Amaryllis Sorting System ASM 640 User`s Manual
Contents
1. the maintenance intervals should be shortened 7 1 Daily gt Check the oil twice a day during operation When the reservoir is almost empty fill the reservoir with oil type SAE30 gt Check if the air pressure is minimum 7 bar gt Check if the compressor has enough capacity 7 2 Weekly gt Make shure you drain the water every week gt Check if there is any damage on the machine 7 3 Monthly gt You should lubricate the bearings regularly sie Hans van der Poel sv MECHANISATIE amp MACHINEBOU w2. 68 Camera Statin 124 o Station 18 Hf Stationt4 H Station 15 Station 16 Total 114 Cameral Scan Reset barcode counter ce II cox Current barcode 0912616 114 Exit Figure 1 Screen after starting program In th s screen you find all kind of information about the amaryllis sorting system In the left upper corner you ll find the diameter and matching sorting station of a bulb that just went trough the vision area Below these figures you see images of the bulbs from the view of the camera On the right side of the screen you can see the minimum sorting boundaries of each class bulb in a table Next to these boundaries are the numbers of bulbs that are being thrown out by each sorting station starting from the moment you have reset the counters When you shut down and restart the program the computer system maintains these values unless there is a sudden power failure the values will not be saved The amaryllis sorting system has two conditions In measure position and off measure position Before the system starts off measure position you can adjust all settings or you can get a live view of the camera The system will start measuring in the measure position Below you find a description of the different buttons on this screen Hans van der Poel sv MECHANISATIE AY MACHINEBOUW Description of buttons Measure If you push the measure button the system is ready for oper
3. Hans van der Poel sv MECHANISATIE MACHINEBOUW Amaryllis Sorting System ASM 640 User s Manual Mechanization amp Machinery Hans van der Poel B V Veenderveld 51 2371 TT Roelofarendsveen Tel 31 0 71 3315278 info hansvanderpoel com www hansvanderpoel com Amaryllis Sorting System User s Manual 1 Introduction 2 Application and Function 3 Settings sorting system 4 Safety instructions and precautions 5 Technical data 6 Start up 7 Maintenance Enclosure I Description control system Enclosure II Wiring diagrams Hans van der Poel sv MECHANISATIE Avmacninesouw 10 10 11 1 Introduction We are pleased that you have chosen our Amaryllis Sorting System The ASM 640 Sorting System is developed to simplify the sorting of amaryllis bulbs Sorting bulbs is a difficult matter because of a large variation of bulbs Round or flat white or black dry or washed You will have at your disposal an excellent performing piece of equipment constructed with care and manufactured from the best possible materials available By following the instructions in this user s manual with regard to safety use and maintenance you will get the best return on your investment We recommend therefore reading the manual carefully and following the instructions You should keep this user s manual within reach of the Amaryllis Sorting System Hans van der Poel B V is not legally responsible for damage and ind
4. and CE certified spare parts should be used ie Hans van der Poel sv MECHANISATIEQY MACHINEBOUW Notice Danger for serious injury The Amaryllis Sorting System may only be used for the purpose it is meant for as described in chapter 4 of this user s manual Application and Functioning 5 Technical Data e 1150x180x211 cm e 2174 ke e 380V 3phase N ground e 2 50 KVA oS Pel PLE ade Ra pez eee te Se ut lt a ae a ro J itici NEE lage Should show a minimum of 7 bar 6 Start up Make sure the electrical connection fulfils the general and local requirements Low voltage directive 73 23 EU and NEN 1010 and that it is within reach from the Freesia Planting Machine The Freesia Planting Machine shall be greased and set properly Check if the machine runs smoothly If not switch off the mains connection immediately 10 Hans van der Poel sv MECHANISATIE AC machinesouw 7 Maintenance Follow the safety precautions during maintenance work e Disconnect the plug from the wall socket before starting maintenance work e For 100 safety the fuse can be removed from the main switch board e Clean the Amaryllis Sorting System carefully before starting maintenance e Maintenance only to be executed by authorized persons e Consult always your dealer if you have any doubts e The following maintenance instructions are based on normal use At intensive use of use at extreme circumstances
5. ation the system is in measure position When the system gets a trigger signal the bulb is being measured and the results are shown in the upper left corner of the screen The measure device is now in the normal situation All other buttons get a grey colour when you have pushed the measure button This means that you can not change any settings Only the button Stop measure pops up Stop Measure By pushing the button Stop measure the system stops measuring bulbs the system is in the off measure position Incoming trigger signals will not be processed by the system All other buttons will pop up e Live view e Scan barcode e Reset counters e Save image e Exit Furthermore you can now adjust the settings of station boundaries You should do this in the table on the right side off the screen If the minimum boundary is bigger then the next minimum value all boundaries are adjusted automatically If the minimum value is smaller then the previous value all boundaries are also being adjusted automatically You have the following options e When you push one of the small buttons or of one sorting station goes 0 1 up or 0 1 down the minimum boundary e When you push one of the big buttons or the minimum boundaries of all sorting stations go 0 1 up or 0 1 down e By adjusting a positive value to the number 1 the sorting station switches off The previous station gets the class re
6. ipment is a safe operator It is the operator s responsibility to read and understand ALL safety and operating instructions in the manual and to follow these Most accidents can be avoided gt A person who has not read and understood all operating and safety instructions is not qualified to operate this device gt Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment operator and bystanders gt Use genuine parts only and have them installed by authorized technicians provided that the necessary instructions are not available gt Think SAFETY Work SAFELY Press the emergency button to shut down the system immediately ro gt Safety decals located on the Amaryllis Sorting System contain important and useful information that will help you operate your device safely Assure yourself that all safety decals remain in place and in good condition Notice Danger for serious damage Read the user s manual of the Amaryllis Sorting System Read manual es in order to know how to position the machine before LL Lire d abord le manuel Star ting Op eration Hans van der Poel sv MECHANISATIE AY MACHINEBOUW Notice Danger for injury Before maintenance work gt Read the manual Shut down machine before maintenance EEn gt Make sure the plug is taken out from the wall socket d en faire l entretien Make sure that no one el
7. irect damage due to operating errors lack of correct maintenance and or any way of use which is not described in this manual The responsibility of Hans van der Poel B V expires also as soon as you or any third person without written agreement from Hans van der Poel B V executes any operation like adjustments or extensions to the function of the Amaryllis Sorting System or its accessories Hans van der Poel B V continuously strives for improvement of our physical products and offerings Hans van der Poel B V reserves the right to alter the specification shown without prior notice es Hans van der Poel sv MECHANISATIE AZ MACHINEBOUW 2 Application and Function 2 1 Application Amaryllis Sorting System The ASM 640 Sorting System is developed to simplify the sorting of amaryllis bulbs Sorting bulbs is a difficult matter because of a large variation of bulbs Round or flat white or black dry or washed The sorting machine is controlled by a computer and the bulbs are sorted with a camera The product that lies on the conveyor band moves through a camera unit and is watched After being lighted by an infra red light the computer decides by which sorting stations inverted size the bulbs should be thrown out This process only takes a small period of time A conveyor belt moves the bulbs to the right sorting station and they will be thrown out The accuracy of the sorting system is 98 Therefore you do not have the measure
8. maining bulbs e If you change the stripe means station is switched off to another value all stations in between will be switched on The first following stations switches automatically to the class remaining bulbs When you move the mouse to another field the inverted boundaries are saved Live View If you click with the mouse on the button live view you get a live view of the camera This is very handy for testing and monitoring the bulb holders or the light source By another click on the button the live view from the camera stops Gee Hans van der Poel sv MECHANISATIE AZ MACHINEBOUW Scan Barcode If you push the button Scan Barcode the system requires you to scan a barcode After scanning the barcode will be shown in the screen The results of the previous barcode will be saved in a file The file name will be old barcode txt The file shows the following contents old barcode station number number of counted bulbs station number number of counted bulbs new barcode After saving the system reminds you to push the button Reset counters to reset all counters to zero When the total amount of bulbs is zero it is not possible to save all data to a file Reset counters When you push the button Reset counters the counters of each sorting station and the total amount of bulbs will be reset to zero Save Image By pushing this button the computer saves the cu
9. rrent camera view to the file Origl bmp This way you can keep images which give problems De system rewrites the file Orig1 bmp if it already exists Exit With this button all the minimum boundaries and counters of each station will be saved and the system shuts down ae Hans van der Poel sv MECHANISATIE AZ MACHINEBOUW H4 Safety instructions and precautions You are responsible for the safe operation and maintenance of your Amaryllis Sorting System You must ensure that you and anyone else who is going to Operate maintain or work around the system be familiar with the operating and maintenance procedures and related safety information contained in this manual This manual will take you step by step through your working day and alerts you to all good safety practices while operating the Amaryllis Sorting System Remember you are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program Be certain that everyone operating this device is familiar with the procedures recommended and follows safety precautions Remember most accidents can be prevented Do not risk injury by ignoring good safety practices gt Amaryllis Sorting System owners must give operating instructions to operators or employees before allowing them to operate the system and at least annually thereafter gt The most important safety device on this equ
10. se by accident or due to misunderstanding re plugs the plug in the wall socket during maintenance work Notice Danger for injury Danger for injuries if you get stuck to the rotating parts of the supply conveyer Rotating parts Warning Parties rotatives Avertissement Risk af alactne chock LJ Keep disia GE Connect to a propere grounded Clothes and hair can get stuck outlet only ji Gardez vos distance Risque de choc lectngque i i os chev Loessil de faie le branchemen Vos habits et vos cheveaux Necessiie de lame le branchenernd peuvent se coincer sur une prise de terre Notice Danger for shortcuts The electric connection must correspond to specification on the type plate Cable diameter safety fuse earth connection etc shall be in accordance with local requirements and be done by an authorized electrician Notice Danger for injury Make sure other operators are informed about the safety precautions as well as installation procedure Notice Danger for injury Loose hanging clothes should not be used when being close to the Amaryllis Sorting System Long hair should be protected Notice Danger for injury Keep children away from the Amaryllis Sorting System Notice Danger for injury Take care that all warnings stickers are clearly visible If they are not legible they should be replaced Notice Danger for injury Repair and maintenance only to be executed by authorized people and only original
11. the bulbs before packaging The ASM sorting system ends a method of inaccurate and time consuming sorting of bulbs The Amaryllis Sorting System is available in only one execution and s suitable for sorting Amaryllis bulbs The Amaryllis Sorting System is not watertight and should therefore be used indoor only Using it outdoor may cause shortcuts in the electric installation The Amaryllis Sorting System may only be used for above mentioned application Any other application is strictly prohibited 2 2 Function After installation of the Amaryllis Sorting System you should connect the plug in the socket and connect the air supply Furthermore you should establish the right settings and the Amaryllis Sorting Machine is ready for operation Vie Hans van der Poel sv MECHANISATIE Avmacninesouw 3 Settings sorting system Software description The program starts automatically as soon as you start the computer If the program does not start you can op the sorting program by clicking on gt fig Ed Coe Amaryllis The following screen appears Ee OPTEL Amaryllis sorteer systeem A _ l x Minimum Diameter value Counter Trigger Station Live view EE a Measure Station 1 Ef zor 14 Station24 221 Stations U 241 17 Station 4 zl 26 1 10 Stations 281 10 Station6 30 1 13 Save Station 321 12 mae Stations Hf 341 13 Stating 361 8 Station 104 381 10 Station 11 Other 25
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