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Wood master 6500 super duty Owner`s manual

1. Fig 1 NM BN W Hy aka Differential The amount in degrees the temperature has to drop in order to start the fan ALL aka Low Alarm The temperature at which the furnace will shut down At which point the furnace should be reloaded and the control is reset Note The temperature scale can be changed from Fahrenheit to Celsius with the hot key from your WoodMaster Dealer CAUTION WoodMaster Digital Aqua Stat Out ALL Minimum and Maximum Factory Settings WoodMaster Digital Aqua Stat Set Point SP 100 F to 180 F Factory Settings 38 Cto 82 C Differential HY 1 F to 45 F Set Point SP 170 F 76 7 C 1 C to 25 C Differential HY 10 F 5 5 C Low Alarm ALL 67 F to 302 F Low Alarm ALL 120 F 48 9 C 55 C to 150 C 22 Woodmaster Owner s Manual August 2012 Woody Woodmaster BROWN BLUE AQUA STAT HARNESS 02 07 2008 VIEW SHOWS WIRE SIDE OF PLUG amc 14 SENSOR BROWN mmo 15 SENSOR BLUE 2 BLOWER ORG 12 SNAP DISK JUMPER ORG om 1 HOT BLK OmU 8 FLOAT HOT BLK 4 NUEIRAL eee X 40 5 JUMPER WHT J w 6 JUMPER WHT 9 FLOAT PNK mm 3 LIGHT RED om 11 SNAP DISK ORG ORG STOVE HARNESS 02 07 2008 SNAP DISK VIEW SHOWS WIRE SIDE OF PLUG PIN 11 12 SNAP DISK WIRE TWO WHITE WIRES AND ONE BLACK WIRE FROM MOTOR BLAC
2. Customer s Signature Dealer s Signature OWNER S REGISTRATION CARD Name __ Installed by Dealer Customer TOSS If customer was installation explained to you Yes No Phone Type of Installation Date of Purchase House Garage Shop Shed Model No Greenhouse Kiln NE CCCLCCAeIOIQ Q0 1 QI Other Serial No Model and serial numbers are located on the decal on front of furnace With Auger Without Auger Dealer s Name Northwest Manufacturing Inc PLACE 600 Polk Ave SW POSTAGE HERE Red Lake Falls MN 56750 Northwest Manufacturing Inc 600 Polk Ave SW Red Lake Falls MN 56750 Woody Woodmaster ME o WoodMaster Limited Lifetime Warranty 3300 4400 5500 6500 NORTHWEST MANUFACTURING INC 600 Polk Ave SW Red Lake Falls MN 56750 Toll free 800 932 3629 or 218 253 4328 Limited Lifetime Warranty on Fire Drum and Water Jacket Northwest Manufacturing Inc of Red Lake Falls MN 56750 warrants material and labor on any defects in workmanship on the Fire drum and Water Jacket for a period of ten years from the purchase date to the original owner only If there is a leak in your properly delivered and installed WoodMaster furnace in the first year WoodMaster will replace the furnace at no cost to the original owner A leak means a leak in the firebox or water jacket Northwest Manufacturing Inc will not be responsible
3. JAN DIAS ASS DI an cn 10 ODETA O ee e rE e E EE 1 Dos Sn WOO Toe a Mad 11 BACS tC SEO DL ae en ee ee 11 ee ea ee UU Se EORUM 12 Loading the Furnace oats 12 BOSSER enn ee nnn 13 ADROO 13 Ash Removal and DISDOSQL 13 MASSE ee eden epu meten erdum in ee Ae ee 14 Bypass Chamber Ash Removal eese ne nec Fev ides 14 Creosote Formation and Removal no 14 Annual WoodMaster Maintenance cccccceseeseeeeecceeeccaeeeeeeceeseeeenaas 14 a a cn 14 TOUDE MOON ea a a un 15 ELC OUO a E E E EEE 16 EE EE E E E EAE AE EEA E 17 22 Wiring Diagrams TRE 23 Technical Specifications amp Slab Dimensions uictor Lo veo pc EST randa deus 24 WY Cini 25 August 2012 Woodmaster Owner s Manual 3 Woody Woodmaster 1 Read and follow all operating instructions supplied by the manufacturer 2 FUEL USED Burn only split and seasoned wood with 25 moisture content or less DO NOT burn green wood Never use the following trash plastics gasoline rubber naphtha household garbage material treated with petroleum products particle board railroad ties and pressure treated wood leaves and cardboard Paper products should only be used when firing your furnace 3 LOADING FUEL For a more efficient burn pay careful attention to loading times and amounts Follow the manufacturer s written instructions for r
4. treatment anti freeze and cost of transportation or shipping charges Once a year this Auger System must be removed from the furnace and the furnace completely cleaned out Refer to the WoodMaster Owner s Manual for Maintenance Procedures Os August 2012 Woodmaster Owner s Manual 29
5. 00 60 00 14 00 18 00 Stove 80 00 69 00 Footprints DRET SUP SRET 26 00 9SUP 22 00 18 00 00 18 00 18 00 6 00 76 00 6 00 120 00 Stove Footprint 24 Woodmaster Owner s Manual August 2012 WoodMaster Limited Lifetime Warranty 3300 4400 5500 6500 NORTHWEST MANUFACTURING INC 600 Polk Ave SW Red Lake Falls MN 56750 Toll free 800 932 3629 or 218 253 4328 Limited Lifetime Warranty on Fire Drum and Water Jacket Northwest Manufacturing Inc of Red Lake Falls MN 56750 warrants material and labor on any defects in workmanship on the Fire drum and Water Jacket for a period of ten years from the purchase date to the original owner only If there is a leak in your properly delivered and installed WoodMaster furnace in the first year WoodMaster will replace the furnace at no cost to the original owner A leak means a leak in the firebox or water jacket Northwest Manufacturing Inc will not be responsible for environmental conditions we cannot control Therefore Northwest Manu facturing Inc will only pay these percentages of costs of warranty work per year years two 2 through five 5 100 of warranty work the sixth 6 year 70 of warranty work the seventh 7 year 60 of warranty work the eight 8 year 40 of warranty work the ninth 9 year 20 of warranty work the tenth 10 year 10 of warranty work Years eleven through twenty 11 20 WoodMaster will give you a 10 discou
6. 7 year 60 of warranty work the eight 8 year 40 of warranty work the ninth 9 year 20 of warranty work the tenth 10 year 10 of warranty work Years eleven through twenty 11 20 WoodMaster will give you a 10 discount on the purchase of a new WoodMaster furnace furnace only Years twenty one 21 and beyond WoodMaster will give you a 5 discount on the purchase of a new WoodMaster furnace furnace only WARNING Northwest Manufacturing Inc will not warranty the inside of fire drum due to ash corrosion Rotation of ashes must be taken care of as displayed on the maintenance list located on the side of the furnace The fire drum must be completely cleaned of all ashes and creosote a minimum of two 2 times per year preferably half way through the heating season and immediately after the heating season The chimney must be covered when the furnace is not in use If antifreeze is not being used the water jacket must be drained and flushed yearly after each heating season After the furnace has been drained immediately refill completely and treat with new boiler treatment Two Year Warranty Parts and Labor Northwest Manufacturing Inc warrants to the original owner only any electrical components in the furnace that is defective during normal usage for a period of two 2 years from the date of purchase Northwest Manufacturing Inc warrants to the original owner only any defects in materials or workmanship to the front
7. Annual WoodMaster Maintenance PROTECT your fire chamber by placing the chimney cap over the chimney during the off season inspect all silicone caulking and make sure it has a good seal so moisture can t enter furnace If you have an ash auger remove it clean out all ashes and scrape excess creosote from the fire chamber surface Reinstall the ash auger Moisture combined with ashes will eat through metal in a very short time 7 corrosion Negle Cine when not In use will wid bibi Y Wm the furnace good ash rotations Tihis shoul n If you are using a spark arrester or a chimney cap you will need to provide your furnace with a little more maintenance It is very important that you keep these areas free of any creosote build up at all times Failure to do this will cause harm to the roof of your furnace IE onch f BOILER TREATMENT It is very important to drain and flush your furnace each spring To drain furnace open drain valve and let furnace empty completely To flush leave drain valve open and close pump valve Add water to furnace through the return lines Let flush for several minutes Close drain valve and open pump valve Refill furnace and treat water right away Leaving your furnace empty exposes the water jacket to oxygen which will shorten the life of your furnace If your system has anti freeze you do not need to drain it However you should then test your water annually For water sam
8. Woody Woodmaster Front View umay D Strap ee Utility Light Vent Pipe E T C System Heat Baffle Electronic Temperature Control _ 65565 ai Instructions Ji Serial Model Number __ Operating Instructions Fuel Door Baffle Bypass Draft ua o Optional Fan Assembly Ash Auger Port Inside Shroud Rear Panel Return Valve T Junction Box Hot Water Cold Water Supply Valve Return Valve Furnace Drain Hot Water Supply Valve 4400 shown 6 Woodmaster Owner s Manual August 2012 Woody Woodmaster THE FURNACE Choosing Location The WoodMaster is designed for outdoor use We do not recommend installing in a building When installing your WoodMaster keep in mind the direction of the winds during heating months Try to place the furnace in an area where exhaust will not be a problem for yourself or any surrounding neighbors Chimney Specifications To insure proper insulation use only a Class A Insulated Chimney and Chimney Adapter from your local WoodMaster Dealer or Northwest Mfg Inc T La iE a as Alnsulated oided dant Block or Pad Supports Under normal conditions four cement blocks are all that is required to support the furnace Blocks should be at least 6 inches wide 10 inches long and 3 inches thick Under very soft conditions a concrete pad may be needed For Model 4400 the pad should be no less than 5 feet wid
9. chimney Treat ment must be added on an annual basis If you are interested in testing the water in your furnace contact your local dealer for details For details on how to add your treatment while performing your annual maintenance refer to page 14 Ash Rotation Maintaining proper ash rotation is crucial to the performance of your WoodMaster furnace Keeping a fresh bed of coals on the top of your ashes will ensure that you get the most out of whatever kind of wood that you burn by burning and breaking down the wood to its smallest usable form To make sure that you are rotating your ashes properly follow the instructions below IM y 77777 LO TERN Ash Hoe Ash Bed Hot Coals 1 With your Ash Hoe pull the hot coals from the back of the By loading the furnace as explained the flame will furnace to the front be towards the front of the furnace and work its 2 Load the back of the furnace first stacking the wood as shown way back This will cause your wood to burn more in the previous section Then fill the front of the furnace thoroughly Ash Removal and Disposal Weekly or as needed Remove the ashes when the furnace is very low on wood If your WoodMaster furnace is not equipped with an Ash Auger System use a shovel to take the ashes from the front of the firebox and use a rake to pull the ashes from the rear of the furnace to create a level bed of hot coals The ashes should be placed in a metal container w
10. filling boiler Cold Water Return from Heat Exchanger Auger Assembly Place the auger carriage in the furnace insert the center auger through the auger tube and align with the stub shaft on the back of the carriage orton T 1 M LE HE 1 re E J m Insert the grate and place over the top of auger carriage Place the auger cap over the auger tube and align the center auger NOTE The Ash Auger and grate shaft with the hole in the auger cap The Auger cap should com must be removed after each pletely slide on tube If this does not happen the center auger 15 not heating season for cleaning and all the way on stub shaft Rotate auger while pushing in to insure maintenance the cap and auger are installed properly Tighten the auger cap 10 Woodmaster Owner s Manual August 2012 Woody Woodmaster Filling With Water Connect a garden hose between a domestic water supply and the furnace fill valve 0020 275 which was installed in the cold water return line at a point just prior to its exiting the building Make sure that valves not being used on the furnace are closed and the valves that are being used are open Begin filling and inspect for leaks on all fittings Repair any leaks that are found ANNEE LA dem to preve Routinely pay attention to the water level light If the light is not lit this indicates that the water level is low and the furnace may n
11. for environmental conditions we cannot control Therefore Northwest Manu facturing Inc will only pay these percentages of costs of warranty work per year years two 2 through five 5 100 of warranty work the sixth 6 year 70 of warranty work the seventh 7 year 60 of warranty work the eight 8 year 40 of warranty work the ninth 9 year 20 of warranty work the tenth 10 year 10 of warranty work Years eleven through twenty 11 20 WoodMaster will give you a 10 discount on the purchase of a new WoodMaster furnace furnace only Years twenty one 21 and beyond WoodMaster will give you a 5 discount on the purchase of a new WoodMaster furnace furnace only WARNING Northwest Manufacturing Inc will not warranty the inside of fire drum due to ash corrosion Rotation of ashes must be taken care of as displayed on the maintenance list located on the side of the furnace The fire drum must be completely cleaned of all ashes and creosote a minimum of two 2 times per year preferably half way through the heating season and immediately after the heating season The chimney must be covered when the furnace is not in use If antifreeze is not being used the water jacket must be drained and flushed yearly after each heating season After the furnace has been drained immediately refill completely and treat with new boiler treatment Two Year Warranty Parts and Labor Northwest Manufacturing Inc warrants to the ori
12. set point value again ALL Low temp alarm Time Alarm August 2012 Woodmaster Owner s Manual 17 Woody Woodmaster 18 5 1 HOW TO SEE THE ALARM DURATION AND MAX MIN TEMPERATURE If the LED2 the alarm LED is on an alarm has taken place To see the kind of alarm the max min reached temperature and alarm duration do as follows 1 Push the Up or Down key 2 Onthe display the following message is shown HAL for high temperature alarm LAL for the minimum alarm followed by the Maximum minimum temperature Then the tiM tiMe message is displayed followed by the Duration in h mm 3 Then the instrument displays the temperature once again NOTE1 if an alarm is still occurring the tim shows the partial duration NOTE2 the alarm is recorded when the temperature comes back to normal values 5 2 HOW TO RESET A RECORDED ALARM OR ONE THAT IS STILL OCCURRING 1 Hold the SET key pressed for more than 3s while the recorded alarm is displayed The rSt message will be displayed 2 To confirm the operation the rSt message starts blinking and the normal temperature will be displayed 6 MAIN FUNCTIONS 6 1 HOW TO SEE THE SETPOINT SET Push and immediately release the SET key the display wil show the Set point value Push and immediately release the SET key or wait for 5 seconds to display the probe value again 6 2 HOW TO CHANGE THE SETPOINT 1 Push the SET key for more th
13. supply voltage is correct before connecting the instrument Do not expose to water or moisture use the controller only within the operating limits avoiding sudden temperature changes with high atmospheric humidity to prevent formation of condensation Warning disconnect all electrical connections before any kind of maintenance Fit the probe where it is not accessible by the End User The instrument must not be opened In case of failure or faulty operation send the instrument back to the distributor or to Dixell s r l see address with a detailed description of the fault Consider the maximum current which can be applied to each relay see Technical Data Ensure that the wires for probes loads and the power supply are separated and far enough from each other without crossing or intertwining In case of applications in industrial environments the use of mains filters our mod FT1 in parallel with inductive loads could be useful 2 GENERAL DESCRIPTION Model XR30CX format 32 x 74 mm is a digital thermostat It provides two relay outputs one for the fan the other one for alarm signalling The probe input can be selected between PTC or NTC The instrument has a digital input for alarm signalling or for switching the auxiliary output 3 CONTROLLING LOADS 3 1 THE REGULATION OUTPUT The regulation is performed according to the temperature measured by the probe The instruments are provided with t
14. 0 1 25 5 C 1 255 F Intervention differential for set point Fan Cut IN is Set Point Minus Differential Hy Fan Cut OUT is when the temperature reaches the set point DISPLAY CF Temperature measurement unit C Celsius F Fahrenheit WARNING When the measurement unit is changed the SET point and the values of the parameters Hy LS US Ot ALU and ALL have to be checked and modified if necessary rES Resolution for C in 1 C dE 0 1 C allows decimal point display ALARM ALL Minimum temperature alarm 50 0 SET C 58 230 F when this temperature is reached the alarm is enabled and fan will shut off AFH Differential for alarm recovery 1 45 F It sets the value above the alarm value for alarm recovery 8 ALARM SIGNALS Minimum temperature alarm Outputs unchanged 8 1 ALARM RECOVERY Probe alarm P1 starts some seconds after the fault in the related probe it automatically stops some seconds after the probe restarts normal operation Check connections before replacing the probe Temperature alarms HA and LA automatically stop as soon as the thermostat temperature returns to normal values Alarms EA and CA with i1F bAL recover as soon as the digital input is disabled Alarm CA with i1F PAL recovers only by switching off and on the instrument 9 DEFAULT SETTING VALUES Range F et poini Minimum temperature 50 0 C Set 58 F Se alarm Set 5 Hy Dif
15. ED 2 instrument Do not expose to water or moisture use the controller only within the operating limits avoiding sudden temperature changes with SET Displays the target set point selects and confirms a parameter high atmospheric humidity to prevent formation of condensation in the programming mode Also used in conjunction with UP Warning disconnect all electrical connections before any kind of and DOWN to view the Min and Max recorded temperatures maintenance and to reset the stored temperatures Fit the probe where it is not accessible by the End User The instrument must not be opened UP To see the last temperature alarm that occurred in In case of failure or faulty operation send the instrument back to V ea a it browses the parameter codes or increases the distributor or to Dixell s r l see address with a detailed bod des Aliae description of the fault v DOWN To see the last temperature alarm that occurred in Consider the maximum current which can be applied to each programming mode i browses the parameter codes or relay see Technical Data decreases the displayed value Ensure that the wires for probes loads and the power supply are KEY COMBINATIONS separated and far enough from each other without crossing or v Tolock amp unlock the keyboard intertwining SET v To enter in programming mode n case of applications in industrial environments the use of SET To return to the temperat
16. K 25 exa BLOWER 1 WIRE es BLACK BINS MATE BLOWER 2 WIRE BLACK PIN 5 LIGHT WIRE BROWN _ THERMISTOR WIRES PIN 14 PIN 15 as BLE 7 PIN 9 PINK FLOAT SWITCH WIRES a o a A PIN 8 PIN 1 aca BLACK zucca MAIN POWER WIRE FLOAT PIN 4 UL1015 16AWG BROWN JUNCTION BOX WHITE WIRE BLACK WIRE Note The MF 5500 has an additional Snap Disk Located GROUND WIRE on the rear fan tube This Snap Disk 15 wired in sequence with the other Snap Disk MAIN POWER SUPPLY INLET ENCLOSED IN JUNCTION BOX August 2012 Woodmaster Owner s Manual 23 ive speviticat a slain Dimensions 3300 4400 5500 6500 Water Capacity 105 Gallons 487 Gallons Max 6 Amp Max 6 9 Amp Max 7 5 Amp Max 19 8Amp eim SA Heating Capacity 2000 sq ft 20 000 sq ft 2292 Ib 27784 Ib 4450 Ib 7789 Ib ZU x Ap 24 x 24 ZI 44 x 31 Amp draw may vary depending on the revision of your furnace and external devices attached to your furnace Maximum Amp Draw can only occur when all devices are operating this only happens momentarily at the start up Actual results will vary depending on the system applications and insulation values Woody Woodmaster Specification Firebox Dimensions Weight of Furnace filled with water Loading Door Opening Outside Dimensions gt 5 z c 5 3300 Slab Dimensions 14
17. Owner s Manual A OOD JJ ASTER C s Models 3300 44 0 Heavy Duty 5 5 0 Super Duty 65 0 Super Duty Installation Operation www woodmaster com amp Maintenance Manual Northwest Manufacturing Inc 600 Polk Ave SW Red Lake Falls MN 56750 7994 500 Retain this manual Conserver ce manuel gy furnaces Natural Eners Northwest Manufacturing Inc 600 Polk 5 Red Lake Falls MN 56750 Dear Customer We at Northwest Mfg Inc W ould like to thank you for purchasing the WoodMastet heating syste It is our g9 al to build the highest quality product at a competitive price and maintain total customer satisfaction This manual 5 guide for installing operating and maintaining your new WoodMastet Follow and observe all safety and warning instructions The Staff WoodMastet Furnaces oodmaster com Web WWW W Woody Woodmaster Table Of COMORES ee E eee ee 3 Bo Bun 4 vMT Ce E M ee eee ee 6 SO E IURE 7 Te DAE ACC E 7 CHOSE Locat ON ee a EEEE EENEN ES 7 Chimney Specifications dass rase I Block or Pad SU OSs 7 EE Bi BC UNO 1 Mounting De PO 8 Hooking Up Water Lines a ee ee 8 RS Pb ae nn 8 RO T AEE 9 Domestic 9 Existing Forced 9 Exitos Hot Water 10 Inine QT RT 10
18. a few times After 10 15 seconds the display will change back to water temperature Green Float Light e Green light on Water level O K Green light off Water level low add water through vent pipe Light Switch Operates light Fan Switch The fan switch must be on during normal operation but may be turned off to fill furnace or for maintenance E 16 Woodmaster Owner s Manual August 2012 Woody Woodmaster Digital custom controller Temperature a XR30C FOR WOODMASTER Set Point 1 GENERAL WARNING 2 GENERAL DESCRIPTION 3 CONTROLLING LOADS 4 FRONT PANEL COMMANDS 5 TEMPERATURE ALARM AND ITS DURATION FanON 4 6 7 8 9 RECORDING HACCP Heating MAIN FUNCTIONS PARAMETERS ALARM SIGNALS DEFAULT SETTING VALUES 1 GENERAL WARNING m gt N ND NN 4 FRONT PANEL COMMANDS LED1 1 1 PLEASE READ BEFORE USING THIS MANUAL This manual is part of the product and should be kept near the instrument for easy and quick reference The instrument shall not be used for purposes different from those described hereunder It cannot be used as a safety device Check the application limits before proceeding e Some parameters such as CH are not applicable to WEE Woodmaster see default settings grid fig 15 on next page woopMas 1 2 A SAFETY PRECAUTIONS e Check the supply voltage is correct before connecting the L
19. a period of two 2 years from the date of purchase These warranties apply only if the device is installed and operated as defined in the Owner s Manual Your dealer may charge you for a service call to do warranty work Parts will be replaced on an even exchange basis WoodMaster outdoor wood furnaces are not intended to be the only source of heat therefore a backup system should be in place to prevent any damage caused by lack of heat Damage caused by abuse accidents improper installation overheating corrosion freezing or negligence will not be covered under warranty Damage caused by burning flammable materials such as petroleum products will not be covered under warranty This warranty is limited to defective parts repair and or replacement only and excludes any incidental and consequential damages connected therewith Northwest Manufacturing Inc is not responsible for replacement of water water treatment antifreeze costs of transportation or shipping charges On site service work will be offered to you Please call Northwest Manufacturing Inc for current non warranty rates Antifreeze Only nontoxic antifreeze is acceptable Antifreeze will break down over a period of time and therefore should be tested annually Always dispose of antifreeze by state and local codes Loss of antifreeze under any condition will not be covered How to file a claim ANY CLAIM UNDER THIS WARRANTY MUST BE MADE TO YOUR DEALER Auger Stove Suppl
20. al Installa faites en accord aux r gulations en force dans tion must be performed by a Qualified Installer votre localit province ou etat pour le cablage electrique la plomberie et l op ration de cette unit Ces r gulations peuvent Read and follow these directions carefully differer de celle de ce manuel L installation doit tre entrepris Retain this manual for as long as you own your par un Technicien Qualifi WoodMaster Lisez et suivez attentivement ces directions Conservez ce manuel aussi longtemps que vous possederez votre WoodMaster All WoodMaster models operate at atmospheric pressure DO NOT obstruct block or plug in any way the overflow vent pipe which is located directly behind the chimney on top of the furnace Tous les models WoodMaster s op rent la pression atmosph rique NE PAS boucher ou The WoodMaster is designed for outdoor use cr e d obstructions qui pourrai restreindre de d bit du tuyau de We do not recommend installing in a building surcharge situ directement a l arri re de la chemin e en haut de foyer Manufacturer recommends a minimum 25 foot clearance from buildings or fire hazards If placed near a fire hazard area an approved spark arrester should be used Le WoodMaster a t concue pour tre utilis a l ext rieure Nous ne recommandons pas qu il soit install a l int rieure d un batiment Only responsible adults should operate your furnace If furnac
21. an 2 seconds to change the Set point value 2 The value of the set point will be displayed and the LED1 starts blinking 3 To change the Set value push the or arrows within 10s 4 To memorise the new set point value push the SET key again or wait 10s 6 3 HOW TO CHANGE A PARAMETER VALUE To change the parameter s value operate as follows 7 Enter the Programming mode by pressing the Set b and DOWN key for 35 and LED1 starts blinking SET 1 Select the required parameter 2 Press the SET key to display its value only LED is blinking Use UP or DOWN to change its value 4 Press SET to store the new value and move to the following parameter To exit Press SET UP or wait 15s without pressing a key NOTE the set value is stored even when the procedure is exited by waiting the time out to expire 6 4 HOW TO LOCK THE KEYBOARD A Vi Keep pressed for more than 3 s the and v keys 2 The POF message will be displayed and the keyboard will be locked At this point it will be possible only to see the set point or the MAX o Min temperature stored 3 If a key is pressed more than 3s the POF message will be displayed Woodmaster Owner s Manual PTT 65 UNLOCK THE KEYBOARD 6 5 TO UNLOCK THE KEYBOARD Keep pressed together for more than 3s the a and keys till the Pon message will be displayed 7 PARAMETERS REGULATION Hy Differential
22. door of the furnace for a period of two 2 years from the date of purchase Northwest Manufacturing Inc warrants to the original owner only any defects in materials or workmanship to the stainless steel chimney on the furnace itself for a period of two 2 years from the date of purchase These warranties apply only if the device is installed and operated as defined in the Owner s Manual Your dealer may charge you for a service call to do warranty work Parts will be replaced on an even exchange basis WoodMaster outdoor wood furnaces are not intended to be the only source of heat therefore a backup system should be in place to prevent any damage caused by lack of heat Damage caused by abuse accidents improper installation overheating corrosion freezing or negligence will not be covered under warranty Damage caused by burning flammable materials such as petroleum products will not be covered under warranty This warranty is limited to defective parts repair and or replacement only and excludes any incidental and consequential damages connected therewith Northwest Manufacturing Inc is not responsible for replacement of water water treatment antifreeze costs of transportation or shipping charges On site service work will be offered to you Please call Northwest Manufacturing Inc for current non warranty rates Antifreeze Only nontoxic antifreeze is acceptable Antifreeze will break down over a period of time and therefore s
23. e 6 feet long and 4 to 6 inches thick For Model 5500 no less than 6 feet wide 7 feet long and 4 to 6 inches thick Always use a non combustible base For model specific Slab Dimensions see page 21 in this manual ACTION 1K Al Before Trench The trench must be 24 inches deep and 6 to 12 inches wide It can be dug with a shovel or a backhoe Place all the dirt to one side of the trench to allow room for working on the other side Wiring Place electrical supply in bottom of trench and cover with 6 inches of dirt Electrical wire rated for underground use 14 2 ground or 12 2 ground for the 6500 can be buried in the same trench as the water lines but must maintain a minimum 24 inch depth Al ways follow state and local codes Water Lines The remaining 18 inches of open trench is where the water lines are placed Use a one inch water line with a minimum rating of 100 PSI at 180 degrees and insure that your water line insulation has a minimum R value of eight in order to maintain adequate heating efficiency NOTE If lines travel under a driveway or where heavy equipment travels the line should be buried two to three feet deep If lines travel through a low or wet area they should be insulated and installed in a water tight piping PVC NOTE Leave a minimum of three feet of water line exposed above ground at the furnace to insure adequate length for connection NOTE Before insulating and burying the water lines label the hot
24. e is not fired properly dam age could result and the warranty be voided Il est recommand par le fabricant qu une distance minimal de 25 pi ds entre le foyer et tout batiments ou zone inflammable Si plac proximit d une Never allow small children to play near or zone inflammable une bari rre anti tincelles doit tre utilis tamper with furnace Always keep the area around and in front of fuel door clean and free from combustible materials L op ration de la chaudi re doit tre restreinte aux adultes responsable Si la chaudi re n est pas oper proprement elle risque d tre endommag et la garantie serait annul Do not connect this unit to a chimney flue serv4 ing another appliance Ne jamais permettre aux enfants de jouer a proximit ou de toucher la chaudi re Gardez toujours les alentours et l avant de la porte propre et sans materiaux combustibles Load Wood Carefully to avoid injury to hands and fingers that may come into contact with furnace opening Pump must run continuously whenever the iio Ne pas connecter cette unit une chemine WoodMaster is being used utilis par un autre equipment Cut split seasoned wood is the recommended i Faites atteution vos mains et doigts en fuel approximately 25 moisture or less mettant le bois au four afin d viter de les coincer eutre le bois et les bords de la porte August 2012 Woodmaster Owner s Manual 5
25. e the Set point value 2 The value of the set point will be displayed and the or starts blinking 3 To change the Set value push the or arrows within 10s 4 To memorise the new set point value push the SET key again or wait 10s 6 3 HOW TO CHANGE A PARAMETER VALUE To change the parameter s value operate as follows 1 Enter the Programming mode by pressing Set and v keys for three seconds the C F LED start blinking 2 Select the required parameter Press the SET key to display its value Use or DOWN to change its value 4 Press SET to store the new value and move to the following parameter To exit Press SET UP or wait 15s without pressing a key NOTE the set value is stored even when the procedure is exited by waiting the time out to expire 6 4 HOW TO LOCK THE KEYBOARD CF Ux 1 Keep pressed for more than 3 s the and v keys 2 The POF message will be displayed and the keyboard will be locked At this point it will be possible only to see the set point or the MAX o Min temperature stored 3 If a key is pressed more than 3s the POF message will be displayed EU ak eference 6 5 TO UNLOCK THE KEYBOARD Keep pressed together for more than 3s the a and keys till the Pon message will be displayed 7 PARAMETERS REGULATION Hy Differential 0 1 25 5 C 1 255 F Intervention differential for set point Fan Cut IN is Set P
26. ecommended loading times and amounts 4 STARTERS Do not use lighter fluids gasoline or chemicals Use paper products and kindling only 5 LOCATION It is recommended that the unit be located with due consideration to the prevailing wind direction When using more that 4 feet of chimney extension external support is needed Must be located at least 25 feet from the property line e Should be located greater than 100 feet from any residence not served If located between 100 and 300 feet to any residence not served it is recommended that the stack be at least 100 of the height of the peak of the residence plus an additional 2 feet Residence not 2 feet served by furnace T Chimney height EE should be 2 feet above roof line Minimum of 100 feet Ini Residence served by furnace 6 Always remember to comply with all applicable state and local codes 4 Woodmaster Owner s Manual August 2012 Woody Woodmaster oo IMPORTANT SAFETY INSTRUCTIONS IMPORTANTS INSTRUCTIONS READ ALL INSTRUCTIONS DE SECURITE BEFORE INSTALLATION LISEZ TOUT CES INSTRUCTIONS AVANT L INSTALLATION Pre Installation Precautions Precautions a prendre avant l installation All installation and operations must follow STATE and LOCAL CODES for wiring plumbing and firing of this unit These Tout installations et op rations doivent tre CODES may differ from this manu
27. eed to have water added Add water until it flows out of the vent pipe Bleeding The System While filling the boiler close the cold water return valve on the furnace for two or three minutes and then open the valve This will force trapped air out of the hot water supply line Repeat this process with the hot water supply valve on the furnace to force air out of the cold water return line Once both lines have been bled continue filling the furnace until the system is full and water comes out of the vent pipe Cold Water Return Valve Hot Water RE Cold Water Supply Valve Return Valve Hot Water Supply Valve Furnace Drain 4400 pictured August 2012 Woodmaster Owner s Manual 11 Woody Woodmaster operation Firing The Furnace Paper and kindling should be used for starting the fire Build a small fire then add wood as needed Be sure that the pumps are circulating when firing the furnace Once the furnace has reached 170 degrees the furnace is ready to be filled to capacity to operate for a 12 hour period Load wood towards the back of the furnace for improved efficiency WoodMaster recommends burning cut split and seasoned wood Do not overfill so that hot coals fall out of the furnace when opening the fuel door During periods of warmer weather you may find it to have creosote inside the firebox It is important to fill the furnace only with enough wood to last a 12 to 24 hour period Afte
28. ement One Year Limited Warranty This warranty is in addition to the warranty on your WoodMaster Northwest Manufacturing Inc warrants to the original owner only material and labor on any defects in workmanship on ash auger removable parts including grate and auger for one 1 year from the date of purchase Removable ash auger parts are considered and designed to be consum able parts Grates and augers may warp due to high heat or deteriorate over time and will have to be adjusted or replaced This warranty will not cover warped grates or augers nor cover deterioration due to ash corrosion Ash auger stove modification such as the auger tube which is welded to the stove will carry the normal stove warranty This warranty is limited to defective parts repair and or replacement only and excludes any incidental or consequential damage connected therewith Northwest Manufacturing Inc is not responsible for replacement of water water treatment anti freeze and cost of transportation or shipping charges Once a year this Auger System must be removed from the furnace and the furnace completely cleaned out Refer to the WoodMaster Owner s Manual for Maintenance Procedures Customer s Name Dealer s Name Customer s Signature Dealer s Signature OWNER S REGISTRATION CARD Name __ Installed by Dealer Customer TOSS If customer was installation explained to you Yes No Phone Type of Insta
29. f transportation or shipping charges On site service work will be offered to you Please call Northwest Manufacturing Inc for current non warranty rates Antifreeze Only nontoxic antifreeze is acceptable Antifreeze will break down over a period of time and therefore should be tested annually Always dispose of antifreeze by state and local codes Loss of antifreeze under any condition will not be covered How to file a claim ANY CLAIM UNDER THIS WARRANTY MUST BE MADE TO YOUR DEALER Auger Stove Supplement One Year Limited Warranty This warranty is in addition to the warranty on your WoodMaster Northwest Manufacturing Inc warrants to the original owner only material and labor on any defects in workmanship on ash auger removable parts including grate and auger for one 1 year from the date of purchase Removable ash auger parts are considered and designed to be consum able parts Grates and augers may warp due to high heat or deteriorate over time and will have to be adjusted or replaced This warranty will not cover warped grates or augers nor cover deterioration due to ash corrosion Ash auger stove modification such as the auger tube which is welded to the stove will carry the normal stove warranty This warranty is limited to defective parts repair and or replacement only and excludes any incidental or consequential damage connected therewith Northwest Manufacturing Inc is not responsible for replacement of water water
30. ferential CE As 211299 August 2012 Woody Woodmaster Changing E T C Settings For units equipped with the XR30C Note The procedures are the same wether you are using degrees F or degrees C Changing the Set Point ms 1 Press and hold the set button for 3 seconds or until the fan symbol is 3 flashing The number that appeared is the Set Point Fig 1 Fig 1 i 2 Use the up or down arrow buttons to adjust the setting 3 Press the set button to lock in the setting WOODMASTER Changing the Fig 2 f 1 Press and hold the arrow down and set buttons until the display reads Hy Fig 2 2 Release the arrow down and set buttons 3 Press set button the number displayed is the differential Fig 3 4 Press the arrow up or down button to adjust Fig 4 5 Press the set button Fig 5 Fig 3 6 The display will read ALL for approximately 30 seconds it will then return to the water temperature reading Fig 6 of WOODMASTER d Changing the ALL Fig 4 S 1 When the ETC reads ALL from the previous step press the set i button The number that appears is the Low Alarm temperature 2 To adjust the number press the up or down arrow T 3 Press the Set button to lock in the setting Av Fig 5 Definitions Set Point The temperature at which the fan will shut down Hy aka Differential The amount in degrees the temperature ha
31. g 0020 145 1 Pex Crimp x 1 MIP 0020 140 1 Pex Crimp Ring 0020 145 Cold Water Return Attach the 1 Pex x 1 MIP 0020 140 fitting to the Cold Water Return Valve on the same side of the furnace on which the Pump was attached Then attach the cold water return 1 Pex Water Line 0020 130 to the fitting using 1 Pex Crimp Ring 0020 145 1 Pex Water Line 0020 130 Note A 1 male Sharkbite Adapter 0020 510 may be substituted for the 0020 140 amp 0020 145 Wiring The Pump Remove the cover on the Pump Then using an approved wire connect the Ground Wire to the Green Ground Screw on the Pump Connect the Black Wire to the Yellow Wire on the Pump Finally connect the remaining two White Wires together and replace the Pump Cover Locate Junction Box on back of furnace and remove the cover Connect the running end of the approved wire coming from the Pump to the Junction NOTE The Wires from the Pump will have to connect with the Main Power Wires in the Junction Box along with the Power Wires from the ETC System 8 Woodmaster Owner s Manual August 2012 Woody Woodmaster THE HOME Entering the building with water lines can be done underground or over the sill plate Once inside the building the typical hookup would run first to the Domestic Hot Water Supply and next to an existing heating system such as a forced air furnace or a hot wa ter heating system Finally before leaving
32. ged but the electric current flow p ing through the motor shall not exceed the nameplate rating A blower motor or NN 2 larger power may be used Direct Drive System E The motor shall not be changed however the speed of the motor may be in creased bw Hot Water Supply from WoodMaster Plus Always put supply in lower port The heat exchanger works on the same princi pal as your car heater Air blows through the heat exchanger taking the heat from the water and blowing it into your existing duct work August 2012 Woodmaster Owner s Manual 9 Woody Woodmaster Existing Hot Water Heat A Water to Water Heat Transfer Unit 0020 052 is used to connect to an existing hot water boiler system NOTE Any changes that are made to an existing boiler should be done by a qualified plumber and follow all state and local codes Existing Heat Zone Return Cold Water Return to WoodMaster Plus Hot Water Supply from WoodMaster Plus Circulating Pump WoodMaster Water to _ for Existing Hot Water Heat Transfer Unit Water Heating Water Boiler Inline Filter and Fill Valve Assembly em m Return to The Inline Filter and Fill Valve Assembly 0020 275 must be installed in the Cold Water WoodMaster Plus Return Line before the line exits the building It should be placed so that a garden hose can be connected between a domestic water supply and the Fill Valve Domestic Water Supply for
33. ginal owner only any electrical components in the furnace that is defective during normal usage for a period of two 2 years from the date of purchase Northwest Manufacturing Inc warrants to the original owner only any defects in materials or workmanship to the front door of the furnace for a period of two 2 years from the date of purchase Northwest Manufacturing Inc warrants to the original owner only any defects in materials or workmanship to the stainless steel chimney on the furnace itself for a period of two 2 years from the date of purchase These warranties apply only if the device is installed and operated as defined in the Owner s Manual Your dealer may charge you for a service call to do warranty work Parts will be replaced on an even exchange basis WoodMaster outdoor wood furnaces are not intended to be the only source of heat therefore a backup system should be in place to prevent any damage caused by lack of heat Damage caused by abuse accidents improper installation overheating corrosion freezing or negligence will not be covered under warranty Damage caused by burning flammable materials such as petroleum products will not be covered under warranty This warranty is limited to defective parts repair and or replacement only and excludes any incidental and consequential damages connected therewith Northwest Manufacturing Inc is not responsible for replacement of water water treatment antifreeze costs o
34. he CH programmable parameter which enables the user to set the regulation both for heating or cooling applications CH Ht heating applications which is the application here 3 2 CH HEATING APPLICATION The Hy value is automatically set under the Set Point If the temperature decreases and reaches set point minus differen tial the regulation output is activated and then turned off when the temperature reaches the set point value again Woodmaster Owner s Manual Temperature Set Point Set Point Hy Fan ON Heating 4 FRONT PANEL COMMANDS SET Displays the target set point selects and confirms a parameter in the programming mode Also used in conjunction with A UP and DOWN to view the Min and Max recorded temperatures and to reset the stored temperatures UP To see the last temperature alarm that occurred in programming mode it browses the parameter codes or increases the displayed value v DOWN To see the last temperature alarm that occurred in programming mode it browses the parameter codes or decreases the displayed value KEY COMBINATIONS Tolock amp unlock the keyboard SET v To enter in programming mode SET To return to the temperature display 4 1 USE OF LEDS Each LED function is described in the following table LED MODE FUNCTION 5 TEMPERATURE ALARM AND ITS DURATION Example of Low temperature alarm Temperature Ma
35. hould be tested annually Always dispose of antifreeze by state and local codes Loss of antifreeze under any condition will not be covered How to file a claim ANY CLAIM UNDER THIS WARRANTY MUST BE MADE TO YOUR DEALER Auger Stove Supplement One Year Limited Warranty This warranty is in addition to the warranty on your WoodMaster Northwest Manufacturing Inc warrants to the original owner only material and labor on any defects in workmanship on ash auger removable parts including grate and auger for one 1 year from the date of purchase Removable ash auger parts are considered and designed to be consum able parts Grates and augers may warp due to high heat or deteriorate over time and will have to be adjusted or replaced This warranty will not cover warped grates or augers nor cover deterioration due to ash corrosion Ash auger stove modification such as the auger tube which is welded to the stove will carry the normal stove warranty This warranty is limited to defective parts repair and or replacement only and excludes any incidental or consequential damage connected therewith Northwest Manufacturing Inc is not responsible for replacement of water water treatment anti freeze and cost of transportation or shipping charges Once a year this Auger System must be removed from the furnace and the furnace completely cleaned out Refer to the WoodMaster Owner s Manual for Maintenance Procedures Customer s Name Dealer s Name
36. ith a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground and well away from all combustible materials pending final disposal Ashes should be retained in the closed container until all of the cinders have thoroughly cooled EXON m RAM can last SAN MIA PESEE I Py 2 ly omtoosoontcan cause a fio August 2012 Woodmaster Owner s Manual 13 Woody Woodmaster Baffle Bypass Ash Removal Weekly or as needed To ensure that your Baffle Bypass remains clear of any excessive build up you will need to clean it out To effectively clean out the Baffle Bypass you must 1 Pull the rod back until it hits the stop 2 Twist the rod clockwise and pull back in order to pass over the stop 3 Slide rod in and out several to clean the Baffle Bypass 4 Slide the rod all the way in Creosote Formation and need for removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote makes an extremely hot fire The chimney connector and chimney should be inspected at least twice monthly during the heating season to determine if a creosote buildup has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire
37. llation Date of Purchase House Garage Shop Shed Model No Greenhouse Kiln NE CCCLCCAeIOIQ Q0 1 QI Other Serial No Model and serial numbers are located on the decal on front of furnace With Auger Without Auger Dealer s Name Northwest Manufacturing Inc PLACE 600 Polk Ave SW POSTAGE HERE Red Lake Falls MN 56750 Northwest Manufacturing Inc 600 Polk Ave SW Red Lake Falls MN 56750 WoodMaster Limited Lifetime Warranty 3300 4400 5500 6500 NORTHWEST MANUFACTURING INC 600 Polk Ave SW Red Lake Falls MN 56750 Toll free 800 932 3629 or 218 253 4328 Limited Lifetime Warranty on Fire Drum and Water Jacket Northwest Manufacturing Inc of Red Lake Falls MN 56750 warrants material and labor on any defects in workmanship on the Fire drum and Water Jacket for a period of ten years from the purchase date to the original owner only If there is a leak in your properly delivered and installed WoodMaster furnace in the first year WoodMaster will replace the furnace at no cost to the original owner A leak means a leak in the firebox or water jacket Northwest Manufacturing Inc will not be responsible for environmental conditions we cannot control Therefore Northwest Manu facturing Inc will only pay these percentages of costs of warranty work per year years two 2 through five 5 100 of warranty work the sixth 6 year 70 of warranty work the seventh
38. nt on the purchase of a new WoodMaster furnace furnace only Years twenty one 21 and beyond WoodMaster will give you a 5 discount on the purchase of a new WoodMaster furnace furnace only WARNING Northwest Manufacturing Inc will not warranty the inside of fire drum due to ash corrosion Rotation of ashes must be taken care of as displayed on the maintenance list located on the side of the furnace The fire drum must be completely cleaned of all ashes and creosote a minimum of two 2 times per year preferably half way through the heating season and immediately after the heating season The chimney must be covered when the furnace is not in use If antifreeze is not being used the water jacket must be drained and flushed yearly after each heating season After the furnace has been drained immediately refill completely and treat with new boiler treatment Two Year Warranty Parts and Labor Northwest Manufacturing Inc warrants to the original owner only any electrical components in the furnace that is defective during normal usage for a period of two 2 years from the date of purchase Northwest Manufacturing Inc warrants to the original owner only any defects in materials or workmanship to the front door of the furnace for a period of two 2 years from the date of purchase Northwest Manufacturing Inc warrants to the original owner only any defects in materials or workmanship to the stainless steel chimney on the furnace itself for
39. oint Minus Differential Hy Fan Cut OUT is when the temperature reaches the set point DISPLAY CF Temperature measurement unit C Celsius F Fahrenheit WARNING When the measurement unit is changed the SET point and the values of the parameters Hy LS US Ot ALU and ALL have to be checked and modified if necessary rES Resolution for C in 1 C dE 0 1 C allows decimal point display dLy Display Delay 0 20 0m risul 10s when the temperature increases the display is updateed of 1 C 1 F after this time ALARM ALL Minimum temperature alarm 50 0 SET C 58 230 F when this temperature is reached the alarm is enabled and fan will shut off AFH Differential for alarm recovery 1 45 F It sets the value above the alarm value for alarm recovery 8 ALARM SIGNALS Minimum temperature alarm Outputs unchanged 8 1 ALARM RECOVERY Probe alarm P1 starts some seconds after the fault in the related probe it automatically stops some seconds after the probe restarts normal operation Check connections before replacing the probe Temperature alarms HA and LA automatically stop as soon as the thermostat temperature returns to normal values Alarms EA and CA with i1F bAL recover as soon as the digital input is disabled Alarm with i1F PAL recovers only by switching off and on the instrument 9 DEFAULT SETTING VALUES abel Name Range F Level Set Setpoin
40. pling contact your dealer A un Caution IN DA p ou must fill with Boiler treatment annually 14 Woodmaster Owner s Manual August 2012 Woody Woodmaster If furnace is not heating l 2 Check fire Check pump If pump is not running shut off power supply to pump and inspect Check water level If water is low inspect for leaks in the system Check chimney for creosote build up If opening 1s reduced fire cannot burn properly Check Fan Draft and Draft Flapper Make sure they are operating properly Check Fan Switch on ETC to be sure it is ON Fan Switch should only be off while filling or clean ing If water temperature 15 reading 120 or lower push Set Button on ETC System to restart Heating Mode Furnace boils l Check fire door Be sure door was left open Check fire door rope This is the fire resistant gasket around the Fuel Door Make sure the door has a tight seal Check air intake on fire door Make sure cover closes tight In extremely warm weather a smaller amount of wood should be used Check Auger Head for air leaks and that Ash Auger Head Discharge Door is closed NOTE If furnace boiled water out and air entered lines this could damage pump Be sure to remove air from system See Filling With Water on page 11 A hissing sound coming from the pump in most cases means there is air in the system Check water level to insure that your furnace is f
41. r burning your furnace for a period of time you will discover how much wood 1s needed per day and what types of wood burn the best OT Do not Bovesto s r Loading the Furnace Before opening the fuel door pull the Bypass Baffle rod out to the first stop point to vent the furnace Use caution when opening the fuel door since fire and high temperatures may be present When loading your furnace the manufacturer recommends that you stack your wood lengthwise in two rows as shown below This will allow air from the draft fan to circulate properly creating the optimum burn environment SIDE VIEW FRONI VIEW DPI YN SSMS Load the back of the furnace first stacking the wood lengthwise in the fire box After the rear 1S loaded fill the front of the furnace in the same fashion Be mindful of the latch on the door when you are stacking the wood in the front Note The amount of wood needed to heat your system will vary depending on many different factors System design insulation values and type of wood are a few of the contributing factors that will determine how much wood 15 needed 12 Woodmaster Owner s Manual August 2012 Woody Woodmaster Boiler Treatment Allow the system to burn for 2 hours and then add the boiler treatment as follows Make sure that the water temperature 1s at least 100 degrees or higher Add the boiler treatment that came with your furnace to the vent pipe located directly behind the
42. s to drop in order to start the fan z Tr ALL aka Low Alarm The temperature at which the furnace will Fig 6 Av prg shut down SET AW ceren M set your SD Tower than your or WoodMaster Digital Aqua Stat Minimum and Maxi mum Settings EP OMS nn WoodMaster Digital Aqua Stat Settings 32 C to 82 C Set Point SP 170 F 76 7 C Differential HY 1 F to 45 F Differential HY 10 5 59 Factory Settings 1 C to 25 C Low Alarm ALL 120 F 48 9 C Low Alarm ALL 67 F to 302 F 55 C to 150 C August 2012 Woodmaster Owner s Manual 19 Woody Woodmaster 20 Digital custom controller XR30CX FOR WOODMASTER CONTENTS 1 GENERAL WARNING 2 GENERAL DESCRIPTION 3 CONTROLLING LOADS 4 FRONT PANEL COMMANDS 5 TEMPERATURE ALARM AND ITS DURATION 6 7 8 9 RECORDING HACCP MAIN FUNCTIONS PARAMETERS ALARM SIGNALS DEFAULT SETTING VALUES 1 GENERAL WARNING 1 1 PLEASE READ BEFORE USING THIS MANUAL This manual is part of the product and should be kept near the instrument for easy and quick reference The instrument shall not be used for purposes different from those described hereunder It cannot be used as a safety device Check the application limits before proceeding e Some parameters such as CH are not applicable to Woodmaster see Section 9 Default Settings 1 2 SAFETY PRECAUTIONS e Check the
43. t LS US 170 b Hy Differential 0 1 25 5 C 1 255 F bel 3 temperature 50 0 C Set 58 F Set 120 Pr1 alarm CE As e 211299 Woodmaster Owner s Manual Woody Woodmaster 21 Woody Woodmaster Changing E T C Settings For units equipped with the XR30CX Note The procedures are the same wether you are using degrees F or degrees C Changing the Set Point 1 Press and hold the set button for 3 seconds or until the is flashing The number that appears 1s the Set Point Fig 1 2 Use the up or down arrow buttons to adjust the setting 3 Press the set button to lock in the settings Changing the H 1 Press and hold the down arrow and set buttons until the display reads Hy Fig 2 Press set button the number displayed is the differential Fig 3 Release the arrow down and set buttons Press the arrow up or down button to adjust Fig 4 Press the set button Fig 5 The display will read ALL for approximately 30 seconds Fig 5 it will then return to the water temperature reading Fig 6 Changing the All 1 When the E T C reads ALL from the previous step press the set button The number that appears 15 the Low Alarm temperature 2 To adjust the number press the up or down arrow 3 Press the Set button to lock in the setting Definitions Set Point The temperature at which the fan will shut down until hysteresis 1s achieved
44. the building a fill valve must be installed near enough to a water supply for filling and flushing the boiler in the WoodMaster furnace Domestic Cold Water in Domestic Hot Water out Domestic Hot Water The Domestic Hot Water Flatplate Kit consists of a Water to Water Heat Transfer unit and the fittings needed to hook it up The unit mounts on the wall VERTICALLY in your utility room and is connected as shown below water out WoodMaster water in Domestic Water Heater Existing Forced Air A water to air heat exchanger is inserted in the existing plenum In most cases the heat exchanger 1s placed in a horizontal position keeping all four sides level The air must be forced through the finned area of the heat exchanger evenly The hot water line coming from the hot water tube enters the bottom fitting of the heat exchanger and exits the top fitting which returns to the furnace If the plenum is too large or too small it must be altered to fit the heat exchanger properly NOTE The WoodMaster Plus Water to Air Heat Exchanger must be installed below any existing Off Peak electric coils already in the plenum After the installation of the WoodMaster add on water to air exchanger the air flow may need to be increased to fuel furnaces electric furnaces and electric gas furnaces Methods of doing this are Cold Water Return to WoodMaster Plus Belt Drive System c Blower pulleys and motor pulleys may be chan
45. ull If none of these suggestions appear to solve your problem contact your dealer August 2012 Woodmaster Owner s Manual 15 Woody Woodmaster ELECTRONIC TEMPERATURE CONTROL ETC Function Factory Settings below The ETC monitors and controls the WoodMaster water temperature by controlling the draft and draft fan e During normal operation adequate wood supply the controller will turn off the draft and draft fan when the water reaches 170 F Set and will turn on the draft and draft fan when the water falls 10 F Hy During shut down low wood supply or when the water falls to 120 F ALL the controller will shut off the draft and draft fan At this time the WoodMaster will need to be filled with wood and the ETC will need to be reset see Startup Energy Start Shut Down This function shuts down the WoodMaster draft and draft fan when not in use and back up system is operating example if gone for the weekend wood firing furnace runs out of wood and back up system takes over To restart the WoodMaster simply push the Set Button Start Up Reset The first time the WoodMaster is powered up or when it has shutdown the controller display will flash LA Low Alarm two times and then display the water temperature for two seconds and then start over This is normal and indicates the system has shut down because the water is at or below 120 F e To start up or reset your WoodMaster press the set b
46. ure display mains filters our mod FT1 in parallel with inductive loads could be useful 4 44 USE OF LEDS 2 GENERAL DESCRIPTION Each LED function is described in the following table Model XR30C format 32 x 74 mm is a digital thermostat It LED MODE FUNCTION provides two relay outputs one for the fan the other one for alarm signalling The probe input can be selected between ees or NTC The instrument has digital input for alarm s peser Programming Phase flashing with LED1 signalling or for switching the auxiliary output Anti short cycle delay enabled 3 CONTROLLING LOADS EE igen iit Programming Phase flashing with R LED2 ON Temperature Alarm has happened LED2 stays on until reset The regulation is performed according to the temperature 5 TEMPERATURE ALARM AND ITS DURATION measured by the probe 3 1 THE REGULATION OUTPUT Example of Low temperature alarm The instruments are provided with the CH programmable parameter which enables the user to set the regulation both Temperature for heating or cooling applications Max Temperature T Tm CH Ht heating applications which is the application here EX ALu 3 2 CH HT HEATING APPLICATION High temp alarm The Hy value is automatically set under the Set Point If the temperature decreases and reaches set point minus differen Set tial the regulation output is activated and then turned off when the temperature reaches the
47. utton one time The display will indicate reset and after 1 to 2 seconds the draft will open and the draft fan will turn on The display will continue to flash LA and the water temperature will be displayed until the water temperature reaches 140 ALL 20 After water temperature reaches 140 F only the water temperature will be displayed until the water temperature falls to 120 F e Note The fan switch must be in the on position e Note Fan switch can be shut off when loading or for servicing Parameter Description and Factory Settings e Set set point 170 F Hy Differential 10 F AE V oo CU ALL Low Alarm 120 F uu LU M des pou i ser 1 Wem How To View Set Point Push and immediately release the set key display will indicate set point and will return to water temperature after 5 seconds Change the Set Point Push and hold the set key until the set point is displayed change the value using the up and down arrows and press the set key The set point will flash a few times and then the display will return to water temperature e Change Hy or ALL Push and hold the set and down arrow keys at the same time until HY is displayed Using the up and down arrows select the parameter to be changed Hy or ALL push the set key once value of parameter should be displayed use arrows to change value and push the set key value should flash
48. water supply line at both ends Once the lines are covered you will be able to easily determine which line is connected to the pump NOTE Use only approved water line insulation sold through your WoodMaster Dealer Poor insulation will cause your WoodMaster furnace to burn large amounts of wood August 2012 Woodmaster Owner s Manual 7 Woody Woodmaster THE FURNACE Mounting the Pump Attach the 1 x 2 Black Nipple 0020 250 and one half of the Flanges from the 1 Cast Iron Pump Flange Kit 0020 368 to one of the Hot Water Supply Valves on back of furnace Hot Water Supply On back of fi Locate one of the Black Rubber Gaskets and place it between the On back of furnace Pump and the Mounted Flange bolt the Pump to the Flange Make sure the arrow on the pump indicating direction of water flow Hot Water Supply Valve points down Bolt the remaining Flange and Gasket to the bottom of the Pump NOTE Make sure that the pump is attached to the supply line not the return Black Rubber Gasket Cold Water Supplied with pump Return Valves Direction of Flow Indicator Arrow Pump Hot Water supply Valves 9 Black Rubber Gasket Supplied with pum 4400 pictured ome Hooking Up Water Lines Hot Water Supply Attach the 1 Pex x 1 MIP fitting 0020 140 to Flange on bottom of the Pump Then attach the hot water supply 1 Pex Water Line 0020 130 to the fitting using 1 Pex Crimp Rin
49. x Temperature ALu High temp alarm Set ALL Low temp alarm Time Alarm August 2012 August 2012 5 1 HOW TO SEE THE ALARM DURATION AND MAX MIN TEMPERATURE If the alarm LED is on an alarm has taken place To see the kind of alarm the max min reached temperature and alarm duration do as follows 1 Push the Up or Down key 2 On the display the following message is shown HAL for high temperature alarm LAL for the minimum alarm followed by the Maximum minimum temperature Then the tiM tiMe message is displayed followed by the Duration in h mm 3 Then the instrument displays the temperature once again NOTE1 if an alarm is still occurring the tim shows the partial duration NOTE2 the alarm is recorded when the temperature comes back to normal values 5 2 HOW TO RESET A RECORDED ALARM OR ONE THAT IS STILL OCCURRING 1 Hold the SET key pressed for more than 3s while the recorded alarm is displayed The rSt message will be displayed 2 To confirm the operation the rSt message starts blinking and the normal temperature will be displayed 6 MAIN FUNCTIONS 6 1 HOW TO SEE THE SETPOINT SET Push and immediately release the SET key the display will show the Set point value Push and immediately release the SET key or wait for 5 seconds to display the probe value again 6 2 HOW TO CHANGE THE SETPOINT 1 Push the SET key for more than 2 seconds to chang

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