USER MANUAL - Innovative Cleaning Equipment
Contents
1. 14 long with the 5 8 diameter bar amp 2 through FWAX15 FLAT AXLE WASHER holes with countersinks beveled ends FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW L39 WORM GEAR CLAMP S S 25 63 H12B H 1 2 INCH BLUE HOSE Available per ft SSP12 ala aes STEEL AXLE PLATE 2 5 inch X 1 inch 2 H14B H 1 4 INCH BLUE HOSE Available per ft ST1510 VEEJET NOZZLE BRASS 1510 H38B H 3 8 INCH BLUE HOSE Available per ft ST2508 VEEJET NOZZLE BRASS 2508 HBSS1212 STAINLESS HOSE BARB 1 2 X 1 2 ST4008SS VEEJET NOZZLE S S 4008 HBSS1238 STAINLESS HOSE BARB 1 2mpt X 3 8 barb Tariff STR38 IL IN LINE STRAINER 3 8 BARB 20 MESH 304 STAINLESS 8479 90 9496 EDPM GSKT HBSSEL1438 STAINLESS HOSE BARB ELBOW 1 4 INCH NPT X 3 8 TANK 10N 10 GALLON NATURAL TANK HOSE BARB HBSSEL1814 304 STAINLESS ELBOW 1 8 INCH NPT X 1 4 INCH wots 1 2 INT TOOTH L W 410SS HOSE BARB w15 NONMARKING WHEEL FOR PORTABLE UNITS HHPB1214 HEX HEAD POLY REDUCER BUSHING 1 2in X 1 4in WS 20CFM TSUNAMI WATER SEPARATOR 20 CFM HHPB3414 HEX HEAD POLY REDUCER BUSHING 3 4 X 1 4 HV60 1 2in STAINLESS BALL VALVE w WELDED NUT Model Number GI 10N GI LONK GI 10NV Page 7 of 7 022320152. 8 cm poly wand with fan tip and ball valve Spray tips included T1510 ST2508 and ST4008 Output distance 6 10 ft 1 8 3 m Varies due to viscosity of product Output volume 0 5 1 gal min 1 89 3 79 min Varies due to viscosity of product and fan tip size Flow rate 2 gal min 7 6 l min Varies based and spray tip used Pump seals Santoprene Viton or Kalrez Wheel type Two 10 inch non marking wheels Dilution rates and flow rates given are based on chemical with viscosity of water and factory air pressure settings Model Number GI 10N GI LONK GI 10NV Page 3 of 7 02232015 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions Wearing all PPE and observing all safety precautions dictated by the SDS for your chemical 1 2 Fill the tank with the desired gel product With the discharge ball valve HV60 in the closed position connect an appropriate compressed air line into the air inlet fitting AP25 Open the discharge ball valve HV60 to begin dispensing gel chemical After Use Instructions 1 2 Flush the unit with fresh water for 5 minutes Disconnect the air line from the air fitting AP25 and relieve any pressure remaining in the system by opening the discharge ball valve HV60 Close the ball valve HV60 after all pressure has been relieved from the system Store the unit wi
3. PUMP BPS SSR 1 4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL HB5638V HOSE BARB FOR P56V PUMP COT 1 8 X 1 COTTER PIN 18 8 S S P56 BRKT PUMP BRACKET STAINLESS STEEL DFP7 7 INCH HINGED CAP ASSEMBLY INCLUDES BLACK P56 BRKT SCREW HI LO SCREW FOR RETAINING P56 BRKT CAP LID FLANGE AND HINGE PIN PLPF PORTABLE FOAMER BACK PLATE W HINGE AND DFP7 C 7 INCH FILL CAP POLYPRO BLACK HOLES DFP7 F 7 INCH TANK LID FLANGE POLYPRO PLPF PIN 302 STAINLESS PORTABLE PLATE HINGE PIN DFP7 PIN HINGE PIN FOR DFP7 C amp DFP7 C PLUG 3 4 TUBING PLUG 3 4 FITS 11 16 HOLE DFP7 C BL 7 INCH FILL CAP POLYPRO BLUE PANTONE PVCV34FM PVC VALVE 3 4in FPT X 3 4in MPT DFP7 C GN 7 INCH FILL CAP POLYPRO GREEN PANTONE PW10 3 4in BLACK POLY PRO X 10in FPTBE SCH 80 DFP7 C RD 7 INCH FILL CAP POLYPRO RED PANTONE R25 AIR REGULATOR SILVER COLOR 1 4fpt TWO PORT 1 8fpt TWO PORT INCLUDES FILTER AND BOWL DFP7 C YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE AFR25 AIR FILTER for R25 DP A DRAIN PLUG ASSEMBLY FOR TANK 10N TANK 20N ABR25 METAL AIR BOWL for R25 DP FRONT DRAIN PLUG FOR PORTABLE UNIT POLYPRO 142058 VS 1 4 20 X 5 8 PHIL TRUSS MACHINE SCREW 18 8 DP G FKM SQUARE CUT DRAIN PLUG GASKET W 516 VIBRASEAL ORANGE PATCH DP INSERT 304 STAINLESS DRAIN PLUG INSERT SC1212 S S COUPLER 1 2in BY 1 2in EC12 OETIKER CLAMP 21 0 706R SN1212 1 2in HEX STAINLESS STEEL NIPPLE EC14 2 OETIKER CLAMP 13 8 SSA14 SS304 MALE FEMALE ADAPTOR 1 4 NPT X 1 4 NPT F12SS STAINLESS 875 ID FERRULE FOR 1 2 INCH HOSE SSAXLE14
4. TE Ta OPTIONAL COMPONENTS Outside View em ge WATER SEPARATOR ine PLUG 3 4 ITEM NUMBER WS 20CFM af wo AIR HOSE ASSEMBLY ITEM NUMBER AH30 i FWP12 Model Number GI 10N GI 10NK GI 10NV Page 6of 7 02232015 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION P14 COUNTERSUNK PLUG HEXAGON 1 4 AG100 1 5 INCH DRY MODEL 20 DUAL SCALE GAUGE P56 5700 PUMP WITH SANTOPRENE SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT AH30 30 ft Air Hose w Quick Connect Fittings P56K 5700 PUMP WITH KALREZ SEALS INCLUDES HOSE AKSS12 P SS ANTI KINK SPRING FOR 1 2 INCH HOSE BARBS AIR FITTING AND AIR PORT AKSS HPC ANTI KINK STAINLESS STEEL HITCH PIN CLIP P56V 5700 PUMP WITH VITON SEALS INCLUDES HOSE BARBS AIR FITTING AND AIR PORT AP25 PLUG 1 4 NPTM AIR FITTING BRASS 20756103B Polypro G57 Air Port x HB Straight w Viton o ring AS1 VS 1 4 20 X 1 2 PHIL TRUSS MACH SCREW 19 8 W 516 ORANGE VIBRASEAL PATCH HB14P 1 4in BRASS HB AIR FITTING G57 P56 B8X58 8 15 X 5 8 inch PHIL FLAT TY A 316 S S HB5638 HOSE BARB FOR P56 PUMP BPS 58SO Back Panel Screw 5 8 inch with Stand Off HB5638K HOSE BARB FOR P56K
5. USER MANUAL MODEL NUMBER GI 10N GI 10NK GI 10NV AND RELATED UNITS 10 Gallon Air Operated Portable Gel Equipment English Original Instructions User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Read this manual completely and understand the machine before operating or servicing it Read all instructions before installing or operating unit Always wear appropriate personal protective equipment PPE when operating or servicing unit Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Safety Data Sheet SDS Never point the discharge wand at yourself another person or any object you do not want covered in chemical Always depressurize unit after use as described in the After Use Instructions Always store unit depressurized with the discharge ball valve in the closed position Do not exceed an incoming air pressure of 100 psi 7 bar Do not exceed a fluid temperature of 100 F 37 C Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install an air dryer before unit Do not use an air lubricator before the unit PROTECT THE ENVIRONMENT Please dispose of packaging materials old machine components and hazardous fluids in an environmentally safe way according to local waste disposal regulations t Always remem
6. ber to recycle Specifications and parts are subject to change without notice Model Number GI 10N GI LONK GI 10NV Page 2 of 7 02232015 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT OPTIONS Pump Seal Material GI 10N Santoprene standard Viton V Kalrez K Add bold option codes to item number as shown For standard options no option code is needed Examples e GI 10N standard unit with Santoprene pump seals e GI 1ONV unit with Viton pump seals REQUIREMENTS Compressed air requirements 40 80 psi 3 5 bar with 2 cfm 28 3 l min Liquid temperature range 40 100 F 4 4 37 C Chemical compatibility Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals For more information on chemical compatibility consult the manufacturer or MSDS for your product or contact our customer service department SPECIFICATIONS Power type Compressed air Chemical pickup type Draws from pre mixed solution Number of products unit can draw from One product Suction line length diameter 3 8 in 9 5 mm inside diameter Capacity 12 5 gallons 47 3 liters Discharge hose diameter length 30 ft 9 m hose with 1 2 in 12 7 mm inside diameter Discharge wand tip type 10 in 50
7. th the discharge ball valve HV60 in the closed position Maintenance Instructions To keep your portable unit operating properly periodically perform the following maintenance procedures Check the air pump P56 P56K P56V for wear and leaks Inspect hoses for leaks or excessive wear Make sure all hose clamps are in good condition and properly secured Replace filter AFR25 in regulator R25 as needed Check the suction tube and screen for debris and clean as needed Drain compressor tank on a regular basis to ensure proper operation of pump Model Number GI 10N GI 10NK GI 10NV Troubleshooting Instructions Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow Check the air regulator bowl ABR25 and air filter AFR25 for debris such as water oil or rust particles Clean by unthreading the air regulator bowl ABR25 from the air regulator R25 Check the strainer STR38 IL for debris or other blockages and clean as needed Replace strainer if damaged Strainer must be used If air passes through the pump P56 P56K P56V without cycling the pump needs to be replaced Check for proper air pressure on the air gauge AG100 The air regulator R25 is factory set at 50 psi 3 4 bar Operating range is 40 to 80 PSI 3 to 5 bar with 2 CFM 56 6 l min If the unit operates at a reduced pressure e Check the air compressor supplying the
8. unit If the pressure is less than 40 psi turn the unit off until the compressor can catch up e If the air supply is 50 psi 3 4 bar or above check the air gauge AG100 which should read near 50 psi 3 4 bar If the air gauge reads more or less than 50 psi 3 4 bar adjust the pressure by turning the knob on the top of the air regulator R25 Page 4 of 7 02232015 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT TANK ASSEMBLY ITEM NUMBER TANK 10N A DFP7 see parts list for color options AS1 VS SSP12 SSAXLE14 PVCV34FM DISCHARGE WAND ST4008SS N HHPB1214 ES 5 w ST2508 ST1510 N HBSS1212 DISCHARGE HOSE ASSEMBLY ITEM NUMBER H12 30 H12B H Available per ft lt HBSS1212 ssc12 ANTI KINK SPRING WITH RETAINING PIN ITEM NUMBER AKSS12 _ AKSS12 P AKSS HPC Model Number GI 10N GI 10NK GI 10NV Page Sof 7 02232015 User Manual Rotomolded Portable Gel Units English READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT BACK PLATE P56 BRKT SCREW m HBSSEL1814 BPS 58SO Inside View P56 BRK AN g R25 P56 P56K or P56V Wer Pal om _ _L acioo C1212 HBSS1238 7 BPS 5850 STR38 IL HBSSEL1438 _ HHPB3414 P PVCV34EM BACK PLA
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