USER MANUAL
Contents
1. DP A is securely closed Follow all instructions from the chemical manufacturer Fill the tank with water and the advised percentage of chemical concentrate Verify that the valve PVCV34FM at the base of the suction line is open to allow fluid into the suction line Verify that the air trigger port is clean and free of blockages or debris and the discharge hose is not kinked or obstructed With the wand pointed in a safe direction connect an air line to the air inlet fitting AP25 Note When you connect the air line listen for any sound from the unit If you hear the pump activate and begin to cycle disconnect the air line immediately This indicates that there is a blockage or other problem somewhere in the system which could cause the unit to activate spontaneously The problem must be addressed before proceeding see Troubleshooting Instructions Place thumb over the air trigger to activate the unit and begin foaming While the unit is running and discharging product adjust the needle valve NV14Y as needed to regulate the wetness or dryness of the foam following the steps below a Close needle valve completely in clockwise direction b Open needle valve in counter clockwise direction 2 complete turns c Continue to open needle valve in 4 turn increments allowing 30 seconds between adjustments until desired consistency of foam is achieved Release the air trigger to stop foaming Note When you rele2. ENT 551814 1 8 MPT X 1 4 STAINLESS HOSE BARB SSST SCREEN DISC 687 DIA 10 X 10 MESH 020 DIA 300 HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 SERIES S S HOSE BARB ST65150 VEEJET NOZZLE 65150 3 8 MPT 1420 KNOCK INSERT 1 4 20 11 TS INSERT NUT STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 STAINLESS N34GH 3 4 GARD HSE SWIVEL NUT EDPM GSKT NV14Y FLOW CONTROL VALVE INCLUDES BLACK KNOB TANK 50N 50 GALLON PORTABLE UNIT NATURAL IN COLOR NV14Y HNDL BLACK KNOB FOR NEEDLE VALVE 2839 1 4 TW916 1 2 INT TOOTH L W 41055 P18 PLUG 1 8 MPT HEX HEAD 304 SS 15 NONMARKING WHEEL FOR PORTABLE UNITS Model No FI 5ON SM FI SONK SM FI SONV SM AND RELATED UNITS Page 9of9 03302015
3. ING EQUIPMENT BACK PLATE ITEM NUMBER PA PF SM HBSSEL1438 p NVAAY HBSS1438 PS6 BRKT SCREW _ _ P56 P56K orP56V P56 BRKT H14B H Available ft c NS Available per ft R25 4 531414 AG100 BPS 58SO BPS SSR SM PV HBBEL1414 EC14 2 HBSSEL1438 HBSSEL1438 SST12HB38 Model No FI 5ON SM FI SONK SM FI SONV SM AND RELATED UNITS Page 7 of 9 03302015 User Manual 50 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT BACK PLATE Outside View 5 5850 TW916 55414 FWLG14 HBSS1414 HBSS1258 FWP12 7 I JJ NV14Y ___ 25 SUCTION LINE BPS 58SO BPS 58SO HBSSEL1438 PVCV34FM Model No FI 50N SM FI SONK SM FI SONV SM AND RELATED UNITS Page8of9 03302015 User Manual 50 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION P56 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTI
4. NG AND EXHAUST BARB A34M34G 3 4 GHT X 3 4 MPT ADAPTOR P56K PUMP WITH KALREZ SEALS INCLUDES HOSE BARBS AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE AIR FITTING AND EXHAUST BARB AKSS34 P SS ANTI KINK SPRING FOR 3 4 INCH HOSE P56V PUMP WITH VITON SEALS INCLUDES HOSE BARBS AIR FITTING AND EXHAUST BARB AP25 PLUG 1 4 NPTM AIR FITTING BRASS 20756103B Polypro G57 Air Port x HB Straight w Viton o ring B103234 10 32 X 3 4 PHIL TRUSS MACH SCR 18 8 HB14P 1 4in BRASS HB AIR FITTING G57 P56 B8X58 8 15 x 1 2 FLAT PHIL TY A 18 8 PLN 5638 HOSE BARB FOR P56 PUMP 5 5850 Back Panel Screw 5 8 inch with Stand Off HB5638K HOSE BARB FOR P56K PUMP BPS SSR 1 4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL HB5638V HOSE BARB FOR P56V PUMP 1 8 X 1 COTTER PIN 18 8 5 5 CST5SS 5in S S SWIVEL CASTER WITH 4 IN WHEEL BUMS Rp ONE STAINLESS STEEL CST5SS L S S SWIVEL CASTER WITH 4 IN WHEEL AND LOCK FOR RETAINING RSG BRET CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING EESO ADAPTOR PLATE DFP7 7 INCH HINGED CAP ASSEMBLY INCLUDES BLACK CAP LD TLANGE AND PLPF PORTABLE FOAMER BACK PLATE W HINGE AND HOLES DEPC 7 INCH FILL CAP POLYETHYLENE BLACK PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN DFP7 F 7 INCH TANK LID FLANGE POLYETHYLENE PVC VALVE 3 4in FPT X 3 4in DFP7 PIN HINGE PIN FOR DFP7 C amp DFP7 C PW1238 POLY WAND 1 2 MPT X 3 8 FPT UHMW DFP7 C BL 7 INCH FILL CAP POLYETHYLENE BLUE PA
5. NTONE R25 AIR REGULATOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE ABR25 METAL AIR BOWL for R25 DFP7 C RD 7 INCH FILL CAP POLYPRO RED PANTONE AFR25 AIR FILTER for R25 DFP7 C YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE S142034 1 4 20 X 3 4 PHIL TRUSS M S 18 8 DHB38 3 4 FLAT SEAT 3 8 HOSE BARB 55161812 5 16 18 x 1 2 Phil Pan 18 8 EC14 2 OETIKER CLAMP 13 8 SMH HANDLE FOR BONDED HOSE 1 2in FPT AND 1 8in EC58 OETIKER CLAMP 0 625 ID UHMW FWAX15 FLAT AXLE WASHER SM PV PNEUMATIC VALVE FOR SMART TECHNOLOGY UNITS FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW SN1414 STAINLESS 1 4MPT X 1 4MPT NIPPLE FWP14 C 816 1 2in SS WASHER SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT GHW GARDEN HOSE WASHER D 102 SSAXLESO SSAXLE 50 GAL 5 8 x 23 05 H14B H 1 4 INCH BLUE HOSE Available per ft SSC14 WORM GEAR CLAMP SS 1 41 H38B H 3 8 INCH BLUE HOSE Available per ft SSC38 WORM GEAR CLAMP S S 25 63 H5814 BONDED HOSE 5 8in ID 1 4 ID SSC58 WORM GEAR CLAMP SS 5 8IN HBBEL1414 1 4 MPT X 1 4 HOSE BARB BRASS 90 DEG SSP50 STAINLESS STEEL AXLE PLATE 50 GAL HBSS1258 STAINLESS STEEL HOSE BARB 1 2 MPT BY 5 8 INCH SSP50 CSTR STAINLESS STEEL PLATE FOR CASTER SUPPORT BARB SST12HB38 STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB WITH HBSS1414 HOSE BARB STAINLESS STEEL 1 4 MPT X 1 4 BARB SSST AND S S MESH HBSS1438 STAINLESS HOSE BARB 1 4 MPT X 3 8 BARB SS MESH STAINLESS STEEL MESH WITH SSST FOR REPLACEM
6. SST12HB38 could be plugged Remove and clean the mesh following the instructions below a Ensure that the unit has been flushed and disconnected from the air supply according to the After Use Instructions Also ensure that the unit tank is empty and or that the valve PVCV34FM at the base of the suction line is closed b Remove the stainless hose barb HBSS1258 from the tee fitting SST12HB38 Model No FI 5ON SM FI SONK SM FI SONV SM AND RELATED UNITS The stainless steel mixing mesh SS MESH is located inside the tee fitting SST12HB38 Remove the old mesh and the screen that holds it in place If the mesh and screen are in good condition they can be cleaned and re used If not they should be replaced with new parts d Insert the new mesh SS MESH e Insert the new screen SSST Make sure it is seated securely but not bent or deformed f Reconnect the hose barb HBSS1258 to the tee fitting SST12HB38 Attach the 5 8 inch hose to the hose barb HBSS1258 and secure it with the screw band clamp SSC58 g Ifyou found a lot of particles or blockages inside the mesh check the suction line strainer STR38 IL to make sure it is in place and operating correctly If the unit activates when the air trigger port is not covered 1 Verify that the air trigger port is clean and free of blockages or debris and the discharge hose is not kinked or obstructed 2 Ifthe problem persists try bypassing the air tr
7. USER MANUAL MODEL NUMBER FI SON SM FI SONK SM FI SONV SM AND RELATED UNITS 50 Gallon Smart Foam Unit English Original Instructions User Manual 50 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT N WARNING gt Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Safety Data Sheet SDS If this unit is modified or serviced with parts not listed in this manual the unit may not operate correctly Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always keep the air trigger port clean and free of blockages or debris If the port becomes dirty or blocked disconnect the compressed air source from the unit immediately and clean out the port before proceeding Always keep the discharge hose free of kinks or obstructions Always rinse and drain unit after use as described in the After Use Instructions Always store unit disconnected from the compressed air source Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Always flush the unit
8. ase the air trigger the unit will shut off and depressurize Foam that is already in the discharge hose may seep out but no more foam will be created until you cover the air trigger again After Use Instructions 1 2 Open the drain plug DP A and drain the unit tank Rinse the unit tank thoroughly with fresh water Then replace the drain plug and fill the tank with fresh water Activate the unit and allow it to run for 2 4 minutes or until all chemical has been flushed from the system Open the drain plug DP A and drain any water remaining in the unit tank Then replace and secure the drain plug Disconnect the air line from the air fitting AP25 Allow any liquid remaining in the discharge hose to drain out through the discharge wand before storing the unit To keep your unit operating properly periodically perform the following maintenance procedures Note Before performing any maintenance ensure that the unit has been disconnected from the air supply according to the After Use Instructions Also ensure that the unit tank is empty and or close the valve PVCV34FM at the base of the suction line to shut off the flow of liquid from the tank Reopen the valve after maintenance is complete Model No FI 50N SM FI 50NK SM FI SONV SM AND RELATED UNITS Inspect the air pump P56 P56K P56V for wear and leaks Inspect all hoses for leaks or excessive wear Make sure all hose clamps are in good condition and
9. igger To do this disconnect the 1 4 inch hose from the wand Point the wand in a safe direction and connect an air line to the unit Then use your thumb or finger to seal the open port of the 1 4 inch hose at the wand a Ifthe unit activates when you connect the air line the valve block SM PV may need to be replaced b Ifthe unit does not activate when you connect the air line the hose or wand assembly may need to be replaced If the unit does not activate when the air trigger port is covered 1 Confirm the incoming air supply is consistently 50 psi 3 4 bar on the air guage AG100 2 If the problem persists the valve block SM PV may need to be replaced Page 5of9 03302015 User Manual 50 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 50N A DFP7 see parts list for color options N TANK 50N 4 4 22 180 1 FWAX15 FWAX15 SSAXLESO W15 Ly 22222 S5161812 SSP50 PVCV34FM CST5SS CST5SS L WAND ASSEMBLY DISCHARGE HOSE ASSEMBLY ITEM NUMBER SMWA ITEM NUMBER H5814 30 ST65150 PW1238 Air Trigger Port SMH HBSS1814 HBSS1258 Model No FI 5ON SM FI SONK SM FI SONV SM AND RELATED UNITS Page 6 of 9 03302015 User Manual 50 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERAT
10. properly secured Check the air trigger port on the handle for debris and clean as needed When cleaning be careful not to push debris into the port as it may become lodged inside and create a blockage Clean and replace the filter AFR25 located within the air regulator R25 as needed Access the filter by unthreading the air regulator bowl ABR25 from the air regulator R25 Check the suction line and strainer STR38 IL for debris or blockages and clean as needed Drain your air compressor tank on a regular basis to help extend pump life An air source with a high moisture content will accelerate pump wear Note If your air source has a high moisture content you may wish to install a water separator WS 20CFM before the unit Page 4 9 03302015 User Manual 50 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check the suction line and strainer for debris or damage Clean or replace as needed To prevent damage to the unit the strainer STR38 IL must always be used Ifthe pump is cycling but will not pull product and the suction line is clear make sure the valve PVCV34FM at the base of the suction line is open Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particle
11. s Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 If the needle valve NV14Y is open too far the pump P56 P56K P56V may cycle improperly due to lack of air pressure If this occurs close and readjust the needle valve NV14Y as described in the Operation Instructions Make sure proper foaming chemical and concentration are being used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced If solution backs up into the air regulator bowl ABR25 the check valve CV38 needs to be replaced Iffoam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 psi 3 to 5 bar with 5 to 10 141 6 to 283 3 l min If the unit operates at a reduced pressure 1 Check the air compressor supplying the unit If the pressure is less than 40 psi turn the unit off until the compressor can catch up 2 If the air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 3 Ifthe problem persists the stainless steel mixing mesh SS MESH inside the tee fitting
12. ump seals For more information on chemical compatibility consult the manufacturer or SDS for your product or contact our customer service department SPECIFICATIONS Power type Compressed air Chemical pickup type Draws from pre mixed solution Number of products unit can draw from One product Capacity 50 gallons 189 27 liters Discharge hose diameter length 30 ft 9 1 m bonded hose with 5 8 in 15 9 mm and 1 4 in 6 4 mm inside diameter Discharge wand tip type Ultra high molecular weight UHMW polyethylene handle and wand extension with 65 fan tip and built in zero tip Output distance With zero tip 17 21 ft 5 2 m 6 4 m With fan tip 5765150 16 20 ft 4 9 m 6 1 m Output volume With zero tip 20 32 gal min 75 121 l min of foam With fan tip 5765150 20 32 gal min 75 121 l min of foam Flow rate 2 gal min 7 6 l min Pump seals Santoprene Viton or Kalrez Wheel type Two 10 inch non marking wheels two 5 inch casters with lock Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model No FI 5ON SM FI SONK SM FI SONV SM AND RELATED UNITS Page 3 9 03302015 User Manual 50 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Maintenance Instructions Operation Instructions 1 2 Verify that the drain plug
13. with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install a water separator WS 20CFM before the unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations Always remember to recycle Specifications and parts are subject to change without notice Model No FI 5ON SM FI SONK SM FI SONV SM AND RELATED UNITS OPTIONS Pump Seal Material Santoprene standard 50 Viton 5 Kalrez K bold option codes to item number as shown standard options no option code is needed Examples FI 5ON SM standard unit with Santoprene pump seals e FI 5ONV SM unit with Viton pump seals Page 2019 03302015 User Manual 50 Gallon Smart Foam Unit English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT REQUIREMENTS Compressed air requirements 40 80 psi 3 5 bar with 5 10 cfm 141 283 l min Liquid temperature range 40 100 F 4 4 37 C Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and p
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