Water Smoker User`s Manual
Contents
1. Wa J 275031 Charcoal Pan _1 12 26 eee 5030 Electric Water Smoker Assembly Step 1 Bowl Assembly A Attach Leg 16 to Bowl 17 by hooking the tabs on the Leg into the two slots under the oval hole in the side of the Bowl Rotate the Leg up until the top hole in the Leg aligns with top hole in the side of the Bowl B Place a Lock Bracket 8 against inside of Bowl with the lip at the bottom of the Bracket fitting into the wide Bowl slot between the round and oval holes Insert 10 24 x 5 8 Bolt 1 through the hole in the Leg Bowl and Lock Bracket Fasten in place with 10 24 Lock Nut 3 and tighten Repeat for other two Legs Place Bowl Leg assembly on a flat work surface C Place Grease Cup 25 in bottom of Bowl Slide Reflector Pan 24 into Bowl by sliding it under the Lock Bracket bolts and dropping to the bot tom of the Bowl The straight edge of the Reflector Pan should be on the opposite side of the bowl from the rectangular hole Step 2 Element Installation A Install Electric Element 23 by inserting the box shield through the rectangular hole in the Bowl from the inside The tab on the box shield should be facing up and the feet on the element coil should rest on the reflector pan 24 B Insert 10 24 x 3 8 bolt 2 through the hole in the tab of the box shield then through the Bowl Fasten in place with an Acorn Nut 4 and tighten Do not overtighten Step 3 Body Assembly A I2. Both may be converted without tools for use as a Lock n Go Portable Grill Model 5030 Model 5031 Electric Charcoal Water Smoker Grill Water Smoker Grill Water Smoker User s Manual ONE For Outdoor Household Use Only Not for Commercial Use FIRE l l l l MEES Need Help Need to Register Your Grill Looking for Parts amp Accessories omone noty Visit us online at www onefiregrills com MECO CORPORATION Or call Customer Service at 1 800 251 7558 GREENEVILLE TN e This instruction manual contains important information necessary for the proper assembly and safe use of this appliance Failure to follow these instructions could result in death or serious injury from explosion or fire Read and follow all warnings and instructions carefully before assembling or using this appliance e Keep this manual for future reference SAVE THESE INSTRUCTIONS P N 03 5760 05 Rev 20130911 ADANGER CARBON MONOXIDE HAZARD This appliance can produce carbon monoxide an odorless toxic gas Using it in an enclosed space can kill you Never use this appliance in an enclosed space such as a camper tent car or home This appliance is not intended for and should never be used as a heater Meco Corporation strives to be a quality supplier of consumer products If we omitted any parts needed for assembly or you need troubleshooting information please contact us using our toll free number or visit our website It is
3. Break in to get the best flavor from your first cook and remove any manufacturing oils For the 5030 Electric model break in the element to remove the new appliance smell before cooking for the first time Once assembled plug in the element set the control on high and burn it for about 10 minutes with the hood off To break in the 5031 Charcoal model follow the charcoal lighting instructions to start approximately one pound of charcoal When flames go out and charcoal has started to turn gray place the body and hood on the bowl with the vent dampers on the hood open Allow the charcoal to burn completely Allow the smoker to cool then empty the ashes and you are ready to cook Cooking on the ELECTRIC Smoker Grill Cooking with the electric model is similar to cooking with the charcoal model but is far simpler as no lighter fluid or charcoal is needed and the element is very consistent Cooking times may vary slightly as the electric element may be slower to heat back up after the hood has been opened When using as Portable Grill cook with hood covered to preserve natural food juices and enhance smoke flavor Cook hamburger hot dog steak favorites on High Cook small items like Cornish hens that you wish to cook long and slow on Low or Medium Note Cooking times for use as an Electric Portable Grill are not specified because of various tastes and its outdoor nature The electric element is a slower but more constant heat source than charco
4. Wood Screw 6 through Handle Bracket into hole in the end of the wood handle and tighten Repeat for the other end of Handle Install Wood Handle in Handle Bracket on opposite side of Body Assembly F Install Heat Indicator 14 by aligning bumps on Indicator housing with notches in large hole in Body Assembly Insert Heat Indicator into hole and rotate it 1 4 turn till dial face is straight up Assist the turning with your the other hand inside Body Assembly Step 4 Internal Component Installation A Pick up completed Body Assembly with handles and set it down within the inside shoulder of Bowl Assembly Rotate body clockwise until bottom Lock Bolts engage within the key way notch of the Lock Brackets attached to the Bowl ALWAYS MAKE SURE ALL 3 BOLTS ARE ENGAGED SECURELY IN THE LOCK BRACKETS BEFORE PICKING UP THE SMOKER BY THE HANDLES ON THE BODY B Place Water Bowl 19 inside Body Assembly so round edge rests on Pan Brackets at center of Body Place one Cooking Grid 20 over Water Pan Place the other Cooking Grid on Grid Brackets at top of Body Assembly Cooking Grid should rest on long bottom leg of Grid Brackets 8 Step 5 Hood Assembly A Insert 10 24 x 1 Bolt 7 from the outside through a hole in the rim of the Hood 21 Hold bolt head firmly against the outside of the Hood rim and fasten in place witha Lock Nut Tighten securely Note Smooth bolt head does not need screwdriver This Bol
5. accidental fire allow coals to burn out completely and let the ashes cool for 48 hours before disposing of them To reduce the risk of serious bodily injury or death e To protect against electric shock never immerse cord plugs or electric heating element in water or any other liquid Do not clean this product with water spray or the like Never leave heating element on when you are not cooking Unplug grill from outlet when not in use or before cleaning Allow grill to cool before cleaning or removing parts Never operate any appliance with damaged electrical components or after the appliance has mal functioned Inspect regularly supply cord and connections If Cord Element or Control is damaged or worn it must be replaced by an authorized service facility as special tools are required Do not attempt to repair appliance yourself Contact your nearest service facility for examinations repair or adjustment Never move a hot grill or leave grill unattended during operation Unplug grill close hood and let cool before moving Never use an electric grill in the rain sleet or snow Never use electric grill near combustible or flammable materials or place on or near a hot gas or electric burner or in a heated oven Never let cord touch hot surfaces Use only a properly grounded 110 120 VAC outlet Always attach plug to appliance first unless per manently attached Then plug cord into the wall outlet Turn Control knob s to OFF POS
6. at a high altitude and each time you lift the hood Do not lift hood to check for doneness until the end of the minimum cooking time listed in the Cooking Chart Do not lift the hood to peek at the food thinking you are checking to be sure it is cooking The best use of the temperature indicator on the body of the smoker is to assure yourself that the smoker is still cooking and to be sure there are no drastic fluctuations in temperature Sit down relax enjoy your friends and family let the smoker do its job and the cook will be the hero when the meat is done Smoke Cooking Instructions GETTING STARTED When using either the 5030 Electric Water Smoker or the 5031 Charcoal Water Smoker after the initial start up the basic cooking methods are the same Low and Slow is the key for the simple creation of incredibly juicy smoky meats Below are the basic steps for using your smoker Following this section are more tips and recipes There are also a great number of recipes and methods available online REMEMBER THE FOLLOWING REQUIREMENTS FOR SAFE SUCCESSFUL COOKING ALWAYS USE A MEAT THERMOMETER TO CHECK FOR DONENESS The COOK GUIDE at the end of the manual lists safe temperatures The purpose of the temperature indicator is only to give a relative indication of how the smoker is performing and not the temperature of the meat The actual cooking temperature is influenced by many variables e Soak wood chips or chunks i
7. dry place e Do not store charcoal and lighter fluid indoors Store out of the reach of children e Do not store additional charcoal and lighter fluid under or near the grill while it is hot e To avoid a fire or explosion do not store charcoal or lighter fluid near a heat source Always cap the lighter fluid when not in use LOOK AT WHAT YOU HAVE You now own a Combination Water Smoker and Portable Grill which can meet all your Barbecuing needs in ONE unit It s a Water Smoker for at home slow cooking of large meats such as turkeys chicken ribs roasts ham or game Or in just a few seconds without any tools converts to a Portable Grill for camping or picnic to cook steaks chicken hamburgers or hot dogs Both Models the 5030 Electric and 5031 Charcoal are convertible Also featured in these units is the Meco Three Way Lock This system locks the smoker body to the bowl or when using as a portable grill locks the hood to the bowl allowing the Lock n Go portable grill to be carried by the handle The Model 5031 Charcoal unit can also be converted to Electric 5030 with the purchase of a Model 1519 Electric Ele ment Kit The Model 1511 Charcoal Kit is available for replacement or converting Electric to Charcoal Preparation for Assembly TOOLS NEEDED Phillips head Screwdriver and a 3 8 open end wrench or a pair of pliers LAY OUT AND IDENTIFY ALL PARTS DO NOT DISCARD CARTON OR PACKING UNTIL YOUR GRILL I
8. gemsyol AN CA You IU SU of ofoy a Xo y merican Compe We ve been a family owned American manufacturing company since 1959 and have been con tinuously making BBQ Grills in our East Tennessee factory since 1968 Back in fifty nine we were known as Metals Engineering Company and our first MECO grills were sold all across America and Europe We re still getting letters and emails from folks who use their Swinger grills that have been in their family for more than 20 years By last count we ve sold more than 20 million quality BBQ grills Like many American companies who have managed to prosper through the years we re now a global supplier with global manufacturing operations But we always put America and Americans first doing everything we can to grow and nurture our USA based operations and helping to keep America strong and Americans working Thank you so much for your support Sincerely The Entire Family of Meco Employees To validate your warranty register your grill at www onefiregrills com Replacement parts require proof of purchase Please save your receipt www onefiregrills com ONE FIRE a GRILLS NS prow
9. important to register your grill and retain your receipt 1 800 251 7558 Consumer Service Department 8 am 4 30 pm E S T Mon Fri MECO CORPORATION 1 423 639 1171 Telephone i 1500 Industrial Road 1 423 639 2570 Fax www onefiregrills com Greeneville TN 37745 USA To reduce the risk of serious bodily injury or death e Never use a grill unless all parts of the unit are firmly in place and the grill is stable Do not wear loose clothing example hanging shirt tails clothing with frills etc around a grill while in use or hot e Do not touch hot surfaces Use heat resistant gloves long handled tongs or barbecue mitts at all times since the grill will become very hot e Do not allow children to operate or play near a grill Keep animals and bystanders out of the grill area Do not leave grill unattended Do not attempt to extinguish a grease fire with water or other liquids Have an ABC fire extin guisher nearby e Always have an ABC fire extinguisher baking soda a bucket of sand or a garden hose ready in case of an uncontrolled fire e The use of accessory attachments not recommended by MECO may cause injuries e Never move a hot grill or leave grill unattended during operation Extinguish coals or unplug grill close hood and let cool before moving To reduce the risk of cut pinching or other bodily injury e Wear protective gloves when handling or cleaning parts that could have sharp edges e Use care dur
10. ITION before unplugging electric grill Electrical supply cords should always be secured during appliance operation to protect against per sonal injury or product damage Never let cord hang over edge of table or counter where it can be pulled or tripped over or touch hot surfaces The use of longer detachable power supply cords or extension cords is not recommended However if such cords are used they must be the same 3 wire grounded type and the electrical rating at least as great as the appliance cord 14AWG Outdoor extension cords should be used with outdoor use products and are surface marked with suffix letters WA and with a tag stating Suitable for Use With Outdoor Appliances Length of the cord should be kept short as possible To reduce the risk of serious injury or death from explosion or fire Be careful when burning charcoal to avoid getting burned from flame heat or hot coals e Be aware of the wind blown sparks e The use of alcohol prescription or non prescription drugs could impair the consumer s ability to properly assemble or safely operate this appliance To reduce the risk of serious injury or death from explosion or fire e Locate your grill in an open area away from buildings dry leaves or brush and at least 10 feet away from your house or building e Always make sure the grill is on a level stable surface and not tilted toward the front or back Do not use the grill in a garage breezew
11. S COMPLETELY ASSEM BLED READ ALL ASSEMBLY AND SAFETY INSTRUCTIONS IN THE OWNER S MANUAL BEFORE YOU START If you need replacement parts refer to the Parts Illustrations to find the exact parts you need If you have any questions or need help contact Custom er Service at 1 800 251 7558 or go to www onefiregrills com Be sure to have the grill model number If you need a replacement part under warranty a proof of purchase will be necessary You will be asked to forward your proof of purchase via e mail or to fax your proof of purchase to 423 639 2570 and reference your model number It is important to register your grill and retain your receipt Parts List for Models 5030 and 5031 5030 ONLY These parts are common to both Parts List the Electric and Charcoal Models paride peseuerion sGuanilty 22 Element Control 1 Part Description Quantity 23 __ Electric Element 1 10 24 x 5 8 Phillips Bolt 3 i y 24 5030 Reflector Pan__1 10 24 x 3 8 Phillips Bolt _16 5 25 Grease Cup 1 10 24 Lock Nut 21 Acorn Nut 4 10 24 x 1 Phillips Bolt 3 8 x 5 8 Screw 6 10 24 x 1 Bolt 3 Lock Bracket 3 Cover Plate 1 Pan Bracket 3 Grid Bracket 3 Wood Handle 3 3 1 2 3 1 1 1 2 1 Handle Bracket Temperature Indicator Vent Damper Leg Bowl Body Water Bowl Cooking Grid Hood i 5031 ONLY Parts List mal a 7 Par t Descr I tion Quantit 6 Charcoal Ring 1
12. STUFFED 8 12 LBS 165 F 11 12 Heaping DO NOT smoke a 13 20 LBS stuffed turkey 10 12 16 17 Heaping 1 Temperatures are those recommended by the USDA Food Safety and Inspection Service 2Cooking times are approximate Electric smoker times may be longer Always use a meat thermometer to check doneness 3Suggested amount of tennis ball size chunks Experiment with different woods and amounts to taste 4A Heaping bowl of charcoal will last 5 to 6 hours If cooking larger pieces that require more time more charcoal should be started in a separate container at least 30 minutes before it is expected to be needed S HALF LEVEL HEAPING 6 pounds 120 Briquettes 10 pounds 200 Briquettes 12 pounds 240 Briquettes Basic Recipes for Smoke Cooking EAST TENNESSEE PULLED PORK 1 pork butt 6 8 Ibs Choice of wood chunks or chips hickory chunks preferred Dry rub This is our basic recipe for dry rub There are many rubs on the market with a wide range of Dry Rub tastes from dark and smokey to light and sweet to spicy hot The dry rub will usually become 1 2 Cup Brown Sugar black and crispy when smoked This is referred to as bark The bark is that little extra 1 Teaspoon Garlic salt punch that compliments the pork Don t be afraid to see the outside of the pork butt black 1 Teaspoon Kosher salt and crispy after cooking this is a good thing 1 Teaspoon Paprika Mix the rub ingredients in a bowl If you plan to inject an
13. Y IN THE LOCK BRACKETS BEFORE PICKING UP THE SMOKER BY THE HANDLES ON THE BODY C Place Water Bowl 19 inside Body Assembly so round edge rests on Pan Brackets at center of Body Place one Cooking Grid 20 over Water Pan Place the other Cooking Grid on Grid Brackets at top of Body Assembly Cooking Grid should rest on long bottom leg of Grid Brackets Step 4 Hood Assembly A Insert 10 24 x 1 Bolt 7 from the outside through a hole in the rim of the Hood 21 Hold bolt head firmly against the outside of the Hood rim and fasten in place witha Lock Nut Tighten securely Note Smooth bolt head does not need screwdriver This Bolt acts as the lock when engaged in the Lock Bracket on the Bowl when using as a Lock n Go portable grill Repeat for other two Bolts and Nuts around Hood lip B Insert a 10 24 x 5 8 Bolt 1 through hole in Vent Damper 15 then through the small hole nearest the 2 vent hole in the top of the Hood Fasten with an Acorn Nut 4 from inside hood Tighten the Acorn Nut so that the Vent Damper fits snug against the Hood but can still rotate over large the 2 vent hole Repeat for other Vent Damper C Insert a 10 24 x 5 8 Bolt 1 through one bottom hole in the Handle Bracket then through the remaining small hole in the top of the Hood Fasten with a Lock Nut from inside hood Repeat for other side of handle bracket Tighten both sides securely D Place the Wood Handle between the upright
14. ace it on the shoulder inside the Bowl Turn the Body clockwise to lock it to the Bowl Fill the Water Bowl with HOT water and place it on the bottom Pan Brackets Some recipes may use less water along with other liquids such as juice beer or wine STEP 4 Put the Cooking Grid on the top Grid Brackets and place the meat on the Grid If cooking on both Grids with different meats or pieces decide which will require the longest cook time and least tending and place that loaded Grid directly on top of the Water Pan Then place the other Cooking Grid on the top Brackets If cooking individual pieces such as a cut up chicken arrange the meat in a single layer with space between pieces to allow heat and smoke circulation STEP 5 Place Hood on Body and open Vent Dampers in Hood and doors in Body slightly to create airflow draft This should produce a thin steady stream of smoke exiting the Vent Dampers Cook for the length of time indicated in the Quick Glance Cooking Chart or per recipe If cooking for more than 6 hours you may need to add water to the Pan Water level may be checked through the access doors in the body Using an insulated mitt or pot holder slide the door up until open If water is needed add with a watering can with a long spout or use a steel ladle IMPORTANT NOTES DO NOT LIFT THE HOOD except to check for doneness as heat will be lost and the cook time will be length ened Add at least 15 minutes to the recommended cooking time for
15. al but should not be confused with an indoor electric skillet When using as an Electric Water Smoker you will need to cook on High unless you are only warming ALWAYS use a meat thermometer to check for doneness The COOK GUIDE at the end of the manual lists safe temperatures Temperature Indicator The purpose of the temperature indicator is only to give a RELATIVE indication of how the smoker is per forming and not the temperature of the meat For example Has the power gone off or Has the char coal died out The temperature indicator reading is influenced by many variables such as outside tem perature windy conditions and rain The actual internal smoker temperature may vary by up to 10 This is not a problem as the goal is Low and SLOW The Smoke Cooking section gives directions that allow your smoker to perform consistently at the correct temperature with great results Damper Vents The Damper Vents on the hood may be used to control the amount of smoke and temperature Open Vents Halfway to increase the charcoal temperature or lower the temperature on the electric model When using as a smoker adjust in slight increments to achieve a thin blue stream of smoke Clean Up Clean Up may be made easier by spraying the cooking grid and reflector pan on the electric model with cooking spray before cooking The water pan and inside of the bowl may be lined with aluminum foil Make sure you do not cover any of t
16. ampers may be used to create airflow if using wood chunks For normal barbecuing use the High Control setting and keep the Vent Dampers closed to hold in the heat AWARNING To reduce the risk of serious bodily injury or death Do not move the grill when in use or hot Allow the grill to cool completely before cleaning transporting or storing NOTE ABOUT THE LOCK N GO FEATURE To lock the hood to the bowl for transportation or storage place the Hood on the Bowl and rotate it clockwise until the Bolts in the rim of the Hood engage completely within the keyway notch of the Lock Brackets attached to the Bowl To unlock the Hood simply rotate it counterclockwise 5031 Charcoal Water Smoker Assemblv Step 1 Bowl Assembly A Attach Leg 16 to Bowl 17 by hooking the tabs on the Leg into the two slots under the oval hole in the side of the Bowl Rotate the Leg up until the top hole in the Leg aligns with top hole in the side of the Bowl B Place a Lock Bracket 8 against inside of Bowl with the lip at the bottom of the Bracket fitting into the wide Bowl slot between the round and oval holes Insert 10 24 x 5 8 Bolt 1 through the hole in the Leg Bowl and Lock Bracket Fasten in place with 10 24 Lock Nut 3 and tighten Repeat for other two Legs Place Bowl Leg assembly on a flat work surface C Insert 10 24 x 3 8 bolt 2 through the hole in the Bowl to the left of the rectangular hole looking at the insi
17. ay carport porch high traffic area on or under any surface that can catch fire Do not use a charcoal grill indoors on recreational vehicles or on boats To reduce the risk of serious injury or death from explosion or fire Make certain you leave the Hood and Body off until the flames have died down e Should electrically operated starters be used be sure they are properly grounded according to local codes Electrical cords should be placed away from walkways or traffic areas e Do not use lighter fluid an electric fire starter solid or chimney starters with instant light charcoal This could cause flame ups unpleasant fumes and odors e Use barbecue mitts and long handled tongs to spread out the hot charcoal e If there is any type of fire that threatens either personal safety or property call the fire department To reduce risk of burns from the hot air and steam trapped inside open the Hood carefully when grill roasting e Do not grasp the Cooking Grid with your hands while it is hot Use barbecue mitts for handling e If flare ups occur close the Vents for at least one minute to stop flare up Do not use water To reduce the risk of serious injury or death e Allow the grill to cool completely before cleaning transporting or storing e Empty and clean the Fire Bowl after each cooking session so excessive grease and ashes do not accumulate See Cleaning instructions on next page e Store your charcoal grill in a cool
18. ction of the manual 1 2 wood chunks per pound of bird Juice or herbs if desired When the smoker is ready place 3 chunks of soaked wood on the ashed over coals or touching the electric element Place the body on the bowl then fill the water bowl with 5 quarts hot water and place in the body per instructions Juice such as apple may be added to the water bowl in place of some of the water Herbs such as rosemary may also be added to the water bowl for a slight variation in flavor Cover and smoke cook per the Quick Glance Cooking Guide or recipe Monitor the smoke per the instructions and add chunks as needed to maintain If the bird size requires cooking more than 5 hours check the water level and fill as needed with HOT water to keep the temperature up Cook until a meat thermometer inserted in the center of the thickest part of the thigh away from the bone indicates 165 degrees Do not check the temperature until the shortest recommended cook time has been reached SMOKED SALMON 1 or 2 large skin on salmon filets 2 to 4 pounds Choice of wood chunks or chips alder and apple are popular BRINE Mix the brine ingredients in a large bowl or plastic storage container Do 1 2 gallon water not use aluminum 1 2 cup kosher salt Rinse the salmon place in the brine and cover or seal Place in the 1 2 cup white sugar refrigerator and let soak for 2 to 24 hours The longer the soak time 1 2 cup brown sugar the more salty flavor from the brine wi
19. de of the bowl and hold in place Next with the Cover Plate 9 on the outside of the Bowl hook the tab on the end of the Cover Plate into the right side of the rectangular hole then rotate so that the slot in the opposite end fits over the bolt on the left SEE DETAIL Fasten in place with an Acorn Nut 4 and tighten Do not overtighten D Slide Charcoal Pan 27 into Bowl by sliding it under the Lock Bracket bolts and dropping to the bottom of the Bowl The straight edge of the Charcoal Pan should be on the opposite side of the bowl from the Cover Plate Step 2 Body Assembly A Insert 10 24 x 1 Phillips Bolt 5 from the outside through one of the holes near the bottom of the Body Assembly Fasten in place with Lock Nut 3 and tighten securely Repeat for the other two Bolts and Lock Nuts around the bottom of the Body Assembly Note These bolts do not hold any parts together They are used as Lock Bolts to catch in the Lock Brackets attached to the Bowl by the Legs B Insert 10 24 x 3 8 Bolt 2 from the outside through one of the holes near the center of the Body 18 then through the hole in a Pan Bracket 10 Fasten in place with Lock Nut 3 and tighten Long leg of Pan Bracket should be at the bottom Repeat for the other two Bolts Pan Brackets and Lock Nuts around the center of the Body Assembly C Insert 10 24 x 3 8 Bolt 2 from the outside through one of the holes near the top of the Body Assembly then
20. each time you lift the hood ALWAYS COOK ON THE HIGH SETTING unless you are only warming The temperature indicator in the body of the smoker is for reference only as it is on the side of the body and not on the surface of the meat STEP 6 After allowing to cool completely wash the Water Pan and Cooking Grids with soap and water See Clean Up and Storage tips on page 12 If storing smoker outside detach power cord control and store indoors MODEL 5031 CHARCOAL REMEMBER THE FOLLOWING REQUIREMENTS FOR SAFE SUCCESSFUL COOKING ALWAYS USE A MEAT THERMOMETER TO CHECK FOR DONENESS The COOK GUIDE at the end of the manual lists safe temperatures The purpose of the temperature indicator on the Smoker is only to give a relative indication of how the smoker is performing and not the temperature of the meat The actual cooking temperature is influenced by many variables e Soak wood chips or chunks in water for at least 4 hours or best overnight before cooking The amount of chips or chunks to use is determined by the amount of smoke flavor you want and of the type of food being cooked BEFORE USING YOUR CHARCOAL SMOKER READ CHARCOAL WARNINGS ON PAGE 3 STEP 1 After break in determine a safe location as described in the warnings at the beginning of the manual Instant Lighting charcoal is not recommended due to the potential of adversely effecting the smoke flavor With the Body of the smoker removed place the Charcoal Rin
21. g in the bottom of the Bowl Fill the Ring with the amount of high quality charcoal briquettes as recommended on the Quick Glance Cooking Chart for the type and weight of meat you are going to cook ACAUTION Always remove the smoker Body from the Bowl when starting charcoal Do not place Body back on the Bowl until the flames from the starter fluid have gone out and the coals have ashed over STEP 2 Following the directions and warnings provided by the lighter fluid manufacturer sprinkle approximately 8 ounces of lighter fluid over the charcoal Let the fluid soak in for about one minute Light the charcoal and let it burn for about 30 minutes or until the briquettes are at least 80 covered with gray ash STEP 3 When ready to cook add wood chunks on top of the charcoal using long handled tongs Your own experi ence will help you decide how much wood to use to achieve the amount of smoke flavor you desire NOTE Most meats only absorb smoke during the first half of the cook time Periodically check that smoke is still com ing out of the damper vents and add wood if the smoke appears to be stopping A good starting point for timing the adding of chunks is to start with three 2 to 3 chunks After 1 to 2 hours it should be time to add more chunks STEP 4 Lift the Body and place it on the shoulder inside the Bowl Turn the Body clockwise to lock it to the Bowl Fill the Water Bowl with HOT water and place it on the bottom Pan Brackets Some rec
22. he vents After cooking when grill has cooled down wash the cooking grids reflector pan on the 5030 electric charcoal pan and ring on the 5031 water pan and the outside of the smoker grill with warm soapy water The electric element may be wiped clean DO NOT IMMERSE ELEMENT OR CONTROL IN WATER Wipe loose excess grease from the inside of the grill DO NOT USE OVEN CLEANER It is intended for the inside to become dark and smoky This is similar to seasoning a cast iron skillet Storage After you have cleaned your smoker store it in a clean dry area Leave all the vents open so moisture does not collect inside causing rust If you store your smoker outside close the top vents to keep the rain out To maintain the condi tion and extend the life of your smoker we strongly recommend that the unit be covered when stored outside for any length of time especially during the winter months If storing your 5030 Electric smoker outside detach power cord control and store indoors Contact Customer Service at 1 800 251 7558 or go to www onefiregrills com to find out about our grill covers and other accessories Basic Keys to Successful Smoke Cooking 1 Low and Slow is the key for the simple creation of incredibly juicy smoky meats SCHEDULING Long slow smoke cooking is such a change from our usual hurry up way of life that it may take some gettin used to Food and recipe choices can be as simple or as time consuming as you wish but
23. ing assembly use and cleaning Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm This product contains chemicals known to the State of California to cause cancer and or birth defects or other reproductive harm To reduce the risk of serious bodily injury or death e Never use gasoline kerosene alcohol or other volatile fluids as a starter They can explode Do not use charcoal grill as a space heater e Do not use aerosols or store flammable liquids or materials near this charcoal grill Cap lighter fluid immediately and place a safe distance from the grill e Instant light briquettes already have the starter blended in Do not use lighter fluid an electric starter solid or metal chimney starters e Do not add more instant light briquettes once the fire has been lit To avoid flame ups unpleasant fumes and odors add regular charcoal briquettes if needed e Once the grill has been lit do not touch the charcoal briquettes wood chunks to check if hot e Never add lighter fluid to already hot or warm coals Do not close hood on flaming charcoal If closed and re opened the flames could leap out e Do not lean your body over the charcoal grill when lighting it while it is hot or is in use Do not move a charcoal grill when in use or hot e Allow grill to cool before handling parts or cleaning e To avoid an
24. ipes may use less water along with other liquids such as juice beer or wine STEP 5 Put the Cooking Grid on the top Grid Brackets and place the meat on the Grid If cooking on both Grids with different meats or pieces decide which will require the longest cook time and least tending and place that loaded Grid directly on top of the Water Pan Then place the other Cooking Grid on the top Brackets If cooking individual pieces such as a cut up chicken arrange the meat in a single layer with space between pieces to allow heat and smoke circulation STEP 6 Place Hood on Body and open Vent Dampers in Hood and doors in Body slightly to create airflow draft This should produce a thin steady stream of smoke exiting the Vent Dampers Cook for the length of time indicated in the Quick Glance Cooking Chart or per recipe If cooking for more than 6 hours you may need to add water or charcoal Water level and charcoal may be checked through the access doors in the body Using an insulated mitt or pot holder slide the door up until open If water is needed add with a watering can with a long spout or use a steel ladle If charcoal or wood chunks are needed use long tongs to gently place on top of the burning charcoal DO NOT TOSS THEM IN as this will stir up ashes that will get on the meat Additional charcoal should be started in a chimney starter and added after twenty to thirty minutes IMPORTANT NOTES DO NOT LIFT THE HOOD except to check for donene
25. kin will be a crispy dark brown Pork will also show a pink color even though it is done Different rubs and glazes will produce a range of surface colors from gold to a black bark on long smoked pork butts FOOD SAFETY Always marinate food in the refrigerator not on the counter Cooking utensils spatulas forks tongs that were used to handle flip food while cooking should be thoroughly washed before using to remove cooked food from the grill Bacteria transferred from the uncooked food could be transferred to the finished food during this last step Any bacteria transferred during the cooking process will be killed by the heat of grilling Smoke food to a safe minimal internal temperature See the Quick Glance Cooking Chart Do not place cooked food on the same plate that was used to take the raw food to the grill unless the plate was thor oughly washed Keep meats hot in the smoker for second helpings When no more meat will be served Chill Promptly Refrigerate meat and poultry within 2 hours of removing it from a smoker Cut the meat or poultry into smaller portions or slices place it in shallow containers cover and refrigerate Use it within 4 days or freeze for later use Cook turkeys unstuffed If stuffing is desired prepare and wrap in foil to cook along side of the bird WHAT IF Even the best planned schedule can go astray so here are some suggestions for those rare occasions e Try to always have some appetizer
26. legs of the Handle Bracket so the holes in the wood handle line up with the holes in the Handle Bracket Fasten in place with one 8 x 5 8 Screw 6 in each side Your Water Smoker Grill is now ready for use but FIRST READ IMPORTANT SAFEGUARDS and Cooking Instructions on the following pages CONVERT YOUR SMOKER TO A PORTABLE GRILL Simply remove the center Body assembly and the Charcoal Ring and add about 3 pounds of charcoal and light as instructed for Smoke cooking When the charcoal is ready spread it out and place one of the Cooking Grids on the Lock Bracket Bolts Now you are ready to cook steaks burgers or other foods that require high fast heat Wood chips or chunks can also be used when barbecuing for additional smoke flavor When cooking with the Hood on the Bowl be sure to have the Vent Dampers all the way open to maintain good airflow to keep the charcoal burning AWARNING To reduce the risk of serious bodily injury or death Do not move a charcoal grill when in use or hot Allow the grill to cool completely before cleaning transporting or storing UNLOCK NOTE ABOUT THE LOCK N GO FEATURE To lock the hood to the bowl for transportation or storage place the Hood on the Bowl and rotate it clockwise until the Bolts in the rim of the Hood engage completely within the keyway notch of the Lock Brackets attached to the Bowl To unlock the Hood simply rotate it counterclockwise Quick Tips for Use and Care
27. ll be absorbed Lemon and or black pepper to taste Remove the salmon from the brine and pat dry Save the brine Place 1 Tbs dry crab shrimp seasoning optional on smoking rack skin side down in front of a fan on high for about an 2 cloves garlic crushed or to taste hour to form a pellicle on the surface of the salmon 3 or 4 lemons sliced and crushed s Add the remaining brine and hot water to the water pan to equal about 1 yellow onion sliced five quarts or a full pan When the smoker is ready place 3 chunks of soaked wood or chips on the ashed over coals or touching the electric ele ment Place the body on the bowl then place the water bowl in the body per instructions place the cooking grids with the filets on the brackets Cover and smoke cook about 2 3 hours until a meat thermometer indicates a temperature of at least 145 degrees and the flesh is opaque and separates easily with a fork Do not check the temperature until the shortest recommended cook time has been reached Smoke longer for a firmer dryer smokier salmon that is good mixed with cream cheese as a spread or dip Check www onefiregrills com for more Tips Recipes and Links GRILL OneFire Grills One World Infinite Flavors Electrics Smokers Charcoal amp Gas Your Style Your Choice Visit www onefiregrills com Get 10 off your order Find us on At checkout enter Promo Code ONEFIRE Facebook Thank you for purchasing your One a
28. n water for at least 4 hours or best overnight before cooking The amount of chips or chunks to use is determined by the amount of smoke flavor you want and of the type of food being cooked e BEFORE USING YOUR ELECTRIC SMOKER READ ELECTRIC WARNINGS ON PAGE 3 MODEL 5030 ELECTRIC STEP 1 After break in determine a safe location as described in the warnings at the beginning of the manual Plug the Control cord into a grounded 110 120 Volt 15 Amp outlet Turn the Control to High and warm up the smoker STEP 2 When you are ready to cook place wood chips or chunks around the electric coils If using chips they should be spread under the element Chips will produce more smoke quickly and are useful to give a heavier smoke flavor when smoking foods with shorter cook times Wood chunks may be placed on or touching the elements coil and will provide longer lasting smoke Your own experience will help you decide how much wood to use to achieve the amount of smoke flavor you desire NOTE Most meats only absorb smoke during the first half of the cook time Periodically check that smoke is still com ing out of the damper vents and add wood if the smoke appears to be stopping A good starting point for timing the adding of chunks is to start with three 2 to 3 chunks and keep the smoker on high After 1 1 2 to 2 hours it should be time to add three more chunks The first chunks do not need to be completely gone STEP 3 Lift the Body and pl
29. ne the amount needed until you are experienced enough with your smoker to judge how much you will need See the pictures below for guidelines for judging charcoal amounts HALF LEVEL HEAPING 6 pounds 120 Briquettes 10 pounds 200 Briquettes 12 pounds 240 Briquettes Always close unused bags of charcoal by rolling the top down tightly or store in a tight sealing plastic charcoal storage bin sold at most major retailers Store in a dry place as charcoal that is left out in the rain or dew will not burn well WOOD The smokehouse flavor comes from the wet wood that you put on the burning coals or on the electric element If the wood is not well soaked it will burn rather than smoking Only use wood from deciduous trees shed their leaves in the winter NEVER use wood from evergreen trees such as pine The resin in the evergreen wood will ruin the flavor and appearance of the smoked food DO use mesquite maple hickory pecan apple peach pecan or other fruit or nut tree woods Experiment with all of them to experience the variety of flavors possible with your smoker You can also cook foods with the low moist heat produced with your water smoker and NOT use the wood You will get the same juicy results but without the smoke flavor TIPS FOR SUCCESS e Always thaw meat thoroughly e Let meat stand at room temperature at least 30 minutes before cooking e Add more cooking time if it is windy or colder than 50 degrees F you are cooking
30. nsert 10 24 x 1 Phillips Bolt 5 from the outside through one of the holes near the bottom of the Body Assembly Fasten in place with Lock Nut 3 and tighten securely Repeat for the other two Bolts and Lock Nuts around the bottom of the Body Assembly Note These bolts do not hold any parts together They are used as Lock Bolts to catch in the Lock Brackets 8 attached to the Bowl by the Legs B Insert 10 24 x 3 8 Bolt 2 from the outside through one of the holes near the center of the Body 18 then through the hole in a Pan Bracket 10 Fasten in place with Lock Nut and tighten Long leg of Pan Bracket should be at the bottom Repeat for the other two Bolts Pan Brackets and Lock Nuts around the center of the Body Assembly C Insert 10 24 x 3 8 Bolt 2 from the outside through one of the holes near the top of the Body Assembly then through the hole in a Grid Bracket 11 Fasten in place with Lock Nut 3 and tighten Long leg of Grid Bracket should be at the bottom Repeat for the other two Bolts Grid Brackets and Lock Nuts around the top of the Body Assembly D Align Handle Bracket 13 over one pair of holes near the top of the Body Assembly Insert a 10 24 x 3 8 bolt 2 through each hole in the Bracket then through the Body Fasten in place with a Lock Nut and tighten Repeat for Handle Bracket on opposite side of Body Assembly E Place Wood Handle 12 inside of a Handle Bracket Insert a 8 x 5 8
31. ooking in a water smoker When the water pan is in place and filled with water it keeps the heat low and even so that at the end of long cooking sessions the food will stay hot and moist for hours If the outside temperature is below 55 60 degrees F you are cooking above 4000 feet or it is windy allow extra time for smoking If you forget to take the meat out of the refrigerator for 30 minutes or so to remove the chill allow extra cooking time Meat must be completely thawed before putting it in to smoke cook TESTS FOR DONENESS ALWAYS USE A MEAT THERMOMETER TO TEST FOR DONENESS Refer to your recipe or the Quick Glance Cook ing Chart to determine the minimum cooking time and temperatures for doneness Only at the end of the recom mended minimum time should you lift the hood to check the temperature of the meat DO NOT LIFT THE HOOD except to check for doneness as heat will be lost and the cook time will be lengthened Add at least 15 minutes to the recommended cooking time for each time you lift the hood Always be sure to insert the meat thermometer into the meat so the tip is in the center of the largest muscle away from bone or fat Smoked foods do look a bit different from oven or grill cooked foods so your eye can not always judge doneness This and the long cooking time make it essential to use a meat thermometer Smoked poultry for instance will usually look slightly pink especially around the joints and just under the skin while the s
32. s or a salad to serve first so you have flexibility in your serving time e Ifthe food is cooking too slow and guests have consumed all of the appetizers try one of the following Remove the water pan to allow all the heat from the charcoal to get to the meat Cut large pieces of meat into smaller sections They will not be as juicy as when cooked whole but will finish faster Wrap the meat in foil and move to an oven pre heated to 400 degrees e Ifthe food has cooked faster than planned and is beginning to dry out Baste with juices from the water pan and wrap in foil Leave it on the cooking grid to stay warm until serving time If serving time is more than an hour away in addition to basting and wrapping in foil put some ice in the water pan and fill with cold water CHARCOAL Cooking with charcoal is not an exact science Many factors can affect temperatures and cook times such as type of charcoal condition of charcoal fresh and dry or old and damp outside temperature humidity windy conditions rain and elevation above sea level Pay close attention to these factors during your first few uses and experience will become your best guide The following information will give you a good reference point from which to start Most charcoal briquettes average about 15 20 briquettes per pound Always use at least 5 6 pounds Bigger cook ing jobs need more charcoal so follow recipes or refer to the Quick Glance Cooking Chart to determi
33. ss as heat will be lost and the cook time will be lengthened Add at least 15 minutes to the recommended cooking time for each time you lift the hood ALWAYS USE A MEAT THERMOMETER TO CHECK FOR DONENESS The temperature indicator in the body of the smoker is for reference only as it is on the side and not on the surface of the meat STEP 7 After allowing to cool for at least 24 hours dump the ashes and wash the Water Pan and Cooking Grids with soap and water See Clean Up and Storage tips on page 12 QUICK GLANCE COOKING GUIDE ALWAYS FILL WATER PAN WITH APPROXIMATELY 5 QUARTS OF HOT WATER UNLESS A RECIPE INDICATES LESS THIS SMOKER IS NOT RECOMMENDED FOR COLD SMOKING Temperature Cooking Time Amount of Amount of Food and Weight i 3 3 for Doneness Hours Wood Chunks Charcoal EEF Venison Boneless Game Roasts 140 F Rare Half to Level 160 F Medium 5 6 89 leel 10 Ibs 170 F Well Done 11 12 HICKEN Fryers 2 2 1 2 Ibs each i J 4 5 7 8 Level 1 to 3 whole split or cut up 165 F oasters 5 7 Ibs 1 or 2 a Se 10 11 illets full grill f Half to Level Flakes separate with teaks ae Half to Level an Fish whole Half to Level Flesh is opaque arge Fish whole 6 Ibs Level to Heaping ooked all sizes 140 F 3 5 4 7 resh 10 Ibs 170 F 11 12 hops 6 8 Ibs 1 thick Level to Heaping oasts 3 5 Ibs 145 F oasts 5 7 Ibs 11 12 A Meat pulls away i Ribs 5 Ibs H URKEY UN
34. t acts as the lock when engaged in the Lock Bracket on the Bowl when using as a Lock n Go portable grill Repeat for other two Bolts and Nuts around Hood lip B Insert a 10 24 x 5 8 Bolt 1 through hole in Vent Damper 15 then through the small hole nearest the 2 vent hole in the top of the Hood Fasten with an Acorn Nut from inside hood Tighten the Acorn Nut so that the Vent Damper fits snug against the Hood but can still rotate over large the 2 vent hole Repeat for other Vent Damper C Insert a 10 24 x 5 8 Bolt 1 through one bottom hole in the Handle Bracket then through the remaining small hole in the top of the Hood Fasten with a Lock Nut from inside hood Repeat for other side of handle bracket Tighten both sides securely D Place the Wood Handle between the upright legs of the Handle Bracket so the holes in the wood handle line up with the holes in the Handle Bracket Fasten in place with one 8 x 5 8 Screw 6 in each side Your Water Smoker Grill is now ready for use but FIRST READ IMPORTANT SAFEGUARDS and Cooking Instructions on the following pages CONVERT YOUR SMOKER TO A PORTABLE GRILL Simply remove the center Body assembly and place one of the Cooking Grids on the Lock Bracket Bolts Now you are ready to cook steaks burgers or other foods that require high fast heat Wood chips or chunks can also be used when barbecuing for additional smoke flavor When cooking with the Hood on the Bowl the Vent D
35. the cook time will always be longer than normal grilling or even oven cooking It is a good idea to set yourself a countdown so your food will finish cooking before your scheduled meal time Cooks that do not plan ahead may find themselves with a yard full of hungry guests if the food comes out of the smoker two hours after they were ready to eat Base your countdown on the longest cooking time shown on the Quick Glance Cooking Chart or recipe Count back ward from the time you want to eat then add another hour to start the charcoal or plug in and warm up the electric model take the meat out of the refrigerator to take the chill off and generally get everything ready to cook This first hour of preparation is the most work you will have to do when smoke cooking TIMING Notice that there are ranges of one or two hours in the recipes on the Quick Glance Cooking Chart This is because there are so many factors that can speed up or more likely slow down the rate of smoke cooking Wind the starting temperature of the food outside temperature relative humidity the number of times you lift the hood the temperature of the water in the pan the thickness and weight of the food can all have an effect on the cooking time so recommend ed cooking times are approximate The only way to be sure the food is done is to check the temperature with a meat thermometer Another of the many great things about smoke cooking is that there is VERY little risk of overc
36. through the hole in a Grid Bracket 11 Fasten in place with Lock Nut and tighten Long leg of Grid Bracket should be at the bottom Repeat for the other two Bolts Grid Brackets and Lock Nuts around the top of the Body Assembly D Align Handle Bracket 13 over one pair of holes near the top of the Body Assembly Insert a 10 24 x 3 8 bolt 2 through each hole in the Bracket then through the Body Fasten in place with a Lock Nut 3 and tighten Repeat for Handle Bracket on opposite side of Body Assembly E Place Wood Handle 12 inside of a Handle Bracket Insert a 8 x 5 8 Wood Screw 6 through Handle Bracket into hole in the end of the wood handle and tighten Repeat for the other end of Handle Install Wood Handle in Handle Bracket on opposite side of Body Assembly F Install Heat Indicator 14 by aligning bumps on Indicator housing with notches in large hole in Body Assembly Insert Heat Indicator into hole and rotate it 1 4 turn till dial face is straight up Assist the turning with your the other hand inside Body Assembly W Th Step 3 Internal Component Installation A Place Charcoal Ring 26 on Charcoal Pan B Pick up completed Body Assembly with handles and set it down within the inside shoulder of Bowl Assembly Rotate body clockwise until bottom Lock Bolts engage within the key way notch of the Lock Brackets attached to the Bowl ALWAYS MAKE SURE ALL 3 BOLTS ARE ENGAGED SECUREL
37. to trim some fat You can also remove the pork butt at 170 180 degrees but it is harder to pull apart Stalling Sometimes pork butts will reach 160 degrees quickly but then stay at that temperature for a long time If you find your self falling short on time and you want the pork to reach 190 degrees you can wrap the butt in foil and place in a pre heated 350 degree oven to finish the process When pork has reached about 165 degrees it will usually stop absorbing any more wood flavor smoke This is a basic recipe for delicious pulled pork sandwiches In East Tennessee it s not only about juicy smoked pork but the side dishes that accompany it along with being surrounded with family and friends at the picnic table So be sure to add your favorite cole slaw baked beans and corn on the cob with a glass of iced tea and banana pudding for des sert Enjoy your time with the family and remind them this is southern country cookin the way it s done in the southern Appalachians TURKEY or WHOLE CHICKEN Fresh or thawed turkey or chicken Remove giblets and rinse bird with cold water Salt and pepper Pat dry then coat outside with vegetable oil margarine or butter Sprin Vegetable oil margarine or butter kle with salt and pepper inside and outside 5 quarts hot water Let stand at room temperature no more than 30 minutes while prepar more if cook time will be over 5 hours ing the smoker per the SMOKE COOKING se
38. y sauces or juices into the pork with 1 Teaspoon Oregano an injector do so before you apply the rub With the pork butt thawed apply the rub evenly 1 Teaspoon Cayenne over the entire pork butt Wrap with clear wrap or aluminum foil tightly Place in refrigera 1 Teaspoon Cumin tor overnight 2 3 hours is fine but 10 12 hours is best for full flavor Remove from re 1 Teaspoon Black pepper _ frigerator and remove clear wrap or foil 30 60 minutes before ready to place in smoker Pulled Pork When smoker is ready add soaked wood chunks or chips to the ashed over coals or touching the electric element Place the smoker body on the bowl and then place the water bowl filled with hot water in the smoker per instructions Place pork butt in smoker and close vents to approximately 1 4 open the temperature inside the smoker will sometimes go down when you add water or place meat inside the smoker Smoke the pork butt at 225 degrees for about one hour per pound of meat until it reaches 190 degrees Remove the butt and allow to rest for 1 2 an hour to cool down Pull the pork using your hands or forks and serve Add your choice of barbecue sauce to the pork Minimum safe cooking temperature of pork is 160 degrees Fahrenheit It is best for the pork butt to reach 190 200 degrees to make it easier to pull apart the meat and to render as much fat as possible You can still pull the pork apart at 180 190 degrees but you may have
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