AGA COOKMASTER R40G Technical data
Contents
1. J COOKMASTER R40G OWNERS MANUAL WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT DO YOU DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from a neighbors phone Follow the gas suppliers instructions If you can not reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier Installation Servicing Users Instructions amp Cooking Guide Remember when replacing a part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require DO NOT use reconditioned or copy parts that have not been clearly authorized by AGA PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING OR USING THIS APPLIANCE INSTALLER LEAVE THESE INSTRUCTIONS WITH THE APPLIANCE CUSTOMER KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE TERTE pp FOR USE IN USA CANADA TIO EINS 812594 SECTION CONTENTS PAGE INSTALLATION SECTION 4 TECHNICAL DATA 5 SITE REQUIREMENTS INTRODUCTION 6 IMPORTANT 6 GAS SUPPLY 6 LOCATION 7 8 VENT C2. ON ON 15 LYVHD ONILOOHS SNId N33 AL38 2 3H3HL SI NOILVZINOI SIWW14 aas vati SYBHL SI SIA LH9IH JAI 51 934 d3Nard 5304 d3Naf g 323247 NO LL CL 10320 OL 2 09 H3NE IHL 59 INOS LON Hand 49 Servicing or Fault BURNER RESET If a fault occurs on the burner then it automatically shuts down and the red button on the front base plate will be illuminated This can be reset after 10 seconds by depressing the reset button The reset button is located in the lower base panel OPERATING BY PRESSING WITH FINGER ONLY Please wait at least 10 seconds between resetting the lockout button If resetting the lockout button does not light the burner immediately it will be necessary to repeat the sequence Continued lockouts indicate a burner or gas supply malfunction This fault should be diagnosed and rectified In the event of repeated failure close the gas valve and disconnect electrical supply to the appliance and contact your installer service engineer FLUE SAFETY DEVICE For safety purposes a flue safety device is installed This will only operate under adverse flue conditions If the switch has been operated it should be pushed into reset and the pilot re lit
3. 2 Hold the MINUTE TIMER button COOK TIME button simultaneously for approximately 8 seconds The display will read ON 3 Press the plus button The display reads OFF and the key symbol appears After approximately 5 seconds the time of day reappears next to the key symbol The key lock is now activated TO DEACTIVATE KEYLOCK 1 Ensure the timer is in manual mode 2 Hold the MINUTE TIMER button COOK TIME button simultaneously for approximately 8 seconds The display will read OFF 3 Press the plus button The display reads ON and the key symbol disappears after approximately 5 seconds the time reappears and the key lock is now deactivated 24 THE MINUTE TIMER SEE FIG 13 THE MINUTE TIMER The minute timer works separately from the time of day clock and can be set to time periods from 1 minute to 23 59 hours Only a one handed operation is required SETTING THE MINUTE TIMER 1 Press the MINUTE TIMER fA button the bell symbol will be displayed and 0 00 Set the required time by using the plus and minus buttons 2 After 5 seconds the display will go back to showing the time of day the bell symbol will remain steady and the set time will immediately start to count down by pressing the MINUTE TIMER button the display will show the time remaining 3 At the end of the set time a beep will sound two signals followed_by a pause the bell symbol will flash and continue for 2 minutes unle
4. Open Roasting Oven door and using screwdriver loosen the rear fixing screws and remove the front fixing screw of the inner L H oven side to expose the thermostat phial Slacken the single screw where the phial passes through the roasting oven side and rotate the cover plate to open the access hole Slacken the single screw on the phial securing bracket and rotate the cover plate Withdraw the capillary and phial from the oven Fit replacement thermostat and assemble in reverse order A N NO To complete follow instructions in RE ASSEMBLE Steps 1 to 5 TO FIT NEW TIMER Follow instructions section ELECTRICAL COMPONENT ACCESS Steps 1 to 4 1 Remove timer by depressing retaining clips 2 Fit new timer ensuring correct location To complete follow instructions in section RE ASSEMBLE Steps 2 to 5 RE ASSEMBLE Locate the base of the control chassis into the bottom of the doorway aperture tilt the chassis backwards into position and secure with the 4 screws N Thread the wires for the cooker timer through the aperture and connect them onto the rear of the cooker timer fitted in the outer panel Refix the outer panel in position and secure with the 2 screws A Replace the thermostat knob Replace the controls door COOKER THERMOSTAT RED FIG 30 THERMOSTAT PHIALS LOCATION DESN
5. ON ENIYA 5X AINHO SN YUL LINDYIS LYOHS 353H3 3503 3297 439 ON H2 30 35M 2HL 5 2 913 56201 ASSN 9099 NI ONY NOLLISOd 19399502 NI 539094 ACSHO S3A xoa WALSAS ON LNIOd 1531 LAIN JHL ON JoNvHO iv Y9 BYP AD 81102 JATWA IHL JATA V9 JJV ON aaziodaNa dIONF10 JHL SI Allg 14 3A 80931 ONY 53010819311 OL 39VIAN U HOJ 333H2 NOILISOd 13 ON 23 2 ON 32078 AVAM IHL NO N 11v 2U3HL EI T 9N USINIL 433389 2 3do03115373 300312313 LN38 N33AL38 Wavds V SI NOLLJINNO2 NOSHO j 1135390 AHYSSIJIN 4 1915 3074 323H2 AVA QL 135 LVIS JHL JOON TONGA NI INVISNOD 01 135 03 LI dl 931A AVHOC Eel HL ASLI 3ONVI Ta OL WOLO3NNOO NO N 9 L1 AVES 203HL SI L 30 ALIANILNOO EO3 NCLO3NNOS ALIANIINOD 31892 Is FON joies 9 31892 323H2 JO Iis 0078 AWE NO IN 1918 CON F ONT 42 vsavusa st OM 3u3H1 8
6. Replace bracket SEE FIG 27 DISCONNECT THE POWER TO THE APPLIANCE 1 Remove burner door and base plate 2 Replace fuse 42 FIG 25 DESN 511443 FIG 26 DESN 512577 FIG 27 DESN 512578 Replacement of parts Electrical Controls THERMOSTAT OVERHEAT f HERMOSTAT FIG 28 DESN 511444 TO FIT NEW FLUE SAFETY DEVICE ENSURE THAT ALL ELECTRICAL SUPPLIES TO THE APPLIANCE HAVE BEEN TURNED OFF SEE FIG 28 Follow instructions in section BURNER ACCESS Steps 1 to 3 Remove 2 screws securing flue safety device bracket Withdraw thermostat and remove 2 push on connectors Remove thermostat securing nut Remove phial guide bracket from tube Pull phial from securing clip and withdraw Fit replacement device and assemble in reverse order DESN 511737 of removal ensuring the phial is correctly located N oof within the tube and guide bracket is located under the safety device fixing bracket 43 Replacement of parts Electrical Controls TO FIT NEW COOKER SAFETY OVERHEAT THERMOSTAT amp OVEN CONTROL THERMOSTAT SEE FIG 30 Follow instructions in section ELECTRICAL COMPONENT ACCESS Steps 1 to 6 Undo the two screws on the front of the chassis which holds the thermostat in place Remove the 2 push on connectors from back of thermostat
7. demonstrate the correct operation of the appliance and system controls 3 Leave the Installation and Servicing Instructions with the User Users INTRODUCTION Thank you for buying an AGA appliance To get the best from it please read this leaflet and carefully follow the instructions before using your AGA for the first time Consumer Protection As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used IMPORTANT NOTICE PLEASE READ THE ACCOMPANYING WARRANTY Any alteration that is not approved by AGA could invalidate the approval of the appliance and affect your statutory rights In the interests of safety and effective use please read the following before using your new AGA appliance The use of a gas cooking appliance results in the production of heat and moisture in the room in which it is installed Ensure that the kitchen is well ventilated keep natural ventilation holes open or install a mechanical ventilation device mechanical extractor hood Prolonged intensive use of the appliance may call for additional ventilation e g the opening of a window or more effective ventilation e g increasing the level of mechanical ventilation where present Installation must adhere to Local and National Wiring Regulations and carried out by a Qualified Engineer If the weather is very cold the applianc
8. 0 50 ppm 0 50 ppm 8 2 9 9 9 4 10 8 50 000 Btu hr 50 000 Btu hr 5 Site requirements INTRODUCTION The AGA Cookmaster is a floor standing only cooker fired by a gas burner It is suitable for vertical flue outlet only IMPORTANT The burner fitted to this appliance has been designed and constructed exclusively for use with the AGA Cookmaster and MUST not be used on any other appliances or any other uses GAS SUPPLY Installation Pipes Pipework from the meter to the appliance must be of adequate size Do not use pipes of a smaller size than the appliance gas connection To avoid undue stress on pipework and burner adequate support should be used when connecting and disconnecting union The complete installation must be tested for soundness and purged in accordance with the regulations in force NOTE USE SOAPY WATER SOLUTION ON NEW GAS CONNECTIONS TO ENSURE THERE ARE NO GAS LEAKS Gas Supply Pipe U S Pipe Threads NOTE A GAS CONTROL VALVE MUST BE INSTALLED IN THE GAS PIPELINE EXTERNALLY OF THE RANGE NOT SUPPLIED FOR THE PURPOSE OF TURNING ON OR SHUTTING OFF GAS TO THE APPLIANCE DO NOT FIT VALVE BEHIND THE COOKER IT MUST BE INSTALLED IN AN ACCESSIBLE LOCATION The appliance has a 10 mm 1 2 N P T Male Connection at the front left hand side ALL GAS CONTROLS MUST BE U S PIPE THREADS Maximum Heat Input 50 000 Btu h Oven Only The appliance and its individual shut off valve must be disconnecte
9. WIRING DIAGRAM APPLIANCE 46 BURNER DOES NOT START 47 TROUBLESHOOTING BURNER 48 TROUBLESHOOTING CHART 49 SERVICING OR FAULT 50 Installation Section THE INSTALLATION OF THIS APPLIANCE MUST CONFORM WITH LOCAL CODES OR IN THE ABSENCE OF LOCAL CODES WITH THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 Remember when replacing a part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorized by AGA CAUTION THIS UNIT IS HEAVY PROPER EQUIPMENT AND ADEQUATE MANPOWER MUST BE USED IN MOVING THE RANGE TO AVOID DAMAGE TO THE UNIT OR THE FLOOR 905 3574 502 23 65 2 91 3 1355 53 940 37 ELECTRICAL SUPPLY CABLE 80 AN FRONT ELEVATION 542 21 3 7 ES X hj 1 2 NPT GAS INLET END ELEVATION PLEASE NOTE IT IS ADVISABLE TO CHECK THE ACTUAL SIZE WIDTH OF YOUR APPLIANCE BEFORE DIMENSIONS IN MM FINALLY FIXING ANY KITCHEN UNITS SINCE ENAMELLED CAST DESN 512448 IRON CAN VARY IN SIZE TECHNICAL DATA Gas Inlet 1 2 NPT Unpacked Appliance Weight 326 Kg 719 Ibs Electrical Supply 115V 60Hz Appliance Inlet 10 wg 5 w g Pressure MAX Burner Pressure 0 044 w g 0 012 w g 0 044 w g 0 012 w g NEGATIVE non adjustable non adjustable 445bF 450bF
10. fit flue pipe into socket of flue pipe adaptor seal joint with rope and fire cement 3 Connect and terminate the flue system in accordance with the regulations in force Connect the relevant services to the appliance 1 Gas 2 Electric 3 Flue Pipe Installation Instructions BURNER ACCESS SEE FIG 5 1 Open the burner access door 2 Remove 5 inner panel securing screws and remove panel 3 Remove the 3 plinth securing screws and remove plinth ELECTRICAL CONNECTION SEE FIG 6 This appliance comes with a three prong plug which should be connected to a proper receptacle See page 10 Electrical This is fitted internally to the terminal strip shown in Fig 6 and Fig 7 FIG 5 DESN 511424 TERMINAL STRIP TRANSFORMER amp FIG 6 MAIN CONNECTION FLUE SAFETY RESET DEVICE LOCKOUT DESN 512568 Installation Instructions TERMINAL STRIP CONNECTIONS FIG 7 14 Installation Instructions BURNER CONTROL When the thermostat is calling for heat 230V is supplied to terminals 10 and 11 on the control box and tab 1 and 2 on the fan energizing the fan There will then be a short delay while the control box checks that the fan is running and pre purges Providing there is gas to the burner combustion should be established after approximately 30 seconds On first firing after installation or servicing the burner may go
11. plugged directly into a proper receptacle Do not cut or remove the grounding prong from this plug Do not have a fuse in the neutral or grounding circuit A fuse in the neutral or grounding circuit could result in electrical shock Do not use an extension lead with this appliance Check with a qualified electrician if you are not sure the appliance is properly grounded Failure to follow these instructions could result in death or serious injury 10 Installation requirements CLEARANCES The appliance is floor mounted The space in which the appliance is to be fitted must have the following minimum dimensions Between wall and LH side of appliance 10mm 1 2 Between wall and RH side of appliance 10mm 1 2 SHOULD THE WALL PROJECT BEYOND THE FRONT OF THE APPLIANCE THEN THE GAP AT THE R H SIDE MUST BE INCREASED TO 50mm 2 ALLOW REMOVAL OF OVEN SHELVES SEE PAGE 4 FIG 1A Above the raised insulating cover handle 60mm 3 In addition adequate clearance must be available at the front of the appliance to enable it to be operated and serviced PRELIMINARY INSTALLATION The appliance is delivered in a fully assembled condition with the exception of the following items which are supplied separately packed and require assembly The appliance rear distance bracket The cooker handrail Appliance rear distance bracket if the rear wall is of combustible material there must be an air gap of 25mm 17 b
12. the condition of the electrodes and that they are not damaged or loose Do they need cleaning See Fig 20 Inspect all gaskets If necessary replace them but always with the correct type Check that all electrical connections and cables are sound undamaged and have not worked loose Clean the combustion air fan Refit all parts ensuring they are correctly fitted Refit burner using a new mounting gasket Check for gas soundness and electrical safety before switching on Check combustion levels 8 2 9 9 See Combustion Air Page 37 36 FIG 19 DESN 512341 IGNITION IONISATION FIG 20 n CONTROL BOX DESN 512471 Electrical Controls CONTROL CIRCUIT EXTERNAL TERMINAL STRIP CONNECTIONS 37 Electrical Controls OVERHEAT SAFETY THERMOSTAT This thermostat is a safety cut out device which operates if the control thermostat fails This device automatically resets See Fig 28 FLUE SAFETY THERMOSTAT This thermostat is a safety cut out device which will operate under adverse wind or a blocked flue condition It is a manually reset device which can be reset by pressing in the centre 38 Burner COMBUSTION AIR IMPORTANT ENSURE THAT THE LOUVERED BASE PLATE IS IN POSITION DURING COMBUSTION TESTING AND SETTING PROCEDURES ENSURE THE OUTER DOOR IS CLOSED TURN
13. through the combustible walls and partitions must be guarded by a ventilated metal thimble not less than 200mm 8in diameter MORE THAN 10 3 1m LESS THAN 10 3 1m HEIGHT ABOVE ANY zi i 1 3 1m WITHIN 10 3 1m HORIZONTALLY CHIMNEY 3 92 MIN GAS VENT MORE THAN 10 3 1m CHIMNEY 3 92m MIN GAS VENT 2 61m CHIMNEY 3 92m MIN GAS VENT WALL OR PARAPET 371 IS MORE THAN 10 3 1m VENT CHIMNEY OR VENT WALL OR PARAPET TERMINATION LESS THAN 3 1M 10 FROM TERMINATION MORE THAN 3 1M 10 FROM FIG 2 RIDGE WALL OR PARAPET RIDGE WALL OR PARAPET Site requirements VENT CONNECTION continued Chimneys and vents shall terminate above roof level and in accordance with the requirement of the current issue of the CAN CGA B149 Installation Code Code W see Fig 2 and be at least 1 53m 5ft above the flue collar of the draft outlet 1 If suitable lined brick chimney is used it must be swept before connection and not less than 150mm 6in internal diameter The top of the chimney should be fitted with an approved terminal The flue route to the chimney should be as direct as possible Resistance in the form of directional change should be kept to a minimum Right angle bends and horizontal runs should be avoided The chimney terminal should terminate at the highest pos
14. 511738 DESN 510546 44 Fault Finding WIRING DIAGRAM BURNER ONLY 31 Fault Finding WIRING DIAGRAM APPLIANCE Li N TRANSFORMER BR PRIMARY 115 VOLTS BL XA280R9 7 SECONDARY 230 VOLTS BL BR FUSE 1 AMP 250V OR OR lt BR Ti BL gt FLUE OVEN OVERHEAT SAFETY THERMOSTAT THERMOSTAT DEVICE FLAME A IGNITION PROBE RESET LOCKOUT CONTROL BOX GROUND NOT SHOWN FOR CLARITY PURPOSES H APPLIANCE SHOWN COLD AND NOT CALLING FOR HEAT n PART OF THE 7 WAY CONNECTOR CAUTION LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING FIG 32 46 Trouble Shooting BURNER DOES NOT START Burner Check that the burner has not gone to lockout Causes of lockout can be No ignition Electrode incorrectly positioned or insulation cracked control box faulty No gas supply Poor combustion Flame probe in contact with ground moisture present on probe affecting insulation Live and Neutral connections reversed Inadequate ground control with flame General For access to individual controls refer to section on Replacement Parts For wiring continuity checks refer to schematic wiring layouts To check out the electrical wiring at the burner you will first hav
15. A Distributor or local gas company The Cookmaster should be turned OFF by the user the night preceding the day of servicing so that the range will have cooled down by the following morning A HOT APPLIANCE CANNOT BE SERVICED DISCONNECT FROM ELECTRICITY SUPPLY BEFORE SERVICING WHEN RE WIRING ANY ELECTRICAL COMPONENTS REFER TO CIRCUIT DIAGRAM FIG 32 BEFORE ELECTRICAL RE CONNECTION CHECK THAT THE APPLIANCE IS ELECTRICALLY SAFE NOTE TURN OFF GAS SUPPLY TO THE APPLIANCE BEFORE SERVICING ANY GAS CARRYING COMPONENTS ALWAYS CHECK APPLIANCE FOR GAS SOUNDNESS AFTER COMPLETION SERVICE SCHEDULE Annual Service BURNER REMOVAL for cleaning and inspection CLEANING Heat exchanger flueways ovens and hotplate flueways together with ceramic fibre burner chambers BURNER SERVICING REPLACEMENT PARTS Always test joints for gas soundness after reassembly Burner Removal PREPARATION WARNING BEFORE REMOVING SERVICE ACCESS COVERS ENSURE THAT ALL ELECTRICAL POWER HAS BEEN DISCONNECTED INNER PANEL 4 SCREWS BURNER ACCESS SEE FIG 14 Open up the bottom burner access door Remove door and put in a safe place Remove the 4 inner panel securing screws and remove panel Remove the 3 base plate screws and remove base plate N e BASE PLATE FIG 14 DESN 511424 33 Burner Removal BURNER REMOVAL IMPORTANT DURING BURNER REMOVAL CARE MUST BE TAK
16. CABINET OVERHEAD WALL CABINET OVERHEAD MAXIMUM DEPTH WALL CABINET ALONGSIDE 1 25mm 0 Omm 2 1 4 57 mm 1 25 mm 3 8 10 mm 2 50 mm 30 762 mm 13 330 mm 30 762 mm OVERHEAD CUPBOARD DESN 512558 Site requirements VENT CONNECTION A 125 mm 5 Type B Gas Vent must be used and fastened by screw to the draft hood flue collar U S The gas vent must be connected to a chimney or independently and in accordance with Chapter 26 chimney Gas Vent and Fireplace Systems of the current issue of Equipment and Volume of the ASHRAE Handbook The gas vent proximity to combustion materials must be installed as recommended in ANSI NFPA 211 and according to manufacturers instructions Chimneys and vents shall terminate above the roof level and in accordance with the requirements of the current issue of ANSI NFPA 211 see Fig 2 and be at least 1 53m 5ft above the flue collar of the draft hood outlet Part 7 Venting of Equipment outlined in the current National Gas Code ANSI 7223 gives detailed guidelines on all these aspects Canada The gas vent must be connected to a chimney or independently and in accordance with the CAN CGA B149 Installation Codes The air gap between vent and combustible materials must be given for the following types of vent i Type B Vent 25mm 1in minimum ii Single wall vent connector 150mm 6in minimum Listed connectors passing
17. EN NOT TO DAMAGE THE CERAMIC FIBRE INSULATION INSIDE THE COMBUSTION CHAMBER SEE FIG 15 Place a sheet on the floor in front of the cooker to act as a working area Turn off gas cock Break gas cock union connection Disconnect the terminal plug See Fig 15 Unscrew burner locking nuts 2 See Fig 16 Remove burner by twisting clockwise and then remove See Fig 17 oo BW ND FIG 15 GAS SUPPLY TERMINAL STRIP PIPE DESN 512343 FIG 16 DESN 512339 FIG 17 DESN 512444 34 Burner Chamber Servicing BURNER CHAMBER IMPORTANT DURING CLEANING CARE MUST BE TAKEN NOT TO DAMAGE THE CERAMIC FIBER INSULATION INSIDE THE COMBUSTION CHAMBER SEE FIG 18 1 Lift insulation covers and remove hotplate using lifting hooks provided 2 Clean the flueway by inserting the flexible brush through top plate aperture directing it towards the flue outlet Scrape the deposits towards the burner chamber 3 Thoroughly clean burner chamber flueway 4 Carefully vacuum any debris that has fallen down into the burner chamber 5 Replace the hotplate ensuring the underside ribs lie over the oven and that it seals to the top plate FIG 18 DESN 511434 35 BURNER HEAD CLEANING 1 2 Check the burner head for any signs of damage or degrading Examine
18. ION 1 SHELF POSITION 2 SHELF POSITION 3 SHELF POSITION 4 SHELF POSITION 5 12 OVEN BASE Further accessories tins grid shelves solid shelves saucepans aprons and gauntlets etc are available from your AGA dealer Control Settings and Temperature Equivalents APPROX TEMP 250 F 120 C 285 F 140 C 300 F 150 C 340 F 170 C 355 F 180 C 375 F 190 C MARK 390 200 430 220 445 230 465 250 o o NI gt 2 S HS HS gt 21 SETTING THE COOKER FOR USE FIG 12A DESN 514596 Before you can use the appliance it will be necessary to set the time of day 22 USING THE This is a 24 hour clock and when the power supply is initially switched on or after an interruption in supply the clock will show AUTO and 0 00 alternately SETTING THE TIME OF DAY 1 Press and hold the MINUTE TIMER and COOK TIME buttons at the same time the word AUTO flashes and the 0 00 is displayed steadily press the plus or minus buttons until the required time of day is displayed The time will increase decrease from 12 00 hrs in minute intervals slowly at first and then gaining speed The cooker is now ready for manual use AUTOMATIC COOKING CONTROL This can be used to set an automatic cooking program It switches the
19. If this problem persists contact your local engineer to determine and rectify the cause It is important not to reset more than once as this may indicate a flue blockage GAS LEAK OR FAULT If a gas leak or fault exists or is suspected the unit must be isolated from the gas and electrical supply The appliance must not be used until the fault has been rectified Advice Help should be obtained from your Installer Servicing Company POWER FAILURE In the event of a short term power failure the clock display will disappear and then return on the power supply being reinstated However if the power supply is interrupted for any length of time the clock display will be lost Follow procedure SET TIME SERVICING With normal use the cooker will need annual flueway cleaning and burner maintenance which should be carried out by a qualified engineer A HOT APPLIANCE CANNOT BE SERVICED The cooker thermostat knob should be turned OFF the night preceding the day of the servicing so that the appliance will have cooled down by the following morning 50 FLUE SAFETY BURNER RESET DEVICE BUTTON FIG 34 51 For further advice or information contact your local AGA distributor With AGA s policy of continuous product improvement the company reserves the right to change specifications and make modifications to the appliance described at any time AGA 1050 Fountain Street North Cambridge Ontario Ca
20. ONNECTION 9 10 ELECTRICAL 10 INSTALLATION CLEARANCES 11 REQUIREMENTS PRELIMINARY INSTALLATION 11 SITE LOCATION 12 SETTING COMBUSTION 12 INSTALLATION BURNER ACCESS 13 INSTRUCTIONS ELECTRICAL CONNECTION 13 TERMINAL STRIP CONNECTIONS 14 BURNER CONTROL 15 ELECTRICAL CHECK 15 COMBUSTION DISCHARGE SAFETY DEVICE 15 ANCILLARY CONTROLS CHECK 16 INSTRUCT THE USER 16 USERS GUIDE 17 INTRODUCTION 18 SAFETY PRECAUTIONS amp HINTS 19 FEATURES ACCESSORIES 20 21 SETTING THE COOKER FOR USE 22 USING THE TIMER 23 24 THE MINUTE TIMER 25 USING THE AUTOMATIC COOKING FUNCTION 26 MAIN OVEN OPERATION 27 COOKING WITH YOUR APPLIANCE 28 COOKING CHART ROASTING BAKING OVEN 29 CLEANING amp CARING FOR YOUR AGA 30 SERVICING INSTRUCTIONS 31 INTRODUCTION 32 SERVICE SCHEDULE 32 BURNER REMOVAL PREPARATION 33 BURNER ACCESS 33 BURNER REMOVAL 34 BURNER CHAMBER BURNER CHAMBER 35 SERVICING BURNER SERVICING BURNER HEAD CLEANING 36 ELECTRICAL CONTROLS TERMINAL STRIP CONNECTIONS 37 OVERHEAT SAFETY THERMOSTAT 38 FLUE SAFETY THERMOSTAT 38 SECTION CONTENTS PAGE BURNER COMBUSTION AIR 39 TEST BURNER ON DRY RUN NO GAS 40 REPLACEMENT OF PARTS ELECTRODES 41 BURNER CONTROL BOX 41 REPLACEMENT OF PARTS ELECTRICAL COMPONENT ACCESS 42 ELECTRICAL CONTROLS TRANSFORMER 42 FUSE 42 TO FIT NEW FLUE SAFETY DEVICE 43 TO FIT NEW COOKER SAFETY OVERHEAT THERMOSTAT 44 AND OVEN CONTROL THERMOSTAT TO FIT NEW TIMER 44 RE ASSEMBLE 44 FAULT FINDING WIRING DIAGRAM BURNER ONLY 45
21. THE BURNER ON After 15 minutes lift up the R H insulating cover and remove the countersunk screw and insert the sensing end of a portable indicator to check the CO2 Carbon Dioxide level 0 50 ppm 8 2 9 9 If these values cannot be obtained check gas rate adjust throttle screw if required and allow readings to stabilize See Fig 21 THROTTLE ADJUSTMENT SCREW FIG 21 DESN 512341 Burner TEST BURNER ON DRY RUN NO GAS SEE FIG 22 Switch on the electricity supply Set the time clock as stated in the Users Instructions Turn the thermostat to max allowing the burner to start The burner should go to lockout Reset Open the gas inlet cock allowing the burner to restart When the burner is in run condition close the inlet gas cock When the flame is extinguished the gas valves solenoids on the burner should be de energized almost immediately The control will then allow one restart attempt and should go to lockout after the expiry of the safety time FIG 22 DESN 512346 40 Replacement of parts Burner The only parts to be replaced are Electrodes Electrode Leads Control Box If any other parts fails then the whole burner is to be replaced ELECTRODES See Fig 23 Turn off power to appliance N Unscrew the fixing screw and withdraw the electrodes Carefully replace the electrodes ensurin
22. containing left over food should not be cooked by this method On warm days or in centrally heated houses the delayed start should be minimum to avoid the growth of harmful bacteria Dishes containing liquid should not be too full to prevent boiling over At the end of the automatic cooking time although the AGA will switch off automatically it will remain hot for hours after FOOD MUST BE REMOVED IMMEDIATELY OR OVER COOKING WILL RESULT This facility should be used for the main oven only NOT the lower oven or hotplate When starting from cold add an extra 40 minutes to the cooking time as an allowance for the AGA to warm up If a full load is to be cooked add an extra 30 minutes to the total cooking time ENSURE FOOD IS THOROUGHLY COOKED BEFORE SERVING In the event of a short term power failure the auto cook will automatically adjust the amount of cooking time As the AGA retains its heat OVER COOKING MAY RESULT 26 MAIN OVEN OPERATION Note care should be taken not to touch the hotplate oven combustion chamber door and flue areas unless a insulated glove is used as these areas are hot working surfaces and will burn unprotected skin oven is indirectly heated from the outside by hot gases from the heat source so that no flame or elements within the oven means full use can be made of the whole cooking area oven is hotter towards the top than the bottom e heat the Roasting Baking and increase the ho
23. d from the gas supply piping system during any pressure testing of that system at test pressure in excess of 1 2 psig 3 5 kPa The appliance must be isolated from the gas supply piping system by closing the individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Leak testing of the appliance shall be conducted according to the manufacturers instructions FLUE SAFETY DEVICE For safety purposes a flue safety device is fitted This will only operate in adverse flue conditions If the switch has operated it should be pushed in only to reset If this problem persists it is necessary to determine and rectify the cause If it is found necessary to reset more than once this may indicate a flue blockage Site requirements LOCATION The appliance is floor mounted and must be installed on a solid floor or base of non combustible material which is capable of supporting the total weight The location chosen for the appliance must permit the installation and the provision of a satisfactory flue and an adequate air supply The location must also provide adequate space for servicing and for air circulation around the appliance See Installation of the Appliance The space in which the appliance is to be fitted must have the following minimum dimensions Between wall and LH side of appliance 10 3 8 Between wall and RH side of app
24. dial positioned on the Roasting Baking door is an approximate guide to the internal oven temperature All thermodials vary slightly but the settings generally indicate the following temperatures Simmer approximately 90 150 C 190 300 F Bake approximately 150 200 C 300 400 F Roast approximately 200 250 C 400 480 F THERMODIAL Remember that by opening the oven door the temperature will appear to drop as it registers cooler air away from the oven Do not worry close the door and after a few minutes the dial will have regained its ned position As user you will soon become accustomed to your individual appliance ez Oven Grid Shelves See Fig 11 To ensure the correct operation of the oven grid shelves they should be inserted as shown ENSURE SHELVES ARE INSERTED AS SHOWN FIG 11 Solid Plain Shelf The solid plain shelf can be used in two ways e Asa baking sheet for scones pizzas meringues etc It is designed to fit directly onto the runners the oven leaving the grid shelves free e Asa heat deflector If the oven is too hot or food already in the oven is beginning to over brown slide the solid plain shelf onto the top runner above the food and it will help prevent further browning by deflecting and absorbing heat It can be used at the beginning of cooking or can be inserted during cooking 20 FEATURES ACCESSORIES continued PLAIN SOLID SHELF TOP RUNNER SHELF POSIT
25. e can be run continuously on the low setting and turned up as required Do not use to warm a room with the appliance oven doors open Your AGA comes complete with the following 1 Meat Tin 1 Grill Rack 1 Solid Shelf 2 Grid Shelves 1 Cookbook 1 Warranty Card 1 Owners Manual SAFETY PRECAUTIONS AND HINTS 1 Do not store combustible materials gasoline or other inflammable vapors and liquids near a range cooker 2 Do not operate the appliance with the oven doors open with the exception of loading and unloading the oven 3 Ensure and maintain the continual free passage of air to the burner housing Do not stand obstacles against a burner outer door Loose hair from dogs or cats must not accumulate behind the outer burner door 4 Do not use the ovens for storage purposes 5 To prevent possible injury do not step lean or sit on the appliance doors Child Safety Children MUST be taught safe range practices to prevent possible injury Listed below are some basic practices we recommend you read and follow for safe use of this appliance when children are present Children are more sensitive to heat than adults Therefore Do not leave children alone or unsupervised near the cooker and discourage them from this area Children should not be allowed to climb on any part of the cooker Children MUST be taught that the cooker and its utensils can be hot Children should be taught that the cooker is not a toy They should be forbidden to pla
26. e to access the burner chamber Use the following procedure 1 Isolate the electrical power supply 2 Open up the bottom burner access door Remove door and put in a safe place 3 Unscrew the 4 screws holding the inner panel in place and remove panel 4 Unscrew the 3 screws holding the louvered base plate in place and remove plate The external mains connections are made to a terminal block situated in the center of the cooker under the oven Re connect the electrical supply and check that there is a 110v power supply available across the mains input connections Ls amp Ns on the terminal block If not then check connecting leads fuse and whether power is available at mains plug If power is available across Ls amp Ng check for continuity across cooker overheat thermostat and flue safety device 47 Trouble Shooting TROUBLESHOOTING BURNER BURNER WILL NOT START 1 2 Check that the external wiring is correct Check the 230v supply on terminal 10 and 11 at control box base this will also determine if the thermostats are calling for heat See Fig 33 Press reset button to ensure that the control box has not gone to lockout Check filter is clean on fan inlet If burner still refuses to start change control box BURNER STARTS FLAME NOT ESTABLISHED CONTROL BOX GOES TO LOCKOUT AFTER END OF SAFETY Check gas supply to valves is turned on Check ignition is prese
27. etween the wall and the rear of the cooker Fit the rear distance brackets as shown in Fig 3 Whenever possible it is recommended that the skirting board is removed for the width of the appliance to enable the rear edge of the appliance top plate to make contact with the vertical wall and avoid a rear gap Combustible wall excepted Where the cooker is to stand in a recess or against a wall which is to be tiled INNO CIRCUMSTANCES SHOULD THE TILES OVERLAP THE TOP PLATE The handrail brackets are held on the front edges of the cooker top plate casting Remove the travel nuts and replace with the handrail brackets ensuring the fiber protecting washers are in position Insert the handrail with fitted end caps into the brackets positioning them correctly and tighten the locating bolts Fig 4 en 25mm 1 COMBUSTIBLE WALL LINE BRACKETS SCREWED TO BACK EDGE OF BOTH SIDE PLATES WHEN COMBUSTIBLE WALL IS UTILISED ON INSTALLATION FIG 3 DESN 510226 FIG 4 DESN 510454 A 11 Installation requirements SITE LOCATION SETTING COMBUSTION 1 Check that the hearth is level then remove the Because this appliance uses a pre mix burner no setting appliance from its transit wooden pallet and position up of combustion is required the burner automatically it with its back against the wall and in its intended controls the air to gas rate ratio position for flue connection 2 Locate and
28. ffuse the heat One of the many benefits of the cast iron Roasting Baking oven is that when the oven is hot the floor of the oven is hotter than that of a conventional cooker and can be used directly for cooking No need to bake quiche pastry cases blind just place the flan dish on the oven floor for soggy free pastry or finish off the base of fruit pies etc This position is also useful for shallow frying a cast iron dish is recommended with the added advantage that fat splashes are carbonized so cleaning is minimal and cooking smells are taken away through the flue IN THE EVENT OF A POWER FAILURE During a power failure the appliance will not operate If a power failure occurs the memory of the timer is lost and therefore will need to be reset This means that the appliance will not operate until the time of day has been set 27 COOKING WITH YOUR APPLIANCE Broiling The top of the oven is where broiling takes place When the Roasting Baking oven is hot use the meat tin with a grill rack used on the highest position so that the fat can drip into the tray Position the food on the rack and put into the oven on the highest runner The heat from the cast iron roof of the oven will cook and color the food Turn as necessary Turn the grill rack over to the lowest position and it becomes a trivet for roasting meat and poultry It is also useful as a cooling rack The Hotplate The rise in temperature of the hotplate corre
29. g the gasket is in place Tighten screw CONTROL BOX See Fig 24 Turn off power to appliance N Unplug 12 way connector Disconnect ignition lead earth lead and ionization lead A Unscrew single fixing screw Withdraw box Replace control box fixing screw and wires Electrode Wires See Page 34 Fig 20 41 23 DESN 512443 FIG 24 DESN 512442 Replacement of parts Electrical Controls ELECTRICAL COMPONENT ACCESS BEFORE REMOVING SERVICE ACCESS COVERS ENSURE THAT ALL ELECTRICAL SUPPLIES TO THE APPLIANCE HAVE BEEN TURNED OFF SEE FIG 25 Remove the controls door and place a safe position Remove thermostat control knob Remove the 2 cover panel fixing screws Remove cover panel It will be necessary to disconnect the push on tags from the timer noting position of wiring Remove the 4 control panel fixing screws Tilt the chassis forwards from the top and lift out To fully access the rear of the control chassis the oven thermostat capillary and overheat thermostat capillary should be removed from the oven Follow instructions in section FIT NEW OVEN CONTROL THERMOSTAT Steps 3 to 6 TRANSFORMER SEE FIG 26 DISCONNECT THE POWER TO THE APPLIANCE Remove burner door and base plate Remove bracket Disconnect transformer Replace transformer Reconnect wiring
30. liance 10 3 8 SHOULD THE WALL PROJECT BEYOND THE FRONT OF THE APPLIANCE THEN THE GAP AT THE R H SIDE MUST BE INCREASED TO 50 mm 2 TO ALLOW REMOVAL OF OVEN SHELVES SEE FIG 1 Height above the raised hotplate 762 mm 30 Max depth of cabinets above hotplate 330 mm 13 In addition adequate clearance must be available at the front of the appliance to enable it to be operated and serviced Flue pipes and fittings must not be closer than 57 mm 2 1 4 to combustible materials Any openings in the wall behind the appliance and in the floor under the appliance shall be sealed Spaces around flue pipes passing through walls or floors should be sealed against the passage of smoke and flame Where the cooker is to stand in a recess or against a wall which is to be tiled in no circumstances should the tiles overlap the cooker top plate 50 mm 10 3 8 2 WALL PROJECTING BEYOND THE FRONT OF THE APPLIANCE FIG 1A Site requirements CUPBOARD FIG 1B OVERHEAD CUPBOARD 910 mm 357 10 mm 3 8 A 762 mm 30 CUPBOARD INSTALLATION CLEARANCES REAR DIM COMBUSTIBLE WALL NON COMBUSTIBLE WALL DIM B FLUE PIPE CLEARANCE TO COMBUSTIBLE WALL NON COMBUSTIBLE WALL SIDES BELOW HOTPLATE SIDES ABOVE HOTPLATE WALL
31. low casseroles to come to a boil and cook for 5 10 minutes on the hotplate or in the Roasting Baking oven before being transferred to the Simmering Warming oven Although there are runners on the sides of the oven for the grid shelves meat tin dishes may also be cooked on the floor of the oven Note that if the appliance is left on high setting or run continuously for a long period of time the temperature of the Simmering Warming oven may climb higher than half of the Roasting Baking oven temperature The AGA Cookbook The cookbook supplied with your is general to all When following the recipes consult these operating instructions to ascertain details relevant to your AGA 28 COOKING WITH YOUR APPLIANCE COOKING CHART ROASTING BAKING OVEN Setting Shelf Approximate Time Position SCONES 3 10 15 mins SMALL CAKES 5 4 20 mins Turn the tray round halfway through cooking For best results place the solid plain shelf on the top runner SEMI RICH FRUIT CAKE 2 3 5 1 1 2 2 hrs Dundee Cherry Cake etc FRUIT CAKE 1 5 Depending on size SHORT CRUST TARTLETS 6 2or3 15 20 mins SHORT CRUST PIE 6 4or5 45 mins QUICHE 6 Floor 35 40 mins PUFF PASTRY 8 2 0 3 10 15 mins MERINGUES LOW 5 1 1 2 2 1 2 hrs CASSEROLES 1 2 3 40r5 2 3 hrs BREAD ROLLS 8 4 or 5 20 30 mins BREAD LOAF 8 9 5 30 40 mins COOKIES 5 Zor3 10 15 mins SOUFFLE 5 4 30 35 mins YORKSHIRE PUDDING 7 2 or 3 25 35 mins SLOW FAST ROASTING SEE AGA An
32. nada N3H 4R7 Business 519 650 5775 Fax 519 650 3773 Toll free Phone 1 877 650 5775 Toll free Fax 1 800 327 5609 www aga heartland com 52
33. not immerse the doors in water as they are packed with insulating material which will be damaged by excessive moisture Insulating Lids e Chrome Wipe over with a soapy damp cloth followed by a polish with a clean dry cloth e Linings The linings of the insulating lids may be cleaned with a cream cleanser or soap impregnated pad Open the lids to allow them to cool a little before cleaning Ovens and Hotplate Use a wirebrush for cleaning the hotplate to remove any burnt spills e Inthe Roasting Baking oven spills and fat splashes are carbonized at high temperatures Occasionally brush out with a wire brush Do not use oven cleaners Simmering Warming Oven should also be brushed or wiped out occasionally DO NOT USE ANY OVEN CLEANERS Accessories e Oven furniture such as Roasting Tins Solid Plain shelves Grid Shelves Grill Racks should be cleaned in hot soapy water Soak if necessary A nylon scouring pad can be used DO NOT PLACE IN THE DISHWASHER OR USE CAUSTIC CLEANERS 30 Instructions When replacing a part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorized by AGA 31 INTRODUCTION For continued safe and efficient operation of the range it is important that servicing is carried out annually as recommended by your AG
34. nt after end of pre purge period Check electrodes Check earth continuity Check ignition lead and flame lead are fitted correctly and soundly BURNER STARTS FLAME ESTABLISHED CONTROL BOX GOES TO LOCKOUT 1 Check polarity of wiring for Live and Neutral to control box base live to terminal 10 Neutral onto terminal 11 at control box base Check flame detection probe is correctly positioned Ensure that the probe insulation is free from cracks moisture Check that the probe is not in contact with other metallic parts of the burner Check the burner is effectively grounded and bonded to the incoming ground wire from the main supply Check for interference to the flame signal from the ignition spark This can be determined with a d c micro ammeter uA Connect the meter between the terminal and the incoming wire to the flame probe Correct polarity of the meter connections must be correctly observed with the positive side of the meter connected onto terminal at the control box If flame is established and the meter tends to move in a reverse direction this can be an indication that the ignition is causing interference to the flame signal It may also be an indication that there is insufficient earth contact with the flame A correct reading should be approximately 3 7 pA Change control box if necessary 48 FIG 33 DESN 512344 Trouble Shooting 32v 1438
35. oven on and off at the pre set times The maximum length of cooking program that can be set is 23 hours and 59 minutes e g delay time cooking time maximum 23 hours and 59 minutes Before setting a program check that the clock is telling the correct time of day and have the following information at hand e The length of time the food needs to cook e The time that the food will finish cooking e The required oven setting SETTING THE AUTOMATIC COOKING PROGRAM suit Either the STOP TIME CT or the COOK TIME buttons be pressed first Each setting will remain displayed for 5 seconds before changing back to display time of day An example of setting a program using the cook time button first The food needs 2 hours and 30 minutes at 140 C 284 F and is required to be ready by 18 00 hours Place the food on the correct shelves of the oven Check that the clock is telling the correct time of day Press the COOK TIME button and then the plus or the minus buttons until 2 hours and 30 minutes is displayed Press the STOP J button and then the plus or minus buttons until 18 00 hours is displayed Set the oven temperature control to 284 F Mark 1 5 seconds after setting the clock will display the time of day and AUTO When cooking starts the COOK TIME symbol illuminates and remains throughout When the cooking has finished a beep will sound four signals followed by a pause and con
36. sible point preferably in a freely exposed position Termination at the roofs eaves is unacceptable The AGA Distributor or local gas company should be advised if there is any doubt as to the suitability of the flue Approved factory made chimneys are acceptable with the appliance and should not be less than 10mm 4in internal diameter In the event of an extractor fan being fitted in the vicinity of the range compensatory ventilation will be required to satisfy the demands of the fan without influencing combustion efficiency or chimney flue condition ELECTRICAL 110 120V 60 Hz 10 AMP FLEXIBLE CORD AND PLUG PARALLEL TYPE When installed the appliance must be electrically grounded in accordance with local codes or in the absence of codes with National Electrical Codes ANSI NFPA 70 AR Co O Oi N An electrical socket must be provided within 6 feet of the LH side of the appliance and easily accessible to the user to disconnect Do not position socket above the appliance Take special care when cutting holes in wall or floor Electrical wires may be behind the wall or floor covering and could cause an electrical shock if you touch them Locate any electrical circuits that could be affected by the installation of this product and disconnect power circuit WARNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against a shock hazard and should be
37. sponds with rise in oven temperature The higher the Roasting Baking oven temperature the hotter the hotplate It is graduated being hotter on the right side suitable for boiling and cooler on the left side for simmering and slower cooking Hints Toget the best results when cooking on the hotplate always use good ground bases This ensures maximum contact and heat transfer from the heat source to the food being cooked hotplate can be used directly for making toasted sandwiches drop scones etc See the AGA cookbook for details Keeping the hotplate free from crumbs and debris will also maximize efficiency Even a few small crumbs on the hotplate will considerably slow down the time it takes for a kettle to boil Keep the hotplate as hot as possible by always keeping the lids closed when not in use This also conserves fuel The Simmering Warming Oven The temperature of the cast iron Simmering Warming oven is dependent on the temperature in the Roasting Baking oven As a guide it is approximately half the temperature of the Roasting Baking oven This means it can be used as a cooking oven when the Roasting Baking oven is at a higher temperature ideally 200 C 392 F or slightly higher Food such as casseroles meringues and milk puddings can then be cooked satisfactorily When cooking a casserole or meat dishes in the Simmering Warming oven always start off cooking somewhere else on the first ie al
38. ss cancelled by pressing the MINUTE TIMER button MANUAL vl button 4 The setting can be cancelled by pressing the MINUTE TIMER and minus buttons and running the time back to 0 00 NOTE BEFORE USING THE FEATURES PLEASE READ THE USERS INSTRUCTIONS THOROUGHLY KEY LOCK COOK TIME MINUTE TIME AUTO SYMBOL 5 MINUTE COOK WE MANUAL MINUS TIME TIME PLUS FIG 13 DESN 512657 25 USING THE AUTOMATIC COOKING FUNCTION Using this function on the timer allows the user to select the amount of time the appliance is on and the finish off time HINTS ON THE USE OF THIS FEATURE AGA should be COLD before starting any automatic cooking where there is a delay in the start time Because the AGA is made from cast iron and will therefore retain the heat for a number of hours after it is turned off food should NOT be loaded into the appliance for automatic cooking if the AGA has been used earlier in the day or is slightly warm even if it has been turned off for some hours Only choose foods that require the same amount of time to cook and require the same oven temperature Food should be as cold as possible when it goes into the oven especially if there is a delay in the start time Food should be thoroughly thawed before it is put into the oven Warm food should NEVER be placed in the oven if there is a delay to the start of cooking ie Stews prepared by frying the meat vegetables should be cooked immediately Dishes
39. tinue for 2 minutes unless cancelled manually The AUTO symbol will flash To cancel these and return to manual press MANUAL COOK uj button twice 23 USING THE continued SETTING AN END TIME ONLY AUTOMATICALLY 1 Place the food on the correct shelves in the oven 2 Press the STOP button until the time at which the cooking is to end appears on the display 3 Setthe oven temperature control Cooking will start immediately and the COOK TIME cr symbol will illuminate and remain throughout cooking 4 When the cooking is finished a bleep will sound and continue for 2 minutes unless cancelled manually AUTO symbols will flash 5 cancel and return to manual mode press the MANUAL COOK TIME V twice Programs can be adjusted at any time by pressing the appropriate buttons and the plus and minus buttons as described previously CANCELLING A PROGRAM Hun The cooking program can be cancelled by pressing the COOK TIME button and minus button until 0 00 appears in the display Press the MANUAL COOK TIME ul button to return the oven to manual mode NOTE When an automatic cooking program has been set the time of day clock cannot be adjusted KEY LOCK If this mode is activated a program can be set but it will not be activated ie an on and off time can be set but will not switch the ovens on IO ACTIVATE KEYLOCK FUNCTION 1 Ensure the timer is in manual mode no active programs
40. to lock out until all the air has been purged out of the burner Wait at least 10 seconds before pressing the reset button See Fig 8 Check gas cock is in the on position Check inlet gas pressure at test point ELECTRICAL CHECK Check to ensure electrical safety is carried out by a competent person COMBUSTION DISCHARGE SAFETY DEVICE For safety purposes a combustion discharge safety device is fitted This will only operate under adverse flue conditions If the switch has been operated it should be pushed in to reset If this problem persists contact your local engineer to determine and rectify the cause It is important not to reset more than once as this may indicate a flue blockage WARNING The combustion discharge safety device must not be interfered with or rendered inoperative as this could interfere with the safe operation of the appliance and invalidate the appliance warranty GAS SUPPLY TEST POINT RESET BUTTON FIG 8 DESN 512346 Installation Instructions ANCILLARY CONTROLS CHECK Before leaving the site check that the operation of cooker timer and thermostat are capable of controlling the burner correctly Check the operation of burner control box INSTRUCT THE USER 1 Advise the User that for continued efficient and safe operation of the appliance it is important that adequate servicing is carried out annually 2 Hand the Operating Instructions to the User and
41. tplate temperature turn the cooker control knob to desired setting as required e There are 5 runners or shelf positions within the oven on which the grid shelves solid shelf and meat roasting tin fit directly e When left on L setting your Roasting Baking oven will maintain a low idling temperature suitable for slow cooking As the AGA is made of cast iron the time for the appliance to heat up and cool down is longer than with a conventional oven As an AGA user you will soon get used to thinking ahead Hints Do not forget that the thermodial reflects the temperature in the middle of the oven by moving the food higher or lower or by use of the solid plain shelf a hotter or cooler temperature can be achieved The main oven has good all around temperature You ll notice joints of meat gain color more quickly than in a conventional oven This is due to the heating from all around the cast iron oven not just an element or gas flame Moisture is quickly sealed in giving a succulent moist finish Heat loss when you open the oven door is not as great as that from a pressed metal box type oven so you can look to see how a cake is cooking without it sinking A For perfect baking results some food such as trays of cookies small cakes or items nearer the top or on the floor of the oven may need turning during cooking Alternatively use a lower shelf position and place the cold plain shelf on the top runner above the cakes to di
42. y Depending on Joint COOKBOOK FOR TIMES Shelf Positions are counted downwards ie top shelf is No 1 position See Fig 12 The positions are a guide only and can be altered 29 CLEANING AND CARING FOR YOUR AGA REMEMBER BE CAREFUL OF THE HOT APPLIANCE DO NOT USE A STEAM CLEANER TO CLEAN THIS COOKER Enamelled Top Plate and Front Plate e Itis not advisable to put wet clothes on the handrail this may craze the enamel keep the vitreous enamelled surface bright and clean wipe over daily with a soapy damp cloth followed by a clean dry cloth e Wipe off any condensation streaks on the front plate as they occur or the vitreous enamel may be permanently discolored e f milk or fruit juice or anything containing acid is spilled on the top plate or down the cooker be sure to wipe it immediately or the vitreous enamel may be permanently discolored Keep a damp cloth handy while cooking to wipe up spills as they occur so they do not harden and become more difficult to remove later e For stubborn deposits gentle localized soaking not flooding is easier than rubbing Hot water and detergent will soften most burnt stains in about 10 minutes A soap impregnated pad can be carefully used on the vitreous enamel Oven Door Linings e Using oven gloves carefully lift off the oven doors and lay them on a tea towel to protect the enamel They can then cleaned with a cream cleanser or soap impregnated pad Do
43. y with the range cooker gas controls behind burner doors or any other cooker parts 5 Let the heavy hot utensils cool in a safe place that is out of reach of small children CAUTION AVOID STORING ITEMS OF INTEREST CHILDREN ANY CABINETS INSTALLED ABOVE THE RANGE TO PREVENT THE RANGE BEING USED TO OBTAIN CABINET ACCESS AND TO PREVENT SERIOUS INJURY Temperatures in cabinet storage spaces above the range may be unsafe for storage of some types of materials such as volatile liquids or aerosol sprays which can explode Ensure spare storage cabinets are capable of supporting the heavy weight of cooking utensils of the range The maximum depth of any cabinets installed above the top of the range must not exceed 330mm 13in Always wear proper apparel loose fitting or hanging garments should never be worn while using the appliance Use only dry potholders Moist or damp potholders on hot surfaces may result in burns from steam Do not let potholders touch hot heating elements Do not use a towel or other bulky clothes IMPORTANT Do not use water on grease fires smother fire or flame or use dry chemical or foam type extinguisher FEATURES ACCESSORIES Doors Fig 9 To open the doors Twist the handle slightly to disengage the door catch from the locking spindle and pull the door open TO OPEN TWIST HANDLE TO RELEASE FROM DOOR CATCH Thermodial AND PULL OPEN Fig i AY DESN 510556 A The thermo
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