Operating instructions
Contents
1. undamaged and adequately set Seals must be periodically inspected Should seals be worn of damaged they must be immediately replaced Flue pipes must be cleaned and vacuum cleaned once during the season or more frequently if needed If there are horizontal lines ash shall be cleaned before it blocks the passage of flue gases and causes stove downtime Hoper Cleaning Do not load pellets unless you vacuum cleaned the residues of the previously used pellet quantities dust fine pellet waste etc 21 14 APPENDIX CE Declaration of Conformity Manufacturer PROIZVOD doo Milo a Obrenovica 2 31000 U ice Srbija Hereby declares that the pellet stove Super Volcano conforms to the CE reguirements and provisions Construction Products Directive 89 106 EEC as well as the following harmonized standard EN 14785 In 2007 ABC PROIZVOD doo U ice implemented the quality management system SRPS ISO 9001 2008 which is maintained and improved Another 2 standards have been implemented since 2013 SRPS OHSAS 18001 2008 and SRPS ISO 14001 2005 therefore the company has an INTEGRATED QUALITY MANAGEMENT SYSTEM certified by the accredited body 14 1 Certificates Fr sme Y Y EM Y SERTIFIKAT SERTIFIKAT SERTIFIKAT 1300 ana 9011 pi Erh i aa bee bh STEM MENADIMENTA SI ATEM UPRAVLJANJA KVALITETOM ZASTITOM IVOTNE SREDINE 5 m iN ak2. PROIZVOD OsNOVANO 1990 USER MANUAL FOR 23kW SUPER VULCANO PELLET STOVE Table of Contents TSW ee 1 ZAS 06 1 3 Safely E TT 2 4 Stove Connection to the Chimney 3 5 Pellet SO AN TOTO OT 9 6B 0 2 6 FOST NOTU m E E a a ara trim 8 8 Technical Characteristics 14 9 The First Ignition ofthe Pellet Stove 14 10 Pellet Power Settings 17 11 Set Temperature 5 17 12 Pellet Loading Correction 18 13 Cleaning and Maintenance 18 14 Appendix 22 ABC PROIZVOD D O O Milo a Obrenovi a 2 31000 U ice telefoni 381 0 31 514 501 514 502 e mail office abcproizvod rs 1 5 The User Manual constitutes an integral of the product Should the User Manual be damaged or lost ask your installer or dealer to provide you with the full set of undamaged instructions The product must be installed by a qualified installer what implies full responsibility and the first ignition The installer must comply with all national regional and local regulations and standards in the country in which the product is to be installed 2 SAFETY INSTRUCTIONS The stove mu
3. box and ash trap from ash empty the ash trap on a weekly basis or more frequently as needed a pull the flame deflector up and outward Figure 9 s it is recommended to vacuum clean dust and ash in the firebox section minimum once a week by using the adequate vacuum cleaner Figure 10 Flame deflector Monthly Cleaning The deflector of flue gases positioned atop the firebox must be removed and cleaned at least once a month The deflector dismantling is very simple The deflector shall be pulled onward and downwards as shown in Figure 10 It shall be returned to its place in a reverse order NOTE The stove is to be cleaned only when it is completely cooled Flue gas deflector Figure 11 20 The flue gas duct shall be cleaned once every two months or at the end of the heating season depending on the stove mode and pellet quality The cleaning opening is to be assessed by pulling the bottom part of the cover onward removing the couplings and then by pulling it down Figure 12 Cover of the opening for cleaning Figure 12 Clean the ash layers from the left and right chamber by a vacuum cleaner Return the cover of the cleaning opening into its place and tighten all four screws In order to guarantee safety and reliable operation of the stove the operations specified below must be performed at the end of every season or more frequently if needed Seals allow proper stove operation only when they
4. ed for the installation on the closed central heating system 3 SAFETY DISTANCES Flammable objects Non flammable objects Flue pipe Opening for cleaning Figure 1 N Figure 2 4 STOVE CONNECTION TO THE CHIMNEY RIGHT Indoor chimney Outdoor chimney Insulated part with the hole for cleaning Figure 3 WRONG Ash accumulation Ash accumulation Figure 4 The horizontal line of flue pipes must have a slope of minimum 3 The horizontal line length of flue pipes must be minimum and no longerthan 3m The number of flue pipe elbows and T fittings must not exceed 4 4 1 Combustion air A Every combustion process requires oxygen or air The air taken from the room must be compensated The loss of oxygen may occur in modern houses with high insulation efficiency and perfectly sealed windows and doors Unless the stove is connected to fresh air intake the room in which the stove is installed shall be more frequently ventilated 4 2 Supply of fresh air for combustion he stove structure has a connection on the back side The fresh air supply pipes may be steel or aluminium The minimum diameter amounts to 50 mm he maximum pipe length shall not exceed 4 m in order to ensure adequate supply of fresh air The pipes shall not have too many elbows A failure to provide some of the specified conditions may result in poor combustion and vacuum generation in a r
5. he Chrono menu press the button vi 10 7 2 Time Settings By pressing Edit timetable you will access the cards for time settings for each of the offered modes Weekly Week end Monday Sunday Monday Friday Time slot 1 06 00 10 30 Time slot 1 12 30 14 30 Time slot 2 18 00 20 00 Time slot2 0 00 0 00 O Time slot 3 22 00 23 00 Time slot 3 0 00 0 00 O By pressing the left lt lt or right arrow in the first row we choose between the three offered modes daily mode weekly and week end By pressing the left or right arrow in the second row we select the day or group of days in the week based on the previously selected the program mode You may choose any day of the week within the daily mode Monday Tuesday Wednesday Thursday Friday Saturday and Only one group of days may be selected for the weekly mode Monday Sunday The two groups of days may be selected for the week end mode Monday Friday and Saturday Sunday To exit the Edit timetable menu press To enable disable the selected time press the lamp indicating the desired time If the time settings option is disabled the lamp is turned off and if the time settings option is enabled the light is red 11 Daily Monday Time slot 1 Stove On Time Stove Off Time GG The card shows the day or group of days of the week as well as time settings The time on the left side s
6. hows the stove on time while the time on the right side shows the stove off time To increase the time value press ad and to decrease the time value press To save the set time value and exit the menu press If you want to exit the menu without saving data press The saved time settings for all three program modes are separately memorized Therefore should the data related to the daily mode be changed the weekly and weekend modes will not be changed 7 3 Time and Date Settings To display time and date press the Time and date zone on the main screen To increase the value press fs in the upper row 44 09 2013 To decrease the value press ES in the bottom row To save the set values and exit the menu press To exit the menu without saving values Set Time and Date ud B3 iz El ki press 12 7 4 Alarms Safety Thermostat HV 1 Safety Pressure Switch HV 2 ___ EO ee temperature in the hoper era ___ Shuting down due to too high watertemperare Eros ___ Shuting down due toto igh temperature of exhaust gases Eras Encoder Tris oror may due to the sting of round numbers Er am Gockerorinthereaiine SSS Ert down de tone faledignfon ass Ade CommmewonerrRSS O OOOO Erag Lack of pellets oooo rz ___ aoe probe ofthe boier buf orrstnine eras Fa motor or burner deaning OOOO OO For OOOO ara acum below e
7. il war 22 PROIZVOD OsNovano 1990 ABC 2 31000 2 SRBIJA Tel 381 31 514 501 31 514 502 E mail office abcproizvod rs www abcproizvod rs
8. l load option during the first audi ea start up or after no pellets are left in the hoper By pressing the button will enter the main menu with the following configuration Keyboard Date and time Time and date settings Setting Selection of the preferred language Display Light Screen brightness adjustment Display Keyboard Address RS 485 Setup Menu Keyboard Menu Node List Menu for the communication of addresses on the board ME board type and software version System Menu Technical Menu Password protected The access only allowed to the authorised service centre 7 1 Chrono Menu Time setting The menu is designed to set the timing of stove start up and shutdown To set the time settings press the Chrono button in the upper right corner of the screen Time settings Edit timetable Enable CHRONO 9 Enable daily mode a Time settings enabled Enable weekly program In order to enable disable the time settings press Enable CHRONO If the chrono function is disabled the light is off However if this function is enabled the light is red To select the desired program press one of the following options Enable daily mode Enable weekly Enable week end If the programming is disabled the light is turned off Ifthe programming is enabled the light is green To set time press Edit timetable To exit t
9. m Return to the previous level Moving through the Menu Value increase Moving through the Menu Value decrease Exit the Menu and save values Exit the Menu without saving values Move to the left Move to the right The LED zone is not always visible on the main screen By pressing the central display zone the led designations become visible The led designations shall disappear from the screen by pressing the display again Meng vonon NON ITN Visualization By pressing the info button the visualisation settings are accessed Exhaust T Temperature of exhaust gases C Water temperature in the boiler C Water pressure in the boiler mbar 7 USER MENU Thy The Settings Menu is accessed by pressing the button P The menu configuration is as follows BELLNM MN Boiler Th tat Setup menu for the maximum and minimum temperature in the boiler Setup menu for Buffer temperature Available only if Buffer Thermostat P26 2 3 4 8 and P79 9 Heating Summer Winter Switch Menu Management l Heating Power Not in function Climatic Function Climatic Function Setup Men Available only if P74 gt 7 Mixer Valve Setup Menu Available only if P26 7 8 Ch Menu for setting up the time interval for stove switching nom on and off Remote Room Thermostat Room thermostat setup menu Available only if A52 0 Keyboard Enable and disable the room thermostat M Load Activation of the manua
10. mma O Oooo 5 Vwumsabwetemaimm OOOO Faullysensor oft ar o regulator The minimum ar ow n the Checcup phase has no been reached _____ ___ The maximum air fow hasbeen reached E4 Other messages Sod Visualisation of the condition of temperature probes Notification that the defined period for product servicing has expired Notification that it is time to clean the product lanition Block This message will appear if the system has been shut down in the ignition 9 period by en external device the system stops when enters operation phase Boor Opendor Er06 Pellotthermostatactive 7 7 Z Z Error in communication between the motherboard and display 13 8 TECHNICAL CHARACTERISTICS bald ie o B Eeey consumption 9 THE FIRST IGNITION OF THE STOVE Super Volcano pellet stove is factory equipped with the circulating pump expansion vessel safety valve and automatic air vent The stove is to be connected to the central heating system by discharge and return line pipes as shown in Figure 6 14 Figure 6 o Remme Cw Installation refilling system Drain to the sewer Prior to the stove first ignition make sure that All tools are removed from the stove user manual power cable The stove is connected to the pipeline and filled with water a The air vent cover under the
11. oom 5 PELLET SPECIFICATIONS What is pellet The wooden pellet is standardized fuel Every manufacturer must comply with certain rules in order to provide highly energy efficient heating Please check with your local dealer for the list of manufacturers of attested pellets The use of poor quality pellets may have a negative impact on the stove operation The recommended standards for pellet quality are ONORM DIN Plus or ENplus A1 Specification of wooden pellets in accordance with En plus A1 Dame 0m j _ Bikdmiy __ Chien soli Zinc content 100 5 1 Storage of Pellets It is very important that the pellets are stored at the dry place It is not advisable to store pellets in bags exposed to atmospheric conditions Too wet pellets may block the auger or stove operation 6 DISPLAY Figure 5 shows the Touch Screen Display with all designations and the meaning of each element Time and Date Current Water Temperature Time settings Operating Mode Alarm number Combustion Power Set temperature Stove Condition Led zone Start Stop Settings Main Menu Info Figure 5 Designations Mennp Firing up the stove if the button is pressed for 3 seconds Stove shutdown and alarm reset if the button is pressed for 3 seconds Hu Access to the Settings Menu Access to the Main Menu 0 Access to the Info Menu Pesaran Weg Return to the Home Screen
12. r Select the desired power by pressing the card from 1 to 5 or select the automatic mode on the next page press A The automatic mode is reflected in the following The pellet power is automatically selected based on the set temperature and current water temperature in the boiler Example Set T Pellet power To return to the home screen press Modulation 11 SET TEMPERATURE SETTINGS Press on the main screen Press Heating Management and then Boiler Thermostat or Bi increase or decrease the value The limit values range from 50 to 80 C To return to the home screen press 17 12 PELLET LOADING CORRECTION This function shall be used to fine tune the pellet power If the power 5 is too high and power 4 insufficient the power shall be corrected from 5 to 1 2 3 so as to obtain the power between 4 and 5 Press to on the main screen Press Combustion Management and then Auger Calibration or increase or decrease the value from 0 to 5 To return to the Home screen press NOTE If the pellet loading correction is to be made it is also necessary to correct the fan speed Fan Calibration Should the pellet correction be the fan correction must also be for the same value The stove is factory set for flawless operation Should the high quality pellets be used there will be no need to make corrections 13 CLEANING AND MAINTENANCE Basic Information The stove m
13. st not be operated by persons including children with physical disabilities and mental disorders Children must not play with the product Take care that the power cable is not in contact with hot parts of the stove Do not use flammable liquids to fire up the stove The stove must be installed on the floor that may support its weight Do not fire up the stove before connecting it to the central heating system Do not insert pellets by hands into the burner The stove shall be installed so as to allow undisturbed access for thorough cleaning of the stove and chimney For safety reasons do not open the stove doors when operating When adding pellets take care that the pellet does not fall into the stove parts under high temperatures Otherwise pellet will start to burn and smoke will appear in the room Load the stove when it is cooled When operating the stove must be always connected to the mains voltage 230V Should unexpected power failures occur install the UPS that will provide voltage for undisturbed stove shutdown and prevent smoke from entering the room Danger to health and life of people in the room if no UPS is provided 2 1 List of Safety Devices Safety valve Thermostatically controlled pump Water temperature indicator display Water pressure indicator display Minimum and maximum pressure indicator Safety thermostat water thermostat Expansion vessel Safety pressure switch The product is design
14. stove cover is open The flue outlet is connected to the chimney he door is closed and the ash trap is place The hopper is loaded with pellets 19 The power cable is connected to the mains 220V and the stove is turned on via the main switch on back side of the stove The auger is filled with pellets in the following manner the hoper must be loaded with pellets Press on the main screen Press Manual Load Press ON This function is active for 30 seconds Monitor the section where pellets enter the burner through the firebox doors and when the first pellet grains occur turn this function into If necessary repeat this action until the pellets start to enter the burner 4 a This function is to be used when the stove started up for the first time or when there are no pellets in the hoper there are no pellets in the auger 5 A long press on the field 3 4 seconds activates the stove ignition process 9 1 Safety Function of the Door For safety reasons the upper door cannot be open during the stove operation As shown in Figure it is required to close the upper door first and then the bottom door NOTE For the purpose of ensuring reliable operation the upper and bottom doors must be locked Figure 7 Upper door latch 16 10 PELLET POWER SETTINGS Press on the main screen Press the field Combustion Management and then Pellet Powe
15. ust be off and completely cooled before starting any cleaning and maintenance activity The stove cleaning and maintenance intervals primarily depend on the pellet quality The wet pellets contain a high percentage of ash dust and unburned residues which double the cleaning and maintenance intervals Therefore we would like to emphasize once again that only attested and certified pellets shall be used The stove is equipped with a removable handle for opening the firebox door Having closed the door the handle shall be laid next to the stove in order to prevent the possibility of door opening during the operation as well as handle overheating Cleaning is divided into three categories Daily Weekly and Monthly 18 Daily Cleaning Super Volcano pellet stove is eguipped with the automatic system that controls the periodic mechanical cleaning of the burner However it is recommended to remove ash residue from the burner by a vacuum cleaner every 2 3 days Figure 8 To clean the heat exchanger the crank may be pulled only when the stove is cold In order to ensure the undisturbed energy transmission to water the cleaning operations shall be performed on a daily basis The crank is to be pulled a removable handle Figure 8 which is also used for pulling cleaning the heat exchanger turbulator It is necessary to pull the turbulator cranks several times 3 4 up and down Figure 9 19 Weekly Cleaning Clean the fire
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