User Manual - Durham Geo Enterprises
Contents
1. DURHAM GEO SLOPE INDICATOR Durham Geo Slope Indicator 2175 West Park Court Stone Mountain GA 30087 USA 5 240 Series Power Extruder User Vianual Version 2 2 Phone 800 837 0864 or 1 770 465 7557 Fax 770 465 7447 e mail solutions durhamgeo com www DurhamGeo com dh DURHAM GEO SLOPE INDICATOR Disclaimer Durham Geo Enterprises Inc including all affiliates to include its trade name of DGSI makes no representations or warranties with respect to the contents hereof and specifically disclaim any implied warranties of merchantability or fitness for any particular purpose Durham Geo Slope Indicator reserves the right to revise this publication and to make changes from time to time in its content without obligations to notify any person or organization of such revision or changes IMPORTANT Before beginning installation procedures these Installation and Operating Instructions should be studied carefully The installation and operation should also be in accordance with local regulations and accepted codes of good practice Information Record Model S 240 Sold By Date Purchased Page 2 of 11 Table of Contents 2 0 Receiving 5 0 Set up Procedures 5 1 Placement of the Base Unit 5 1 Connecting Hydraulic Hoses 5 2 Check oil Reservoir 6 0 Operating Principles 7 0 Accessories 7 1 Leg Assembly 7 2 Cylinder Bracket Arm 7 3 2 Accessories 8 0 Machine Maintenance Warranty Info Parts lis2. Insert the 2 5 16 18 screws and tighten them Remove the two 1 long screws and the two 5 16 lock washers holding the front support Fig 1 10 in place Pull the front support from the tie rods It is not necessary to remove the 3 holding clamp simply slide it toward the cylinder and out of the way Slide the 2 holding clamp onto the tie rods Replace the front support back onto the tie rods and replace the screws and washers holding it in place Place the 2 adapter plate on the cylinder side of the front support and line up the four holes on each of them Make sure that the shoulder on the 2 adapter plate faces the hydraulic cylinder Put the 5 16 lock washers on the 1 1 2 screws and insert the screws through the four holes in the front support and tighten them Page 8 of 11 S 240 EXTRUDER EXTRUDER MAINTENANCE 8 0 Machine Maintenance 8 1 Maintenance The S 240 is designed to be virtually maintenance free The hydraulic cylinder rod should be kept clean and the oil reservoir might have to be topped up occasionally CAUTION Never use a wedge or any other type of stop when retracting the piston Use of a wedge can result in a potentially hazardous situation that could cause damage to personnel or equipment If you are having difficulty retracting the piston from the sample tube check the following items 1 Check that the tube is in line with the end of the extruder and that the piston is not in a bind due to misalignment Corre
3. Piston in the fully retracted position loosen the plastic knobs on the 3 clamp move the clamp bolts out of the way and remove the top support Place a tube containing a sample onto the clamp Make sure that the cutting edge of the sample tube is facing the hydraulic cylinder of the S 240 Move the tube forward until it shoulders against the Front tube support Slide the clamp forward until it rests 1 4 of the way from the free end of the sample tube Replace the top support and move the clamping bolts back into position and tighten both plastic knobs until the tube is held down securely Move the hydraulic control valve handle to the extend position Stop just before the piston reaches the end of the tube Adjust the piston if necessary for proper entry into the tube Note There is a speed control valve on the nose end of the cylinder See page 12 detail B Adjust as necessary to control the speed Shutting this valve off will cause the relief valve to lift and will cause the oil to overheat Avoid shutting this valve off CAUTION Keep fingers away from cutting edge of tube and piston It may be necessary to clean out 1 2 of material to facilitate piston entry Continue extending piston until the sample is completely extruded from the tube Retract piston fully Loosen the plastic knobs on the 3 clamp and remove the clamp top Remove the tube and replace the clamp top and tighten the plastic knobs Turn off and unplug unit Page 7
4. of 11 S 240 EXTRUDER EXTRUDER 7 0 Accessories 7 1 Leg Assembly The leg assembly consists of two steel frame assemblies The extruder base has 4 tapped holes on the bottom that will line up with the leg assembly All necessary fasteners are included with the leg assembly kit Place the base unit on the legs and insert the 1 long screws through the holes Put the washers and nuts on and tighten everything securely Remove the Vibration Isolators Page 12 24 from the hydraulic pump Set the hydraulic pump on the cross beam of both legs Insert the 1 long screws into the 4 holes Put the washers and the nuts on and tighten everything securely CAUTION The base unit of the S 240 is heavy and awkward to handle To avoid injury at least 2 people are needed to assemble base onto the leg assembly 7 2 Cylinder Bracket Arm To support the weight of the hydraulic cylinder locate the turnbuckle bracket A single 12 13 bolt is used to joint the two parts together the radius end of the turnbuckle simply rest in the angle bracket of the leg frame See figure on page 13 7 3 Two inch Accessories The 2 Accessories are designed to allow you to extrude 2 O D tubes The kit consists of a 2 Adapter Plate 2 Holding Clamp 2 Piston four 1 1 2 long screws and four 5 16 lock washers To install these accessories you must first remove the 5 16 18 Socket head cap screws from the 3 piston Remove the 3 piston and install the 2 piston
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7. abeled remember that the manual hydraulic valve will work in either direction Insure that one end of one hose is connected to the cylinder and the other end of the hose is connected to the hydraulic valve repeat with the other hose Connect the hoses and tighten them securely insure that the hoses are not kinked or bent too sharply The hydraulic pressure is quite high and the hoses will try to straighten out when loading 5 2 Check Oil Reservoir Plug the hydraulic power unit in and turn the power switch on Move the control valve handle towards the hydraulic cylinder until the hydraulic cylinder rod is fully retracted Remove the oil cap and check the fluid level Add hydraulic oil if needed A good grade of hydraulic oil is required Extend and retract the hydraulic cylinder several times and recheck the oil level Add more oil if necessary CAUTION NEVER fill the reservoir with the cylinder rod extended This will cause the reservoir to over flow when the ram is retracted The unit is now ready to use NOTE During shipping and assembly air will be introduced into the hydraulic system after approximately 2 weeks of use most of this air will be removed from the system recheck the reservoir level Fill if required Check once per month thereafter Page 6 of 11 S 240 EXTRUDER EXTRUDER OPERATING PRINCIPLES 6 0 Principles of Operation 6 1 Operating Instructions Plug in unit and turn the switch to the on position With the
8. at it arrives at your location free from damage Damage in shipping is rare but may happen so always check for evidence of damage or loss before signing for any shipment Do not sign for any shipment with apparent damage until the carrier notes damage on the receipt and signs same Do not discard original packing materials until equipment has been fully examined in operation If damage to contents is evident an examination and report by the transport agent must be requested If damage is found after the carton is unpacked notify the transport agent immediately to arrange an inspection and provide you necessary forms for filing a concealed damage report Concealed damage must be reported to and inspected by the carrier within ten days 3 0 Typical Tools for assembly Standard wrenches 4 0 Unpacking Remove the S 240 from the packing crate Check the contents you have received against the enclosed packing slip Check all components for shipping damage and or shortages Notify Durham Geo Enterprises Inc immediately if damages or shortages are found Page 5 of 11 S 240 EXTRUDER EXTRUDER 5 0 Setup Procedures 5 1 Placement of Base Unit Place the Base Unit on a sturdy level surface Place the Hydraulic Power Unit at a location close to the Hydraulic Cylinder 5 1 Connecting Hydraulic Hoses There are two hydraulic hoses supplied with the Power Extruder Each hose is labeled to assist you in assembly If for any reason the hoses are not l
9. ced by DGSI are warranted against defects in workmanship and materials for a period of 90 days or the remainder of the original warranty period whichever is greater INNO EVENT SHALL DGSI BE LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OR FOR INSTALLATION ADJUSTMENT LOST PROFITS OR OTHER COSTS WHICH MAY ARISE IN CONNECTION WITH SUCH PRODUCTS THE APPLICABLE PRODUCT WARRANTY EXTENDS ONLY TO THE ORIGINAL CUSTOMER OF DGSI OR ITS AUTHORIZED DISTRIBUTOR AS THE CASE MAY BE AND IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED WHETHER OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE AND OF ALL OTHER OBLIGATIONS AND LIABILITIES OF ANY KIND AND CHARACTER EXCEPT FOR THE WARRANTY APPLICABLE TO THE SPECIFIC PRODUCT S PURCHASED DGSI MAKES NO WARRANTY OF MERCHANTABILITY OF THE GOODS OR OF THE FITNESS OF THE GOODS FOR ANY PURPOSE THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF Any products components or accessories that are not manufactured by DGSI and are supplied by other manufacturers are subject to their respective warranties Certain products will carry their own warranties For further assistance Call 1 800 837 0864 toll free or 1 770 465 7557 E mail info durhamgeo com Page 10 of 11 240 EXTRUDER Do not over tighten bolt Cylinder bracket detail Tension turnbuckle for cylinder suonort and alilanment Remove angle shipping brackets before attaching to leg a
10. ct any misalignment 2 Check that the tube is free from damage that will prevent the piston from freely retracting If your tubes are damaged cylinder retraction may be facilitated by letting the piston float free in the tube by removing the retaining bolts that attach the piston to the piston rod You will then need to manually remove the ram Be sure that you have the appropriate clamp in place and that the clamp is tight against the tube Be careful not to over tighten the clamp as this might damage the tube and prevent retraction If you have any questions concerning the extruder contact Durham Geo Enterprises Inc 770 465 7557 OR 1 800 837 0864 Page 9 of 11 S 240 EXTRUDER EXTRUDER LIMITED WARRANTY Durham Geo Enterprises Inc Slope Indicator DGSI warrants the products manufactured by DGSI to be free of defects of workmanship and material on a product basis The products accompanied by this Warranty Statement are warranted for a period of ONE 1 YEAR from the date of delivery to the customer If the customer is an authorized distributor of DGSI s products the warranty shall be for a period of ONE 1 YEAR from the date of delivery to the authorized distributor s customer The obligation of DGSI is hereafter limited to replacement or at its option repair of products returned to it should DGSI s examination disclose to its satisfaction that the products were not free from defects Products repaired or servi
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12. ts page 5 page 6 page 6 page 6 page 6 page page 8 page 8 page 8 page 8 page 9 page 10 page 11 13 Page 3 of 11 S 240 EXTRUDER IMPORTANT SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS Safety is a priority in the design of our remediation equipment This manual highlights the areas that are important when you install and use this equipment Following is a partial list of safety procedures Wear chemically resistant clothing Wear safety goggles to protect your eyes Point air and discharge hoses away form your person and other personnel Turn off the air supply to the pump prior to service Avoid the pinch points during assembly and disassembly of the pumps Properly protect air supply and fluid discharge hoses from damage WARNING Any electrical components used in an explosive atmosphere must be located in compliance with Chapter 5 of the National Electrical Code and any other local codes This applies to electrically powered air compressors as well Page 4 of 11 S 240 EXTRUDER EXTRUDER RECEIVING To insure optimum performance it is strongly suggested that the operators read the manual prior to using the MVP Pumps Failure to follow the installation and operation instructions may result in voiding the warranty of the equipment 1 0 Models Covered This Manual covers the following DGSI models S 240 2 0 Receiving Procedures 2 1 Damage in Transit This product has been packed to insure th
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