 m 30ft Figures 22 shows the range of venting options it shows possible vent configurations if the unit is top vented for vertical and horizontal terminations any layout that remains within the shaded area is acceptable Having the fewest number of elbows is ideal as they tend to disrupt air movement Using 45 elbows is preferable to using 90 elbows Also a shorter vent system will perform better than a longer one NOTE The total length of the vent pipes can not exceed 33 feet 10 1 m Any combination of rise and run can be used as long as it lays within the shaded area a total of three 3 90 elbows or six 6 45 elbows can be used In addition to what is shown if a 90 elbow is used in the horizontal plane 3 feet 91 4 cm must be subtracted from the allowable horizontal run for each 45 elbow 112 feet must be subtracted from the allowable horizontal run Top of EG28 Figure 22 Possible Vent Configurations Vertical and Horizontal Terminations VENT RESTRICTOR RING A vent restrictor ring is supplied with each direct vent fireplace This restrictor ring is to be installed when the vertical chimney installation is over 15 feet 4 57 m Before the
16. Box Cut the hole 1s larger than the Support Box outline 4 Lower the Support Box through the hole in the roof until the bottom of the Support Box protrudes at least 2 inches 5 cm below the ceiling Align the Support Box both vertically and horizontally with a level as shown in Figure 34 Temporarily tack the Support Box in the place through the inside walls and into the roof sheathing 5 Using tin snips cut the Support Box from the top corners down to the roof line and fold the resulting flaps over the roof sheathing Figure 35 Before nailing it in to the roof run a bead of non hardening mastic around the top See Y edges of the Support Box to make a seal between the box and the roof Clean out any combustible material from the inside of the Support Box Complete the cathedral ceiling installation by following the same procedures outlined in Steps 4 through 9 from INITIAL INSTALLATION VERTICAL INSTALLATION Cut hole to 1 8 4mm greater than size of pattern of support box as it is protected onto roofline Figure 34 Cathedral Ceiling Support Box Leveling Box Installation 25 26 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY VENTING INTO A Cuass A CHIMNEY This model is also certified and tested to vent into CLASS A wood stove chimneys Place the freestanding direct vent appliance in the desired location Use a conversion kit from Simpson Duravent 931 932 or 933 or Secur
17. DO NOT pack this ember material as this could create an unsafe condition leave embers loose 2 Carefully remove logs from box Check to ensure there is no damage It is very important to install all logs in their proper position to insure safe optimum operating conditions Placement Pins for Back Log Figure 43 Step 4 of Log P Placement 29 SECONDARY INSTALLATION 3 Place the log set into the firebox Locate each log by seating it down onto the burner tray support pins Follow Figures 11 to 16 proper log placement 4 Upon the first light up watch for ignition to ALL burner ports If a long delay is noted First wait for the appliance to cool down e Open the front door of the appliance e Check to carefully reposition the embers making sure that burner ports are not plugged solid or blocked Figure 45 Log Placement with Embers Figure 46 Appliance Burning CAUTION NEVER OPERATE THIS APPLIANCE WITH THE GLASS DOOR REMOVED TROUBLE SHOOTING The main burner does not The gas valve may not be on e Check that the gas control knob is in the ON position ignite when called for Thermostat is not calling for e Adjust the thermostat several degrees above ambient heat temperature Problem with gas valve e Use a DC voltmeter to measure the voltage across the TPTH and TP terminals Main operator voltage Open circuit gt 325mV Closed circuit gt 100mV e If voltage is not present check
18. Massachusetts Other An Massachusetts code requirements Flexible connector must not be longer than 36in a em shut off valve must be installed only direct vent sealed combustion products are approved C 4 e for bedrooms bathrooms A carbon monoxide detector is required in all rooms containing Tock Wei e gas fired direct vent appliances EG28 120 SAFETY PRECAUTIONS FOR SAFE INSTALLATION AND OPERATION OF YOUR ENVIRO HEATER PLEASE CAREFULLY READ THE FOLLOWING INFORMATION e All ENVIRO gas fired appliances must be installed in accordance with their instructions Carefully read all the instructions in this manual first Consult the building authority having jurisdiction to determine the need for a permit prior to commencing the installation e NOTE Failure to follow these instructions could cause a malfunction of the fireplace which could result in death serious bodily injury and or property damage e Failure to follow these instructions may also void your fire insurance and or warranty GENERAL e Installation and repair should be done by a qualified service person The appliance should be inspected before the first use and annually thereafter by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative the control compartments burners and circulating air passageways of the appliance be kept clean e Due to high temperature
19. NR REENEN NENNEN 8 TO Replace DOO EE 8 Cleaning TING ICON sow cassettes Eeer deele 8 Cleaning Plated Surfaces 9 Sift Le Le EE 9 Re placin TNE BlOW ne Reset anis 9 FU GI CONVErSION DEE 10 Miia ie E Te ER dat casse cesse donne ect 12 Preparation For Installation ss 12 Clearances tO Combustibles ss 12 Planning Your Installation 13 elef ei e Ee el 14 Mobile Home Installation KN KKK RN NK NR RK NK ANERER RR N RAR 14 Vent Termination Reetricions ss 15 Freestanding Direct Vent Kit With Coupler kk 16 Other Approved Vent Parts cccsscssersscsecusesseaeseneeavarsesevareuees 18 Vent COMMGUIALIONS EE 20 WENT RESEICTOR le Le EE 20 Horizontal INStANAUON EE 21 Viele Be E e EE 23 Cathedral Ceiling Installation 25 Venting into a Class A Chumnmey EE 26 Electrical REQUIFEMENES ccccccessesssesscsrersessrereusseureuneeueannenens 27 Gas Line Connection and Testing 28 Secondaiy IMstallatioh masr 29 Log Set and Embers Installation 29 Trouble SHOOUNG DEET 31 PAS MISES en M ne ou cn 32 Parts Diagram WEE 34 Parts Diagram Gas Tray amp Door RL 35 Waira ne se ce 36 Installation Data Shell mn ss Odea 37 CODES AND APPROVALS DIRECT VENT This type is identified by the suffix DV This appliance draws all of its air for combustion from outside the dwelling through a specially designed vent pipe system This appliance has been tested and approved for installations from 0 feet to 4500 feet 1372 m
20. Position the horizontal vent termination in the center of the 10 25 4 cm x 10 25 4 cm hole and attach to the exterior wall with the four screws provided Before attaching the vent termination to the exterior wall run a bead of non hardening mastic around the edges so as to make a seal between the termination and the wall The arrow on the vent termination should be pointing up insure that the proper clearances to combustible materials are maintained 5 Before connecting the horizontal run of the vent pipe to the vent termination slide the black decorative wall thimble cover over the vent pipe 6 Slide the appliance and vent assembly towards the wall carefully inserting the vent pipe into the cap assembly It is important that the vent pipe extend into the vent cap a sufficient distance with a minimum of 11 4 3 2 cm overlap Secure the connection between the vent cap pipe and the vent cap by attaching the two sheet metal straps extending from the vent cap assembly into the outer wall of the vent pipe Use the two sheet metal screws provided to connect the straps to the vent pipe Bend any remaining portion of the sheet metal straps back towards the vent cap so the decorative wall thimble will conceal it see left image in Figure 26 Cut vinyl siding 7 Slide the decorative wall thimble up to the wall away to fit standoff surface and attach with the screws provided Apply decorative brass or chrome trim if desired ee see
21. above sea level In the USA The appliance may be installed at higher altitudes Please refer to your American Gas Association guidelines which state the sea level rated input of Gas Designed Appliances installed at elevations above 2000 feet 610 m is to be reduced 4 for each 1000 feet 305 m above sea level Refer also to local authorities or codes which have jurisdiction in your area regarding the de rate guidelines In Canada When the appliance is installed at elevations above 4500 feet 1372 m the certified high altitude rating shall be reduced at the rate of 4 for each additional 1000 feet 305 m e This appliance has been tested by INTERTEK Warnock Hersey and found to comply with the established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows VENTED GAS FIREPLACE HEATER EG28 DV NG LPG TESTED TO ANSI Z21 88a 2003 CSA 2 33a 2003 VENTED GAS FIREPLACE HEATERS CAN CGA 2 17 M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES CSA P 4 1 02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY This ENVIRO EG28 DV Fireplace e Has been certified for use with either natural or propane gases See rating label e Is not for use with solid fuels e Is approved for bedroom or bed sitting room IN CANADA must be installed with a listed wall thermostat IN USA see current ANSI Z223 1 for installation instructions e Must be installed in accordance with local codes If none exist use current installation code
22. ble lengths of pipe and elbows necessary to reach from the ceiling support box up through the roof line Galvanized pipe and elbows may be utilized in Vertical Termination the attic as well as above the roof line The galvanized finish Elbow Strap D Stom Collar is desirable above the roof line due to the higher corrosion Flashing resistance 6 Once the pipe sections have Rooting rails been joined and run up through the hole in the roof slip an elbow strap over the exposed sections bend the support straps outwards and push the elbow strap down to the roof level as shown in Figure 30 Tighten the clamp around the pipe section Use a level to make sure the pipe is truly vertical With roofing nails secure the Figure 30 Vertical Vent Termination Installation 23 24 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY support straps to the roof Seal the nails holes heads with non hardening mastic Trim the excess length of the support straps that extend out beyond the edge of the flashing Slip the flashing over the pipe section protruding through the roof Secure the base of the flashing to the roof with roofing nails Use a non hardening sealant between the uphill edge of the flashing and the roof Insure the roofing material overlaps the top edge of the flashing as shown in Figure 30 Verify that you have at least the minimum clearance to combustibles at the roof line Continue to add pipe
23. chimney is placed onto the stove place this vent restrictor ring into the 4 inch 10 2 cm flue pipe as shown once the vent restrictor ring has been installed the vertical sections of chimney can be installed Figure 23 Vent restrictor ring INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY HORIZONTAL INSTALLATION 1 Set the appliance in the desired location Check to determine if wall studs or roof rafters are in the way when the venting system is attached If this is the case you may want to adjust the location of the appliance 2 Direct vent pipe and fittings are designed with special twist lock connections Assemble the desired combination of black pipe and elbows to the appliance adapter with pipe seams oriented towards the wall or floor as much out of view as possible Place a bead of Mil Pac on the outer edge of the inner exhaust pipe non flared end Place a bead of high temperature silicone on the male edge of the outer pipe Push the pipe sections completely together then twist lock one section clockwise approximately 1 4 turn until the two sections are fully locked The female locking lugs will not be visible from the outside on black pipe They may be located by examining the inside of the female ends as shown in Figure 23 E ea ZN Notes e Twist lock procedure four 4 indentations located on the female Eu end of the pipes and fittings are de Lugs designed to slide straight onto the 254mm
24. cm 90 elbow 1 4 oz tube RTV silicone Inside finish trim collar 20 3 16 tech screws 5 190cm length of 4 10cm double walled flex pipe 2 24 61cm section of 968 17cm straight pipe Vinyl siding deflector Please ensure that all components are supplied with this kit If components are missing or have been damaged contact your dealer distributor or courier company Do not attempt the installation if components are missing or damaged INSTALLATION INSTRUCTIONS 1 Decide on a location for the unit that will meet any or all local code requirements Refer Planning Your Installation and Clearances to Combustibles 2 RE 2 T 20 Torx screws 2 Decorative rings a Er a 20 4 8 1 2 4 1 1 1 2 2 Set the appliance in the desired location Determine if any wall studs electrical wiring or plumbing pipes are in the way of the venting system as it passes through the wall If obstructions are found in the wall it may be necessary to adjust the location of the appliance 3 Set the appliance in the desired location Temporarily place a 24 61 cm section with the non crimped end on the unit 4 Install the 90 elbow onto the vertical pipe on the stove pointing in the direction that the vent will exit the structure Project a level line from the center point of the elbow Using this center point scribe a 10 25 4 cm hole or square on the wall Cut the hole out on both the interior and e
25. e two 2 T 20 screws that fasten the lower half of the burner bracket to the burner tray located inside the large hole in the burner see Figure 7 Do not remove the screws that fasten the upper half of the burner bracket to the burner 3 Slide the burner to the left then lift the burner assembly up then out To re install the burner follow steps 1 3 in reverse When placing the burner back in the unit ensure that the venturi box under the burner is lined up Figure 7 Blower Fan Removal BLOWER REMOVAL 1 Turn the unit off allow it to cool down completely and remove the door as shown in the MAINTENANCE AND SERVICE OPENING THE DOOR 2 Remove the log set carefully 3 Remove the burner tray assembly see MAINTENANCE AND SERVICE BURNER REMOVAL 4 Remove the four 4 5 16 bolts that hold the blower mounting plate to the back firewall Use a light lubricating oil on screws before removal 5 Carefully pull the blower assembly into the firebox see Figure 8 disconnect the blower leads from the harness and remove blower 6 To re install check mounting plate gasket if damaged replace with new one and reverse steps 1 through 4 Refer to SECONDARY INSTALLATION LoG SET AND EMBERS Figure 8 Blower Fan Removal INSTALLATION MAINTENANCE AND SERVICE FUEL CONVERSION TO BE INSTALLED BY A QUALIFIED SERVICE AGENCY ONLY Please read and understand these instructions before installing Warning
26. e wrench by the short side f Verify that if the conversion is from NG to LPG the screw must be re assembled with the red o ring visible refer to Figure 12 If the conversion is from LPG to NG the red o ring of the screw must be not visible Figure 11 Flip valve Figure 10 Removing valve screw 10 11 12 13 SCrew g Re attach the black protection Ee cap that was removed in step a Figure 9 Reinstall the burner brick panels log set embers and glass door Also refer to SECONDARY INSTALLATION INSTALLING Loc SET AND EmBers When LPG Configuration NG Configuration re installing the burner ensure that the pilot hood in in line with the small hole at the edge of front and rear burner On some units you will need to pay special attention when installing the burner that the venturi adjustment rod is properly installed into the venturi adjustment piece welded to the burner venturi tube Reconnect the main gas line if it was disconnected and open the shut off valve at the gas line to the unit Use a small brush to apply a warm soapy water solution to all gas connections use a half dish soap and half warm water If a gas leak is present bubbling will occur Gas leaks can be repaired by using an approved pipe thread sealant or approved Teflon tape NEVER USE AN OPEN FLAME WHEN TESTING FOR LEAKS Reconnect the electrical power to the unit Relight the main burner in both the HI and LO positions to verify pro
27. entilation air must not be obstructed CLEARANCES TO COMBUSTIBLES A Sidewall to unit 10 inches 25 4 cm B Backwall to unit 4 inches 10 2 cm C Corner to unit 2 inches 5 1 cm D Combustibles to unit top 22 inches 55 9 cm E Floor to unit 0 inches 0 cm F Alcove maximum depth 48 inches 121 9 cm CLEARANCES MUST BE SUFFICIENT TO ALLOW ACCESS FOR MAINTENANCE AND SERVICE Figure 13 Clearances to combustibles INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY PLANNING YOUR INSTALLATION When planning your installation it will be necessary to select the proper length of vent pipe for your particular requirements It is important to note when passing through a wall the maximum allowable wall thickness is 10 inches 25 4 cm 112 inches 3 8 cm clearance to combustibles must be maintained Select the amount of vertical rise desired for vertical to horizontal type installations To determine the length of vent pipe required for vertical installations measure the distance from the appliance flue outlet to the ceiling the ceiling thickness the vertical rise through the attic or second story and allow for sufficient vent height above the roof line For two story applications a fire stop is required at each floor level If an offset is needed in the attic additional pipe and elbows will be required To connect the venting system to the appliance flue outlet a twist lock adapter is built into the appliance at the factory
28. his appliance A proof of original purchase must be provided by you or the dealer including serial number Category One Year Parts unit serial number required Firebox Liner Panels excluding porcelain Firebox Heat Exchanger Burner Ceramic Logs Ceramic Glass wi Pedestal Legs excluding finish Door Assembly Surround Panels excluding finish Exterior Panels excluding finish Electrical Components Exterior Surface Finishing Vv Labour Vv Warranty for Enviro Gas Products Exclusions An expanded list of exclusions is available at www enviro com help warranty html This warranty does not cover Damage as a result of improper usage or abuse Damage caused from over firing due to incorrect setup or tampering Damage caused by incorrect installation To the Dealer m Provide name address and telephone number of purchaser and date of purchase Provide date of purchase Name of installer and dealer Serial number of the appliance Nature of complaint defects or malfunction description and part of any parts replaced Pictures or return of damaged or defective product may be required To the Distributor m Sign and verify that work and information are correct Sherwood Industries Ltd 6782 Oldfield Road Victoria BC Canada V8M 2A3 Online warranty registration www enviro com warranty Two Year Limited Lifetime 7yr w Ceramic Steel wi w wi w w w w Up to 5 years
29. ing through ceilings walls roofs enclosures attic rafters or other nearby combustible surfaces Do not pack air Spaces with insulation 2 Set the gas appliance in the desired location Drop a plumb bob down from the ceiling to the position of the appliance flue exit and mark the location where the vent will penetrate the ceiling Drill a small hole at this point Next drop a plumb bob from the roof to the hole previously drilled in the ceiling mark the spot where the vent will penetrate the roof Determine if ceiling joists roof rafters or other framing will obstruct the venting system You may wish to relocate the appliance or to offset to avoid cutting load i 19 Ses bearing members e 3 To install the Round Support Box Wall Thimble e D gt in a flat ceiling cut a 10 inch 25 4 cm square be ses hole in the ceiling centered in the hole drilled in Step 2 Frame the hole as shown in Figure 29 Figure 29 Wall Framing for 10 25 4 cm x 10 25 4 4 Assemble the desired lengths of black pipe and cm Hole for Vertical Installation elbows necessary to reach from the appliance adapter up through the Round Support Box Insure that all pipe and elbow connections are in their fully twist locked position 5 Cut hole in the roof centered on the small hole placed in the roof from Step 2 The hole should be of sufficient size to meet minimum requirements for Clearance to Combustibles as specified Continue to assem
30. inside the building Make sure the specified vent pipe is used properly sized and of adequate height to provide sufficient draft Inspect the venting system annually for blockage and signs of deterioration WARNING Failure to position the parts in accordance with the diagrams in this booklet or failure to use only parts specifically approved with this appliance may result in property damage or personal injury WARNING Do not operate with the glass front removed cracked or broken Replacement of the glass must be done by a licensed or qualified service person e Never use solid fuels such as wood paper cardboard coal or any flammable liquids etc in this appliance e Do not use this heater if any part has been under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control or gas control systems that have been under water e Do not abuse the glass by striking it or slamming the door shut TABLE OF CONTENTS Safety el le 2 E IR OP CONL NES EE 3 Codes And APDrOVAlS nn nn ein de ecenen tien dr eu tu 4 SPCCIM CAL OWS ne en Ne Re Rae 5 Bis e D Rating Label Reie e 5 Opera ung INSUUCKIONS eege 6 Biel dvle W lt Le de La CEET nn nn 6 Normal Sounds During Operation 7 Adjusting The Venturtes Rs 7 Maintenance and ServiCe csscccsscccsecarcecsrenenronesssneneenenesucarsasarsessrsnearens 8 Opening TNE Ree LEE 8 Cleaning The Glass NN RNN NNN RKR RER RER RK
31. ity Chimney SV4CCK1 SV4CCK2 or SV4CCK1 Which kit is used will depending on the inner diameter of the CLASS A chimney that this appliance is to be vented into Place a bead of high temperature silicone or Mil Pac at each connection to ensure a tight seal NOTE An approved 4 10 cm diameter flex liner must be used in the application NOTE Use Simpson Dura Vent from the top of the appliance until this vent reaches the CLASS A chimney Install the retro adapter to the top section of GS direct vent pipe and install the flex liner to the retro adapter Fully line the CLASS A chimney with a minimum 4 10 cm flex liner to the top of the CLASS A chimney Place a bead of high temperature silicone to the Simpson Cap adapter and securely attach the flex liner to the adapter Secure the cap adapter to the CLASS A chimney ensuring an airtight seal Install the vertical termination cap Light the unit and ensure proper operation THE USE OF ANY EXISTING CHIMNEY AS AN AIR INTAKE IS NOT COVERED UNDER THE ANSI Z21 88 2002 CSA 2 33a 2002 TEST METHODS AND THE RESULTING ITS WH PRODUCT CERTIFICATION THE CODE AUTHORITY HAVING JURISDICTION MUST BE CONSULTED PRIOR TO PROCEEDING WITH THIS INSTALLATION METHOD Simpson GS Dura Vent Cap Cap Adapter Class A Chimney Roof Flashing g bk 4 10cm Flex Liner Inside Class A Chimney e KE L Kn mg _ EI E
32. move the log set and ember material if they are installed Remove the burner as shown in the MAINTENANCE AND SERVICE BURNER REMOVAL Convert the burner orifice s a Remove the main burner orifice with a 12 inch deep socket b Put a bead of pipe thread sealant or approved Teflon tape on the orifice threads before installing into the brass elbow c Install the new orifice s from the kit into the brass elbow 6 Convert the pilot injector a Pull the pilot hood straight up to access the pilot injector b Using a 32 or 4 mm Allen key remove the pilot injector c Install the new pilot injector supplied with this conversion kit Simply screw the new injector inside the pilot hood using the Allen key d Reinstall the hood by placing the hood on the assembly line up the key way and snap into place e aa cae Figure 9 Removing valve cap re MAINTENANCE AND SERVICE Convert the SIT gas valve a Remove the black protection cap from the HI LO knob by hand shown in Figure 9 b Insert a 7 32 or 4 mm Allen wrench into the hexagonal key way of the screw see Figure 10 rotate it counter clockwise until it is free and extract it c Check that the screw is clean and if necessary remove dirt d Flip the screw refer to Figure 11 e Using the Allen wrench as shown in Figure 10 rotate the screw clockwise until a torque of 9 inch lbs WARNING Do not over tighten the screw It is recommended that you grip th
33. ocal ENVIRO dealer Institute NFI as NFI Gas Specialists We recommend that our SPECIFICATIONS DIMENSIONS Shipping Weight 210 Ibs 95 kg N Sail Figure 1 EG28 Exterior Dimensions RATING LABEL LOCATION The rating label is found inside the right cabinet side panel OPERATING INSTRUCTIONS FOR YOUR SAFETY READ COMPLETELY BEFORE OPERATING LIGHTING INSTRUCTIONS CAUTION Hot while operating Do not touch severe burns may result a Keep children clothing furniture OOF ig gasoline or other flammable vapors See away 3 O Sr ES CAUTION Do not operate this fireplace with the H glass removed cracked or broken Replacement LT Gi H E of the panel s should be done by a licensed or qualified person This appliance needs fresh air for safe operation and must be installed with provisions for combustion and ventilation air See installation and operating instructions manual Keep burner and control compartment clean WARNING Improper installation adjustment alteration service or maintenance can cause injury or property damage or loss of life Refer to owner s information manual provided with this a
34. oor pins out of the hinges see figure 6 S We Push up 4 Ensure the door is properly fastened after cleaning before remove door attempting to re light the appliance Figure 6 Removing the Door CLEANING THE GLASS Allow the glass to cool before cleaning It will be necessary to clean the ceramic glass periodically During a cold start up condensation will sometimes form on the glass This is a normal condition with all gas fireplaces and stoves However this condensation can allow dust and lint to cling to the glass surface Initial paint curing of the appliance can leave behind a slight film on the glass This is a temporary problem It is therefore recommended that the glass be cleaned initially after about the first four hour of use Depending upon the amount of use cleaning should be required no more than two or three times per season To clean the door use a mild glass cleaner and a soft cloth or a glass cleaner available from your Enviro dealer Abrasive cleaners will damage the glass To REPLACE Door The glass in this appliance is an integral part of the door assembly If the glass is damaged or broken a replacement inner door with glass assembly must be purchased The glass in this appliance is ceramic If the glass is damaged or broken a factory door with glass replacement must be used Remove the door with glass a new door assembly must be purchased from an ENVIRO dealer part EG28 103
35. oper vent configuration e Check vent configuration with manual Terminal may be recirculating le Check to see if terminal is on correctly flue gases e May need to install high wind termination cap e Contact dealer Glass fogs up Normal Condition after the appliance warms up the glass will clear Due to additives in gas glass may get hazy during operation Clean as needed Blue Flames Normal during start up flames will yellow as the fireplace heats up Flames are burning dirty or Flame impingement e Check log positioning sooting e Increase primary air by opening the venturi shutter and or by opening the vent restrictor See also Burners will not remain lit Remote control doesn t work Problem with the remote e One or more of the batteries are dead See remote control instructions Problem with fireplace e The on off switch is turned to OFF e The gas control valve is turned to PILOT or OFF e The pilot has gone out 31 ER PARTS LIST Number Number 2 Fully Assembled Pilot LP Eco 2 Pilot OnifigeNG EON 2 Pilot One LP EGO20 pilot Gasket OD a Stainless Steel Flex Connector with 3 8 Elbow 18 Long Fan Access Cover Gasket Eco Wiring Harness Complete 2 piece Eco Burner Wiring Dames OOOO O S oa Lat Wiring ees Eco SEET 1EC Power Com SV Eco 407 Bag Coal Embers Only ECS SR NEES lee Eco 6 1x i Side Cabinet Hinge Eco 3 8 Tadpole Door Ga
36. orative ring covers the sheet metal screws that secure each section of pipe together and secure to vent pipe in the slotted tab on the backside of the pipe so that the fastener would not be seen 22 Secure the horizontal section of pipe to the inside finished collar by installing a screw in the tab on the inside finished collar This will prevent the pipe from being disconnected at the vent terminal 23 Light the appliance and ensure proper operation OTHER APPROVED VENT PARTS Table 3 Approved Vent Manufacturers Manufacturer Trade Name Nominal Sizes _ American Metal Products AmeriVent Direct 4 6 5 8 Security Chimneys International LTD 4 6 5 8 Selkirk Metalbestos Direct Temp 4 6 5 8 Simpson Dura Vent Direct Vent GS 4 6 5 8 The EG28DV fireplace has been tested and certified for use with AMERICAN METAL PRODUCTS AMERIVENT DIRECT SIMPSON DURAVENT TYPE GS PIPE FOR GAS STOVES SECURITY CHIMNEY S SECURE VENT DIRECT VENT SYSTEM and SELKIRK DIRECT TEMP VENT SYSTEM kits are available for horizontal and vertical venting When using Simpson Duravent it is recommended that before installation a bead of RTV High Temperature Silicone should be applied to each outer vent joint and Mil Pac to each inner joint When planning an installation it will be necessary to select the proper length of vent pipe for the particular requirements WARNING Do not mix parts from different vent manufacturers
37. per burner ignition and operation and proper flame appearance Also refer to SECONDARY INSTALLATION Loc SET AND EMBERS INSTALLATION for a flame appearance picture Red o ring is not visible Figure 12 O ring on valve screw MAKE SURE that the conversion label is installed on or close to the rating label to signify that the unit has been converted to a different fuel type 11 12 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY WARNING Operation of this heater when not connected to a properly installed and maintained venting system can result in carbon monoxide CO poisoning and possible death PREPARATION FOR INSTALLATION Remove the packaging from the appliance and check to make sure there is no damage If damage is found please report it to both the carrier and your dealer as soon as possible Before beginning carefully check the glass door and the log set Locate a position where the flue system of the stove can be properly installed without damaging the integrity of the building e g cutting a wall or ceiling joist Check stove and flue system clearance requirements Locate the stove where it can be accessed by a gas supply line Locate the stove in a large and open room that is centrally located in the house This will optimize heat circulation and comfort As the stove is equipped with a convection fan ensure that an electrical outlet is within 6 ft 1 8 m of the stove The flow of combustion and v
38. ppliance For assistance or additional information consult a qualified installer service agency or the gas supplier See installation and operating instructions accompanying appliance Installation and service must be performed by a qualified installer service agency or the gas supplier FOR YOUR SAFETY READ BEFORE OPERATING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance is equipped with a pilot which must be lit C Use only your hand to push in or turn the gas control knob by hand by following these instructions exactly NEVER use tools If the knob will not push in or turn by hand B BEFORE LIGHTING smell all around the appliance area do not try to repair it Call a qualified service technician Force i or attempted repair may result in a fire or explosion for gas and next to the floor because some gas is heavier fear ai and EE EE EEN D Do not use this appliance if any part has been under water WHAT TO DO IF YOU SMELL GAS Immediately call a qualified service technician to inspect the Do not try to light any appliance Do not touch any appliance and to replace any part of the control system and any electrical switch do not use any phone in your building ER nace Nat Immediately call your gas supplier from a neighbor s phone Follow the gas suppliers instructions If you cannot reach your gas supplier call
39. right image in Figure 26 NOTES e The four wood screws provided should be replaced with the appropriate fasteners for stucco brick Bolt x4 concrete or other types of siding e For buildings with vinyl siding a vinyl siding standoff should be installed between the vent cap and the exterior wall see Figure 27 Attach the vinyl siding standoff to the horizontal termination DEET EE The vinyl siding standoff prevents excessive heat de re Ee from possibly melting the vinyl siding material Note that the horizontal vent termination bolts onto the flat portion of the vinyl siding standoff shaded area in Figure 27 so that an air space will exist between the wall and the vent termination e The horizontal run of vent pipe must be level and should have a 1 4 inch rise for every one foot of run towards the termination Never allow the vent to run downward This could cause high temperature and may present the possibility of a fire e The location of the horizontal vent termination on the exterior wall must not be easily blocked or obstructed Refer to Initial Installation Vent Termination Restrictions section e When installing a vent pipe in a chase the minimum clearance to combustibles is 2 5 cm Figure 28 Installing Horizontal Vent Termination INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY VERTICAL INSTALLATION 1 Check the instructions for required clearances air spaces to combustibles when pass
40. rmostat connects to the two purple wires in the harness L C e Control panel light uses a 7 Watt max bulb Figure 37 EG28 DV Wiring Diagram e If the unit is installed in a Mobile F SEN Home it must be connected to a OPTIONAL grounding rod REMOTE CONTROL BLUE THERMOCOUPLE THERMOPILE e If the unit is installed in a Mobile MANIFOLD INLET Home it must be bolted securely PRESSURE PRESSURE TAP to the floor Table 7 Recommended Thermostat Wire Size Max Length 14 gauge 100 ft 30 48 m 16 gauge 60 ft 18 29 m SWITCH ADJUSTMENT SCREW 18 gauge 40 ft 12 00 m 20 gauge 25 ft 7 62m ft 7 62 m 22 gauge 18 ft 5 49 m OPTIONAL THERMOSTAT Figure 38 Wiring of a Thermostat 27 28 INITIAL INSTALLATION GAS LINE CONNECTION AND TESTING WARNING Only persons licensed to work with gas piping may make the necessary gas connections to this appliance GAS LINE CONNECTION This stove is equipped with a certified flexible pipe located on the right side of the unit terminating in a 8 male NPT fitting Consult your local authorities codes or the CAN CGA B 149 1 or 2 installation code in Canada or in the USA gas installations follow either local codes or the current edition of the National Fuel Gas Code ANSI 2223 1 The efficiency rating of this appliance is a product thermal efficiency rating determined under continuous operating conditions and was determined independently of any installed sys
41. rth this product against defects in material and workmanship during the specified warranty period starting from the date of original purchase at retail In the event of a defect of material or workmanship during the specified warranty period Sherwood reserves the right to make repairs or to assess the replacement of a defective product at Sherwood s factory The shipping costs are to be paid by the consumer All warranties by Sherwood are set forth herein and no claim shall be made against Sherwood on any oral warranty or representation Conditions Acompleted warranty registration must be submitted to Sherwood within 90 days of original purchase via the online warranty registration page or via the mail in warranty registration card provided Have the installer fill in the installation data sheet in the back of the manual for warranty and future reference This warranty applies only to the original owner in the original location from date of install The unit must have been properly installed by a qualified technician or installer and must meet all local and national building code requirements The warranty does not cover removal and re installation costs m Sherwood Industries Ltd reserves the right to make changes without notice Sherwood Industries Ltd and its employees or representatives will not assume any damages either directly or indirectly caused by improper usage operation installation servicing or maintenance of t
42. s the appliance should be located out of high traffic areas and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance FOR YOUR SAFETY e Installation and service must be performed by a qualified installer service agency or gas supplier e This installation must conform to local codes or in the absence of local codes to the current CAN CGA B149 installation code Canada or National Fuel Gas Code ANSI Z223 1 2 USA e To prevent injury do not allow anyone who is unfamiliar with the stove to operate it e To prevent injury if the pilot or pilot and burners have gone out on their own open the glass door and wait 5 minutes to air out before attempting to re light the stove e Always keep the area around this appliance clear of combustible material gasoline and other flammable liquids and vapours e This appliance should not be used as a drying rack for clothing or for hanging Christmas stockings decorations e Due to the paint curing on the stove a faint odor and slight smoking will likely be noticed when the stove is first used Open a window until the smoking stops Always connect this gas stove to a vent system and vent to the outside of the building envelope Never vent to another room or
43. s and intake air Figure 32 Use of Wall Straps INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY e For multi story installations A ceiling firestop is required at the second floor and any subsequent floors see Figure 33 The opening should be framed to 10 25 4 cm x 10 25 4 cm inside dimensions in the same manner as shown in Figure 29 Nails N Ceiling firestop gt e Any occupied areas above the first floor including closets and storage spaces which the vertical vent passes through must be enclosed The enclosure may be framed and sheetrocked with standard building materials However consult the appliance Use clearances to as manufactures installation instructions for the defined by appliance and KE vent pipe manufacturers minimum allowable clearance between the outside of the vent pipe and the combustible surfaces of Second floor the enclosure Do not fill any required air spaces with insulation Figure 33 Multi Story Vent Pipe Installation CATHEDRAL CEILING INSTALLATION 1 Follow installation steps 1 amp 2 from INITIAL INSTALLATION VERTICAL INSTALLATION 2 Using the plumb bob mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point From the roof locate the drill hole and mark the outline of the Cathedral Ceiling Support Box 3 Remove shingles or other roof coverings as necessary to cut the rectangular hole for the Support
44. sections until the height of the vent cap meets the minimum code requirements Refer to Figure 31 and Table 6 Note that for steep roof pitches the vent height must be increased In high wind conditions nearby trees adjoining roof lines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height may solve the problem 9 Slip the storm collar over the pipe and push it down to the top of the roof flashing as shown in Figure 30 Use the non hardening sealant around the joint between the pipe and the storm collar 10 Twist lock the vent cap Dimension H obtained from table below Table 6 Minimum H for Figure 31 Roof Pitch ae ee Flat to 7 12 Over 7 12 to 8 12 Over 8 12 to 9 12 Over 9 12 to 10 12 Figure 31 Height of Vertical Termination Over 10 12 to 11 12 3 25 Reference Table 6 Over 11 12 to 12 12 Over 12 12 to 14 12 Over 14 12 to 16 12 Over 16 12 to 18 12 Over 18 12 to 20 12 Over 20 12 to 21 12 plumber s tape connected to NOTES e If an offset is necessary in the attic to avoid obstructions it is important to support the vent pipe every 3 ft 91 cm to avoid excessive stress on the elbows and possible separation Wall straps are available for this purpose see Figure 32 e When ever possible use 45 degree elbows instead of 90 degree elbows The 45 degree elbow offers less restriction to the flow of flue gase
45. sket 7 feet Oo e oora Ecow Simpson Dura Vent GS Adapter Ec 060 Vent Kit with Couple Eco SECHER Door Nut Mounting beet LEI a E A S Vent Restrictor Ring Ewy Eriegee EG28Name Pite E6207 6 SEET ESCHER DN IN IN PARTS LIST Reference Number Part Number EG28 123 EG28 125 EG28 126 EG28 131 EG28 140 EG28 141 EG28 150 EG28 161 EG28 162 EG28 170 EG28 201 EG28 203 Thermocouple Pot Nut LE Controla fe 3008 Rear Beror Back Pane oos JL Hoer Mount Screws 4 50 086 JL lo Wire 50 652 __ Conversion Kit LP To NG Convertible 1 50 1430 Conversion Kit NG To LP Convertible 1 50 1431 sur Valve Conversion Screw with O ring 50 1450 S I T Valve Conversion Screw Cap 50 1451 Bar Set 4 Pieces Painted EG28 152 14 15 16 17 18 19 20 21 2 2 Bar Set 4 Pieces Gold EG28 153 Door Cover Gold 50 476 Door Cover Painted 50 757 Door Cover Brushed Nickel 50 1064 Door Assembly with Glass A B Brushed 50 1065 Nickel Door Assembly with Glass A B Painted EG28 099 Door Assembly with Glass A B Gold EG28 101 31 31 32 32 32 33 33 33 33 CHASSIS PARTS DIAGRAM gt m amp du OU E o 2 Oo DI H OO ii N i LL Ce N Q lt 34 GAS TRAY amp DOOR PARTS DIAGRAM 35 36 Sherwood Industries Ltd Sherwood hereby warrants subject to the terms and conditions herein set fo
46. systems EXCEPTION TO WARNING This product has been evaluated by Intertek for using a Direct Vent GS starting collar in conjunction with Secure Vent Direct Temp and Ameri Vent Direct venting systems Use of these systems with the Direct Vent GS starting collar is deemed acceptable and does not affect the Intertek WH listing of the appliance 18 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY Table 4 Vent part numbers Must state if galvanized or black wanted PART NUMBERS Direct 4DT 6 SV4L6 6 pipe length 4D7 7 pipe length 9 pipe length 0 ae aoa aner mee O a Leea svaesroo we Joe e Lens Laag Zaart ADT HKA SVOSHK ADHTK1 Horizontal termination kit SD Basic i N hE W Kit SEL Kit A SC Standard Kit 11 to 14 3s pipe adjustable O Kach Kach Wi Idi Idi H ET 4DT AJ 4D12A 4 to 10 pipe adjustable Idi Idi H gt a SV4LA12 1 2 to 12 pipe adjustable 943 4DT AF6 4DF Flashing 0 12 to 6 12 roof pitch 943S 4DT AF12 4DF12 Flashing 7 12 to 12 12 roof pitch Flashing 1 12 to 7 12 roof pitch Flashing 8 12 to 12 12 roof pitch Flat flashing SV4FA SV4FB SV4F SV4CGV 943F 8 4DT VC 9 4DT HVC 984 4DT HC 985 4DT HHC 978 4DT VKC 4DVC Vertical termination ne Bed Die Mik High wind vertical termination SV4CHC 4DHC Horizontal square termination High wind horizontal termination SVOFAK 4DVTK Vertical termination kit Horizontal termination kit
47. tem The appliance and its shutoff valves must be disconnected from the gas supply piping system during any pressure testing where the pressure exceeds 1 2 PSIG 3 45 KPa or damage will occur to the valve The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 12 psig 3 45 KPa Always check for gas leaks with a soap and water solution after completing the required pressure test TO TEST VALVE PRESSURES Inlet Pressure Tap Manifold Pressure Tap di HI dl HL o q Pilot Adjustment Screw Figure 39 Fully Labeled Gas Valve The pressure taps are located on the left side of the valve e Turn set screw 1 turn counter clockwise to loosen e Place 5 16 8 mm I D hose over pressure tap system e Check pressures using a manometer e When finished release pressure remove hose amp tighten set screw Table 8 Pressure and BTU Information Natural Gas Propane Main Orifice 43 DMS 53 DMS Manifold Pressure 3 8 W C 0 95 KPa 11 0 W C 2 74 KPa Min Supply Pressure 5 0 W C 1 25 KPa 11 5 W C 2 86 KPa Min Manifold Pressure 1 W C 0
48. the fire department LIGHTING INSTRUCTIONS 1 STOP Read the safety information above on this label WARNING this gas valve has a lockout device which will not allow 2 Turn off all electrical power to this appliance the pilot burner to be relit until the thermocouple has cooled If the knob does does not pop up when released stop and e Va off the gas control knob clockwise d to the off immediately call your service technician or gas supplier If the position pilot does not stay lit after several tries turn the gas control knob 4 Open door Wait flve 5 minutes to clear out any gas Close to OFF and call your service technician or gas supplier door If you smell gas STOP Follow B in the above safety e Turn the gas control knob counter clockwise Za to the ON information If you do not smell gas go to the next step position Flip the burner switch to ON THEN TURN THE Find pilot located to the right between the front and rear HI LOW knob to the desired setting burner Turn the gas control knob counter clockwise Z iw 7 Turn on the electrical power to the unit to PILOT Push the gas control in fully and hold keep knob depressed for about 30 seconds after the pilot is lit Release knob If pilot goes out repeat steps 4 through 5 TO TURN OFF GAS TO APPLIANCE 1 Flip burner switch to OFF 3 Turn off all electrical power to the appliance if service is to 2 Turn the gas control
49. the flames clean up If the venturi is opened or closed all the way and the correct flames cannot be attained turn off the gas and contact the dealer Figure 5 Venturi Adjustment Warning Incorrect venturi adjustment may lead to improper Table 1 Venturi Setting combustion which is a safety hazard Contact the dealer if there is any concern about the venturi adjustment Venturi Setting 1 16 min NORMAL Sounps DURING OPERATION Table 2 Normal Sounds Pilot Flame Quiet whisper while the pilot flame in on Blower Fan Air movement that increase and decreases with the speed of the blower The blower is pushing the heat from the fireplace into the room Gas Control Valve Dull click when turning on or off this is the valve opening and closing MAINTENANCE AND SERVICE Periodically check to ensure that your direct vent system is clean Periodically check the pilot and burner Check to see that all the burner ports are clean and clear Check the pilot head for blockage Check to ensure the pilot flame is blue with no or very small yellow tips OPENING THE Door Turn unit off and wait until the appliance has cooled down 1 Open the right hand hinged side flap which will expose a door fastener Using a 2 wrench loosen the fastener 2 Due to the shape of the bay window door You must also open the left hand side flap before attempting to open the door 3 If the door must be removed open the door and lift the d
50. xterior wall surface Frame the hole as shown in Figure 25 Install the wall thimble and secure the thimble to the inner wall surface With the appliance still in place install the 24 61 cm horizontal section on the elbow and let this section of pipe protrude through the exterior surface Mark the pipe so that when it is cut it will be flush with the exterior wall Spacers Dismantle the outer pipe sections Figure 20 Wire Spacer in Place Remove the 4 10 cm flue collar from the unit and remove any loose sealant Install the new 4 10 cm by 5 12 5 cm flue collar provided in this kit Figure 19 Wire Spacers 16 INITIAL INSTALLATION QUALIFIED INSTALLERS ONLY 11 Stretch the liner out Attach the flexible liner to the vent termination cap by placing a small bead of high temperature silicone on the vent termination and slide the flex liner onto the vent terminal and secure with three 3 sheet metal screws evenly spaced 12 Dress the flex liner through the wall thimble and attach the vent terminal to the outside of the house using four 4 wood screws provided The use of non hardening mastic should be used around the vent to ensure a watertight seal 13 Install two 2 wire spacer around the flex pipe Slide the horizontal section of pipe over the flexible liner Ensure the wire spacers are positioned at either end of the pipe refer to Figure 19 and 20 14 Install the horizontal section
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