Yeti Cycles 575 Owner`s manual
Contents
1. 08 11 PINCH BOLTS FOR SWINGARM DOGBONE 300030194 BOLT CAP SCKT HD M4 X 7 X 10 STAINLESS 2 300040349 BARREL INSERT M5 ROLLED THREADS W POSITION 2 300030011 BOLT CAP M5 X 8 X 12 STAINLESS 2 200020162 575 2011 FRONT DERRAILLEUR MOUNT KIT Warrant YETI LIMITED 2 TWO YEAR FRAME WARRANTY applies to 303 DH 303 RDH 25TH 303 DH AS R 7 gt 160MM and product failure of a Yeti frameset Fork DH 9 AS X 4X DJ SX Yeti Cycles will repair or replace at its option any frame it determines to be defective materials and or DISCLAIMER workmanship The 2 two year limited warranty is conditioned upon the bicycle being ridden under normal Yeti Cycles is not responsible for any damages to you or others arising from riding transporting or other conditions and having been properly maintained This warranty does not apply to the components attached use of your bicycle In the event that your frame breaks or malfunctions Yeti Cycles shall have no liability or to the frameset such as suspension components wheels drive train brakes seatpost handlebar and stem obligation beyond the repair or replacement of your frame pursuant to the terms outline in this warranty This warranty applies only to the original owner and is non transferable This warranty Is void if the bicycle was not properly assembled by an authorized Yeti dealer CONTACT INFO Yeti Cycles YETI LIMITED 5 FIVE YEAR FRAME WARRANTY applies to AS R 5 Carbon AS R 5 Alloy AS R Carbon A2. RIDE RIDE ad VEC GE AN 85 CYCLES CYCLES 600 CORPORATE CIRCLE UNIT D EN CO 80401 CYCLES V2 zg Table of Contents Brand Overview 6 Frame Features 8 Geometry 10 Maintenance Schedule 12 Bike Setup Overview 14 Shock Setup FOX RP23 16 Quick Start Guide 17 Cable Routing 18 Assembly Overview 20 Assembly 22 Chip System 25 Disassembly Tips 27 Exploded Views 28 Part List 30 Warranty 32 Contact Information 33 Overview WELCOME TO THE TRIBE Congratulations on your purchase of a new Yeti bicycle and welcome to the Yeti Tribe We are confident your new bicycle will exceed your expectations for value performance and ride quality Each frameset and component has been custom specified and designed to enhance your riding experience Whether you are a beginner cyclist or a seasoned pro Yeti bicycles will provide endless hours of two wheeled fun GENERAL INFORMATION This model specific manual is designed to be used In conjunction with the general Yeti Owner s Manual and the manuals supplied by the suspension manufacturers If you did not receive the Yeti Owner s Manual or the manual provided by the Suspension manufacturer download the materials off the Internet or contact you dealer Bicycling can be a hazardous activity even under the best of circumstances Proper maintenance of your bicycle is your responsibility and when done properly helps reduce the risk of injury and
3. out of the frame Repeat the process for the bolts holding the shock in place DISASSEMBLY Exploded Views EXPLODED VIEWS REBUILD KITS The individual components of each Yeti bike are not sold separately All Yeti parts are sold in rebuild kits listed below Each and every part can be obtained by purchas ing one of the rebuild kits Cross reference the part number you desire from the parts lists PARTS LIST W FOX SHOCK QTY PART DESCRIPTION 1 1 NA Front Triangle 2 1 NA 575 Swingarm Color Specific 3 1 NA Fox Rear Shock RP23 4 2 300020020 Fox Garlock 5 2 300020034 Reducer 22mm Front 6 2 300020035 Reducer 8mm x 7 5mm Rear 7 1 300040235 575 Dogbone 8 1 300030188 Pivot Pin M10 x 17 x 52 4mm 9 2 300020001 Bearing 3903 2RS Double Row 10 1 300030189 Pivot Pin M10 x 1 x 22mm 11 5 300030110 Bolt Ti Male M6 x 1 x 12mm 12 4 300030069 Washer 8 5 x 12 5 x 0 5mm 13 4 300030062 Washer 6 5 x 12 5 x 0 5mm 14 1 300030191 Stud Ti Female M x 8 x 57 5mm 15 1 300030190 Bolt Ti Female M x 8 x 40 5mm 16 1 300030186 Bolt Ti Female M x 8 x 31mm 17 1 300030114 Bolt Ti Female M x 8 x 16 5mm 18 6 300020032 Bearing 398 2RS MAX Double Row 19 2 300040349 Barrel Insert M5 20 2 300030010 Bolt Cap H20 M5 x 0 8 x 16mm 21 2 300030124 Washer 5 5mm ID x 9mm OD 22 2 300030194 Bolt Cap Sckt M4 x 10mm 23 1 100130038 ASR 7 Front Derrailleur Mount 24 1 300030138 ASR 7 Derrailleur
4. These safety checks for frame stress are important to prevent accidents injury to the cyclist WARRANTY 32
5. setting to adjust the shock for different riding conditions and situations For example use propedal for riding to the top of the mountain and then switch to open for the descent The pro pedal knob has three different levels of dampening 1 light 2 medium and 3 heavy pro pedal If the bike feels too firm put it on a light setting and if it feels too sluggish turn it to the stiffer setting REBOUND The rebound adjustment has 8 10 clicks of adjustment The rebound knob is the red adjustment dial located above your blue pro pedal adjustment lever As a general rule adjustments that are too fast counter clockwise adjustment will produce a springy ride with excessive kick up of the rear end causing a bucking sensation Adjustments that are too slow clockwise adjustment will cause packing of the rear wheel indicated by a sluggish ride feeling ride WHAT IS PRO PEDAL Pro pedal is a compression tune that gives the right amount of low speed compression to filter out unwanted rider induced bob without sacrificing critical mid and high speed damping No flushing through your travel no wasted setup time and no energy sucking suspension movement Just super efficient pedaling performance ready for hits of any size Slower rebound turn the knob clockwise Faster rebound turn the knob counter clockwise SETUP SHOCK RP23 16 Cable Setup Caution The failure to properly route shifter housing can cause malfunctio
6. loose bolts and tighten if X necessary Front Derailleur Clamp 45 60 Check headset and tighten loosen if X Chainring Bolts 88 132 necessary Thoroughly clean pivot points with a x rag do not lubricate Replace brake pads if necessary x Caution The torque specifications listed should be used as a guide when performing maintenance Technological advances have made bicycles and bicycle components more complex and the pace of innovation is increasing Because of these advances Yeti recommends that you refer to the torque specifications of the manufacture s component Check tires for wear X you are adjusting In order to help minimize the chances of injury do not perform any maintenance that you are not confident can be completed within your abilities Check spoke tension and retention if x necessary Check chain for worn damaged or X loose links replace chain if necessary Complete tune up performed by an X authorized Yeti dealer MAINTENANCE Bike Setup YETI TIPS W Inspect your shock for any visible damage If oil is leaking or you notice any damage to the surfaces or seals please contact the Fox Racing Shox service center for repair at 800 FOX SHOX ME Shock set up can fluctuate greatly based on the rider The set up guide is intended as a base line to get the rider started Experiment with your settings to find the set up that works best for you TOOLS NEEDED me Shock pump Mi Jape measure TIM
7. 44 5 45 6 46 4 G 13 3 13 3 13 3 13 3 13 3 H 28 8 29 3 29 3 29 3 29 3 3 60 4 50 4 50 5 10 5 10 J 20 5 20 5 20 5 20 5 20 5 K 1 55 1 55 1 55 1 55 1 55 All measurements are in inches GEOMETRY MAINTENANCE Not sure how to work on your own bike Contact your authorized Yeti dealer or visit www parktool com and check out the repair help section This section contains detailed instruction on many of the service items listed in the maintenance schedule Maintenance TORQUE We have attached a brief list of torque specifications for bolts and components that may need to be tightened while performing basic maintenance This is just a guide For specific torque specifications MAINTENANCE Following these guidelines will help maintain the performance of your bicycle and prevent more serious problems from arising It is important to remember that service intervals can vary depending on climate trail conditions and riding frequency please contact the component manufacturer directly TORQUE SPECS ACTION WEEKLY MONTHLY 3 MONTHS ANNUALLY Pivot Bolts 125 150 Clean and lube chain xX Derailleur Hanger Bolts 30 45 Check tire pressure x Clean bike of mud and debris never x Banh nar Binder Bol 150 180 spray water directly into frame or Stam Binder Belt 175 260 components Check brake function xX Seatpost Binder Bolt 150 180 Check shock pressure if applicable x Saddle Clamp Bolts 175 250 Rear Derailleur 70 86 Check for
8. E 15 20 minutes Setup Fox RP23 Quick Start Guide AIR PRESSURE The main air spring controls the sag of the shock For the 575 to ride properly it is important to setup the shock with the correct amount of sag For general riding use 20 30 of the shock stroke 5mm to 10mm To increase sag reduce the main spring air pressure To reduce sag Increase the main spring air pressure Refer to the quick start guide to get your starting air pressure QUICK START GUIDE RP23 575 AIR SPRING SETTINGS Rider Weight lbs Air Pressure psi SAG SETTINGS EXTERNAL ADJUSTMENTS Sag Rebound 5 Clicks Measured mm Pro Pedal Lever On Active SAG Once you have set your baseline air pressure you need to Biren Pedal Knob Position measure the sag To measure the sag slide the travel indicator O Ring up against the shock body With a friend supporting the bike sit on the saddle do not bounce and allow your body weight to compress the shock Once you have compressed the shock get off the bike and measure the distance between the shock body and the new position of the travel indicator O Ring This is your sag Refer to the guide below for the percentage of sag equivalents for the measurement recorded Firm ride 20 25 sag Plush ride 30 sag PRO PEDAL The pro pedal dampening has two settings and three levels of adjustment and is controlled by the blue lever formerly the lock out lever The two settings are open and propedal Use each
9. ETE ASSEMBLY Ensure that there is equal spacing between the bearings in the dogbone and the bearings in the seatstays on the rear triangle The shoulders of the two bearings on each side of the frame should be pushed flush against one another Torque the pinch bolts on the seatstays to 40 45 in LB Torque the pinch bolts on the dogbone to 25 30 in LB ASSEMBLY Chip System REMOVING STOCK CHIP SET Use a 2 5mm allen key to loosen the two M4x9mm flat head bolts holding the QR insert derailleur hanger in place Remove the bolts and the QR insert from the frame Repeat the process for the bolts and the non drive QR insert INSTALLING DT DROPOUT KIT Fit the 12MM insert derailleur hanger into the groove on the inside of the drive side chainstay The hanger should be flush with the chainstay Next insert the threaded 12mm cap through the chainstay and into the hanger from the outside of the drive side chainstay To finish use a 3MM allen key to attach the two dropout pieces to the swingarm with two M4x15MM cap bolts Prep the bolts with locktite and insert them into the threaded cap through the swingarm and into the derailleur hanger Torque 15 20 in lb INSTALLING DT DROPOUT KIT Fit the 12MM non drive insert into the groove on the inside of the non drive side chainstay The insert should be flush with the chainstay Next insert the un threaded 12mm cap through the chainstay and into the insert from the outside of the non drive s
10. S R 600 Corporate Circle Unit D Alloy AS R sl c AS R AS R 7 w 160MM Fork 575 ARC ARC X Big Top 29 R FRO Kokopelli Golden CO 80401 Yeti Cycles will repair or replace at its option any frame it determines to be defective materials and or p 303 278 6909 workmanship The 5 five year limited warranty is conditioned upon the bicycle being ridden under normal f 303 278 6906 conditions and having been properly maintained This warranty does not apply to the components attached WWW YETICYCLES COM to the frameset such as suspension components wheels drive train brakes seatpost handlebar and stem BUSINESS HOURS This warranty applies only to the original owner and is non transferable This warranty Is void if the bicycle was not properly assembled by an authorized Yeti dealer Monday Friday 8AM 11 30AM 1 00PM 5 30PM ADDITIONAL CONDITIONS Mountain Time These limited warranties do not apply to normal wear and tear nor to claimed defects malfunction or failures that result from abuse neglect improper assembly improper maintenance alteration collision crash or misuse The original owner shall pay all labor charges connected with the repair or removal of all components Under no circumstances does this limited warranty include of the cost of travel or shipment to and from an authorized Yeti dealer In order to exercise your rights under these limited warranties the bicycle or frameset must be presented to an authorized Yeti deal
11. Spacer E Type 25 1 100130040 FD E Type Cover Plate 26 1 300030140 Custom Bolt M5 x 12mm 27 1 300030141 Custome Bolt M5 x 18mm 28 1 300040386 QR Insert Non Drive 29 1 300060061 QR Insert Derrailleur hanger 30 4 300030221 Bolt Flat Head M4 x 7 x 9mm 31 3 300030139 Bolt Flat Head M4 x 7 x 16mm 32 3 300040398 Bolt On Cable Guide Triple Set Parts List PARTS LIST 300030141 300030140 300030138 300030114 300030110 300030069 300030062 100130040 100130038 CUSTOM BOLT M5 X 18MM CUSTOM BOLT M5 X 12MM ASR 7 DERRAILLEUR SPACER E TYPE BOLT TI FEMALE 8X16 5MM BOLT TI MALE M6X1 12MM M x1 WASHER SS 8 5MM ID 12 5MM OD WASHER SS 6 5MM ID 12 5 OD 5M FRONT DERRAILLEUR E TYPE COVER ASR 7 FRONT DERRRAILLEUR MOUNT PART NUMBER DESCRIPTION QTY 200020184 975 2011 BEARING REBUILD KIT 1 300020032 BEARING 398 RS MAX DBL ROW 19MM X 8MM X 11MM 6 300020030 BEARING 3903 2RS DOUBLE ROW 2 200020185 575 2011 MASTER REBUILD KIT 300030191 STUD TI FEMALE 8 X 57 5MM 1 300030190 BOLT TI FEMALE 8 X 40 5MM M6X1 1 300030186 BOLT TI FEMALE 8 X 31 0MM M6X1 1 300030062 WASHER SS 6 5MM ID 12 5 OD 5M 3 300030069 WASHER SS 8 5MM ID 12 5MM OD 3 300030110 BOLT TI MALE M6X1 12MM M6X1 3 300030188 PIVOT PIN M10 X 17 X 52 4MM 1 300030189 PIVOT PIN BOLT M10 X 1 X22 1 300020035 REDUCER 8MM X 7 5 MM REAR 2 300020034 REDUCER 22MM FRONT 2 300020032 BEARING 398 RS MAX DBL ROW 19MM X 8MM X 11MM 6 300020030 BEARING 3903 2RS DOUBLE ROW 2 200020136 575
12. and tools Yeti Cycles recommends that all service and repairs be performed by an authorized Yeti dealer ASSEMBLY THREAD PREP Yeti recommends prepping all bolt threads at once on your work bench with Loctite or grease This will ensure that all bolts are used in assembly The medium strength blue Loctite formula along with proper torque is ideal to keep the bolts snug Assembl DOGBONE AND SHOCK MOUNTING ASSEMBLY Install two M4x10mm bolts into the bottom of the dogbone Prep the threads with locktite and torque the bolts tight enough to hold the bearings in place The bolts will be torqued to spec later in the assembly DOGBONE AND SHOCK MOUNTING ASSEMBLY Align the shock and dogbone Orient the lower portion of the shock between the lower bearings on the dogbone If necessary loosen the pinch bolts on the dogbone to allow the bearings to move and accommodate the shock DOGBONE amp SHOCK MOUNTING ASSEMBLY Use a dead blow hammer to install two 15mm reducers into the lower portion of the shock REAR TRIANGLE ASSEMBLY Slide the swingarm over the main pivot bore using the grooves in the swingarm to properly align over the bore DOGBONE amp SHOCK MOUNTING ASSEMBLY Install the shock and dogbone on the frame Insert a 31 0 mm Ti female bolt through the drive side of the frame for the shock Use a Ti male bolt on the non drive to tighten the shock into place with a 5mm allen key Support the bottom of the shock wh
13. damage to your bicycle This manual outlines basic setup and maintenance recommendations of your new Yeti Because it is impossible to anticipate every situation or condition that may occur during the assembly setup and maintenance of your bicycle Yeti recommends that all service and repairs be performed by an authorized Yeti dealer This manual contains many Warnings and Cautions concerning the consequences of failure to maintain or inspect your bicycle The combination of the safety alert symbol and the word Warning indicates a potentially hazardous situation in which if not avoided could result in serious injury or death The combination of the safety alert symbol and the word Caution indicates a potentially hazardous situation in which if not avoided may result in minor injuries or damage to your bicycle or a component of your bicycle Be sure to read and understand all Warnings and Cautions i Warning Make sure you review and understand the warnings instructions and content of this manual and accompanying manuals for your bicycle Warning Technological advances have made bicycles and bicycle components more complex and the pace of A innovation is increasing It is impossible for this manual or accompanying manuals to provide all the information required to properly repair and maintain your bicycle In order to help minimize the changes of injury it is critical for you to have work perform
14. ed by an authorized Yeti dealer OVERVIEW o Frame Features FEATURES 8 PURE TUBING Yeti pure tubing is custom butted and tapered 7005 aluminum This makes the frame lightweight and strong without the use of gussets Unique shape perfectly compliments the shape of the headtube for increased front end stiffness ISCG 05 TABS Set up and run a 1x10 drivetrain with a chainguide cleanly and effieciently HYDROFORMED REAR TRIANGLE Re designed chainstay and yoke provides a significant increase in torsional rigidity Internal cable routing through the chainstay maximizes clearance between the chainstay rear tire and crankset FLEX PIVOTS CarbonFlex pivots allowed us to shave weight and increases performance Beam construction has great lateral stiffness and enhances suspension performance SHOCK 7 875 eye to eye 2 stroke DOGBONE Dogbone controls suspension rate and enhances rear end stiffness Sealed bearings allow the dogbone to move freely TAPERED HEADTUBE The new tapered headtube provides an increase in torsional and lateral stability with a negligible weight penalty MAIN PIVOT Oversized sealed bearings on main pivot for low maintenance and stiction free performance Geometr GEOMETRY 575 150 MM FORK XS S M L XL A 16 0 17 5 18 5 20 5 20 5 B 21 8 22 8 23 8 24 8 25 6 C 68 0 68 0 68 0 68 0 68 0 D 72 8 72 8 72 8 72 8 72 8 E 16 9 16 9 16 9 16 9 16 9 F 42 4 43 5
15. er together with proof of purchase The above warranties have been in effect since January 2000 All Yeti frames sold prior to that date had a limited Il one year warranty on the frameset No Fault Replacement Policy Yeti Cycles will make replacement parts available at a minimum charge to the original owner in the event of a crash or any other non warranty situation Yeti Cycles does this at its sole discretion and reserves the right to refuse this offer If you have a warranty concern please contact your authorized Yeti dealer NO FAULT REPLACEMENT POLICY Yeti Cycles will make replacement parts available at a minimum charge to the original owner in the event of a crash or any other non warranty situation Yeti Cycles does this at its sole discretion and reserve the right to refuse this offer If you have a warranty concern please contact you authorized Yeti dealer PRODUCT LIFE CYCLE Every Yeti frameset has a useful product life cycle The length of that useful product life cycle will vary depending on the construction and materials of the frameset maintenance and care the frameset receives and the amount and type of use the frameset is subjected to over its life Yeti recommends that an authorized Yeti dealer should inspect the frame for stress annually Frame stress could cause potential failure and the Signs are usually apparent in the form of cracks fracture lines deformation dents and other visual indicators of abnormality
16. he bottom bracket shell and across the non drive chainstay Secure the line to the two single cable guides on the chainstay with cable clips or zip ties Ensure the line is finished on the inside of the seatstay when attached to the caliper body This will prevent the brake line from being compromised if the bike or rider falls SETUP HOUSING BOLT ON CABLE GUIDES 2011 Yeti frames use bolt on cable guides for routing brake and shift housing The guides allow for clean cable routing and thier two piece design keeps the housing from contacting the frame and marring the finish Assembly TOOLS NEEDED mw Dead Blow Hammer Two 5mm allen keys 6mm allen key 4mm allen key 3mm allen key lt gt Fox guide pin tool Leg da A K TIME SZ ae 30 45 minutes dependin a SP 29 p g ARC on condition of the bike YETI TIPS Mi Make sure your tools are in good condition W Not every tool may be needed for the assembly A worn allen key can round the head of bolt disassembly of your bike The list encompasses preventing proper torque Be careful when using all the tools necessary to completely assemble ballend allen wrenches for the same reason and disassemble a each bike Mi Torque settings are listed throughout the instructions It is also important to prep all bolt threads The instructions denote whether to use a blue Loctite compound or grease A Warning Service on Yeti bicycles requires special knowledge
17. ide chainstay To finish use a 3MM allen key to attach the two dropout pieces to the swingarm with two M4x15MM cap bolts Prep the bolts with locktite and insert them into the un threaded cap through the swingarm and into the insert INSTALLING SHIMANO DROPOUT KIT Fit the 12MM insert derailleur hanger into the groove on the inside of the drive side chainstay The hanger should be flush with the chainstay Next insert the 12mm drive cap through the chainstay and into the hanger from the outside of the drive side chainstay To finish use a 3MM allen key to attach the two dropout pieces to the swingarm with two M4x15MM cap bolts Prep the bolts with locktite and insert them into the drive cap through the swingarm and into the derailleur hanger Chip System Cont INSTALLING SHIMANO DROPOUT KIT Fit the 12MM non drive insert into the groove on the inside of the non drive side chainstay The insert should be flush with the chainstay Next fit the non drive 12mm cap through the chainstay and into the insert from the outside of the non drive side chainstay To finish use a 2 5MM allen key to attach the two dropout pieces to the swingarm with two M4x10MM flat head bolts Prep the bolts with locktite and insert them into the non drive cap through the swingarm and into the insert Torque 15 20 in lb INSTALLING SHIMANO DROPOUT KIT Insert the M4x6MM custom cap bolt into the top of the drive cap This bolt will be used to set the posit
18. ile tightening the shock to the frame MOUNTING REAR TRIANGLE Use the fox guide pin to align and hold the seatstays dogbone and shock together Use a dead blow hammer to push the pin through the above mentioned components Torque 90 95 in LB DOGBONE amp SHOCK MOUNTING ASSEMBLY Install the dogbone using a 40 5mm Ti female bolt and a Ti male bolt Orient the dogbone so the Yeti logo is facing the rear of the frame and use a dead blow hammer to insert 40 5mm female bolt through the top of the dogbone and the frame Use the Ti male bolt on the non drive side to tighten the dogbone into place with a 5mm allen key MOUNTING REAR TRIANGLE Install the main pivot pin female from the drive side of the bike Use a dead blow hammer to push the pin into place Once the female pivot pin Is in place install and tighten the male pivot bolt with a 5mm allen key Torque 115 125 in LBs Tip While installing the female main pivot pin align the swingarm with the main pivot bore in the front triangle with your free index finger Use grease on the threads of the male bolt and on the outside of the female pin This will help prevent binding seizing or stripping over time Tip Use the fox guide pin tool and a dead blow hammer to help guide any female Ti bolts through frames and frame components ASSEMBLY Assembly Cont MOUNTING REAR TRIANGLE Prep an M6 x1x12mm male Ti bolt with locktite and install into the 57 5 mm Ti stud Place
19. ion of the Shimano 142x12MM axle Refer to Shimano literature for exact instructions on axle operations Torque 15 20 in lb CHIP SYSTEM Dissassembly Tips REAR TRIANGLE DISASSEMBLY Loosen the pinch bolts at the top of the seatstays At the seatstay junction remove the Ti male bolt on the non drive side of the frame from the 57 5 Ti stud with a 5mm allen key REAR TRIANGLE DISASSEMBLY Insert the guide pin tool into the non drive side of the 57 5 mm Ti stud and use a dead blow hammer to tap the stud out of the frame Be prepared to catch the stud as it exits the drive side of the frame Leave the guide pin in the frame during the next step REAR TRIANGLE DISASSEMBLY Remove the male main pivot bolt from the female main pivot pin with a 5mm allen key Use a punch and a dead blow hammer to remove the main pivot pin from the swingarm and front triangle Tip Brace the front triangle of the frame with your body while removing the main pivot pin This will help prevent any damage to the front triangle and swingarm and will allow for easier removal of the pin Tip Use an adequate sized punch to prevent damage to the threads in the main pivot pin SHOCK amp DOGBONE DISSASSEMBLY Remove the guide pin from the seatstay junction and then pull the rear triangle off of the frame Remove the male bolt from the 40 5mm Ti female bolt holding the dogbone in place Use the guide pin and a dead blow hammer to tap the female bolt
20. n of the shift mechanism and unexpected shifting of gears REAR DERAILLEUR Fit the housing from the rear shifter across the head tube and down the cable stops There are three cable stops groups on the bottom of the down tube to which the housing and brake line can be attached each with three positions to secure housing Fit the rear housing line along the down tube through these stops using the middle position Next route the housing over the bottom bracket and into the drive side chainstay Be sure to run the housing through the guide on the front derailleur mounting plate before inserting it into the chainstay Push the housing through the chainstay and loop into the rear derailleur to finish FRONT DERAILLEUR Fit a piece of housing from the front shifter across the head tube and into the cable stops on the down tube Run the housing line along the down tube though the three cable stops using the position closest to the drive side Next route the housing under the bottom bracket and into the stop under the chainstay yoke Ensure the housing loops into the chainstay stop to allow enough slack when the suspension is compressed Run the wire cable through the housing and attached to the derailleur to finish REAR BRAKE The rear brake line loops across the head tube and into the bolt on cable stops on the down tube Use the position closest to the non drive side on the cable guides for the rear brake line Next route the brake line over t
21. the 57 5 Ti stud and Ti male bolt assembly over the male portion of the Fox guide pin Use a dead blow hammer to push the bolt into place Be prepared to catch the guide pin as it exits the non drive side of the bike Install and tighten a Ti male bolt to the non drive side of the 57 5mm Ti stud with a 5mm allen key Check the alignment of the swingarm dogbone and shock Torque 90 95 in lbs MOUNTING REAR TRIANGLE Prep an M6x1x12mm male Ti bolt with locktite and install into the 57 5 mm Ti stud Place the 57 5 Ti stud and Ti male bolt assembly over the male portion of the Fox guide pin Use a dead blow hammer to push the bolt into place Be prepared to catch the guide pin as it exits the non drive side of the bike Install and tighten a Ti male bolt to the non drive side of the 57 5mm Ti stud with a 5mm allen key Check the alignment of the swingarm dogbone and shock Torque 90 95 in lbs FRONT DERRAILLEUR MOUNT Insert the front derailleur mount into the main pivot area of the front triangle Orient the mount so the cable guide is closest to the back of the frame Fasten the mount to the frame using a 16 5mm Ti female bolt and a Ti male bolt Torque 90 95 in lb Tip When installing an e type front derailleur to the mount use the provided cover plate spacer and custom bolts to fasten the derailleur The spacer can be rotated in two positions to allow the proper clearance between the derailleur and largest chain ring COMPL
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