MA7200-1000 December 1, 2009 User`s Manual
Contents
1. Object Name d d R Figure 10 BACnet Configuration 8 Choose Download Configuration to Device either via the Device Download Configuration to Device menu Figure 12 or by clicking on the download icon in the toolbar Figure 13 icc Gateway Configuration Utility icc Gateway Configuration Utility File SH Help File Device Help Select Device c W J l r i E 2 Database Endianness Download Configuration to Device Download Configuration to Device Upload Configuration from Device L Update Firmware Reset Device ation RS 485 A Configuration RS 485 DRUID Pantanal Galanfinn Protocol Modbus RTU Mast v S 8 a Figure 13 Download Configuration Baud Rate 19200 Figure 12 Download Configuration 9 Click Yes to confirm on the dialog box that appears Figure 14 ICC Gateway Configuration Utility You are about to overwrite the configuration on the device Do you want to continue Figure 14 Confirm Download 22 10 11 12 13 The configuration file will be downloaded to the interface card which should only require a few seconds to complete Once completed the status should indicate that the configuration was updated successfully Figure 15 anda dialog box will then appear which indicates that the interface card must be reset for the new configuration to take effect Figure 16 Click Yes ICC Gateway Configuration Utility S2. 14 6 3 Wiring oppene seess Eege 15 6 4 Groundihg sa ser ea 15 7 LED Indicators tin ii it 16 7 1 Module Status nei niad SE elles tee eaten eege nn 16 7 2 RS 485 Network Status LEDS A 16 8 Drive Parameter Configuration 17 9 Quick Start Configuration 19 10 Predefined Configuration Files 24 10 1 BACnet MS TP Server iii 24 10 2 Johnson Controls Metasys ND 28 1 Introduction Congratulations on your purchase of the ICC MA7200 1000 multiprotocol RS 485 interface card for the Teco Westinghouse MA7200 adjustable speed drive family This interface card allows the MA7200 drive to be directly connected to various RS 485 communication networks such as BACnet MS TP and Johnson Controls Metasys N2 In addition to the supported fieldbus protocols the interface card hosts a USB interface for configuring the card via a PC Before using the interface card please familiarize yourself with the product and be sure to thoroughly read the instructions and precautions contained in this manual In addition please make sure that this instruction manual is delivered to the end user of the drive and interface card and keep this instruction manual in a safe place for future reference or unit inspection For the latest information support software and firmware releases please visit http www iccdesigns com Before continuing please take a moment to ensure that you have received all m
3. F Relative Humidity 20 90 without condensation 5 9m s2 0 6G or less 10 55Hz Non isolated referenced to power ground Cooling Method Self cooled This device is lead free ROHS compliant Lead Free 11 5 Interface Card Overview Standoff Mounting Holes x3 Terminal block USB connector Interface Card Overview Inverter RS 485 Terminals RS 485 B Network RS 485 Terminals RS 485 A Network TX RX LEDs Power Terminals Inverter TX RX LEDs Module Status LED Interface Card Details 12 5 1 Power Supply Electrical Interface When the interface card is not plugged into a PC via the USB cable it must be powered by an external power source Ensure that the power supply adheres to the following specifications Voltage rating 5 24VDC Minimum Current rating 50mA 24VDC e Typical current consumption of the MA7200 1000 when powered from a 24V supply is approximately 15mA e Do not attempt to power the interface card from the drive s 12V supply terminal as this terminal does not provide sufficient current e ICC offers an optional 120VAC 12VDC power supply ICC part number 10755 that can be used to power the interface card from a standard wall outlet e The power supply must be connected to terminals VCC and GND 5 2 RS 485 Port Electrical Interface In order to ensure appropriate network conditions signal voltage lev
4. e Modbus RTU Master Modbus RTU Slave BACnet MS TP Client BACnet MS TP Server Johnson Controls Metasys N2 Slave Note that any combination of these protocols may be configured on the interface card s RS 485 A NETWORK and RS 485 B INVERTER ports Typically however the RS 485 B INVERTER port will be configured as a Modbus RTU master port to communicate to the MA7200 drive while the RS 485 A NETWORK port will be configured for the building network protocol in use A Member of the ICC Millennium Series Family The interface card is a member of the ICC Millennium Series family of communication products As such it is able to take advantage of the ICC Gateway Configuration utility and uses the same network drivers as the standard ICC XLTR 1000 multiprotocol network gateway Both Client and Server Functionality The interface card provides the ability to act as a traditional slave server device on the fieldbus network drive mode However it is also possible to configure the card to act as a client master on certain networks scanner mode which allows the card to scan remote UO on its own perhaps from various sensors other drives etc This data can then be scaled if desired and passed on to the attached drive thereby eliminating the necessity of a separate network master to reside on the network exchanging information among groups of slaves Supported Baud Rates The interface card currently provides s
5. motor wiring or power carrying electrical wiring Also ensure that all wires are fully seated into their respective terminal blocks and that they are routed away from any sharp edges or positions where they may be pinched 6 4 Grounding Grounding is of particular importance for reliable stable operation Communication system characteristics may vary from system to system depending on the system environment and grounding method used The interface card has a single GND terminal that serves as the ground reference for both power and RS 485 A NETWORK communication signals Please be sure to consider the following general points for making proper ground connections Grounding method checkpoints 1 2 Make all ground connections such that no ground current flows through the case or heatsink of a connected electrical device Do not connect the GND terminal to a drive power ground or any other potential noise producing ground connection Do not make connections to unstable grounds paint coated screw heads grounds that are subjected to inductive noise etc 15 7 LED Indicators The interface contains several different LED indicators each of which conveys important information about the status of the unit and connected networks Each of these indicators is clearly identified by a silkscreened label on the interface card and their functions are summarized here 7 1 Module Status The interface card has one dichromatic LE
6. of configuration fields etc please refer to the XLTR 1000 Instruction Manual 4 Precautions and Specifications DANGER Ki Rotating shafts and electrical equipment can be hazardous Installation operation and maintenance of the interface card shall be performed by Qualified Personnel only Qualified Personnel shall be e Familiar with the construction and function of the interface card and the drive into which it is installed the equipment being driven and the hazards involved e Trained and authorized to safely clear faults ground and tag circuits energize and de energize circuits in accordance with established safety practices e Trained in the proper care and use of protective equipment in accordance with established safety practices Installation of the interface card should conform to all applicable National Electrical Code NEC Requirements For Electrical Installations all regulations of the Occupational Safety and Health Administration and any other applicable national regional or industry codes and standards DO NOT install operate perform maintenance or dispose of this equipment until you have read and understood all of the following product warnings and user directions Failure to do so may result in equipment damage operator injury or death 4 1 Installation Precautions DANGER Ki e Avoid installation in areas where vibration heat humidity dust metal particles or high levels of elec
7. therefore 17 recommended that service objects targeting these registers have their read function disabled All drive parameters may be read at any time but only An and Bn parameters can be written while the inverter is in DRV mode The inverter must be in PRG mode to write any other parameters Changes to the drive parameters that configure the RS 485 communication characteristics baud rate etc do not take effect until the drive is reset Cn parameter changes take effect instantly while others don t take effect until the inverter is put back into DRV mode or the parameters are saved into EEPROM and the inverter is reset The write to EEPROM register 0900H is write only It is therefore recommended that service objects targeting this register have their read function disabled 18 9 Quick Start Configuration This section will detail an example quick start configuration procedure that loads the predefined BACnet MS TP configuration file onto the interface card This configuration procedure can either be done at a workstation with the card powered via the computer s USB port prior to installation into the drive or it can be performed once the card has already been installed in the drive Although this procedure will only demonstrate loading one of the predefined configuration files which map typically used drive parameters to the fieldbus network it is perfectly acceptable to modify the predefined con
8. will still be required for each card For example each drive installed on a BACnet MS TP network must be configured for the appropriate network baud rate station address and device object configuration values This information is found on the RS 485 A Configuration tab Figure 10 Similarly it may be necessary to adjust the RS 485 B Configuration to match the drive s parameter settings or vice versa Specifically the baud rate and parity settings Figure 11 must match the drive s settings for Sn 37 and Sn 38 respectively Each Modbus master service object on the RS 485 B configuration tab is also embedded with a destination address which is set to 1 in the predefined configuration files So that every service object does not have to be modified it is therefore recommended to set the drive s node address parameter Sn 36 to 1 default setting 21 R5 485 A Configuration R5 485 B Configuration Timeou Protocol Selection BACr RS 485 A Configuration RS 485B Configuration Tin Protocol BACnet MS TP Server v Protocol Selection Obje Baud Rate 38400 E Protocol Modbus RTU Master v Insta Parity No Panty D Stop Bit v Baud Hate 19200 Data BRER M Parity No Parity 1 Stop Bit Timeout ms Address Respons 5 gt Delay ms Bitm Timeout ms 500 Scan Rate pp Device Object Configuration ms MENER IXLTR 1000 Name Instance Number WE Figure 11 Modbus Configuration
9. Al12 Input AUX AUX Value Volts 0 010000 Digital Word containing Al13 ag Digital Input 1 000000 H Status 1 8 Analog Output 1 AM4 AOt Value Value Volts 0 010000 Analog Output 2 AM5 AO2 Value Value Volts 0 010000 Diaital Word containing Al16 oi ue Relay and Digital 1 000000 p Output Status 31 tec INDUSTRIAL CONTROL COMMUNICATIONS INC 1600 Aspen Commons Suite 210 Middleton WI USA 53562 4720 Tel 608 831 1255 Fax 608 831 2045 http www iccdesigns com Printed in U S A
10. BB Alarm Base Block Alarm Alarm No Alarm BI31 EEPROM Alarm EEPROM Alarm Alarm No Alarm BI32 EF3 Alarm External Alarm 3 Alarm No Alarm BI33 PG Over Spd Alm PG Over Speed Alarm Alarm No Alarm BI34 PG Spd Dev Alarm PG Speed Deviation Alarm Alarm No Alarm 25 Instance Active Inactive ID Object Name Description Text BI35 PG Line Alarm PG Line Alarm Alarm No Alarm BI36 Brake Res Alarm Braking Resistor Over Heat Alarm No Alarm Alarm RS 485 Communication Bl37 RS 485 Com Alarm Alarm Alarm No Alarm BI38 DI 1 Status Digital Input 1 Status Close Open BI39 DI 2 Status Digital Input 2 Status Close Open BI40 DI3 Status Digital Input 3 Status Close Open Bl41 IDI 4 Status Digital Input 4 Status Close Open Bl42 DI5 Status Digital Input 5 Status Close Open Bl43 DI 6 Status Digital Input 6 Status Close Open Bl44 DI 7 Status Digital Input 7 Status Close Open Bl45 _ DI 8 Status Digital Input 8 Status Close Open DAG RA RB RC Status Relay Output Status Close Open Bl47 DO1 DOG Status Digital Output 1 Status Close Open BI48 DO2 DOG Status Digital Output 2 Status Close Open Table 4 List of Analog Inputs Instance Object E re ID Name Description Units Multiplier Notes Status Monitor Data No Units Modbus register II Word Word 95 1 000000 ess 0020H Word containing No Units Modbus register AN UE fault causes 95 1 000000 address 0021H Word conta
11. D to indicate the status of the device On startup the LED blinks a startup sequence Green Red Green Red Always confirm this sequence upon powering the interface card to ensure the device is functioning properly Solid green n s The status LED lights solid green when the interface card has power and is functioning normally Flashing green The status LED flashes green when the interface card is connected to a PC via a USB cable Flashing red If a fatal error occurs the status LED will flash a red error code The number of sequential blinks followed by 2 seconds of OFF time indicates the error code Contact ICC for further assistance 7 2 RS 485 Network Status LEDs The interface has one red and one green LED for each of the two RS 485 ports to indicate the status of that RS 485 network The 485 A NET LEDs indicate the transfer of data on the RS 485 A NETWORK port and the 485 B INV LEDs indicate the transfer of data between the interface card and the drive Green TX LED Lights when the interface card is transmitting data on that RS 485 port Red RX LED Lights when the interface card is receiving data on that RS 485 port Note that this does not indicate the validity of the data with respect to a particular protocol only that data exists and is being detected Also note that the RX LED will always light in conjunction with the corresponding TX LED as transmitting devi
12. Run Stop Stat Run Stop Status Running Stopped BH Zero Speed Indicates drive s speed is 0 Zero Non Zero Bl2 Rev Fwd Stat Reverse Forward Status Reverse Forward BI3 Inverter Ready Inverter Ready Ready Unready BI4 DRV PRG Mode Deele mode otme DRV PRG BI5 Series EE 440V 220V series BI6 Inverter Alarm Dees SEN Alarm No Alarm BI7 Inverter Fault GE A faulthas peen Fault No Fault BI8 ILCD Digital Oper LCD Digital Operator Present Not Pres BI9 UV1 Fault Under Voltage Fault Fault No Fault BI10 OC Fault Over Current Fault Fault No Fault Bli1 OV Fault Over Voltage Fault Fault No Fault Bl12 OH Fault Over Heat Fault Fault No Fault Bli3 OL1 Fault Motor Over Load Fault Fault No Fault Bl14 OL2 Fault Inverter Over Load Fault Fault No Fault Bl15 OL3 Fault Output Over Torque Fault Fault No Fault Bli6 EF3 Fault External Fault 3 Fault No Fault Bli7 EF5Fault External Fault 5 Fault No Fault Bl18 EF6 Fault External Fault 6 Fault No Fault BH9 EF7 Fault External Fault 7 Fault No Fault Bl20 _ EF8 Fault External Fault 8 Fault No Fault Bl21 CPF04 Fault EEPROM Fault Fault No Fault Bl22 CPFO05 Fault CPU A D Fault Fault No Fault Bl23 GE Fault Ground Fault Fault No Fault Bl24 PG Over Spd Fit PG Over Speed Fault Alarm No Alarm Bl25 UV Alarm Under Voltage Alarm Alarm No Alarm Bl26 OV Alarm Over Voltage Alarm Alarm No Alarm Bl27 OH Alarm Over Heat Alarm Alarm No Alarm Bl28 OL3 Alarm Over Torque Alarm Alarm No Alarm BI29 EE Alarm nr Se Alarm No Alarm BI30
13. XLTR 1000 Instruction Manual and the Teco Westinghouse MA7200 Modbus Manual Further insight into the specific configuration of each of these objects may also be gained by inspecting their configuration from within the Gateway Configuration Utility 10 1 BACnet MS TP Server Table 1 List of Binary Outputs SE Object Name Description Active Inactive Text BOO Run Stop Cmd Run Stop Command Run Stop BO1 RewFwd Cmd Reverse Forward Command Reverse Forward BO2 External Fault External Fault Set Clear BO3 _ Fault Reset Fault Reset Set Clear BO4 PRG gt DRV Mode Switch to DRV mode from PRG PRG gt DRV Invalid BO5 DRV gt PRG Mode Switch to PRG mode from DRV DRV gt PRG Invalid BO6 Relay Output Relay Output Command Set Clear BO7 Digital Output 1 Digital Output 1 Command Set Clear BO8 Digital Output 2 Digital Output 2 Command Set Clear Table 2 List of Analog Outputs Ms Object Name Description Units Multiplier Notes Host Link Hertz Multiplier must AOO HL Freq Ref Frequency 27 0 002000 change if Cn 02 is Reference not set to 60 0 Hz Analog Output 1 Volts AO1 Analog Output 1 Command 5 0 010000 Analog Output 2 Volts AO2 Analog Output 2 Command 5 0 010000 Instance Table 3 List of Binary Inputs Active Inactive ID Object Name Description Text BIO
14. aterials shipped with your kit These items are e MA7200 1000 interface card e Documentation CD ROM e 3 nylon standoffs Note that different interface card firmware versions may provide varying levels of support for the various protocols When using this manual therefore always keep in mind that the firmware version indicated on your unit must be listed on page 2 for all documented aspects to apply This manual will primarily be concerned with the interface card s hardware specifications installation wiring configuration and operational characteristics To maximize the abilities of your new interface card a working familiarity with this manual will be required This manual has been prepared for the interface card installer user and maintenance personnel With this in mind use this manual to develop a system familiarity before attempting to install or operate the interface card and drive system Note that because the MA7200 1000 is a derivative product of the ICC XLTR 1000 multiprotocol RS 485 network gateway this instruction manual will not duplicate the majority of the configuration and operation information already contained in the XLTR 1000 Instruction Manual A proper understanding of the MA7200 1000 therefore relies in part on a thorough understanding of the contents of the XLTR 1000 Instruction Manual 2 Features Supported Protocols The interface card currently provides support for the following fieldbus protocols
15. ay be subjected to large shocks or vibrations e Avoid installation locations that may be subjected to rapid changes in temperature or humidity Installation and Wiring Proper ground connections are vital for both safety and signal reliability reasons Ensure that all electrical equipment is properly grounded e Route all communication cables separate from high voltage or noise emitting cabling such as ASD input output power wiring TABLE OF CONTENTS LE Introduction ne neon ee 5 2 Feet Fee ns Ne ea ne Ms ne 6 3 Interface Card Concepts nine 8 4 Precautions and Specifications 9 4 1 Installation Precautions errornronnnnnvrnnnvnnvnnnrrnvnnnnrnnrannennvrnrrrrrnneserrnesenn 9 4 2 Maintenance Precautions Y nLnnnnLnnn nn nnnnon 10 4 3 Inspection Linnerud AE AE dien ug 10 4 4 Maintenance and Inspection Procedure A 10 4 5 tele EE 11 4 6 Warranty isis sito ny de dd der aid ee eee 11 4 7 DISPOSA and ea ens ee nee 11 4 8 Environmental Specifications esnrnnnnrnnnnvnnrvrnnnnvnnrnrnnnnvnnnnrnnnnnnnrnrnne 11 5 Interface Card Overview rrssrrnrnvrnnavnnnnnvnnnnnnnnnvvnnnnnnnnnnnnnnnnnnnnnr 12 5 1 Power Supply Electrical Interface eseeeeeeeeeieeeeeeeeeeerereeinneeeeene 13 5 2 RS 485 Port Electrical Interface AA 13 6 Installation skular baket te 14 6 1 Internal MOUNTING sic is ete nn Sagaen FD YD 14 6 2 External MOUMUNG seess pern AEN ren une
16. ces on 2 wire RS 485 networks also receive their own transmissions 16 8 Drive Parameter Configuration The interface card communicates to the drive via its standard RS 485 port with the Modbus RTU protocol Therefore certain parameters baud rate etc on the drive must be configured to match the interface card s settings for communication to be successful In addition there are other drive parameters that may or may not be modified depending on for example whether or not the drive is to be commanded from the network This section will detail some important considerations to make note of when connecting to and interacting with the MA7200 drive e Although the latest MA7200 Modbus manual dated 2001 06 05 indicates that the maximum baud rate set via parameter Sn 37 is 9600 baud all newer drives actually support 19 2kbaud Sn 37 4 For optimal data throughput it is recommended to use the fastest baud rate supported on your drive e When drive parameter Sn 38 parity is set to 0 no parity the interface card s RS 485 B INVERTER configuration can be set to either No Parity 1 Stop Bit or No Parity 2 Stop Bits either setting will work e Note that the default value of drive parameter Cn 27 time out check is 1 0s If it is desired to disable communication timeout checking between the interface card and the drive set parameter Cn 27 to 0 0s e If run stop etc commands are to come from network set
17. drive parameter Sn 04 to 2 e If frequency reference is to come from network set drive parameter Sn 05 to 2 e Note that the holding register address column provided in the MA7200 Modbus manual contains the Modbus addressed as on the wire values which are always 1 less than the Modbus known as values which the ICC Gateway Configuration Utility requires Additionally this address column indicates the holding register numbers in hexadecimal which is atypical for Modbus decimal based register assignments Therefore to calculate the register assignment that must be programmed into the interface card s service object configuration first convert the documented address to a decimal value and then add 1 For example the MA7200 s output frequency register is documented to exist at register 0025H Converting this number to decimal and adding 1 therefore results in a known as register value of 38 which can then be entered in a service object s Start Reg configuration field e The MA7200 drops Modbus packets frequently when it is in PRG mode which negatively impacts the overall quality of communications between the interface card and the drive Therefore it is recommended to not leave the drive in PRG mode for long periods of time unless absolutely necessary e The MA7200 Modbus manual indicates that control data registers 0000H 000FH are read write but reading always returns 0 It is
18. els etc when making connections to the interface card s Network RS 485 A port some knowledge of the network interface circuitry is required Refer to Figure 1 for a simplified network schematic of the RS 485 interface circuitry Note that the circuitry for the Network RS 485 A port is not the same as that for the Inverter RS 485 B port and the connections for these ports are therefore not interchangeable The GND terminal should also be used to connect the network ground wire P3 3 ano TB1 1 A TB1 2 lt t 8 6 2V 6 2V 47kO 1 2W 1 2W 6 2V 62v 4 eno 12W 1 2W RS 485 NETWORK EXTERNAL anoV enD Figure 1 RS 485 Interface Circuitry Schematic 13 6 Installation The interface card s installation procedure will vary slightly depending on the size of the drive to which it is to be connected e For 3HP and larger MA7200 drives the interface card mounts directly onto the drive s control board via the three included nylon standoffs e For smaller drives the interface card must be mounted externally on a panel etc 6 1 Internal Mounting On 3HP and larger drives install the three included nylon standoffs into the corresponding holes on the drive s control board then install the interface card onto the standoffs 6 2 External Mounting On drives smaller than 3HP the interface card must be externally mounted Refer to Figure 2 for a dimensional d
19. es for damage Replace as necessary e Clean off any accumulated dust and dirt e If use of the interface card is discontinued for extended periods of time apply power at least once every two years and confirm that the unit still functions properly e Do not perform hi pot tests on the interface card as they may damage the unit Please pay close attention to all periodic inspection points and maintain a good operating environment 10 4 5 Storage e Store the device in a well ventilated location in its shipping carton if possible e Avoid storage locations with extreme temperatures high humidity dust or metal particles 4 6 Warranty This interface card is covered under warranty by ICC Inc for a period of 12 months from the date of installation but not to exceed 18 months from the date of shipment from the factory For further warranty or service information please contact Industrial Control Communications Inc or your local distributor 4 7 Disposal e Contact the local or state environmental agency in your area for details on the proper disposal of electrical components and packaging e Do not dispose of the unit via incineration 4 8 Environmental Specifications em O O Indoors less than 1000m above sea level do not Operating Environment expose to direct sunlight or corrosive explosive ETTE Operating Temperature 10 An au een 14 122 F Storage Temperature 40 85 C 40 185
20. figuration files to suit your specific application For detailed procedures on how to modify protocol object definitions service objects etc please refer to the XLTR 1000 Instruction Manual For overviews of the predefined configuration file contents refer to section 10 1 Connect the interface card to the computer via a USB mini type B cable 2 Open the ICC Gateway Configuration Utility and select the XLTR 1000 via either explicitly selecting the device Figure 3 or by clicking on the Auto Connect button Figure 4 ICC Gateway Configuration Utility MN CON File Ben Help DNET 1000 ECAT 1000 ETH 1000 PBDP 1000 ation Timeout Configure Select Device Device Ple amp No Device Selected No Configuratio Protocol Baud Rate Figure 4 Auto Connect Figure 3 Explicitly Select Device 3 Confirm that the status should now be Connected and the on board firmware information should be displayed in the Device group Figure 5 Status Device Connected amp XLTR 1000 Modbus BACnet Object Memory Used 73 6 Firmware Version 1 000 Database Little Endian onfiguration Monitor Finder deer ern Figure 5 Connected Status 19 4 Choose Load Configuration either via the File Load Configuration menu Figure 6 or by clicking on the folder icon in the toolbar Figure 7 This will load the predefined configuration file from your PC into the Gateway Config
21. ining No Units Modbus register AP Alarme alarm causes 95 1000009 address 0022H Word containing No Units Modbus register AI Alarms 2 alarm causes 95 1 000000 address 0023H Fr ncy Frequenc Hertz ee Au R SC y z GE 27 0 002000 change if Cn 02 is e eie not set to 60 0 Hz Multiplier must AIS GN GE Gg 0 002000 change if Cn 02 is Ke q y not set to 60 0 Hz Multiplier must EN te Arn Ei 0 060000 change if Cn 02 is not set to 60 0 Hz Output Amps Al7 Current Output Current 3 0 100000 Volts AI8 DC Voltage DC Voltage 5 1 000000 Instance Object ID Name Description Units Multiplier Notes Alg BCE EE KC 0 010000 Ann Ke Geck er 0 020000 an eset AGERE VG Jone Au Ges GE er 1 000000 Status 1 8 Al13 Jo Value Analog Output 1 EC 0 010000 AI4 AO2 Value Analog Output 2 Un 0 010000 Al5 Ger poe yar edie MY 1 000000 Output Status 27 10 2 Johnson Controls Metasys N2 Table 5 List of Binary Outputs Instance nr Active Inactive ID Object Name Description Description BO1 Run Stop Cmd Run Stop Command Run Stop BO2 Rev Fwd Cmd Reverse Forward Command Reverse Forward BO3 External Fault External Fault Set Clear BO4 Fault Reset Fault Reset Set Clear BO5 PRG gt DRV Mode Switch to DRV mode from PRG PRG gt DRV Invalid BO6 DRV gt PRG Mode Switch to PRG mode from DRV DRV gt PRG Invalid BO7 Relay Output Relay O
22. mory Used 73 6 Firmware Version 1 000 Database Little Endian RS 485 A Configuration RS 485B Configuration Timeout Configuration Monitor Finder Protocol Selection BACnet Object Configuration Protocol BACnet MS TP Server v H Object Name Run Stop Cmd bie Baud Rate 38400 h Analog Input Instance 0 Analog Output Parity No Panyi Step B Database Addr 0 Data T abase Addr MA Mynai Analog Value Address 0 3 Fee Binary Input Timeout ms a Binary Output Response Biel 0x01 Binary Value Delay ms Active Text Run Device Object Configuration Device FL TR 1000 Inactive Text Stop Relinquish Def Inactive X Name Polarity Normal x Instance o Number Max Master ied Options Create Update Delete Delete All BACnet Objects Object Name Instance DB Address Data Type Reling Def it Bitmask Active Text 14 Rew Fwd Cmd B bit Unsigned Inactive 0x02 Reverse Extemal Fault 8 bit Unsigned Inactive 0x04 Set Fault Reset 8 bit Unsigned Inactive Set PAG gt DRY Mode 8 bit Unsigned Inactive PRG gt DRY DRV gt PRG Mode B bit Unsigned Inactive DRV gt PRG Relay Dutput 8 bit Unsigned Inactive Set Digital Output 1 8 bit Unsigned Inactive Set lt Figure 9 Configuration File Loaded 7 Although a predefined configuration file is being used some minimal amount of installation specific configuration
23. opriate to the risk involved This user s manual may not cover all of the variations of interface applications nor may it provide information on every possible contingency concerning installation programming operation or maintenance The contents of this user s manual shall not become a part of or modify any prior agreement commitment or relationship between the customer and Industrial Control Communications Inc The sales contract contains the entire obligation of Industrial Control Communications Inc The warranty contained in the contract between the parties is the sole warranty of Industrial Control Communications Inc and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this eguipment without prior written consent of Industrial Control Communications Inc will void all warranties and may void any UL cUL listing or other safety certifications Unauthorized modifications may also result in eguipment damage or personal injury APPLICABLE FIRMWARE For applicable firmware please refer to the XLTR 1000 Instruction Manual Usage Precautions Operating Environment Please use the interface only when the ambient temperature of the environment into which the unit is installed is within the following specified temperature limits Operation 10 50 C 14 122 F Storage 40 85 C 40 185 F e Avoid installation locations that m
24. put 4 Status Close Open Bl43 DI 5 Status Digital Input 5 Status Close Open Bl44 IDI 6 Status Digital Input 6 Status Close Open Bl45 DI 7 Status Digital Input 7 Status Close Open Bl46 _ DI 8 Status Digital Input 8 Status Close Open Bl47 RA RB RC Status Relay Output Status Close Open Bl48 DO1 DOG Status Digital Output 1 Status Close Open Bl49 DO2 DOG Status Digital Output 2 Status Close Open Table 8 List of Analog Inputs Instance Object y SE ID Name Description Units Multiplier Notes Status Monitor Data Modbus register All Word Word 1 000000 2 dress 0020H Word containing Modbus register Ale EE fault causes 1000000 address 0021H Word containing Modbus register AIL gm alarm causes 42990900 address 0022H Word containing Modbus register EE alarm causes 17000000 address 0023H Fr e Fr amp Multiplier must AIS SC cy GE Hertz 0 002000 change if Cn 02 is Fe not set to 60 0 Hz Multiplier must AI6 fre Eg Hertz 0 002000 change if Cn 02 is equency eq y not set to 60 0 Hz Multiplier must Ap SS Speed ei Hertz 0 060000 change if Cn 02 is not set to 60 0 Hz Output AI8 Current Output Current Amps 0 100000 AI9 IDC Voltage DC Voltage Volt 1 000000 30 Instance Object UR DE ID Name Description Units Multiplier Notes Analog Analog Input VIN Al10 Input VIN Value Volts 0 010000 Analog Analog Input AIN vam AM1 Input AIN Value Milliamps 0 020000 Analog Analog Input
25. rawing of the locations of the standoff holes 4mm diameter to be drilled into the mounting panel Use appropriate hardware not included to attach the interface card to the mounting panel The included nylon standoffs may be used to mount the interface card to the panel if a 4mm drill bit is used and the thickness of the panel is approximately eguivalent to the thickness of a typical PCB 0 0625 1 6mm 4 449 IN bap 113 085 mm Les 2 835 IN PE 72 009 mm i 1 299 IN 32 995 mm I 121 234 mm 4 773 N 0 787 IN 19 390 mm 6 197 IN 5 004 mm LUE 5 004 mm e 9 197 IN 2 559 IN d n 64 999 mm Figure 2 External Mounting Diagram 14 6 3 Wiring Connections 1 Mount the interface card via the desired method depending on the drive s capacity refer to sections 6 1 or 6 2 Connect the RS 485 B INVERTER terminals to the indicated S and S RS 485 terminals on the MA7200 drive Connect the network wiring to the RS 485 A NETWORK terminals Connect the network GROUND wire to the same GND terminal used by the interface card s power supply Connect the power supply to the VCC and GND terminals as indicated on the interface card s silkscreen Pay particular attention to the proper polarity Take a moment to verify that the power and communication cables have sufficient clearance from electrical noise sources such as
26. still entirely user configurable allowing end users to add remove change data items and configuration elements to suit their specific application For detailed instructions regarding how to modify the network configuration elements please refer to the XLTR 1000 Instruction Manual The XLTR 1000 gateway is a 2 port RS 485 device whose two ports are labeled RS 485 A and RS 485 B These same two ports exist on the MA7200 1000 s terminal block and are labeled on the adjacent silkscreen to clearly identify which port is being configured RS 485 A NETWORK and RS 485 B INVERTER The only other main distinction between the XLTR 1000 gateway and the MA7200 1000 interface card is that the MA7200 1000 s RS 485 ports are both only 2 wire interfaces instead of the 2 or 4 wire interfaces available on the XLTR 1000 Configuration of the MA7200 1000 can be performed at a workstation prior to installation of the card into a drive In this scenario the interface card will draw power from an attached USB cable and therefore requires no additional power supply when attached to a computer s USB port Of course it is also possible to configure the interface card after it has been installed into an inverter The remainder of this instruction manual will deal with items that are specific to the MA7200 1000 interface card For all other information that is common to the XLTR 1000 gateway such as network configuration explanation
27. tatus Configuration updated successfully The device must be reset for changes to take effect Would you like to reset the device now Object Memory Used 73 6 Timeout Configuration Monitor Figure 15 Update Success Figure 16 Confirm Reset Once the interface card reboots it will now be communicating with the new configuration If connected to a drive confirm that the 485 B INV TX and RX LEDs should be blinking rapidly dozens of blinks per second If this is not the case then recheck the drive and interface card communication parameter settings as well as the interface card to drive wiring Connect to the interface card via the fieldbus network If communications cannot be successfully established recheck the communication settings on the interface card and network equipment as well as the network wiring When connected to the interface card via the Configuration Utility the Monitor tab can be a useful tool to observe real time data flowing to and from the drive and network Congratulations Your configuration is complete You may now disconnect the USB cable from the interface card 23 10 Predefined Configuration Files This section will detail the predefined configuration files that are currently provided While using these files as is may be sufficient for most applications it is possible to modify them in any way necessary to optimize a specific situation For details regarding this procedure refer to the
28. tec Instruction Manual INDUSTRIAL CONTROL COMMUNICATIONS INC TECO amp Westinghouse MA7200 1000 Multiprotocol RS 485 Interface Card for MA7200 Drives MILLENNIUM SERIES December 1 2009 ICC 10761 2009 Industrial Control Communications Inc MA7200 1000 User s Manual Part Number 10761 Printed in U S A 2009 Industrial Control Communications Inc All rights reserved NOTICE To USERS Industrial Control Communications Inc reserves the right to make changes and improvements to its products without providing notice Industrial Control Communications Inc shall not be liable for technical or editorial omissions or mistakes in this manual nor shall it be liable for incidental or consequential damages resulting from the use of information contained in this manual INDUSTRIAL CONTROL COMMUNICATIONS INC S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS Life support devices or systems are devices or systems intended to sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling and user s manual can be reasonably expected to result in significant injury No complex software or hardware system is perfect Bugs may always be present in a system of any size In order to prevent danger to life or property it is the responsibility of the system designer to incorporate redundant protective mechanisms appr
29. trical noise EMI are present e Do not install the interface card where it may be exposed to flammable chemicals or gasses water solvents or other fluids e Follow all warnings and precautions and do not exceed equipment ratings 4 2 Maintenance Precautions DANGER e Do Not attempt to disassemble modify or repair the interface card Contact your ICC or Teco Westinghouse support representative for repair or service information e lf the interface card should emit smoke or an unusual odor or sound turn the power off immediately e The system should be inspected periodically for damaged or improperly functioning parts cleanliness and to determine that all connectors are tightened securely 4 3 Inspection Upon receipt perform the following checks e Inspect the unit for shipping damage e Check for loose broken damaged or missing parts Report any discrepancies to your ICC or Teco Westinghouse support representative 4 4 Maintenance and Inspection Procedure Preventive maintenance and inspection is required to maintain the interface card in its optimal condition and to ensure a long operational lifetime Depending on usage and operating conditions perform a periodic inspection once every three to six months Inspection Points e Check that there are no defects in any attached wire terminal crimp points Visually check that the crimp points are not scarred by overheating e Visually check all wiring and cabl
30. upport for the following baud rates 2400 4800 9600 19200 38400 57600 76800 115200 Note that not all protocols support every baud rate listed above Refer to the XLTR 1000 Instruction Manual for more information Field Upgradeable As new firmware becomes available the interface card can be upgraded in the field by the end user Refer to the XLTR 1000 Instruction Manual for more information USB Interface The interface card can be connected to a PC via a USB mini type B cable This simultaneously supplies power while providing the ability to configure the interface card monitor data and update firmware on the device using the ICC Gateway Configuration Utility Refer to the XLTR 1000 Instruction Manual for more information 3 Interface Card Concepts The MA7200 1000 is a derivative product of the ICC XLTR 1000 multiprotocol RS 485 network gateway While the MA7200 1000 has been adapted for specific application to the Teco Westinghouse MA7200 family of drives it is still fundamentally a XLTR 1000 gateway device at its core This means that the MA7200 1000 enumerates itself to the ICC Gateway Configuration Utility as a standard XLTR 1000 gateway uses all existing XLTR 1000 firmware drivers and is otherwise configured in an identical manner to the XLTR 1000 gateway While ICC provides certain standard configuration files for typical MA7200 1000 applications on popular fieldbus networks these configuration files are
31. uration Utility for manipulation and subsequent download to the interface card icc Gateway Configuration U File Device Help SN LE TA E icc Gateway Configuration Utility RS 485 A Configuration RS 485B Cor RS 485 A Configura Protocol Selection 8 S S Figure 7 Load Configuration Figure 6 Load Configuration 5 Select the desired predefined configuration file and then click the Open button In this example we will be selecting the predefined BACnet MS TP configuration Figure 8 Default Configuration zl e f c ES Name v Size Type Date Modified MA7200 1000 Metasys N2 Configuration 15KB XML Document 7 30 2009 10 31 AM My Recent 7200 1000 BACnet Configuration 20KB XML Document 7 30 2009 10 30 AM 2 Desktop My Documents E e a My Network File name MA7200 1000 BACnet Configuration v ret Places Files of type Configuration Files ml y Figure 8 Select Predefined Configuration File 20 6 The configuration file will be loaded and the configuration elements will be visible in the RS 485 A Configuration and RS 485 B Configuration tabs Figure 9 Remember that the interface card s RS 485 A port communicates to the fieldbus network and the RS 485 B port communicates to the drive ICC Gateway Configuration Utility File Device Help cl la te Status Device Connected amp XLTR 1000 Modbus BACnet Object Me
32. ut Over Torque Fault Fault No Fault Bli7 EF3 Fault External Fault 3 Fault No Fault Bli8 EF5 Fault External Fault 5 Fault No Fault BI19 EF6 Fault External Fault 6 Fault No Fault BI20 EF7 Fault External Fault 7 Fault No Fault BI21 EF8 Fault External Fault 8 Fault No Fault Bl22 CPF04 Fault EEPROM Fault Fault No Fault BI23 CPFO05 Fault CPU A D Fault Fault No Fault BI24 GF Fault Ground Fault Fault No Fault BI25 PG Over Spd Fit PG Over Speed Fault Alarm No Alarm BI26 UV Alarm Under Voltage Alarm Alarm No Alarm Bl27 _ OV Alarm Over Voltage Alarm Alarm No Alarm Bl28 OH Alarm Over Heat Alarm Alarm No Alarm Bl29 OL3 Alarm Over Torque Alarm Alarm No Alarm BI30 EE Alarm nr Se Alarm No Alarm Bl31 DR Alarm Base Block Alarm Alarm No Alarm BI32 EEPROM Alarm EEPROM Alarm Alarm No Alarm BI33 EF3 Alarm External Alarm 3 Alarm No Alarm BI34 PG Over Spd Alm PG Over Speed Alarm Alarm No Alarm BI35 PG Spd Dev Alarm PG Speed Deviation Alarm Alarm No Alarm 29 Instance Active Inactive ID Object Name Description Description Bl36 PG Line Alarm PG Line Alarm Alarm No Alarm Bl37 Drake Res Alarm SE Resistor Over Heat Alarm No Alarm Bl38 RS 485 Com Alarm DS Communication Alarm No Alarm BI39 DI 1 Status Digital Input 1 Status Close Open BI40 IDI 2 Status Digital Input 2 Status Close Open Bl41 DI3 Status Digital Input 3 Status Close Open Bl42 _ DI 4 Status Digital In
33. utput Command Set Clear BO8 Digital Output 1 Digital Output 1 Command Set Clear BO9 Digital Output 2 Digital Output 2 Command Set Clear Table 6 List of Analog Outputs KEE Object Name Description Units Multiplier Notes Host Link Multiplier must AO1 HL Freq Ref Frequency Hertz 0 002000 change if Cn 02 is Reference not set to 60 0 Hz Analog Output 1 AO2 Analog Output 1 Cerne Volts 0 010000 Analog Output 2 AO3 Analog Output 2 Gare Volts 0 010000 Instance ID Table 7 List of Binary Inputs Object Name Description Active Inactive Description Bl Run Stop Stat Run Stop Status Running Stopped Bl2 _ Zero Speed Indicates drive s speed is 0 Zero Non Zero Bl3 Rev Fwd Stat Reverse Forward Status Reverse Forward Bl4 Inverter Ready Inverter Ready Ready Unready BI5 DRV PRG Mode Deele mode otme DRV PRG BI6 Series EE 440V 220V series BI7 Inverter Alarm Dees SEN Alarm No Alarm BI8 Inverter Fault GE A faulthas peen Fault No Fault BI9 ILCD Digital Oper LCD Digital Operator Present Not Pres BI10 UV1 Fault Under Voltage Fault Fault No Fault BI11 OC Fault Over Current Fault Fault No Fault BH2 OV Fault Over Voltage Fault Fault No Fault Bl13 OH Fault Over Heat Fault Fault No Fault Bl14 OL1 Fault Motor Over Load Fault Fault No Fault Bl15 OL2 Fault Inverter Over Load Fault Fault No Fault Bl16 OL3 Fault Outp
Download Pdf Manuals
Related Search