Metabo SBE 1010 PLUS Instruction manual
Contents
1. 1 Tool holder Customized tool holder tor ER16 including campnt 1 7 Yes Yes SpannerSWi9 spamerswo en Open ended spanner SW25 Open ended spanner SW25 for henn Yes Yes Yes Yes Yes Yes 17 Socket spanner Hexagonal head socket spanner SWS STS Se Taiaaeesieste en 18 Packagng Dispatch packaging Nonrewmabe 1 As replacement or in addition the following optional items are available No Article name Description Consumable Can Flower rooma S e 2 aso Flower 5 Long or MS a 0541000 Flower 5 4 Long for M6 Yes Yes Yes 7 Flowtap M6x1 TIN Coating lubrication groove Yes Yes Yes Yes Yes Yes Yes Releasing agent paste 100g for thermal drilling made FORO 100 of steel high grade steel copper and aluminium vee 45 Bestuet Brass brush for FDKS Yes Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim 13 Instruction Manu al Mobile thermal drilling 9 Exploded diagram of the drill base and names 1 Housing 1 2 1 Adjustment guide rail 1 3 Guide 1 4 Gearrack LI 5 Slide bearing 2 6 Gear rack shaft 1 7 Lens lowering screw 1 Nut 8 WH 42 Nut o N sch sch a 1 Washer 14 Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim Instruction Manual i Mobile thermal drilling 10 Guarantee provisions For the hand drill unit hereby purchased the manufacturer s guarantee p2. The mobile thermal drilling unit from here on known as Flow2go includes the enclosed hand drill stand and tool holder which is suitable for conventional drilling as well as thermal drilling in thin walled material The maximum wall thickness for this unit is dependant on the diameter of the hole and thickness of material the following table shows the maximum wall thickness for the respective thread sizes The Flow2go unit contains only FLOWDRILL thermal drilling tools of the Long type Flowdrill Material thickness EES mm max mm M4 3 7 M5 4 5 M6 SA ES M8 7 3 The Flow2go unit is not a replacement for a column type drilling machine and is not A suitable for long term or series production in association with thermal drilling A maximum of 4 thermal drilled holes per minute may be made We recommend that the operation of the drill is then turned off for 2 minutes NOTE The user bears sole responsibility for damages due to incorrect use gt gt This includes in particular The use of Flowdrill designs other than the specified Long type The use of Flowdrill tools larger than specified Thermal drilling in materials thicker than permitted for the tool type Thermal drilling at an angle i e not vertical to the component surface Thermal drilling other than from the highest point on a round tube Thermal drilling in materials that do not fall under the category metals Thermal drilling with set active
3. cables Regularly check switches cables and anti kink protection for damage FAN The cable must not come into contact with the hot component or tool surface Repairs should only be carried out by an authorised specialist firm NOTE The tool life depends among other things on Process time Material thickness Material type e g steel versus stainless steel Care and maintenance Condition of the accessories in particular tool holder and collet Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim 11 Instruction Manu al Mobile thermal drilling 7 Trouble shooting No mains voltage Rotation direction not selected Check mains voltage Switch not clearly positioned Preset rotation direction Switch or lead faulty Have switch or lead replaced Carbon brushes worn observe flashing Have carbon brushes replaced light Motor running but the spindle E E e f Se GEES Switch is not clearly positioned Check and correctly set switch position an Contact pressure too high Reduce contact pressure SES Electronics switch off automaticall Wait a short time then start again Drilling not possible in spite of Tool also rotates in the collet oe apo correctly set rotational speed Material thicker than permitted j RER collet Use thinner material Workpiece and or vice is raised Workpiece clamping not sufficient Re clamp workpiece when flowtapping Vice not secured Secure
4. vice Thermal drill hole not completely Fully tap bush tapped material too thick Manually unscrew tool Bush bush length too conical Use thinner material Lack of lubrication Lubricate tool Tool holder rotates with left turn Retaining screw missing or is not firmly _ Tighten or reorder retaining screw of the spindle tightened Drill is pushed upwards out of f Sa the clamp during drilling Clamping screw not tightened Tighten clamping screw The feed is very difficult to access without drilling Motor does not start Flowtap gets stuck Foreign bodies between the guides Remove contaminants dirt chips etc The pre tensioning of the guide is too Re adjust the guide system in accordance high with maintenance instructions The slide moves downwards on The pre tensioning of the guide is too Re adjust the guide system in accordance its own due to its own weight low with maintenance instructions 12 Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim Instruction Manual Mobile thermal drilling BLOW 8 Range and supply of accessories This Flow2go unit as delivered consists of the following items No Article name Description Consumable Quantity 4 Dit rou e gees o e zue Wine en Lock screw T slot lock screw including washer dn 2 Meto Metabo hard dril unit with amp jawtoolhoider Screw Retaining screw left hand thread tor drill chuck
5. work piece such that you only drill between the jaws of the vice never outside them Position the vice on the drill stand In particular make sure that you only drill perpendicularly to the surface For circular tubes please pay special attention so that you only drill on the uppermost point of the round tube Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim Instruction Manu al Mobile thermal drilling 5 10 Switching the motor on off To switch on the motor please press the pushbutton 1 and lock this by pressing in the button on the side 2 To switch off the motor press the pushbutton again as far as the stop this automatically unlocks it and release it again Wait until the motor has come to a complete standstill 5 11 The thermal drilling process Picture sequence from left to right Move drill close to the As the resistance Do not interrupt the When forming the After thermal drilling Surface and press eases continually process but proceed collar bead reduce raise the drill again down lightly then increase the feed with continually the feed slightly Do without delay constantly increase rate accelerated movement not form an pressure and gradually form the excessively flat collar bush Depending on the material type thermal drilling requires a different force to be exerted high grade steel hard aluminium soft Drill with a continually increasing pressure You will re
6. Instruction M iy ae a stat LE h Wy koma SOMES H Kelte e EE ST Ve Se Tee oe y SE ZNS So Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim Distributed by Trick Tools_com Trick Tools 80 Truman Road Pella IA 50219 Phone 1 877 VAN SANT E mail sales trick tools com Here at Trick Tools we believe that our customers deserve the best value in their tool and equipment purchases We are constantly at work searching out a variety of high quality high performance tools to offer at the best prices possible Our commitment to you is that we will not offer cheap junk anywhere on our website You the customer help us to evaluate our products constantly and as soon as an ongoing quality issue is uncovered we will correct it or discontinue that product immediately We hope to earn your continued trust Instruction Manu al Mobile thermal drilling Table of Contents Page Te ee are EIERE 2 2 General safety and hazard precautions n nssennsnneenenenennrnsnnernnrnrrsnrrnnrrnrrrnrrsrrrnnrennenne 3 3 Additional Safety precautionS ccccccccceeccceeeeseeeeseeeeseeeesaueeseueeseeeeseueesueeseeeeseueesseeesaes 3 A Ed e en EE 4 4 1 Mounting the handles on the drill Stand ccc cccccecccseeeeseeeeseeeeseeeeseeeeseeeeseeeesees 4 42 MOUNTAINS ele e e EE 4 5 Use and general application ccccccccsccccseccceeeeseeeeseeeeseeeesueesueeseueesuees
7. ar during drilling because of the axial force occurring immediately stop the drilling process and repeat steps 1 3 NOTE Make sure that the surface on which the drill stand is placed is level If necessary the base plate of the drill stand must be fixed firmly to this surface with suitable screw fasteners 5 3 Deactivating the percussion stage When using a hammer drill the hammer function must be deactivated for thermal drilling and flowtapping Switch the drill over to the normal drill function Percussion stage ON Percussion stage OFF Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim 5 Instruction Man al Mobile thermal drilling 5 4 Inserting the collet 1 Insert the collet at a slight angle into the screwed cap and turn both using light pressure in opposite directions until the collet perceptibly locks and sits vertically in the screwed cap The collet should no longer fall out on its own ATIT e dk D mp e pg ET e PAL A C Markierung Nut der Spannzange Groove of collet Exzenterring Eccentric ring Markierung Marking 2 Now screw both together onto the drill chuck such that the tool shaft can then be inserted with slight suction 5 5 Inserting the FLOWDRILL tools The Flowdrill or Flowtap is inserted with the tool holder already mounted and the screwed cap including collet lightly tightened All tools must be inserted fully as far as the stop Then hand tighten the sc
8. cognise too high a pressure a From a clearly audible reduction in the drill soeed For safety purposes the integrated electronics of the motor automatically turn the hand drill unit off b From deformation of the component surface In both cases please reduce the contact pressure immediately Greater pressure does not speed up drilling the drill wears out more quickly and the unit is overloaded 5 12 Machining time and drilling intervals As a guideline for thermal drilling a machining time of approx 5 seconds should be adhered to A maximum of 4 thermal drill holes per minute should be made We recommend that the operation of the drill is then turned off for 2 minutes 8 Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim Instruction Manual i Mobile thermal drilling free of water oil and other strong contaminants Do not use any unauthorised lubricants or releasing agents for thermal drilling on this mobile drill base Our special NOTE releasing agent FDKS is available as an option for thermal drilling AN Please ensure that the component surface is dry or when in the drilling position and is 5 13 Flowtapping with Flowtap gt Change the tool and replace the Flowdrill with the Flowtap To hold the optionally available M4 flowtap you require a further smaller collet of type ER16 4mm that is available as an accessory NOTE Set the required rotational speed tortoise A approx 150min Position the Flo
9. eeeeseueeseeeeseeeesaes 5 5 1 Connection and commissioning s0101e0000000an Error Bookmark not defined 5 2 Mounting the drill on the drill stand 0 0 0 0 cece ceeeeceeeeceeeeseeeeseeeeseeeeseeeeseueeseeeesees 5 So EIERE Ware EECHER WEE 5 Diy NIM SSHING TASHCONCT EE 6 5 5 Inserting the FLOWDRILL oos 6 5 6 Mans CONIC CU EE 6 5 7 Selecting the speed step and presetting the rotational epeed ees 7 5 8 Selecting the rotation drechon 7 Si TPOSIUORING WIE et e 7 5 10 Switening he motor e E 8 Sit be ug TEE Ba el Lef ele e 8 5 12 Machining time and drilling intervals ccccccccseeeeceeeeseeeseeeeseueeseueeseeeeseeeeseeeesees 8 5 13 Flowtapping with Flowianp 9 SE Me een Le 10 Ok Ge eeh E 10 o2 OVA e E E E E E seers 10 SE ToOlNOlder and Colle EEN 10 6 4 Guide system aectaciecincisineserseciarias acieeienticesediecincemaricainciearatieenieesediecinceenitacerentadeneendadenmeesadeceandeceuaes 11 6 5 Conversion for left hand operation ccccceecccceeeeeeeeeeeeecesseeeeseeseeeseeeesaeeeesaeeess 11 CO EE CIDOS EE 11 f Trouble SOO TING innne EEE EEEE EEE 12 8 Range and supply of accessories cccccseeccseececeeeeeeeeeseueeseueeseueeseueeseueeseueeseeeeseueesaees 13 9 Exploded diagram of the drill stand ANd names 14 10 Guarantee Drovlsionsg 15 Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim 1 Instruction Manu al 4 Mobile thermal drilling 1 Conventional use
10. ent maintenance or repair the mains plug must be unplugged gt The tool and drill chuck are very hot after use Please wear gloves to change the tool or allow it to cool down completely gt Functions and operation of the electronic control module of the drill 1 Protection of operators from accidents 2 Ensure a long life for the drill and the tools 3 Rotational speed setting and automatic regulation according to the relevant technological requirements gt Please refer to the enclosed pink Metabo Safety Precautions brochure for further information Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim 3 Instruction Manu al Mobile thermal drilling 4 Preparation For the proper functioning of the Flow2go unit when thermal drilling and for industrial safety reasons the following must be taken into account 4 1 Mounting the handles on the drill base Please screw the 3 handles enclosed fully up to the stop in the openings provided for this purpose on the capstan shaft 4 2 Mounting the tool holder Only the enclosed tool holder see Figure should be used for thermal drilling To use it the three jaw chuck pre mounted on the drill must first be removed For this fully unscrew the drill chuck and while holding up the spindle unscrew the inner retaining screw where present with a suitable screwdriver to the right N B left hand thread Please refer to the instructions for using the drill
11. for further information e een SNE HH HNH y Retaining screw with left hand thread The tool holder must be screwed on fully and firmly tightened Then the tool holder must also be re secured from inside with the enclosed short retaining screw Always use only tools and accessories that are in perfect condition The tool shafts must be in perfect condition and free of contaminants They must not show any signs of damage The collet in the tool holder should be carefully checked before using a drill and if necessary cleaned or in case of damage replaced Mobile connecting leads should not be stretched under tension All damage should be avoided as this may cause danger due to the electric current Do not use the drill if the connecting leads are damaged First have the equipment repaired by an authorised specialist firm 4 Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim Instruction Manu al Mobile thermal drilling 5 Use and general application 5 1 Mains power Please check the mains voltage first The mains voltage indicated on the hand drill must correspond with the electric mains supply 5 2 Mounting the drill on the drill stand 1 If necessary loosen clamping nut socket hexagonal socket head of the circular clamp 2 Insert the hand drill unit vertically into the collar as far as the stop 3 Now hand tighten the clamping screw should the drill be pushed upwards out of the coll
12. hammer drilling stage if technically possible The use of unsuitable lubricants The use of Flowdrill tools in the normal three jaw chuck The execution of thermal drilling work with hand drill units not corresponding to the following types Metabo BE 1020 and Metabo SBE 1010 Plus The use of low performance drills Using the Flowtap without suitable lubricant Generally accepted accident prevention regulations as well as all the enclosed and listed safety precautions must be complied with Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim Instruction Manu al Mobile thermal drilling 2 General safety and hazard precautions Before using the hand drill read the enclosed safety precautions red volume as well as the instruction manual carefully and completely Keep all the enclosed documents and only pass on the Flow2go unit together with these documents Read instruction manual A Ss TT Use eye protection Warning of hot surface a Wear protective gloves O N Q Wear suitable work clothing 3 Additional safety precautions Warning of hazardous electric voltage Do not expose to rain gt Please read the instructions for use before starting to work with the machine gt The hand drill unit supplied is only suitable for thermal drilling in conjunction with the drill base and the customised tool holder gt To avoid eye injury please wear protective goggles gt Before any adjustm
13. ns promptly 6 2 Flowtap The Flowtap should never be used dry but always in conjunction with special tapping oil e g FTMZ from Flowdrill Make sure the tapping flanks are clean and free of dirt and scratches Clean the Flowtap if necessary with a soft wire brush and or compressed air 6 3 Tool holder and collet Regularly clean the tool holder from inside and remove all contamination in the gaps of the collet Damaged collet Very dirty collet a outside b inside clean if necessary replace replace replace 10 Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim Instruction Manual Mobile thermal drilling 6 4 Guide system Regularly check the guide system This must if necessary be lubricated or readjusted To readjust please loosen the lock nuts d 2 and cylindrical head screws 13 of the guide rail 2 and evenly 1 tighten the adjustment screws 11 Then retighten first the cylindrical head screws and then the lock nuts Items 2 11 12 13 according to exploded drawing Section 9 6 5 Conversion for left hand operation The capstan can be easily converted for left hand operation To do this raise the guides to the upper stop and then loosen the cross head screw 7 and remove this together with the washer 18 Completely remove the shaft 6 from the capstan and mount this in the reverse order from the left ltems 6 7 18 according to exploded drawing Section 9 6 6 Switches and
14. rewed cap To fully tighten the tools please use the enclosed spanners spanner SW19 open ended spanner SW25 Sr Flowatrill Flowtap ep e 5 6 Mains connection Connect the mains plug to the mains supply If you are using an extension cable ensure that it is designed for the rating of the machine 6 Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim Instruction Manual Mobile thermal drilling Blo 5 7 Selecting the speed step and presetting the rotational speed The speed step of the work spindle should be selected irrespective of the material and drill diameter in accordance with the following Table Machine setting Thread Flowadrill Material thickness Rom Rom mm ma Flowdrill Flowtap Maschineneinstellung Flowdrill ae S U min U min Gewinde mm Materialstarke max Flowdrill Flowtap M4 x Er T Se Ss G ah A M6 5 4 EEN Mig 73 2600 150 WVerkzeugausfuhrung lang Tool design long a A Tortoise Highest speed step Lowest Speed step 5 8 Selecting the rotation direction Flowdrilling FLOWDRILL and Flowtapping FLOWTAP right turn For Flowtapping with right turn tapping holding and screwing out with left turn The presetting switch can only be operated during shutdown R Right turn L Left turn 5 9 Positioning the work piece Please secure the work piece to be machined in the vice firmly horizontally and free of vibration Position the
15. rovisions apply in conjunction with the information listed in this instruction manual Damage due to natural wear and tear overloading or unauthorised handling of the unit tools or drill base are excluded from the guarantee Damage arising due to material or manufacturing faults is rectified free of charge by delivery of a replacement or repair Objections can only be acknowledged if the equipment system is sent undismantled and carriage free to Flowdrill or to the authorised contractual partner No claims for compensation may be derived from this guarantee statement Please fill in the guarantee certificate including all the following details and enclose the Original evidence of purchase Delivery note invoice Machine type Machine number Date of sale stamp Date Signature of the Dealer Description of fault Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim 15 16 Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim
16. wtap accurately over the drill hole Position the component and the vice Lubricate the Flowtap well before each use with FTMZ and press lightly into the material The Flowtap rotates automatically gt Always guide the process when moving in and out by hand If possible the full operating range of the Flowtap should be used Take into account here the maximum possible penetration depth gt Stop the unit and now change the direction of rotation of the spindle to LEFT TURN and press the pushbutton again Guide the removal of the Flowtap by hand v v v v Special flowtap oil FTMZ d TIP 1 To stop the flowtap promptly when inserting do not lock the pushbutton but keep the button pressed with your hand TIP 2 Alternatively you can also use the Flowtap in a high performance battery operated drill and low speed step and insert the Flowtap by guiding it freely TIP 3 You will obtain optimum starting values and load capacities with grease or oil free taps that are then cleaned Copyright by Flowdrill GmbH e Olbrichtstr 18 e 69469 Weinheim 9 Instruction Manu al Mobile thermal drilling 6 Maintenance 6 1 Flowdrill The friction or contact surfaces of the Flowdrill have the tendency for foreign material to adhere which in places coats the drill This adhesion tendency is very material dependent and cannot be avoided entirely For this reason clean the Flowdrill regularly with an emery cloth and remove adhesio
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