MDE-HCE MDE-HCS MDE-HCT Industrial Chip
Contents
1. STAATAITE Original Instruction Manual MDE HCE MDE HCS MDE HCT Industrial Chip Extractors IMPORTANT For your safety read instructions carefully before assembling or using these products Save this manual for future reference _ tis T 2 OF LEE 7 Version 2 0 June 2010 Startrite Industrial Woodworking Machinery Startrite Telephone 01246 561520 Email sales startrite co uk Unit B Adelphi Way Fax 01246 561 537 wwwstartrite co uk Staveley 43 3LS HEALTH AND SAFETY GUIDELINES Always follow the instructions provided with the manual Always wear safety glasses when using woodworking equipment Always disconnect the power before adjusting any equipment Failure to observe proper safety procedures and guidelines can result in serious injury WARNING Do not allow familiarity gained from frequent use of your machine and accessories to become commonplace Always remember that a careless fraction of a second is sufficient to inflict severe injury Always wear safety glasses when Always read the instructions using woodworking equipment provided before using woodworking equipment Contents Terms amp Conditions Of Usage Introduction Health amp Safety Guidance Additional Safety Guidance for Chip Extractors Startrite Guarantee User Manual On 9 4 ev JUU GR 0 M 05 Specification Getting to Know Your Machine Description amp Directions for Use Assembly Instructions for Use Main2. 7 Collection bag 21 Motor bracket 8 Wheel assembly 22 Pan head tapping screw 9 Hex bolt 23 Switch 10 Spring washer 24 Hex Nut 11 Washer 25 Washer 12 Base assembly 26 Cross recessed pan head screw 13 Column 27 Seal 14 Frame 28 Motor EU Declaration Of Conformity Cert No EU MDE 1 RECORD POWER LIMITED Unit B Ireland Industrial Est Adelphi Way Staveley Chesterfield 43 3LS declares that the machinery described 1 Type CHIP EXTRACTORS 2 Model No MDE HCE MDE HCS MDE HCT 3 Serial NO 434 t id ivuvandai ita attend vaga dia t kaak aaad aka ahta Conforms with the following directives MACHINERY DIRECTIVE EN 150 12100 2 A1 2009 EN 60335 2 69 2009 LOW VOLTAGE DIRECTIVE EN ISO 12100 2 A1 2009 and its subsequent amendment EN60335 2 69 2009 ELECTROMAGNETIC EN55014 1 2006 COMPATIBILITY DIRECTIVE EN55014 2 A2 2008 and its subsequent amendments EN61000 3 2 2006 EN61000 3 3 2008 and conforms to the machinery example for which the EC Type Examination Certificate No BJ8001001601 BJ8001011301 BJ5001001501 has been issued by TUV SUD Product Service GmbH at Zertifrzierstelle Ridlerstrasse 65 80339 Munchen Germany and complies with the relevant essential health and safety requirements SIGNED A E Dated 01 06 2010 Andrew Greensted Managing Director STAATAITE Industrial Woodworking Machinery Startrite Industrial Woodworking Machinery Startrite Telephone 01246 561520 Email sales startri
3. and pets Do not let persons especially children not involved in the work touch the machine or extension cord if used and keep visitors away from the work area 6 Store idle tools When not in use tools should be stored in a dry locked up place out of reach of children 7 Do not force the machine It will do the job better and work more safely if operated at the speed at which it was intended 8 Use the right tool Do not force small tools to do the job of a heavy duty tool e Do not use tools for purposes not intended 9 Dress properly e Non slip footwear is recommended e Do not wear loose clothing neckties or jewellery they can be caught in the moving parts e Roll up long sleeves above the elbow e Wear protective hair covering to contain long hair 10 Use protective equipment e Use safety glasses See note 1 above e Use face or dust shield if cutting operation creates dust 11 Connect dust extraction equipment Use dust extraction whenever possible dust not only damages and shortens the life of a machine but is also a serious health risk 12 Do not abuse the cord Never yank the cord to disconnect it from the socket Keep the cord away from heat oil and sharp edges 13 Secure work Ensure that your work piece is properly fixed before starting to turn 14 Do not overreach Keep proper footing and balance at all times 15 Maintain tools with care e Follow instructions for lubrication
4. the use and adjustment of the machine The signals are graphically described and do not require further explanation Startrite Guarantee 1 INTRODUCTION 1 1 We supply machinery through a network of dealers and authorised distributors and you should be aware that your contract of sale is with the retailer from whom you purchased this product 1 2 If you are not satisfied with this product you should in the first instance approach the retailer from whom you purchased it 1 3 Customers have statutory rights to protect them and information on this can be found at the Citizens Advice Bureau or on such web sites as those operated by the DTI http www dti gov uk 1 4 Returning your guarantee card will speed up the claims procedure and can be very helpful as a proof of purchase should the initial receipt be mislaid or damaged We recommend that this is returned as close to your original purchase date as possible 1 5 Correct installation set up adjustment and routine maintenance of the machine are the responsibility of the end user and problems arising from incorrect set up adjustment or maintenance are not covered by the terms of this guarantee However support is available in the first instance from the retailer who supplied you and free technical support is available from Startrite on 01246 561 520 during office hours and from an extensive knowledge base on our website www startrite co uk We also recommend those users who have not had suitab
5. 43kg 62kg 91kg NOTE Once these machines are turned on they are with load So there is no noise level without load shown 2 Getting to Know Your Machine 1 Filter bag 2 Switch 3 Motor 4 Motor housing unit 5 Support column 6 Wheel assembly 7 Base panel 8 Collection bag 3 Description amp Directions for Use This chip extractor is suitable for machines working wood or similar materials such as cork or plastics It can collect solid wood wastes and shavings from hardboard fibre panels or plywood covered with laminate and plasterboard It can also collect filaments from textile industry This machine is not suitable for collecting metals or substances impregnated with liquids It is not suitable for collecting fumes gas or potentially explosive substances for working in a potentially explosive atmosphere The filtering levels referred to in this manual relate to wood shavings and chippings Therefore in case of collection of particularly fine dust for which the standard unit is not suitable performance values could be significantly lower An optional fine filter cartridge can be fitted to improve performance with fine dust particles Do not use the extractor in presence of e Fire e Explosive gases e Corrosive substances e Heavy vibrations e Water bolts Any other use of the machine is to be considered as non compliant Operation equipment an
6. and changing accessories e Inspect electric cords periodically and if damaged have them repaired by an authorised service facility e Inspect extension cords if used periodically and replace if damaged Always use proper size extension cord 16 Disconnect Machine When not in use before making adjustments and servicing etc disconnect the machine from the power supply 17 Never leave machine running unattended Turn power off do not leave machine until it comes to a complete stop 18 Remove adjusting keys and wrenches If you using a chucking system ENSURE chuck key is removed from chuck before switching the machine ON any adjusting wrenches should also be removed from the machine 19 Avoid unintentional starting Ensure the switch is in the OFF position before turning on the power from the main electricity supply 20 Outdoor Extension Leads Your machine should not be used outdoors 21 Stay alert Watch what you are doing use common sense and do not use the machine when you are tired 22 Check for damaged parts e Before use of the machine it should be carefully checked to determine that it will operate properly and perform its intended function e Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation e A guard or other part that is damaged should be properly repaired or replaced by an authorised service ce
7. d maintenance of the extractor must be done only by skilled staff well acquainted with the safety rules The assignments for the equipment and the maintenance of the machine must be clearly defined It is necessary to conform to the rules for accident prevention as well as to any other rule for safety in technical activities and prevention of work accidents It is necessary to use only original spare parts the manufacturer does not provide any guarantee for defects caused by the use of non original or self made spare parts Furthermore the manufacturer declines all responsibility for unauthorized alterations of the chip extractor 4 Assembly 4 1 ASSEMBLY OF LOOSE PARTS some parts will be disassembled from the machine main structure due to packaging and shipping reguirements These loose parts should be assembled as follows WARNING Please tighten all bolts and nuts absolutely Otherwise may cause machine wobble or serious injury to the operator or other persons 4 1 1 INSTALL WHEEL AND SUPPORT COLUMN Fig 4 1 Install four wheels C to the base panel B using the nuts supplied Install columns A to the base panel B with part 1 hex bolt 2 spring washer and 3 flat washer 4 1 2 INSTALL MOTOR UNIT TO SUPPORT COLUMNS Fig 4 2 Insert the columnsA to the holder on frame B Lock it with Screw 1 NOTE The motor housing unit can be mounted to the support columns in two different orientations If the chip extractor is to be connect
8. ed to a single machine then the housing should be attached to the support columns as shown with the motor at the top and hose inlet on the underside Fig 5 2 If the chip extractor is to be permanently connected to a fixed ducting system in a small workshop in order to extract waste from several different machines the motor housing can be inverted so that the hose inlet is at the top and the motor unit is on the underside If using this alternative orientation the filter bag should still be placed at the top and the collection bag on the underside so that the waste material is still collected in the normal way Fig 5 1 4 1 3 INSTALL BAG SUPPORTS Fig 4 3 Insert the rod A to top support ring B Insert the lower side of the rod A to the holder of frame C 4 1 4 INSTALL FILTER BAGS Fig 4 4 Install the bags A amp C and secure as shown with clamps B 5 Instructions for Use TES F The chip extractor is assembled with cotton filtering sacks a im In case of collection of particularly fine dusts it is necessary to substitute ge SEIBRTAITE moes w the filtering sack with another one made of thicker fabric or install cartridge ERRI filters for details of the optional filters that are available for the CX3000 KS A sie please contact our customer service team on 01246 561 520 or email sales recordpower co uk The chip extractor must be positioned out of the
9. g from well managed forests is advisable whenever practically possible WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT WEEE REGULATIONS The WEEE regulations aim to encourage reuse recycling and recovery of electrical and electronic waste Full details of WEEE regulations can be found online Health amp Safety Guidance READ ALL THE INSTRUCTIONS IN THIS MANUAL CAREFULLY BEFORE ASSEMBLY INSTALLATION AND USE OF THIS PRODUCT KEEP THESE INSTRUCTIONS IN A SAFE PLACE FOR FUTURE REFERENCE WARNING When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury SAFE OPERATION 1 Eye Protection The operation of any machinery or power tool can result in foreign objects being thrown into your eyes which can result in severe eye damage Always wear safety glasses or other suitable eye protection Wear safety glasses at all times when using the machine Everyday glasses only have impact resistant lenses They are not safety glasses which give additional lateral protection 2 Keep work area clear Cluttered areas and benches invite accidents and injuries 3 Consider work area environment Do not expose the machine to rain or damp conditions e Keep the work area well lit e Do not use the machine in the presence of flammable liquids or gases 4 Guard against electric shock Avoid body contact with earthed or grounded surfaces 5 Keep other persons away
10. it is demonstrated that the defect falls within the terms of this Guarantee and you follow the claims procedure as outlined below 3 CLAIMS PROCEDURE 3 1 In the first instance please contact the retailer who supplied the product to you In our experience many initial problems with machines that are thought to be due to faulty parts are actually solved by correct setting up or adjustment of the machines A good dealer should be able to resolve the majority of these issues much more quickly than processing a claim under the guarantee 3 2 If the dealer who supplied the product to you has been unable to satisfy your query any claim made under this Guarantee should be made directly to Startrite at the address set out at the foot of this Guarantee The claim itself should be made in a letter setting out the date and place of purchase and giving a brief explanation of the problem which has led to the claim This letter should then be sent with proof of the purchase date preferably a receipt to Startrite If you include a phone number or email address this will help to speed up your claim 3 3 PLEASE NOTE that it is essential that the letter of claim reaches the address below on the last day of this Guarantee at the latest Late claims will not be considered 3 4 We will contact you once we have received your initial written claim If it is necessary to return the item in most cases but subject always to clause 2 2 5 we will arrange for collecti
11. le training in safe use of machinery should seek such training locally before using or attempting to set up and adjust any machinery please contact your retailer for recommendations in your local area 2 GUARANTEE 2 1 In addition to the above Startrite guarantees that for a period of 1 year from the date of purchase the components of this product will be free from defects caused by faulty construction or manufacture 2 2 During this period Startrite will repair or replace free of charge any parts which are proved to be faulty in accordance with paragraph 2 1 above provided that 2 2 1 You follow the claims procedure set out below 2 2 2 We are given a reasonable opportunity after receiving notice of the claim of examining the product 2 2 3 If asked to do so by us you return the product or faulty part to Startrite s premises or other approved premises such as those of the supplying dealer for the examination to take place 2 2 4 The fault in question is not caused by accidental damage fair wear and tear wilful damage negligence on your part incorrect electrical connection unapproved modification abnormal working conditions failure to follow our instructions misuse or alteration or repair of the product without our approval 2 2 5 This product has been purchased by you and not used for hire purposes 2 2 6 This Guarantee extends to the cost of carriage incurred by you returning the product or faulty part to Startrite as long as
12. n aspiration system with 20m s speed for dried material and 28m s for moist material Let external air flow into the working area so as to reduce the presence of pollutants by means of good ventilation Working areas should be cleaned often and it is essential to keep them in good order We recommend daily cleaning of the area by using mechanical equipment and avoiding the use of brooms or compressed air When particular conditions or working techniques do not guarantee sufficient protection against the inhaling of waste dust the employer must supply the staff with special PPE personal protective equipment Wood dust is combustible and when suspended in the air it may form a cloud which may explode in case of air concentration higher than 40g m3 lower flash point and presence of a primer Use only tools in good order and in accordance with the rules EN847 1 EN847 2 Never work without the required protection devices safety guards and check their regular adjustment START THE CHIP EXTRACTOR BEFORE STARTING THE MACHINE TO WHICH IT IS CONNECTED Always leave the Chip Extractor running for 20 30 seconds after the machining to ensure the waste material is fully cleared Use the required ear protections for long periods by the machine Remove dust and chip residues only when the machine is switched off and disconnected from the power supply AFTER WORK Never leave the machine on and unattended wait until the machine has stopped completely befo
13. n between machine and electrical supply must be carried out only by means of a socket with standardized plug with maximum carrying capacity of 16A and cable of a suitable cross section 2 5mm recommended Before connecting the machine to the electrical supply check that the line voltage corresponds to that indicated on the motor If the machine is three phase check that the propeller fan visible through the box top rotates according to the direction indicated by the arrow giving an impulse to the switch If the propeller fan rotates inversely it is necessary to invert two cables in the connecting plug e Single phase motors on the contrary are already preset for the right direction of rotation WARNING To avoid electrocution or fire any maintenance or repair to the electrical system should be done only by qualified electricians using genuine replacement parts MAIN SWITCH 230V 50Hz MDE HCE MAIN SWITCH MAIN SWITCH CZL Yellowgreen Yellowgreen 230V 50Hz MDE HCS amp MDE HCT MOTOR 400V 50Hz MDE HCS amp MDE HCT 9 Parts Lists amp Diagrams MDE HCE 1 Upper bag support 2 Dust filter bag 3 Sup
14. ntre unless otherwise indicated in this instruction manual e Have defective switches replaced by an authorised service centre e Do not use the machine if the switch does not turn on and off 23 Warning e The use of any accessory or attachment other than one recommended in this instruction manual or recommended by Startrite may present a risk of personal injury 24 Have your machine repaired by a qualified person e This electrical unit complies with the relevant safety rules Only qualified persons using original spare parts should carry out repairs Failure to do this may result in considerable danger to the user Maintenance and Servicing This unit requires very little maintenance This handbook gives clear instructions on installation set up and operation Read these instructions carefully Remember always to switch off and unplug from the main electricity supply before carrying out any setting up or maintenance operations Startrite have a team of service engineers and any advice on repair or maintenance can be obtained from our Customer Services Department on 01246 561 520 Additional Safety Guidance for Chip Extractors BEFORE STARTING WORK BY AN OPERATING MACHINE Operations which cause the production of dusts such as cutting milling grinding etc should be carried out in separate areas The operating machine must be fitted with suitable outlets near the source of the waste dust and must be properly connected to a
15. on or will provide freepost information to enable return depending on the weight and size of the product or component concerned If the product is to be returned to us we will agree with you in advance a Returns Number to speed tracking of the claim and ensure the most appropriate method of return to you is used 4 NOTICE This Guarantee applies to all goods purchased from an authorised retailer of Startrite within the United Kingdom of Great Britain and Northern Ireland This Guarantee does not confer any rights other than those expressly set out above and does not cover any claims for consequential loss or damage This Guarantee is offered as an extra benefit and does not affect your statutory rights as a consumer Additional written copies of this Guarantee can be obtained by writing to the address below Please include a stamped and self addressed envelope for each copy of the Guarantee requested Startrite Machines Unit B Adelphi Way Ireland Industrial Estate Staveley Chesterfield 43 3LS 1 Specification Model MDE HCE MDE HCS MDE HCT Impeller diameter 260mm 305mm 330mm Suction hose inlet diameter 150mm 150mm 200mm Bag diameter 450mm 500mm 500mm Filter bag length 870mm 1060mm 1210mm Collection bag length 875mm 940mm 1020mm Air flow cu m hr 2000 3000 5000 Sound Power Level lt 95dB lt 95dB lt 95dB Sound Pressure Level lt 85dB lt 85dB lt 85dB Motor Power P1 1000W 2000W 2900W Motor Power P2 1HP 2HP 3HP Weight
16. port 4 Clamping assembly 5 Plastic cap 6 Hex socket head cap screw 7 Collection bag 8 Wheel assembly 9 Hex bolt 10 Spring washer 11 Washer 12 Base assembly 13 Column 14 Frame 15 Hex socket head cap screw 16 17 18 19 20 21 22 23 24 25 26 27 28 Washer Impeller Hex bolt Gasket Spring washer Motor bracket Washer Cross recessed pan head screw Seal Pan head tapping screw Switch Motor Cable plug 9 Parts Lists amp Diagrams Cont MDE HCS 1 Upper bag support 16 Washer 2 Support 17 Impeller 3 Dust filter bag 18 Hex bolt 4 Clamping assembly 19 Spring washer 5 Plastic cap 20 Gasket 6 Hex socket head cap screw 21 Hex Nut 7 Collection bag 22 Pan head tapping screw 8 Wheel assembly 23 Switch 9 Hex bolt 24 Motor bracket 10 Spring washer 25 Washer 11 Washer 26 Cross recessed pan head screw 12 Base assembly 27 Seal 13 Column 28 Motor 14 Frame 15 Hex socket head cap screw 12 13 9 Parts Lists amp Diagrams Cont MDE HCT 1 Upper bag support 15 Hex socket head cap screw 2 Dust filter bag 16 Washer 3 Support 17 Impeller 4 Clamping assembly 18 Gasket 5 Plastic cap 19 Hex bolt 6 Hex socket head cap screw 20 Spring washer
17. re leaving the workshop Clean the machine and the surrounding area regularly RESIDUAL RISKS Despite observance of all the safety regulations and use according to the rules described in this manual residual risks may still be present among which the most common are e contact with tool contact with moving parts belts pulleys etc e recoil of the piece or part of it e accidents due to wood splinters or fragments e tool insert ejection e electrocution from contact with live parts e danger due to incorrect tool installation e inverse tool rotation due to incorrect electrical connection e danger due to dust inhalation in case of working without vacuum cleaner Bear in mind that the use of any machine tool carries risks Use the appropriate care and concentration for any type of machining also the most simple SAFETY AND INFORMATION SIGNS The warning labels below may be applied to the machine in some cases they indicate possible danger conditions in others they serve as indication only Always take the utmost care SAFETY SIGNS Risk of eye injury Wear eye protection Wear hearing protection systems Danger of electric shock Do not access the area when the machine is powered Carefully read and understand the manual before using the machine GPO INFORMATION SIGNS Indicate the technical characteristics direction of rotation and inclination block and release etc Carefully follow the directions to simplify
18. te co uk Unit B Adelphi Way Fax 01246 561 537 wwwstartrite co uk Staveley 43 3LS
19. tenance Electrical Diagrams Conditions Parts Lists amp Diagrams page 3 page 4 page 5 page 6 page 7 page 7 page 8 page 9 page 10 page 10 page 11 page 11 page 12 14 Introduction Dear Customer Thank you for investing in this Startrite product which has been designed to give you years of satisfying service Please do not forget to fill in and return your guarantee card or register your product at www startrite co uk This does not affect your statutory rights PURPOSE OF THIS MANUAL This manual serves to give details of specification health amp safety installation amp assembly Please ensure you have sufficient basic skill before using this machine If in any doubt please call 01246 561 520 STARTRITE amp RECORD POWER SHOWROOM We have a large showroom close to junction 29A of the M1 stocked with the full range of products which is used for demonstrations and product training If you require guidance or instruction on any products or would like sales advice please call 01246 561 520 to arrange a visit STARTRITE AND THE ENVIRONMENT Considerations of environmental issues are an integral part of the design production and other associated aspects of this product and all reasonable environmentally friendly options have been adopted throughout Users are advised to consider environmental issues associated with the use of this product particularly when considering workpiece material Confirmation of sourcin
20. working area in a room nearby The motor unit can be mounted with the hose facing upwards Fig 5 1 or downward Fig 5 2 to best suit the needs of the user Fig 5 2 6 Maintenance Before any maintenance of the chip extractor remove the plug from the power supply and ensure that the impeller has fully stopped The electric motor does not need any maintenance as it is equipped with sealed lubricated bearings Periodically check the state of the filtering sack the fabric should never show signs of abrasion or damage Empty the sack regulary and before it reaches maximum capacity The filtering sack should be cleaned often so as to guarantee maximum performance of the chip extractor It should be replaced if it is in poor condition When replacing the filtering sack as the procedure might release dust in the environment it is recommended to arrange in advance a suitable working area so as to avoid damage caused by a spread of dust into the workshop Always wear a suitable dust mask when clearing or disposing of waste material 7 Electrical Connection e Electrical installation should be carried out by competent qualified personnel e The mains connection should be made using the terminal box e Replacement of the power supply cable should only be done by a qualified electrician Check that the electric installations of the workshop are equipped with a protection device against short circuits e The connectio
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