user manual
Contents
1. 13 PLANER PARTS LIST Key No Part No Description Specification Qty Key No Part No Description Specification Qty 1 PL1300001 Socket Pan Head Screw M6xP1 0x20L 1 60 PL1300060 Tension Wheel Assembly 1 2 PL1300002 Flat Washer 6 3x 16x1 5T 1 61 PL1300061 Spacer 1 3 PL1300003 Handle 1 62 PL1300062 Hex Socket Pan Head Screw M5xP0 8x30L 2 4 PL1300004 Hanger 1 63 PL1300063 Hex Socket Pan Head Screw M5xP0 8x35L 4 5 PL1300005 Dust Collection Bag 1 64 PL1300064 Outside Cover 1 6 PL1300006 Handle Cap 1 65 PL1300065 Bearing 6002 1 7 PL1300007 Handle Bolt 1 66 PL1300066 Shaft 1 8 PL1300008 Handle Base 1 67 PL1300067 Gear Intermediate 1 9 PL1300009 Plug 1 68 PL1300068 Gear Large 1 10 PL1300010 Upper Cover 1 69 PL1300069 Spacer 2 11 PL1300011 Clevis Pin 4 70 PL1300070 Inside Cover 1 12 PL1300012 Bushing 4 71 PL1300071 Pinion Gear 1 13 PL1300013 Roller 2 72 PL1300072 Bearing 6202 1 14 PL1300014 Plug 1 73 PL1300073 Gear Small 1 15 PL1300015 Hex Soc Pan Head Screw M 8xP1 25x16L 4 74 PL1300074 Bushing 5 16 PL1300016 Grip 2 75 PL1300075 Space Undercut 4 17 PL1300017 Tap Screw ST4 2x6L 4 76 PL1300076 Nut 1 18 PL1300018 Air Guide 1 77 PL1300077 Set Screw M6xP1 0x6L 1 19 PL1300019 Hex Soc Pan Head Screw M5xP0 8x10L 2 78 PL1300078 Elevating Nut LH 1 20 PL1300020 Dust Guard 1 79 PL1300079 Hex Socket Pan Head Screw M5xP0 8x10L 2 21 PL1300021 Pan Head Tap Screw M4 2x9 5F 3 80 PL1300080 Set Plate 1 22 PL1300022 Hex Socket Head Screw2. Uneven thickness from side to Rollercase is not positioned level with Adjust table and rollercase level properly side planer base TROUBLESHOOTING SYMPTON POSSIBLE CAUSE S SOLUTIONS Difficulties in adjusting Rollercase lock is engaged Release rollercase lock rollercase elevation Worn elevation screws er elevation screws Dirty elevation screws or columns Clean and lubricate elevation screws and columns Dirty chains or sprockets Clean and lubricate chains and sprockets Rollercase is not positioned level Adjust table and rollercase level properly with planer base Friction between rollercase and Clean and adjust rollercase covers Wood thickness does not Indicator is not set correctly Adjust and tighten indicator properly match depth of cut setting Chain jumping 1 Worn chains 1 Replace chains 2 Worn Sprockets 2 Replace sprockets Belt Bett slipping Belt is loose Replace V belt Ea cannot be Workpiece thickness gauge setting Change thickness gauge setting lowered to the desired height limits rollercase movement Excessive dust in air 1 Leak in bag or hose connections 1 Check bag and hose connections 2 Broken dust bag 2 Check dust bag and bag clamp Excessive fan noise 1 Loose fan assembly 1 Inspect fan assembly and tighten fan screws 2 Large wood chips stuck in fan 2 Turn machine off remove blade guard and housing clean the chamber 13 PLANER PARTS ILLUSTRATION Figure 20
3. Cuts per Minute 16 000 Dust Collection Port 2 1 2 SAFETY RULES 1 AWARNING For your own safety read and understand all warnings and operating instructions before using any tool or equipment AWARNING Some dust created by operation of power tool contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment Always wear OSHA NIOSH approved properly fitting face mask or respirator when using such tools AWARNING Failure to follow these rules may result in serious personal injury Remember that being careless for even a fraction of a second can result in severe personal injury WORK PREPARATION Wear proper apparel Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts of the tool Nonslip protective footwear is recommended Wear protective hair covering to contain long hair Wear eye and hearing protection Always use safety glasses Eye protection equipment should comply with ANSI Z87 1 standards Hearing equipment should comply with ANSI S3 19 standards Wear face mask or dust mask if operation is dusty Be alert and think clearly Never operate power tools when tired intoxicated or when taking medications that cause drowsiness WORK AREA PREPARATION Keep work area clean Clutter
4. Set thin depth of cut for hardwood wide workpiece and uneven surface This planer machine is designed to process natural wood material only Remove glue and any foreign objects from the workpiece before planing Avoid wood stock with many or large knots Avoid wood stock with excessive twisting cupping or bowing If necessary process one side with jointer machine first to obtain at least one flat surface before using the planer machine For better outcome plane both sides of wood board with 2 of depth removed from each side This will produce two smooth surfaces with equal amount of moisture content The board is less likely to warp when it dries naturally Test cut with similar wood material for better accuracy The Minimal length of workpiece that can be processed is 5 The minimal width is 54 The minimal thickness is 1 8 This is not to be confused with depth of cut The maximal width of workpiece that can be processed is 13 The maximal thickness is 6 To protect long use life of motor and cutterhead unit the recommended maximum depth of cut are 3 32 for workpiece up to 6 wide 1 16 for workpiece from 6 to 13 wide Use additional roller stand for workpiece longer than 24 OPERATION OPERATION OPERATE THE PLANER MACHINE Always use safety wears and observe safety rules Never stand directly in the pathway of the workpiece including infeed and outfeed to avoid
5. WARRANTY This warranty covers all defects in workmanship or materials in this POWERTEC tool for a one year period from the date of purchase This warranty is specific to this tool Southern Technologies LLC reserves the right to repair or replace the defective tool at its discretion HOW TO OBTAIN SERVICE To obtain service for this POWERTEC tool you must return it freight prepaid to an authorized POWERTEC service center for bench top and stationary power tools You may obtain the location of the authorized service center nearest you by calling toll free 1 877 393 7121 or by logging on to the POWERTEC website at www southerntechlic com When requesting warranty service you must present the proof of purchase documentation which includes a date of purchase The authorized service center will either repair or replace any defective part at our option at no charge to you The repaired or replacement unit will be covered by the same limited warranty for the balance of one year warranty period WHAT IS NOT COVERED This warranty applied to the original purchaser at retailer and may not be transferred This warranty does not cover consumable items such as saw blades knives belts discs cooling blocks and sleeves This warranty does not cover required service and part replacement resulting from normal wear and tear including accessory wear This warranty does not cover any malfunction failure or defect resulting from 1 misuse abuse neglect and mi
6. requires some additional assembling installation and adjustment before use Locate the following parts before assembling Planer Elevation Crank Handle Assembly 6mm Flat Washer 6 1 0 x 20mm Socket Pan Head Bolt 4mm Hex Wrench Dust Chute Magnet 2 Dust Collection Wire Dust Bag Clamp Dust Bag LrIONMOUOw gt Figure 1 Unpackaging ASSEMBLY INSTALL ELEVATION CRANK HANDLE Refer to Figure 2 and 3 The planer handle can be installed either to the top right or top left of the planer Remove plug from the end of elevation screw a e Insert handle b onto elevation screw top a Secure handle with bolt using the enclosed wrench c Figure 2 ATTACH DUST COLLECTION BAG Refer to Figure 1 and 4 Install the Dust Chute F by slipping it over the Dust Port Tighten the screw on the Dust Chute F Insert Dust Bag Wire H through a small hole on the sleeve of Dust Bag J Figure 4 1 e Draw the open end of Dust Bag J sleeve through the ring of Dust Bag Wire H Figure 4 2 Place Clamp 1 over Dust Bag J Sleeve Figure 4 3 e Slide Sleeve with Clamp 1 and Dust Bag Wire H Ring over Dust Chute F Figure 4 4 Secure Dust Bag J in position Rotate the handle on the Clamp 1 to adjust the clamp size so it can slide over the Dust Chute F Press the handle to tighten the Clamp 1 The Dust Bag J should be secured on the
7. the event of an electrical short circuit grounding reduces the risk of electrical shock by providing an escape wire for the electricity This machine is equipped with an approved 3 conductor cord rated at 150V and a 3 prong grounding type plug Figure 6 for your protection against shock hazards Grounding plug should be plugged directly into a properly installed and grounded 3 prong grounding type receptacle as shown Figure 6 The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances Check with a qualified electrician or service personnel if these instructions are not completely understood or if in doubt as to whether the tool is properly grounded ASSEMBLY ASSEMBLY Do not modify plug provided If it will not fit in outlet have proper outlet installed by a qualified electrician Use only 3 wire extension cords that have 3 prong grounding type plugs and matching 3 conductor receptacles that accept the machine s plug as show in Figure 6 Figure 6 3 Prong Receptacle Grounded outlet Box 3 Prong Plug Grounding Prong WARNING Do not permit fingers to touch the terminals of plug when installing or removing from outlet Inspect tool cords periodically and if damaged have repaired by an authorized service facility The conductor with insulation having an outer surface that is green with or without yellow stripes is the equip
8. 00045 Set Screw M6xP1 0x6L 1 104 PL1300104 Sponge 1 46 PL1300046 Fan Pulley 1 105 PL1300105 Plug 1 47 PL1300047 Belt 135J2 1 106 PL1300106 Cross Screw M4x6 2 48 PL1300048 Rod 4 107 PL1300107 Flat Washer 04 2 49 PL1300049 Spring 1 8x18x25 2L 4 108 PL1300108 Pointer 1 50 PL1300050 Pad 4 109 PL1300109 Steel Ball 012 1 51 PL1300051 CAM Right 1 110 PL1300110 Retaining Plate 1 52 PL1300052 Spring Washer 08 1 111 PL1300111 Tap Screw 3x6 2 53 PL1300053 Hex Nut M8xP1 25 1 112 PL1300112 Magnet 4 54 PL1300054 Ext Ret Ring 024 1 113 PL1300113 Magnet Seat 4 55 PL1300055 Chain 1 114 PL1300114 Flat Head Screw M5xP0 8x10L 4 56 PL1300056 SPRocket 1 115 PL1300115 Hex Nut M10xP1 5 1 57 PL1300057 Hex Socet Pan Head Screw M5xP0 8x20L 1 116 PL1300116 Step Rod 1 58 PL1300058 Flat Washer 95 1 117 PL1300117 Hex Nut M5xP0 8 1 59 PL1300059 Spring 1 118 PL1300118 Hex Head Screw M5xP0 8x16L 1 Key No Part No 13 PLANER PARTS LIST Qty Key No Part No Description Specification 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 PL1300119 PL1300120 PL1300121 PL1300122 PL1300123 PL1300124 PL1300125 PL1300126 PL1300127 PL1300128 PL1300129 PL1300130 PL1300131 PL1300132 PL1300133 PL1300134 PL1300135 PL130
9. 0136 PL1300137 PL1300138 PL1300139 PL1300140 PL1300141 PL1300142 PL1300143 PL1300144 PL1300145 PL1300146 PL1300147 PL1300148 PL1300149 PL1300150 PL1300151 PL1300152 PL1300153 PL1300154 PL1300155 PL1300156 PL1300157 PL1300158 PL1300159 PL1300160 PL1300161 PL1300162 PL1300163 PL1300164 PL1300165 PL1300166 PL1300167 PL1300168 PL1300169 PL1300170 PL1300171 PL1300172 PL1300173 PL1300174 PL1300175 PL1300176 PL1300177 Description Specification Flat Washer 08 Hex Socket Pan Head Screw M8xP1 25x25L Flat Washer 5 Hex Socket Pan Head Screw M5xP0 8x10L Cutterhead Key Knives Knife Lock Bar Pan Head Screw Cutterhead Pin Spring Bearing Bed Bearing Bearing Cover Hex Socket Pan Head Screw M8xP0 8x12L Spring Cutterhead Lock Lock Spacer Hex Socet Pan Head Screw Cutterhead Pulley Hex Nut Belt Set Screw Cutterhead Extend Pulley Motor Pulley Spring Outfeed Roller Spring Infeed Ext Ret Ring Sprocket Bearing Block Retainer Hex Socket Pan Head Screw M5xP0 8x10L Side Cover L H Tool Box Tap Screw Tool Box Cover Tap Screw Hex Wrench Magnet Set Platen Guide Hex Socket Pan Head Screw M5xP0 8x10L Column 5 12 M6xP1 0x16L 6204 M5xP0 8x10L M16 135J6 M6xP1 0x6L 015 M5x30 M5x12L 4mm Plug Flat Washer 08 Spring Washer 8 Elevating Screw Base Hex Socket Pan Head Screw M8x45 Hex Head Screw M6xP1 0x20L Hex Nut M6xP1 0 Spacer Hex Socket Hea
10. Dust Chute F now MOUNT PLANER Refer to Figure 5 The planer must be installed in a well lighted area with correct power supply Eight mounting holes are on the base of planer If pre drilled holes do not exist on the bench surface drill four holes Planer can be installed on either a workbench or a tool stand by using bolts lock washers and hex nuts mounting hardware not included The planer must be bolted to a firm and level surface e There must be enough clearance for the moving work piece during operation There must be enough room for safety operation of the machine Figure 5 Mounting Holes Mounting Holes POWER SOURCE AWARNING Do not connect to the power source until the machine is completely assembled The machine is wired for 120 volts 60 HZ alternating current Before connecting the machine to the power source make sure the switch is in the OFF position Running the unit on voltages which are not within range may cause overheating and motor burn out Heavy loads require that voltage at motor terminals be no less than the voltage specified on nameplate e Power supply to the motor is controlled by a locking rocker switch Remove the key to prevent unauthorized use GROUNDING INSTRUCTIONS AWARNING Improper connection of equipment grounding conductor can result in the risk of electrical shock The machine should be grounded while in use to protect operator from electrical shock In
11. M5xP0 8x10L 3 81 PL1300081 Hex Socket Pan Head Screw M5xP0 8x14L 2 23 PL1300023 Dust Chute 1 82 PL1300082 Pan Head Screw M5xP0 8x10L 1 24 PL1300024 Hex Soc Pan Head Screw M5xP0 8x10L 2 83 PL1300083 Cable Clamp UC 1 5 1 25 PL1300025 Fan Cover 1 84 PL1300084 Hex Socket Pan Head Screw M5xP0 8x10L 2 26 PL1300026 Hex Soc Pan Head Screw M 6xP1 0x25L 1 85 PL1300085 Belt Guard 1 27 PL1300027 Collector Tube 1 86 PL1300086 Screw 1 28 PL1300028 Hex Nut M8xP1 25 1 87 PL1300087 Elevating Nut R H 1 29 PL1300029 Spring Washer 08 1 88 PL1300088 Hex Head Screw M5xP0 8x16L 4 30 PL1300030 Cam Left 1 89 PL1300089 Hex Nut M5xP0 8 4 31 PL1300031 Ext Ret Ring 09 2 90 PL1300090 Tap Screw M5xP0 8x8L 2 32 PL1300032 Spring Pin 3x12L 2 91 PL1300091 Ext Tooth Washer 06 2 33 PL1300033 Lock Lever 1 92 PL1300092 Cover 1 34 PL1300034 Spring 1 93 PL1300093 Hex Socket Pan Head Screw M5xP0 8x10L 2 35 PL1300035 Lock Lever Cap 1 94 PL1300094 Pointer Cover 1 36 PL1300036 Hex Soc Pan Head Screw M6xP1 0x12L 1 95 PL1300095 Pan Head Screw M4xP0 7x16L 1 37 PL1300037 Flat Washer 26 1 96 PL1300096 Spring 1 38 PL1300038 Fan 1 97 PL1300097 Pointer 1 39 PL1300039 Fan Shaft 1 98 PL1300098 Bushing 2 40 PL1300040 Bearing 6000 2 99 PL1300099 Pan Head Screw M4xP0 7x8L 2 41 PL1300041 Spacer 05 1 100 PL1300100 Pointer Housing 1 42 PL1300042 Hex Soc Pan Head Screw M5x10 1 101 PL1300101 Nut 1 43 PL1300043 Spacer 1 102 PL1300102 Rollercase 1 44 PL1300044 Deflector Cover 1 103 PL1300103 Motor 1 45 PL13
12. Model No PL1300 Owner s Manual POWM YT C PLO 13 PLANER ee D WITH BUILT IN DUST COLLECTION 1 877 393 7121 62 QUESTION 09 0911 TABLE OF CONTENTS SECTION PAGE SAFETY RULES 1 Work Preparation Work Area Preparation Tool Maintenance Tool Operation ASSEMBLY Unpacking Install Elevation Crank Handle Attach Dust Collection Bag Mount Planer Power Source Grounding Instructions Extension Cords Electrical Connections rn 5 OPERATIONS 5 Description Specifications Safety Precautions Rollercase Lock Rollercase Height Adjustment Depth of Cut Thickness Pre set Gauge ON OFF Switch Circuit Breaker Before Operating the Planer Operate the Planer T MAINTENANCE 9 Check and Replace the Blades Inspect and Replace the Motor Brushes Adjust Rollercase Level Replace V Belt Clean and Lubrication 205 TROUBLESHOOTING 11 PARTS ILLUSTRATION amp 13 LIST WARRANTY PRODUCTION SPECIFICATIONS Horsepower Maxmum 2 4 HP VONAGE aa 120 V 115 1 E E E ert 1 5 81 ann cae 60 Single Motor 17 500 Table Size 13 x 10 1 4 13 Maximum Depth of Cut 559559 3 32
13. achine turned off use elevation crank handle to raise the rollercase by a few turns This is to ensure the gauge is not jammed and is ready to be reset Repeat the same procedures as to set the thickness pre set gauge Figure 11 ON OFF SWITCH Refer to Figure 12 and 13 The ON OFF switch is located on the front of planer To turn the machine ON pull the switch to the up position To turn the machine OFF push the switch to the down position NOTE When the machine is not in use the machine should be locked in the OFF position to prevent unauthorized use To lock the machine turn the switch to the OFF position Pull the key out The switch cannot be turned on without the key e If the key is removed when the switch is at the ON position the switch can be turned off but cannot be turned on again e To unlock place the key into the slot on switch unit until it snaps Figure 12 ON OFF Switch Switch Switch Key Figure 13 Circuit Breaker ON OFF Switch CIRCUIT BREAKERR Refer to Figure 13 e This machine has a circuit breaker installed next to the main power switch The circuit breaker protects the motor unit by shutting off the power supply when excessive electric current is detected If the circuit breaker is tripped the machine will not power on Before reset of circuit breaker check motor switch and line connection for short circuit or faulty components To reset the circu
14. ating The Power switch is a Single Pole Rocker switch with Locking Mechanism Remove the Key when not in use to prevent accidents Figure 8 Wiring Schematic Switch Circuit Breaker Black Motor OPERATION 5 DESCRIPTION POWERTEC PRO 13 planer handles workpiece up to 13 330 mm wide and 6 152 mm thick The planer features a powerful 15 amp 2 4 HP max developed motor with overload protection built in dust collection for fast removal of wood chips rollercase lock for uniform thickness depth of cut gauge and 6 pre set depth gauge setting for convenient and consistent set up sturdy four post design for snipeless planing easy blade change top rollers for workpiece return and larger extension tables with rollers for smooth operation SPECIFICATIONS Maximum Cutting Width 13 330 mm Max Cutting Height 6 152 mm Cutting Depth for Width from 0 to 6 3 32 2 4 mm Cutting Depth for Width from 6 to 13 1 16 1 6 mm Cuts per Minute 16 000 Feed Rate siaurais AnA aan a A Aa aia 19 FPM Table Material Stainless Steel Table 5 13 x 10 1 4 330 mm x 260mm Table Size with Extension 13 x 24 5 8 330 mm x 625 mm WARNING For our own safety read the entire operating manual and sa
15. d Screw M6xP1 0x8L Bushing Support Roller Pan Head Screw M4xP0 7x8 Roller Plate Left Extension Table DD ND PR RAND 3 gt N 3 3 ND ND gt gt gt ND 3 176 179 160 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 PL1300178 PL1300179 PL1300180 PL1300181 PL1300182 PL1300183 PL1300184 PL1300185 PL1300186 PL1300187 PL1300188 PL1300189 PL1300190 PL1300191 PL1300192 PL1300193 PL1300194 PL1300195 PL1300196 PL1300197 PL1300198 PL1300199 PL1300200 PL1300201 PL1300202 PL1300203 PL1300204 PL1300205 PL1300206 PL1300207 PL1300208 PL1300209 PL1300210 PL1300211 PL1300212 Roller Plate Right Idler Bracket Flat Washer 06 Hex Socket Pan Head Screw M5xP0 8x12L Sprocket Spacer Flat Washer 06 Hex Socket Pan Head Screw M6xP1 0x20L Chain Flange Bolt M5xP0 8x10L Bearing 6000 Bearing Retainer Spindle Washer Sprocket Washer 4 3x 16x2t Hex Socket Pan Head Screw 0M4x12L Hex Nut M10xP1 5 Adjust Screw Ext Ret Ring 08 Step Bracket Step Shaft Hex Socket Head Screw M5xP0 8x16L Steel Ball 26 Spring Set Screw M6xP1 0x6L Spring Pin 4x18L Side cover R H Step Knob Spring Washer 04 Hex N
16. e top and both side panels to access these components Remove old grease residues with minerals spirits if necessary then apply a coat of light grade multi purpose grease Chain drive should be cleaned before lubrication Use spray oil to lubricate the chain The chain should be wiped dry after the lubricant has had enough time to penetrate the links The work table and extension table can be coated with very thin lubricating wax to protect the surface from rust and to facilitate smooth feed during operation TROUBLESHOOTING O 11 Motor will not start Motor stalls or fails to reach full speed Motor overheats Frequent tripping of circuit breaker Surface not smooth Low voltage 2 Short circuit in line cord or plug Short circuit in motor Open circuit or loose connection in motor Incorrect fuses or circuit breakers Defective switch Defective capacitor Motor overload results in circuit breaker tripped Power overload Low voltage from power supply Undersized line cord Motor overload Short circuit or loose connection in motor Incorrect fuses or circuit breakers Wood chips clogged Motor overloaded Excessive dust build up results in decreased air circulation Motor overload 2 Inadequate capacity of circuit breaker Circuit overload Blades are dull Inadequate support of workpiece Blades are dull Uneven force on cutterhead Rollercase is not l
17. ed work areas and benches invite accidents Work area should be properly lighted Do not use the machine in a dangerous environment The use of power tools in damp or wet locations or in rain can cause shock or electrocution Three prong plug should be plugged directly into properly grounded three prong receptacle Use the proper extension cord Make sure your extension cord is in good condition and should have a grounding prong and the three wires of extension cord should be of the correct gauge Keep children and visitors away Your shop is a poten tially dangerous environment Children and visitors can be injured e Make your workshop childproof with padlocks master switches or remove switch keys to prevent any uninten tional use of power tools TOOL MAINTENANCE Turn the machine OFF and disconnect the machine from the power source prior to inspection e Maintain all tools and machines in peak condition Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories e Check for damaged parts Check for alignment of moving parts binding breakage mounting and any other condition that may affect tool s operation Poorly maintained tools and machines can further damage the tool or machine and or cause injury A guard or any other part that is damaged should be repaired or replaced Do not perform makeshift repairs TOOL OPERATION e Avoid accide
18. evel with planer base Workpiece is not butted properly Blades are dull 2 Fuzzy grain due to high moisture content in wood Torn grain due to blades cutting against grain The cut is too deep Check power supply for proper voltage 2 Inspect line cord and plug for faulty insulation or shorted connection Inspect connection on motor Inspect connection on motor Replace with correct fuses or circuit breakers Replace switch Replace capacitor Turn the machine off and reset overload protection Reduce workload on the power supply Check power supply for proper voltage Use line cord of adequate size or reduce length of wiring Reduce load on motor Inspect the connection in motor for loose or shorted connection Replace with correct fuses or circuit breakers Inspect chip blower assembly and fan belt Remove excessive wood chips Reduce load on motor Turn off the machine until motor cools down Remove dust build up Reduce load on motor 2 Replace with correct circuit breaker Reduce circuit load Sharpen or replace blades Support long workpiece with additional platform Replace blades Push workpiece gently during operation Adjust table and rollercase level properly Butt end to end each workpiece as it passes through planer Replace blades 2 Use dry wood Change direction and feed workpiece along grain Decrease depth of cut
19. fety instructions before using this tool SAFETY PRECAUTIONS Be aware of general power tool safety Make sure all the safety rules are understood Disconnect the machine from power source whenever adjusting or replacing any parts Do not plug in unless switch is in the OFF position Keep hands away from all moving parts Wear eye protection or face shield during operation Make sure all mobile parts move freely and are free from interference Keep blades sharp aligned and properly attached cutterhead Properly secure the blades in the cutterhead Never turn the machine ON with the workpiece contacting the cutterhead Never make cuts deeper than 3 32 2 4mm to prevent kickback Do not force cut Slowing or stalling will overheat the motor Do not perform planing on workpiece shorter than 5 narrower than wider than 13 or less than 1 8 thick Properly support long or wide workpieces Do not perform a workpiece that is warped contains knots or is embedded with foreign objects nails staples etc to prevent kickback Do not feed a workpiece into the planer outfeed table Do not allow anyone to stand or cross in line of cutterhead rotation Kickback or thrown debris will travel in this direction e Turn switch off and disconnect power whenever planer is not in use Keep planer maintained Follow maintenance instructions ROLLERCASE LOCK Refer to Figure 9 Rollercase Lock is the locking
20. ine the minimum wire size A W G extension cord Extension Cord Length Wire Size A W G Up TO mere ee piece eae 18 251050 hdd behave badet 16 NOTE Using extension cords over 50 ft long is not recommended MOTOR Planer is supplied with a 2 4 HP motor installed The 120 Volt AC universal motor has the following specifications Horsepower Maximum Developed 2 4 HP Voltage EE EE 120 AMP TES ke sr kem ee Seed 15 HEM a de 60 Phases seine sat mat data Single Cutterhead RPM 8 000 ELECTRICAL CONNECTIONS WARNING Turn the switch off and disconnect the machine from power source before performing any repair or maintenance work Some electrical wiring and connection work must be performed by qualified electrician in accordance with local regulations Scheme of the motor and electric wiring inside this machine is shown in Figure 8 There is a green grounding wire fastened to the frame of the machine to provide Shock Protection Do not disconnect the Grounding Wire from the frame The Motor is rated for used at 120 Volts Connect this machine to 3 Conductor Power outlet with appropriate rating only Use only 3 pronged Extension Power Cord with appropriate rating with this machine When change the power cord use only 3 pronged Power Cord with appropriate r
21. ing is the height of cutterhead from the table platform Therefore the elevation scale setting represents the approximate thickness of the workpiece after planning Elevation scale is calibrated in factory and should have reasonable accuracy For woodworking of precision use of calipers after each planning is recommended Figure 10 g Elevation Crank Handle Elevation 10 1 no DEPTH OF CUT Refer to Figure 10 The depth of cut is the thickness of wood material removed from the surface of workpiece during each pass The depth of cut is determined by the relative position of rollercase to the top of workpiece Depth of cut can be easily measured and adjusted with depth of cut gauge Depth of cut gauge is the small measuring device located on the right lower corner of rollercase front The reading ranges from 0 to 3 32 To use the depth of cut gauge place the workpiece under the gauge Crank down the rollercase until it touches the workpiece Now watch the gauge while carefully move the rollercase up and down until the desired depth of cut reading appears To protect long use life of motor and cutterhead unit the recommended maximum depth of cut are 3 32 for workpiece up to 6 wide 1 16 for workpiece from 6 to 13 wide Depth of cut gauge is calibrated in factory and should have reasonable accuracy For woodworking of precision use of calipers after each planni
22. injury The operator should stand on the side of the elevation crank handle Feed the workpiece WITH The Grain as much as possible That is at the contact point the grain points to the same direction as that of rotating cutterhead For this planer machine the grain direction on the top of workpiece should point toward the front of the machine Place the workpiece on the infeed table The surface to be planed faces up With the planer properly set up turn the machine on Hold the workpiece firmly and advance toward the infeed roller slowly Stop pushing or pulling the workpiece once it is engaged by the infeed roller The infeed roller will move the workpiece automatically through the planer For long workpiece gently support the weight of the workpiece while it is moved into and out of the planer to stabilize the workpiece and decrease snipe Move to the back of machine to receive the workpiece Do not pull Use the Return Roller on top of Planer to help transport big workpiece back to infeed side Use the entire width of the cutterhead to avoid uneven wear of knifes For precision woodwork measure thickness with calipers after each planing MAINTENANCE WARNING Turn the switch to the OFF position and disconnect the machine from power source before any maintenance CHECK AND REPLACE THE BLADES Refer to Figure 15 and 16 Locate the blade cover on the back of planer Loose socket head bolts with L wrench and remo
23. it breaker Turn the switch to OFF position Then press the circuit breaker reset button next to the main switch BEFORE OPERATING THE PLANER Understand the machine function and observe all the safety measurement In general the desired depth of cut and final thickness of workpiece are determined before planing Since there is limit of maximum depth of cut the workpiece may have to pass the machine several times before reach the desired final thickness The Rollercase has to be lowered manually before each N pass if more than one pass are necessary The planer machine setting involves readings of elevation scale depth of cut gauge thickness pre set 7 gauge and operation of rollercase elevation crank handle and thickness pre set control knob The rollercase elevation crank handle controls rollercase position in height In combination with the depth of cut gauge the amount of wood material to be removed depth of cut in each pass can be determined Thickness of the remaining workpiece after planing final thickness is observed in elevation scale The thickness pre set gauge and control knob are used to stop rollercase automatically when it reaches the pre determined final thickness It prevents overcut and makes the whole planing process easier and faster In general thin depth of cut produces better outcome smooth surface even thickness less kickback less snipe even thickness less wear on cutterhead and motor
24. mechanism that prevents rollercase from movement during planning operation The rollercase lock lever is located on the right side panel between the side panel and the rollercase It is easily visible from the front of planer To lock the rollercase pull down the rollercase lock lever To unlock the rollercase lift up the Rollercase Lock Lever Always use rollercase lock for smooth planning and uniform thickness Always unlock the rollercase lock before adjusting the rollercase height The Locking mechanism will wear out prematurely if excessive force is used to move the rollercase while locked Figure 9 Monn no Rollercase Lock Lever ROLLERCASE HEIGHT ADJUSTMENT Refer to Figure 10 e Rollercase is the centerpiece of the planer machine It contains motor cutterhead with blades infeed and outfeed rollers dust collection assembly and depth of cut gauge Unlock the rollercase lock before moving the rollercase up or down The rollercase can be moved up or down precisely by rotating the elevation crank handle on the top of planer machine The elevation crank handle can be installed on either right or left side of the planer top One complete turn of elevation crank handle is equivalent to 1 16 movement of rollercase in either direction OPERATION o e There is an elevation scale at the front of left side panel It has a pointer with English and Metric scale The read
25. ment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the green or green and yellow wire to a live terminal A temporary 3 prong to 2 prong grounding adapter see Figure 7 may be used to connect this plug to a matching 2 conductor receptacle as shown in figure 7 The tempo rary adapter should be used only until a properly ground ed outlet can be installed by a qualified electrician Figure 7 3 Prong Receptacle Grounded outlet Box Grounding Adapter In Canada the use of temporary adapter is not permitted by the Canadian Electric Code Where permitted the rigid green tab or terminal on the side of the adapter must be securely connected to a permanent electrical ground such as a properly grounded water pipe a properly grounded outlet box or a properly grounded wire system e Many cover plate screws water pipes and outlet boxes are not properly grounded To ensure proper ground grounding means must be tested by a qualified electrician EXTENSION CORDS Use proper extension cords Make sure the extension cord is in good condition Use only 3 wire extension cords have 3 prong grounding type plugs and 3 pole receptacles which accept the tool plug When using an extension cord make sure to use one heavy enough to carry the current of the machine An undersized cord will cause a drop in the voltage resulting in loss of power and overheating Use the table to determ
26. ng is recommended THICKNES PRE SET GAUGE Refer to Figure 11 Thickness pre set gauge is a knob with scale that shows six settings 1 8 34 1 and 1 1 4 It is located at bottom of right side panel on right side of the planer machine e Use thickness pre set gauge to set the desired thick ness of the final finished product Thickness pre set gauge works by stopping the roller case from moving any lower once it reaches the pre set thickness The workpiece may need to pass the planer several times before reach the desired final thickness But the thickness pre set gauge will ensure the final finish product is not over done This makes the whole planing process easier and faster This is especially useful and efficient when processing several pieces of wood product with the same desired thickness Thickness pre set gauge is calibrated in factory and should have reasonable accuracy For woodworking of precision use of calipers after each planning is recommended To Set the Thickness Pre set Gauge e With the machine turned off raise the rollercase until it is slightly higher than the intended workpiece e Place the workpiece below the Rollercase to check that it can pass under the rollercase easily e Turn the control knob of thickness pre set gauge to the desired setting Now the rollercase will stop moving lower once it reaches the set thickness To Reset the Thickness Pre set Gauge e With the m
27. ntal start up Make sure that the tool is in the OFF position before plugging in Use the right tool for your job Do not force your tool or attachment to do a job for which it was not designed Disconnect tool when changing parts Don t force the workpiece on the machine Damage to the machine and or injury may result Never leave tool running unattended Turn the power off and do not leave tool until it comes to a complete stop Do not overreach Loss of balance can make you fall into a working machine causing injury Never stand on tool Injury could occur if the tool tips or if you accidentally contact the cutting tool Know your tool Learn the tool s operation application and specific limitations before using it Use recommended accessories Use of improper accessories may cause damage to the machine or injury to the user Handle workpiece correctly Keep hands away from moving parts Turn tool off if it jams CAUTION Think safety Safety is a combination of opera tor common sense and alertness at all times when tool is being used AWARNING Do not attempt to operate tool until it is completely assembled according to the instructions 20 UNPACKING e Check freight damage before opening the package If freight damage is noticed file claim with the carrier immediately e Check for complete part list Contact Customer Service Center immediately for missing parts This Planer comes mostly assembled It
28. o remove 6 bolts on the blade assembly Figure 14 Socket Head Bolt Figure 15 utterhead Pin INSPECT AND REPLACE THE MOTOR BRUSHES Turn the switch in the OFF position and disconnect the planer machine from the power source Inspect the motor brushes after every 100 hours of use Brush life varies depending on the motor loads Replace the motor brushes in set two brushes only Replace with new parts only To inspect motor brushes unscrew brush caps on the sides of motor There are two caps one on each side of motor Remove brush assembly from motor Replace motor brushes if the length of carbon has been worn to less than 3 8 or if the springs are worn or if the motor does not run smoothly Replace with new motor brush assembly Replace the brush cap and tighten the screw Repeat the same procedure on the other side of motor MAINTENANCE ADJUST ROLLERCASE LEVEL Refer to Parts Illustration The rollercase level is checked in factory and should work properly However it can become out of alignment during shipping and handling If the rollercase Key No 102 is not level with the base Key No 167 the depth of cut will not be even from side to side The end result is tapered cut where the thickness on one side is different from the other side This can result from uneven wear of the blade as well Check to see blades are in good working order Test run with two test pieces on right and left end
29. s of the planer to determine the amount needs to be corrected Carefully place the planer on its back From the bottom of the machine identify and loose two socket head bolts Key No 181 that secure chain idler bracket Key No 179 The adjustment can be done from either side Release the chain idler bracket Key No 179 and loose the chain Key No 186 Identify the elevation screws Key No 166 and rotate according to the amount needs to be corrected Each complete turn will move that side of rollercase by 1 16 Replace and partially tighten the chain idler bracket Key No 179 and two socket head bolts Key No 181 Tighten the chain Key No 186 with the chain idler bracket Key No 179 Tighten the socket head bolts Key No 181 completely Sit the planer upright carefully Test run the planer to check the rollercase level adjustment Repeat the procedures if further adjustment is necessary REPLACE V BELTS Refer to Parts Illustration e There are two V belts Key No 47 and 140 in this machine To inspect V belts the head panel Key No 10 needs to be removed Remove socket pan head screw and washer Key No 1 and 2 on the rollercase elevation crank handle Remove the crank handle Remove the thickness pre set gauge control knob Key No 206 Simply pull it off Remove 4 screws Key No 15 on the head panel and removed the head panel Key No 10 Remove right side panel Key No 205 Now bo
30. shandling not in accordance with the owner s manual 2 damage due to accidents natural disasters power outage or power overload 3 commercial or rental use 4 alteration modification or repair by other than an authorized service center for POWERTEC product DISCLAIMER To the extent permitted by applicable law all implied warranties including warranties of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE are disclaimed Any implied warranties that cannot be disclaimed under state law are limited to one year from the date of purchase Southern Technologies LLC is not responsible for direct indirect incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Southern Technologies LLC makes no warranties representations or promises as to the quality or performance of its power tools other than those specifically stated in this warranty NOTE POM T C PLO Southern Technologies LLC 206 Terrace Drive Mundelein Illinois 60060
31. th V belts Key No 47 and 140 are visible Check the belt tension and any wear tear or crack on the V belts Loose or damaged V Belts need to be replaced Replace with new V belts only To replace V belts gently remove the used V belts by turning the pulleys and gradually sliding the V belts off the pulleys Key No 46 138 and 142 To install new V belt slide the new V belt onto pulleys gradually while rotating the pulleys Check to see the V belt sits securely on both pulleys Repeat the same procedure to replace another V belt if necessary Replace right side panel Key No 205 Replace head panel Key No 10 Make sure the side panels Key No 205 are in alignment Tighten 4 screws Key No 15 on the head Panel Replace the rollercase elevation crank handle Secure with socket pan head screw and washer Key No 1 and 2 Replace the thickness pre set gauge control knob Key No 206 CLEAN AND LUBRICATION e Vacuum clean the planer machine to remove wood chips saw dust and debris Use cleaner solution to remove resin and grease residue e Check and empty dust collection bag Remove saw dust wood chips and grease from chains and gears The bearings in motor and cutterhead units are permanently sealed in factory and should require no further lubrication Four components require regular lubrication rollercase elevation screws 2x rollercase lock cam the columns 4x and the feed roller chain drive Remove th
32. ut M6 Bag Clamp Pin Clamp Handle Pivot Bolt 6x40 4 Roa nm RAR PO 3 D 3 ABA A 1 TA 1 WARRANTY Thank you for investing in a POWERTEC power tool These products have been designed and manufactured to meet high quality standards and are guaranteed for domestic use against defects in workmanship or material for a period of 12 months from the date of purchase This guarantee does not affect your statutory rights SOUTHERN TECHNOLOGIES LLC BENCH TOP AND STATIONARY POWER TOOL LIMITED 1 YEAR WARRANTY AND 30 DAY SATISFACTION GUARANTEE POLICY POWERTEC products are designed and manufactured by Southern Technologies LLC All warranty communications should be directed to Southern Technologies LLC 206 Terrace Dr Mundelein IL 60060 Attn POWERTEC technical service or by calling 1 877 393 7121 toll free 9 AM to 5 PM Mondy through Friday US Central Time 30 DAY SATISFACTION GUARANTEE POLICY During the first 30 days after the date of purchase if you are dissatisfied with the performance of this POWERTEC tool for any reason you may return the tool to the retailer from which it was purchased for a full refund or exchange You must present proof of purchase and return all original equipment packaged with the original product The replacement tool will be covered by the limited warranty for the balance of the one year warranty period LIMITED ONE YEAR
33. ve the blade cover Identify the cutterhead inside Watch for TWO sharp blades on the cutterhead Without touching the blades carefully turn the cutterhead until it stops by the self engaging latch Attach 2 provided magnets to the gib and carefully removed it Attach 2 provided magnets to the blades and carefully removed it Check to see if the blade is dull worn nicked torn and uneven These can result in poor performance such as fuzzy grain chipped grain raised grain raised edge and uneven cut Replace with new blades in pairs only Never mix new blade with old blade on one cutterhead Never mix blades with different degrees of wear Never use a blade where unbalanced wear from side to side is present To replace with the new blade use the 2 provided magnets to transfer the blade onto the cutterhead Position the blade so it sits securely on the two pins Use the 2 provided magnets to transfer the gib onto the blade Position the gib so the 6 holes is aligned with the holes on the cutterhead Tighten and secure with 6 bolts To access the other blade assembly gently pull and hold the latch on the side of cutterhead to release it Once the cutterhead rotates release the latch Without touching the blades carefully turn the cutterhead until it stops the self engaging latch Repeat the same procedure to check and replace the other blade Replace the blade cover and secure with the socket head bolts Use L Wrench t
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