RX Series Products Phoseon FireFly™ User Manual
Contents
1. 5 Pe MER eT 6 2 4 INTEGRATION OF RX SERIES SYSTEM T 2 5 RESTRICTION OF HAZARDOUS SUBSTANCES 7 2 6 REGISTRATION EVALUATION AUTHORIZATION AND RESTRICTION CHEMICALS E T 27 PRODUCT RECYCLING WEEE 7 3 SITE REQUIREMENTS 9 MOO PRIN 0 32 9 E eee E 0 bak ace ee Sate erie 10 9 ENVIRONMENTAL 11 3 6 PLC CONTROL 888 11 4 SETUP 8 OPEHATIQON rcr eeu e eio uno euam prre Gn Ep E erae pere Eee 13 ft tet 14 4 2 DC POWER CABLE CONNECTIONS FOR THE RX FIREFLY 18 43 RX FIREFLY POWER SUPPLY 19 4 4 REAR PANEL INDICATORS M A EAM cece eee ata 20 5 LIGHT 2 2 22 Ba ON OFF CONTRO2. 22 5 2 IRRADIANCE VS DISTANGE ved unti ems qe am dimus 23 5 3 IRRADIANCE TOTAL UV POWER 23 5 4 CONNECTING AN INTERLOCK rere emis em ee ases nid tri 24 6 o a AA 0 TEA E AL EI AET AET AETIA NEL ET AEN ICI LOIR I DII RES 26 6 1 CLEANING 55 2 26 6 2 RX FIREFLY TROUBLESHOOTING 4 26 6 3 OPTIONAL TOP VENT CONFIGURATION AIR FILTERS 27 7 29 7 1 WARRANTY 0 00000000 29 7 2 PROCEDURE FOR WARRANTY 1 30 7 3 GENERAL PACKING INSTRUCTIONS 31 Rxx 33 March 2011 Page iii PN 18928 Rev 2 1 Phoseon Technology Revision History Nature of Change Date 2 1 draft May 2007 Updated Images May 2007 Addition of Top Vent Option Japanese Translation of Safety Label Include 365nm Products November 2008 Updated Chapters 4 and 5 September 2010 Update Safety Section March 2011 March 2011 Page iv PN 18928 Rev 2 1 Phoseon Technology Chapter
3. 90KHz 115VAC 120KHz 230VAC EMI FILTER POWER C RECTIFIERS amp SWITCH 5 FO amp WV RECTIFIERS ING x E FILTER SER DETECTION u FG PWM amp PFC CDS CONTROL fare Z 1 B OLP Characteristics 3 50 100 10 Voxlo lt 100VA 10 Derating Curve Static Characteristics 25 100 100 Bor 80 60 70 50 e x 9 os S a e 9 25 5 0 15 9 40 50 60 HORIZONTAL 90 100 125 135 145 155 165 175 180 200 230 264 AMBIENT TEMPERATURE INPUT VOLTAGE V 60Hz March 2011 Page 34 PN 18928 Rev 2 1
4. 20 Moy for along X Y Z aes Class 2 CANICSA C22 2 225 407 except 3 1247 1 ENBTSHT 2 15 PH Apine POP AVIC SAFETY amp DIP 100M 0 masivo EMC CONDUCTION amp RADIATION Compliance 5502 072 CISFRZ2 Class B HARMONIC CURRENT Compliance In EME TOUS 3 2 1 h Complianca lo ENGTODO A 7 3 4 5 5 B T5 ENSSOOA ENS 547 Lis diedestry A MGR mmn OTHERS 18 181 5 35mm 1 PACKING 0 05360 tipa TIR MOTE 1 parameter NOT specially mentored ara maaaused FIWA inpol rated kad and 25 1 of Iemperalune amp aes cecus nad ORE Hr of try osea 12 wis amp dT ul 1 Tolerance exi 142 said 4 5 Darang may ker needed under low input voltage Please chick the deraing curve mone detail Mote erik March 2011 Page 33 PN 18928 Rev 2 1 Phoseon Technology MW 60W Single Output Switc ing Power Supply p L N series Mechanical Specification CaseNo 960A Unit imm 300 _ LLL V Red mim 7 ViBlack LBrown 18AWGx2C 18AWGx3C Block Diagram
5. Warranty Policy 7 1 Warranty Policy Thank you for purchasing a quality Phoseon Technology product Supplier warrants that all equipment shall be free from defects in material and workmanship if properly installed stored maintained and operated by Buyer under normal use with competent supervision for a period of one 1 year from date of shipment to Buyer see Terms amp Conditions for full warranty specifications Phoseon Technology will repair or replace at its option any defective parts when returned freight pre paid by Buyer to Phoseon Equipment damaged in transit abused misused operated on incorrect power sources or on which the factory seals have been broken evidencing unauthorized intrusion shall be excluded from warranty coverage Determination of the suitability of the product or fitness to a particular purpose lies solely with the Buyer Phoseon assumes no liability for any incidental or consequential damages or expense Equipment may not be returned whether for warranty or other purposes without prior authorization and issuance of a Returned Material Authorization Number by Phoseon Technology Phoseon Technology assumes no expense or liability for repairs made outside its facility without written consent or for any labor costs which are incurred If repair of equipment is required but return of such equipment to Phoseon Technology is not feasible then by mutual consent of Phoseon and purchaser an authorized Phoseo
6. Note All input and output control signals i e voltages from the light source must be referenced to the same common ground as the 2 VDC input power March 2011 Page 16 PN 18928 Rev 2 1 Phoseon Technology The diagram below illustrates the circuitry involved if a fault should occur pin 7 1005 T M Logic Qut to x K 0 022 PLC Optical Isolator in Customer Phoseon Circuit Implementation Figure 4 6 Fault Open Collector Output Diagram The light source can be enabled at full intensity without connecting through a PLC interface by using the inputs outputs available through the light sources DB 9 An optional DB 9 enable connector is also available that does the following e Enable light source On Off toggle switch connects Pin 1 to Pin 2 e Disable interlock feature Connects Pin 3 to Pin 4 Figure 4 7 Optional Enable Switch for RX FireFly March 2011 Page 17 PN 18928 Rev 2 1 Phoseon Technology 4 2 DC Power Cable Connections for the RX FireFly The RX FireFly light source is connected to the power supply through the DC cable harness Connect the DC input cable to the light source at the DC power connector following the voltage specifications shown below DB 9 Data Connector Figure 4 8 RX FireFly DC Connector The RX FireFly light source has a M12 circular connector Binder PN 99 3441 202 05 A Coded five pin male receptacle pin out Pin Number Assignment _ 2
7. PLN 60 27 SOW Single Output Switc ing Power Supply PLN 60 series Features Universal AC Ful range Fully isolated dicetis case with level Built in constant currant Vritiry circu with achustable DGF bevel Projections Short arcuit Qwaroad Over voltage Ovar temperatura Built in active uretan IPB4 design for indoor or outdoor installations LIL 1310 Cess 2 poner unit Cooing by Free iir corvectian 100 Full load burn in tei Suitable lar LED lighten and moving sign applications High raalibility 2 warranty SPECIFICATION WON v SEY LPS RATED CURRENT 23A CURRENT RANGE 1 234 RATED POWER RIPPLE amp NOISE 2 OUTPUT VOLTAGEADJ RANGE 25 30 CURRENT ADJ RANGE VOLTAGE TOLERANCE 210 FREQUENCY RANGE jui gt 0 t SVAE at load ATE GBAMTSUAC 0 5m MAE pun INPUT Hictup mde recovers fer Tent condition is rateg 31 359 Protection type Shut down alp voltage on forecover HOC TSW Dalecton transistor Frolaction def atar femparalura 0098 deas Fi Refer loe derating curve 2 505 non condensing EMA MEAT STORAGE TEMP HUMIDITY 40 TEA RH TEMP COEFFICIENT HAC ade ns 10
8. Pin 3 or 4 see Section 4 1 2 Figure 5 1 Instant On Off Note When the light source is not needed when not actively curing turn off the light source to avoid the build up of heat Even if the surface of the light source is not heating up the area around the light source for example any material held in close proximity to the emitting window without moving and surrounding air can reach very high temperatures March 2011 Page 22 PN 18928 Rev 2 1 Phoseon Technology 5 2 Irradiance vs Distance Phoseon RX Series light sources use optics to capture and direct the light to the work surface but unlike arc lamps Phoseon s light sources are area sources Therefore the optimum placement for the highest intensity will be closest to the UV emitting window A typical distance from the RX FireFly to the substrate is 3 5mm Phoseon does not use reflectors that require positioning the light source several inches away from the material The UV light from the emitting window of the RX FireFly does diverge with distance so the peak irradiance will decrease as a function of distance from the protective glass 100 90 80 10 60 50 40 D 4 o 30 20 10 0 Distance from Glass mm Figure 5 2 Irradiance as a Function of Distance 5 3 Irradiance Total UV Power Phoseon s RX Series products utilizing SLM technology deliver high peak irradiance over a large
9. See Section 4 1 1 Air Exhaust See Site Requirements Section 3 4 Figure 4 1 Diagram for RX FireFly System Setup Components shown with purple outline are options that are sold separately and are available from Phoseon March 2011 Page 13 PN 18928 Rev 2 1 Phoseon Technology 4 1 RX FireFly Setup An overview of the steps required to setup the RX FireFly UV Light System are shown below with detailed instructions for each step in the following sub sections 4 1 1 Mounting 4 1 2 PLC Power Interface 4 1 1 Mounting The RX FireFly can be mounted using the mounting holes located on the back of the unit as shown in the diagram below Optional 74 20 Mounting M3x0 5 Mounting Positions Figure 4 2 RX FireFly Mounting Holes In order to assist users with process development Phoseon offers an optional RX FireFly adjustable arm as shown below RX FireFly has a standard 74 20 mounting hole as shown in the functional layout diagram Figure 4 4 for ease of mounting with standard camera connections or optical bench Figure 4 3 RX FireFly Adjustable Arm Option Phoseon also offers optional RX FireFly reflectors and c mount adaptors Contact your local Phoseon representative for additional information March 2011 Page 14 PN 18928 Rev 2 1 Phoseon Technology Direction of Airflow Optics Mounting 4X M3 Threaded Inserts L 533 135 3mm l DC Power DB9 Interf
10. Vent Configuration Air Filters Clean the fan filter on an as needed basis The time interval will vary depending on the environment where the unit is installed 1 Turn off the power to the fan by disconnecting the main power cord 2 Remove the cover and filter no tools required and soak the filter in hot soapy water Remove Fan Guard to Replace Filter No Tools Required Air Inlet Air Exhaust Note Do not use abrasive scouring powders to clean the fan s parts Never spray liquid into the fan itself or onto electrical parts 3 If needed wipe the fan unit down with dry paper towels 1 4 After drying the filter place it back into the fan guard and secure the filter in place with the plastic cover Figure 6 2 RX FireFly Fan Filter o Reconnect main power cord 6 Power up the unit March 2011 Page 27 PN 18928 Rev 2 1 Phoseon Technology Chap fer Warranty Policy Chapter Contents 7 WARRANTY POLICY 1 1 eere rre 29 WARRANTY POLICY 29 7 2 PROCEDURE FOR WARRANTY 30 7 3 GENERAL PACKING INSTRUCTIONS 31 Summary Phoseon Technology warranties our product under normal use See Warranty Policy for further details March 2011 Page 28 PN 18928 Rev 2 1 Phoseon Technology
11. area generating the highest total UV Power The total UV power produced by the RX FireFly is a function of the area of the emitting window and peak irradiance An RX FireFly 395nm system will output up to YW of UV Power between the wavelength range of 380 420nm March 2011 Page 23 PN 18928 Rev 2 1 Phoseon Technology 5 4 Connecting an Interlock RX FireFly has the capability to support a customer supplied interlock circuit This is useful for situations where the function of the light source is tied to an enclosure or distance above a conveyor where the UV emission should be stopped when a door is opened or if the light source is raised a specified distance above a conveyor An external interlock circuit is not required for light source operation lf no interlock is present simply connect Pin 3 to Pin 4 to disable this feature March 2011 Page 24 PN 18928 Rev 2 1 Phoseon Technology Chap er Service 6 Chapter Contents 6 ER E 26 6 1 CLEANING GLASS sxccnccasccssceaseasnonuscseneassaraneaanearneneneewacauneaentarneaeneacnenanaeuncaanns 26 6 2 RX FIREFLY TROUBLESHOOTING 26 6 3 OPTIONAL TOP VENT CONFIGURATION AIR FILTERS 27 Summary This chapter describes service items associated with the RX FireFly light source March 2011 Page 25 PN 18928 Rev 2 1 Phoseon Technology 6 Service For further details contact Phoseon Technolog
12. environmental conditions 3 6 PLC Control The light source can be controlled via a PLC Programmable Logic Controller using the DB 9 connection For more information please refer to section 4 1 2 of this manual March 2011 Page 11 PN 18928 Rev 2 1 Phoseon Technology Chapter Light Source Setup Chapter Contents 4 SETUP amp OPERAT ION ea ae Se eS ea 13 Z1 ROCFIBEPEY SE TUR i 14 14 4 1 2 16 4 2 DC POWER CABLE CONNECTIONS FOR THE RX FIREFLY 18 43 gt RX FIREFLY POWER SUPPLY 19 4 3 1 Example Installation of Power 19 Ada REAR PANEL INDIGATORS DTI RA To 20 Summary This chapter of the manual will cover the steps required to setup the RX FireFly UV Light System March 2011 Page 12 PN 18928 Rev 2 1 Phoseon Technology 4 Setup amp Operation The diagram below shows an overview of the components that will need to be setup for proper operation of the RX FireFly UV Light Source System DC Power Cable See Section 4 2 PLC Interface through DB 9 See Section 4 1 2 o Air Inlet See Site Requirements Section 3 4 Optional 74 20 Mounting See Section 4 1 1 RX FireFly Mounting
13. used in a manner as explicitly stated in the manual then this shall be deemed to be misuse and will invalidate any warranty claim 7 2 Procedure for Warranty Claims 1 Obtain RMA Number from Phoseon Technology Equipment may not be returned whether for warranty or other purposes without prior authorization and issuance by Phoseon Technology of a Returned Material Authorization Number Please call 1 503 439 6446 or send email to info phoseon com to request an number Serial number of unit is required All Products being returned for warranty repair must be sent back to Phoseon Technology in original or comparable packaging see below Phoseon Technology shall not be responsible for items being exchanged that are lost or damaged in transit Postage and handling charges both to and from Phoseon Technology must be paid the customer We strongly recommend that you FULLY INSURE THE PACKAGE Phoseon will inspect non functioning product to determine cause of failure Loss of or damage to the covered product due to abuse mishandling improper packaging by you alteration accident electrical current fluctuations or failure to follow operating maintenance or environmental instructions prescribed in the covered product s User Manual is subject to a fee Replacement components are functionally tested before shipping A new or refurbished component at Phoseon Technology s sole discretion will be sent to the customer at the custo
14. 7 Return 5 4 27 0 Figure 4 9 RX FireFly 5 Pin DC Connector Table 4 2 DC Power Connector Pin Diagram DC power cable with mating female connector is available from Binder Series 763 PN 78 3440 35 05 A DC Power Cable connects the RX FireFly light source to the power supply If the optional power supply was purchased from Phoseon without the DC Cable connect the DC Cable to the power supply connecting the black wire from the power supply V to Pins 1 4 on the DC Connector and the red wire V from the power supply to Pin 5 on the DC Connector as shown in Figure 4 10 27VDC Retum 1 1 _ It TA Ground gt Ground 4 4 39 Pin 5 is center pin Figure 4 10 RX FireFly DC Connector Pin Diagram March 2011 Page 18 PN 18928 Rev 2 1 Phoseon Technology 4 3 RX FireFly Power Supply Setup An example power supply system setup using the Mean Well power supply is shown for illustrative purposes Because of the many variables and requirements associated with any particular installation Phoseon Technology cannot assume responsibility or liability for actual use based on the examples and diagrams Note If supplying your own power supply please ensure it meets the specifications in the Site Requirements Section 3 3 4 3 1 Example Installation of Power Supply The power supply used in this example has been functionally tested for use with Phoseon s RX Series products Specifi
15. 928 Rev 2 1 Phoseon Technology Chapter 3 Site Hequirements Chapter Contents 2 SSITEHEOGUIBEMENTS irae awed dase 9 3 1 c BRA 9 SAT Eight source DIMENSIONS ius ius E 9 3 1 2 Optional Power Supply 9 OP T 9 Dueh 9 322 Optional POWel SUDDIY 9 9 29 ELECTRICA e E A 9 SA AIRFLOW ee EEE 10 ee eee r eee eer ee O 11 REPRE T 11 S52 Opional POWer SUDDIVsiisisiui in mom dei 11 CONTRO Laan Ia Tp DR 11 Summary This chapter provides an overview of the site requirements for integrating an RX FireFly solid state curing system March 2011 Page 8 PN 18928 Rev 2 1 Phoseon Technology 3 Site Requirements 3 1 Footprint 3 1 1 Light source Dimensions RX FireFly Sie Length mm Width mm Height mm Table 3 1 Light Source Dimensions 3 1 2 Optional Power Supply Dimensions Power Supply 60W Length mm Width mm Height mm Table 3 2 Power Supply Dimensions 3 2 Weight 3 2 1 RXFireFly e RX FireFly 0 37 kg 0 8 Ib 3 2 2 Optional Power Supply e 60W 0 5 kg 1 1 Ib 3 3 Electrical The RX FireFly requires a switching power supply w
16. Introduction Chapter Contents 1 2 2 hun 2 1 1 RX SERIES UV CURING SYSTEM COMPONENTS 2 2 2 1 1 1 RX FireFly UV Light a 2 DO FOW 2 1 72 EE 2 ONITOL 2 Summary This chapter provides a general introduction of the RX FireFly and its key characteristics and functions March 2011 Page 1 PN 18928 Rev 2 1 Phoseon Technology 1 INTRODUCTION Like all RX Series products the RX FireFly utilizes SLM technology which combines an array of light emitting semiconductor devices with high tech micro optics and micro cooling in a cost effective MOEMS micro opto electro mechanical system technology offers low cost of ownership low energy consumption increased productivity long lifetime as well as cooler operating temperature The products physical package is environmentally attractive with mercury and ozone free operation 1 1 RX Series UV Curing System Components RX FireFly UV Curing System requires the following components 1 1 1 RX FireFly UV Light Source The RX FireFly emits a narrow band of pure UV light between 380 420nm Since there is no emissi
17. RX Series Products Phoseon FireFly User Manual Phoseon Technology Phoseon FireFly SOLID STATE UV CURING SYSTEM USERS MANUAL PN 18928 All rights reserved No part of this document may be stored in a retrieval system transmitted or used in any form or by any means electronic mechanical photocopying recording or otherwise without the prior permission of the copyright holder Phoseon Technology Inc 7425 NW Evergreen Parkway Hillsboro OR 97124 5845 USA For Technical Assistance Contact Phone 1 503 439 6446 Fax 1 503 439 6408 Email customerservice hoseon com Home Page www phoseon com Phoseon reserves the right to change specifications and other product information without notice Product offered by Phoseon is covered by US Patent s and additional pending US and foreign patents Phoseon and Radion are registered trademarks of Phoseon Technology Copyright 2011 Phoseon Technology March 2011 Page ii PN 18928 Rev 2 1 Phoseon Technology TABLE OF CONTENTS 1 INTRODUCTION 22 0 2 0 0 0 e 26 e 2 1 1 RX SERIES UV CURING SYSTEM COMPONENTS 2 2 2 2 RA FIREFLY SAFETY cocoi 4 2 1 PROTECTIVE 5 22 0 00 6 4 2 2 SAFETY NOTICES 3
18. ace 1 0x1 0 25 4x25 4mm AX M3x0 5 Threaded Insert Connector Connector UV Emitting Window Mounting Option DC On L UV On 1 18 Indicator Indicator 1 4 20 Threaded Insert Figure 4 4 Design Layout of the RX FireFly March 2011 Page 15 PN 18928 Rev 2 1 Phoseon Technology 4 1 2 PLC Interface The DB 9 connector is used to control the light source via a PLC The connector as shown below is numbered with Pins 1 5 on the top row right to left and Pins 6 9 on the bottom row right to left Figure 4 5 DB 9 Connection Pin Number Diagram The DB 9 female connector on the RX FireFly has the following interface Input Range um Lond TTL transistor transistor logic Input 0 0V to 0 4V OFF Open input will default to OFF Enable 0 0V 5 0 3 5V to 5 0V ON Zin 11kQ DO NOT USE Except to connect directly to Pin 1 if no controller is attached Connect to Interlock B pin 4 for operation 3 Interlock A For use with external customer defined interlock system Connect to Interlock A pin 3 for operation 4 Interlock B For use with external customer defined interlock system Current Voltage Output Current 8 Ground oov Con Open Collector TTL Output 0 0V to 0 4V ground Fault Fault 0 0V 5 0V 3 5V to 5 0V open No Fault Sink Current Maximum 5mA See Figure 4 6 for details 88 DoNoUs Donaus Table 4 1 Pin Connections for the DB 9 Connector
19. avoided will result in death or serious injury This signal word is to be limited to the most extreme situations A DANGER WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices 2 1 Protective Guards Phoseon Technology equipment is fitted with a set of protective guards that fully enclose electrical mechanisms that may harm you or others during normal use The fixed guards on Phoseon Technology equipment adhere to the appropriate international safety standards Note Do not operate the machine while any of the safety guards are open loose damaged or missing March 2011 Page 4 PN 18928 Rev 2 1 Phoseon Technology 2 2 Safety Notices English French Spanish Japanese description et eee description description description Consignes de Notas de Safety Notices Sicherheitshinweise Seauridad zz 8 An Attention Vorsicht Attention Atenci n Read manual Bitte Lisez les Leaelmanualde XZEOEFROKH for safety Vorsichtsmassnahmen instructions de Instrucciones de OxX aiYJM s instructions in der s curit dans le seguridad Gebrauchsanleitung manuel TE V lesen UV Light UV LICHT Lumiere UV Luz UV PL Read manual Vorsichtsmassnahmen Lisez les Lea el manua
20. c product specifications for this power supply are provided in Appendix A for convenience This example will cover the following 4 3 1 1 Mounting 4 3 1 2 AC Power Cable Connection 4 3 1 3 Verify DC Voltage 4 3 1 1 Mounting Mean Well Power Supply Mount the power supply in a position where both the AC and DC power cords will not be stressed Mounting information for the 60W power supply from Mean Well is provided by the vendor and shown in Appendix A 4 3 1 2 Connecting AC Power Cable to Mean Well Power Supply If the optional power supply was purchased from Phoseon 2m long DC power cable Binder Series 763 PN 78 3440 35 05 A coded and AC connector will be provided US connector shown Figure 4 11 RX FireFly 60W Optional Power Supply with Cables March 2011 Page 19 PN 18928 Rev 2 1 Phoseon Technology If the optional Mean Well PLN 60 27 power supply was purchased from Phoseon without DC cable and AC connector ensure the following AC connections are made e Protective Earth Green Yellow e AC L Brown e Blue Please refer to Appendix A for more details Figure 4 12 RX FireFly 60W Optional Power Supply with No Cables 4 3 1 3 Verify DC Voltage If a power supply is used that has an adjustable voltage level check the voltage output of the power supply and verify it is set correctly 27VDC Adjust if necessary Note Do not connect or disconnect the DC cable harness while the power supply is plu
21. e is no need for shutters and the light source can be enabled only when needed resulting in lower energy consumption and overall cost of operation See the Setup Section 4 1 2 for PLC interface specifications March 2011 Page 2 PN 18928 Rev 2 1 Phoseon Technology Chapter 2 Safety Chapter Contents 2 Y SAFE once sess sede wade CODE oM ERES Ea icu 4 21 PROTECTIVE GUARDO 2 582 2 45 92 Coro 4 PA MES dcuBalb eec T TET TT TTE 5 TT m 6 2 4 INTEGRATION OF RX SERIES 5 7 2 5 RESTRICTION OF HAZARDOUS SUBSTANCES 7 2 6 REGISTRATION EVALUATION AUTHORIZATION AND RESTRICTION CHEMICALS REAG Tel 7 2 7 Summary This chapter provides information regarding safe operation of the RX Series Light source March 2011 Page 3 PN 18928 Rev 2 1 Phoseon Technology 2 RX FireFly Safety It is important that you familiarize yourself with the safety features that are incorporated into the machine to provide a safe working environment The ANSI Z535 4 standard Section 4 contains the following Signal Word definitions The safety alert symbol indicates a possible human injury hazard exists DANGER indicates an imminently hazardous situation which if not
22. gged in 4 4 Rear Panel Indicators The RX FireFly is designed with an indicator to tell the user when the unit is plugged in and UV light source is enabled Green LED indicates DC OK Blue LED indicates UV ON Figure 4 13 RX FireFly Indicator Lights March 2011 Page 20 PN 18928 Rev 2 1 Phoseon Technology Ch ap ter Light Source Operation Chapter Contents 5 LIGHT SOURCE OPERATION cerner nennen nnne nnn unn 22 ONOFF MORTE 22 5 2 IRRADIANCE VS 5 23 5 3 IRRADIANCE TOTAL UV POWER 23 5 4 CONNECTING 9 ia ese esser sena 24 Summary This chapter of the manual will cover the steps required to operate the RX FireFly UV Light System March 2011 Page 21 PN 18928 Rev 2 1 Phoseon Technology 5 Light Source Operation This section describes tips for operating the light source when integrated into equipment and covers the following 5 1 On Off Control 5 2 Irradiance vs Distance 5 3 Irradiance Total UV Power 5 4 Connecting an Interlock 5 1 On Off Control The RX FireFly is controlled through simple voltages Since the semiconductor devices utilized in SLM technology can be turned on and off in less than there is no need for shutters and the light source can be enabled only when needed RX FireFly can be turned on off through the PLC enable circuitry
23. ith constant voltage output The power supply tested by Phoseon for use with the RX FireFly system is the Mean Well PLN 60 27 see Appendix A The Mean Well specs can be used as a guideline for selecting a switching power supply with the following critical specs 2 VDC 1V delivered to the light source from constant voltage output source 60W minimum delivered to the light source based on configuration see Table 3 3 Maximum ripple should be on the order of 0 2V peak to peak Product ph Omer Voltage at the Light Optional Mean Well Requirement Source Power Supply RX FireFly Upto62W to Upto62W PLN 60 27 60W Table 3 3 RX FireFly Power E for 395nm and 365nm March 2011 Page 9 PN 18928 Rev 2 1 Phoseon Technology 3 4 Air Flow The RX FireFly has an internal cooling fan to properly cool the components Do not restrict the airflow it may be necessary to exhaust air to maintain proper air flow if the system is integrated Minimum clearance of 50mm should be maintained for main air inlet and exhaust ports Ambient Air Temp lt 40 Air Exhaust Air Inlet Air Exhaust Air Inlet Air Exhaust Air Inlet Air Exhaust Figure 3 1 Airflow direction for RX FireFly The RX FireFly has two air inlet configurations The standard product has air inlet locations on the side adjacent to the air exhaust An alternative air inlet with filter configuration is available that draws air in from the top of the u
24. l de EOEXOJ 6 for safety in der instructions de Instrucciones de Ox AY ME E instructions Gebrauchsanleitung s curit dans le seguridad lesen manuel 15 amp V Caution Vorsicht Attention Precauci n Wim UV LED Gefaehrliche UV LED RISQUE UV DE Radiaci n UV LEDISURUR D use onty wth RADIATION Strahlung RAYONNEMENT Peligrosa ACC CER 5 Pet SD Eu from HAZARD DE LED Verwenden Sie mit KERI io Ac Use only with der Abschirmung im Employez Use nicamente ax shielding in Platz seulement avec con protector V place prot ger en place presente sch tzen Sie Augen u Protect eyes amp Haut vor Aussetzung Prot gez les yeux Utilice protecci n gt skin from zum UV LICHT et la peau contre de ojos y piel Lx Hz pl Lc D exposure to UV l exposition la para oo n Light lumi re UV evitar exposici n la luz UV Table 2 1 Safety 6 Phoseon TECHNOLOGY TECH OLOGY FireFly 25x25AC395 RX Firefly Made in the USA Made in the USA RADIATION HAZARD RADIATION HAZARD Use only with shielding Use only with shielding in place in place Wavelength Protect eyes amp skin from Wavelength Protect eyes amp skin from 380 420 exposure to UV light 345 385nm exposure to UV light m a Figure 2 1 FireFly Safety Label Placement 395nm Label on Left 365nm Label o
25. mer s expense Replacement components will be covered by the balance of the time remaining on the customer s original limited warranty or 90 days whichever is longer unless otherwise specified March 2011 Page 30 PN 18928 Rev 2 1 Phoseon Technology 7 3 General Packing Instructions If possible original packaging materials should be reused for return shipment to Phoseon Technology If Phoseon Technology s packaging materials are not used equivalent packaging as outlined in the following sections is to be used Power Supply Box Bursting Test 24 35016 in Gross Weight Limit 70kg 155lbs Fills Rigid high density Styrofoam or cardboard fills as required to ensure power supply does not shift in box during shipment Note Packaging materials should not push against connectors or controls RX Series UV Light Source Box Bursting Test 24 350155 in Gross Weight Limit 70kg 155lbs Fills Rigid high density Styrofoam as required ensuring power supply does not shift in box during shipment Note Packaging materials should not push against glass or connectors or controls March 2011 Page 31 PN 18928 Rev 2 1 Phoseon Technology Appendix Appendix Contents APPENDIX A iss 33 Summary The appendix provide data specifications to related items of the RX FireFly March 2011 Page 32 PN 18928 Rev 2 1 Phoseon Technology Appendix A Mean Well USA Model
26. n Right March 2011 Page 5 PN 18928 Rev 2 1 Phoseon Technology 2 3 UV Safety Phoseon makes high intensity solid state ultraviolet UV light sources for industrial curing applications These applications require high radiance and irradiance to initiate desired chemical reactions CEI IEC 62471 describes the photo biological safety standards of lamps and LED systems The actual source classification depends on usage however and when equipped with the proper interlocks and with limited viewing it is possible to make Phoseon sources safe for workers in the immediate vicinity Hazard Classification The classification scheme indicates only the potential risk Depending upon use factors time of exposure and luminaire effects these potential hazards may or may not actually become real hazards Where the light source is intended for special applications it should be evaluated and rated for the intended application Distance specified in IEC 62471 for hazard classification is 200mm Risk groups defined in IEC 62471 Exempt means there is no photo biological hazard for the end points in this standard Risk Group 1 Low Risk Does not pose a hazard due to normal behavioral limitations on exposure Risk Group 2 Moderate Risk Does not pose a hazard due to aversion response to very bright light sources or due to thermal discomfort Note A portion of the RX Series UV E Light source will be visible and
27. n service representative will be sent to the purchaser s plant to effect necessary repairs The purchaser will be charged for the representative s time and expenses Any repairs or alternations including use of non Phoseon parts made by the user of this product without Phoseon s prior written consent shall void all warranties provided by Phoseon Technology and such warranties shall cease to be in effect No allowance will be granted for such repairs or alterations No person agent representative or distributor is authorized to give any warranties on behalf of Phoseon Technology or to accept for Phoseon Technology any other liability in connection with any Phoseon products This warranty excludes consumables such as fuses without regard to whether any claimed defects were discoverable or latent on the date of shipment The following are the standard product specifications unless otherwise agreed upon Measurements to be taken at the output of the protective glass while operating continuously maximum peak over output area RX FireLine 125 150 225 300 8W cm RX FireFly 1 5W cm 4AW cm RX StarFire 75 150 300 AW cm RX StarFire 100 2W cm RX StarFire 150 1 75W cm RX FireFlex 75 8W cm March 2011 Page 29 PN 18928 Rev 2 1 Phoseon Technology Note If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired If the equipment is not
28. nit as shown in Figure 3 1 An optional air filter assembly is also available for the side air inlet configuration The air filter assembly consists of three components Retainer Filter and Guard as shown in Figure 3 2 Guard Media Retainer Figure 3 2 Optional Air Filter Assembly March 2011 Page 10 PN 18928 Rev 2 1 Phoseon Technology 3 5 Environmental 3 5 1 Light Source Light Source RX FireFly Operating Environment Indoor Use Only Operating Temp Storage 20 to 85 Humidity RH non condensing for 20 to 95 temperatures up to 30 C Operation Altitude Up to 3000m Table 3 4 RX FireFly Environmental Specifications Power supply selected for integration should be consistent with intended altitude requirements This instrument has been designed for use in harsher industrial manufacturing environments with pollution degree 3 3 5 2 Optional Power Supply If using the optional Mean Well power supply environmental specifications are shown below Please refer to Appendix A for additional Mean Well power supply specifications Operating Temp 30 to 50 Storage 40 to 80 Humidity RH non condensing 20 to 95 Table 3 5 RX FireFly Optional Power Supply Environmental Specifications Note the power supply rated altitude is lower than the light source When operated above 50 see de rating curve in Appendix Power supply pollution degree rating should be consistent with end user s
29. on in the deep UV region of the spectrum the RX FireFly does not produce ozone making it an environmentally friendly UV Curing System See Section 2 3 for UV safety The product name which is shown on the product identification label will define the production configuration Example FireFly 25x25AC395 25 represents the UV emitting length in mm Ph oseon x25 represents the UV emitting width in mm 2 TECHNOLOGY AC defines unit as air cooled 395 defines wavelength in nm FireFly 25 25 395 1 1 2 DC Power Supply The RX FireFly utilizes standard off the shelf power supplies Since RX Series products only require about 1 5 the electrical power of a traditional arc lamp the power supply is compact and energy efficient See the Site Requirements Section 3 3 for power supply specifications 1 1 3 Air Cooling The RX FireFly is an air cooled product The heat generated by the semiconductor devices is dissipated with proprietary thermal management technology with no excess heat to the substrate Since SLM technology produces 1 10 of the heat generated by traditional arc lamps the cooling requirements are significantly lower resulting in lower cost of operation See the Site Requirements Section 3 4 for air flow specifications 1 1 4 Control The RX FireFly is controlled through simple voltages for easy integration Since the semiconductor devices utilized SLM M technology can be turned on and off within a few milliseconds ther
30. the product 2 5 Restriction of Hazardous Substances RoHS Phoseon Technology declares to the best of our knowledge based on available information conducted to us that the RX FireFly does not contain any homogeneous materials that Contains lead Pb in excess of 0 1 weight 1000 ppm e Contains mercury Hg in excess of 0 1 weight 1000 ppm Contains hexavalent chromium Cr VI in excess of 0 1 weight 1000 ppm Contains polybrominated biphenyls or polybrominated dimethyl ethers PBDE in excess of 0 1 weight 1000 ppm Contains cadmium Cd in excess of 0 01 weight 100 ppm 2 6 Registration Evaluation Authorization and Restriction of Chemicals REACH Phoseon Technology has determined that their products are not subject to EU REACH directive registration requirements With regards to the projected candidate list of substances of very high concern SVHC issued 10 October 2008 Phoseon Technology further declares that to the best of our knowledge our products do not contain any currently listed SVHC above the level 0 1 by weight 2 Product Recycling WEEE This symbol is an internationally agreed indicator that the product bearing it should not be disposed of as general waste or garbage which might end up in landfill sites but should instead be returned to Phoseon for reuse or be disposed of in accordance with local laws Figure 2 3 Do Not Recycle Symbol March 2011 Page 7 PN 18
31. will be a strong visual stimulus E 1 Figure 2 2 Spectral Distribution for 395nm Products Risk Group 3 High Risk May pose a hazard even for momentary or brief exposure Phoseon s light sources are classified as Risk Group 3 under IEC 62471 when viewed directly and close up However when integrated into equipment the risk is low to moderate or the light sources are exempt depending on specific integration schemes Therefore it is important that you do not look directly at the UV light source without wearing UV safety goggles For example UVEX 5 lens which reduces eye fatigue by absorbing blue and green light and allows the operator to clearly view components during curing and inspection processes absorbs 99 9 of UV radiation and visible light up to 532nm March 2011 Page 6 PN 18928 Rev 2 1 Phoseon Technology Note The RX 395nm Series products emit 90 or more of the total UV light energy between 380 420nm and the 365nm products emit light between 345 385nm As with all personal protective equipment it is the employer s responsibility to conduct an on site or workplace hazard assessment 2 4 Integration of RX Series System RX Series systems are designed so that they can be professionally installed into a final product It is the responsibility of the installer to ensure that the final product housing the RX Series components complies with the requirements of all applicable directives and standards for
32. y by phone at 1 503 439 6446 or email at customerservice phoseon com 6 1 Cleaning Glass The emitter glass on the light source should be cleaned on an as needed basis For light cleaning please use general purpose glass cleaner or Isopropyl Alcohol and a soft cloth DO NOT submerge the light source or spray cleaning solution directly onto the light source If the material cannot be removed with glass cleaner or Isopropyl Alcohol then a ceramic utility scraper similar to the one shown below can be used to carefully scrape the material off of the glass Figure 6 1 Ceramic Utility Scraper for Glass Cleaning Please note it is the employer s responsibility to provide proper PPE personal protective equipment when working with hazardous chemicals or sharp equipment 6 2 RXFireFly Troubleshooting Guide Check that AC and DC cables are wired correctly to power supply See Appendix A in User Manual Check that power supply is plugged in to AC outlet No Light is emitted Light Source with Check wiring to DB 9 connection see Table 4 1 from Light Source PLC Control Green light on and fans running Pins 3 4 must be tied together interlock If light source has thermally tripped no light will be emitted Over temp until the light source returns to a safe operating temperature See Air Flow Section 3 4 Table 6 1 Troubleshooting Guide March 2011 Page 26 PN 18928 Rev 2 1 Phoseon Technology 6 3 Optional Top
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