TRANSMISSION USER`S MANUAL RSD 5 SPEED & 6 SPEED
Contents
1. Must inspect and repair with repair man for below matter There is a danger for a trouble 1 Please check if a clutch diversion works properly IF the diversion isn t proper please regulate Adjuster of clutch cable 2 Please turn Adjuster Screw of transmission within 90 and confirm shifting state with every level 3 If a gear shifting doesn t improve after doing above process please confirm if there is a abrasion or bent on working surface of Adjuster Screw If so please change Adjuster Screw 4 2 In case of noise problem 1 Please confirm fluid levels on transmission oil 2 If there is nothing wrong with fluid level the noise may be from bearing abrasion or improper installation Please contact us or professional motorcycle technician and inspect or repair the transmission 4 3 In case of oil leaking is occured 1 Please confirm if there is a damage of Gasket 2 Please confirm if there is looseness of bolt 3 Please confirm if there is a damage on oil seal area 5 A S Request form Mies at Trouble J Kind of Primary f OO oo Please fill above request form out and send us thru below fax no or our website www roadmax net a rroaagqmax DAE POONG U S A 1455 South Campus Ave E Ontario CA91 761 Tel 909 673 1133 Fax 909 673 0655 Printing Date Jan 14 2007 4 Page2. Roadm x TRANSMISSION USER S MANUAL RSD 5 SPEED amp 6 SPEED SAFETY GUIDE 1 INSTRUCTION CONTENT SAFETY GUIDE 1 INTRODUCTION 2 WARNING CAUTION 3 CAUTION FOR SAFETY INSTRUCTION SHEET 1 SPECIFICATION 2 INSPECTION CARRIAGE STORAGE 3 INSTALLATION GUIDE 4 WHAT CAN I DO FOR TROUBLE WARRANTY REQUEST Please know well below cautions to avoid accident in advance caused by unusal installation or modification 2 WARNING CAUTION incorrectly 3 NOTIFICATION FOR SAFETY When you repair or install disassemble the transmission please off starting key and fix your motorcycle on the lift firmly Otherwise there is something that could be danger for sudden starting Don t use any other parts for repair except permitted parts Don t assemble other s parts and use either Don t change or modify at discretion like belt for power transfer wide tire frame there is something that could be danger for damage or accident Cont these mean there is something that could be seriously injured If you ignore this symble and use These mean there is something that could be slightly injured or property damage to you if you ignore this symbol and use Incorrectly Pliease be careful not to be contacted your hand body to hot transmission after driving There is something that could be danger for a burn Don t serious impact transmission when carry or install r Th
3. ed well ventilated If you keep for long term please keep as below 2 Please rotate mainshaft over 5 minutes in a time every month to proof against rust 3 It has been sprayed not to be rusted when you receive but there is something that could be rusted depends on keeping condition Accordingly please check regularly 3 INSTALLATION 3 1 Preparation of installation on transmission frame When a part delivery it is clean and is maintaining the best condition Don t disassemble or repair except end cover disassemble for cable connection Don t assemble other s parts and use either Don t change or modify at discretion like belt for power transfer wide tire frame there is something that could be danger for damage or accident When you repair or install disassemble the transmission please off starting key and fix your motorcycle on the lift firmly Otherwise there is something that could be danger for sudden starting 1 Please use carriage for transmission transfer and must lock up a frame or vechle firmaly before transmission installation 2 Please install on a frame with confirmation of transmission direction Please pay attention for parts defect when installation 3 2 Cable Connection Please refer the Figure 1 and follow below order for cable connection 1 Please untie DRAIN SCREW and exhaust oil 2 Disassemble Ramp Cover from TM ASS Y 3 Put Clutch Cable into Ramp Cover through 4 Disassemble Inne
4. ere is something that could be damaged Please use forklift or carriage for moving transmission Please be careful your waist when you lift up by hand Please change transmission oil at 500 miles for first change and every 5000miles from second time Please check oil level with dipstick 0 Page TRANSMISSION HANDLING INSTRUCTION 1 TRANSMISSION SPECIFICATION m MODEL RIGHT SIDE DRIVE w APPLICAPABLE MODEL CUSTOM RSD ma SPEED 5 SPEED or 6 SPEED m WEIGHT 5speed transmission 43 9 Lbs mw APPLICABLE ENGINE TORQUE 1500cc 1800cc 6speed transmission 45 1 Lbs CASE ASSEMBLY PAWL ASSEMBLY FORK ASSEMBLY PULLEY COVER amp RAMP COVER ASSEMBLY GEAR KIT ASSEMBLY SPROCKET ASSEMBLY CAM ASSEMBLY TOP COVER ASSEMBLY 2 Inspection carriage storage 2 1 Inspection 1 Please check condition immediately when you receive transmission 2 Please confirm that the model you received is same as what you ordered and basic inspections like mainshaft running leakage If you have any problem on our parts olease contact where you purchased or DAE POONG U S A 2 2 Carriage Please use forklift or cart to move transmission Please be careful your waist when you lift by hand Don t shock to part when you carry or install There is something that could be damaged Cont 2 Page 2 3 Storage 1 Please keep transmission in where there in no vibration a little change of temperture and clean dri
5. r amp Outer Ramp 5 Disassemble Coupling from Inner Ramp 6 Assemble Clutch Cable onto Coupling 7 Assemble Coupling with Inner Ramp 8 Assemble Inner Ramp onto RAMP COVER At this time please check there is Oil Seal on Ramp Cover 9 After Checking Oil Seal and assembling Ramp Cover tighten Bolt with smearing proper Loctite with 10 12 ft Ib 10 Tighten Clutch Cable assembled at with 3 5 ft lb 11 After tightening Drain Screw with 7 9 ft lb and fill with Oil Refer the article 2 3 3 3 Instrcution for Oil Change Refer the Figure 3 Please exchange transmission oil after 500 miles riding for first replace and every 5000 miles from second time Please use oil that is only for transmission Figure 3 PLUG GAUGE Please replace with new oil as following description 1 Remoe Drain Screw under Trap Door and exhaust oil completely Tighten Drain Screw with 7 9 ft lb torque after Cleaning the surface on Drain Screw and winding Teflon Cont 3 Page 2 Fill Oil until F scale after removing Plug Dipstick with Oil about 20 24 oz 3 Tighten Plug Dipstick completely After holding vehicle on horizontally please check there is proper oil level with Dipstick s scale Please confirm the scale without Dipstick doesn t join Screw doesn t hang on 4 Management process when a trouble is occured 4 1 In case of gear shifting doesn t work well or wrong
Download Pdf Manuals
Related Search