CNC-3040 with PCI card user manual
Contents
1. FAM T HPGL Files plt OBH All Files k 4 Tool up Height According to the situations the higher the tool the slower the processing speed After saving file you can enter into the operating part of engraver You can refer to artcut Help file to see deign part After finishing the processing path tightening material to worktable table thin material like double color board organic plate etc use double adhesive to stick material on the table use board to suppress thick material enter into Ncstudio system to output processing Four Motion control system Ncstudio V5 5 60 operating steps 14 Install Ncstudio software at first refer to details in the software manual open Ncsiudio software interface as follows rp WEcStudio AD Engraving Machine Control System no file File Edit View Operation Machine Window Help Ea D ooe ae x Y Z 2 JOG IDLE Ao M Coor W Coor Remaine Feedrate mm min Spindle rew Current Command Set x 0 000 0 000 0 000 Setting Setting i000 G54 Uh AT st Sr Oe a A 3 F Y 0 000 0 000 0 000 o i 120x Current 0 7 10 20 sok StUA 24000 z 0 000 0 000 0 000 RR 100 100 Current Line Spindle ON it JOG Jog Ye Z 8 2 i 0 05mm X X 4 6 0 1mm 0 5mm y 1 2 1mm Smm Press TURBO or CTRL key to jog ee more rapidly Ready 2009 04 20 09 10 40 NUM 1 Boot reset optional if there is no limit switch please do not choose this2. for a long time with mass production user friendly design can be disassembled and easy to installation and transportation Chapter II Mechanical Engraving Machine Instructions First Engraving machine and computer connection Engraver machine and computer connection pictures Please ensure that your computer has PIC slots insert the CNC control card into computer in the condition of shutdown Watch out when insert and pull out it and ensure the control card was inserted completely software and CNC control card driver must be installed beforehand details refer to instruction 1 E HEH CNC 4k ne After the installation of CNC control card use data cable to connect engraving machine and computer One end of the data cable links to the back serial port of engraver distribution box the other links to the CNC control card of computer Notes do not bend and break the pins when plug in and pull out the data cable Distribution box CNC Numerical Control Card Date Cable Connect with the distribution box Connect with CNC control card 2 Engraving machine summary 1 Engraver machine specification a a Distribution box m Fite n a j ndle motor 2 Distribution box specification X axis Cooling fan motor plug Y axis motor plug Z axis motor plug Total power indicator Data Cable Plug Power plug Sp
3. 3 Engraving Method The Level of End milling T Edge Enhancement cI 4 Tool storage Conical Flat 5 Re processing method generally edge enhancement This is used in the combination with carving method but note that the selection of tool must be the same as the tool which is used in the carving method B the generation of three dimension laD SRE PAZ Paz RRR Sek ANHAR Zax e pbe Te 32 00148 E as 00 Ine SURAT ECA TEEN es aca RBAI pm aoe ste IL MR Pose Diese 004s 00 Dee aan V MSWIA fee v azm H a a M SPREE ess HAEE Bapteais Babs BrE M AEREE Bea T RRE ARY p Hak r 1 Female engraving all female engraving 2 Engraving depth 1 2 of material thickness 3 Tool selection centre knife C generation of cutting path 1 output ways of contour line 10 HF EA C ANNT Width of Carving Tool G Fen La JI Outer contour The arrow lines in the figure are the moving path of tool center Output of original line When output of inner contour the processing size is the preset size minus the size of tool diameter When output of outer contour the processing size is in accordance with preset size When original line output the processing size is preset size minus the half size of tool diameter 2 Tool selection straight tool 3 Engraving depth When cutting words the carving depth can be set to zero machine tool Z axis to the
4. Click on the manu Operation Back to mechanical origin feset tip click the all axis can also reset PHRES AT BRLLCE MTS gt SMa WEE ARA ETE WHEe Same RERS Re Bie WRA TAF Aik BPRS RARA MERREN LRA a After resetting click close after the machine stopped operating n MZAHA X Y N ERE TELH Inar a HALE E AIT o PURIR EHEZ RN RRA Blt WRRA RIS REN BRE mts ia A saa et THe SEF KA 2 unload load engraving file 15 File Edt View Operation M File Edit View Operation W sh and Load Ctrl O0 Open and Load CiO Unload New Ctr New tren Open and Edit Ctrl E Open and Edit Ctrl E Edit Loaded File Ctrl P Edit Loaded File Ctrl P Recent Loaded File d RecentLoaded File d Recent Edited File Recent Edited File Exit Exit 3 Set processing origin When the tip at left cornerof the material set X Y coordinates to zero HE HLR DER MAES ER Seo M 0 000 f 0 000 I E E iE E EELE tot Li 0 000 4 Tool setting Make the Z axis Downward movement manually set the Z coordinate to zero when the tip contacts the surface of the material start the spindle when seting the origin of Z axis in order to prevent damaging the tool Ho HE THER PREA ee Set i o 000 0 000 at 0 000 0 000 aog 0 000 Li 0 000 0 000 0 000 5 Simulation cancel Simulation lt shortcuts F8 gt RS h l lr EO ARE Foam ean PEO HRS BOW Ea B Er
5. Warnings and Cautions CNC Machine User Manual For CNC A 1 The operating staff must undergo a rigorous training and must pay attention to their personal safety and the safety of machine in the operating process besides they should operate the engraver machine in strict accordance with the operating rules and regulations 2 The demand for voltage supply is 220V 50Hz if the power supply is unstable or any other big power electric equipments are used around we need to add stabilized power supply 3 To avoid strong electric magnetic and other equipments that affect transmission signals of engraver machine seriously such as welding machine transmission towers etc 4 Engraving machine control box and the computer must be safely grounded to prevent static interference 5 Don not unplug or plug the signal lines and NC swappable cards electrified in order to prevent the burn of NC card and other electronic components Please unplug the power plug when the machine is not in use for a long term Please turn off the power timely when the machine does not work 6 Do not frequently start control box in a short period in order to prevent the burn of converter or other electronic components 7 Check whether the plugs loose frequently If there is a certain loosening please cut off the power at first and then get it fixed 8 Ensure the cycle of cooling water flows smoothly in the processing and no impurities in the bucket the water te
6. d male engraving 2 Engraving depth 3 Tool selection C Cutting path generation 1 Output mode of contour lines 2 Tool selection 3 Engraving depth 4 Edge enhancement direction 2 Output and processing of the NC studio software 1 Boot strap 2 Unloading load engraving file 3 Simulation and cancel simulation 4 Define processing origin 5 Slow down open and adjust the spindle speed to start processing 6 Adjust the processing speed 7 Finish processing Chapter IV Common Problems and Solutions Appendix Common Tools and Application Appendix Il Common Material and Processing Parameter Chapter Mechanical Engraving Machine Summary Mechanical Engraving Machine RS 3040 Relevant Parameters Worktable Size mm 400 X300 XYZ Working Area mm 400x300x80 Max Moving Speed mm 4000 Max Engraving Speed mm min 4000 Resolutions mm 0 03 Repeatability mm 0 03 Max Feed Height mm 90 Drive Type Mico step stepper motor Spindle Power 0 8 KW Spindle Speed rmp 0 24000 Spindle Tools 3 175 Command Code G code Performance Features gt Three axis all adopt the imported ball screw with original package working steadily ensures high precision gt The adoption of high subdivision drive ensures high speed and high precision gt Water cooling variable frequency and brushless high power spindle good speed adjustable performance wide range high running efficiency smaller noise powerful cutting capacity can work
7. engraving is the most common method in carving mainly for organic board and wood material engraving Selection of the tool was primarily based on the thickness of strokes and the depth of engraving 2 Parameter Seiting V Bit Mill W1 H1 Athree parameters W1 is the sewing part diameter A is half angle Conical Flat W1 W2 H1 A four parameters W2 is tool tip width W1 is diameter of sewing part Ais half angle End Mill W1 H1 two parameters H1 is blade height W1 diameter of sewing part 3 Tool Addition E MERE EHE After filling in parameter single click tool addition button to add a new tool if uncertain about The parameters amount the scale directly Click OK button after selecting appropriate tool Third save engraving path HORE RY AY hib c ae PRESTON RE id IF C Documents and Settings BS 5 ul EHE MEET T Rahe pees WORF ep S EB So fai Aenea ethic tek AA T m E SARA RE d 1 Code Format Code Format selection standard G code 13 2 Save Path Click search to select save path and then make a name for file EIFE II CET a c Ea Leary PEEN lanes ddd card 2200 ke Ree ETAM T HEGL Files plt o o o E 3 Save Type set the save type to G Code Files nc BEN LAT BEO sm ex E ME n Ganet FEAE OREHE m 124 ddd im 234124 REND D5416 4 111f2hb2 _ svyj B E wm fee ne FAF E
8. he screw corresponds to the axis corresponds to the axis Replacement Linear Bearing axis failure corresponds to the axis Adjust the drive parameters and sub set error corresponds to the software settings 1O Re inserted or replaced NC card Z axis Check Z axis electrical line out of contr Import the correct file path ol Check the ground wire 5 Computer virus or system problems Reinstall or replace the computer system Rotating 1 Inverter settings error Reset inverter parameters spindle 2 Spindle does not turn Check the spindle motor line abnormal 3 There are problems with the main Replacement of the spindle motor voice axis 1 NC card fault Replaced NC card Spindle stop 2 Inverter parameter setting is Reset inverter parameters switch incorrect or their own fault 3 The main axis or data line Inspection or replacement of data short circuit lines to connect 4 Spindle short circuit Repair or replacement of the spindle motor 1 Spindle does not perpendicular to the Adjust spindle perpendicular to the Wash at the surface need correction surface end of 2 There are problems with tool Inspection or replacement of tool injustice a ae 3 There are problems with NC card Replacement NC card 1 NC card loosening or fault Re inserted or replaced NC card 2 Drive failure replacement of the driver 3 Stepper motor failure Replacement of the stepper motor Output error 4 Drive failure or electric cur
9. hi I SB Er day I Res aS AT LES E TE Ales EFR A We RAAKA Lee U RESER FE U BTR A M FT EER A ET Fria 3 Fg 4 etl 8 Fa Ale Fil HAH C Fid Fpie ty Fil ALE wo Fil HAT SSAA M P L AFIE wf A es M AAAA w HAm in W Ee oa 0 Eg HEE AHR C Fa HITITE S 0 E PPNI A fave GI iia CT TT CAD TAT TAD BALER A BI Vacs EN Siw E CtrltF12 Hi R Ctrl F12 Pere Ay CL PRE RY L to view whether the document is correct or not in the processing path window the document could not exceed the green box of the software then cancel simulation after confirming the accuracy 17 6 To slow down feed rate open and adjust the spindle speed Note to ensure the cooling water cycle of the spindle is normal Tuy mB f Soe Ee Seas are p E seta 2500 E pe E TOAD ze ETE T ee 26 SaITT Fr 7 click the start button F9 to processing Pause F10 SEO WRO BOW Fehon HEC PLR BOw RB ap i OE ARATE gt uja gt 4 2 ERIS T aici Fa PETE OO HLE GG HOw AERD H k uiel gt 4 2 PIBtT Stop F11 Chapter Ill Common Problems and Solutions ophenomeno n Re inserted or replaced NC card Replacement of the motor driver The axis corresponds to the axis does not Replacement of the stepper motor move the axis corresponds to the axis around or Tighten or replace shaft coupling move axis break out or loose corresponds to the axis abnormally Replacement of t
10. indle Motor Plug switch Total power Chapter II Mechanical Engraving Machine Operation Steps In artcut software CorelDraw AutoCAD type 3 ArtCAM other Graphics software etc finish the processing graphics well and place the graphics on the lower left corner of the page to generate the path First the generation of artcut software Three dimension engraving path Cancel path Check Graphic error Save engraving path Two dimension Output of engraving path Line Path A the generation of two dimension Select the path that will be generate then click 2D SS Bez 0 1 HEX P Aths BE kK FREE v BSE ko x1 r Batas GMB JE oonNAes 0o0 TBR C BRAR BH A PHZ C RAI Or STMTRAY p ROKR RARERNTIE WEN v umIast fa v EA fo 4 ma A St mae BEES D wins 001 gt zak M ARREZ RREJT DE HEK L T BBE ERA p HE 7 R A e ame Mette V BA 1 Female Engraving and Male Engraving Effcet of female engraving engraving inside the graphic Above picture shows female engraving effect Follow graphic shows male engraving effect IL Effect of male engraving processing outside the graphic Male engraving method add a closed outer frame to the processing project then put together both still select male engraving in 2D the outcome is male engraving effect 2 Engraving Depth According to your requirements to set up depth
11. mperature will not exceed 40 degrees and regular replacement of circulating water 9 Do cleaning work regularly to maintain no debris on ball screw and rail wipe with a clean cotton cloth and add lubricants 10 The graver is very sharp so it is prohibited to hand to machine when it is running in order to prevent the injury Do not use handkerchiefs scarves access to the machine to prevent the involvement or damage equipment 11 Proficiency in the use of a variety of gravers and accurate method of setting as well as the correct installation method of graver Re tighten the nut to bear a little better when replace the graver 12 To master engraving software installation method and the setting method skillfully in order to facilitate the installation in the future 13 Do not dismantle to repair or modify the machine privately without the authorization of original company so as to avoid damage caused by man made or warranty failure Contents Chapter Mechanical Engraving Machine Summary Chapter Il Mechanical Engraving Machine Instructions 1 Engraver and Computer Connection 2 Introduction about distribution box Chapter II Mechanical Engraving Machine Operation Steps 1 Artcut software for path generation A Two dimensional sculpture of the generated path 1 Female engraving and male engraving 2 Engraving depth 3 Carving method 4 Tool selection 5 Re processing method B Generation of three dimensional path 1 Female engraving an
12. raving material PVC plexiglass wood etc Common cutting material PVC plexiglass wood etc Rules for using tools we do not suggest cutting less than 10mm materials with 22mm tools as it may break the tools when you want to cut 22mm material but without 22mm tools we can use 17mm tool temporarily and finish it by different layers 3 3D V bit Such tools are different from those engraving tools we normally use which are made by a alloy material it is made through welding processing to weld various tool heads under f 6 tool holder it is used to engrave different kinds of special shapes files so it is also called big end bit or V bit W1 the diameter of the big end random accessory is 32mm which is used to cut small 3D letters A half value of the angle made by the two lines of knife point standard tool is 90 then A should be 45 like Conical Flat We width of the knife point when calculate 3D path specifically it is required to pass directly so W2 means not too much then normally we set it as 0 1 or 0 2 Tools Application three dimension clearance angle word calculate path with 3D function Engraving acrylic from backside or the letters similar with the one made by writing brush such letter looks like the tip of a writing brush 4 Other cutting tools tools for relief carving lace tools for making various lace etc ig 5 Tools Creation Ways for adding a cutting tool we suggest deleting all defaul
13. rent Adjust the drive parameters and sub set error corresponds to the software settings Tighten or replace shaft coupling axis break out or loose corresponds to the axis Replacement of data line Import the correct file path 8 Computer virus or system problems Reinstall or replace the computer system 1 Material grievances Pressure level or replacement of materials 2 NC card loosening or fault Re inserted or replaced NC card Different 3 Stepper motor failure Replacement of the stepper motor oy engraving 4 Drive failure or electric current Adjust the drive parameters and depth too sub set error corresponds to the software settings deep or too 5 Z axis electrical line failure Check Z axis electrical line shoal 6 Spindle motor failure Check Spindle motor 7 Inverter Interference or incorrect data Inspection or re set the parameters set of inverter 8 Electrostatic interference Check the ground wire 9 Computer virus or system problems Reinstall or replace the computer system 20 Appendix Common Tools and Application Common cutting tools includes 3 types Conical flat End Mill V Bit Mill for 3D working Through clicking any one selection elements of artcut software like 2D 3D Cutting and step into it will finish the creation of engraving tools 2 Conical flat W1 diameter of handle of cutting tools commonly used 3 175 4 6 etc We diameter of tool point it affects
14. t tools in artcut software after installing well then set up new tools according to detailed requirements we take a Conical flat knife of 30 x0 1 for example now 1 Choose 2D 3D or cut in artcut software then click Tools Storage 2 Click conical flat then filling in tool parameters W1 3 175 A 15 W2 0 1 3 Click tool preview gt add tool gt confirm then we can add a new tool Statement Thank you for using our products we reserves the right to modify products specifications without notice in advance The product is subject to change without notice
15. table as a reference point for cutting this method is not easy to damage table 4 Edge enhancement direction When selecting the inner contour and outer contour you can select edge enhancement direction select clockwise direction in cutting hibiscus plate and PVC plate counter clockwise in cutting acrylic plate SAR e james C REHE RERA 5 Hibiscus plate PVC 1l Second Tools Management JAR JARE JASH C pue aen Eis H Sek HL S ARo He HEH 0 1 Ser EH Set TEIH IE MEJE EHUR TALA RGA 1 Tool classifications VE YEL 1 V Bit Mill Conical flat End Mill Application V Bit Mill 3D Conical flat 2D two layer plastic board class brand sculpture End Mill cutting Application of Tools Five kinds of Tool Conical flat used in shallow depth cutting two layer board organic board wood metal special use for metal Note the smaller tool edge the slower processing speed when cutting metal slow down the speed and add some cooling liquid or else it is easy to break the tool especially engraving metal with a layered approach as 12 much as possible 2 Thread cutter Mainly used in organic board PVC material 3 End Mill Cutting two layer plastic board thin PVC wood board Styrofoam 4 V Bit Mill Cutting ABS board and Aluminum board used in construction model it can not be used in milling engraving 5 3D Tool used in three dimension trajectory angle words three dimension
16. the engraving result directly So make it exactly when sets A halt of the angle made by the two lines if use 30 tools A should be 15 by parity of reasoning Rules for tool using use W2 type tool or smaller than it when engraving small letters and try to use bigger tool when engraving bigger letters in order to improve speed choosing cutting tools depends on the thinnest line of the letter if necessary in the condition of not affecting letter effect using Node Edit to modify the strokes is benefit to pass big tool path 30 angle tool is normally used in engraving badges cutting tools if the letter is too small change to single line to count path Materials for engraving double layer plastic board PVC board plexiglass ABS board etc Materials for cutting double layer plastic board ABS board etc 2 End Mill W1 the width of tool front end Common tool holder diameter likes 3 175 4 6 If the cutting material thickness is less than 10 mm small words we d better use 3 175 tools if the words become deformed sometimes the tool holder diameter 2 or 1 5 can be used for cutting Al H1 refers to the cutting part material thickness should be less than H1 common H1 length is different according to different material thickness for example 12mm cut less than 10mm thickness material 17mm cut less than 15mm thickness material 22mm cut 20mm thickness material 3 175 for PVC and 4 for acrylic Common eng
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