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Installation - PLC Products Group

1. NE E 3 E 1 io 810 11 5 O 12t015 l 109 I I H i 2 i e i E PR PP E E i O co l cr MEN Sat Eee a 1 e C1 and C4 are each independent 4 Chapter 1 Configuration and Specifications 1 4 9 1 9 KV E4R E4T E8R E8T P E16R E16T P Expansion Output Unit KV E16T P 16 I O expansion input unit transistor output B Terminal layout drawing B Output circuit diagram E b Otro OO NPN PNP Sp oR Sh e rc A ee i mom D nsulating C4 power C3 supply C2 Internal Ci circuit i nternal circuit i Liss See ara 8 a C2 Insultating c3 juez Ea Oca LESEN REED Lolol nun noL Lans ngnlnonuscsechu eu 1 5 Chapter 1 Configuration and Specifications 1 9 KV E4R E4T E8R E8T P E16R E16T P Expansion Output Unit 1 9 4 Dimensions B Main unit Front view Front view Front view S
2. J y T B Wiring for a DC type basic unit For a DC type basic unit perform the wiring as shown in the figure below KV 10DR Breaker camel 24 VDC E 4 external power T 5 supply n Note Connect the power supply to the power supply input terminals with 24 VDC output which offers a sufficient margin of power capacity Usually the sum of the current consumption of all connected units multiplied by 1 5 or more is required for the power capacity Cautions on wiring for I O units E When performing wiring for an I O unit pay strict attention to the following contents Separate input lines from output lines in wiring e If the wiring for power is located near I O signal lines a malfunction may occur caused by the effects of a high voltage and large current Keep I O signal lines away from the power wiring by at least 100 mm Separate 24 VDC I O lines from 100 VAC and 200 VAC lines When using pipes for wiring make sure that the pipes are securely grounded B When I O signal lines cannot be separated from the wiring for power In such a case perform grounding on the KV side using batch shielded cables In some environments grounding should be performed on the reverse side of the KV Shielded ca
3. B Metal fixture for screw tightening 4 95 0 Mounting hole Main unit mounting hole 2 positions Two M3 5 countersunk head screws are included for mounting the main unit 1 16 Chapter 1 Configuration and Specifications 1 5 KV 16AR AT P DR DT P 16 I O Basic Unit 15 KV 16AR AT P DR DT P 16 O Basic Unit This section describes the name and function of each part the I O specifications the terminal layout circuit diagrams and dimensions of the KV 16xx 1 5 4 Part Names and Functions 1 Input terminal block 9 Input voltage selector switch Provided on side E LIOA LNdNI AS WE3 Ave 4 I a 4 Input indicator lamps 5 Output indicator lamps 6 Connector provided on side 10 Communication port A 11 Communication port B 3 Power input terminal 7 Access Window 8 Setting keys 012 50 C3 C4 Sch 500 24V OUT OV Power input terminals for AC power type are provided on t
4. Bl Output circuit diagram Internal circuit V1 to V5 are short circuited inside so they can be used as a relay terminal block Chapter 1 Configuration and Specifications 1 4 5 1 9 KV E4R E4T E8R E8T P E16R E16T P Expansion Output Unit KV E4T 4 I O expansion output unit transistor output type B Terminal layout drawing zi V1 V3 V5 ES B Output circuit diagram d Internal circuit RT Em ndm EE UE rl V1 to V5 are short circuited inside so they can be used as a relay terminal block 1 46 Chapter 1 Configuration and Specifications 1 9 KV E4R E4T E8R E8T P E16R E16T P Expansion Output Unit KV E8R 8 l O expansion output unit relay output type B Terminal layout drawing B Output circuit diagram C1 and C2 are each independent c V1 to V2 and V3 to V4 are short circuited inside so they can be used as relay te
5. 11 d ISO CG 106 __ 48 C 44 C 48 C E SNe SSN 2 L 0 t 2Max 40 C S 3 90 o 90 Wr 88 S 80 S 80 L 0 a SS 7 F 70 TN o0 NN 7296 e 70 33 L Max 639 Eo 60 Eo 60 oO o s eno 2 8 50 2E 50 50 oZ 40 oz 4 2 m 2 s E 20 H individual unit 5 20 H Individual unit o 10 H With expansion unit 4 6 o 10 H With expansion unit 0 C I 1 C I 1 80 35 40 45 50 80 35 40 45 50 Ambient temperature C Derating when KV 24DR is mounted upward 110 0 C 35 C 100 s ars 5 90 3 2 80 Ss 70 3227 Eo 60 Us 50 G nor 10 2 z 40 42 2 30 7 5 20 H Individual unit 416 8 10 H With expansion unit 0 XC 1 1 L 1 30 85 40 45 80 Ambient temperature C Derating when KV 24DT P is mounted upward 110 47 C 100 B g 2 491 in 479 5 70 2 IL Eo 60 o un Zz o 29 30 E 20 H Individual unit Oo 10 H With expansion unit 0 4 i 30 8 db 45 50 Ambient temperature C Ambient temperature C Derating when KV 24DR is mounted in front 110 37 C 43 C o 100 S 3 90 I S 80 o Zg 7 ES 67 Eo 60 gt oS 50 gt na 444 a z 40 2 30 5 20 H individual unit o 1
6. 110 110 45 113 100 ux 100 ae 90 2 90 x o 80 E 80 38095 2 70 B 7 Sg 9 458 S9 60 Eo 9 Eo so Ow 40 o S 40 Sz 30 SZ s So 30 20 H Individual unit 20 H Individual unit E 10 H With expansion unit 8 10 H With expansion unit 0 3 L 0 1 f fi x 30 35 40 45 50 35 40 45 50 86 95 104 113 122 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 10DT P is mounted in front Ambient temperature C F for figure in Derating when KV 10DT P is mounted upward 110 110 49 120 2 100 a 100 a 90 Y 88 S 90 E 80 3 80 uro S gt 70 532 e 8 60 Eg s g 50 o 8 40 575 40 26 v 25 m E 80 Final uit Z 20 H Individual unit 6 10 With expansion unit o 10 H With expansion unit Oo 0 r1 1 L L fi o 0 5 1 1 fi fi 30 35 40 45 50 30 35 40 45 50 86 95 104 113 122 86 95 104 113 122 Ambient temperature C F for figure in Ambient temperature C F for figure in Chapter 1 Configuration and Specifications 1 1 5 1 4 KV 10AR AT P DR DT P 10 I O Basic Unit 1 4 5 Dimensions B Main unit Front view Side view KV 10AR AT P Side view KV 10DR DT P gt 24 5
7. 509 504 B Input circuit diagram Internal circuit f s 4 L 4 L L 1 L 4 4 L Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue x Exe x Ex Sx Sx E x Ex Ex Ex E x Ex Sx Ex Sx Ex E 8 e8 88 98N 98N 68N SN S8 8 EN L 8SN SR ERI SR SRI ERIE e ama ma aa ean an ma ma am ma ama an ma enean ma aa a g 2 E 2 g o 2 2 2 g 2 E o 2 g 2 Zo Zo Zo Zo Zo Zo Zo Zo Zo Zo Zo Zo Zo Zo Zo Zo 5 2 85 85 185 5 138 185 85 28 2 SS 85 85 83 85 Es E T taj c ied c c c c c T x c E E E E E E m m E E m Sensor Circuit configuration of inputs 000 to 007 Circuit configuration of inputs 008 to 015 jacit es orc race IS o Lr Fe gerer p Yes An 1 Wg ee a ee eg Me pz ee 1 Photocoupler Photocoupler taka insulation i AIKA insulation 000 to 007 O A __5 zji 008 to 015 S mir dicii B i i D Y O ji i selector A E UES IS vie wl 1 circuit som S ES sei er cq oot c1 2 I I t I I 1 I l I 1 l l I l Baraa a au 3 Lerraga metit Da see Chapter 1 Configuration and Specifications 1 25 1
8. ulli zu g lt S i Ts xs 4 Input indicator S 012 3 45 6 7 8 9 10 lamps 5 E E 5 Output indicator ann lamps Qai 6 Connector provided on side 10 Communication port A 7 Access Window 11 Communication port B 24AR ab t 8 Setting keys 3 Power input terminal Power input terminals for AC power type are provided on the lower side L O N AC100V 240V 06A 50 60Hz 2 Output terminal block Function Input terminal 24 VDC input terminal block 000 to 007 can be changed to 5 V block input Output terminal block Pulse output function is built in 500 to Output terminal 502 in transistor output type only block A 1 6 KQ current limiting resistor is built in R502 to connect a motor driver Power input terminal Supplies 24 VDC KV 24DR DT P Power output Supplies 100 to 240 VAC to the power input terminals on the terminal lower side of the unit and allows the service power supply to KV 24AR AT P be taken from the 24 VDC terminal Input indicator lamps Output
9. 500 Fe as ee m Spi 502 to 503 504 to 507 1 508 to 511 1 512 to 515 C3 to C8 are each independent Chapter 1 Configuration and Specifications 7 3 3 1 7 KV 40AR AT P DR DT P 40 l O Basic Unit KV 40AT P DT P Transistor output type B Terminal layout drawing 011 013 015 ooo poz 004 im 006 008 0 o2 hoa ot R509 sor Three wire type Three wire Three wire Circuit configuration of inputs 000 to 007 Photocoupler 4 3KQ insulation 000 to 007 i 1 24V 5V selector l lu circuit Circuit configuration of inputs 008 to 107 Photocoupler 4 3KQ insulation 008 to 07 d RED NEM 5 ne e Paes 1 0 C1 Q I I I 1 34 Chapter Configuration and Specifications 1 7 KV 40AR AT P DR DT P 40 l O Basic Unit
10. 0V 21 0 6A 50 60 FG 1 28 Chapter 1 Configuration and Specifications 1 6 KV 24AR AT P DR DT P 24 l O Basic Unit 1 6 4 Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature If the number of I O points which turn ON at the same time exceeds the speci fications range the unit may be damaged The graphs below show the relationship between the ambient temperature and the continuous simultaneous ON ratio Load current L AC power output capacity at 600 mA Derating when KV 24AR is mounted upward 110 100 90 80 70 ON ratio 96 oa eo Continuous simultaneous 20 H Individual unit 10 H With expansion unit 0 C X 30 35 40 45 50 Ambient temperature C Derating when KV 24AT P is mounted upward Individual current consumption _ Service power when KV D20 is connected Expansion unit current consumption output current Derating when KV 24AR is mounted in front 110 100 90 80 70 60 50 40 30 20 H Individual unit 10 H With expansion unit 0 a L 1 I l 30 35 40 45 50 Ambient temperature C 37 C 40 C du L 0 to Max L 0 to Max S 56 daas ON ratio 96 Continuous simultaneous Derating when KV 24AT P is mounted in front 110
11. m 111 2 116 6 120 2 o TA 2 90 L 0 1 2Max 46 1148 EX 9196 o L 0 1 2Max 00 L M 75 SS 70 Max N fo 29 2 M 66 E o 60 L Max ES o S 50 50 8Z 40 o 2 5 20 H Individual unit o 10 H With expansion unit L 1 1 L 30 35 40 45 50 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 16AT P is mounted in front Supply voltage 100 to 240 V 44 47 49 110 111 2 116 6 120 3 1 A op L 0 1 2Max 26 114 8 90 SCHO L 0 1 2Max ONU 80 L M Nes 70 Max fo L Max s 66 60 x 50 5096 40 30 20 H Individual unit 10 H With expansion unit 0 ON ratio 96 Continuous simultaneous 5 30 35 40 45 50 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 16DR is mounted in front 110 44 112 49 120 2 90 93 60 58 ON ratio 20 H Individual unit 10 H With expansion unit 0 a 1 L 1 L 30 35 40 45 50 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 16DT P is mounted in front 110 Continuous simultaneous 44 111 2 49 120 2 a 100 REUS ME UE 9396 a 90 9 80 G s S Eo 90 58 o Qs Pe 2z 40 S 30 amp t 2
12. 1 402 KV R8T R16T R8R R16R I O Terminal Modules RUN Output 1 403 KV R1A I O Distribution Module esee 1 403 B3 Dimensions i cer ven Ute ee rre a ees lies dE d ce deed 1 404 Appendix C Ladder Program List essssemne 1 406 Appendix D A D and D A Conversion Tables KV AN6 1 408 Voltage conversion tables aisinar nnne 1 408 Current conversion table sssssssseseeeeeeeneee nennen 1 409 WARRANTIES AND DISCLAIMERS 1 419 2 Support software ESSE introduction 1 1 Items Included in the Package ss 2 2 1 2 Outline of the Ladder Builder for KV ssssseeeeeee 2 3 1 2 1 Operating environment and system configuration sseeeees 2 3 1 2 2 Features and functions of the Ladder Builder for KV sssss 2 4 Features of the Ladder Builder for KV ooo eeeseeeesseeeeeneeeesneeeeeneeeeeeeeeeeneees 2 4 Functions of the Ladder Builder for KV oo eseeesseeeeneeeseneeeeeneeeeeeeeeeeaeees 2 6 1 3 Before Programming cceeseceeseeeeeeseeeeeesneeeeneeseeeeeeseaeeeeeneeseeaeeseensersaes 2 7 Machines to be prepared sssessseeeenemem eene 2 7 1 3 1 Differences from the KV IncrediWare DOS sssssse 2 8 1 3 2 Differences from the Ladder Builder
13. 30 35 40 45 50 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 40DT P is mounted in front 119 44 111 2 48 118 4 100 Qa enga 90 S 87 80 70 ES 60 62 595 50 40 30 20 H Individual unit 10 H With expansion unit 0 5 4 31 l ON ratio Continuous simultaneous 30 35 40 45 50 86 95 104 113 122 Ambient temperature C F for figure in 1 36 Chapter 1 Configuration and Specifications 1 7 KV 40AR AT P DR DT P 40 1 O Basic Unit 1 7 5 Dimensions B Main unit Front view Side view KV 40AR AT P Side view KV 40DR DT P IK m 17 5 B Metal fixture for screw tightening 4 95 0 Mounting hole Main unit mounting hole Aces e Sree B 99 111 2 positions x Two M3 5 countersunk head screws are included for mounting the main unit Chapter 1 Configuration and Specifications 1 37 1 8 KV E4X E8X E16X Expansion Input Unit 1 8 KV E4X E8X E16X Expansion Input Unit This section describes the name and function of each part the input specifications the terminal layout circuit diagrams and dimensions of three types of expansion input units 4 1 8 1 4 Expa
14. sssssssssseeeeeeeeenene 3 308 7 2 1 Command Transmission Procedure sse 3 308 7 2 2 Format of Commands Responses ssssseseeeeeeren enne 3 309 7 2 3 Communication Command Response List sessees 3 310 7 2 4 Setting Communication Commands and Responses to Commands 3 311 7 2 5 Other Response Codes essere nnne 3 315 7 2 6 Error Code List coti eei dne iie pet leere eate e eee Pete 3 316 T 2 f Example Program eiie eene Ri E e e tied 3 317 7 3 Loading Text Data n eer re Debe eed recens 3 318 733 1 Receiving Text D lta tetti e berti ern 3 318 7 3 2 Transmitting Text Data ee eb e e eo ee ona de gre a uude 3 319 7 3 9 Sample Program enata Le teer eter eene eB interiit tan 3 320 7 4 ASCI Code List eninin been teed 3 321 Chapter 8 Programming Examples 8 1 List nne aah aie hae ee Ae eee ed 3 324 8 2 Details aient eR eee et 3 326 8 2 1 Reference Program Examples cscceeeseeesneeeeeneeeeeeeeesaeeeeeneeeeseeeeseeeees 3 326 Basic INStructions iari een ee Ee ER EU ee Eds 3 326 Application Instructions 2 aeo etg Ert ione RE Rer Bg 3 334 Arithmetic Instructions eese nennen nennen 3 343 WARRANTIES AND DISCLAIMERS 3 367 22 WARRANTIES AND DISCLAIMERS Caution See 1 419 No part of this manual may be reprinted or reproduced in any f
15. ssseee 1 277 End cod s eon eed nO OPER HR RIPE 1 291 7 7 Non procedure Mode Programming see 1 292 7 7 1 Operating in Non procedure Mode sssesseeeeeneee 1 292 Communications protocol ssssseseeeeeeeneeeeee nennen 1 292 Connecting to the KV L2 essssssssssseseeeeeenee nennen nennen 1 293 7 7 2 Assignment of Relay Nos and Data Memory Address Nos 1 294 Assigning relay nos and data memory address nos 1 294 T a Transmitting Text Data uote eiit etre pilo 1 297 Data transmission and internal data memory addresses 1 297 7 74 Receiving Text Data inei rrt terne timeri 1 298 Format of received data and data memory addresses 1 298 7 7 5 ASCII code Binary Conversion Function seeeeeeeneee 1 300 7 8 Troubleshooting Guide sese 1 304 7 94 Troubleshooting i etienne eee bai ee 1 304 7 9 2 Precautions x one e et e eh e ted ds 1 305 7 9 Specificalioris ned cd de ee tiet deu teoria 1 306 FQ A Specifications stash aute die caa oce e ata efe Le ei 1 306 General specifications sessssssseeeeneeeeeenenennenn nnns 1 306 Communications protocol essssseeeeeeeeeeeeee nennen 1 306 RS 232C connector specifications es
16. eesseseeeeeneenenennnennnennnnnn nnne 1 14 1 4 4 Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature 1 15 1 4 5 DIMENSIONS ier ne et e DEOR MEER 1 16 1 5 KV 16AR AT P DR DT P 16 I O Basic Unit eseeesesessss 1 17 1 5 1 Part Names and Functions sssssseeeeneem emen 1 17 1 5 2 Terminal Layout Drawings and I O Circuit Diagrams sessss 1 18 KV 16AR DR Relay output type eeeem 1 18 KV 16AT P DT P Transistor output type 1 20 1 5 8 AC Power Input KV 16AR AT P sseseeeeneeeeennneen enne 1 21 1 5 4 Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature 1 22 1 5 5 DIrmensloris 5 na teet hebetes ern ec ED re D De DAE ERE 1 23 1 6 KV 24AR AT P DR DT P 24 I O Basic Unit seessessss 1 24 1 6 1 Part Names and Functions ccccceseceeceseeeeeneeeeeneeceseseeeeseseeeseeeeeseseeenensneeees 1 24 1 6 2 Terminal Layout Drawings and I O Circuit Diagrams ssessss 1 25 KV 24AR DR Relay output type ee m 1 25 KV 24AT P DT P Transistor output type eeenne 1 27 1 6 8 AC Power Input KV 24AR AT P essen 1 28 1 6 4 Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature 1 29 126 5 Dimensions ote ed eh e ee 1 30 1 7 KV 40AR AT P DR DT P
17. KEYENCE a User s Manual Visual KV Series 1 Installation How this manual is organized The Visual KV Series User s Manual is composed of 3 separate manuals 1 Installation 2 Support Software 3 Programming Please read each manual relevant to your purpose Safety Precautions Symbols Conventions This instruction manual describes the operation and function of the KV Series PLC Read this manual carefully to ensure safe use and maximum performance from your KV Series PLC The following symbols alert you to important messages Be sure to read these messages carefully Failure to follow instructions may lead to injury electric A WARNING shock burn etc A CAUTION Failure to follow instructions may lead to product damage Note Provides additional information on proper operation This manual describes the operation function of all Keyence KV Series PLC Note following conventions when you use Visual KV Series KV 10xx 16xx 24xx 40xx Conventional KV Series KV 10AR AT DR DT KV 24AR AT DR DT KV 10R W T W KV 24R W T W KV 80R W T W KV 300 KV 16AR AT DR DT KV 40AR AT DR DT KV 16R W T W KV 40R W T W KV 300 Series KV 10 80 Series General Precautions Atstartup and during operation be sure to monitor the functions and perfor mance of the KV Sereis PLC We recommend that you take substantial safety measures to avoid any damage in the event a
18. Continuous simultaneous ON ratio Individual current consumption _ Service power when KV D20 is connected Expansion unit current consumption Derating when KV 40AR is mounted in front output current 110 39 40 44 45 ane 102 2104 111 2 113 e 37 98 6 WX A L 0 a 90 CaS 105 8 D L 1 2Max gt T c 80 S S L Max 75 Hg 70 TSN KT 60 MM E 2 5 NN 55 o8 L 0 gt A az 4 NO 5 O 30 ye t 2 L 1 2Max ss S H Individual unit L Max 16 Oo 10 H With expansion unit T 8 0 amp 1 1 1 MS 30 35 40 45 50 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 40AT P is mounted in front 45 41 43 443 46 4 110 05 8 109 4 Irissyri 4 A 100 M o 80 P 8396 gt L 0 CX 75 5 z 79 L 1 2Max NN X 2 Ex L Max zs NY os 50 450 3z 40 E N41 30 30 L 1 2Max L Max c 20 H Individual unit 8 10 H With expansion unit 0 C 1 L 1 L 30 35 40 45 1202 50 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 40DR is mounted in front 110 100 90 B 80 wo 80 70 60 60 50 40 30 20 H Individual unit 10 H With expansion unit L 1 1 L 42 107 6 46 114 8 a ON ratio Continuous simultaneous
19. B Output circuit diagram Internal circuit Internal f circuit 500 to 515 R500 to R502 Q c3 A 1 6 kQ current limiting resistor is built in each A 1 6 kQ current limiting resistor is built in each of R500 to R502 to connect a motor driver of R500 to R502 to connect a motor driver V1 to V3 are short circuited inside so they can V1 to V3 are short circuited inside so they can be used as a relay terminal block be used as a relay terminal block 1 7 3 AC Power Input KV 40AR AT P Rel 00V 240V FG Chapter 1 Configuration and Specifications 7 3 5 1 7 KV 40AR AT P DR DT P 40 l O Basic Unit 1 7 4 Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature UTION If the number of I O points which turn ON at the same time exceeds the specifi cations range the unit may be damaged The graphs below show the relationship between the ambient temperature and the continuous simultaneous ON ratio Load current L AC power output capacity at 700 mA Derating when KV 40AR is mounted upward Supply voltage 100 to 240 V 33 34 110 91 4 93 2 100 2 90 80 E 2 ES 60 ox
20. Common method 1 common Output frequency 50 kHz 500 to 502 Built in serial resistance 1 6 KO 1 2W R500 to R502 Chapter 1 Configuration and Specifications 1 9 1 4 KV 10AR AT P DR DT P 10 l O Basic Unit 1 4 KV LOAR AT P DR DT P 10 1 0 Basic Unit This section describes the name and function of each part the I O specifications the terminal layout circuit diagrams and dimensions of the KV 10xx 1 4 4 Part Names and Functions 1 Input terminal block 9 Input voltage selector switch Provided on side E 004 005 4 Input indicator lamps LIOA LAdNI AS E Ave 5 Output indicator lamps 4 1 pus 6 Connector provided on side 7 Access Window 10 Communication 8 Setting keys port A KV 10AR 3 Power input terminal 24V OUT OV_ so Power input terminals for AC power types are provided on the lower side L O N 2 Output terminal block FAC ToOy pa0W OA Name Function Input terminal 24 VDC input terminal bl
21. Connection methods 1 Peel off the tape stuck to the right side of the basic unit B When extending a cable Replace a standard expansion cable 60 mm with an optional expansion cable 300 mm OP 35361 1 Disconnect the standard expansion cable from the expansion unit connector 2 Connect an optional expansion cable 300 mm to the expansion unit connector 3 Connect the optional expansion cable 300 mm to the basic unit connector 7 72 Chapter2 System Installation 2 2 Connecting Visual KV Series Expansion Units Number of connectable units When the basic unit is a KV 10xx 16xx 24 xx Up to four input units and four output units that is up to 8 total expansion units can be connected to one basic unit Expansion units Basic unit Input Output Input Input Output Output Output Input d Up to 8 units When the basic unit is a KV 40 xx Up to three input units and four output units that is up to 7 total expansion units can be connected to one basic unit Expansion units Basic unit Output Output Input Output Input Output Input E Up to 7 units E When KV EAXT KV EAXR expansion I O units are connected One l O unit is regarded as two units that is one input and one output unit For example when only expansion I O units are connected to one basic unit up to
22. Input terminal block 24 VDC input terminal block 000 to 007 can be changed to 5 V input Output terminal block Output terminal block Pulse output function is built in 500 to 502 in transistor output type only 1 6 kO current limiting resistor is built in R502 to connect a motor driver Power input terminal KV 40DR DT P Supplies 24 VDC Power output terminal KV 40AR AT P Supplies 100 to 240 VAC to the power input terminals on the lower side of the unit and allows the service power supply to be taken from the 24 VDC terminal Input indicator lamps Output indicator lamps Indicate input status Each lamp lights up at ON Indicate output status Each lamp lights up at ON Connector provided on side Used to connect an expansion unit Access Window Setting keys Used to refer to and change the current and set values of timers and counters as well as the contents of data memories The backlight color indicates the operation status Lit in green RUN mode Lit in red PROGRAM mode Flashing red Error status Used to refer to and change current values etc while referring to the Access Window Input voltage selector switch Changes the input voltage of the basic unit m 24 V input Wj 5 V input Communication port A RJ 11 Modular connector for connecting a personal computer handheld programmer or operator interface panel Com
23. eese 1 45 DIMENSIONS o cn pee qe qe eee SEA SEX ee Y Eg ne ED XX aa Ea Eain aE iege ena 1 51 KV EAXR EAXT P Expansion I O Unit 1 52 Part Names and Functions eesesssssssseseseneeeeen eene nere 1 52 Input Specifications 72 3 c reo iere per eer Id EDO r rens 1 53 Output SpecifiCalions 2 cni etin rac tree epp eebendie 1 53 Terminal Layout Drawings and Input Circuit Diagrams seeess 1 54 IB eg ario T KV D20 Operator Interface Panel Part Names and Functions General Specifications esee nennen nennen Functional Specifications cote tco kite rte rette ete ee DIMENSIONS i c2scsus hadeceeversccsaveecvesssenecadccsaevaveaevedaceddasevaeasaasvesuvecaceacecasaaseiiteaneed nsesd 1 1 System Configuration 1 1 System Configuration This section describes the Visual KV Series system configuration and each unit type B Basic units 16 types 1 1 1 System Configuration The Visual KV Series system has the following configuration 10 I O basic unit 16 I O basic unit 24 I O basic unit 40 l O basic unit Operator AC power ae mimm EEG ERU a interface panel L H H o H o E type 990909 ee e p B i um E p m a a a Leet eee ol ol KV 10AR 10AT P KV 16AR 16AT P KV 24AR 24AT P KV 40AR 40AT P O00000000 i a ae Maza o f C disnei e dix mies
24. 19 V Maximum OFF current 2 mA Input impedance 4 3 KQ Common method 4 points common Input time constant Changed in two steps by special utility relays 2609 to 2612 For both rising OFF ON and falling ON OFF operations 10 ms 10 ms 20 10 us 10 us 20 For more about the general specifications refer to General Specifications p 1 4 1 38 Chapter 1 Configuration and Specifications 1 8 KV E4X E8X E16X Expansion Input Unit 1 8 3 Terminal Layout Drawings and Input Circuit Diagrams KV EAX 4 I O expansion input unit B Terminal layout drawing cita LU e Tre IE V4 V1j V8 V5 B input circuit diagram Sensor 3E e UNE EIE IX ee eee d 1 E E i Photocoupler Zal ETSI el Ze sako insulation 2 2 8S 35 0103 Sulation E E E de n ET ereneree ali E E c E I o x0 xo xo x I vie Q 1 a NSa NSa NSa NS E m a a Em poto um 2l CHpeeESSeS i o C1 g a t i E pem TP eS ee e a V1 to V5 are short circuited inside so they can be used as a relay terminal block Chapter 1 Configuration and Specifications 1 3 9 1 8 KV E4X E8X E16X Expansion Input Unit KV E8X 8 I O ex
25. Insulating power Supply T70 D D Q For KV E4XTP Internal 7 circuit wm le ia T e t edem t Yo to Y3 Insultating ce power supply V1 to V2 and V3 to V4 are short circuited inside so they can be used as relay terminal blocks Chapter 1 Configuration and Specifications 1 5 7 1 10 KV EAXR EAXT P Expansion I O Unit 1 10 5 Dimensions B Main unit Front view Side view oooo PES B Metal fixture for screw tightening 4 95 0 Mounting hole Main unit mounting hole 2 positions Two M3 5 countersunk head screws are included for mounting the main unit 1 58 Chapter 1 Configuration and Specifications 1 11 KV D20 Operator interface panel 1 11 KV D20 Operator Interface Panel This section describes the name and function of each part the general specifica tions the functional specifications and dimensions of the operator interface panel 1 11 1 Part Names and Functions 1 Customized indicator lamps 5 Communication port provided on rear face 2 Liquid crystal display screen 6 Bit guide 76543210 0 6 0 p 0 9 3 Customized switches 4 Setting operation switches Name Function Assigned to
26. cceccceeceeeeeeeeeeeeeeeseeeeeneeteeeeeneeeeeeenes 1 196 62122 PreCautlonS tw as wait lel te ro afi Ad late ce e 1 198 6 2 Basic Op rationS e id el i le 1 200 6 2 1 Basic Programming Operation cceeccesceeeeeeeeeeeseeeeeeeseeeeeeeseeeeeeeseaeeeeeraas 1 200 6 3 Functlons 5o en pedet mcg eir a Ent lider race 1 216 Function Nos list za o ii I RE RA TE Eaa Eii 1 216 ALL COLEA R i malen bt ne toh indeed iis eit Maes 1 217 HANDHELD PROGRAMMER CLEAR esee 1 217 COUNTER GEEAR 2 eet it eene C Ee Eee iter o 1 218 HIGH SPEED COUNTER CLEAR essseseeeeeneeen enne nnne 1 218 ALL DATA MEMORY CLEAR essen enne 1 219 ALL LATCHING RELAYS RESET 4 eene 1 219 PROGRAM SENT OR RECEIVED esee 1 220 OFFLINE EDITOR START niii tee o e HR REM een 1 221 OFFLINE EDITOR STOB 2 eine recreo teda 1 221 TIMER COUNTER CURRENT VALUE CHANGE eee 1 222 TIMER COUNTER SETTING CHANGE esee 1 224 RELAY ON OFF tet ettet etiim Benet 1 226 WRITE INTO DATA MEMORY sseseeeeeeeeneeneeneenneen enne 1 227 READ TRIMMER SETTING enetsien neret nene 1 228 SYNTAX CHECK jist aetna 1 228 PROGRAM CAPACITY CHECK essseseseeeeeneneen nennen 1 229 6 4 Memory Card eias c i ce P neta 1 230 6 4 1 Functions used with KV P3E 01 eenm 1 230 6 42 Storage Capacity isn vers cadens
27. 1 500 VAC for 1 minute Between power terminal and I O terminal as well as between entire external terminals and case Noise immunity 1 500 Vp p or more pulse width 1 us 50 ns by noise simulator Conforms to EN standard EN61000 4 2 3 4 6 Vibration Insulation resistance 10 to 55 Hz double amplitude 1 5 mm 2 hours in each of X Y and Z axis directions 50 MQ or more Between power terminal and I O terminal as well as between entire external terminals and case by 500 VDC megohmmeter Operating atmosphere No excessive dust or corrosive gases Weight Main unit Approx 160 g Communication cable Approx 60 g Mounting fixture 30 g 2 pieces Enclosure rating Built in panel IP 65F only for the front operation panel 1 11 3 Functional Specifications Item Specifications Number of connectable units Display screen Blue negative type backlighted LCD 20 digits x 4 lines Character size 2 95 x 4 75 mm 5 x 7 dots 4 switches assigned to special utility relays F1 2500 F2 2501 F3 2502 F4 2503 Setting operation switch v AQ Customized indicator Four red LEDs assigned to special utility relays lamps Lamp 1 2504 Lamp 2 2505 Lamp 3 2506 Lamp 4 2507 1 per basic unit Customized switches 1 60 Chapter 1 Configuration and Specifications 1 11 KV D20 Operator interface panel 1 11 4 Dimensions B Main unit Panel thickness 1 0 to 3 0 mm 75
28. 4 2 1 High speec Counters and High speed Counter Comparators 3 206 Structure of high speed counters and high speed counter comparators 3 206 Specifications of high speed counters ccceescceeeeeeeeeeeeeeeneeeeeseetsaes 3 208 High speed counter comparators se 3 209 4 2 2 Internal Clock for High speed Counters see 3 210 4 3 Setting and Operation of High speed Counters ssssese 3 211 4 3 1 Reading the Current Value of the High speed Counter 3 211 4 3 2 Preset Value of the High speed Counter Comparator ssssss 3 211 4 3 3 Comparator OUItpUt nene cg cene cete vea eia eed TE de e eru 3 211 4 3 4 Count Input Method sessssssseseseeeeeneenee nennen nnne nnne rennen nne 3 212 4 3 5 Resetting the High speed Counter sssssseeeeneneenn 3 214 4 3 6 Differences with the CTH Instruction between the Conventional and Visual KV Series sssssssssseeee 3 216 4 3 7 Applications of High speed Counters sene 3 217 4 4 Extended Functions of High speed Counters sssssssss 3 221 4 4 1 24 bit High speed Counter sse nennen 3 221 4 4 2 Changing the Current Value of a 24 bit High speed Counter 3 223 4 4 3 Application Example of 24 bit High speed Count
29. four expansion I O units can be connected Up to three expansion I O units can be connected to a KV 40xx basic unit When two expansion I O units are connected 4 Expansion units Basic unit Input y o yo Output Output Input Note 1 There are no restrictions about the order of connected expansion units Note 2 When connecting expansion units to an AC power type basic unit be sure that the total current consumption of all connected units does not exceed the output capacity of the Visual KV Series basic unit Otherwise consider to use a DC power type basic unit in conbination with an external DC power supply having enough capacity Chapter 2 System Installation 1 73 1 2 2 Connecting Visual KV Series Expansion Units 2 2 3 Confirming the Connection Settings of Expansion Units Relay No unit No address No contact No The relay No of each expansion unit is automatically assigned in the order of con nection Expansion unit relay list B Input units Connection order KV E4X KV E8X KV E16X KV 10 16 24 KV 40 KV 10 16 24 KV 40 KV 10 16 24 KV 40 1st input unit 100 to 103 200 to 203 100 to 107 200 to 207 100 to 115 200 to 115 2nd input unit 200 to 203 300 to 303 200 to 207 300 to 307 200 to 215 300 to 315 3rd input unit 300 to 303 400 to 403 300 to 307 4
30. i l e 1 Messcagsencs El i mH i BE 1 i i 500 to 503 i 1 Insultating power R502 C3 supply HA P ee Se ee d me umm duc emm ace Marii ues Gema a j a d fy d im amd ih ro Med 1 6 kQ current limiting resistor is built in R502 1 6 KQ current limiting resistor is built in R502 to connect a motor driver to connect a motor driver 1 4 3 AC Power Input KV 10AR AT P AC1 00V 240V 0 44 FG 1 14 Chapter 1 Configuration and Specifications 1 4 KV 10AR AT P DR DT P 10 I O Basic Unit 1 4 4 Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature If the number of I O points which turn ON at the same time exceeds the specifications range the unit may be damaged The graphs below show the relationship between the ambient temperature and the continuous simultaneous ON ratio Load current L AC power output _ Individual current consumption Service power Expansion capacity at 400 mA when KV D20 is connected output current unit current consumption Derating when KV 10AR is mounted upward Derating when KV 10AR is mounted in front 110 39 41 42 110 47 48 i0 102 2 10581076 44 1112 Bon 116 0 118 4 a Leos AN We 1148 3 90 LeMax 2 NN E me
31. sse 1 382 15 Hardwale 5 e code boe t eec abe tert tours 1 382 Software and Programming seen 1 383 AC power supply Unit cert tinte eerte e recientes 1 384 A 2 Common I O Specifications of Basic Units see 1 384 INPUT Specifications het beech tama 1 384 Output specifications relay output KV 10AR DR KV 16AR DR KV 24AR DR and KV 40AR DR esee 1 385 Output specifications transistor output KV 10AT P DT P KV 16AT P DT P KV 24AT P DT P and KV 40AT P DT P 1 385 A 3 Expansion Unit Specifications sssseeenenn 1 385 A4 Dimensions ue adus ertet o eer epe 1 389 Appendix B Specifications and Dimensions KV 300 Series 1 392 B 1 System Specifications KV 300 Series see 1 392 Hardwal6 2 ne Re eC REO ERU epo 1 392 Software and Programming ssseeeeenneneens 1 393 AC Power supply module DC power distribution module 1 394 B 2 Module Specifications eeessessssseesseeeeeneeennnenneennr enne 1 398 KV 300 GPU 5 Lim fttit Doo pntat es 1 398 KV C16X C32X Input Modules eeseeeeeeneneene 1 399 KV C32T B16R B16S Output Modules esee 1 400 KV R8X R16X I O Terminal Modules eene 1 401 KV R8T R16T R8R R16R I O Terminal Modules
32. 195 and the 6 2 9 Displaying the Use Status p 2 70 The connection information is written to data memory DM1937 as shown in the table below Bit Bit IR 76543210 Unused Q or 1 is written 0 is always written DM1937 display digit Indication contents Connection of expansion input unit with relay Nos 0100 to 0115 0 Unconnected or disconnected 1 Connected Connection of expansion input unit with relay Nos 0200 to 0215 0 Unconnected or disconnected 1 Connected Connection of expansion input unit with relay Nos 0300 to 0315 0 Unconnected or disconnected 1 Connected Connection of expansion input unit with relay Nos 0400 to 0415 0 Unconnected or disconnected 1 Connected Connection of expansion output unit with relay Nos 0600 to 0615 0 Unconnected or disconnected 1 Connected Connection of expansion output unit with relay Nos 0700 to 0715 0 Unconnected or disconnected 1 Connected Connection of expansion output unit with relay Nos 0800 to 0815 0 Unconnected or disconnected 1 Connected Connection of expansion output unit with relay Nos 0900 to 0915 0 Unconnected or disconnected 1 Connected Bit 0 Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Always set to 0 when the KV 40xx is used KV 40 KV E8X KV E4XT P KV E8R KV E16T P In the case of connecti
33. 25 mA or less KV E16X 35 mA or less KV E4T 20 mA or less KV E8T P 40 mA or less KV E16T 60 mA or less KV E4R 40 mA or less KV E8R 70 mA or less KV E16R 110 mA or less KV E4XT P 30 mA or less KV EAXR 45 mA or less KV E16TP 70 mA or less Others KV D20 Operator interface panel 60 mA or less KV P3E 01 Handheld programmer 65 mA or less Maximum load current consumption KV 10DR 745 mA KV 24DR 785 mA KV 10AR AT P 0 4 A KV 10DT 725 mA KV 24DT 745 mA KV 16AR AT P 0 5 A KV 10DTP 730 mA KV 24DTP 750 mA KV 24AR AT P 0 6 A P P KV 16DR 765 mA KV 40DR 790 mA KV 40AR AT P 0 7 A KV 16DT 735 mA KV 40DT 730 mA KV 16DTP 745 mA KV 40DTP 740 mA Ambient temperature No freezing 0 to 50 C 32 to 122 F 0 to 45 C 32 to 113 F KV P3E 01 Relative humidity 35 to 8596 No condensation Ambient storage temperature 20 to 70 C 4 to 158 F No freezing Withstand voltage 1 500 VAC for 1 minute Between power terminal and I O terminals as well as between entire external terminals and case Noise immunity 1 500 Vp p or more pulse width 1 us 50 ns by noise simulator In conformance with EN standard EN61000 4 2 3 4 6 Shock 150 m s 150 G working time 11 ms twice in each of X Y and Z axis directions Vibration 10 to 55 Hz double amplitude 1 5 mm or less 2 hours in each of X Y and Z axis directions 1 G or less when attached
34. 3 12 1 3 8 Special Utility Relay List seseesseeseeeeeeeeenneee nennen 3 14 Special relays and arithmetic operation flags esssessss 3 14 Special utility relays for high speed counter 0 esssssesssse 3 14 Special utility relays for high speed counter 1 essessssss 3 15 Other special utility relays sseeenenn 3 15 1 3 9 Timers and Counters sss neret nnns 3 18 19 Timer Counter lists ices scsi eevee en ehe Atel Descriptor i oe e DRE PB EEG ERROR REGERE 1 39 10 D ta Mermorl S 1255 iol itf e ee med dd e f siis 1 3 11 Temporary Data Memory sssseeene emere nnne nnne 1 3 12 Relay Nos and Functions 14 Special Functions indecens 1 4 14 Input Time Constant Change Function eene 3 23 Setting the input time constant for basic units using special utility relays 3 23 1 4 2 Modifying the Input Relay Time Constant sseeeen 3 24 Modification within the CPU essen nennen 3 24 1 4 8 Constant Scan Time Mode sse nennen 3 25 1 4 4 Output Disabled Function eseseeeeeneneenennen nennen 3 26 1 4 5 Input Refresh Disabled Function see 3 26 1 4 6 Contact Comment Save Function essen 3 27 TAT Special FUNCHONS marsoin ertet a
35. 5 Connector provided on side 2 Output indicator lamps 1 Output terminal block 1 9 2 Output Specifications Name Function Output terminal block Transistor output 30 VDC Relay output 250 VAC 30 VDC Output terminal block Output indicator lamps Indicate output status Each lamp lights up at ON Indicates operation status of expansion output unit Lit Normal operation Flashing Communication error Not lit Power not connected Used to connect a basic unit or another expansion unit A standard expansion cable approximately 60 mm in length is Expansion cable provided For extensions use the optional 300 mm expansion cable OP 35361 Connector Allows to connect an expansion unit READY ERROR indicator lamp Chapter 1 Configuration and Specifications 1 4 3 1 9 KV E4R E4T E8R E8T P E16R E16T P Expansion Output Unit KV EAR ES8R E16R Relay output type Model KV E4R KV E8R KV E16R Unit type 4 I O relay 8 I O relay 16 I O relay output output output Number of outputs Output type External connection method 4 8 16 Terminal block Rated load voltage Rated output current 250 VAC 30 VDC 2 A inductive load 4 A resistive load 2A point inductive load 4 A point resistive load 4A common ON resistance 50 mQ or less Common me
36. 6 KV 24AR AT P DR DT P 24 l O Basic Unit B Output circuit diagram Internal circuit F bons E 501 X 50210503 504 to 507 C3 to C6 are each independent 71 26 Chapter 1 Configuration and Specifications 1 6 KV 24AR AT P DR DT P 24 l O Basic Unit KV 24AT P DT P Transistor output type B Terminal layout drawing B input circuit diagram Internal circuit w t D A Blue Blue Blue A A f f f Blue Blue Blue Blue Blue E x Ex Ex x Ex x Ex x x A SR SR 88 ON 88 8 BA BR OS 8 a an am ama a ena aa ea aa ma a 2 2 o 2 o o E 2 2 o 2 2 o 2 Zo Zo Bo Zo Bo Zo Zo Bo Zo 29 Zo 9 Bo Zo 85 5 85 85 8 88 se 85 85 85 2 85 5 85 E md N as ad M en d ucl c ews der s Kan der P Pay Neri E c c c c E H c
37. For 24 1 O basic unit OP 35347 OP 35343 For 40 I O basic unit OP 35348 For 16 I O expansion unit For 4 to 16 I O expansion units OP 35344 OP 35349 When the ladder support software KV IncrediWare DOS or LADDER BUILDER for KV Ver 1 0x is used the Change All function on the monitor is not available Using the Change All function may damage the basic unit Never use the Change All function Chapter 1 Configuration and Specifications 1 3 1 2 Specifications 1 2 Specifications This section describes the general specifications and performance specifications for the Visual KV Series units 1 2 1 General Specifications Specifications Power supply Input supply voltage Allowable instantaneous time Basic units Internal current consumption AC power type DC power type KV 10AR AT P KV 16AR AT P KV 24AR AT P KV 40AR AT P KV 10DR DT P KV 16DR DT P KV 24DR DT P KV 40DR DT P 100 to 240 VAC 10 24 VDC 10 20 Less than 40 ms Less than 2 ms KV 10AR DR 100 mA or less KV 16AR DR 120 mA or less KV 24AR DR 140 mA or less KV 40AR DR 180 mA or less KV 10AT DT 80 mA or less KV 16AT DT 90 mA or less KV 24AT DT 100 mA or less KV 40AT DT 120 mA or less KV 10ATP DTP 85 mA or less KV 16ATP DTP 100 mA or less KV 24ATP DTP 105 mA or less KV 40ATP DTP 130 mA or less converted into 24 VDC value Expansion units KV E4X 15 mA or less KV E8X
38. Let 2Max NE 9 b L 0 1 2Max 8676 9 L Max M I DR L Max 5S NA Sus 0 E Nas 2 70 S 7g SX 63 29 6496 60 S 60 ao LS Eo E A OG Eo 50 z XE 2 50 o L 1 2Max ar o S 40 ACC NN 389 az 40 5 L Max is o S NN 425 gO 9 20 H Individual unit NN E 20 H Individual unit 5 10 H With expansion unit Sy 8 10 H With expansion unit O 0 C 1 l l L Ac C 1 1 l 0 f 49 45 120 2 50 30 35 40 122 86 95 104 Ambient temperature C zug 122 F for figure in Derating when KV 10AT P is mounted in front 30 35 40 45 86 95 104 113 Ambient temperature C F for figure in Derating when KV 10AT P is mounted upward 113 110 41 48 46 47 110 105 8 109 4 114 8 116 6 100 o p c os 8 8 L 1 2Max No Nee o 80 2 80 L Max Y amp Ss 70 s 70 5 Y EE ES S ees B 60 60 x 60 Ego E 2 50 L 0 iB T 50 o0 d af 49 a Z 40 9 s 4 30 2 s c ET Lm B z 20 H Individual unit 5 el Individual unit 8 10 H With expansion unit o 0 PEE i 0 i p i i 80 35 40 45 50 da o dw 15 2 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 10DR is mounted upward Ambient temperature C F for figure in Derating when KV 10DR is mounted in front
39. Maintenance s encre tc cde ees cee eee dares aide ree ene 1 106 4 2 Overview and Operation 0 0 0 0 cece cece ceeeeeeeeteeeeeeeeeeaeeseeeeaeesieeeeaeeeneeee 1 107 4 2 1 Use Examples for the KV D20 pisirin eriaren pinire aat 1 107 4 2 2 Connection with the KV Series ssssssssseeneeennenene 1 108 Connection oi ee eL e Reed E oce ec E LEE iue 1 108 Precautlors ie eid EU COE Vina epu 1 108 4 2 3 Overview of the KV D20 ssssssssseseeseeeeeeenee enne nennt rennen 1 109 Switching the display mode sese 1 109 Overview of each display mode sse 1 110 Assignment of relays DM sssseeeenennem eene 1 111 Oth r TUnctlons i ccs eet ene Leki ttem et did ade D Pest Potens 1 112 Precautions about screen change function essesssss 1 115 4 2 4 Operator Mode aca ie edere iib etant cH cese dh ea 1 117 Screen selection in operator mode sesss 1 117 Operatof SCEOeGlm ccena Aiea eal d e en de ct nenas 1 118 Direct access Screen occidua Ret e ete imei een 1 126 KV I O monitor screen sin eee ne trie tee edid ede 1 127 Switch comment screen sse nennen nens 1 128 Lamp comment SCIeer sii 2 shares idee te iat 1 128 Screen change permission in operator mode uussusss 1 129 4 2 5 Device Mode annee RETE des 1 130 Device Modea tr ide err e ER UE E EXER 1 130 Ope
40. c E E E Sensor Werte RRE Ge ee Pe ACER ANE i mn 1 1 Photocoupler insulation Tm PE Eee B O ji tke wl E C i c e o I eli d F I I EMT V1 to V2 and V3 to V4 are short circuited inside so they can be used as relay terminal blocks 1 54 Chapter 1 Configuration and Specifications B Output circuit diagram 1 10 KV EAXR EAXT P Expansion I O Unit Internal circuit V1 to V2 and V3 to V4 are short circuited inside so they can be used as relay terminal blocks Chapter 1 Configuration and Specifications 1 5 5 1 10 KV EAXR EAXT P Expansion I O Unit KV E4XT P Transistor output type B Terminal layout drawing ER B Input circuit diagram Internal circuit AD RANANA Black Three wire type Three wire type Three wire type Photocoupler 4 3KQ insulation Internal circuit V1 to V2 and V3 to V4 are short circuited inside so they can be used as relay terminal blocks p DEED DESEE 1 56 Chapter 1 Configuration and Specifications 1 10 KV EAXR EAXT P Expansion I O Unit B Output circuit diagram Internal circuit
41. constant Set the input signal ON time to 810 us or longer um Receive Communication cycle in expansion nit DL Receive ON Input signal OFF Incomplete receive OK In the case of output The output of an expansion unit is delayed by a maximum of 800 us from the output of a basic unit When synchronizing the output of an expansion unit with the output of a basic unit pay strict attention to the communication cycle ON Output of basic unit OFF Output of expansion unit OFF Note When the output ON time is 800 us or shorter the output may be aborted Chapter 2 System Installation 1 77 2 3 Inspection and Maintenance 2 3 Inspection and Maintenance This section describes the inspection and maintenance procedures for units 2 3 14 Inspection While basic units and other units have been used for a long period of time the connector connection area may become loose the battery may wear out or another nonconformity may occur in operation To avoid any nonconformities inspect the basic units other units and the wiring periodically The major inspection items are as follows e Check to ensure that the connector connection area is not disconnected or loose e Check to ensure that terminals on terminal blocks are not loose Check to ensure that the wiring cables among units and each equipment are not damaged 2 3 2 Maintenance While basic units and other units have been us
42. does not comply with CE marking B Distance between adjacent panels equipment When installing a unit keep the distances shown below between the panel or equipment so that the power supply can release heat 20 mm 10 mm 20 mm Note 1 If the temperature inside the panel exceeds 50 C which is specified as the maximum ambient operating temperature then install heat exchangers etc to reduce the temperature Note 2 Ensure sufficient ventilation space so that the power supply can release heat Note 3 Never install a unit just above any equipment which generates a lot of heat Chapter 2 System Installation 1 2 6 5 2 1 Installation Environment 2 1 3 Installation Procedure This section describes how to attach a connected unit directly to a panel to a DIN rail or to a DIN rail with an expansion unit spacer E Attaching a unit directly to a panel Attach the metal fixture for screw tightening to each KV Series unit using the countersunk head screws through the countersunk holes Mount the fixture directly to the panel E Attaching a unit to a DIN rail Hang an upper claw of a Visual KV Series basic unit f lj to the upper side of the DIN rail and press the basic m unit onto the DIN rain until a click sound is heard ES Lih B Removing a unit from a DIN rail Pull a lower claw of a Visual KV Series basic unit downward from the front direction
43. indicator lamps Connector provided on side Indicate input status Each lamp lights up at ON Indicate output status Each lamp lights up at ON Used to connect an expansion unit Used to refer to and change the current and set values of timers and counters as well as the contents of data memories Access Window The backlight color indicates the operation status Lit in green RUN mode Lit in red PROGRAM mode Flashing red Error status Used to refer to and change current values etc while referring to the Access Window Input voltage Changes the input voltage of the basic unit selector switch H 24 V input E 5 V input Communication RJ 11 Modular connector for connecting a personal computer port A handheld programmer or operator interface panel Communication RJ 11 Modular connector for connecting a personal computer port B handheld programmer or operator interface panel For more about the Access Window refer to Chapter 3 Access Window p 1 79 Setting keys 1 24 Chapter 1 Configuration and Specifications 1 6 KV 24AR AT P DR DT P 24 l O Basic Unit 1 6 2 Terminal Layout Drawings and I O Circuit Diagrams KV 24AR DR Relay output type B Terminal layout drawing iis 00 006 1 00
44. items when using the ladder support software When using the ladder support software KV IncrediWare DOS or LADDER BUILDER for KV Ver 1 0x set the model to KV 300 DMO to DM1999 are only available CAUTION When the ladder support software LADDER BUILDER for KV Ver 1 0x is used do not use the monitor s Change All function If the Change All function is used the basic unit may be damaged Never use the Change All function Peripheral units and other units incompatible with the Visual KV Series Peripheral units in the conventional KV Series and other units shown below are not compatible with the Visual KV Series Expansion I O units for the conventional KV Series KV 8ER 8ET 8EX 16EX 8EYR 8EYTA6EYR AGEYT Analog I O units for the conventional KV Series KV AD4 DA4 Cautions when Using the Serial Port The KV 16xx 24xx 40xx units are equipped with two RJ 11 modular connectors for serial communication When using them pay strict attention to the following contents Programs can be transferred and monitored using either communication port A or B However never connect the ladder software and a handheld programmer to the two ports at the same time The KV D20 operator interface panel can be connected to either communication port A or B However only one KV D20 unit can be connected to a single basic unit Never leave both the KV D20 operator interface panel and KV P3E 01 handheld programmer on simultaneou
45. problem occurs Do not open or modify the KV Series PLC or use it in any way other than de scribed in the specifications When the KV Series PLC is used in combination with other instruments func tions and performance may be degraded depending on operating conditions and the surrounding environment Do not use the KV Series PLC for the purpose of protecting the human body Note The built in display may show the error message Error 40 blinking the very first time you turn on the power supply to the Visual KV Series Press any key around the display to cancel this message The Visual KV Series shows this message when no program is loaded 1 Note to User When using the Visual KV Series in the following conditions or environments be sure to use the Visual KV Series with sufficient margin regarding the rating and functions take appropriate safety precautions such as fail safe and contact our sales personnel if any questions arise Use in conditions or environments not described in this manual Use for nuclear power control railway facilities air service facilities vehicles combustion devices medical equipment amusement machines safety equip ment etc Use for applications where large effects are predicted to be given on human lives and properties and safety is especially requested Restriction on Acquiring the CE Marking Restriction to be compatible with EMC directives When using a relay outpu
46. special utility relays as follows Lamp 1 2504 Lamp 2 2505 Lamp 3 2506 Lamp 4 2507 When a relay turns ON the corresponding LED becomes lit Liquid crystal Displays ladder comments up to 20 characters and all devices display screen in KV Series Assigned to special utility relays as follows F1 2500 F2 2501 F3 2502 F 4 2503 When a switch is turned on the corresponding relay turns ON Customized indicator lamps Customized switch Setting operation switches Changes screen display RJ 11 Modular connector Used for communication between KV basic units while connected to the basic unit s communication port with an accessory cable OP 26487 This port also supplies driving power for the KV D20 Shows the corresponding number of each bit on the KV I O Bit guide monitor screen the operator screen or the 8 bit ON OFF indication in the device mode Communication port Chapter 1 Configuration and Specifications 7 5 9 1 11 KV D20 Operator interface panel 1 11 2 General Specifications Item Specifications Supply voltage Supplied from the communication port of the KV 5 VDC Current consumption 5 VDC 180 mA max 60 mA max when converted for 24 V Ambient temperature 0 to 50 C 32 to122 F No freezing Relative humidity 35 to 85 No condensation Ambient storage temperature 20 to 70 C 4 to 158 F No freezing Withstand voltage
47. the KV 40xx Clearing the input value when disconnecting The system can be set so that the input value is cleared when disconnection has occurred for some reason This setting can be performed using the Access Window the ladder support soft ware KV IncrediWare DOS and LADDER BUILDER for KV or the KV P3E 01 handheld programmer Change the value of special utility relay 2613 Enter 0 or 1 Special utility relay No Function 2613 Clears input when expansion is disconnected OFF Holds previous value ON Clears input 1 76 Chapter 2 System Installation 2 2 Connecting Visual KV Series Expansion Units 2 2 4 Transferring I O Information between Expansion Units and the Basic Unit An expansion unit operates at a cycle of 800 us without depending on the scan time When performing input while setting the input time constant of an expansion unit to 2 10 us or when synchronizing the output of a basic unit with the output of an expansion unit pay strict attention to the following contents j f When inputting E When the scan time is longer than 800 us communication cycle plus 10 us input time constant Set the input signal ON time equal to or longer than the scan time mE Receive Communication cycle inexpansionunt T I TL Receive Receive ON Input signal OFF Incomplete receive OK E When the scan time is equal to or shorter than 800 us communication ES cycle plus 10 us input time
48. the Visual KV Series restarts operation auto matically Instantaneous power interruption Less than 40 ms Rated voltage Rated voltage Instantaneous power interruption 40 ms or more Rated voltage Rated voltage Note If the supply voltage increases gradually or drops the Visual KV Series may repeat operation and then stop If problems continue to occur with equipment and other operations from repetitive starts and stops provide a protection circuit so that the output shuts down until the voltage reaches the rated value B Time until start of operation The time period from when the power is turned on until operation starts varies depending on the conditions including the supply voltage system configuration and operating environment The minimum time is approximately 1 2 ms When a user program is changed it will be saved in the EEPROM when the power is next turned on Therefore in such a case the time period from when the power is turned on until operation starts is longer than usual Chapter 1 Configuration and Specifications 1 5 1 2 Specifications 1 2 3 Performance Specifications Item Specifications Arithmetic operation control method Stored program method I O control method Refresh method Program language Ladder chart method Expanded ladder method Instruction types Arithmetic instruc
49. 0 H individual unit 8 10 H With expansion unit 0 1 1 L 1 30 35 40 45 50 86 95 104 113 122 Ambient temperature C F for figure in 1 22 Chapter 1 Configuration and Specifications 1 5 KV 16AR AT P DR DT P 16 I O Basic Unit 1 5 5 Dimensions B Main unit Front view Side view KV 16AR AT P Side view KV 16DR DT P gt 24 5 6 95 0 Mounting hole Main unit mounting hole 99 111 2 positions 31 50 64 t 2 Two M3 5 countersunk head screws are included for mounting the main unit Chapter 1 Configuration and Specifications 1 2 3 1 6 KV 24AR AT P DR DT P 24 l O Basic Unit 1 6 KV 24AR AT P DR DT P 24 1 0 Basic Unit This section describes the name and function of each part the I O specifications the terminal layout circuit diagrams and dimensions of the KV 24 xx 1 6 1 Part Names and Functions 1 Input terminal block 9 Input voltage selector switch E Provided on side
50. 0 H With expansion unit 0 1 1 1 30 35 40 45 50 Ambient temperature C Derating when KV 24DT P is mounted in front 110 100 90 491 47 C 80 479 70 60 50 40 30 20 H Individual unit 10 H With expansion unit L 1 ON ratio Continuous simultaneous 1 1 30 35 40 45 50 Ambient temperature C Chapter 1 Configuration and Specifications 1 2 9 1 6 KV 24AR AT P DR DT P 24 l O Basic Unit 1 6 5 Dimensions B Main unit Front view Side view KV 24AR AT P Side view KV 24DR DT P 4 31 I A FUE 4 90 90 4 4 B Metal fixture for screw tightening 6 20 5 Mounting hole Main unit mounting hole lt 111 2 positions i 79 t 2 Two M3 5 countersunk head screws are included for mounting the main unit 1 30 Chapter 1 Configuration and Specifications 1 7 KV 40AR AT P DR DT P 40 l O Basic Unit 1 7 KV 40AR AT P DR DT P 404 O Basic Unit This section describes the name and function of each part the I O specifications the terminal layout circuit diagrams and dimensions of the KV 40xx 9 Input voltage selector 10 Communication 11 Communication 3 Power input terminal Part Names and Functions Switch Provid
51. 00 Series Chapter 9 KV AD4 DA4 Analog I O Unit KV 10 80 Series Only Describes the optional Analog l O unit for KV 10 80 Series eel Troubleshooting This chapter describes the error code list countermeasures against problems and error indications for each unit 3 i ty ty cr 3 Appendices The appendix includes a list of ladder program applications and the index 2 Support Software Chapter 1 Introduction Describes the items included in the package the product outline the method to connect a personal computer the installation method etc 7 Chapter 2 Editor Describes the operating procedures in Editor mode Chapter 3 Simulator Describes the operating procedures in Simulator mode Chapter 4 Monitor Describes the operating procedures in Monitor mode Appendices Includes instructions list devices list sample program list and quick reference for key operation and shortcuts Programming Chapter 1 Programming Describes basic knowledge including program creation procedures device configuration relay assignments special functions to set and confirm Visual KV Series operations as well as the extended ladder diagrams Understand the contents described here com pletely at first before creating programs Chapter 2 Instructions Describes the concrete usage of instructions in the KV Series Refer to Chapter 3 Interrupts on page 3 18
52. 00 to 407 300 to 315 400 to 415 4th input unit 400 to 403 400 to 407 400 to 415 B Output units Connection order KV E4T R KV E8T P R KV E16T P R 1st output unit 600 to 603 600 to 607 600 to 615 2nd output unit 700 to 703 700 to 707 700 to 715 3rd output unit 800 to 803 800 to 807 800 to 815 4th output unit B 1 O units Connection order 900 to 903 900 to 907 KV E4XR T P 900 to 915 Input relay Output relay KV 10 16 24 KV 40 KV 10 16 24 KV 40 1st input unit 100 to 103 200 to 203 2nd input unit 200 to 203 300 to 303 3rd input unit 300 to 303 400 to 403 4th input unit 400 to 403 1st output unit 600 to 603 600 to 603 2nd output unit 700 to 703 700 to 703 3rd output unit 800 to 803 800 to 803 4th output unit 900 to 903 900 to 903 1 74 Chapter 2 System Installation 2 2 Connecting Visual KV Series Expansion Units Connection information for expansion units The connection status connected or unconnected of a connected expansion unit can be confirmed using the Access Window the ladder support software KV IncrediWare DOS and LADDER BUILDER for KV or the KV P3E 01 handheld programmer Refer to Chapter 3 Access Window p 1 79 Chapter 6 Handheld Programmer p 1
53. 3 for details of interrupt instructions Refer to Chapter 4 High speed counters on page 3 195 for details of the high speed counters used in the application instruction Chapter 3 Interrupts Visual KV Series Only The interrupt processing function executes an interrupt program when an external input or request from the high speed counter comparator interrupt factor is encountered during KV operation This chapter describes the types of interrupt factors as well as inputs and outputs encountered during interrupt processing Chapter 4 High speed Counters Visual KV Series Only Describes high speed counters and high speed counter comparators which allow high speed pulse measurement and pulse output independent of the scan time Chapter 5 Positioning Control Visual KV Series Only Describes ramp up down control of stepping motors and servo motors Chapter 6 Interrupts High speed Counters Positioning Control KV 300 KV 10 80 Series Only Describes ramp up down control of stepping motors and servo motors Chapter 7 Serial Communication The KV Series can be connected to an external device with an RS 232C interface to establish communication This chapter describes communications specifications how to connect the KV Series to external devices and how to perform communication Chapter 8 Programming Examples Describes the typical programming examples for KV 10 80 Series These programs can be used for Visual
54. 40 I O Basic Unit esseeeeesss 1 31 1 7 1 Part Names and Functions ssssseeeeeenn emen 1 31 1 7 2 Terminal Layout Drawings and I O Circuit Diagrams ssessss 1 32 KV 40AR DR Relay output type e 1 32 KV 40AT P DT P Transistor output type eeenne 1 34 1 7 8 AC Power Input KV 40AR AT P essen 1 35 1 7 4 Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature 1 36 1 7 5 Dimensions oett tee tr eet een Oh Pel cb e ette ae 1 37 1 8 KV EAX E8X E16X Expansion Input Unit seeeeeees 1 38 1 8 1 Part Names and Functions imeipa iea nme a a aa a 1 38 1 8 2 Input Specifications i ni eee ou what aa Pe nre aTa 1 38 1 8 8 Terminal Layout Drawings and Input Circuit Diagrams 1 39 KV E4X 4 I O expansion input unit een 1 39 KV E8X 8 I O expansion input unit eseeenen 1 40 KV E16X 16 I O expansion input unit eene 1 41 1 8 4 Dimensions zie ev ertet de en qe d Ue eee e UI t E 1 42 1 9 KV E4R E4T E8R E8T P E16R E16T P Expansion Output Unit 1 43 1 9 1 Part Names and Functions ssssseeeeneneeen emen 1 43 1 9 2 Output Specifications ertean Hone ce eet terree ete dee dents 1 43 KV E4R E8R E16R Relay output type e 1 44 KV E4T E8T
55. 50 NEA SS 40 Ss 96 30 L 1 2Max SA S 33 amp L Max ww wx 127 t 20 Individual unit 8 D H With NM n Je dy 30 35 40 5 it 80 86 98 104 113 1640202 Ambient temperature C F for figure in Derating when KV 40AT P is mounted upward Supply voltage 100 to 240 V 110 33 34 too 27 90 9 91 4 93 2 90 SS oto eS 99 87 L 0 L 1 2Max 80 E CT L 1 2Max 70 X X EE Aa NN Max 60 ES s 40 S 38 27 20 H Individual unit 10 H With expansion unit A 0 r1 1 L L d i9 MJ 30 35 40 45 120 2 50 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 40DR is mounted upward Continuous simultaneous ON ratio 96 S 110 33 91 4 36 96 8 a 100 ra 36 8 8 90 E 80 S T Ss 70 SR Eo 60 E 53 2 50 oz 40 x g Oo 30 13495 5 20 H Individual unit o 10 H With expansion unit 0 1 1 L 1 30 35 40 45 50 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 40DT P is mounted upward 110 100 90 80 70 60 50 40 30 430 20 H Individual unit 10 H With expansion unit 0 C I 1 a8 30 35 40 45 120 250 86 95 104 113 122 Ambient temperature C F for figure in 36 96 8 40 104 54
56. 67 OOOOOOOO 112 133 including mounting fixtures B Panel cut size Chapter 1 Configuration and Specifications 1 61 1 62 Chapter 1 Configuration and Specifications Chapter 2 System Installation This chapter describes the installation and connection of each Visual KV Series unit as well as system maintenance 2 1 2 1 1 2 1 2 2 1 3 2 1 4 2 1 5 2 2 2 2 1 2 2 2 2 2 3 2 2 4 2 3 2 3 1 2 3 2 Installation Environment eene 1 64 Installation Environment sseseeeennen men 1 64 Installation POSItlOn ucro cni e cete tar rtc reb vt tete herpes 1 65 Installation Procedure ssseneeeeenen 1 66 Cautions on Wiring for Each Unit eseeeeeee 1 67 Contact Protection uiae pee deduce etr edet diesels 1 69 Connecting Visual KV Series Expansion Units 1 70 Visual KV Series Expansion Units seeeeene 1 70 Connecting Visual KV Series Expansion Units sss 1 71 Confirming the Connection Settings of Expansion Units 1 74 Transferring I O Information between Expansion Units and the Basie Unit re reno n ai cides ec te cft ins 1 77 Inspection and Maintenance ssseeeesesse 1 78 INSPOCHOM IE 1 78 Maintenance ee tisveiest re eae vo coe ovre kae rae veo QE vv ve vera P Ee
57. 7 Examples of Direct Clock Pulse Output 4 7 1 Example of Outputting a Pulse with 1 1 ON OFF Ratio ssssss 3 242 4 7 2 Example of Outputting a Pulse with Variable ON OFF Ratio 3 245 4 7 3 Example of Stopping the Pulse Output at a Specified Pulse Count 3 249 4 7 4 Application of Direct Clock Pulse Output Ramp up down control 3 251 Chapter5 Positioning Control 5 1 Outline of Positioning Control 2 2 0 0 cece eee eeeeeeeeeeeeeeeeeeeteaeeeeeeeeaees 3 254 5 1 1 Ramp up down Control esssesssssesseeesee eene nnne nnne 3 254 5 2 Parameter Setting and Operating Procedures sussse 3 255 5 2 1 Parameter Setting Procedure ssssssssseeeeeeneeneenenns 3 255 522 Operating Procedute ii m Re ee MEI p De ROS RES 3 257 5 3 Examples of Using the Positioning Control Function 3 258 5 3 1 Connection Example iis sc sh erroe toe UAR EE ARERR 3 258 5 93 22 MPS Aso ttr ess On US cedat sue bes od LN nun cate bee sed Loon 3 258 5 3 3 Application Examples of the Positioning Control Function 3 259 Chapter 6 Interrupts High speed Counters Positioning Control K KV 1 6 1 Interrupt Instructions o oo eee eeeneeeeeneeeteeeeeeteaeeeeeaeeeteseeeeseaeeeeseeeerenaes 3 268 6 1 1 Description of Interrupts eeeceeeseneeeeeceeeeeneneseeeeeeeeee
58. 8 1 11 KV D20 Operator Interface Panel sssm 1 59 1 11 1 Part Names and FUNCHONS niisiis ano rennen 1 59 1 11 2 General Specifications essssssssssseseeeeeneneee nennen 1 60 1 11 3 Functional Specifications sesssssseeeeeeeneneen nennen 1 60 TATA DIMENSIONS secs e Ge IER ete t ag deett d 1 61 Chapter 2 System Installation Visual KV 2 1 Installation Environment 000 eee ee eee eeeeneeeeeeeeeeneeeesneeeseaeeeeeeaeeeenaees 1 64 2 1 1 Installation Environment ssssseseeeneenm emen enne 1 64 2 1 2 Installation POSIION 1 3 see ee asl a en e ee HL ECC 1 65 2 1 3 Installation Procedure andere eitada reiten etti te Re 1 66 Exparnsion urit spacer eer ered reese ree qt e tene De gie de ete te Reed 1 66 2 1 4 Cautions on Wiring for Each Unit 1 67 Wiring procedures for basic units sseen 1 67 Cautions on wiring for I O units eseseeeennenen 1 68 Terminal bena y ce eee mec i edt ee cete at me te xd edt d 1 68 Gautions on gro riditig netter impen ee etie 1 69 2 125 Gontact Protection doce Aaland cerit Cete dare cfe tiendas 1 69 2 2 Connecting Visual KV Series Expansion Units sssss 1 70 2 2 1 Visual KV Series Expansion Units sseeenn 1 70 2 2 2 Connecting Visual KV Series Expansion Units seeeess 1 71 Connection m
59. Access Window p 1 79 1 10 Chapter1 Configuration and Specifications 1 4 KV 10AR AT P DR DT P 10 I O Basic Unit 1 4 2 Terminal Layout Drawings and I O Circuit Diagrams KV 10AR DR Relay output type B Terminal layout drawing oso foe pes oo os 2 C B Input circuit diagram Internal circuit I I 43KQ Photocoupler 1 F aaa e oue vos insulation ii v PN FI os 000 to 005 dee Jr i id i i 2AVIBV EE Pie ipi ipe i selector Ty PTS i iH i PH ip p 1 circuit i eA i E ES PD FECE man i c I t C2 ji I I T TR NEUTER h a ae aE Blue Blue Blue Blue Woke Blue E c i EZ E x A xX E x E ENI 8 SN 78 amp N 8 SN A SN 8 SN 8 a om mm om om om a 2 Zo FIN Zo Zo Zo Zo 5 2 85 85 5 85 E E E E E E E c N Sensor Chapter 1 Configuration and Specifications 1 11 1 4 KV 10AR AT P DR DT P 10 I O Basic Unit B Output circuit diagram Internal circuit C3 C4 500 paces MS i 501 to 503 i H 1 i l 1 I Q C3 and C4 are each independent 1 12 C
60. E c E c c E E E E Sensor Circuit configuration of inputs 000 to 007 Circuit configuration of inputs 008 to 009 ie Ca ea e R 1 Pee RAT mieu Uy Sek RACE Te Neg eens Photocoupler Photocoupler 4 3KQ i 4 3KQ insulation insulation 000 to 007 008 to 009 E DM D LLL M 9 i Yi li 2 1 eS RA T i t 1 C1 o f I 1 I 1 WS ae eS Se So eA er EREN E rar SUE EE 1 18 Chapter 1 Configuration and Specifications 1 5 KV 16AR AT P DR DT P 16 I O Basic Unit B Output circuit diagram i I Internal circuit 500 to 501 IP 502 to 505 pan 12 9 JS 1 Q c3 i C4 I C3 and C4 are each independent Chapter 1 Configuration and Specifications 1 1 9 1 5 KV 16AR AT P DR DT P 16 I O Basic Unit KV 16AT P DT P Transistor output type B Terminal layout drawing Teese O 004 006 008 O OOOO bor o B input circuit diagram Internal circuit LE A Blue Blue Blue Blue Blu
61. KV Series However pay attention to the I O addressing compatibility before use 8 Contents 1 Installation Chapter 1 Configuration and Specifications Visual KV 1 1 System Configuration sssesssssssssseeeeeneee nennen 1 2 1 1 1 System Configuration isee eaae aa aaeeea taaan nnne 1 2 1 2 Specifications sonen one r ele E tendere E EN 1 4 1 2 1 General Specifications msna erar a a e aa EA a E a RE 1 4 1 2 2 AC Power Specifications 0 0 ec ceceeececeeeeeeeeeeeeeeeeseeeeeaeeseeeeeeeseaeseaeeseaeeseeeseatens 1 5 Visual KV Series operation at power interruption eseeseesss 1 5 1 2 8 Performance Specifications sssssssssseeeeeeeeeneenee nene 1 6 Data backup function against instantaneous power interruption 1 7 1 3 Common I O Specifications of Basic Units sesssusss 1 8 1 34 Model ot a Basic Unitas seis eee o epar nete gie ders 1 8 1 3 2 Common I O Specifications esssseeeeeeeenee nennen 1 8 1 4 KV 10AR AT P DR DT P 10 I O Basic Unit ssseeseesss 1 10 1 4 1 Part Names and Functions senem 1 10 1 4 8 Terminal Layout Drawings and I O Circuit Diagrams sessss 1 11 KV 10AR DR Relay output type eeenm m 1 11 KV 10AT P DT P Transistor output type 1 13 1 4 8 AC Power Input KV 10AR AT P
62. P E16T P Transistor output type NPN PNP 1 44 1 9 8 Terminal Layout Drawings and Input Circuit Diagrams sss 1 45 KV E4R 4 I O expansion output unit relay output type 1 45 9 KV E4T 4 I O expansion output unit transistor output type 1 46 KV E8R 8 I O expansion output unit relay output type 1 47 KV E8T P 8 I O expansion output unit transistor output type 1 48 KV E16R 16 I O expansion output unit relay output type 1 49 KV E16T P 16 I O expansion input unit transistor output 1 50 19 4 DIMENSIONS aeree e Deere ee tine niece de eee e RT 1 51 1 10 KV EAXR EAXT P Expansion I O Unit een 1 52 1 10 1 Part Names and Functions ssssseeeneeneee enne 1 52 1 10 2 Input Specifications 2 Rede esp demit 1 53 1450 3 Output Specificatioris 2 iden nte citar ec 1 53 KV EAXR Relay output type seseen re 1 53 KV EAXT P Transistor output type eeem 1 53 1 10 4 Terminal Layout Drawings and Input Circuit Diagrams ssss 1 54 KV EAXR Relay output type ennm eren 1 54 KV E4XT P Transistor output type eeem 1 56 1 10 5 Dirmmensloris 1 tc ert tede ce E dee Ee ane de EE Ee 1 5
63. Supply voltage 100 to 240 V 110 36 37 100 90 80 70 60 50 40 S 30 L Max 96 8 98 5 40 104 CHRON L 0 IS L 1 2Max 2s X ON ratio 96 20 H Individual unit s x is 4 18 10 H With expansion unit 13 0 L 1 1 1 T 30 35 40 45 120 2 50 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 16DR is mounted upward 110 43 109 4 47 116 6 Continuous simultaneous 100 90 80 70 60 50 450 40 30 20 H individual unit 10 H With expansion unit 0 L 1 1 1 30 35 40 45 50 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 16DT P is mounted upward 110 100 90 80 70 60 lt 50 4 5096 40 30 20 H Individual unit 10 H With expansion unit L 1 1 L N75 Continuous simultaneous ON ratio 43 109 4 47 116 6 M N 75 Continuous simultaneous ON ratio 95 N 50 30 35 40 45 86 95 104 113 122 Ambient temperature C F for figure in _ Individual current consumption _ Service power when KV D20 is connected Expansion unit current consumption output current Derating when KV 16AR is mounted in front Supply voltage 100 to 240 V
64. V and the handheld programmer KV P3E 01 can be used since they are part of the Visual KV Series However it should be noted that the contents have changed as follows The internal clock cycle of high speed counters consists of three types 1 us 10 us and 100 us The time constant for an input relay specified by the HSP instruction is 10 us The analog trimmer function is set with the Access Window built into the basic unit The available device setting range of the TMIN instruction is from 0 to 65535 Handheld programmer KV P3E 01 can display 0 to 9999 The RUN PROGRAM LED is displayed in the Access Window provided on the front face of the basic unit Transistor output is not independent but is common With the transistor type the output terminal layout is different The specifications for output current of transistor outputs Nos 500 to 502 is 100 mA Conventional KV Series expansion units are not available as expansion units for the Visual KV Series The channel setting switch is not provided for expansion units Channels are determined in connection order Scans in expansion I O units are not synchronous with the scan time in Visual KV Series basic units Assignment of special utility relays has partially changed Data memory device Nos DM1000 to DM1999 are assigned as special data memories 4 Cautions when using the previous version of ladder support software Pay strict attention to the following
65. VAC 10 AC power factor 60 Output voltage 24 VDC 10 KV 10Ax 0 4 A KV 16Ax KV 24Ax 0 6 A KV 40Ax KV 10Ax 14 W KV 16Ax 21 W KV 24Ax 24W KV 40Ax 24 W Rated voltage 240 VAC rated current 3 15 A Characteristics Fast melting type 1 Includes the internal current consumption and current consumption of expansion units Output capacity Power consumption Used fuse Note The maximum output capacity available with the AC type service power output is the output capacity of each basic unit subtracted by the internal current consumption of the basic unit connected expansion units and connected peripheral units m Visual KV Series operation at power interruption B Drop in supply voltage When the supply voltage drops the Visual KV Series stops operating and the output turns off B Detection of instantaneous power interruption An AC type basic unit continues operating against instantaneous power interrup tion of less than 40 ms A DC type basic unit continues operating against instantaneous power interruption of less than 2 ms An AC type basic unit may or may not accept instantaneous power interruption of 40 ms or more A DC type basic unit may or may not accept instantaneous power interruption of 2 ms or more When accepting instantaneous power interruption a basic unit stops operating and the output turns off E Automatic recovery Once the supply voltage recovers
66. Wiring KV U4 Power Supply Module eene 1 168 Parts arid furictlons sir ci nihit ecu P eveniet ME 1 168 5 2 2 Wiring KV U5 DC Power Distribution Module eeeeeeeeeee 1 169 Parts and fUFiCtlOlis 2 5 csueessisadsetcayaceastscisashinecseaceagacazetsisessasecsenezecsariandees 1 169 5 2 3 Wiring KV 300 GPUs e teet titre omen beh ee ee 1 170 Parts and functions ili eet bie e ene 1 170 5 2 4 Wiring KV C16X C32X Connector Input Module esses 1 171 Parts and TUnctlOns dete Re t De RE OPER 1 171 5 2 5 Wiring KV C32T B16R B16S Connector Output Module 1 172 Parts and TuncCtlons ient incedit ime asl i Pe er Seta 1 172 5 2 6 Wiring KV R1A I O Distribution Module eee 1 173 Parts and TUnctlornis rr e ER art REGERE e haea Eees 1 173 5 2 7 Wiring KV R8X R16X R8R R16R R8T R16T I O Terminal Modules 1 174 Parts arid Tunctlons ee Le ERR HORE eases bee tad dyads 1 174 5 2 8 Module Names and Functions sseeem e 1 175 5 2 9 Peripheral Equipment Names and Functions eeeee 1 176 5 3 Module Unit Connections sessseseeeeeneeneene 1 178 5 3 1 Environmental Requirements essem 1 178 5 3 2 Installation Guidelines sees 1 178 5 3 3 Assembling the System iienaa diei rennen 1 179 Gonnecting m
67. are saved in RAM backed up with an electrical double layer capacitor built into the Visual KV Series basic unit by the Data 2 backup function against instantaneous power interruption The backup time varies depending on the ambient temperature j f If power to the Visual KV Series basic unit remains OFF for more than the holding time by the RAM the data may be cleared or become corrupted To avoid the data being cleared save the data in the EEPROM using the backup function to the EEPROM For writing to and reading from the EEPROM refer to LOAD mode and SAVE mode p 1 96 When a user program is written it is saved in RAM The next time the power is turned on the user program is automatically transferred from RAM to the EEPROM and is also saved in the EEPROM If power to the Visual KV Series basic unit will remain OFF for more than the backup time by the RAM turn the power off immedi ately after writing a user program and then turn the power on again so that the user program is transferred to the EEPROM Em Data backup function by electrical double layer capacitor built into the basic unit Visual KV Series 2 months or more at 25 C 77 F 20 days or more at 25 C 77 F in KV 10xx E EEPROM The Visual KV Series basic unit is equipped with a backup function to save pro grams contents of data memories current values of counters etc in the EEPROM Even if the power is interrupted or power to the Visual KV Series
68. atic file read function sssssene 2 30 2 3 3 Setting automatic file save for the file s 2 31 2 3 4 Saving and reading files sessesssssseeeeeeeeeeeeeneennn 2 32 2 3 5 Reading and saving a file in another format ssssssssssesss 2 33 2 3 6 Saving a ladder diagram in text format sse 2 36 2 3 4 Werltying files iren Dn te EGRE meis 2 36 2 4 Entering Deleting Symbols and Connection Lines 2 37 2 4 1 Entering symbols 3 RR ca eee bee ERA 2 37 2 4 2 Deleting symbols eee e eade D Rien 2 42 2 4 8 Entering contacts coils directly 2 42 2 4 4 Changing the device at the current cursor position seesessssss 2 43 2 4 5 Entering Deleting connection lines 2 44 2 4 6 Canceling edit operations ssssseeeeeeeenneneneen nennen 2 45 2 5 Entering Comments Labels 1 eee 2 46 2 5 1 Editing comments labels cceseeceeeeceeseeceeesenensesneeeseneenenceeeeneseensaneeseeaes 2 46 25 2 Editingiline comments iode reine ee eie aso Ee RED st ends 2 50 2 5 3 Changing ladder lines into comments eee 2 51 2 6 Edit and Arrangement 1 1 1222 sese 2 52 2 6 1 Copy move and delete cee cece essent 2 52 2 6 2 Inserting and deleting lines 02 eee eees
69. basic unit remains OFF the data is still saved When the power turns ON again the contents of the EEPROM is automatically read The contents of data memories and current values of counters should be read by manipulating the Access Window When data is changed and the power is turned off without saving the changed data the changes are saved only in the built in electrical double layer capacitor and are not saved in the EEPROM If the Visual KV Series basic unit remains OFF for 2 months or more at 25 C 77 F 20 days or more at 25 C 77 F in KV 10xx while the data is backed up only with the built in electrical double layer capacitor the saved contents may be cleared or become corrupted If the Visual KV Series basic unit will remain OFF for a long period of time save the data in the EEPROM Refer to LOAD mode and SAVE mode p 1 96 Data backup function with the EEPROM Visual KV Series 10 years or more at 25 C 77 F available number of overwrites 100 000 times or more Chapter 1 Configuration and Specifications 1 7 1 3 Common I O Specifications of Basic Units 1 3 Common I O Specifications of Basic Units This section describes the common I O specifications of Visual KV Series basic units There are two types of basic units AC power type and DC power type Two types of output types are offered relay output and transistor output 1 3 1 Model of a Basic Unit B Basic unit model designation The mod
70. ble Sensor Terminal The terminal screws used are M3 When performing wiring with crimp style termi nals use the following ones Unit mm 6 0 maximum OL 6 0 maximum M3 1 68 Chapter2 System Installation 2 1 Installation Environment Cautions on grounding Because the Visual KV Series is constructed to be sufficiently resistant to noise it can usually be used without being grounded However when the Visual KV Series is used in an environment with a lot of noise grounding is required In such a case pay strict attention to the following contents 2 Perform complete grounding for each individual unit In this case the ground i resistance should be 100 Q or less f individual grounding is not possible perform common grounding In this case the length of each grounding cable should be equal Acceptable Unacceptable KV Other device KV Other device KV Other device 2 T ZA ic Complete grounding A B A gt B A lt B 2 1 5 Contact Protection If inductive loads such as clutches motors and solenoids are used a rush current may flow when the load power supply is turned on or a counter electromotive voltage may be generated when the load power supply is shut down The rush current and the counter electromotive voltage can contribute considerably to shortening the service life of the contacts To prevent th
71. c c c H c H Sensor Circuit configuration of inputs 000 to 007 Circuit configuration of inputs 008 to 015 A ge a SE M ar pra CN aaae OET ye oe ele he Ta Sy geo 1 Photocoupler I Photocoupler 43ko insulation 43ko insulation zh 000 to 007 Sli 008 to 015 C 3 i mmn diis i nog Bu 1 H Oo 1 O ji 1 selector LZM ala Ly wl l circuit ie Sji I c i CEE oe Cah O E I Bel ty Serres o i C12 amp c1 t I j 1 ji WU a e A sr Chapter 1 Configuration and Specifications 1 27 1 6 KV 24AR AT P DR DT P 24 l O Basic Unit E Output circuit diagram Internal circuit NPN Insulating 6ko lw R500 C3 ET Supply pee to R502 errr reer Internal E 500 i circuit EZAN LSU jte Ur 1 i i 500 to 507 i 1 R500 to R502 i c3 A 1 6 KQ current limiting resistor is built in each of A 1 6 KQ current limiting resistor is built in each of R500 to R502 to connect a motor driver R500 to R502 to connect a motor driver V1 to V3 are short circuited inside so they can V1 to V3 are short circuited inside so they can be used as a relay terminal block be used as a relay terminal block 1 6 3 AC Power Input KV 24AR AT P L OG N
72. ck s eite ae e e tee eet ets 2 76 2 13 Printing Functlons eR pede ipee dees ette ne Pep nee 2 77 2 13 PINUNO ss e tiet ese ice EIE GS eo RI mete es 2 77 2 13 2 Preview display pe I ie REP Eneas a eens 2 81 2 44 Changing the Display Color on the Screen sssssseesss 2 82 2 14 1 Changing display colors on the screen sssssee 2 82 ESTITENEME Simulator 3 4 Outline of the Simulator Functions seeeee 2 84 3 1 1 Outline of the functions esssssesseseeeeeeneenennne enne 2 84 3 1 2 Restrictions in the simulator sssee e 2 84 3 2 Starting up and Exiting from the Simulator eesssessss 2 86 3 2 1 Operating procedure for startup and exit sssseeeee 2 86 3 2 2 Name and function of each part of the screen ssseeeenee 2 88 3 3 Ladder Monttor ooo esee quee etd eet 2 89 3 3 1 Outline of the ladder monitor ssssssseeeeeneen 2 89 3 3 2 EX CULING Scars eene eed eee 2 89 3 3 9 Executing steps ete Er eU EH LATUR ee 2 101 17 Chapter 4 3 3 4 Jump and Search cies oic tee e Ais 2 105 3 3 5 Stop reset and device all clear sesssseenee 2 108 3 4 Monitor All n iuiiodnelosS uuu DEED 2 109 3 4 1 Outline of monitor all essent nennen nennen nnn 2 109 3 4 2 Displaying sav
73. ctions of the Access Window eeeeeese 1 82 3 2 4 Selecting Modes and Setting Resetting Key LOCK sssssss 1 82 3 2 9 L rbo FUFCtlOD s oe oe erect e e n PUE Ea oe ARIES 1 83 3 3 Digital Trimmer Mode sme 1 84 3 3 1 Function and Operating Procedure sssssseeeene 1 84 Chapter 4 Key operation and screen display eeeceeeeseeeeeseeeeeeneeeeeneeeteneeeeneneeeees 1 84 Function and operating procedure ssseeene 1 84 3 4 Devlce Mode ee RR mee rero reet 1 87 3 4 1 Function and Operating Procedure sssseeeeenee 1 87 Devices that can be displayed and changed seeessssss 1 87 Key operation and screen display se 1 87 Selecting the device and displaying the current value set value 1 88 Changing a numeric value sse 1 89 Holding the setting 1 2 Idee recte De cere rendre even 1 91 3 4 2 Screen Display for Each Device Type sesee 1 91 Data memoty DM s Letti ae n tiefen so bte 1 91 Temporary data memory TM ssssseeeeennmmenmenn 1 91 Timer co riter T C uis Locate eire t ee el id dala 1 92 High speed counter comparator CTO see 1 92 Tr rmmerCIM o ecce ceuetench tees eter crece t pte iid ee eiie rt 1 93 Relay RLY ideni egre a etat eter et hs 1 93 3 5 System M d
74. e Blue Blue Blue Blue Tue x E x c E y E 4 cy E g E c S VENAE VAE VEVA NAEVNT AEN a am e wa ama te cma an ama an am an a g g g g g g g g g g o oe Fo o Fe Fo Fo Fe Fa Fo ss s 85 25 8S 8s 8s 85 85 ss se c P es X E E E E E E E E E E Sensor Circuit configuration of inputs 000 to 007 Circuit configuration of inputs 008 to 009 pM jer E EUN IUE LU ERR ele eke ont ae pS i Photocoupler i 1 Photocoupler 4 3KQ insulation 4 3kQ insulation 000 to 007 O A Si 008 to 009 3 Perens o I pese I Pg irk I 24Vi5 v f i 9 f selector ETP wl BA Ki T i circuit oo cji Bo v NaRa E l o o C14 9 9 t C1 ize l l Ms Met ai SS ay ge E ami verge ui O qui MEA del a we Sa ee ed Bt SESE Te ota dn GT Gee UNITE argo nd Gry ae 71 20 Chapter 1 Configuration and Specifications 1 5 KV 16AR AT P DR DT P 16 I O Basic Unit B Output circuit diagram Internal circuit o iobDD O0 For KV 16ATP DTP NPN PNP Soe sagen Ns ee ge ee cta UE 1 rcr E ee as Yee ee nsulating 1 6k2 W 1 c3 power R502 tle supply i i a E EET wee nternal 500 to 505 o f to a i i i T Zao circuit i o ve 1 lle E 500 to 505 1 In
75. e a Tara n t 1 78 2 1 Installation Environment 2 1 Installation Environment This section describes cautions with the environment in which each unit is installed and the installation position inside the panel f 2 1 1 Installation Environment Never install a unit in the following locations Locations exposed to direct sunlight Locations whose ambient temperature is outside the allowable range of 0 to 50 C Locations whose ambient humidity is outside the allowable range of 35 to 85 RH Locations subject to drastic temperature change where condensation may occur Locations with corrosive or flammable gases Locations with excessive dust salt iron powder or soot Locations subject to direct vibrations and impacts Locations subject to splashes of water oil chemicals etc Locations where a strong magnetic or electrical field is generated EB Units are made of synthetic resin If the unit surface touches a solvent with a A CAUTION T strong dissolving force it could melt Keep such solvents away from the units 1 64 Chapter2 System Installation 2 1 Installation Environment 2 1 2 Installation Position B installation direction When attaching a unit inside a panel install the unit so that the front face equipped with the Access Window communication ports etc faces front or upwards Front installation Installation on ceiling Upward installation Upward installation
76. e e tet eite 3 28 Constant Scan Time Mode sssssssssseeeeeeeenen enne 3 28 Output Disabled Function seseeeneneenneen enne 3 28 Input Refresh Disabled Function 3 28 1 5 Extended Ladder Diagrams s 3 29 1 5 1 Features of Extended Ladder Diagrams eene 3 29 1 5 2 Advantages of Extended Ladder Diagrams ssse 3 30 1 5 3 Example of an Extended Ladder Diagram seee 3 31 Instructions 2 1 Instruction List Visual KV Series ssssseeeeee 3 34 2 174 Basic InStr Ctloris d n ce gei e Ee ii tee 3 34 2 1 2 Application Instructions essseseseeennnnmme emer 3 36 2 1 3 Arithmetic Instructions esesseeennnennm emen nennen 3 38 2 1 4 Interrupt Instructionis iiem pee epi 3 41 2 1 5 Function No List Alphabetical order see 3 41 2 2 Instruction List KV 300 Series KV 10 80 ssseesss 3 42 2 251 Basic InStr ctlors cda oo nonien tn Deoa eite 3 42 2 2 2 Application Instructions esseeeeeeeeennnneneem eene 3 45 2 2 3 Arithmetic Instructions sessseseeeenennnennnenemmeem rennen 3 48 2 2 4 Interrupt Instructionis d ore tee pe ence Aaa 3 54 2 3 Convention Details sss nennen 3 55 2 4 Instruction Details seeesesseeeeeeeeeenneennene
77. ed for a long period of time dirt will adhered Wipe off any collected dirt with a clean dry cloth Wipe off any dust and dirt that has collected on small and narrow portions with cotton swabs Be sure to turn off the power before starting any inspection or maintenance of the units 1 78 Chapter2 System Installation
78. ed on side Ave LIOA LAdNI AS E xd a vat port A port B Power input terminals for AC power type are provided on the lower side 2 1 Input 4 Input 5 Output 6 Connector terminal indicator indicator provided block lamps lamps on side L003 005 002 004 C1 001 000 KEYENCE 9 id 11 12 13 14 15 0 1 2 3 4 5 6 7 iij Sch 8 9 10 11 12 13 14 15 KV 40AR B 500 501 502 503 504 506 508 510 C 24V OUT OV C3 C4 c5 C6 505 507 509 511 2 Output terminal block 7 Access Window 8 Setting keys Function
79. ee 1 324 8 4 6 Reading Analog Input seneem emm en 1 325 8 4 7 Measuring Analog Input Average see eme 1 326 8 4 8 Writing Analog Output 1 327 8 4 9 Converting Analog Input to Analog Output sssseeeeee 1 328 8 55 KV ANG Appendices eene 1 329 8 5 Troubl shooting oen Ep ee e eg t ee 1 329 8 5 2 Precautloris oan i ie Le T 1 330 9 5 9 Specification Siri scii bue e teer ced ede re Oe ax Sae Por cenfet 1 331 Environmental specifications sesennnn 1 331 System specifications esses ennemi 1 331 8 544 DIMENSIONS 5 ordin ende rt erri dri re aa a cr a un dti 1 332 Chapter 9 Chapter 10 KV AD4 DA4 Analog I O Unit KV 10 80 9 1 Outline 2 iege d e ea d Se NEA 1 334 Features rdteisie te am ta ote lotes dr iu Se 1 334 9 2 Configuration ose eie e ane ac ei te eee 1 335 9 2 1 Part Names and FUNCIONS issie aigreta taa igras 1 335 ADD aore a e ra aaa e da ea ai ead 1 335 KV DAG4 vesicle teed oni aan ee 1 336 9 2 2 SpecifiCallOns eoe aee OD CRISE RURSUM ERE 1 337 KV AD4 neuste SER teh ai ait tee eae ds nit eol 1 337 KVSDAA ocu RIDE RI M ei a Bee 1 339 9 2 3 System Configuration soisin ae ae a eK EE ENEE 1 341 9 3 Jdnstallatloh note e a a aa E a e Aa E ra AEE AE AEE ES 1 342 9 3 1 Installation Procedure eeecceecesceeeecceseseeeenseeeteceses
80. ee 2 139 4 3 1 Operating procedures for startup and exit sssssssessss 2 139 4 3 2 Name and function of each part of the screen ssseee 2 143 AA Ladder Monltor a aare aa ET e a aa e re ebat gd 2 144 4 4 1 Outline of the ladder monitor ee eee eeeeeeeeeeeeeeeeeeeeeeeaeeseeeeeaeeteaeeseeeeeeeeas 2 144 4 4 2 Displaying the ladder monitor window eem 2 144 443 PLC error Check siae ipe B eR eH ets 2 144 4 4 4 Starting the monitor sonerii nrrainn p a ai Ae nen 2 145 4 4 5 Stopping the MONON eee eee eeeeeeeeeeeseeceaeeeaeeseaeeeaeeseaeesaeeseaeeseeeeaeeeaeee 2 145 4 4 6 Screen displayed while the monitor is running eeeeeeeess 2 146 4 4 7 Setting the PLC operation mode 2 147 4 5 Monitor All and Registration Monitor ssesen 2 148 4 5 1 Functions of the monitor all window eee m 2 148 4 5 2 Functions of the registration monitor seen 2 148 4 6 X Monitor Function eeeeem eene 2 149 4 6 1 Disabling the input refresh Disabling the output eeeeeeeees 2 149 4 6 2 Changing the current values all at once sssesne 2 150 4 6 3 Device all clear 5 tide RR red EE 2 154 Appendices Appendix A Error Message List sssm 2 156 Aille System erTOIS ius ei ente e e ib ect etes dla bead die oe 2 156 A 2 Memory ermos
81. eeseseneneeeeseseeeseeeeneses 3 268 Input processing for routine program and interrupt routine 3 268 Types OF Interr pt 2 eere RERO BE Qo ESE Eri 3 268 Interruptprlotity 5 iier eerte teet Aunt quete rites tee epe ket rea 3 269 Interr pt routine 2 eene teinte nter cen ni inti raaa a DR oes 3 269 Direct outpUt eee ette E IS SIE 3 270 Direct Input iai ene eben eed 3 270 21 62122 Interr pt INSIFUCTIONS zou ertet rr dated be e ect 3 271 6 2 Direct Clock Pulse ssssssssseseeseeeeeeneee nennen nennen 3 276 6 2 1 Output of Direct Clock Pulse 3 276 Outline of High Speed Counters sssseenene 3 276 Outline of Pulse Q tp t eniinn hesi oiie es enr 3 279 Examples of Pulse Output ea aa aara aeea e a Aknas 3 284 6 3 Positioning Control issii a a aiaa 3 296 6 3 1 Positioning Control Ramp up down Control seen 3 296 Outline of positioning control sese 3 296 Setting and application of parameters sssssseee 3 297 Examples of stepping motor control 3 300 Chapter 7 Serial Communication 7 1 Communications Specifications ssssseeeeee 3 306 7 1 1 Communications Specification 3 306 7 1 2 Connection with the KV Unit 3 306 7 1 3 Connecting the KV 300 CPU to a Personal Computer ssssss 3 307 7 2 Serial Communication
82. einsehen ai ee fep ete i ea e ERR Sena ideas 1 230 CEEARB zz imme ete bi esce ead encre Ge aie 1 232 NEW EC E 1 233 AGGS REEL 1 234 AOGSUSAVE 6 tutodite aestate oed E b lahat 1 235 ACGGS EOAD I es UBI peu 1 236 ACCS VERIFY aekin 5 thee Eni cette ies 1 236 ESAD E a A A A DUE 1 237 Chapter 7 KV L2 Serial Interface Module KV 300 7 1 OUTING EE 1 240 FAA Features EE E E ET 1 240 7 2 Config ration eene eee in een eed 1 241 V2 1 Parts and Functions uen uenenum e 1 241 7 2 2 System Configuration icu ceret de ete e eerta 1 242 7 2 3 Outline of Operation Modes ssssssseeeeneeeeenennee nennen 1 244 7 3 Installatloh puscenu aia ee ee RIN 1 245 7 89 1 Setting the Operation Mode sse 1 245 7 3 2 Communications Protocols sese 1 247 3 3 Connector Wiring iini CRUCE Teen 1 248 7 3 4 Connecting to External Units esssseeeeeeenennen eee 1 249 Connecting to An External Display see 1 249 Connecting to an IBM PC AT Computer see 1 249 Connecting to the KV 10 16 24 40 80 sess 1 250 Connecting KV E2S 5 dii te it tna qat me cedes 1 250 TA Software Setup oe eos e EO 1 252 7 4 1 Using KV Software KV IncrediWare DOS eee 1 252 Starting KV IncrediWare DOS from the KV L2 seeeene 1 252 7 5 KV Mode Programming 1 eee 1 253 7 5 1 O
83. el of a Visual KV Series basic unit is indicated as follows KV 10AR EY Output type R relay output T transistor output Power supply type A AC power type D DC power type Number of I O points 10 10 points 16 16 points 24 24 points 40 40 points B Unit type The following four types of Visual KV Series basic units are offered ES AC power relay output type KV 10AR 16AR 24AR 40AR AC power transistor output type KV 10AT P 16AT P 24AT P 40AT P DC power relay output type KV 10DR 16DR 24DR 40DR DC power transistor output type KV 10DT P 16DT P 24DT P 40DT P 1 3 2 Common I O Specifications B Input specifications 5 V mode Item 24 V mode Inputs 000 to 007 can be changed to 5 V input Maximum input rating 26 4 VDC Input voltage 24 VDC 5 3 mA 5 VDC 1 0 mA Minimum ON voltage 19V 4 5V Minimum OFF current voltage Common method COM is shared inside 10 ms typical 10 us when HSP instruction is used Input time constant Variable in 7 steps from 10 us to 10 ms while special utility relay 2813 is ON Set by DM1940 Interrupt input response 10 us representative High speed counter input response 2mA 2 5V 30 kHz 24V 10 duty 50 For 5V 10 refer to the 5 V mode response frequency characteristic chart representa tive example ie 5 V mode response frequency characteristic chart representative example Response 40 freque
84. ena aa E eS 1 94 3 5 1 Function and Operating Procedure sssssseeeeeneen 1 94 Key operation and screen display 1 94 LOAD mode and SAVE mode sse 1 96 Display in LOAD SAVE mode sssseeeeeeeneenennnnnns 1 96 3 6 Message Display rorun rnini e anea eie Aaa tese 1 97 3 6 1 Error Messages and Error Status 0 ccceeceeeeeeeeeeeeeeeeeneeeeeeeeaeeseaeeearessaeeeneeeneees 1 97 3 6 2 User Message Sinn ose een pa celts bene edit euet edit epe rene Th des ctr tke 1 97 How to use the user messages sseeeeen 1 98 KV D20 Operator Interface Panel Visual KV 4 1 Before Operation ented Ga fee eee iene 1 100 4 1 1 Checking Package Contents ssssssseeeeeeenenneeneneneen nen 1 100 4 1 2 Part Names and Functions ssseseeeeene eene 1 101 4 1 3 Details about the KV D20 esseeseeeneeeennnenen nennen 1 102 General specifications esessesssssseeeeeeeeneeeneennnnnn nns 1 102 Functional specifications eeeme 1 102 Dimensions oie e ELT see UE RE HUE ee EE Y RR is 1 103 4 1 4 Installation and Environment sen eme 1 104 Use envIrontfi pnt i ce iet te ear tee Ple etos blc te ee tdg e 1 104 Panel mounting iret tt eR el ee he he is 1 105 4 1 5 Inspection and Maintenance sseeenen eene 1 106 InSpection tere RE UMBRA EERARE 1 106
85. eneeeeeseeeeeeenseseneeeneseneeete 1 342 9 3 2 Checking the Installation Environment sene 1 343 9 3 3 Setting the KV AD4 Input Mode ssseeeneneenennennnennnns 1 344 Setting the input mode ssssesseseeeeeeeeenneen nennen 1 344 9 3 4 Connecting External Instruments sese 1 345 aLa ee t c en E RE mal Ro 1 345 Wiring diagram S celica tcfte e deitate etos 1 346 9 3 5 Connecting to the KV 10 to 80 nennen 1 348 9 3 6 Maintenances cise cei tele EDU A ei e EUER E eade 1 349 Inspection and Cleaning sse 1 349 9 4 Ptogramming oonioost cete o OU UP vad sade thins RR ERS 1 350 9 4 14 Programming the KV AD4 ssssssseeneeeneeneenneem nenne 1 350 A D Conversion Mechanism sese 1 350 About Digital Data after A D Conversion eeeeeese 1 351 Calculating Voltage and Current Values from Digital Data 1 352 9 4 2 Programming the KV DAA sesssseeeeeeeeeneenneem menn 1 353 D A Conversion Mechanism seseseeenenennenee nennen 1 353 Converting Digital Data to Voltage or Current Values to be Output 1 354 Writing Digital Data to Data Memory for D A Conversion 1 356 9 4 3 A D and D A Conversion Tables ssseseeeeeeenneeenennenns 1 357 Voltage Conversion Table sese 1 357 Current Conver
86. er single phase input 3 224 4 4 4 Ring Counter Function esses nnne nnne 3 225 4 4 5 Applications of Ring Counters sssseseeeeeeeenenenennenennne 3 226 4 5 Special Functions Using High speed Counters s 3 228 4 5 1 Specified Frequency Pulse Output Function sesssssssssss 3 228 4 5 2 Applications of the Specified Frequency Pulse Output ssssss 3 229 4 5 3 Frequency Counter Function esssseeeeeenenennene nennen 3 231 4 5 4 Applications of Frequency Counters sssseeeeeneeeeeeen 3 232 4 5 5 Cam Switch Function icone cte eee de a cde n e 3 233 Gam switcli mode iier eH RR RES 3 233 Multi step comparator mode sseeeee eee 3 234 Setting method ite eee et gue tede des 3 234 4 5 6 Application of the Cam Switch Cam Switch Mode sessssss 3 236 4 6 Direct Clock Pulse Output ssssseeeeeeeeeeeneeen 3 237 4 6 1 Outline of Direct Clock Pulse Output eseeeeeenenee 3 237 4 6 2 Pulse Output Setting with the High speed Counter Comparator 3 238 Changing the pulse period and width seseee 3 238 Calculating the pulse period and comparator preset value 3 239 Operation with special utility relays eeeeeeeeneenne 4
87. es and Functions oo ec eee eceee eee eceeeeeseeseeeecaeeseaeeeeeseaeeeeeseaeenegs Terminal Layout Drawings and I O Circuit Diagrams ssesesssss 1 25 AC Power Input KV 24AR AT P sess 1 28 Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature 1 29 Dimensions 2 3 2 eoe ode ava avait an ps rt ee dei LL Pd lea 1 30 KV 40AR AT P DR DT P 40 I O Basic Unit ssesssss 1 81 Part Names and Functions cnni e Leere detecte eiie 1 31 Terminal Layout Drawings and I O Circuit Diagrams eeesssss 1 32 AC Power Input KV 40AR AT P essen nemen nennen 1 35 Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature 1 36 Dimensions 2 5 ime eese eniin ceret iren e ERIT 1 37 KV EAX E8X E16X Expansion Input Unit eee 1 38 Part Names and Functions sse enne nnns 1 38 Input Specifications rnt pen tte eie eret dens 1 38 Terminal Layout Drawings and Input Circuit Diagrams esee 1 39 DIMGSNSIONS P 1 42 KV E4R E4T E8R E8T P E16R E16T P Expansion Output Unit 1 43 Part Names and Functions essen 1 43 Output Specifications eee eee eseeeeeseeeeeeseeeeceaeeseceaecseceaesseeeeeeaesaeeaeeeeeeaeeaeeeas 1 43 Terminal Layout Drawings and Input Circuit Diagrams
88. ethods sss nnne nennen nennen nenne 1 72 Number of connectable units ssenen 1 73 2 2 3 Confirming the Connection Settings of Expansion Units 1 74 Expansion unit relay list sseeennm 1 74 Connection information for expansion units eeeeeeeee 1 75 Input time constant for expansion units seeeeee 1 76 Clearing the input value when disconnecting cceccceeeseeeeeeteeeeeteeeees 1 76 2 2 4 Transferring I O Information between Expansion Units and the Basic Unit 1 77 When Inputtihig fees itor RR RH REO RENNES 1 77 In thie case of OUtDUl ciere ertet deed Edere ere dee 1 77 2 3 Inspection and Maintenance eee 1 78 2 91 INSPECCION cu uctor eremo t cua cce e pede eco come ive tete dh nen eee Rad 1 78 2 3 2 Mainteriarice eager eh e eed ee be thee 1 78 Chapter 3 Access Window Visual KV 3 1 Overview of the Access Window ccccccceeeeeeeeeeeeeeteneeteeeeeeeteeeenaeeeee 1 80 3 1 1 What is the Access Window seeem emere 1 80 3 1 2 Access Window Use Examples sesseeenee een 1 80 3 2 Basic Operating Procedures sesssseeeenene 1 81 3 2 1 Operation Mode en t ae v a rec deep c EA 1 81 3 2 2 Access Window Modes sessseeeeeenneen nennen nennen 1 81 3 2 3 Part Names and Fun
89. for KV Ver 1 0 seeeseeeeessse 2 8 1 4 Installing the Software sessssssseseneeeeeeeneenneen enne 2 9 1 4 1 Preparation for installation ssseeneenmeem enne 2 9 1 4 2 Installation Procedure ceecceececceeeeeeeeeeeeeeeeeneenseeeeeeneeeeeesseeneseeeeeeseeeeesinenens 2 10 Installation in Windows 95 ssesenmm mee 2 10 Installation in Windows 3 1 ssssem emen 2 12 1 5 Cautions for Use ss ing aie dd eee e 2 13 1 6 Basic Operations i eis evs tendere e ees 2 14 1 6 1 Program creation flow and available modes eeeeeee 2 14 1 6 2 Starting up and exiting from the software sessssseeeeeeee 2 16 1 6 3 SOreens sesso enses ums M E aRLi ie 2 18 1 6 4 Mouse operation and keyboard operation e 2 21 1 6 5 gt Online Help 2 e e ete UE eed a UU dtes 2 23 FSS editor 2 1 Outline of the Editor Functions 0 0 0 0 cece ceeeeee eens tenet tees tenes teeeteeeenaees 2 26 2 1 1 Cautions for editing ladder programs seene 2 26 22 Edit Sereen osios o n Spe e 2 27 2 2 1 Name and function of each part of the screen sseeeeeeee 2 27 2 2 2 Ladder program window screen sse 2 28 23 File Management eene nece teet dei tees 2 29 2 3 1 Creating a new ile c cote Rr ete ee ee PUES Hg 2 29 2 3 2 Setting the autom
90. h a iet ae utt 3 3 ein Moai lida ated Ai ae eae ea ee 3 3 Input response time delay oo cess eseeeeseneeeeeeeeeeeneeeeeeaeeeesaaeesenaeeeseaeeeesaaes 3 3 1 2 UserMemoty oionosu REDEEM S DUI eniies 3 4 1 24 Program Capacity xe cete nei eite id e ee 3 4 Maximum number of lines in a program sess 3 4 Calculating the byte count used ssssssseeeeeeeeeneenns 3 4 1 3 Device Configuration ssssssesseeeneeeenneeneenee nennen 3 5 1 9 4 Device Elster Reo acea edant dh 3 5 Relay St ii it ete ter e e ER I eR ER eec ene d 3 5 List of I O relays in basic units essseeeee 3 5 List of relays in expansion units se e 3 6 1 39 27 Relay NO iie etm teret ee oe e dtd eei eds 3 7 Address NO cette ex ee e nime teet 3 7 Contact ee 3 8 Gh rinel NO or e Ro RIEN ERINNERUNG 3 8 3 3 Assigning Relay NOS itt euet ne Bh toe tbe die e die 3 8 3 4 Input Relays beta Ce Ii cte ae ee 3 9 BasiC Unlt siti ti res GR IIR eee RUNE Tete Dee ore resi Ne 3 9 EXPANSION UIC 5 us ee edet ER Ure ur RE 3 10 1 9 5 Output Relays i e macies ned hd eei S at ee cer s 3 10 Output operation time ssanie eonia e eniin a aSa Ene A Spaai 3 10 1 3 6 Internal Utility Relays osea een 3 11 Retentive function of internal utility relays eeeeeeeeeene 3 11 1 3 7 Special Utility Relays irtani anp eene enne nennen nennen nens 3 12 DIe oilo E
91. hapter 1 Configuration and Specifications 1 4 KV 10AR AT P DR DT P 10 I O Basic Unit KV 10AT P DT P Transistor output type B Terminal layout drawing B Input circuit diagram Internal circuit 43KQ Photocoupler 000 to 005 Q N C9 insulation 3 Ey dug 9 2aVi5V i sl selector ky eur 1 circuit oar 22 S E C1 gi C2 A 1 ET EE EUR WENN SUE a A A D Blue Blue Blue Blue Blue Blue E E ei is c c Es x x ae x EN 8 ENL 8 BI 9 SN Ss SN 9 SN 8 m mm m m nm yam mm a 2 ig 2 9 D o Zo Zo Zo Zo Zo Zo 5 185 185 85 185 85 E H a n z E E E E E E E Sensor Chapter 1 Configuration and Specifications 7 7 3 1 4 KV 10AR AT P DR DT P 10 I O Basic Unit B Output circuit diagram Internal circuit OFLO00 NPN PNP SSS Sa Sa a SSS SS ice es ed dip rou ET p IET pir og gee A nsulating 16ka Yew C3 power BE i Supply R502 ils l 2e LER FH 1 r 500 to 503 o Internal ivy sie circuit
92. he lower side Lon ACTOQV 240V 0 5A 50 60Hz e Sb 2 Output terminal block Input terminal block Function 24 VDC input terminal block 000 to 007 can be changed to 5 V input Output terminal block Output terminal block Pulse output function is built in 500 to 502 in transistor output type only A 1 6 kQ current limiting resistor is built in R502 to connect a motor driver Power input terminal KV 24DR DT P Supplies 24 VDC Power output terminal KV 24AR AT P Supplies 100 to 240 VAC to the power input terminals on the lower side of the unit and allows the service power supply to be taken from the 24 VDC terminal Input indicator lamps Indicate input status Each lamp lights up at ON Output indicator lamps Indicate output status Each lamp lights up at ON Connector provided on side Used to connect an expansion unit Access Window Used to refer to and change the current and set values of timers and counters as well as the contents of data memories The backlight color indicates the operation status Lit in green RUN mode Lit in red PROGRAM mode Flashing red Error status Setting keys Used to refer to and change current values etc while refe
93. i ote re Re ER RIR RR IERI REESE EG EREAR RS 2 172 D 6 Special memory NSt noad aa a nnne nnne nenne 2 172 Appendix E Devices for KV 10R W T W to 80R W T W KV 300 2 174 E 1 Special tility relays iere tee e asainn 2 174 E 2 Memory Switches ei eom en tpe c eq boe e EO TE eO ESO 2 176 E 9 Specialimemoty list oie eter eer ei anre ai 2 176 Appendix F Sample Program List sssssseeee 2 178 F 1 Description of sample ladder programs 2 178 Appendix G Quick Reference sse 2 180 Geli Editor coe dre RE ei E E E irs 2 180 G2 Simulator etka i e eI Ren e e sete 2 188 3 9 MONO Ie Teod deme BU Pea icu 2 195 Appendix H Notes for Programming seeHe 2 201 H 1 Circuits that must be modified seseeeeeemenee 2 201 H 2 Precautions for programming cesccesesceeeeseeeeeeneeeeeeeeseneeeeeeaeeessaeeeseneeeeeaes 2 202 H 3 Programs which cannot be decompiled eee 2 203 Appendix I List of Files Used irent 2 204 Appendix J Countermeasures for Frequent Communication Errors 2 205 WARRANTIES AND DISCLAIMERS 2 215 3 Programming Chapter 1 Programming 1 1 Before Creating Programs 4 eene 3 2 1 1 1 Flow from Introduction to Operation seeenm 3 2 1 1 2 7 SCA TIG o chc foo a c
94. ide view KV E4x KV E8x KV E16x na Oooo nununouna o oo o oooo n oooooooo SANE Mounting hole Main unit mounting hole 2 positions 38 t 2 Two M3 5 countersunk head screws are included for mounting the main unit Chapter 1 Configuration and Specifications 1 5 1 1 10 KV EAXR EAXT P Expansion I O Unit 1 10 KV EAXR EAXT P Expansion I O Unit This section describes the name and function of each part the I O specifications the terminal layout circuit diagrams and dimensions of two types of expansion I O units 1 10 1 Part Names and Functions 1 Input terminal block 3 Input indicator lamps 4 READY ERROR indicator lamp i KEYENCE 5 Output indicator lamps 6 Expansion cable KERA 7 Connector 2 Output terminal block Name Function Input terminal block 24 VDC input terminal block Output terminal block Transistor output 30 VDC Relay output 250 VAC 30 VDC Output terminal block Input indicator lamps Indicate input status Each lamp lights up at ON Indicates operation status of expansion I O unit Lit Normal operation Flashing Communication error Extinguished Power not connected READY ERROR i
95. ing and reading the monitor all window 2 109 3 4 3 Monitor all WIngOW eerte tci eee best cc eec err t c eda ct e ceased 3 4 4 Registering devices eene tte tenete ee meo conne adea 3 4 5 Selecting and changing devices sseeeeenenne 3 5 Registration Monitor sssssseee emen 3 5 1 Outline of the registration monitor 3 5 2 Displaying saving and reading the registration monitor 2 119 3 5 3 Registration monitor windOw eene 2 122 3 5 4 Registering devices eee tte oie te eines e niter n ire eade an 2 122 3 5 5 Selecting and changing devices ssssseeeeeee 2 123 3 5 6 Manipulating timing charts seem 2 128 3 5 7 Printing out the registration monitor sss 2 131 Monitor 4 1 Outline of the Monitor Functions sseemm 2 134 4 1 1 Outline of the functions sesseeeeseseeeeeeeee enne 2 134 4 1 2 Restrictions in the monitor ssem ee 2 134 4 1 3 Precautions for communication eseenmmee 2 135 4 2 Communicating with the PLC sseeee 2 136 4 2 1 Setting the PLC communication parameters seeeeeeeeeeeee 2 136 4 2 2 Setting the comment transfer 2 138 4 3 Starting up and Exiting from the Monitor seeeeeeeee
96. is from happening provide a contact protection circuit B Contact protection circuit examples For AC load 1 For DC load 1 O i ES Contact d L Contact J UI e Load CR circuit Load Diode For AC load 2 For DC load 2 Varistor When the supply voltage is 24 to 48 V provide a protection circuit in position b When the supply voltage is 100 to 200 V provide a protection circuit in position a Note 1 Use a load coil whose rating is less than the contact capacity Note 2 Use a diode whose peak inverse voltage is 10 times or more the circuit voltage and whose forward current is not less than the load current Note 3 Individually attach diodes varistors and CR circuits directly to the relay coil terminal Chapter 2 System Installation 1 z 6 9 2 2 Connecting Visual KV Series Expansion Units 2 2 Connecting Visual KV Series Expansion Units This section describes the method to connect Visual KV Series expansion units to a f Visual KV Series basic unit and the various functions of expansion units 2 2 1 Visual KV Series Expansion Units Visual KV Series expansion input units KV E4X KV E8X KV E16X Visual KV Series expansion output units KV E4R KV E4T KV E8R KV E8T P KV E16R KV E16T P Visual KV Series expansion I O units KV EAXR KV E4XT P 1 70 Chapter2 System Installati
97. ite de eed ee ee Ede ek le en un und 2 156 A 3 Fie eTO S nuo redet rei eee E E e e ede dee read 2 157 A4 Installatlon errors eie en ire Re e ERR 2 157 A 5 Errors that occur in the editor eseeeeeeseseeeeeenenennnen 2 158 A 6 Errors that occur in the monitor simulator en 2 159 A 7 Communication errors displayed in the monitor esseeeesss 2 159 AGB xPEGPOtlOES smit o io eni RE a 2 160 A 9 Errors that occur during compilation eseem 2 161 Appendix B Instruction List sssss e 2 163 B 1 BaSiCHNStruCtons aL 2 163 B 2 Application instructions ssssseem nee 2 164 B 3 Arithmetic instructions rere cedere ere eee dne dott Ecos 2 165 B 4 Interruptinstr ctions eene ete 2 166 Appendix C Relay No List sesseseeeeeeeeeneee nennen 2 167 C 1 Relays timers counters and memory numbers for each model 2 167 Appendix D Special Utility Relay List 2 0 0 0 eee eee eeeeeteteeteeeteeeeee 2 168 D 1 Special relays and arithmetic operation flags sseeee 2 168 D 2 Special utility relays for high speed counter 0 seeseseeess 2 168 D 3 Special utility relays for high speed counter 1 2 169 D 4 Other special utility relays esseseseeeeeneneeenennnneenn enn 2 169 D 5 Memory SWIICh6s oc
98. method 4 points common Rising operation time OFF ON 10 ms or less Falling operation time ON OFF Relay service life 10 ms or less Electrical 100 000 times or more 20 times min Mechanical 20 000 000 times or more Relay replacement KV EAXT P Transistor output type Item Not allowed Specifications Output type Transistor NPN PNP External connection method Terminal block Rated load voltage 30 VDC Rated output current 0 5A point NPN 0 3A point PNP Leak current in OFF status 100 LA or less Residual voltage in ON status 0 8 V or less Common method 4 points common Rising operation time OFF gt ON 50 us or less Falling operation time ON OFF 250 us or less For more about the general specifications refer to General Specifications p 1 4 Chapter 1 Configuration and Specifications 1 5 3 1 10 KV EAXR EAXT P Expansion I O Unit 1 10 4 Terminal Layout Drawings and Input Circuit Diagrams KV E4XR Relay output type B Terminal layout drawing B input circuit diagram Internal circuit o o o 20 20 o 20 2 85 S 25 E c
99. munication port B RJ 11 Modular connector for connecting a personal computer handheld programmer or operator interface panel For more about the Access Window refer to Chapter 3 Access Window p 1 79 Chapter 1 Configuration and Specifications 1 31 1 7 KV 40AR AT P DR DT P 40 1 O Basic Unit 1 7 2 Terminal Layout Drawings and I O Circuit Diagrams KV 40AR DR Relay output type B Terminal layout drawing bo2 loo4 Internal circuit ut A V hree wire type Three wire circuit 1 ks i DAVEY i l selector M I E f Photocoupler insulation C1 1 32 Chapter1 Configuration and Specifications 1 7 KV 40AR AT P DR DT P 40 1 O Basic Unit B Output circuit diagram Internal circuit
100. n menn 3 56 2 44 Basic Instrucuotis doe mee e Matic a ated 3 56 2 4 2 Application Instructions esseeeeeeennnnnnmeenmenennnn 3 95 2 4 3 Arithmetic Instructions sessseeennenmm emere 3 134 2 5 Programming Notes oae icc ae her peers 3 189 Interrupts i 3 1 Interrupt Instructions ssseem emen 3 192 3 2 Interrupt Processing 32 02 ote etate tn 3 194 3 2 1 Interrupt Processing tret e RUE EROR ERR 3 194 3 2 2 Types or Interr pls one reet erbe se tI inn cee a 3 195 3 2 3 Interrupt Priority eee ie etie iue 3 196 3 2 4 Interr pt Program orien e USC a i 3 196 3 3 Direct Input Output ssssseseeeneeeeeeeeneenmeneen nennen 3 197 3 9 4 Direct Input etc ein Ere co vc bees 3 197 3 3 2 Direct OUtpUt iie ERE RRREMERPAP E 3 197 3 4 Applications of Interrupt Programs emmHIH 3 198 3 4 1 Interrupt with a Signal Converter sessssseneeeeneenenne 3 198 3 4 2 Interrupt with a High speed Counter ssneenene 3 199 3 4 3 Measuring the ON Time of High speed Pulses sseess 3 200 3 4 4 Measuring the Period in which a Target Passes between Two Points 3 201 Chapter 4 High speed Counters 4 1 High speed Counter Instructions ssseem 3 204 4 2 Outline of High speed Counters ssssssee 3 206
101. ncy 9 kHz is m 47 48 49 5 51 52 53 54 55 Input voltage V 71 8 Chapter Configuration and Specifications 1 3 Common I O Specifications of Basic Units C U M M i B Output specifications relay output KV 10AR DR KV 16AR DR KV 24AR DR and KV 40AR DR Item Specifications 250 VAC 30 VDC Rated load 2 A inductive load 4 A resistive load Peak load current 5A Rising operating time OFF ON 10 ms or less Falling operating time ON gt OFF Common method Each common terminal is independent Electrical service life 100 000 times or more 20 times min Mechanical service life 20 000 000 times or more Relay replacement Not allowed 10 ms or less Relay service life B Output specifications transistor output KV 10AT P DT P KV 16AT P DT P KV 24AT P DT P and KV 40AT P DT P Item Specifications 30 VDC Rated load 0 1 A 500 to 502 0 3 A others 0 2 A 500 to 502 1 A others Maximum voltage at OFF 30 VDC Leak current in OFF status Peak load current 100 uA or less Residual voltage in ON status 0 8 V or less Rising operation time 10 us or less 500 to 502 at 5 to 100 mA OFF ON 20 us or less others at 10 to 300 mA Falling operation time 10 us or less 500 to 502 at 5 to 100 mA ON OFF 100 us or less others at 10 to 300 mA
102. ndicator lamp Output indicator lamps Indicate output status Each lamp lights up at ON Used to connect a basic unit or another expansion unit A standard expansion cable approximately 60 mm in length is Expansion cable provided For extensions use the optional 300 mm expansion cable OP 35361 Connector Allows to connect an expansion unit 1 52 Chapter 1 Configuration and Specifications 1 10 KV EAXR EAXT P Expansion I O Unit 1 10 2 Input Specifications Item Specifications External connection method Terminal block Maximum input rating 26 4 VDC Input voltage 24 VDC 5 3 mA Minimum ON voltage 19 V Maximum OFF current 2 mA Input impedance 4 3 KQ Common method 4 points common Input time constant Changed in two steps by special utility relays 2609 to 2612 For both rising OFF ON and falling ON OFF operations 10 ms 10 ms 20 10 us 10 us 20 For more about the general specifications refer to General Specifications p 1 4 1 10 3 Output Specifications KV EAXR Relay output type Item Specifications Output type Relay External connection method Terminal block Rated load voltage 250 VAC 30 VDC 2 A inductive load 4 A resistive load Rated output current ON resistance 2A point inductive load 4A point resistive load 4A common 50 mQ or less Common
103. ns sssssssssssssseseseneeeee nennen 1 4 AC Power Specifications sesssssssssseseseeeeeeeeeneenee enne 1 5 Performance Specifications ssssssssseeeeeeeeenee eene 1 6 Common I O Specifications of Basic Units sesussssss 1 8 Model of a Basic Unit eesssssssssssesseesese enne entnehmen nnne nnn 1 8 Common I O Specifications ssssseeeneeeeeenenem nnns 1 8 KV 10AR AT P DR DT P 10 I O Basic Unit sseeesesss 1 10 Part Names and Functions erre reri rere nr irre einen dan 1 10 Terminal Layout Drawings and I O Circuit Diagrams eeseeess 1 11 AC Power Input KV 10AR AT P sess 1 14 Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature 1 15 Dimernsiofs 5 enit dene eic alee nk Sahin 1 16 KV 16AR AT P DR DT P 16 I O Basic Unit sseeesesss 1 17 Part Names and Functions esesssssssseeeseeeeneeen enne nenne 1 17 Terminal Layout Drawings and I O Circuit Diagrams esseess 1 18 AC Power Input KV 16AR AT P essen nennen 1 21 Relationship between Continuous Simultaneous ON Ratio andAmbient Temperature 1 22 DIMENSIONS irse aaeei et ERR MEE FERRY ETIY EE esa eL erre EYED e certs XR EH T LU LY KV 24AR AT P DR DT P 24 I O Basic Unit Part Nam
104. nsion cable Name Part Names and Functions 1 Input terminal block EN gA OO Ci 1 3 m 0 2 2 Input indicator lamps 3 READY ERROR indicator lamp 5 Connector provided on side KEYENCE KV E4X READ JERR R 2 3 V2 V4 Vi v3 vs SO ope 1 Input terminal block 2 Input indicator lamps Function Input terminal block 24 VDC input terminal block Input indicator lamps Indicate input status Each lamp lights up at ON READY ERROR indicator lamp Indicates operation status of expansion input unit Lit Normal operation Flashing Communication error Not lit Power not connected Expansion cable Used to connect a basic unit or another expansion unit A standard expansion cable approximately 60 mm in length is provided For extensions use the optional 300 mm expansion cable OP 35361 Connector 1 8 2 Input Specifications Model Used to connect an expansion unit KV E4X KV E8X KV E16X Unit type 4 I O input 8 I O input 16 I O input Number of inputs External connection method 4 8 16 Terminal block Maximum input rating 26 4 VDC Input voltage 24 VDC 5 3 mA Minimum ON voltage
105. ock 000 to 005 can be changed to 5 V block input Output terminal block Pulse output function is built in 500 to Output terminal 502 in transistor output type only block A 1 6 kQ current limiting resistor is built in R502 to connect a motor driver Power input terminal Supplies 24 VDC KV 10DR DT P Power output Supplies 100 to 240 VAC to the power input terminals on the terminal lower side of the unit and allows the service power supply to KV 10AR AT P be taken from the 24 VDC terminal Input indicator lamps Output indicator lamps Connector provided on side Indicate input status Each lamp lights up at ON Indicate output status Each lamp lights up at ON Used to connect an expansion unit Used to refer to and change the current and set values of timers and counters as well as the contents of data memories Access Window _ The backlight color indicates the operation status Lit in green RUN mode Lit in red PROGRAM mode Flashing red Error status Used to refer to and change current values etc while referring to the Access Window Input voltage Changes the input voltage of the basic unit selector switch W 24 V input E 5 V input Communication RJ 11 Modular connector for connecting a personal computer port A handheld programmer or operator interface panel Setting keys For more about the Access Window refer to Chapter 3
106. odules i in tere nee roD ete rera ce de 1 179 5 3 4 Mounting to the DIN Rail 1 180 5 3 5 Removing the Terminal Block see e 1 181 5 3 6 Connecting the AC Power Supply Module and DC Power Distribution Module 1 182 KV U4 AC Power Supply Module sseeeeennene 1 182 KV U5 DC Power Distribution Module eee 1 182 Bisel l O CGOhnectols reo eB EHE RUE 1 183 ASEGURO 1 183 KV CTOX O32X d i ei uum aede tatio imt ht eg Miia 1 184 KV C32T B16R B165S eade eee it ee Den 1 185 KV R8X R16X R8R R16R R8T R16T sese 1 186 5 3 8 I O Terminal Modules Communication Cables and Power Distribution 1 187 Transmission distance by cable type seeene 1 187 Connection patterns sesssessssesseseseeeee enne nennen nennen 1 187 Incorrect wiring patterns eese nnne 1 188 Power distriDUtlOn x eite secrete ere terr iride etes tg 1 188 5 3 9 Connector Assembly Instructions essseeeeeeenene 1 189 5 3 10 KV 300 CPU I O Indicators iisi niiin a 1 191 5 3 11 KV 10 80 Expansion Units seeeeem me 1 192 5 3 12 Mounting Environment esssseeeeeeneneenm eene nennen 1 194 Chapter 6 Handheld Programmer 6 1 Using the Handheld Programmer eecceesseeeeeneeeeeneeeeeneeeeeeneeeeeaees 1 196 6 1 1 Outline of the Handheld Programmer
107. on 2 2 Connecting Visual KV Series Expansion Units 2 2 2 Connecting Visual KV Series Expansion Units Connect a basic unit and an expansion unit with an expansion cable e Anexpansion cable approximately 60 mm long is provided as standard When extending the expansion cable use long expansion cables 300 mm g OP 35361 Upto two expansion cables 300 mm can be connected to one basic unit j The READY ERROR LED is lit during normal communication flashes when an abnormality occurs and is not lit when the power is not supplied correctly If this LED is not lit check whether the expansion cables are correctly connected Standard cable approx 60 mm Basic unit Expansion unit Expansion cable 60 mm Long cable approx 300 mm Basic unit Expansion unit Expansion unit ES Expansion cable Expansion cable 800 mm 300 mm Standard cable approx 60 Long cable approx 300 mm Basic unit Expansion unit Expansion unit Expansion cable Expansion cable 60 mm 800 mm CAUTION Be sure to turn off the power before connecting or disconnecting expansion cables If they are connected or disconnected while the power is on the units may be damaged or fail Note Keep noise sources such as power cables and electromagnetic switches away from expansion cables 300 mm as much as possible Chapter 2 System Installation 1 71 2 2 Connecting Visual KV Series Expansion Units
108. on above DM1937 is set as follows DM1937 binary 900 800 700 600 400 300 200 100 Decimal Hexadecimal Normal status o 1 1 1 0 1 1 10 418 0076 wert 4 4 Always set to 0 when the KV 40xx is used KV E8R KV E4XT KV E8X DM1937 binary Decimal Hexadecimal When KV E8X has failed 9 4 4 fo 110 0 116 0074 DM1937 binary Decimal Hexadecimal When KV E4XT has failed o 1 1 0 01 0 1 98 0062 eo Chapter 2 System Installation 1 75 2 2 Connecting Visual KV Series Expansion Units Input time constant for expansion units The initial setting of the time constant is 10 ms for each expansion unit The input time constant can be set to 10 us using the Access Window the ladder support software KV IncrediWare DOS and LADDER BUILDER for KV or the KV P3E 01 handheld programmer Change the value of special utility relays 2609 to 2612 Special utility relay No Function 2609 Input time constant of expansion input unit with relay Nos 0100 to 0115 OFF 10 ms ON 10 us 2610 Input time constant of expansion input unit with relay Nos 0200 to 0215 OFF 10 ms ON 10 us 2611 Input time constant of expansion input unit with relay Nos 0300 to 0315 OFF 10 ms ON 10 us 2612 Input time constant of expansion input unit with relay Nos 0400 to 0415 OFF 10 ms ON 10 us Not used for
109. orm or by any means without the prior written permission of KEYENCE CORPORATION The content of this manual is subject to change without notice KEYENCE has thoroughly checked and reviewed this manual Please contact the sales office listed at the end of this manual if you have any questions or comments regarding this manual or if you find an error KEYENCE assumes no liability for damages resulting from the use of the infor mation in this manual item 3 above notwithstanding KEYENCE will replace any incomplete or incorrectly collated manual All company names and product names in this manual are registered trademarks or trademarks of their respective owners 23 Chapter 1 Configuration and Specifications This chapter describes the system configuration of the Visual KV Series the names and functions of each part and the specifications N on k ORUN ARUN ARUN ARUN ROD L4 l l oL l l l l c L l l l c l l l l l l la l l l l l la l l l l L l l l l l l la l l l l l l c lllo akon SBSS55 252553 0000 Bom om NUNN ooo ooo ARR ARE WON D room eoe oS Oo honH Robo System Configuration 22 0 0 eeecceeeceeeeeeeeeneeeeeeeeceeeeaesaeseeeeaeeeeeeesneesaeeaeeeas 1 2 System Configuration sess nennen nnne 1 2 Specifications o nue code el e nva edet o a d gd Ede 1 4 General Specificatio
110. os KUDO DC power EIL Jl H C C 9 H C 9 type 9990 xQooo o Esc o Lc Eee La nj Lee Lr ES KV 10DR 10DT P KV 16DR 16DT P KV 24DR 24DT P KV 40DR 40DT P B Expansion units 11 types 44 O 8 1 0 8 1 0 16 10 expansion unit expansion I O unit expansion unit expansion unit ae I ees i im 5 5 55 5 fRammmq 0000 onum d mo n KV E4X KV E4XR E4XT P KV E8X ED EAR EAT E8R E8T P E16R E16T P For more about expanding the system by connecting expansion units refer to Connecting Visual KV Series Expansion Units p 1 71 B Conventional KV Series peripheral units Personal computer IBM PC AT or compatible machine KV P3E 01 Handheld programmer Z 1 Card reader writer Available for the KV H4E only Programming support software M2 M3 Memory card KV H4E KV IncrediWare DOS KV H6WE2 LADDER BUILDER for KV Ver 1 5 7 2 Chapter Configuration and Specifications 1 1 System Configuration A o i l Extension cable for Expansion unit spacer Metal fixture for screw tightening expansion unit 300 mm For 4 l O expansion unit For 10 I O basic unit OP 35345 For all expansion units OP 35342 For 16 I O basic unit OP 35346 OP 35361 For 8 I O expansion unit
111. otocoupler insulation x C1 to C4 are each independent edA eJIM eeJu 9JIM 69Ju edA m OJIM 9914 edA 9JIM 00U adh 9JIM 99U adh 8JIM eo1u eJw eeJu L adh adh 9J1M 99U m Sensor Chapter 1 Configuration and Specifications 1 41 1 8 KV EAX E8X E16X Expansion Input Unit 1 8 4 Dimensions B Main unit Front view Front view Front view Side view KV E4x KV E8x KV E16x o oooo0000 dae d ous B Metal fixture for screw tightening Two M3 5 countersunk head screws are included for mounting the main unit 1 42 Chapter 1 Configuration and Specifications 1 9 KV E4R E4T E8R E8T P E16R E16T P Expansion Output Unit 1 9 KV EAR EAT ESR EST P E L6R E 16T P Expansion Output Unit This section describes the name and function of each part the output specifications g the terminal layout circuit diagrams and dimensions of three types of expansion input units 1 9 4 Part Names and Functions 1 Output terminal block 2 Output indicator lamps 3 READY ERROR indicator lamp 4 Expansion cable
112. pansion input unit B Terminal layout drawing C1 1 3 v2 0 2 V1 4 6 vs C2 5 7 V4 ES B input circuit diagram Sensor Va ee aa dr n Dr tico 1 o o r o Photocoupler i 8 Zel 2 jee c1 A9 XQ insulation zs 22 jes 92 oz C2 aji c c es ele g ON be ea es Yi car a 8a 8a E pu S m m m MMIRMReese E 0to3 o 4107 V snc I l l i o So So So 5 5 os oD G2 c a ma ma ma a g g g g Zo Zo o 2o 5 5 85 8s E T E ka E E E E Sensor C1 and C2 are each independent V1 to V2 and V3 to V4 are short circuited inside respectively so they can be used as relay terminal blocks 1 4 Chapter 1 Configuration and Specifications 1 8 KV E4X E8X E16X Expansion Input Unit KV E16X 16 I O expansion input unit B Terminal layout drawing E A Oo z 5 o o 3 a Hi Sensor Ph
113. pe PLCs equipped with screw terminal blocks and saves installation space Extremely fast The minimum scan time is 140 us and minimum instruction execution time is 0 7 us which is the fastest control in its class AC power built in type newly added AC power built in type units are newly added This type can be used in small spaces where a switching power supply unit cannot be installed Excellent Access Window An Access Window with two color backlight is adopted in all models to facilitate changing and monitoring of device data Changing between RUN mode and PROGRAM mode checking the error code when an error has occurred etc can be performed in a Visual KV Series unit without the need for any handheld programmer The analog trimmer which has been popular in the conventional KV Series is digitized to enable more detail settings Digital trimmers User message setting function In the Access Window 256 different user messages can be displayed This function can be used to give instructions on works on the production line indicate abnormalities in the units etc Program write in RUN mode Ladder programs can be changed even while the system is running Equipped with two serial ports Visual KV Series basic units are equipped with two serial ports to connect periph eral units improving the debug environment The KV 10xx is equipped with only one serial port Easy Ramp up down control function The one axis motor cont
114. perating in KV MOGG icici pelea ae dal dela 1 253 Communications protocol e ee eeeeeeeeseeeeeeeeeeeeeeeeeeeeesseeeeaeeeeeeseeeneeteaees 1 253 7 5 2 Serial Communications Procedure ecceecseeeeeeseeeeeeeeeeeeeeeeeeeeeeessaeeeeeesaas 1 255 Command transmission procedure sese 1 255 Command response format sse 1 256 Communications commands and responses seseee 1 256 Communications commands sssssseseeeeeeeneen nennen 1 257 7 5 8 Transmission and Reception of Text Data ssse 1 262 Assigning relay nos and data memory address nos 1 262 Transmitting Text Datasiirto epaiei 1 264 Receiving text data ssena enne nennen 1 265 ASCII code binary conversion function seeeeeeeee 1 266 13 Chapter 8 Example Program cou fp ds oyna hota dt dnt et aerem 1 269 7 6 Display Interface Mode Programming see 1 270 7 6 1 Operating in Display Interface Mode sseeneenee 1 270 Communications protocols essesseseeeeeeenenenee nennen 1 270 Communications control procedure sse 1 271 7 6 2 Command and Response Format sse 1 273 7 6 3 Commands and Responses sse nennen nene 1 275 List of commands and responses senes 1 275 Description of commands and responses
115. ration example for device mode see 1 132 4 2 6 System MOG iced tice re ee Pe ov ee ie 1 134 System mode oe aee i ian ede edits 1 134 4 3 Examples of Ladder Programs s 1 135 11 Chapter 5 4 371 Basic Ladder Programm ctt tei 1 135 Before creating ladder programs sseeeeenne 1 135 Basic ladder programs sienien a r E E 1 136 4 3 2 Examples of Ladder Programs seme 1 143 Example of displaying user messages seee 1 143 Example of displaying messages with titles esses 1 145 Example of position control 1 146 Example of frequency counter ssssse e 1 149 Example of 24 bit high speed counter seee 1 152 Example of cam switch function see 1 154 4 4 Appendix iin oes as eee A ERE ne eg 1 158 4 4 1 Troubleshooting iis e tmt ee ere ek rt 1 158 4 4 2 Available Character List ssseseeeeeeneeneeenneennen eene 1 162 4 4 8 Comment Draft Sheet oo eeceesececeeeseecseeeeeeseeeeeseeseaeeeaeeseaeeeeeeseaeeteaeeeeete 1 163 KV 300 KV 10 80 Hardware KV 300 KV 10 80 5 1 System Configuration sess 1 166 5211 O EB OO ERE EE etc E E T T ATE 1 166 9 15 20 V 510 80 5 iib a Edo tp edo nthe cott de ei a A 1 167 5 2 Module Unit Specifications sssse 1 168 5 2 1
116. rminal blocks Chapter 1 Configuration and Specifications 1 47 1 9 KV E4R E4T E8R E8T P E16R E16T P Expansion Output Unit KV E8T P 8 l O expansion output unit transistor output type B Terminal layout drawing B Output circuit diagram hd NPN PNP eo SD AIR ELM DE Insulating i i power j C2 I SUP zip I oh i Internal 2 I 1 a ilg circuit EZE S re f aa Ve v i i Ig i l i IIS ee l i l t i i i 0107 l l Insultating 1 power f l I supply V1 to V2 and V3 to V4 are short circuited inside V1 to V2 and V3 to V4 are short circuited inside so they can be used as relay terminal blocks so they can be used as relay terminal blocks 1 48 Chapter 1 Configuration and Specifications 1 9 KV E4R E4T E8R E8T P E16R E16T P Expansion Output Unit KV E16R 16 I O expansion output unit relay output type B Terminal layout drawing
117. rol function is offered separately from high speed counters so that feedback control is enabled Equipped with two 24 bit high speed 30 kHz two phase counters The Visual KV Series is equipped with two high speed counters each with a two point comparator output function that enables high speed encoder input Specified frequency pulse output function High speed counters can function as pulse oscillators of 50 kHz maximum with easy setting without creating a complicated ladder program Frequency counter function High speed counters can function as frequency counters with easy setting without creating complicated ladder programs Cam switch function High speed counters can function as cam switches with easy setting without creating complicated ladder programs 3 Interrupt function The Visual KV Series is equipped with four high speed interrupt inputs of 10 us maximum Input time constant change function The time constant can be set in 7 steps from 10 us to 10 ms Double memory backup functions In addition to a conventional SRAM battery backup function the Visual KV Series is also equipped with an EEPROM backup function Compatibility with Conventional KV Series Peripheral Units The Visual KV Series functions as a high end compatible model of the conventional KV Series Peripheral units of the conventional KV Series such as the ladder support software KV IncrediWare DOS and LADDER BUILDER for K
118. rring to the Access Window Input voltage selector switch Changes the input voltage of the basic unit W j 24V input E 5 V input Communication port A RJ 11 Modular connector for connecting a personal computer handheld programmer or operator interface panel Communication port B RJ 11 Modular connector for connecting a personal computer handheld programmer or operator interface panel For more about the Access Window refer to Chapter 3 Access Window p 1 79 Chapter 1 Configuration and Specifications 1 17 1 5 KV 16AR AT P DR DT P 16 I O Basic Unit 1 5 2 Terminal Layout Drawings and I O Circuit Diagrams KV 16AR DR Relay output type B Terminal layout drawing 004 oos 501 1502 O 504 O EB pmo e cs pes eoe A f Af f f l4 f Blue Blue Blue Blue Blue Blue Blue Blue Blue Blue Ic Ic E c E ce E j e t en m i en aay o o o L o o 2 o L o o 2o 8 o o e o 22 3 o 5 5 leS Jes 285 285 1235 25 1385 25 E E E E E E E E
119. seeeneeeeeeeeeeeeaeeeeeeeeeeaeeeeeaeeeseaeeeensaeeeeaaes 2 57 2 7 Jump Search and Replace eee 2 58 2 JUImpo oit eia teme xot tis t de rise ats GAL Seaweed 2 58 2 7 2 Searching for instruction words operands sseeee 2 62 2 7 3 Searching for the device at the cursor position ccccscceeeeteeeeeteeeseneeeeeees 2 63 2 7 4 Replacing operands eene eR ei hone dee que ts 2 64 2 7 5 Converting a b contacts sessssssessseseeseeeeee nnne nennen nennen nnn 2 65 2 8 Editing the Mnemonic List ss 2 67 2 8 1 Displaying and terminating a mnemonic list eeeeeneee 2 67 2 8 2 Copy move and delete ssssssssssssssssseseeeeee eene enne 2 69 2 9 Displaying the Use Status ssssssseeeneeeeeeneenenns 2 70 2 9 1 Displaying a use status list ssenm 2 70 2 10 Setting the System ssssesssssssseeeeneeeeeneeennene neret 2 71 2 10 1 Setting the system a ende deed en FL cu e edere od 2 71 2 11 Entering and Developing Macros sse 2 72 241 1 Creating a macro file eterne eae ec ede t 2 72 2 11 2 Entering and developing macros ssee 2 74 212 Compilation one Beso cR EPI EE deus eieueilals 2 75 2 12 1 Executing compilation esseeeneenenn mener 2 75 2 122 Error display ied e un iss 2 76 2 12 3 Do ble coll Che
120. sion Table c cecceescesseeeeeeeceeeeeeeeeeeeseeseaeeseeeeeeeneeenaees 1 358 9 5 Programming Examples see 1 359 Calculating Analog Data Values from Digital Data 1 359 Writing Data to be Analog output see m 1 361 Outputting Analog Trimmer Values eee 1 364 Outputting Analog Input Data 1 365 Outputting Analog Input from a Pressure Sensor to an Air Valve 1 366 Setting the Minimum and Maximum Voltage Limits and Measuring the Average Voltage manirane a a E Ea E nete 1 367 9 6 Troubleshooting eere ient HERR ERR 1 370 Troubleshooting 101 Error List ones centenis Ep 1 372 10 1 1 List of Error Codes in Basic Units sesssse 1 372 10 1 2 Error indication in Expansion Units sen 1 374 10 1 8 Program Errors ipee ED IO DR 1 375 10 1 4 Memory Card Errors and Other Errors ee 1 376 10 2 Replacing Relays sese 1 377 Replacement procedure cccssccceesereeeseeeeeeseneneseneeseseeeeeneneesneneeeeseeenes 1 377 10 3 Troublesho ting viiia aaye aa 1 378 10 3 1 Troubleshooting LISU cic acd iret itte 1 378 10 4 Error Messages oos hence iet eed 1 380 Appendices Appendix A Specifications and Dimensions Visual KV Series 1 382 A 1 System Specifications Visual KV Series
121. sly for a long period of time 5 6 How this manual is organized The Visual KV Series User s Manual is composed of 3 separate manuals 1 Installation 2 Support Software 3 Programming Please read each manual relevant to your purpose Chapter 1 Configuration and Specifications Visual KV Series Only Describes the system configuration of the Visual KV Series the names and functions of each part and the specifications Chapter 2 System Installation Visual KV Series Only Describes the installation and connection of each Visual KV Series unit as well as system maintenance Chapter 3 Access Window Visual KV Series Only Describes the Access Window used for changing and monitoring data Chapter 4 KV D20 Operator Interface Panel Visual KV Series Only Describes the KV D20 Operator Interface Panel used for changing monitoring and displaying the status of inside relays timers counters and data memories Chapter 5 KV 300 KV 10 80 Hardware KV 300 KV 10 80 Series Only Describes the hardware specifications and wirings for KV 300 and KV 10 80 Series Chapter 6 Handheld Programmer Describes how to use the handheld programmer and memory card Chapter 7 KV L2 Serial Interface Module KV 300 Series Only Describes the serial interface modules for KV 300 Series Chapter 8 KV ANG Analog I O Module KV 300 Series Only Describes the optional Analog I O module for KV 3
122. ssseeeees 1 306 RS 422A terminal block specifications eeeeeees 1 306 7 9 2 Dimensions cnet Tet pepe dae iin re ive ne en EENE 1 307 7 10 Command List cse uS e NL Aat 1 308 7 10 1 List of Commands and Responses ssssseeeeeenen 1 308 7 10 2 List of Commands and Responses in Display Interface mode 1 309 KV AN6 Analog I O Module KV 300 8 1 Outline 2 hea kt RE n E iii 1 312 Feat les 3 eI eee 1 312 9 2 Configuration o ec PRI i ERR DEUM 1 313 8 2 1 Parts and Furictions eene eae ent idet 1 313 8 2 2 System Configuration essent nennen 1 314 8 3 Installation eene dene caetiteeeditim e 1 315 8 3 1 Terminal NOS itsin 5 dne ete ttes 1 315 8 3 2 Removing the Terminal Block seee e 1 316 8 3 8 Example of Voltage I O Wiring sse 1 317 8 3 4 Example of Current I O Wiring seen 1 318 8 3 5 Setting l O Ratiges 5 oie eee ecce e ila e caine 1 319 8 4 Programming rettet ipa t Es 1 320 8 4 1 Input Characteristics A D essen 1 320 8 4 2 Calculating Input Data A D sse 1 321 8 4 3 Output Characteristics D A ssssssseeeeneneneneneennneenen nen 1 322 8 4 4 Calculating Output Data D A sesssseseeeneeneeneneeeneneennennn 1 323 8 4 5 Assigning Data Memory DM Addresses
123. sultating 1 power R502 C3 supply Uh te E A ee ee E Mag ay dP GU MEET Sa E UN ERA a E ena Acurrent limiting resistor 1 6 kQ is built in R502 A current limiting resistor 1 6 KQ is built in R502 to connect a motor driver to connect a motor driver 1 5 3 AC Power Input KV 16AR AT P AC100V 240V 0 5A 50 60Hz FG Chapter 1 Configuration and Specifications 1 21 1 5 KV 16AR AT P DR DT P 16 I O Basic Unit 1 5 4 Relationship between Continuous Simultaneous ON Ratio and Ambient Temperature If the number of I O points which turn ON at the same time exceeds the speci fications range the unit may be damaged The graphs below show the relationship between the ambient temperature and the continuous simultaneous ON ratio Load current L AC power output capacity at 600 mA Derating when KV 16AR is mounted upward Supply voltage 100 to 240 V 110 36 37 ido 96 8 98 6 40 104 7 35 95 s 39 41 105 8 o e L U2Max x 1022 o 80 LM MS 70 Max Sa 60 L 0 Ss x 50 9 L 1 2Max s Ns Net 25 L Max amp ww Y38 BZ 9 NS 20 H Individual unit VON 5 10 H With expansion unit EC o 0 4 l 9 30 35 40 45 1202 50 86 95 104 113 122 Ambient temperature C F for figure in Derating when KV 16AT P is mounted upward
124. t type unit whose model name ends with R connect spark killers having the appropriate withstand voltage against the load to the output terminals in parallel to contacts because the unit discharges when a relay contact becomes open and noise is generated In our experiments we use the following models of spark killers XEBO0101 0 1 uF 10 Q manufactured by OKAYA DENKI SANGYO The following 1 turn ferrite core is added to the AC power input circuit of the KV 40AR T the KV 24AR T and to the DC power input circuit of the KV 40DR T ZCAT3035 1330 manufactured by TDK Note The contents above do not by themselves ensure that the entire machine manufactured in accordance with the above contents is compatible with EMC directives You must judge by yourself whether or not the entire machine is compatible with EMC directives because compatibility may change depending on the component configuration wiring and location inside of the machine Restriction on compatibility with low voltage directives IEC 1010 1 Use insulated type crimp style terminals For wiring materials use lead wires whose sheath is 0 4 mm or more The Visual KV Series is allowed to be installed in a vertical position only Spacers for expansion units are not available Be sure to use the Visual KV Series inside the control panel 2 Features of the Visual KV Series Extremely small The Visual KV Series is the smallest in the world among AC ty
125. thod 4 points common Rising operation time OFF gt ON Falling operation time ON gt OFF 10 ms or less 10 ms or less Relay service life Relay replacement Electrical 100 000 times or more 20 times min Mechanical 20 000 000 times or more Not allowed For more about the general specifications refer to General Specifications p 1 4 KV E4T E8T P E16T P Transistor output type NPN PNP Model KV E4T KV E8T P KV E16T P Unit type 4 I O transistor 8 I O transistor 16 I O transistor output output output Number of outputs 4 8 16 Output type Transistor NPN PNP External connection method Terminal block Rated load voltage Rated output current 30 VDC 0 5A point NPN 0 3A point PNP Leak current in OFF status 100 uA or less Residual voltage in ON status Common method 0 8 V or less Shared inside Rising operation time OFF ON 50 us or less Falling operation time ON gt OFF 250 us or less For more about the general specifications refer to General Specifications p 1 4 1 44 Chapter 1 Configuration and Specifications 1 9 KV E4R E4T E8R E8T P E16R E16T P Expansion Output Unit 1 9 3 Terminal Layout Drawings and Input Circuit Diagrams KV E4R 4 I O expansion output unit relay output type B Terminal layout drawing
126. tion 26 types Basic instruction 28 types Application instruction 22 types Interrupt instruction 4 types Minimum scan time 140 us Instruction processing speed Basic instruction 0 7 us Application instruction 6 4 us Program capacity 2 000 steps KV 10xx KV 16xx 4 000 steps KV 24xx KV 40xx Maximum number of connected expansion units 8 7 for KV 40xx Number of I O points including 10 to 40 I O points of basic unit 10 to 152 when maximum number of expansion units are connected Internal utility relay 2 304 1000 to 1915 and 3000 to 17915 Special utility relay 160 2000 to 2915 Data memory 16 bits 2 000 words DM 0000 to DM1999 Temporary data memory 16 bits 32 words TMOO to TM31 Timer counter 250 in all 0 1 sec timer TMR 0 to 6553 5 secs 0 01 sec timer TMH 0 to 655 35 secs 0 001 sec timer TMS 0 to 65 535 secs UP counter C Up down counter UDC Digital trimmer 2 set in Access Window High speed counter 2 of 30 kHz 2 phase high speed counter 0 to 65535 count High speed counter comparator 4 2 for each high speed counter Direct output is enabled Positioning control function Independent 1 axis 50 KHz maximum Memory switches 16 Data Backup Program memory EEPROM which can be overwritten 100 000 times or more function against Data memory counter internal instantaneous utilit
127. to DIN rail Insulation resistance 50 MQ or more Between power terminal and I O terminals as well as between entire external terminals and case by 500 VDC megohmmeter Operating atmosphere No excessive dust or corrosive gases allowed Basic units KV 10AR Approx 250g KV 10DR Approx 150g KV 16AR Approx 300 g KV 16DR Approx 190g KV 24AR Approx 350g KV 24DR Approx 240 g KV 40AR Approx 450g KV 40DR Approx 330g KV 10AT P Approx 240 g KV 10DT P Approx 140g KV 16AT P Approx 280 g KV 16DT P Approx 180 g KV 24AT P Approx 330 g KV 24DT P Approx 210 g KV 40AT P Approx 410 g KV 40DT P Approx 280 g Expansion units KV E4X Approx 80 g KV E4T Approx 80 g KV E4R Approx 100 g KV E4XT P Approx 100 g KV E8X Approx 100 g KV E8T P Approx 100 g KV E8R Approx 130 g KV E4XR Approx 120 g KV E16X Approx 130 g KV E16T P Approx 130 g KV E16R Approx 130 g Others KV P3E 01 Approx 230 g KV D20 Approx 160 g 1 Configured with KV E16R x4 KV E16X x4 and KV P3E 01 2 Configured with KV E16R x4 KV E16X x3 and KV P3E 01 1 4 Chapter 1 Configuration and Specifications 1 2 Specifications 1 2 2 AC Power Specifications Item Specifications Method Switching method Ripple noise 240 mVp p or less AC power current KV 10Ax 0 4 A KV 16Ax 0 5A consumption KV 24Ax 0 6 A KV 40Ax 0 7 A AC power input voltage 100 to 240
128. ure changes If the 24 VDC output terminal and the 24 VDC output terminal are switched the power supply unit and connected units may be damaged Never switch them e Be sure that the sum of the current consumption of all connected units does not exceed the output capacity of the service power supply If the system is operating in an overload status the internal circuits may gener ate heat or be damaged To recover from an overload status disconnect some of the connected units e Never connect the DC output of any other power supply either in serial or parallel to the 24 VDC output terminals If the DC output is connected the power supply unit may be damaged B Wiring for an AC type basic unit For an AC type basic unit perform the wiring as shown in the figure below KV 16AR 24 VDC service y power supply supplied from Bottom outside Breaker 100 to lan 240 VAC A 10 ele Insulating transformer noise filter etc Grounding Note 1 Connect an insulating transformer 1 1 or noise filter to reduce line noise Note 2 Use twisted cables to reduce induction effects Note 3 When using a basic unit in a location with a lot of noise the noise may be reduced by completely grounding the basic unit Chapter 2 System Installation 1 6 7 2 1 Installation Environment pm m m
129. using a screw driver and then remove the basic unit from the DIN rail Expansion unit spacer 4 When an expansion unit spacer is attached to a Visual KV Series expansion unit its height becomes flush with an AC power type Visual KV Series basic unit The procedure to attach a Visual KV Series expansion unit to an expansion unit spacer is the same as the procedure to attach a Visual KV Series unit to a DIN rail Refer to the instruction manual supplied with the Visual KV Series for DIN rail mounting B Dimensions for expansion unit spacers OP 35342 Spacer for 4 I O expansion unit OP 35343 Spacer for 8 I O expansion unit OP 35344 Spacer for 16 I O expansion unit 1 66 Chapter2 System Installation 2 1 Installation Environment 2 1 4 Cautions on Wiring for Each Unit Wiring procedures for basic units This section describes cautions to keep in mind when wiring is performed for I O units Be sure to read this section before starting wiring The wiring procedures for basic units are described below Turn off the power before starting wiring For the installation position select a location whose ambient temperature is 0 to 50 C whose ambient humidity is 35 to 85 RH and one which is not subject to drastic temperat
130. y relay and contact power comment Held devices are set interruption by the MEMSW instruction Can be backed up with electrical double layer capacitor for 20 days or more at 25 C KV 10AR AT P DR DT P for 2 months or more at 25 C 77 F Any other model Can be backed up with EEPROM in all models Self diagnosis CPU and RAM errors Handheld programmer KV P3E 01 Memory card M 2 M 3 Card reader writer Z4 Programming support software LADDER BUILDER for KV Windows version KV H6WE2 KV IncrediWare DOS KV H4E 1 000 max Peripherals Number of contact comments stroable 1 When high speed counters are set using the MEMSW instruction 24 bit data can be counted 2 Comments cannot be handled in the handheld programmer KV P3E 01 3 The card reader writer Z 1 can be used with the programming support software KV IncrediWare DOS 4 When the programming support software LADDER BUILDER for KV Ver 1 0x is used the Change All function on the monitor is not available Using the Change All function may damage the basic unit Never use the Change All function 1 6 Chapter Configuration and Specifications 1 2 Specifications Eres Data backup function against instantaneous power interruption B Electrical double layer capacitor built into the basic unit Contents of data memories current values of counters and the contents of internal utility relays in a Visual KV Series basic unit

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