Home

DPA UPSCALE ST USER MANUAL

Contents

1. 7 5 2 1 1 How to Extract a UPS Module in SINGLE MODULE Systems 7 5 2 1 2 How to Fit Back a UPS Module SINGLE MODULE Systems 8 5 2 2 Replacement of UPS Module in Redundant Multi Module 10 5 2 2 1 How to Extract a Module in Redundant Multi Module System 10 5 2 2 2 How to insert a module in a Redundant Multi Module 11 5 2 8 Replacement of a Module in Capacity Multi Module 12 5 2 3 1 How to Extract a Module in a Capacity Multi Module 12 5 2 3 2 How to Fit Back a Module in a Capacity Multi Module 13 04 0314 S5 NEUT OPM UPSCALE ST GB 091101 doc Page 1 14 Printed in Switzerland Modifications reserved Section 5 5 1 OPERATION PROCEDURES 5 1 1 Start Up Procedure THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR WARNING FROM A AGENT AUTHORIZED BY THE MANUFACTURER Situation of UPS System before switching it on 1 Make sure the fuses for the supply of UPS System in the Input Distribution Board on site are open 2 Make sure all the input and output cabling has been perfo
2. Section 10 UPS S type For Separate Battery C type For Common Battery CBAT UPScale 120 S type or C type CBAT UPScale 200 S type or C type BATTERY FRAMES feet 120 Batt block x 24Ah 28Ah 200 Batt blocks x 24Ah 28Ah Configuration accommodates Max on 8 shelf on 7 shelf 3x5 15 blocks shelf 6x5 30 blocks shelf Battery fuses Max Batt Strings S type 9 9 10 10 Terminals Terminal 9 x 16 25mm2 Terminal 15 x 16 25mm2 Battery fuses Max Batt Strings 9 9 10 10 Terminals C type Com Connection Bar Com Connection Bar 3 x 2xM8 PE 2xM8 3 x 2xM10 PE 2xM10 Fuse Type Very Fast acting A 3x100 A 5x100A Dimensions WxHxD mm 730x1975x800 1200x1975x800 Weight with trays and w o batteries kg 290 410 Battery Configurations Battery Configurations 1x40 x28Ah 1x40 x28Ah 2x40 x28Ah 2x40 x28Ah Possible Battery configurations 3x40 x28Ah 3x40 x28Ah within the Battery Cabinets 2x50 x28Ah 4x40 x28Ah 5x40 x28Ah 2x50x28Ah 4x50 x28Ah 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 13 19 Printed in Switzerland Modifications reserved Section 10 10 10 BATTERY AUTONOMIES 10 10 1 Examples of Internal Battery Autonomy of DPA UPScale ST40 and ST 60 UPScale M 20 Module Type UPScale M 10 Module need at least 48 blocks for full power or minimum 40 blocks for 16kW Internal Separate Bat
3. THE UPS SYSTEM THE BATTERY CABINET AND THE BATTERIES ARE HEAVY AND MAY TIP DURING TRANSPORTATION CAUSING SERIOUS INJURY IF UNPACKING INSTRUCTIONS ARE NOT CLOSELY FOLLOWED NOTE 15 SITE PLANNING AND POSITIONING 1 5 1 PLANNING BEFORE THE INSTALLATION The equipment must be installed and transported in a upright position The equipment requires space to bottom front and back to enable cooling airflow It is required to arrange ventilation of the UPS room All parts of the UPS for service and user access are accessible from the front and rear making it a service friendly and maintenance friendly UPS Reserve enough space from the front min 600 mm The UPS should be located where e Humidity lt 90 96 non condensing and temperature 4 15 and 25 C are within prescribed limits e Fire protection standards are respected e Cabling can be performed easily e Available front accessibility for service or periodic maintenance e Requested air cooling flow should be granted e The air conditioning system should have sufficient amount of air cooling needed to keep the max room temperature rise at desired level e Dust or corrosive explosive gases must be absent e place is vibration free e Only front access is necessary for service and maintenance e Ifthe UPS will be installed in bayed enclosures partition walls have to be installed as well An ambient temperature of 15 to 25 Celsius degrees is recommende
4. a Capacity Multi Module System To replace a Faulty Module in a Capacity Multi Module System perform following steps 1 Remove UPS Module compartment protection cover by unscrewing two screws on the front Slide two thirds of UPS Module into dedicated UPS compartment make sure not to plug the UPS Module into the rear connector Push UPS module to its final position and push strongly to assure good contact on the rear plugs NOTE Werecommend 2 persons for pulling out the module from the UPS Frame The weight of a of UPScale M10 is 18 5 kg M20 module is 21 5kg Tighten the two screws on the front of module Check if LED LINE1 and battery are green On the LCD LOAD OFF SUPPLY FAILURE will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green Close internal and or external battery fuses breaker of the new Module Press both ON OFF Buttons simultaneously to start up UPS module All modules shall show to be in LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Green 04 0314 S5 NEUT OPM UPSCALE ST GB 091101 doc Page 13 14 Printed in Switzerland Modifications reserved Section 5 7 Open Maintenance Bypass 1 1 by turning it to position OFF The load is now supplied by the static bypass of all three Module
5. 2 Verify that load is supplied by inverter of the other modules running by checking the LCD indication LOAD PROTECTED Verify load measures on the operating modules 3 Turn the faulty module OFF by pressing simultaneously both ON OFF buttons On the LCD LOAD OFF SUPPLY FAILURE should appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green 4 Remove the two fixation screws and slide out the UPS Module 10cm This operation will disconnect module by the power connection located on the back of the cabin 5 Pull the module out ATTENTION BEFORE DRAWING THE UPS MODULE COMPLETELY OUT WAIT 2 MINUTES UNTIL THE INTERNAL DC CAPACITORS ARE DISCHARGED NOTE We recommend 2 persons for pulling out the module from the UPS Frame The weight of a of UPScale M10 is 18 5 kg M20 module is 21 5kg 6 Screw the protection cover on the empty area left empty by the module with the two fixation screws 04 0314 S5 NEUT OPM UPSCALE ST GB 091101 doc Page 10 14 Printed in Switzerland Modifications reserved Section 5 5 2 22 How to insert a module in a Redundant Multi Module System THE WEIGHT OF A UPS MODULE CAN REACH 22KG THEREFORE IT IS RECOMMENDED TO BE LIFTED BY 2 PERSONS THE MODULE SHALL WARNING NEVER BE CARRIED BY ONE PERSON ONLY In a Redundant Parallel system one module can be re
6. O SOR ES HU Battery Autonomy in min for Tot System Power 5 1 Wins Modules Total System Power sow wow O TKCBATUPScae 2o osoen gt 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 15 19 Printed in Switzerland Modifications reserved Section 10 10 11 INSTALLATION PLANNING x 1 x UPS Battery UPS Frames Cabinet Frames Open Doors Y Open Doors Y Figure 1 UPS space recommendation Figure 2 UPS Battery space recommendation no need for side top or rear epe 10 11 1 HEAT DISSIPATION PER MODULE WITH NON LINEAR LOAD Module Range UPScale M 100r 20 Module Type UPScale M 10 UPScale M 20 Heat Dissipation with 100 Non linear Load per Module EN 62040 1 1 2003 Heat Dissipation with 100 Non linear BTU h Load per Module EN 62040 1 1 2003 Airflow 25 30 C with Non linear Load per Module EN 62040 1 1 2003 Dissipation at no load m h 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 16 19 Printed in Switzerland Modifications reserved Section 10 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES The customer has to supply the wiring to connect the UPS to the local power source The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from
7. 5 7 14 1x 2x40 x7Ah 2x 1x50 x7Ah 5 om 2 2 ND Aj wo 21 5 3 x UPScale 10 3 x UPScale M 20 24kW 36kW Ala alfa With 3 Modules N a A A 2 04 0314 510 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 14 19 Printed in Switzerland Modifications reserved Section 10 10 10 2 Examples of External Battery Autonomy This configuration are mostly used in combination with the frame UPScale ST 80 or ST 120 Module Type UPScale M 10 UPScale M 20 External Separate Battery configuration Battery Autonomy in min per Module Battery Cabinet Battery Module 1x UPScale M 10 at 10 kW 1 x UPScale M 20 at 20kW Power kw 16kW zou 1x CBAT UPScale 120 1x40x28Ah ce RENT CREER 1x CBAT UPScale 120 1x50x28Ah SS eae Extenal Common Battery configuration with 40bl string Battery Autonomy in min for Tot System Power 3 1 With 3 Modules Module Epi x UPScale M 10 m UPScale M 20 Total Total System Power Powr soKW 1x CBAT UPScale 120 HMM 13 E TXOBATUPScae200 ROI eris et Bot prepago Battery Autonomy in min for Tot System Power 3 1 With Modules Tom System Power sow ow pcdes ed Battery centiquralion ith Battery Autonomy for Tot System Power 5 1 TomSysemPowe _
8. Battery OK Common LOAD ON MAINS Load on bypass Mains Message Load on Inverter Common COMMON ALARM Common Alarm System NO Alarm Condition Common 12Vdc Customer IN 1 default as Generator Operation GND NC Generator ON 12Vdc Customer IN 2 GND Function on request to be defined 3 3Vdc Temperature Battery GND If connected the battery charger current if depending of the battery temp 12Vdc Remote Shut down GND Do not remove the factory mounted bridge until external Remote Shut down is connected 12Vdc 12 Vdc sourse GND max 200 mA load Phoenix Spring Terminals X1 X2 Connection 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 11 19 Printed in Switzerland Modifications reserved Section 10 10 9 OPTIONS Modem Ethernet card or Modem GSM card for Newavewatch Management Software SNMP card and WaveMon Management Software Modbus Protocol External Battery Cabinets In Output Transformator for special voltages on request Temp sensor for battery temp control 10 9 1 MODEM ETHERNET CARD Newavewatch MANAGEMENT SOFTWARE Newavewatch is a redundant remote monitoring and management service which is a part of the Premium Power Protection Concept providing you with peace of mind protection knowing the mission critical facility is under careful continuous watch 24 7 365 There are two dif
9. will appear 3 Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green The load is now directly supplied by mains and is not protected 04 0314 55 NEUT OPM UPSCALE ST GB 091101 doc Page 7 14 Printed in Switzerland Modifications reserved Section 5 J THE LOAD IS NOW DIRECTLY SUPPLIED BY MAINS AND IS NOT NOTE PROTECTED 4 Press both ON OFF Buttons on UPS Module simultaneously 5 Open battery fuses breakers on the internal if any and the external battery cabinet or rack 6 Unscrew the two screws on the front side of the module that are fixing it to the UPS frame 7 Pull Module only partly horizontally by means of the 2 black handles until the rear connectors are disconnected THE LOAD IS NOW DIRECTLY SUPPLIED BY MAINS AND IS NOT PROTECTED WARNING BEFORE DRAWING THE UPS MODULE COMPLETELY OUT WAIT 2 MINUTES UNTIL THE INTERNAL DC CAPACITORS ARE DISCHARGED WARNING 9 ZN Draw UPS Module by pulling it out horizontally NOTE Werecommend 2 persons for pulling out the module from the UPS Frame The weight of a of UPScale M10 is 18 5 kg M20 module is 21 5kg Insert new UPS Module or cover the opening UPS Module Compartment with appropriate protection cover immed
10. 4 Fault identification and rectification information is given on the following pages 8 1 2 Menu Commands Event Log And Measurements In section 4 there is a detailed description of the Menu Commands Event Log and Measurements that can be operated and displayed on the LCD The List of Alarms and Messages are shown below 8 1 3 Fault Identification and Rectification The major alarm conditions that will be encountered are Alarm Condition Meaning Suggested Solution UPS FAULT There is a fault in the UPS and therefore normal operation cannot be guaranteed Call the authorised service centre for assistance MAINS BYP RECT FAULT Mains power supply is outside prescribed tolerance The input power to UPS is too low or missing If site power appears to be OK check the input circuit breakers etc supplying the UPS There is a short circuit at the output of UPS OUTPUT SHORT load side Check all output connections and repair as required Identify which piece of equipment is causing the overload and remove it from the UPS OVERLOAD Load exceeds the UPS rated power Do not connect laser printers photocopiers electric heaters kettles etc to the UPS Check the ambient temperature of the UPS is less than UPS temperature has exceeded the 30 C OVERTEMPERATURE allowed value If the ambient temperature is normal call the authorised service centre for assistance BATTERY CHARGER The att
11. 7 0 6 0 UPSCALE 10 kW 5 0 E UPSCALE 10 kVA 4 0 UPSCALE 20 kW 3 0 UPSCALE 20 kVA 2 0 1 0 0 0 1 UPScale Module UPScale Module M 10 M 20 18 20 19 20 10 10 20 20 10 10 19 20 9 10 18 20 8 5 10 17 20 8 10 16 20 7 5 10 15 20 10 14 10 12 Changes of this table without notice modifications reserved 04 0314 510 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 8 19 Printed in Switzerland Modifications reserved Section 10 10 6 ENVIRONMENTAL CHARACTERISTICS Module Range UPScale M 10 or M 20 Module Type UPScale M 10 UPScale M 20 Audible Noise with 100 50 Load dBA 55 49 57 49 Operation temperature C 0 40 Ambient Temperature for Batteries recommended C 20 25 Storage Temperature C 25 70 Battery Storage Time at Ambient Temperature Max 6 months Max altitude above sea level m 1000m 3300ft without de rating Meter above sea level m ft De Rating Factor for Power De rating factor f t altitudes above 1000 EE e rating factor for use at altitudes above m sea 2000 6600 0 91 level ing IEC 62040 3 seagate 2500 8250 0 86 3000 9900 0 82 Relative Air humidity Max 95 non condensing Mezza Totally front accessibility for service and y maintenance no need for side top or rear access
12. MANUAL BYP IS OPEN LED Indicators will indicate as shown in table below ee LED Indicator OFF LINE 1 Green Green LINE 2 Green Green BYPASS Green OFF INVERTER RED Green BATTERY Green Green Before transferring the load to Maintenance Bypass IA1 always make sure all the UPS modules are the Bypass Mode or ECO Mode ON OPERATION MODE MANUAL BYPASS THE LOAD IS NOTE PROTECTED AGAINST ANY MAINS FAILURES OR MAINS DISTURBANCES 04 0314 S4 NEUT OPM UPSCALE ST GB 091101 doc Page 8 9 Printed in Switzerland Modifications reserved Section 4 This page left intentionally blank 04 0314 S4 NEUT OPM UPSCALE ST GB 091101 doc Page 9 9 Printed in Switzerland Modifications reserved Section 5 CONTENTS SECTION 5 5 1 OPERATION PROCEDURES iiri sas test es ee 2 5 1 1 Start Up PTOGeduf B e Oe E ENS tutu Pi 2 5 1 2 Sh tdowni Procedure 2 roter eed Pen oo intor aede ke rfe assolet 4 5 1 3 Load Transfer from Inverter operation to Maintenance Bypass 5 5 1 4 Load Transfer from Maintenance Bypass to Inverter 6 5 2 REPLACEMENT OF UPS MODULE neri deer e ra e tret eic 7 5 2 1 Replacement of UPS Module in Single Module
13. Module Type UPScale M 10 UPScale M 20 Output Rated Power per Module cosphi 0 8 10 20 Output Rated Power per Module cosphi 1 0 KW 10 20 Nominal Input Voltage V 3x380 220V N 3x400V 230V N 3x415 240V N 23 15 3x308 177 V to 3x460 264 V for 100 load Input Voltage Tol ref to 3x400 230V for Loads in 30 15 3x280 161 V to 3x460 264 V for lt 80 load 40 15 3x240 138 V to 3x460 264 V for 60 load Input Frequency Hz 35 70 Input Power Factor PF 0 99 100 load Inrush Current A max In Input Distortion THDI Sine wave THDi lt 3 100 load Max Input Power with rated output power and charged battery per Module kW 10 5 21 output cosphi 1 0 Max Input Current with rated output power and charged battery per Module A 15 2 30 4 output cosphi 1 0 Max Input Power with rated output power and discharged battery per Module kW 11 5 23 output cosphi 1 0 Max Input Current with rated output power and discharged battery per Module A 16 6 33 3 output cosphi 1 0 04 0314_S10_NEUT_TDSDPA_UPSCALE_ST_GB_100311 DOC Page 5 19 Printed in Switzerland Modifications reserved 10 3 1 10 3 2 Input power factor INPUT PF VERSUS LOAD Input power factor versus load Leading 1 0 96 0 985 0 99 0 99 al al MI 0 2 0 25 50 75 100 load IN
14. BATTERY Green 4 Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green The load is now directly supplied by mains and is not protected 6 Press both ON OFF Buttons on UPS Module to be replaced simultaneously 7 Open corresponding battery fuses 8 Remove the two fixation screws and slide out the UPS Module 10cm This operation will disconnect module by the power connection located on the back of the cabin 04 0314 S5 NEUT OPM UPSCALE ST GB 091101 doc Page 12 14 Printed in Switzerland Modifications reserved Section 5 ATTENTION BEFORE DRAWING THE UPS MODULE COMPLETELY OUT WAIT 2 MINUTES UNTIL THE INTERNAL DC CAPACITORS ARE DISCHARGED 9 10 Draw UPS Module by pulling it out horizontally NOTE We recommend 2 persons for pulling out the module from the UPS Frame The weight of a of UPScale M10 is 18 5 kg M20 module is 21 5kg Insert new UPS Module or cover the opening UPS Module Compartment with appropriate protection cover immediately and fix with two screws MAKE SURE THE INTERNAL DC CAPACITORS ELCO HAVE BEEN DISCHARGED WAITING AT LEAST 10 MINUTES WARNING 2 THE LOAD IS NOW DIRECTLY SUPPLIED BY MAINS AND IS PROTECTED WARNING 5 2 3 2 How to Fit Back a Module
15. 00 00 RECTIFIER VOLTAGE V 230 230 230 BYPASS VOLTAGE V 230 230 230 OUTPUT VOLTAGE 230 230 230 OUTPUT CURRENT A 00 00 00 00 00 00 ACTIVE POWER KW 00 00 00 00 00 00 REACTIVE POWER kVAr 00 00 00 00 00 00 APPARENT POWER KVA 00 00 00 00 00 00 OUTPUT POWER 00 00 00 00 00 00 BATT CAPACITY 00 00 LCD DISPLAY gt LOAD TO INVERTER LOAD TO BYPASS 2 Transfer Load to bypass gt LOAD TO BYPASS PERFORM BATT TEST 3 Battery Test gt PERFORM BATT TEST NO MORE COMMANDS 04 0314 54 NEUT OPM UPSCALE ST GB 091101 doc Printed in Switzerland Modifications reserved Section 4 Page 5 9 4 1 3 6 UPS Data DESCRIPTION 1 These general UPS Data are installed at the manufacturing plant 2 Manufacturing date 3 EPROM Version 4 Actual Date and Time 4 1 3 7 Set Up User DESCRIPTION 1 Set up Language not active yet 2 Set up Date and Time 3 Set up battery test 4 Set up operation with Gen Set 4 1 3 8 Set Up Service DESCRIPTION 1 This Menu is reserved for authorized service engineers It is not to be used by End Users 2 Type in password Password is necessary to enter Service Manual LCD DISPLAY UPS SERIAL NUMBER NW nnnnn DATE OF MANUFACTURE 15 01 2003 EPROM VERSION V 000 DATE TIME dd mm yyyy hh mm ss LCD DISPLAY gt SET LANGUAGE SET DATE AND TIME ENGLISH FRANCAIS POL
16. 4 2 Monitoring image The main characteristics of WAVEMON Software are Automatic unattended master slave shutdown in heterogeneous networks On screen autonomy time battery time countdown On screen server log off and shutdown procedure Extensive logging of all UPS activity and power quality data with timestamp Scheduled UPS economy mode service mode other systems status Graphical user interface for Windows compatible platforms Automatic unattended local shutdown Special software modules to close and save open MS Office documents Compatible for all optional modules like UPSDIALER SNMP adapters Temperature sensors etc The UPS Management Software is a client server application for networks and local workstations Basically WAVEMON Software consists of two parts the server module of the UPS Management Software is UPSServ which communicates via RS 232 cable with the UPS Working as a background process the UPSServ collects messages received from the UPS The UPSServ interprets received messages and makes them available to the client module UPSCli and to any SNMP based management station When UPSServ detects voltage variations or a power failure it can execute various so called system event routines which for example may shutdown the server or send warning to connected users These system event routines which are a part of the UPS Management Software can be adjusted to your demands The UPS management software includes with ev
17. 80 UPScale ST 120 E m en DPA UPScale ST E ICE FRAMES EC 7711 8 g NS ELS Lej 5 z m pm m 1 2 modules 3 modules 4 modules 6 modules 10 or 20kW 10 or 20kW 10 or 20kW 10 20kW Configuration ancien Max and and and and d 80 x 7 9Ah 240 x 7 9Ah NO batteries NO batteries batteries batteries Max Power connection kW 40 60 80 120 Dimensions WxHxD mm 550x1135x770 550x1975x770 550x1135x770 550x1975x770 Weight of Empty Frame w o modules and kg 92 173 82 133 w o batteries f 130upto 136 229upto238 157 169 245upto 263 wlo batteries 9 with 2 Module with 3 Module with 4 Modules with 6 Modules Col Front Graphite grey Pulverlacke No 4222903402 serie OBRCCAT 1 VIDES Side walls Graphite grey Pulverlacke No 4222903402 serie O9RCCAT1 MODULES UPScale M 10 UPScale M 20 Output Active Rated Power KW Variable Number of 12V M Battery Blocks No 20 50 1 30 50 1 Dimensions WxHxD bus 15 ES Weight UPS Module kg 18 6 21 5 Colors Front RAL 7016 Note 1 Depending of the effective load in KW used by the module see chapter 10 5 Battery characteristics 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Printed in Switzerland Modifications reserved Page 4 19 Section 10 10 3 INPUT CHARACTERISTICS Module Range UPScale M 10 or M 20
18. B Max Input Cable C Cable D for CBAT UPScale type Fuse B mm iud Fusec mm mm nom oos 120 or 200 ONLY IE gt 60950 charging laso 0950 TAI Ag CB 2 12001 A 1 2001 1 2001 Com Sep Battery Battery UPScale ST 40 40 3x80A 5x16 68 A 3x80A 4x16 5x16 58 A 3x100A 1 3x25 71 2x 3x10 UPScale ST 60 60 3x125A 5x35 102A 3x125A 4x35 5x35 87A 3x160A 1 3x50 1 3x 3x10 UPScale ST 80 80 3x160A 5x50 136A 3x160A 4x50 5x50 116A 3 224 1 3x95 1 4x 3x10 UPScale ST120 120 3x224A 5x95 208 3x224A 4x95 5x70 174A 3x300A 1 3x150 1 6x 3x10 1 only valid for common battery use 04 0314 S2 NEUT OPM UPSCALE ST GB 091101 doc Page 4 14 Printed in Switzerland Modifications reserved Section 2 2 2 FRONT VIEW 2 2 1 FRONT VIEW UPSCALE ST 40 AND CONNECTION TERMINALS 12 13 14 ws e 8 8 fo ol 1 Not used JR2 foreseen for RJ45 Plug 2 X2 Customer interface on Phoenix Terminals Potential MAL MM X1 Customer Inputs FAR AAA dare MM Y detail see Section 3 3 1 1 2 m mmm 1 l mm 1 1 3 LED red green 5 2 9 4 JD1 RS232 Sub D9 female PC interface 5 USB PC Interface E oa sesame ica oa 6 SNMP Slot for optional SNMP card ONLY 7 Newavewatch Slot for optional Modem Ethernet card ONLY 8 Battery terminal N fo
19. Cabinet UPSCALE for Frame DPA UPSCALE ST 120 separate Batteries per Module Battery Battery Battery Battery Battery Seperate Battery Fuses Fuses Fuses Fuses Fuses tjt for for for for for UPS 1 UPS2 UPS 3 UPS 4 UPS 5 N Fig 3 2 3 Connection of external separate batteries 2 3 2 4 Connection of External Common Battery for DPA UPScale External Battery Cabinet UPSCALE for Frame DPA UPSCALE ST 120 common Batteries Common Battery Battery Battery Battery Battery Battery Fuses Fuses Fuses Fuses Fuses for for for for for UPS 1 UPS 2 UPS 3 UPS 4 UPS 5 Fig 3 2 4 Connection of external Common batteries 04 0314_S2_NEUT_OPM_UPSCALE_ST_GB_091101 doc Page 14 14 Printed in Switzerland Modifications reserved Section 3 SECTION 3 3 1 INTERFACING rse e pti be tet fem ec d eR dU uu 2 3 1 1 Customer interface and DRY PORTS volt free 3 3 1 1 1 Output Interfaces Terminal blocks X2 DRY PORTS 3 3 1 1 2 Input Interfaces Terminal blocks X4 nennen 3 3 1 2 JJDT7RS232 Smart Port Computer Interface peii be Gee ertet puse S pale 4 3 1 3 USB Computer Interface recent tente e e Fe RENE 4 04 0314 S3 NEUT OPM UPSCALE ST GB 091101 doc Page 1 4 Printed in Switzerland Modifications reserved Section 3 3 1 INTERFACING The UPS
20. IS PROHIBITED TO REMOVE ANY SCREWS FROM THE UPS SYSTEM OR FROM THE BATTERY CABINET THERE IS A DANGER OF ELECTRICAL SHOCK WARNING HIGH FAULT CURRENTS LEAKAGE CURRENTS BEFORE CONNECTING THE MAINS YOU MUST ENSURE THAT THERE IS A PROPER EARTH CONNECTION WARNING THE USER MUST DISPLAY A WARNING SHIELD ON ALL PRIMARY UPS CIRCUIT BREAKERS THE SERVICE PERSONNEL HAS TO BE INFORMED ABOUT DANGEROUS VOLTAGES THE WARNING PANELS MUST CONTAIN THE FOLLOWING TEXT BEFORE STARTING WITH THE MAINTENANCE WARNING WORK ON THE CIRCUIT BREAKERS MAKE SURE THE UPS IS ISOLATED 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 4 21 Printed in Switzerland Modifications reserved Section 1 1 2 4 ENVIRONMENTAL CONSIDERATIONS The UPS must be installed according to the recommendations in this manual To operate the UPS at peak efficiency your installation site should meet the environmental parameters outlined in this manual Excessive amount of dust in the operating environment of UPS may cause damage or lead to malfunction The UPS should be always protected from the outside weather and sunshine If you intend to operate the system at an altitude higher than 1000 meters contact your local sales or service office for important information about high altitude operation The operating environment must meet the weight airflow size and clearance requirements specified in the technical datasheet Under no circumstances the UPS shou
21. Quartino with transportation charges prepaid and must be accompanied by a description of the failure Products without description will not be handled The warranty is invalidated if the UPS has not been installed and or commissioned by duly trained personnel of authorised subsidiaries or distributors The warranty does not apply in any case of damage or loss caused by misuse negligence unauthorized repair or modification incorrect installation and commissioning inappropriate environmental conditions accident act of God or inappropriate application If the UPS fails to conform to the above within the warranty period then NEWAVE SA or an authorized service centre will at its sole option repair or replace the UPS or parts of it All repaired or replaced parts will remain the property of NEWAVE or of the authorized service centre NEWAVE is not liable for any costs resulting from a failure if the installation commissioning repair alternation or ambient conditions of the equipment do not fulfil the requirements specified in the documentation delivered with the unit and other relevant documentation such as loss of profits or revenue loss of equipment loss of data or software cost of substitutes claims by third parties or otherwise Under no circumstances shall NEWAVE its suppliers or subcontractors be liable for special indirect incidental or consequential damages losses or penalties The technical data information and specificatio
22. agent authorized by the manufacturer Please note the type code and the serial number of the equipment and contact your nearest agent authorized by the manufacturer www newaveups com under Resellers The Code and the serial no are shown on the nameplate see Section 1 1 5 4 Nameplate 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 5 21 Printed in Switzerland Modifications reserved Section 1 13 SYSTEM DESCRIPTION The product described in this manual is a transformerless Uninterruptible Power System UPS It is a true online continuous duty double conversion solid state three phase system providing conditioned and uninterruptible AC power to protect the customer s load from all nine power failures 1 3 1 GENERAL SYSTEM DESCRIPTION The UPS s are used to protect sensitive equipment and prevent loss of valuable electronic information minimise equipment downtime and minimise the adverse effect on production equipment due to unexpected power problems The UPS system continually monitors incoming electrical power and removes the surges spikes sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS system is h
23. an agent authorized by the manufacturer More details and procedure are mentioned in the user manual 10 12 1 TERMINAL CONNECTIONS OVERVIEW Shia Battery Earth Separate Battery pod Input Bypass Input Rectifier Output load Connection Bar B PE N 3 N 3 N PE 3 N PE UPScale ST40 16 25mm 3x 10 END 3 x M5 4 x 16 25 T 5x 16 25 mm T 5 x 16 25 mm T 3 4x35 mm T 4 x 35 mm T UPScale ST60 50 s doromm 3xM6 B 4x 35 mm T pu n 3x 50 mm T 3 x 50 mm 3 x 50 mm 7 UPScale ST 80 50 mm T 3 x 10 46mm 3 x M6 B N 70 95 mm N 70 95 mm T N70 95 T T PE 50 mm T PE 50 mm T 3 x 2xM5 B 2 2 2 6x 2 4 x 70 95mm 4 x 70 95mm UPScale ST 120 50mm 3 x 10 46mm T A a 4 x 70 95mm PE 50 mm T 50 mm UPScale ST 40 UPScale ST 60 Input Output Batt UPScale ST 80 UPScale ST 120 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Printed in Switzerland Modifications reserved Page 17 19 Section 10 10 12 2 SINGLE FEED INPUT Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Fuse MAINS 3x400 230V STANDARD VERSION SINGLE FEED INPUT Cable A Frame MS Maintenance Bypass 1 Cable D Load 3x400 230 V 10 12 3 SINGLE FEED INPUT Cable Sec
24. for Single feed 35 mm2 11 Output Load terminal 35 mm2 12 14 F4 F6 Battery Fuse Holder Module 1 2 3 14x51 50A Fast 15 IA1 Maintenance Bypass Wiring see page 2 section 2 1 04 0314 S2 NEUT OPM UPSCALE ST GB 091101 doc Page 6 14 Printed in Switzerland Modifications reserved Section 2 2 2 3 FRONT VIEW UPSCALE ST 80 AND CONNECTION TERMINALS 75 75 A 12 8 8 9 10 11 Dt Pet m 6 I 1 Not used JR2 foreseen for RJ45 Plug 2 X2 Customer interface on Phoenix Terminals Potential free contacts X1 Customer Inputs detail see Section 3 3 1 1 2 3 LED red green 4 JD1 RS232 Sub D9 female PC interface 5 USB PC Interface 6 SNMP Slot for optional SNMP card ONLY 7 Newavewatch Slot for optional Modem Ethernet card ONLY 8 Battery terminal N for Single battery 10 16 mm2 8 Battery terminal for Common battery M6 9 Input Bypass terminal for Dual Input feed 50 mm2 10 Input Rectifier terminal for Single feed 50 mm2 11 Output Load terminal 50 mm2 12 IA1 Maintenance Bypass Wiring see page 2 section 2 1 04 0314 S2 NEUT OPM UPSCALE ST GB 091101 doc Page 7 14 Printed in Switzerland Modifications reserved Section 2 2 2 4 FRONT VIEW UPSCALE ST 120 AND CONNECTION TERMINALS 12 te e
25. in position OFF e Remove Terminal cover of the UPS 1 Connect first the Earthing wire coming from the Low Voltage Distribution Board to the terminal PE 2 Connect the input power cable coming from the Low Voltage Distribution Board to the terminals of the UPS showed in Section 2 chapter 2 1 2 3 Keep the phase rotation in clock wise sense J INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER NOTE Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly NOTE The UPS is provided with facilities for both single feed one common input cable for rectifier and bypass and dual feed separate input cable for rectifier and bypass 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 18 21 Printed in Switzerland Modifications reserved 1 6 1 2 Single Input Feed To achieve correct Input Cabling see Drawing Section 2 chapter 2 1 2 For single input feed connect the mains input cable to UPS Terminal Block according to the following table MAINS INPUT CABLE UPS TERMINAL Phase L1 1L1 Phase L2 1L2 Phase L3 1L3 NEUTRAL 1N EARTH PE For minimum recommended Input Cable Sections and Fuse Ratings Section 2 chapter 2 1 2 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 1 6 1 3 Dual Input Feed To achieve correct input cabling see Terminal Block in Section 2
26. introduced on its original location without affecting normal system operation Load will be protected by the other modules running ON LINE Module must be previously set according to system personalization Please make sure with your nearest service centre for correct settings 1 2 3 Remove the protection cover by unscrewing the two fixation screws the front Lift the module to its destination position See above note concerning weights Slide two thirds of UPS module into dedicated compartment make sure not to plug the UPS Module into the rear connector Push UPS module to its final position and push strongly to assure good contact on the rear plugs Tighten the two screws on the front of module Check if LED LINE1 and battery is green If yes mains voltage is OK On the LCD LOAD OFF SUPPLY FAILURE will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER RED BATTERY Flashing Green Close internal and or external battery fuses breaker of the new Module Press both ON OFF Buttons simultaneously to start up UPS Module will restart automatically connecting load to inverter and run in parallel with other ON LINE modules LCD panel must show LOAD PROTECTED indication THE LOAD IS NOW PROTECTED BY THE DPA UPScale 04 0314 55 NEUT OPM UPSCALE ST GB 091101 doc Page 11 14 Printed in Switzerland Mod
27. of the wiring for the REMOTE SHUT DOWN SWITCH 04 0314 S9 NEUT OPM UPSCALE ST GB 091101 doc Page 2 8 Printed in Switzerland Modifications reserved 9 1 9 1 Section 9 3 Generator ON Facilities The Generator ON facility must use a normally open contact that closes to indicate that a generator is running and supplying input power to UPS It is located at the bottom of the DPA UPSCALE frame on communication card with terminal blocks X1 X2 See section 3 1 2 1 for details When used this facility disables the UPS static bypass and prevents the UPS from transferring the load onto the generator power supply Generator alarm panel UPS Generator port X1 Figure 1 3 Generator ON Connection 4 Wavemon Shutdown and ManagementSoftware 9 1 4 1 Why is UPS Management important By combining a UPS with network management products such as an SNMP protocol System administrators are guaranteed their data and their system will constantly be protected from corruption or data loss even in the event of an extended power failure or when batteries reach a critical low state In the event of a power disturbance system administrators can also monitor their network from a central location allowing an early detection of problems In fact utility power is unreliable at times ensuring that all network systems have constant power can be a difficult task The situation becomes even more complex if systems are managed across a Loca
28. the UPS and this will be used to record the full service history of the UPS Preventative maintenance inspections involve working inside the UPS which contains hazardous AC and DC voltages Only NEWAVE trained or agreed service personnel and authorized field service engineers are fully aware of all of the hazardous areas within the UPS During a preventative maintenance inspection the field service engineer will carry out the following checks Site enivrement conditions Integrity of electrical installation Cooling airflow Rectifier operation and calibration Inverter operation and calibration Static switch operation Battery status Load characteristics Integrity of alarm and monitoring systems Operation of all installed options 7 1 4 Battery Test The battery test takes approx 3 minutes and should be performed only if there no alarm conditions the battery is fully charged mains is present The battery testing can be carried out independently of the operation mode OFF LINE or ON LINE and whether or not the load is connected The battery test procedure can be performed from the UPS front panel See Operation section 4 1 3 5 04 0314 S7 NEUT OPM UPSCALE ST GB 091101 doc Page 2 4 Printed in Switzerland Modifications reserved Section 7 7 1 5 Battery Maintenance The battery maintenance shall be done by an authorized Newave Service Partner 7 1 6 Battery Disposal and recycling Batteries con
29. with battery IEC IEC N Agl CB Doj charging 60950 Ag CB j A 1 2001 1 2001 Com Sep Battery Battery UPScale ST 40 40 3x80A 5x16 68 A 3x80A 4x16 5x16 58A 3x100A 1 3 25 1 2 3 10 UPScale ST 60 60 3x125A 5x35 102 A 3x125A 4x35 5x35 87A 3x160A 1 3x50 1 3x 3x10 UPScale ST 80 80 3x160A 5x50 136 A 3x160A 4x50 5x50 116A 3x224A 1 3x95 1 4x 3x10 UPScale ST 120 120 3x224A 5x95 208 A 3x224A 4x95 5x70 174 3x300A 1 3x150 1 6x 3x10 1 only valid for common battery use 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Printed in Switzerland Modifications reserved Page 19 19
30. x7Ah 3x 1x50 x7Ah Other combination possible refer to Section 10 04 0314 S2 NEUT OPM UPSCALE ST GB 091101 doc Page 10 14 Printed in Switzerland Modifications reserved 2 3 2 EXTERNAL BATTERY CABINET AND BATTERY CONNECTION Section 2 WARNING KEEP OUT OF BATTERY POLES WHICH CONTAIN DANGEROUS DC VOLTAGES CAUSING FATAL ACCIDENTS NOTE MANIPULATION ON THE BATTERY SYSTEM SHOULD ONLY BE DONE BY TRAINED SERVICE AND MAINTENANCE PERSONEL OF THE MANUFACTURER OR HIS AUTHORISED SERVICE PARTNERS INAPPROPRIATE MANIPULATIONS OF THE BATTERIES CAN CAUSE LIGHTNING SPARKS WHILE OPERATING ON BATTERY SYSTEMS IT IS MANDATORY TO WEAR GLASSES 2 3 2 1 External Battery Configuration In the UPS cabinet of the DPA UPScale ST 80 or ST 120 there is no space provided for batteries There are 2 external matching battery cabinets available e UPScale 120 for Separate or Common battery configurations of 24Ah or 28Ah blocks max 120 Blocks e UPScale 200 for Separate or Common battery configurations for 24Ah or 28Ah blocks max 200 Blocks S type For Separate Battery C type For Common Battery CBAT UPScale 120 S type or C type CBAT UPScale200 S type or C type BATTERY FRAMES 120 Batt block x 24Ah 28Ah 200 Batt blocks x 24Ah 28Ah Configuration accommodates Max on 8 shelf 128 3x5 15 blocks shelf on 7 Sheli E 6 5 30 blocks shelf Battery fuses Max Batt St
31. 0 400 V A 14 5 29 Output Rated Voltage V 3x380 220V or 3x400 230V or 3x415 240V S Static 196 Dynamic Step load 0 100 or 100 0 lt 4 With Linear Load lt 1 5 ISI With Non linear Load EN62040 3 2001 lt 3 Output Frequency Hz 50 Hz or 60 Hz Synchronized with mains lt 2 Output Frequency Tolerance selectable for bypass operation or lt 4 Free running 0 1 At Nominal Input voltage of 3x400 V 15 or 190 V to 264 V ph N Permissible Unbalanced Load All 3 phases regulated independently 100 Phase Angle Tolerance With 100 Unbalanced load Deg 0 deg ER 125 96 load 10 min Overload Capability on Inverter Jo 450 load So a Inverter 3 x In during 40 ms Output short capability RMS A Bypass 10x In during 20 ms 04 0314_S10_NEUT_TDSDPA_UPSCALE_ST_GB_100311 DOC Page 7 19 Printed in Switzerland Modifications reserved 10 5 1 GRAPH 10 5 2 Section 10 AC AC EFFICIENCY with Linier load 2 cosphi 1 Efficiency up to 1 higher with output PF cosphi 0 8 Details refer to paragraph 10 7 Environmental Characteristics Linear Load cosphi 1 25 50 75 100 Load Output Power in KW VERSUS cosphi 22 0 21 0 20 0 19 0 18 0 17 0 16 0 15 0 14 0 13 0 12 0 11 0 10 0 9 0 8 0
32. 2 GSM Situation Problem in r the System o Network interface ethernet Modular Safe Swap Watch Continuous Power Protection Availability 04 0314 S9 NEUT OPM UPSCALE ST GB 091101 doc Page 7 8 Printed in Switzerland Modifications reserved Section 9 This page left intentionally blank 04 0314 59 NEUT OPM UPSCALE ST GB 091101 doc Page 8 8 Printed in Switzerland Modifications reserved UPScale ST Technical Specifications DPA UPSCALE highlights at a glance gt gt gt DPA UPScale with Safe Swap Modules SSM For premium power protection availability Low total Cost of Ownership TCO Cost saving during entire life cycle Flexibility Scalability Ease of power upgrade pay as you grow Enhanced Serviceability Rapid fault recovery Link to Newavewatch Instantaneous fault recognition Safe Swap Modular Power Protection Edition 11 03 2010 Power range 10 120KW per rack Specifications are subject to change without notice Section 10 TABLE OF CONTENTS 10 1 DPA UPScale ST SYSTEM 3 10 2 TECHNICAL CHARACTERS TGS 2225 0 06 4 10 2 1 MECHANICAL CHARACTERISTICS FRAMES AND 5 4 10 3 INPUT CHARACTE
33. 2 7143 5 Battery Maintenance emeret Duke es st e ui dena tp lud esed 3 7 1 6 Battery Disposal and recyeling uir ret o elu Face RED Fu eT RS KR iE 3 04 0314 S7 NEUT OPM UPSCALE ST GB 091101 doc Page 1 4 Printed in Switzerland Modifications reserved Section 7 7 1 MAINTENANCE 7 1 1 Introduction THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE WARNING PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM A AGENT AUTHORIZED BY THE MANUFACTURER To ensure an optimum operation of the DPA UPSCALE and a continuous and efficient protection of the connected load it is recommended to check the batteries every 6 months depending on the ambiance temperature 7 1 2 User Responsibilities There are no user serviceable parts contained within the UPS so the maintenance responsibilities of the user are minimal To maximize the useful working life and reliability of the UPS and its batteries the environment in which the UPS operates should be kept cool dry dust and vibration free The batteries should be hold fully charged 7 1 3 Routine Maintenance The UPS is designed to receive regular preventative maintenance inspections These preventative maintenance inspections are essential to ensure that both the useful working life and the reliability of the UPS are maximized When the UPS is commissioned the commissioning field service engineer will attach a service record book to the front of
34. 5 16 17 18 19 20 Section 5 Check battery polarity and voltage If the battery polarity and voltage is correct insert internal if any and external battery fuses breakers Testing of Parallel Functions The load fuses in output Distribution Board are still open i e the loads are disconnected All UPS Modules are on INVETER MODE Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels on the module to turn the modules OFF On the LCD s message LOAD OFF SUPPLY FAILURE will appear Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels on the modules to turn the modules ON On output Terminal Block there is now UPS power and on all LCD s LOAD PROTECTED will appear Load transfer to Maintenance Bypass Go to Menu COMMANDS and choose command LOAD TO BYPASS and transfer the load to mains on control panel of any one of the UPS modules Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green Connect Load to the UPS Output Insert fuses in output Distribution Board Verify on control Panel that the load is on bypass Open Maintenance Bypass Switch IA1 On LCD MANUAL BYP IS OPEN will appear followed by
35. 7 2 2 4 FRONT VIEW UPSCALE ST 120 AND CONNECTION TERMINALS 8 2 3 BATTERY trito e eiie EC utere IIIa IR cea fora tupra cene 9 2 3 1 INTERNAL BATTERY MODULES oriee 9 2 3 1 1 Internal Battery Modules DPA UPScale ST 40 9 2 3 1 2 Internal Battery Modules DPA UPScale ST 60 10 2 3 2 EXTERNAL BATTERY CABINET AND BATTERY 11 2 3 2 1 External Battery Configuration 11 2 3 2 2 Connection of External Battery Cabinet for DPA 5 13 2 3 2 3 Connection of External Separate Battery for DPA 14 2 3 24 Connection of External Common Battery for DPA 14 04 0314 S2 NEUT OPM UPSCALE ST GB 091101 doc Page 1 14 Printed in Switzerland Modifications reserved Section 2 21 BLOCK DIAGRAM 2 1 1 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES The customer has to supply the wiring to connect the UPS to the local power source The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel Such as a licensed service engineer fr
36. ARACTERISTICS 10 8 STANDARDS 10 9 COMMUNICATION 10 9 1 POWER MANAGEMENT DISPLAY PMD 10 9 2 MIMIC DIAGRAM 10 9 3 DISPLAY 10 9 4 CUSTOMER INTERFACES TERMINALS 1 2 10 9 5 CUSTOMER INPUTS DRY PORT S TERMINAL BLOCK X2 10 9 6 CUSTOMER OUTPUTS DRY PORTS TERMINAL BLOCKS X1 10 10 OPTIONS 10 10 1 MODEM ETHERNET CARD NEWAVEWATCHTM MANAGEMENT SOFTWARE 10 10 2 SNMP CARD WAVEMON MANAGEMENT SOFTWARE 10 10 3 BATTERY CABINETS 10 11 BATTERY AUTONOMIES 10 11 1 EXAMPLES OF INTERNAL BATTERY AUTONOMY OF DPA UPSCALE ST40 AND ST 60 10 11 2 EXAMPLES OF EXTERNAL BATTERY AUTONOMY 10 12 INSTALLATION PLANNING 10 12 1 HEAT DISSIPATION PER MODULE WITH NON LINEAR LOAD 10 13 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULE 10 13 1 TERMINAL CONNECTIONS OVERVIEW 10 13 2 SINGLE FEED INPUT CABLE SECTIONS 10 13 3 SINGLE FEED INPUT 10 13 4 DUAL FEED INPUT 10 13 5 DUAL FEED INPUT CABLE SECTIONS 04 0314 CoverNEUTRAL OPMDPA UPScale ST GB 100311 doc Page 5 6 Printed in Switzerland Modifications reserved Section 0 This page left intentionally blank 04 0314 CoverNEUTRAL OPMDPA UPScale ST GB 100311 doc Page 6 6 Printed in Switzerland Modifications reserved Section 1 CONTENTS SECTION 1 1 1 MECHANICAL CHARACTERISTICS DPA UPSCALE ST nnne 2 1 27 8 2 3 1 2 1 GENERAL SAFETY INTRODU
37. CTION sessssseseseeeeeeen nennen nennen nnn nnns intret en rris 3 1 2 2 SYMBOLS CONTROLS AND INDICATORS sess eene nennen nennen nennen 3 1 2 8 OPERATOR PRECAUTIONS 1 1 ette o deel edge 4 1 2 4 ENVIRONMENTAL 7 5 1 2 5 DECLARATION OF SAFETY CONFORMITY AND MARKING 5 1 2 6 INQUIRIES Hier I HE tdt diel a ave 5 1 3 SYSTEM DESCRIPTION 6 1 3 1 GENERAL SYSTEM DESCRIPTION 6 1 3 1 1 Feature Unique Safe Swappable 6 1 3 1 2 Feature Advanced Booster 6 1 3 1 3 Feature Flexible Battery Management 7 1 3 1 4 Feature DPA Technology Decentralized Parallel 7 1 3 2 DPA UPSCALE ST BASIC SYSTEM CONFIGURATION etes 8 1 3 3 QUALITY STANDARDS AND UPS CLASSIFICATION 8 1 3 4 SINGLE PARALLEL MODULES 1 9 1 3 5 WARRANTY that itt 1 ate cis cb TM Let EAR c 10 1 3 6 EXTENDED WARERANNTY toties d etc tree Ute dte 10 1 4 DELIVERY TRA
38. D OFF THEN BOTH ON OFF BUTTONS ON ALL UPS MODULES HAVE TO NOTE BE PUSHED IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED 1 Verify that the loads are shutdown and that there is need for power supply to the load 2 If the loads are all disconnected press simultaneously both ON OFF Buttons on UPS Control Panel on all control Panels on each module On the LCD LOAD OFF SUPPLY FAILURE will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Green 3 Open battery fuses breakers on internal if any and external battery cabinets or racks 4 Open the mains fuses breaker in the building distribution panel MAKE SURE THE INTERNAL DC CAPACITORS ELCO HAVE BEEN NOTE DISCHARGED WAITING AT LEAST 10 MINUTES THE DPA UPAScale IS NOW VOLTAGE FREE 04 0314 55 NEUT OPM UPSCALE ST GB 091101 doc Page 4 14 Printed in Switzerland Modifications reserved Section 5 5 1 3 Load Transfer from Inverter operation to Maintenance Bypass If it is necessary to perform service or maintenance on the UPS it is possible to transfer the UPS to MAINTENANCE BYPASS THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR WARNING FROM A AGENT AUTHORIZED BY THE MANUFACTURER Situation of UPS System before starting the Transfer Procedure to Maintena
39. Description of the SG Da m E 4 4 1 3 1 rubeo fd RE MC T cuted ates ele adele 4 4 1 3 2 Malti Menu SeFrealroe cen esos dedit e ea e b Face dogs 4 4 1 3 3 ide 5 41 3 4 Measurements 5 5 41 3 5 C mmands SELGelT cod ce sers 5 4 1 3 6 WPS 6 4 1 3 7 SOUP 6 4 1 3 8 Set UD 6 Operating 7 4 1 4 1 Mode ON LINE INVERTER MOBDE inttr 7 4 1 4 2 Mode OFF LINE ECO or BYPASS 7 4 1 4 3 MAINTENANCE BYPASS 8 04 0314 S4 NEUT OPM UPSCALE ST GB 091101 doc Page 1 9 Printed in Switzerland Modifications reserved 4 41 OPERATION 4 1 1 Commissioning The DPA UPScale is a high quality electronic machine that must be commissioned by a fully trained and authorized NEWAVE field service engineer before being put into use The commissioning of the UPS involves the connection of the UPS and battery the check
40. Edition 11 03 2010 UPSCALE ST USER MANUAL DPA UPSCALE highlights at a glance gt DPA UPScale with Safe Swap Modules SSM For premium power protection availability gt Low total Cost of Ownership TCO Cost saving during entire life cycle gt Flexibility Scalability Ease of power upgrade pay as you grow gt Enhanced Serviceability Rapid fault recovery gt Link to Newavewatch Instantaneous fault recognition Safe Swap Modular Power Protection Power range 10 120KW per rack Specifications are subject to change without notice GENERAL CONTENTS OF THE USER MANUAL DPA UPSCALE ST 1 SECTION 1 1 2 MECHANICAL CHARACTERISTICS DPA UPSCALE ST 1 3 SAFETY INSTRUCTIONS 1 31 GENERAL SAFETY INTRODUCTION 1 3 2 DESCRIPTION OF SYMBOLS USED IN THIS MANUAL 1 33 SYMBOLS CONTROLS AND INDICATORS 1 34 OPERATOR PRECAUTIONS 1 3 5 ENVIRONMENTAL CONSIDERATIONS 1 3 6 DECLARATION OF SAFETY CONFORMITY AND CE MARKING 1 3 7 INQUERIES 1 4 SYSTEM DESCRIPTION 1 4 1 GENERAL SYSTEM DESCRIPTION 1 4 2 DPAUPSCALE STTM BASIC SYSTEM CONFIGURATION 1 4 3 QUALITY STANDARDS AND UPS CLASSIFICATION CODE 1 4 4 SINGLE PARALLEL MODULES OPERATION 1 45 WARRANTY 1 46 EXTENDED WARRANTY 1 5 DELVERY TRANSPORT STORAGE 1 51 INTRODUCTION 1 5 2 RECEIPT OF THE UPS AND VISUAL INSPECTION 1 5 3 UNPACKING 1 5 4 NAMEPLATE 1 5 5 BATTERIES AND STORAGE 1 6 SITE PLANNING AND POSITIONING 1 6 1 PLANNING BEFORE THE INSTALLATIO
41. ISH gt SET UP DATE TIME SET UP BATT TEST DD MM YY 55 gt SET BATTERY TEST SET GENERATOR OP DAY OF MONTH 1 31 HOUR OF DAY 1 24 REPETITIVE Y N YES NO gt SET GENERATOR OP NO MORE SETTINGS BATT CHARGE LOCK YES NO BYPASS LOCK YES NO LCD DISPLAY gt SET UP SERVICE PASSWORD gt PASSWORD 04 0314 54 NEUT OPM UPSCALE ST GB 091101 doc Printed in Switzerland Modifications reserved Section 4 Page 6 9 4 4 1 4 Operating Modes 4 1 4 1 Mode ON LINE INVERTER MODE The ON LINE Mode is the UPS Operating Mode in which the load is supplied through the RECTIFIER and INVERTER LINE2 BYPASS LED Indicator Colour LINE 1 Green LOAD LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green LINE 1 Using the control panel see figure 1 1 the UPS can easily be transferred to the ON LINE Mode ON LINE Mode provides the highest degree of protection especially in the event of a mains disturbance or failure This operating mode is always recommended if the critical loads computer systems will not tolerate any interruption of the supply not even the shortest In the unlikely event of an inverter fault or overload condition the UPS will transfer the load automatically and without interruption to the static bypass mains supply transfer time 0 4 1 4 2 Mode OFF LINE ECO or BYPASS M
42. LOAD NOT PROTECTED Check on LCD the Output Powers Voltages Currents and Frequencies Load transfer to Inverter Go to Menu COMMANDS and choose command LOAD TO INVERTER and transfer the load to inverter on control panel of any one of the three UPS modules On all LCD s LOAD PROTECTED will appear followed by Check the output Voltages and Currents once again THE LOAD IS NOW PROTECTED BY THE DPA UPScale 04 0314 S5 NEUT OPM UPSCALE ST GB 091101 doc Page 3 14 Printed in Switzerland Modifications reserved Section 5 5 1 2 Shutdown Procedure THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR WARNING FROM A AGENT AUTHORIZED BY THE MANUFACTURER The DPA UPScale may be shutdown completely if the load does not need input power for an extended period of time It may be switched to Maintenance Bypass Mode for service or maintenance purposes or transferred to the OFF LINE Mode ECO Mode if the load does not need the highest degree of protection The load may be disconnected by means of the two ON OFF LOAD OFF buttons for security reasons Complete Shutdown procedure of DPA UPScale Only in case there is no need to supply the load the UPS System can be completely shutdown The following procedures can only be executed after the load has completely been de energized IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNE
43. N 1 6 2 POSITIONING OF UPS AND BATTERY CABINET 1 7 ELECTRICAL INSTALLATION 1 7 34 PREPARATION FOR THE INPUT CABLING 1 7 2 INSTALLATION CHECKLIST 04 0314_CoverNEUTRAL_OPMDPA UPScale_ST_GB_100311 doc Page 2 6 Printed in Switzerland Modifications reserved Section 0 2 SECTION 2 2 2 BLOCK DIAGRAM 2 1 1 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES 2 1 2 RECOMMENDED CABLE SECTIONS amp FUSE RATINGS 2 1 3 BLOCK DIAGRAM DPA UPSCALE 2 3 FRONT VIEW 2 3 1 FRONT VIEW OF UPSCALE ST FRAMES 2 4 BATTERY CONNECTIONS 2 4 1 INTERNAL BATTERY MODULES 2 4 2 EXTERNAL BATTERY CABINET AND BATTERY CONNECTION 3 SECTION 3 3 2 INTERFACING 3 2 1 CUSTOMER INTERFACE AND DRY PORTS VOLT FREE CONTACTS 3 2 2 JD1 5232 COMPUTER INTERFACE 3 2 3 USB COMPUTER INTERFACE 4 SECTION 4 4 2 OPERATION 4 2 1 COMMISSIONING 4 2 2 CONTROL PANEL 4 2 3 DESCRIPTION OF THE LCD 4 2 4 OPERATING MODES 5 SECTION 5 5 2 OPERATION PROCEDURES 5 2 1 START UP PROCEDURE 5 2 2 SHUTDOWN PROCEDURE 5 2 3 LOAD TRANSFER FROM INVERTER OPERATION TO MAINTENANCE BYPASS 5 2 4 LOAD TRANSFER FROM MAINTENANCE BYPASS TO INVERTER OPERATIONS 5 3 REPLACEMENT OF UPS MODULE 5 3 1 REPLACEMENT OF UPS MODULE IN SINGLE MODULE SYSTEMS 5 3 2 REPLACEMENT OF UPS MODULE IN REDUNDANT MULTI MODULE SYSTEM 5 3 3 REPLACEMENT OF A MODULE IN CAPACITY MULTI MODULE SYSTEM 04 0314_CoverNEUTRAL_OPMDPA UPScale_ST_GB_100311 d
44. NS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE WARNING BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES PHYSICAL INJURY OR DEATH MAY FOLLOW OR DAMAGE MAY OCCUR TO THE UPS OR THE LOAD EQUIPMENT IF THESE INSTRUCTIONS ARE IGNORED To ensure correct operation of the UPS and its ancillary equipment it is necessary to provide the mains cables with appropriate fuse protection See Section 2 chapter 2 1 2 The UPS unit has the following power connections Rectifier In Three phase 1L1 1L2 1L3 Neutral 1N and protective earth PE connection for the rectifier input Bypass In Three phase 2L1 2L2 2L3 Neutral 2N connection for the bypass if used as Dual Feed input Load Three phase 3L1 312 3L3 Neutral 3N and protective earth PE connection for the oad output External Battery Plus Common Minus and protective earth PE connection for the external batteries INPUT NEUTRAL IS REQUIRED TO OPERATE THE RECTIFIER In TN S Systems no 4 pole input switches or circuit breakers should be used If NOTE you have to use for other reason a 4 pole switch you have to be aware that the neutral against the ground is floating For the UPS itself this is not a problem 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 do
45. NSPORT STORAGE e ieeeeeseeseseeee nennen entente nasa tnmen nn tn nasa satia natn nana 11 1 4 1 INTTRODUG TION nd ceret beet uere iet ee te eor Ree d 11 1 4 2 RECEIPT OF THE UPS AND VISUAL nennen 11 1 4 8 UNPACKING ctt ctt edet ete eret tuc tuf ett edie 12 1 4 4 NAMEPLATE e a retta Pete t tuu cett tbe etas ft 13 1 4 5 BATTERIES AND STORAGE un tetendit tette bte hid eee ees 13 1 4 5 1 Storage OF battery e euet ei tige tte enr feta defe 14 1 4 5 2 Storage OF WPS xot fan eit ea eene p adde ett o a trat 14 1 5 SITE PLANNING AND POSITIONING 14 1 5 1 PLANNING BEFORE THE INSTALLATION sssssssseeseeeeeeenneen nennen nennt nennen en 14 1 5 2 POSITIONING OF UPS AND BATTERY 15 1 5 2 1 Final Transport ai ete fu 15 1 5 2 2 POSITIOMING pepe 15 1 6 ELECTRICAL INSTAELATION 2 corri ceruice 17 1 6 1 PREPARATION FOR THE INPUT CABLING sess 18 1 6 1 1 Mains supply and Earth connection esee 18 1 6 1 2 Single Input Feed ibit n ret Reed ot Roe S 19 1 6 1 3 DualilnputiFeed c basiert A 19 1 6 1 4 Preparation for the O
46. ODE In the OFF Line Mode the load is supplied from the mains through the static bypass Using the control panel see figure 1 1 the UPS may be easily transferred to Bypass Mode 2 LED Indicator Colour LINE 1 Green LOAD LINE 2 Green BYPASS Green INVERTER OFF LINE 1 INV BATTERY Green aam When the UPS is operating in Bypass Mode the efficiency of the system is higher In the event of a mains failure the load will automatically be transferred from mains to inverter within 5 msec this is valid for single and parallel systems The battery charger remains active in the Bypass Mode The Bypass Mode is recommended only if the loads can tolerate interruptions of 3 5 ms transfer time from Bypass Mode to ON LINE Mode TO HAVE TO MOST ESSENTIAL SECURITY LEVEL WE RECOMMEND TO NOTE RUN THE UPS ON NORMAL OPERATION MODE MEANS UPS MODE 04 0314_S4_NEUT_OPM_UPSCALE_ST_GB_091101 doc Page 7 9 Printed in Switzerland Modifications reserved 4 4 1 4 3 MAINTENANCE BYPASS Mode The Maintenance Bypass Mode is performed by means of the 1 BYPASS SWITCH on the front of the UPS POSITION OF SWITCH EFFECT Bypass Switch Closed Load supplied directly from mains LCD indication MANUAL BYP IS CLOSED LED Indicators will indicate as shown in table below Bypass Switch Open Normal operating condition Load supplied by inverter LCD indication
47. ODULES OPERATION The DPA UPScale has unique paralleling features We distinguish Single or Parallel Modules A Single Module DPA UPScale ST40 DPA UPScale ST60 DPA UPScale ST80 DPA UPScale ST120 If a configuration consists of one single Module it is defined as a Single Module Configuration even being in different cabinets like UPScale ST 40 UPScale ST 60 UPScale ST 80 UPScale ST 120 with a single Module B Parallel Module DPA UPScale ST 60 A Parallel Module is a Module that is operating in parallel with other equivalent Modules but still within the same cabinet e g DPA UPScale ST 60 using the DPA technology 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 9 21 Printed in Switzerland Modifications reserved Section 1 1 3 5 WARRANTY The UPS supplied is warranted against defects in design materials for a period of twelve 12 months from its original date of commissioning or fifteen 15 months from the date of original delivery whatever comes first unless agreed differently between Newave and the partner or customer Refer to 1 2 7 Extended warranty Transportation cost of warranted material is not included in the warranty and has to be paid by the end user Do not return anything without written authorization from NEWAVE or your closest service centre NEWAVE or the closest service centre will give you further instructions how to proceed Any product must be returned to NEWAVE headquarter in
48. PS and restore ON LINE mode Load on Inverter THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR WARNING FROM A AGENT AUTHORIZED BY THE MANUFACTURER Situation of UPS System before starting the Transfer Procedure to ON LINE mode The load is supplied directly by Input Mains power and the UPS is OFF T Close battery fuses breakers in the external battery cabinets or racks 2 On the LCD s LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green 3 Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels of the modules Unit will start up and after about 60 seconds the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green 4 Make sure that the bypass LED is green then open the Maintenance Bypass Switch IA1 position OFF 5 Using LCD panel select the COMMANDS menu and choose command LOAD TO INVERTER This will transfer the LOAD to Inverter on the complete system all units On LCD panel LOAD PROTECTED will appear THE LOAD IS NOW SUPPLIED BY INVERTER POWER AND IS PROTECTED 04 0314 S5 NEUT OPM UPSCALE ST GB 091101 doc Page 6 14 Printed in Switzerland Modifications reserved Sectio
49. PUT DISTORTION THDI VERSUS LOAD Input THDi Input Current Distortion THDi 3 7 3 4 50 Load 75 100 Section 10 04 0314_S10_NEUT_TDSDPA_UPSCALE_ST_GB_100311 DOC Printed in Switzerland Modifications reserved Page 6 19 Section 10 10 4 BATTERY CHARACTERISTICS Module Range UPScale M 10 or M 20 Module Type UPScale M 10 UPScale M 20 Variable Number of 12V Battery Blocks No 20 50 1 30 50 1 Maximum Battery Charger Current A 4A 4A Battery Charging Curve Ripple free IU DIN 41773 Temperature compensation Standard temp sensor optional Battery Test Automatic and periodically adjustable Battery Type Maintenance free VRLA or NiCd Note 1 Depending of the effective load in KW used by the module see table below Number of battery blocks UPScale Module M 10 UPScale Module M 20 Max Power in KW Max autonomy min 20 24 28 30 34 50 30 34 36 40 40 48 50 6 8 8 10 10 12 12 16 20 16 20 5 5 5 5 999 5 999 5 5 999 999 10 5 OUTPUT CHARACTERISTICS Module Range UPScale M 10 or M 20 Crest Factor Module Type UPScale M 10 UPScale M 20 Output Rated Power per Module cosphi 0 8 kVA 10 20 Output Rated Power per Module cosphi 1 0 KW 10 20 Output Current In cosphi 1
50. Positioning Min 20 cm rear space required for fan Input and Output Power Cabling From the bottom on the front Effic CCRC TON hi 1 0 Load 100 75 96 5096 2596 Dan IDA SOUS M20 955 95 5 95 94 5 depending on Module power M 10 95 5 95 5 95 94 5 Efficiency with Linear Load at cosphi 0 8 ind Typically up to 1 higher of above values Efficiency Non linear Load EN 62040 1 1 2003 Typically up to 1 lower of above values Eco Mode efficiency at 10096 load 96 98 10 7 STANDARDS Safety EN 62040 1 1 EN 60950 1 EN 61000 6 4 Prod standard EN 62040 2 Electromagnetic Compatibility EN 61000 6 2 Prod standard EN 62040 2 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EMC Classification for M 10 M 20 Emission Class Coe C2 ImmunityClass i eo C3 Performance EN62040 3 Product certification CE Degree of protection IP 20 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 9 19 Printed in Switzerland Modifications reserved Section 10 10 8 COMMUNICATION Power Management Display PMD 1 LCD display for each module RJ45 Plug Not used RJ45 Plug for future options Customer Interfaces Outputs 5 voltage free contacts DRY PORT X 2 For remote signaling and automatic computer shutdown 1 x Remote Shut down EMERGENCY OFF Normally closed 2 x Programmable Customer s Inputs Customer Interfaces I
51. RISTIGS 1 irren 5 10 3 1 GRAPH INPUT PF VERSUS LOAD eect ee AEE 6 10 3 2 GRAPH INPUT DISTORTION THDI VERSUS 6 10 4 BATTERY CHARACTERISTICS 2 7 10 5 OUTPUT CHARACTERISTICS 5 11e einen 7 10 5 1 GRAPH AC AC EFFICIENCY with Linier load cosphi 1 8 10 5 2 GRAPH Output Power in KW KVA VERSUS 8 10 6 ENVIRONMENTAL CHARACTERISTICS seien nenne nnn nn anima sana nn tn nn sinn assa ennenen nnus 9 10 7 STANDARDS erii race eret acte CN Yea 9 10 8 COMMUNICATION Em 10 10 8 1 POWER MANAGEMENT DISPLAY emen ener enne nennen 10 10 9 2 IMIMIG DIAGRAM reae otn Rr Me o ee er eit au on 10 10 8 9 DISPLAY ette i ether tti o bi rasta 10 10 8 4 CUSTOMER INTERFACES Terminals 1 2 11 10 8 5 CUSTOMER INPUTS DRY PORT s Terminal block 2 ene 11 10 8 6 CUSTOMER OUTPUTS DRY PORTS Terminal blocks 1 11 10 9 e eme E DRE 12 10 9 1 MODEM ETHERNET CARD Newavewatch MANAGEMENT SOFTWARE 12 10 9 2 SNMP card WaveMo
52. UPScale M 20 Output Active Rated Power 176 20 Variable Number of 12V ERE Elbe No 20 50 1 30 50 1 Dimensions WxHxD mm Weight UPS Module kg 18 6 21 5 Colours Front RAL 7016 Note 1 Depending of the effective load in kW used by the module see table Section 10 Chapter 10 5 Battery Characteristics 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Printed in Switzerland Modifications reserved Page 2 21 Section 1 12 SAFETY INSTRUCTIONS 1 2 1 GENERAL SAFETY INTRODUCTION The UPS System operates with mains battery or bypass power It contains components that carry high currents and voltages The properly installed UPS System is grounded to earth and IP 20 rated against electrical shock and foreign objects Installation and service have to be done by the manufacturer s qualified technicians or their authorized service partners Ay WARNING THERE IS DANGER OF AN ELECTRICAL IMPACT This user manual contains guidelines to check delivery installing and commissioning of the UPS and is intended for people who plan the installation install commission and use or service the UPS The reader is expected to know the fundamentals of electricity wiring electrical components and electrical schematic symbols J READ THE INFORMATION IN ORDER TO AVOID EQUIPMENT NOTE DAMAGES 1 2 2 SYMBOLS CONTROLS AND INDICATORS PROTECTIVE GROUNDING TERMINAL A terminal which must be connected to earth gr
53. WITH THE INTERNAL BATTERIES OF THE UPS WARNING IF AVAILABLE THE INTERNAL BATTERY HAS TO BE DISCONNECTED FIRST BECAUSE THE EXTERNAL BATTERY TERMINALS ARE HAZARDOUS DUE TO THE PARALLEL BATTERY STRING WARNING Battery Racks External battery racks shall be sized to take the voltage drop in the cable into account To obtain support and help contact the local office or agent authorized by the manufacturer Battery Cabinet UPS Frames Ji Open Doors Open Doors p 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 15 21 Printed in Switzerland Modifications reserved Section 1 Figure 1 UPS space recommendation Figure 2 UPS Battery space recommendation 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 16 21 Printed in Switzerland Modifications reserved Section 1 1 6 ELECTRICAL INSTALLATION The customer has to supply the wiring to connect the UPS to the local power source see Section 2 chapter 1 1 The electrical installation procedure is described in the following text The installation inspection and initial start up of the UPS and extra battery cabinet must be carried out by a qualified service personnel such as a licensed service engineer from the manufacturer or from an agent authorised by the manufacturer THE INSTRUCTION IN THIS USER MANUAL HAVE ALWAYS TO BE FOLLOWED IN ORDER TO AVOID INJURIES FROM ELECTRICAL IMPACTS WARNING ALL THE OPERATIO
54. ached battery and the battery OFF charger set up do not correspond or Call the authorised service centre for assistance battery charger fault INVERTER FAULT Inverter is faulty Call the authorised service centre for assistance SYNCHRON FAULT The inverter and mains are not synchronised The frequency of the input voltage to the UPS is outside operational limits and the UPS static bypass has been temporarily disabled BATTERY IN Shutdown load connected to UPS before the UPS DISCHARGE y y Switches itself off to protect its batteries MANUAL BYP IS Maintenance Bypass closed Load This alarm is only displayed if the UPS is on CLOSED supplied by mains Maintenance Bypass 04 0314 S8 NEUT OPM UPSCALE ST GB 091101 doc Page 2 2 Printed in Switzerland Modifications reserved Section 9 CONTENTS SECTION 9 9 19 OPTIONS rers 2 9 1 1 UT OCUCH OM LM P Lr ERES 2 92 Remot SHUT DOW Nia 2 Generator FacilitigS utto D et bc RM 3 9 1 4 Wavemon Shutdown and ManagementSoftware sssseeeenmeennnnes 3 9 1 4 1 Why is UPS Management important eese nnne 3 9 1 4 2 WAVEMON Shutdown and Monitoring Software 3 9 1 5 SNMP CARD ADAPTER For Network Management Remote Monitoring 5 9 1 6 MODEM ETHERNET CARD N
55. ad Id TLLA ee eae 1 earann Bohs ee Ha Niw N NiN N ms mo ua ma us ms ww a re 2 sw re ESA 1 Not used JR2 foreseen for RJ45 Plug 2 X2 Customer interface on Phoenix Terminals Potential free contacts X1 Customer Inputs detail see Section 3 3 1 1 2 3 LED red green 4 JD1 RS232 Sub D9 female PC interface 5 USB PC Interface 6 SNMP Slot for optional SNMP card ONLY T Newavewatch Slot for optional Modem Ethernet card ONLY 8 Battery terminal for Single battery 10 16 mm2 8 Battery terminal N for Common battery 6xM5 or 3xM10 9 Input Bypass terminal for Dual Input feed 70 95 mm2 10 Input Rectifier terminal for Single feed 70 95 mm2 11 Output Load terminal 70 95 mm2 12 IA1 Maintenance Bypass Wiring see page 2 section 2 1 04 0314 S2 NEUT OPM UPSCALE ST GB 091101 doc Page 8 14 Printed in Switzerland Modifications reserved Section 2 2 3 BATTERY CONNECTIONS 2 3 1 INTERNAL BATTERY MODULES 2 3 1 1 Internal Battery Modules DPA UPScale ST 40 In the DPA UPScale ST 40 FRAME there is space for up to 80 x 7 9Ah internal batteries In the drawing below different Battery and System configurations are shown NOTE For UPS Systems DPA UPScale M 10kW it is allowed to use 20 50 only even numbers of 12V battery blocks depending the power sourced on the output For UPS Syste
56. age a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the single modules UPS External SNMP Adapter Internal SNMP Card Figure 1 5 SNMP Adapter The adapter may be configured via Telnet HTTP Web Browser or serial connection Terminal For normal operation at least one network connection Ethernet is required The SNMP adapter can be used utilising the RCCMD send function for an automatic network wide shut down or just for informing connected users The shut down procedure can be initiated on a low residual battery autonomy time downtime or by a countdown timer which is started at the beginning of the alarm A shut down is therefore possible without extra input from the operator and is fully software controlled 04 0314 S9 NEUT OPM UPSCALE ST GB 091101 doc Page 5 8 Printed in Switzerland Modifications reserved 9 1 Section 9 The small 125x70 mm External SNMP adapter comes with following interfaces RJ 45 connector for 10 100 Base T autoswitchable Serial Port for configuration 2 or optional ModBus interface Error Link LED for UPS status Aux Port DIP Switch Serial Port to the UPS COM1 DC Supply 9 VDC or 9 36 VDC supply depending on model Figure 1 5 1 External SNMP Adapter The Internal SNMP Card can be inserted into
57. an appropriate extension slot of the PMC This adapter communicates via the serial port of the UPS and makes a direct multiple server shut down possible without additional SNMP fe management software Figure 1 5 2 Internal SNMP Adapter For detailed information please see Software Manual provided with the CD ROM RCCMD Remote Console Command module for a multi server shutdown This stand alone software module is designed to receive and execute a command issued by a remote device Thanks to RCCMD it is possible to execute a shutdown in an heterogeneous multiplatform network The new release RCCMD2 is an application available for all Operating Systems analogous to PMC Software Our SNMP Interfaces are compatible to RCCMD 6 MODEM ETHERNET CARD Newavewatch MANAGEMENT SOFTWARE NewavewatchTM is a redundant remote monitoring and management service which is a part of the Premium Power Protection Concept providing you with peace of mind protection knowing the mission critical facility is under careful continuous watch 24 7 365 There are two different solution cards Modem Ethernet or Modem GSM to connect the UPS to the outside world Continuous monitoring is an affordable insurance policy to detect and warn before they become a crisis Acquire key performance parameter and productivity information in real time to empower you with the details needed to better understand machine performance and faster troubleshoot downtim
58. ation and properly wired Summary alarms and or building alarms are wired appropriately OPTIONAL Startup and operational checks performed by authorized service personnel All network connections are completed 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 21 21 Printed in Switzerland Modifications reserved Section 2 CONTENTS SECTION 2 2f BLOCK DIAGRAM ioi ocius t fet ce scene tte 2 2 1 1 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES 2 2 1 2 RECOMMENDED CABLE SECTIONS amp FUSE RATINGS 2 2 1 2 1 Terminal connections OVerVIBW coo GO ote 2 2 1 3 BLOCK DIAGRAM UPSCALE IM a ges Re RR 3 2 1 3 1 Single Feed input Standard 3 2 1 3 2 SINGLE FEED INPUT ree bct Ehe ee 3 2 1 3 3 Dual feed input Optional 4 2 1 3 4 Dual FEED INPUT Cable Sections rn Carr erre deus 4 PME Se bd2QeI r em 5 2 2 1 FRONT VIEW UPSCALE ST 40 AND CONNECTION TERMINALS 5 2 2 2 FRONT VIEW UPSCALE ST 60 AND CONNECTION TERMINALS 6 2 2 3 FRONT VIEW UPSCALE ST 80 AND CONNECTION TERMINALS
59. available UPScale 5740 DPA UPScale ST60 DPA UPScale ST80 DPA UPScale ST120 1 3 3 QUALITY STANDARDS AND UPS CLASSIFICATION CODE The DPA UPScale will provide your critical equipment with a steady and reliable power supply for many years The unique and modular UPS DPA UPScale belongs to the newest generation of midrange 3 phase UPS Systems High reliability low operating cost and excellent electrical performance are only some of the highlights of this innovative UPS solution The criteria and methods implemented at NEWAVE SA for the design and manufacture correspond to the most stringent quality standards NEWAVE is certified successfully in every areas according to the model of the International Standard ISO 9001 EN 29001 The Certification of UPS with the operating performance according to the Norm IEC 62 040 3 and VDE 0558 Part 530 is accomplished With it the NEWAVE UPS has the Classification Code VFI SS 111 Safety Standard IEC EN 62040 1 1 IEC EN 60950 1 Electromagnetic EN 61000 6 4 Prod standard EN 62040 2 limit A C3 UPS Compatibility EN 61000 6 2 Prod standard EN 62040 2 Criterion A C2 UPS Standard EMC EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Performance Standard IEC EN 62040 3 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 8 21 Printed in Switzerland Modifications reserved Section 1 1 3 4 SINGLE PARALLEL M
60. ay the voltages currents frequencies and other values FUNCTION Serve to switch on press both keys simultaneously or shutdown the UPS press both keys simultaneously Move upwards through the menu Move downwards through the menu Cancel the audible alarm If the alarm condition was only transient the LED indicator ALARM would also extinguish otherwise it will remain on red Confirms a chosen menu item 4 1 2 4 ON OFF Start up and Shutdown Buttons IN THE CASE THAT THE PARALLEL UPS SYSTEM HAS TO BE TURNED OFF THEN BOTH ON OFF BUTTONS ON ALL UPS MODULES HAVE TO NOTE BE PUSHED IN THIS CASE THE POWER SUPPLY TO THE LOAD WILL BE INTERRUPTED 04 0314 54 NEUT OPM UPSCALE ST GB 091101 doc Page 3 9 Printed in Switzerland Modifications reserved Section 4 4 1 3 Description of the LCD 4 1 3 1 Status Screens DESCRIPTION LCD DISPLAY 1 Load is protected by UPS power LOAD 5 Load is supplied by inverter Normal Operation PROTECTED and the batteries are connected and o k 2 Load is not protected by UPS power LOAD P1 Load is supplied by mains power load on NOT PROTECTED bypass or it is supplied by the inverter Normal operation and the batteries are not o k 3 Load not supplied LOAD OFF P4 UPS is switched off SUPPLY FAILURE To start the UPS press the two ON OFF push buttons simultaneously 4 The UPS is not supplying load anymore LOAD DISCONNECTED P6 NOTE O
61. c Page 17 21 Printed in Switzerland Modifications reserved Section 1 1 6 1 PREPARATION FOR THE INPUT CABLING Before proceeding read the chapter ELECTRICAL INSTALLATION SECTION 1 and insure before starting connecting the cable to the UPS that NOTE e Mains voltage INPUT VOLTS and frequency FREQUENCY correspond to the values indicated on the Nameplate of the UPS e Earth connection is performed in accordance with the prescribed IEC Standards or with local regulations e UPS is connected to the mains through a Low Voltage LV Distribution Board with a separate mains line protected with a circuit breaker or fuse for the UPS Provide input fuses and cables according to Section 2 chapter 2 1 2 or in accordance with the prescribed IEC Standards or with the local regulations The input of the UPS must be fitted with circuit breakers or other kind of protection The circuit breakers will be connected between the mains supply and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits 1 6 1 1 Mains supply and Earth connection To ensure protection of personnel during the installation of UPS make sure that the connections are performed under the following conditions mains voltage is present e All Loads are shut down and disconnected e UPS is shut down and voltage free e UPS Module is fitted in its correct position e Maintenance Bypass IA1 is open and
62. cabinet is provided with communication card which provides the system information Communication card next to the distribution e Input Interfaces X1 Phoenix terminals e Output Interfaces X2 DRY PORTS volt free contacts Phoenix terminals e Smart Port JD1 RS232 Sub D9 female Interface UPS system to computer USB Interface UPS system to computer On the Interface board are located two LED s 3 e Green LED showing the status of the Interface Fast Blinking 2 times sec Interface is OK e RedLED Board Alarm indicates a possible replacement of the board 04 0314 S3 NEUT OPM UPSCALE ST GB 091101 doc Page 2 4 Printed in Switzerland Modifications reserved Section 3 3 1 4 Customer interface and DRY PORTS volt free contacts All the Input and Output interfaces are connected to Phoenix terminals cable 0 5 mm2 3 1 1 1 Output Interfaces Terminal blocks X2 DRY PORTS gt Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems 3 1 1 2 Input Interfaces Terminal blocks X1 gt Connection of Remote Shut down facilities Generator Operation Customers specials see Section 9 chapter9 1 2 OPTIONS All voltage free contacts are rated 60 VAC max and 500 mA max Terminal Contact Signal On Display Function MAINS OK Mains Present Mains Failure Common LOAD ON INV Load on Inverter Message Load on Mains bypass Common BATT LOW Ba
63. chapter 2 1 2 NOTE The UPS is supplied as standard version with facilities for a single cable feed for rectifier and bypass If dual feed is required unscrew the terminal bridges between L1 L2 L3 only UPS TERMINAL UPS TERMINAL Rectifier Bypass 1L1 e 2L1 1L2 o 2L2 1L3 213 1N Q 9 2N PE e For dual input feed connect the mains input cables to UPS Terminal according to following tables MAINS INPUT CABLE UPS TERMINAL BYPASS INPUT CABLE UPS TERMINAL Rectifier Bypass Phase L1 1L1 Phase L1 2L1 Phase L2 1L2 Phase L2 2L2 Phase L3 1L3 Phase L3 2L3 NEUTRAL 1N NEUTRAL 2N EARTH PE For minimum recommended Input Cable Sections and Fuse Ratings Section 2 chapter 2 1 2 Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly 1 6 1 4 Preparation for the Output Cabling Before you start connecting the loads ensure that the sum of the indicated UPS module rated powers OUTPUT POWER on the nameplates on the front side of the UPS modules is equal to or larger than the total load requirements The output of the UPS must be fitted with circuit breakers or other kind of protection These circuit breakers will be connected between the loads and the UPS and will provide additional protection to the UPS in the event of overloads and short circuits These circuit breakers will enable the p
64. d the UPS for any sign of physical damage The outside Tip amp Tel FRAGILE and ARROW indicator should be intact if the equipment has been transported in the upright position In case of rupture or suspect inform immediately e carrier and e NEWAVE SA Ensure that the received UPS corresponds to the material indicated in the delivery note The packing container of the UPS protects it from mechanical and environmental damage To increase its protection the UPS is wrapped with a plastic sheet VISIBLE TRANSPORT DAMAGES MUST BE CLAIMED TO THE CARRIER IMMEDIATELY AFTER RECEIPT NOTE OTHER CLAIM FOR SHIPPING DAMAGE MUST BE FILED IMMEDIATELY TOO AND THE CARRIER MUST BE INFORMED WITHIN 7 DAYS OF RECEIPT OF THE EQUIPMENT THE PACKING MATERIALS SHOULD BE STORED FOR FURTHER INVESTIGATION 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 11 21 Printed in Switzerland Modifications reserved Section 1 1 4 3 UNPACKING Unpack the equipment by removing the packing and shipping materials Make a visual inspection and check that Tip amp Tel indicator FRAGILE ARROW on the packing container is intact Perform the following steps to unpack the UPS equipment from the pallet and make sure that the floor surface is solid and suitable for the wheeling and heavy weight 1 Cut wrappers and remove packing container by pulling it upwards attention on the top of the UPS inside the packing there is ano
65. d to a single point of failure for the whole system because if the master logic or communication to slaves fails and causes the whole UPS system to be in trouble The DPA technology was developed as a Multi Master logic concept with separated independent regulation and logic buses to allow parallel capacity system and to maintain the highest system availability An industry leading paralleling technology in its own right the DPA technology enables you to set up a parallel redundant system giving you 100 conditioned power at all times Its unique decentralized design eliminates the system level single point of failure inherent in traditional parallel UPS and exponentially increases the reliability of the overall system DPA UPScale ST technology allows up to six UPS modules to cover the same load in parallel and redundant configuration No vulnerable master logic is needed in this design It provides automatic load sharing and module level redundancy with nothing other than the power connecting to the DPA UPScale ST version of UPS modules 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 7 21 Printed in Switzerland Modifications reserved Section 1 1 3 2 DPA UPSCALE ST BASIC SYSTEM CONFIGURATION The UPS system is housed in single freestanding cabinets The cabinets line up and match in style and colour and have safety shields behind the doors for hazardous voltage protection The following basic UPS systems configurations are
66. d to achieve a long life of the UPS and batteries The cooling air entering the UPS must not exceed 40 Avoid high ambient temperature moisture and humidity The floor material should be non flammable and strong enough to support the heavy load 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 14 21 Printed in Switzerland Modifications reserved Section 1 1 5 2 POSITIONING OF UPS AND BATTERY CABINET 1 5 2 1 Final Transport Check before transporting the surface loading and use a adequate forklift to move the equipment to the final position Weights see section 1 on pages 2 and 3 HEAVY Fig 3 6 3 Floor surface must support loading 1 5 2 2 Positioning UPS A minimum 20 cm rear space from the UPS to an obstruction is recommended for proper cooling as the air enters at bottom front and exits at unit rear see Fig 1 and 2 External Battery If external battery are needed it is recommended to install external battery cabinet s next to the UPS unit The external battery can be placed on either side of the UPS unit but it is recommended to install on left hand side Check before the installation that the battery voltage values in the ID card of in the Display settings of the UPS and external battery cabinets are the same THE UPS CONTAINS HIGH DC VOLTAGES A QUALIFIED PERSON MUST DO THE CONNECTIONS BETWEEN THE UPS AND THE EXTERNAL BATTERY CABINET S THE BATTERY CABINET IS CONNECTED ELECTRICALLY IN PARALLEL
67. e Bypass 1 Cable D Load 3x400 230 V 2 1 3 2 SINGLE FEED INPUT Cable Sections Output 3x400V 230V Input 3x400V 230V cosphi 1 0 Battery Cable E mm Frame Load Cable A Cable D for CBAT UPScale 120 or type inKW Fuse A mm Max Input Current mm iom Fuse E 200 ONLY Agl CB with battery A N N rr d charging Agl CB Battery Sep Battery UPScale ST40 40 3x80A 5x16 68 A 5x16 58A 3x100A 1 3x25 1 2x 3x10 UPScale ST 60 60 3x125A 5x35 102A 5x35 87A 3x160A 1 3x50 1 3x 3x10 UPScale ST80 80 3x160A 5x50 136A 5x50 116A 3 224 71 3x95 1 4x 3x10 UPScale ST120 120 3x224A 5x95 208A 5x70 174A 3x300A 1 3x150 1 6x 3x10 1 only valid for common battery use 04 0314 S2 NEUT OPM UPSCALE ST GB 091101 doc Page 3 14 Printed in Switzerland Modifications reserved Section 2 2 1 3 3 Dual feed input Optional Version Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Fuse C MAINS 3x400 230V VERSION DUAL FEED INPUT Cable C Rectifier Cable E E Fuse E 2 Static Switch M1 Maintenance Bypass 1 1 i Cable D MAINS 3x400 230V 2 1 3 4 Dual FEED INPUT Cable Sections Output Input 3x400V 230V Bypass 3x400V 230V Battery 3x400V 230V cosphi 1 0 2 Fram Cable E iow Cable
68. e events Early warning system so problems can be addressed before they become a real threat to the load Professional experts your virtual service technician onside Total transparency of information and actions performed like Notification of all critical status changes Coordination of equipment service Reporting of all alarms with priorities What are the features e Redundant and secure communication e Alarm acknowledgment e Priority driven Management with escalation 04 0314 59 NEUT_OPM_UPSCALE_ST_GB_091101 doc 6 8 Printed in Switzerland Modifications reserved Section 9 Comprehensive Management System Reception and management of alarm calls from UPS Storage of UPS Data in a database exportable in a CVS format for easy handling in Excel Unlimited number of UPS that can be managed User administration with passwords and permission level Administration of Log file Data logging with statistical analysis and diagnostics report Visualization of the UPS data Current status single and parallel operation Measured values for single or three phase Recording function including graphs with zooming capabilities for selected measured values Display of event log file Display of UPS Parameters Web Server functionality for data access from any Web Browser Watch UPS systems 1 1000 gt gt gt o o qo Management Station Optional Interface Card hODEM Call back Modem Alam 2
69. e the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa The corresponding LED indicators will change colours from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two is supplying power to the critical load When the battery is supplying the load due to mains failure the LED indicator BATTERY is flashing The LED indicator ALARM is a visual indication of any internal or external alarm condition At the same time an audible alarm will be activated INDICATOR INDICATOR STATUS MEANING OFF No alarm condition RED Alarm condition GREEN Mains rectifier available RED Mains rectifier not available GREEN Mains bypass available RED Mains bypass not OK or not available OFF UPS is turned off GREEN Load on bypass Bypass or Eco Mode OFF Bypass not operating switched off GREEN Load on inverter RED Inverter fault or load not transferable to inverter OFF Inverter not operating switched off GREEN Battery OK RED Battery fault or battery is discharged Flashing GREEN Battery in discharge or battery fuse open 4 1 2 3 Keys The keys allow the user to operate the UPS to perform settings and adjustments to start up and shutdown the UPS to monitor on the LCD displ
70. ery serial number the licence for using the UPS service on one server with one UPS and an unlimited numbers of connected WINDOWS workstations When operating with two or more servers a licence for every additional server is required It doesn t matter if the UPS service runs at that location or if the server is halted by a UPS service via remote command The same regulations are applicable to the use of remote send receive modules RCCMD and multiserver shutdown under NT UNIX and other operating systems The service programs are generally delivered as a single licence To use a single CD ROM to shutdown multiple servers you have to purchase additional CD license keys Parallel redundant UPS systems are also manageable by the software The main principle is let introduce a shutdown of a Server only when strictly necessary A correct Parallel Handling has therefore to manage a parallel system as a whole and always considering redundancy Following statements apply 04 0314 S9 NEUT OPM UPSCALE ST GB 091101 doc Page 4 8 Printed in Switzerland Modifications reserved Section 9 Every alarm on any unit is immediately notified but a reaction to a severe fault is introduced only when the minimum number of UPS Modules necessary to supply the load exhibits an alarming situation The real Battery autonomy time of the whole parallel system is computed continuously Maintenance on a redundant unit may be executed without ann
71. eserved Section 1 1 4 DELIVERY TRANSPORT STORAGE 1 4 1 INTRODUCTION This chapter contains all the necessary information for the correct unpacking positioning cabling and installation of the UPS The UPS and accessories are delivered on a specifically designed pallet that is easy to move with a forklift or a pallet jack Keep the UPS always in upright position and do not drop the equipment Do not either stack the pallets because of high energy batteries involved and the heavy weight IF THE UPS IS NOT IMMEDIATELY INSTALLED THE FOLLOWING GUIDELINES MUST BE FOLLOWED TRANSPORT UPS CABINETS AND OR BATTERY CABINET CAN FALL OVER USE THE SHIPPING BRACKETS ON THE REAR AND FRONT TO SECURE THE CABINETS DO NOT TILT THEM MORE THAN 10 FROM VERTICAL OTHERWISE CABINETS MAY TIP OVER POTENTIAL DANGERS TILTING THE CABINET MIGHT DAMAGE THE SYSTEM AND THEREFORE SHOULD NO LONGER BE CONNECTED TO THE MAINS WEIGHT OF THE UPS SYSTEM COULD CAUSE SERIOUS INJURIES PERSONS OR ANYTHING IN THE SURROUNDING AREA STORAGE THE UPS SHOULD BE STORED IN THE ORIGINAL PACKING AND SHIPPING CARTON THE RECOMMENDED STORING TEMPERATURE FOR THE UPS SYSTEM AND BATTERIES IS BETWEEN 5 C AND 40 C THE UPS SYSTEM AND THE BATTERIE SETS MUST BE PROTECTED FROM HUMIDITY 90 RF NON CONDENSING NOTE 1 4 2 RECEIPT OF THE UPS AND VISUAL INSPECTION Open receiving the UPS carefully examine the packing container an
72. ewavewatch MANAGEMENT SOFTWARE 6 04 0314 S9 NEUT OPM UPSCALE ST GB 091101 doc Page 1 8 Printed in Switzerland Modifications reserved Section 9 OPTIONS 9 1 1 Introduction The DPA UPSCALE is provided with the following accessories REMOTE SHUT DOWN FACILITIES GENERATOR ON FACILITIES 1 CUSTOMER FUNTIONS ON REQUEST TEMPERATURE SENSOR FOR TEMP DEPENDING BATTERY CHARGERING SOFTWARE FOR AUTOMATIC SHUTDOWN AND MONITORING SNMP INTERFACES FOR NETWORK MANAGEMENT AND REMOTE MONITORING MODEM ETHERNET INTERFACE FOR NEWAVEWATCH MANAGEMENT SOFTWARE 9 1 2 Remote SHUT DOWN The REMOTE SHUT DOWN must use a normally closed contact which opens to operate the remode shut down sequence The remote shutdown on terminal port X1 7 X1 8 is located at the bottom of the DPA UPSCALE frame on communication card with terminal blocks X1 X2 See section 1 2 1 for details In order to allow removal maintenance or testing of any remote shut down facility without disturbing the normal operation of the UPS it is recommended that a terminal block with linking facilities be installed between the UPS and the stop button 1 Use a screened cable with 1 pair section of wires 0 5 mm and maximum length of 100 m 2 Connect the cable as shown in Fig 1 2 REMOTE SHUT DOWN SWITCH N C Normally Closed E Q Remote shut down Terminal Block Fig 1 2 Drawing
73. fe depends very much on the ambient temperature A temperature range between 18 and 23 C will achieve the optimum battery life If the UPS is delivered without batteries NEWAVE is not responsible for any damage or malfunctioning caused to the UPS by incorrect wiring HEAVY 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 13 21 Printed in Switzerland Modifications reserved Section 1 1 4 5 1 Storage of battery The battery life depends very much on the ambient temperature It is therefore important not to store the battery longer than 6 months at 20 3 months at 30 and 2 months at 35 storage temperature without a battery recharge For long term storage make sure that the battery is fully recharged every 6 months Before and after storing charge the battery Always store the batteries in a dry clean cool environment in their original packaging If the packing container is removed protect the batteries from dust and humidity SEALED BATTERIES MUST NEVER BE STORED IN A DISCHARGED OR PARTIALLY DISCHARGED STATE EXTREME TEMPERATURE UNDER AND OVERCHARGE AND OVERDISCHARGE WILL DESTROY BATTERIES WARNING 1 4 5 2 Storage of UPS If you plan to store the UPS prior to use keep the UPS unpacked in a dry clean and cool storage room with an ambient temperature between 5 C to 40 C and humidity of less than 90 If the packing container is removed protect the UPS from dust
74. fe due to less discharge cycles e Battery discharge protection caused by load jumps e Proactive battery protection from false manipulations and inadequate charging voltages e Proactive battery failure detection thanks to Advanced Battery Diagnosis ABD Algorithm e User selectable battery tests e Optional temperature compensated charging to enhance battery life Hence the function of FBM system is to prolong the battery life considerably compared to traditional systems In a traditional online UPS the inverter also causes ripple current to be fed to batteries causing corrosion 1 3 1 4 Feature DPA Technology Decentralized Parallel Architecture The UPS product features DPA paralleling technology that provides N X redundancy without introducing a single point of failure The products utilizing the DPA technology are completely autonomous be means of individual Power Units Bypasses CPU s Control Panels and separate battery configuration for each single module The DPA technology makes it more reliable than traditional paralleling techniques A parallel UPS system means the linking together of two or more UPS units in parallel so that in the unlikely event one fails the other can automatically take up the load Traditionally a parallel redundancy configuration is achieved by having a random or fixed master slave relationship among the UPS units This master logic gives out individual commands to all the slaves units Unfortunately this can lea
75. ferent solution cards Modem Ethernet or Modem GSM to connect the UPS to the outside world Continuous monitoring is an affordable insurance policy to detect and warn before they become a crisis Acquire key performance parameter and productivity information in real time to empower you with the details needed to better understand machine performance and faster troubleshoot downtime events Early warning system so problems can be addressed before they become a real threat to the load Professional experts your virtual service technician onside Total transparency of information and actions performed like Notification of all critical status changes Coordination of equipment service Reporting of all alarms with priorities What are the features e Redundant and secure communication e Alarm acknowledgment e Priority driven Management with escalation Comprehensive Management System Reception and management of alarm calls from UPS Storage of UPS Data in a database exportable in a CVS format for easy handling in Excel Unlimited number of UPS that can be managed User administration with passwords and permission level Administration of Log file Data logging with statistical analysis and diagnostics report Visualization of the UPS data e Current status single and parallel operation e Measured values for single or three phase e Recording function including graphs with zooming capabilities for selected measured values e Disp
76. iately and fix with two screws WHILE THE UPS IS OPERATING IN THE MAINTENANCE BYPASS MODE THE LOAD IS NOT PROTECTED AND IN THE EVENT OF A MAINS FAILURE THE LOAD SUPPLY WILL BE INTERRUPTED AND THE LOAD WILL CRASH 5 2 1 2 How to Fit Back UPS Module SINGLE MODULE Systems If your DPA UPScale consists of only one single UPS Module then perform following steps to fit back the new module Remove UPS Module compartment protection cover by unscrewing two screws on the front Slide two thirds of UPS Module into dedicated UPS compartment make sure not to plug the UPS Module into the rear connector Push UPS module to its final position and push strongly to assure good contact on the rear plugs NOTE We recommend 2 persons for pulling out the module from the UPS Frame The weight of a of UPScale M10 is 18 5 kg M20 module is 21 5kg Tighten the two screws on the front of module 04 0314 55 NEUT OPM UPSCALE ST GB 091101 doc Page 8 14 Printed in Switzerland Modifications reserved Section 5 4 Check if the LED LINE1 and battery is green If yes mains voltage is OK Close internal and external battery fuses breaker if available 6 Press simultaneously both ON OFF Buttons to start up UPS LCD panel must display LED indicator will appear as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Green f Open Maintenance Bypass IA1 by turning
77. ifications reserved Section 5 5 2 3 Replacement of a Module in Capacity Multi Module System THE WEIGHT OF A UPS MODULE CAN REACH 22KG THEREFORE IT IS RECOMMENDED TO BE LIFTED BY 2 PERSONS THE MODULE SHALL WARNING NEVER BE CARRIED BY ONE PERSON ONLY 5 2 3 1 How to Extract a Module in a Capacity Multi Module System If in capacity parallel system a UPS Module experiences a fault and there is not enough capacity left to protect the load by the remaining operating UPS Modules the load will automatically be transferred to bypass Bypass Mode or Eco Mode and will continue to be supplied by the mains power supply To extract the faulty module from the UPS Frame in a Capacity Multi Module System proceed as follows 1 Identify the faulty Module with the Alarm condition and RESET the Alarm The audible noise will stop If the Alarm conditions persists the LED Indicator ALARM is red there is a fault in the UPS Module 2 Verify that the load is on Bypass and is supplied by the mains power Bypass Mode or Eco Mode on all UPS Modules in the majority of the events the LED indicators on Control Panel of the Faulty Module will show LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green 3 Whereas the LED indicators on the Control Panels of the other Operating Modules will show LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF
78. ing of the electrical installation and operating environment of the UPS the controlled start up and testing of the UPS and customer training OPERATIONS INSIDE THE UPS MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR FROM AN AGENT AUTHORIZED WARNING BY THE MANUFACTURER 4 1 2 Control Panel ONLY PERSONS WHICH HAVE BEEN TRAINED BY SERVICE TECHNICIANS OF THE MANUFACTURER OR HIS AUTHORIZED SERVICE PARTNERS ARE ALLOWED TO OPERATE ON THE CONTROL PANEL WITH CLOSED DOORS WARNING ALL OTHER INTERVENTIONS ON THE UPS SYSTEM HAVE TO BE DONE ONLY BY SERVICE TECHNICIANS OF THE MANUFACTURER The user friendly control panel is composed of three parts e POWER MANAGEMENT LCD DISPLAY PMD e LED INDICATORS e KEYS BYPASS INVERTER Lj Figure 1 1 Control Panel 4 1 2 1 Power Management Display PMD The 2 x 20 character LCD simplifies the communication with the UPS and provides the necessary monitoring information about the UPS The menu driven LCD enables the access to the EVENT REGISTER Monitor the input and output U f P Battery runtime To perform commands like start up and shut down of UPS and Load transfer from INVERTER to BYPASS and vice versa DIAGNOSIS SERVICE MODE Adjustments and testing 04 0314 S4 NEUT OPM UPSCALE ST GB 091101 doc Page 2 9 Printed in Switzerland Modifications reserved 4 4 1 2 2 LED Indicators The mimic diagram serves to indicat
79. it to position OFF The load is now supplied by the static bypass 8 Transfer load to mains and inverter for testing using submenu COMMANDS 9 Transfer load to Inverter Mode by means of COMMAND LOAD TO INVERTER On LCD LOAD PROTECTED will appear THE LOAD IS NOW PROTECTED BY THE DPA UPSCALE ST 04 0314 S5 NEUT OPM UPSCALE ST GB 091101 doc Page 9 14 Printed in Switzerland Modifications reserved Section 5 5 2 2 Replacement of UPS Module in Redundant Multi Module System THE WEIGHT OF A UPS MODULE CAN REACH 22KG THEREFORE IT IS RECOMMENDED TO BE LIFTED BY 2 PERSONS THE MODULE SHALL WARNING NEVER BE CARRIED BY ONE PERSON ONLY MODULE IN REDUNDANT MULTI MODULE SYSTEM MAKE SURE THE INTERNAL DC CAPACITORS ELCO HAVE BEEN DISCHARGED WAITING AT LEAST 10 MINUTES HOW TO EXTRACT A WARNING 5 2 2 1 How to Extract a Module in Redundant Multi Module System If in a redundant parallel system a UPS module is faulty the load will continue to be protected by the operating modules On Line Mode Inverter Mode and the faulty Module may be replaced without having to transfer the load to bypass To extract the faulty module from the UPS Frame in a Redundant Multi Module Configuration proceed as follows 1 Identify the faulty Module with the Alarm condition and RESET the Alarm The audible noise will stop If the Alarm conditions persists the LED Indicator ALARM is red there is a fault in the UPS Module
80. l Area Network LAN or Wide Area Network WAN around the world When a power failure occurs action can be taken to protect the system and its valuable data If no action is initiated by the operator this event can seriously damage the system The UPS software will react automatically in such a case and shutdown the operating system NEWAVE has found it important to have a complete solution for its UPS and is able to offer a wide range of monitoring remote controls for assuring the maximum protection degree to the NEWAVE customers 9 1 4 2 WAVEMON Shutdown and Monitoring Software WAVEMON Software is an external monitoring and shutdown software which was designed to operate with all NEWAVE UPS products both with the DRY PORT Relays on Terminal block X1 and RS232 port JD1 on the communication card The software packet consists of a CD ROM for most diffused operating systems Windows Unix OS 2 DEC VMS Novell Apple a standard connection and a user manual The dry port X2 X4 with voltage free contacts may also be used for automatic shutdown in connection with WAVEMON Software It is necessary to provide a cable of 0 5 mm2 to connect Terminals X1 of the UPS and the serial port of the server 04 0314 S9 NEUT OPM UPSCALE ST GB 091101 doc Page 3 8 Printed in Switzerland Modifications reserved Section 9 PMC Software ZEE Z 2 System Seriy communication restored ystem Seria communication lect System Connected to LPS Figure 1
81. lay of event log file Display of UPS Parameters Web Server functionality for data access from any Web Browser UPS System 1 1000 Management Station Redundant Interface Card MODEM ecco Modular Sof Watch d Call back Continuous Power Protection Availability i Modem GSM Alarm Situation t Modem ions Network interface ethernet 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 12 19 Printed in Switzerland Modifications reserved 10 9 2 SNMP card WaveMon Management Software The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network via simple control language The UPS Management Software WaveMon also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our WaveMon software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNMP Adapter Box and an internal SNMP Card Both can manage a parallel system N modules and return either global values which are consistent for the whole parallel system or specific values from the single modules 10 9 3 BATTERY CABINETS External SNMP Adapter 0 EB gm Internal SNMP Card
82. ld be installed in an airtight room in the presence of flammable gases or in an environment exceeding the specification The basic environmental requirements of the UPS system are Ambient Temperature Range 0 to 40 C 32 104 F Recommended Operating Range 20t0 25 C 68 77 Maximum Relative Humidity 95 non condensing The UPS cabinet uses forced air cooling to regulate internal component temperature Air inlets are in the bottom sides and front of the cabinet and outlets in the rear of the cabinet You must allow clearance in back of the cabinet for proper air circulation Refer to Section 1 6 2 2 POSITIONING for clearance requirements 1 2 5 DECLARATION OF SAFETY CONFORMITY AND CE MARKING The product has the CE marking in compliance with the following European directives Low Voltage Directive 2006 95 EC Directive 2004 108 Declaration of conformity with UPS harmonized standards directives 62040 1 1 Safety and EN 62040 2 EMC are available in the annex 1 Safety Standard IEC EN 62040 1 1 IEC EN 60950 1 Electromagnetic EN 61000 6 4 Prod standard EN 62040 2 limit A C3 UPS Compatibility EN 61000 6 2 Prod standard EN 62040 2 Criterion A C2 UPS Standard EMC EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Performance Standard IEC EN 62040 3 1 2 6 INQUIRIES Address inquiries about the UPS and battery cabinet to the local office or
83. les make sure that UPS Module is fitted in its correct position Maintenance bypass is in position OFF Remove the terminal cover of the UPS Connect the output power cable coming from the LV Distribution Board to the terminals of the UPS as shown in drawing in Section 2 Chapter 2 Front view of the DPA UPScale s 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 20 21 Printed in Switzerland Modifications reserved Section 1 1 6 2 INSTALLATION CHECKLIST 0 0 All packing materials and restraints have been removed from each cabinet Each cabinet in the UPS system is placed in the installed location All conduits and cables are properly routed to the UPS and auxiliary cabinets All power cables are properly sized and terminated A ground conductor is properly installed If the cabinet does not use all module mounting locations the provided protective covers are installed on the front and back of the cabinet O Battery cabinet installation instructions have been completed Air conditioning equipment is installed and operating properly The area around the installed UPS system is clean and dust free It is recommended that 0 0 O the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS equipment Any optional accessories are mounted in their installed loc
84. ms DPA UPScale M 20kW it is allowed to use 30 50 only even numbers of 12V battery blocks depending the power sourced on the output IMPORTANAT For max battery autonomies with the corresponding the output power range and no of battery blocks per string refer to Section 10 4 NOTE Set up the correct number of battery blocks on Control Panel Menu Service Set Up DPA UPScale ST 40 1x40 x7Ah 1x50 x7Ah 2x40 x7Ah Other combination possible refer to Section 10 04 0314 52 NEUT OPM UPSCALE ST GB 091101 doc Page 9 14 Printed in Switzerland Modifications reserved Section 2 2 3 1 2 Internal Battery Modules DPA UPScale ST 60 In the DPA UPScale ST 60 FRAME there is space for up to 240 x 7 9Ah internal batteries In the drawing below different Battery and System configurations are shown NOTE For UPS Systems DPA UPScale M 10kW it is allowed to use 20 50 only even numbers of 12V battery blocks depending the power sourced on the output For UPS Systems DPA UPScale M 20kW it is allowed to use 30 50 only even numbers of 12V battery blocks depending the power sourced on the output IMPORTANAT For max battery autonomies with the corresponding the output power range and no of battery blocks per string refer to Section 10 4 NOTE Set up the correct number of battery blocks on Control Panel Menu Service Set Up DPA UPScale ST 60 FRAME Module Module Module Module 1x 2x40 x7Ah 2x 2x40 x7Ah 3x 2x40
85. n 5 5 2 REPLACEMENT OF UPS MODULE 5 2 1 Replacement of UPS Module in Single Module Systems THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER OR WARNING FROM A AGENT AUTHORIZED BY THE MANUFACTURER 5 2 1 1 How to Extract a UPS Module in SINGLE MODULE Systems The weight of a UPS module can reach 22kg therefore it can be lifted by 1 person We recommend two persons for carrying the module WARNING Potential dangers the ups module due to its weight if removed inappropriately can cause serious injury or damage should the module fall down note we recommend that the modules are handled by two persons SUITABLE LIFTING TOOLS RESPECTIVELY SAFEGUARD PLATFORMS AGAINST EVT FALL DOWN ARE TO BE PLANNED If your DPA UPScale consists of only one single UPS Module then perform following steps to extract the module 1 Reset the Alarm on faulty Module The audible noise will stop If the Alarm condition persists the LED Indicator ALARM will remain red it means that there is a fault in the UPS Module 2 If the load is supplied by the mains Bypass Mode Eco Mode the Maintenance Bypass IA1 be closed by turning it to position ON NOTE If the load is on inverter then before closing the Maintenance Bypass 1 transfer load to bypass by means of the command LOAD TO BYPASS in submenu COMMANDS On LCD LOAD NOT PROTECTED
86. n Management 13 10 9 3 BATTERY GABINETS m i ipt tho Pit etn ein dette tete mE 13 10 10 BATTERY AUTONOMIES 5 1i treno ttti terere Ennii c nenne eni nt ac ra Go de axe arabe n eua De 14 10 10 1 Examples of Internal Battery Autonomy of DPA UPScale 5740 and ST 60 14 10 10 2 Examples of External Battery 2020 15 10 11 INSTALLATION PLANNING 16 10 11 1 HEAT DISSIPATION PER MODULE WITH NON LINEAR LOAD eem 16 10 12 WIRING AND BLOCK DIAGRAMS FOR ALL FRAMES AND MODULES ee 17 10 12 1 TERMINAL CONNECTIONS 17 10 12 2 SINGLE FEEDANPU T EE 18 10 12 3 SINGLE FEED INPUT Cable 18 10 12 4 DUAL FEED INPUT Iii Hated ances E agian 19 10 12 5 Dual FEED INPUT Cable 19 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 2 19 Printed in Switzerland Modifications reserved Section 10 10 1 DPA UPScale ST SYSTEM DESCRIPTION In environments that demand zero downtime continuous power protection availability is essential In order to respond to today s dynamic IT and process related environments that experience daily cha
87. n part and is in parallel with the intelligent RS 232 serial port JD1 When installed the USB Computer Interface trough the optional WAVEMON software allows the computer to monitor the mains voltage and the UPS system status continuously In the event of any changes the computer terminal will display a message For details see our optional Monitoring Package WAVEMON JR2 RS485 Not used foreseen for RJ45 Plug 2 X2 Customer interface on Phoenix Terminals 1 Potential free contacts ji X1 Customer Inputs ifs iji I po OH I il detail see Section 3 1 2 LED red green a o 4 JD1 Smart Port RS232 Sub D9 female PC interface 5 USB PC Interface ae epee 6 6 SNMP Slot for optional SNMP card ONLY 7 7 Newavewatch Slot for optional Modem Ethernet card ONLY EE EX Example Distribution Interfaces 04 0314 S3 NEUT OPM UPSCALE ST GB 091101 doc Page 4 4 Printed in Switzerland Modifications reserved Section 4 CONTENTS SECTION 4 417 OPERATION mr 2 4 1 1 COImimissionit PAP 2 T2 Qontrol Panel ersen a oed Saa E a a S rh qus v atin o E nui 2 4 1 2 1 Power Management Display PMD itio tr rr eH n HERR E Cade Eun 2 4 1 2 2 E E 3 4 1 2 3 m N 3 4 1 2 4 ON OFF Start up and Shutdown Buttons aar tette tene d RR ER 3 4 1 3
88. n the right hand side of the LCD there is the indication of single parallel UPS If the UPS is configured as single the indication will be S If the UPS is configured as parallel the indication will be P followed by the UPS number The max no of module units are 6 per system EXEMPLES S stands for Single UPS The system consists of ONLY one UPS P1 stands for Parallel UPS in a Multi UPS system and 01 stands for the first Module MASTER in the Multi UPS system P4 stands for Parallel UPS in a Multi UPS system and 04 stands for the forth Module SLAVE in the Multi UPS system P6 stands for Parallel UPS in a Multi UPS system and 06 stands for the sixed Module SLAVE in the Multi UPS system The configuration of the single parallel UPS is achieved in the Menu SET UP SERVICE See Service Manual section E 4 1 3 2 Main Menu Screen DESCRIPTION LCD DISPLAY 1 Logging Control A log of the last 64 events is gt EVENT LOG stored in the Power Management Display MEASUREMENTS 2 Menu Measurements monitor voltages gt MEASUREMENTS power frequencies currents autonomy etc COMMANDS 3 Command Menu enables to perform the gt COMMANDS commands Load to inverter Load to bypass UPS DATA battery test 4 The UPS Data are the UPS personalized gt UPS DATA information serial number SET UP USER 5 Various settings be performed by the user gt SET UP USER Date Time a
89. nce Bypass The load is protected by DPA UPScale ST running in normal operation The UPS Module is operating on inverter 1 Using LCD panel select the COMMANDS menu and choose command LOAD TO BYPASS and transfer the load to mains on control panel of any one of the UPS modules On LCD panel LOAD NOT PROTECTED will appear 2 Close Maintenance Bypass Switch IA1 position ON On LCD MANUAL BYP IS CLOSED will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER RED BATTERY Green 3 Press simultaneously the two ON OFF buttons on the UPS control panel PMD on all control panels on the modules On the LCD s message LOAD OFF SUPPLY FAILURE will appear and the mimic panel will show LED Indicator Colour LINE 1 Green LINE 2 OFF BYPASS OFF INVERTER OFF BATTERY Flashing Green 4 Open battery fuses breakers on the internal if any and the external battery cabinets or racks THE UPS SYSTEM IS STILL POWERED DANGEROUS VOLTAGE THE LOAD IS NOW SUPPLIED BY MAINS AND IS THEREFORE NOT NOTE PROTECTED THROUGH THE UPS 04 0314 55 NEUT OPM UPSCALE ST GB 091101 doc Page 5 14 Printed in Switzerland Modifications reserved Section 5 5 1 4 Load Transfer from Maintenance Bypass to Inverter operations This procedure describes the sequence of operations to be done in order to restart the U
90. nge through new server technologies migration and centralization resilient and easily adaptable power protection concepts are required DPA UPScale is the foundation for continuous power protection availability of network critical infrastructures in enterprise data centers where business continuity has paramount importance and in process control environment where manufacturing continuity is essential NEWAVE DPA UPScale s is a second generation high power density HPD leading edge double conversion power protection technology that has standardized on a modular component approach which helps speed deployment improve adaptability and increase system availability while reducing total cost of ownership DPA UPScale s is a unique on demand architecture that integrates the power rack power distribution unit back up battery rack and monitoring and management solutions to allow easy selection of optimized configurations DPA UPScale s Distributed Parallel Architecture provides highest availability unmatched flexibility and at the same time lowest cost of ownership in IT environments This Technical Specification provides detailed technical information on the mechanical electrical and environmental performance of the DPA UPScale model types that can support to give answers to tender and end user requirements The DPA UPScale family was designed to respond to the most stringent safety EMC and other important UPS standards DPA UPScale famil
91. nputs 15 default as GEN ON Normally open DRY PORT X1 2 free Programmable Customer s Inputs Normally open 1 x Temp Sensor for Battery Control 1 x 12 Vdc output max 200mA 1 x system frame For monitoring and integration in network management Serial ports RS232 on Sub D9 USB 1x For monitoring and software management SNMP card optional sips tor SNE For monitoring and integration in network management Slot for Newavewatch Newavewatch card optional for Premium Power Protection 10 8 1 POWER MANAGEMENT DISPLAY PMD The user friendly PMD consists of three parts the MIMIC DIAGRAM CONTROL KEYS and LCD that provides the necessary monitoring information about the UPS 10 8 2 MIMIC DIAGRAM The mimic diagram serves to give the general status of the UPS The LED indicators show the power flow status and in the event of mains failure or load transfer from inverter to bypass and vice versa the corresponding LED indicators will change color from green normal to red warning The LED s LINE 1 rectifier and LINE 2 bypass indicate the availability of the mains power supply The LED s INVERTER and BYPASS if green indicate which of the two are supplying power to the critical load When the LED indicator BATTERY is lit it means that the battery due to mains failure is supplying the load The LED indicator ALARM is a visual indication of any internal or external alarm condition At the same time the a
92. ns are valid at the time of printing The UPS manufacturer reserves the right to modifications without prior notice As general policy NEWAVE does not recommend the use of any of its products in life support applications where failure or malfunction of the NEWAVE product can be reasonably expected to cause failure of the life support device or to significantly affect us safety or effectiveness NEWAVE does not recommend the use of any of its products in direct patient care NEWAVE will not knowingly sell its products for use in such applications unless it receives in writing assurances satisfactory to NEWAVE that the risks of injury or damage have been minimized the customer assumes all such risks and the liability of NEWAVE is adequately protected under the circumstances The UPS may contain batteries that must be re charged for a minimum of 24 hours every 6 months to A N prevent deep discharging Batteries that have been for whatever reason deep discharged are not covered by the warranty 1 3 6 EXTENDED WARRANTY The local office or distributor may grant a Extended Warranty period different to the above twelve 12 months and refer to local terms of liability as defined in the supply agreement or maintenance contract For more details please contact the nearest local office or agent authorized by the manufacturer www newaveups com Resellers 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 10 21 Printed in Switzerland Modifications r
93. oc Page 3 6 Printed in Switzerland Modifications reserved Section 0 6 SECTION 6 6 2 MULTI CABINET CONFIGURATION NOT AVAILABLE 7 SECTION 7 7 2 MAINTENANCE 7 2 1 INTRODUCTION 7 2 2 USER RESPONSIBILITIES 7 2 8 ROUTINE MAINTENANCE 7 2 4 BATTERY TEST 7 2 5 BATTERY MAINTENANCE 7 2 6 BATTERY DISPOSAL AND RECYCLING 8 SECTION 8 8 2 TROUBLESHOOTING 8 2 1 ALARMS 8 2 2 MENU COMMANDS EVENT LOG MEASUREMENTS 8 2 3 FAULT IDENTIFICATION AND RECTIFICATION 9 SECTION 9 9 2 OPTIONS 9 2 1 INTRODUCTION 9 2 2 REMOTE SHUTDOWN RSD 9 2 3 GENERATOR ON FACILITIES GEN ON 9 2 4 WAVEMON SHUTDOWN AND MANAGEMENT SOFTWARE 9 2 5 SNMP CARD ADAPTER FOR NETWORK MANAGEMENT REMOTE MONITORING 9 2 6 MODEM ETHERNET CARD NEWAVEWATCH MANAGEMENT SOFTWARE 04 0314 CoverNEUTRAL OPMDPA UPScale ST GB 100311 doc Page 4 6 Printed in Switzerland Modifications reserved Section 0 10 SECTION 10 TECHNICAL DATA SHEET 222222200 10 2 DPA UPSCALE SYSTEM DESCRIPTION 10 3 TECHNICAL CHARACTERISTICS DPA UPSCALE ST 10 3 1 MECHANICAL CHARACTERISTICS DPA UPSCALE ST FRAMES AND MODULES 10 4 INPUT CHARACTERISTICS 10 4 1 GRAPH INPUT PF VERSUS LOAD 10 4 2 GRAPH INPUT DISTORTION THDI VERSUS LOAD 10 5 BATTERY CHARACTERISTICS 10 6 OUTPUT CHARACTERISTICS 10 6 1 GRAPH AC AC EFFICIENCY WITH LINIER LOAD COSPHI 1 10 6 2 GRAPH OUTPUT POWER IN KW AND VERSUS COSPHI 10 7 ENVIRONMENTAL CH
94. om the manufacturer or from an agent authorized by the manufacturer 2 1 2 RECOMMENDED CABLE SECTIONS amp FUSE RATINGS 2 1 2 1 Terminal connections overview 22 agen iis a Battery Biter Input Output load Connection Bar B 3 3 N 3 N UPScale ST40 16 25 8x 10 aa T 3xM5 B 4x16 25 mm 5x16 25 mm T 5 x 16 25 mm T 2 3x 2 4x 35 T 4 x 35 T UPScale 8760 50 T 3x T 3 lt 6 4 35 T 50 70 PE 50 mm dx 3 x 50 T 50 T 50 T UPScale ST 80 50 mm 8 x 10 16mm T 3x M6 B N 70 95 70 95 T N 70 95 T T PE 50 T PE 50 T x 2xM5 B 5 2 2 6x 2 4 x 70 95mm 4 x 70 95mm UPScale ST 120 50mm 3 x 10 16mm T n 4 x 70 95mm 50 mm T 50 mm T UPScale ST 40 Batt Input Output UPScale ST 80 04 0314 S2 NEUT OPM UPSCALE ST GB 091101 doc UPScale ST 60 UPScale ST 120 Printed in Switzerland Modifications reserved Page 2 14 Section 2 2 1 3 BLOCK DIAGRAM DPA UPSCALE 2 1 3 1 Single Feed input Standard Version Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Fuse Cable A MAINS 3x400 230V i M2 M5 Maintenanc
95. ound prior to making any other connection to the equipment A terminal to which or from which a direct current or voltage may be applied or supplied This symbol indicates the word phase ON The principal power switch is in the ON position OFF principal power switch is in the OFF position C CAUTION REFER TO MANUAL St Refer to the Operator s Manual for more information DANGER RISK OF ELECTRIC SHOCK There is a risk of electric shock present and you should observe associated warnings The UPS contains high voltages 68206 04 0314 S1 NEUT UPSCALE ST GB 100311 doc Page 3 21 Printed in Switzerland Modifications reserved Section 1 1 2 3 OPERATOR PRECAUTIONS The only user operations permitted are e Use of the LCD control panel LCD Display and of the Maintenance Bypass e Start up and shut down of the UPS of the user field excluding the commissioning start up e Operation of additional connectivity modules e SNMP adapters and their software e Modem GSM or Modem Ethernet adapters and their software The user must follow the precautions and only perform the described operations Also in these measures the operator of the UPS System must adhere to the instructions in this manual Any deviations from the instructions could be dangerous to the user or cause accidental load loss NEWAVE SA DOES NOT TAKE ANY RESPONSIBILITY FOR DAMAGES CAUSED THROUGH WRONG MANIPULATIONS OF THE UPS SYSTEM IT
96. oused in single freestanding cabinets The cabinets line up and match in style and colour and have safety shields behind the doors for hazardous voltage protection 1 3 1 1 Feature Unique Safe Swappable Modules The unique Safe Swappable feature of the Modules indicates the ability to insert and extract the electronic power modules from a larger assembly while it is powered hot The safe swappable design allows live powered modules to be attached to and removed from a powered set without causing disturbance to the operation of the load and without need to go to bypass 1 3 1 2 Feature Advanced Booster Technology Traditional input THD filters are no longer needed with this UPS product The build in advanced booster technology of UPS modules provides perfect sinusoidal input power quality at 0 99 input power factor with harmonic content less than 3 THD i This leads to more reliable total system operation and savings in generator and transformer sizing as losses in the windings are minimised Due to the active front booster regulating each individual phase the UPS is comparable to a clean resistor load unity from the mains perspective Thus the high input power factor provides minimised cabling and fusing costs due to no reactive power consumption The low harmonic currents are due to high input power factor and provide the benefits e No additional losses in wires and cables e No extra heating of transformers and generators with shor
97. oyance to the management system supervisor In order to be managed a NEWAVE UPS can be integrated into a network in two ways 1 By means of the server which is being powered by the UPS and is integrated in the network In most of the cases the server is used as sub agent and you only need the PMC Software without any SNMP Adapter You need a standard serial connection between the RS232 JD1 port of the UPS and the RS232 port of the computer server 2 some situations it is preferable to interface the network via an SNMP adapter By this way up to 50 computers can be shut down in a RCCMD environment RCCMD Remote Console Command is an additional software module which can be triggered by the SNMP device to executes a command typically a shutdown command on a remote system 9 1 5 SNMP CARD ADAPTER For Network Management Remote Monitoring The Simple Network Management Protocol SNMP is a worldwide standardized communication protocol It is used to monitor any device in the network via simple control language The UPS Management Software also provides its data in this SNMP format with its internal software agent The operating system you are using must support the SNMP protocol We offer our software with SNMP functionality for Novell OS 2 all Windows running on INTEL and ALPHA DEC VMS Apple Two types of SNMP interfaces with identical functionality are available an external SNMP Adapter Box and an internal SNMP Card Both can man
98. r ST 120 ALL THE OPERATIONS IN THIS MANUAL MUST BE PERFORMED BY AUTHORISED ELECTRICIANS OR BY QUALIFIED INTERNAL PERSONNEL DO NOT OPERATE IN CASE OF PRESENCE OF WATER OR MOISTURE NOTE BY OPENING OR REMOVING THE UPS COVERS YOU RUN RISK OF EXPOSURE TO DANGEROUS VOLTAGES If the five battery batches are desired to be used as one common battery for all five UPS Modules then Battery Links may be connected as shown below are performed under the following conditions e Nomains voltage is present in the UPS e All the loads are disconnected e The UPS and the external battery are voltage free 0 To ensure protection of the personnel during the installation of the UPS make sure that the connections To verify the complete shut down of the DPA UPScale perform following steps 1 Make sure that the fuses feeding the UPS in the input Distribution Board are all open and no power is fed to the UPS 2 Make sure the MAINTENANCE BYPASS IA1 is open position OFF 3 Make sure the battery fuses in the external battery cabinet and on the UPS are open 4 Connect Earth PE between the UPS and external battery cabinet 5 Connect the corresponding terminals between UPS and external battery cabinet according to drawing 04 0314 S2 NEUT OPM UPSCALE ST GB 091101 doc Page 13 14 Printed in Switzerland Modifications reserved Section 2 2 3 2 3 Connection of External Separate Battery for DPA UPScale External Battery
99. r Single battery 10 16 n 8 Battery terminal N for Common battery 9 Input Bypass terminal for Dual Input feed 16 25 n 10 Input Rectifier terminal for Single feed 16 25 n 11 Output Load terminal 16 25 n 12 13 F4 F5 Battery Fuse Holder Module 1 and 2 14x51 50A Fast Acting 14 IA1 Maintenance Bypass Wiring see page 2 section 2 1 04 0314 S2 NEUT OPM UPSCALE ST GB 091101 doc Page 5 14 Printed in Switzerland Modifications reserved Section 2 2 2 22 FRONT VIEW UPSCALE ST 60 AND CONNECTION TERMINALS Ropers Sat Remove Onewnos Les on NE e nr Pe ee Uma 1 co uS ES mL BL Roe u Ko ICE ts ats 2 ate sis ats re as re ETT TFET ET 21 7 n 1 1 i pasna 1 Not used JR2 foreseen for RJ45 Plug UU ve 2 X2 Customer interface on Phoenix Terminals Potential free contacts X1 Customer Inputs detail see Section 3 3 1 1 2 3 LED red green 4 JD1 RS232 Sub D9 female PC interface 5 USB PC Interface 6 SNMP Slot for optional SNMP card ONLY 7 Newavewatch Slot for optional Modem Ethernet card ONLY 8 Battery terminal N for Single battery 10 16 mm2 8 Battery terminal N for Common battery M6 9 Input Bypass terminal for Dual Input feed 35 mm2 10 Input Rectifier terminal
100. rings 9 9 15 15 Terminals Terminal 9 x 16 25 2 Terminal 15 x 16 25mm2 Battery fuses Max Batt Strings 3 3 5 5 Terminals C type Com Connection Bar Com Connection Bar 3 x 2xM8 2xM8 3 x 2xM10 2xM10 Fuse Type Very Fast acting A 3x100 A 5x100A Dimensions WxHxD mm 730x1975x800 1200x1975x800 Weight with trays and w o kg 290 410 batteries For detailed information and layout of the battery cabinets please refer to section 10 Options 04 0314 S2 NEUT OPM UPSCALE ST GB 091101 doc Printed in Switzerland Modifications reserved Page 11 14 Section 2 NOTE For UPS Systems DPA UPScale M 10kW M 20kW it is allowed to use 40 50 only even numbers of 12V battery blocks For UPS System UPScale M 20kW use only 48 50 only even numbers of 12V battery blocks NOTE Set up the correct number of battery blocks on Control Panel Menu Service Set Up Frame DPA UPScale ST 80 or ST 120 frames with Modules M 10 or M 20 CBAT UPScale 120 CBAT UPScale 200 A B 8 5x28Ah 5x28Ah 5x28Ah 7 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 7 5x28Ah 5x28Ah 5x28Ah 6 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 6 5x28Ah 5x28Ah 5x28Ah 5 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5 5x28Ah 5x28Ah 5x28Ah 4 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 4 5x28Ah 5x28Ah 5x28Ah 3 5x28Ah 5x28Ah 5x28Ah 5x28Ah 5x28Ah 3 5x28Ah 5x28Ah 5x28Ah 2 5x28Ah 5x28Ah 5x28Ah 5x28Ah 2 5x28Ah 5
101. rmed correctly and check the input phase rotation 3 Verify that the Maintenance Switch IA1 is open and in Position OFF 4 Make sure all the internal battery fuses in the UPS if any and the external battery cabinets are open Start up procedure of DPA UPScale 1 Insert fuses for the supply of UPS System in the Input Distribution The LED indicators LINE 1 and battery on UPS Module is lit green On LCD Display LOAD OFF SUPPLY FAILURE will appear 2 UPS Module 1 Press both ON OFF Main Buttons to switch on UPS LED indicator will appear as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS Green INVERTER OFF BATTERY Flashing Green 3 Check Command LOAD TO INVERTER LED indicator will appear as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Flashing Green Scroll through the menu measurement and check their correctness Module 2 Repeat same procedure as for Module 1 Steps 2 4 Module 3 Repeat same procedure as for Module 1 Steps 2 4 Module 4 Repeat same procedure as for Module 1 Steps 2 4 Module 5 Repeat same procedure as for Module 1 Steps 2 4 oOo NO oO Module 6 Repeat same procedure as for Module 1 Steps 2 4 04 0314 55 NEUT OPM UPSCALE ST GB 091101 doc Page 2 14 Printed in Switzerland Modifications reserved 10 11 12 13 14 1
102. rotection of each load separately The size of the circuit breakers depends on the load rating of the load sockets The circuit breakers must comply with the prescribed IEC Standards It is recommended to provide a separate output distribution board for the load 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Printed in Switzerland Modifications reserved Page 19 21 Section 1 The following values should be indicated on the output distribution board Maximum total load rating Maximum load rating of the load sockets If acommon distribution board is used sockets for Mains and UPS voltage ensure that on each socket there is an indication of the applied voltage Mains or UPS Output power cable ratings should be in accordance with the recommended cable sections and fuses ratings or in accordance with the prescribed IEC Standards or with the local regulations Under the connection terminal of the UPS there is a cable fixing rail to ensure that the cables have been fastened properly Ensure that the earthing is performed in accordance with the prescribed IEC Standards or with the local regulations 1 6 1 5 Connection of the Load To ensure protection of the personnel during the installation of the UPS make sure that the connections are performed under the following conditions No mains voltage is present All loads are shut down and disconnected PMC is shut down and voltage free Before connecting the output power cab
103. s Check LED indicators on control panels 8 Transfer load to Inverter Mode by means of COMMAND LOAD TO INVERTER on any one of control panels On LCD LOAD PROTECTED will appear and the LED indicator will indicate as shown below LED Indicator Colour LINE 1 Green LINE 2 Green BYPASS OFF INVERTER Green BATTERY Green THE LOAD IS NOW PROTECTED BY THE DPA UPScale 04 0314 S5 NEUT OPM UPSCALE ST GB 091101 doc Page 14 14 Printed in Switzerland Modifications reserved Section 6 CONTENTS SECTION 6 61 CONFIGURATION Not 2 6 1 1 Concept of Multi Cabinet Configuration sseneeeeennnm emere 2 04 0314 S6 NEUT OPM UPSCALE ST GB 091101 doc Page 1 2 Printed in Switzerland Modifications reserved Section 6 61 MULTI CABINET CONFIGURATION NOT AVAILABLE 6 1 1 Concept of Multi Cabinet Configuration The DPA UPSCALE Cabinets can not be paralleled and wherefore the chapter 6 is obsolete 04 0314 S6 NEUT OPM UPSCALE ST GB 091101 doc Page 2 2 Printed in Switzerland Modifications reserved Section 7 CONTENTS SECTION 7 71 SUN pie 2 7 1 1 MCN Em 2 7 5 2 JserhesponsiDItGS css ont tret e 2 7 2 Hounne d Er e o tete ito ei us bcn oc odd Lu se 2 VER MEE UICE T ner
104. tain dangerous substances that will harm the environment if thrown away If you change the batteries yourself call qualified organizations for battery disposal and recycling val 9 04 0314 57 NEUT UPSCALE ST GB 091101 doc Page 3 4 Printed in Switzerland Modifications reserved Section 7 This page left intentionally blank 04 0314 S7 NEUT OPM UPSCALE ST GB 091101 doc Page 4 4 Printed in Switzerland Modifications reserved Section 8 CONTENTS SECTION 8 8 4 TROUBLES O OTIN G Eaa aada 2 8 1 1 LEUTE MEME 2 8 1 2 Menu Commands Event Log And 2 8 1 3 Fault Identification and Rectification ccccccccccccceeseeseceececeseueeeeceeceeeeeeeeeaeeeeeeeeeeaeaeaeseeeess 2 04 0314 S8 NEUT OPM UPSCALE ST GB 091101 doc Page 1 2 Printed in Switzerland Modifications reserved Section 8 8 1 TROUBLESHOOTING THE OPERATIONS DESCRIBED IN THIS CHAPTER MUST BE PERFORMED BY A SERVICE ENGINEER FROM THE MANUFACTURER WARNING FROM A AGENT AUTHORIZED BY THE MANUFACTURER 8 1 1 Alarms In the event of an alarm condition the red LED Indicator Alarm and the audible alarm will turn on In this case proceed as follows 1 Silence the audible alarm by pressing the button Reset 2 Identify the cause of the alarm condition by means of the EVENT LOG in the MAIN menu 3 In case of doubts please contact the nearest Service centre
105. tened service life e No over sizing of generators e No false circuit breaker tripping and malfunction erratic operation of computers telecommunication monitors electronic test equipment etc e No Resonance with power factor correction capacitors 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 6 21 Printed in Switzerland Modifications reserved Section 1 1 3 1 3 Feature Flexible Battery Management FBM The Flexible Battery Management FBM has been designed in all NEWAVE UPS products with the goal to avoid the deterioration of battery age The FBM Key Features protect the battery from environmental negative impacts high temperature and false manipulations and avoid deterioration of battery life by advanced management of battery charging and preventive failure diagnostics The implemented features result in benefits not only for the end user but also to the environment The battery user will be required to replace his batteries less often This translates into financial and environmental benefits Last but not least a well protected and managed battery is a healthy battery and hence it enhance the overall availability of the UPS system The major benefits are e AC Ripple free battery charging due to DC DC charger separated from the rectifier and inverter e Wide range of number of battery blocks 30 50 blocks of 12V depending autonomy times e UPS S wide input voltage window tolerance extends the battery li
106. tery configuration Battery Autonomy in min per Module Frame Type Separate Battery Module 10KW waw ww UPScale ST 40 max 80 blocks 1x40 x7Ah Module 5 up to 2 modules UPScale ST 40 max 80 blocks 1x50 x7Ah Module 11 7 4 1 modules ONLY UPScale ST 60 max 240 blocks 1x40 x7Ah Module 5 up to 3 modules UPScale ST 60 max 240 blocks 2x40 x7Ah Module 21 15 12 5 up to 3 modules Internal Common Battery configuration Battery Autonomy in min for Tot System Power 1 x UPScale M 1 1 x UPScale M 2 With 1 Module Module Type UPScale 10 x UPScale M 20 Total System Power 10kW 12kW 16kW 4 ea ae Ca pm 1 52 11 2 14 2 19 4 28 35 Aj UPScale ST 40 UPScale ST 60 UPScale ST 60 2x 1x50 UPScale ST 60 1x40 x7Ah UPScale ST 60 1x50 x7Ah UPScale ST 60 4x 1x50 x7 Ah UPScale ST 60 2x40 x7Ah Module Type Total System Power N x 1x 2x40 x7Ah N x7Ah N z 5 21 26 5 35 g a T 2 m 2x UPScale M 10 40kW A With 2 Modules UPScale ST 40 or UPScale ST 60 UPScale ST 60 UPScale ST 60 1x40 x7Ah UPScale ST 60 1x50 x7Ah UPScale ST 60 4x 1x50 x7 Ah UPScale ST 60 2x40 x7Ah Module Type Total System Power UPScale ST 60 2x 1x50 x7Ah UPScale ST 60 1x40 x7Ah UPScale ST 60 2x 2x40 UPScale ST 60 4x 1x50 UPScale ST60 3x
107. ther carton box containing the accessories and user manual 2 Remove the plastic cover from the UPS 3 Remove pallet from the UPS e Retain the packaging materials for future shipment of the UPS e Examine the UPS for any sign of damage Notify your carrier or supplier immediately if damage is apparent 4a Open the UPS door and make sure that all the UPS Modules are appropriately fitted in their UPS Compartment and if the UPS system is provided 4b Without a UPS module make sure that the empty UPS compartment is correctly covered with the UPS compartment protection cover 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 12 21 Printed in Switzerland Modifications reserved Section 1 By unpacking the equipment from the wooden case remove all screws p i 1 4 4 NAMEPLATE The technical specifications of the Equipment are provided on the nameplate which is situated at the front of the UPS Check if it corresponds to the purchased material mentioned in the delivery note Serial No rT UPS Module Production Dats Made Switzerland Output Power kVA Output Power kW Input Voltage V N Output Voltage Input Current A Output frequency H 1 4 5 BATTERIES AND STORAGE The standard batteries of the UPS are sealed maintenance free batteries mounted usually in an external battery cabinet and will typically be connected when the UPS is commissioned The battery li
108. tions Output 3x400V230V Input 3x400V 230V cosphi 1 0 Battery Cable E Frame Load Cable A Cable D Fuse E for CBAT UPScale 120 or type in KW Fuse A mm Max Input Current mm nom wd 200 ONLY Ag CB 60950 wiih patery IEC 60950 A N 1 2001 charging A 1 2001 Agl CB Battery Sep Battery UPScale ST 40 40 3x80A 5x16 68A 5x16 58A 3x100A 1 3x25 1 2x 3x10 UPScale ST 60 60 3x125A 5x35 102A 5x35 87 A 3x160A 1 3x50 1 3x 3x10 UPScale ST 80 80 3x160A 5x50 136 5 50 116A 3 224 1 3x95 1 4x 3x10 UPScale ST 120 120 3 224 5x95 208A 5x70 174A 3 300 1 3x150 1 6x 3x10 1 only valid for common battery use 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 18 19 Printed in Switzerland Modifications reserved Section 10 10 12 4 DUAL FEED INPUT Cable Sections and Fuse Ratings recommended Alternatively local standards to be respected Fuse C MAINS 3x400 230V VERSION DUAL FEED INPUT Cable C Rectifier Cable Load 3x400 230 V 10 12 5 Dual FEED INPUT Cable Sections Output Input 3x400V 230V Bypass 3x400V 230V Battery 3x400V 230V cosphi 1 0 raga Cable E mm Frame type Cable B Max Input Cable C Cable D for CBAT UPScale in KW Current mm 11 Fusec mm mm inom NI 120 or 200 ONLY
109. ttery Low Battery OK Common X2 10 NO e LOAD ON MAINS Load on bypass Mains X2 11 NC aes Message Load on Inverter Common COMMON_ALARM Common Alarm System NO Alarm Condition Common 12Vdc Customer IN 1 default as Generator Operation GND NC Generator ON 12Vdc Customer IN 2 GND Function on request to be defined Temperature Battery If connected the battery charger current if depending of the battery temp Remote Shut down Do not remove the factory mounted bridge until external Remote Shut down is connected 12 Vdc sourse max 200 mA load Phoenix Spring Terminals X1 X2 Connection 04 0314 S3 NEUT OPM UPSCALE ST GB 091101 doc Page 3 4 Printed in Switzerland Modifications reserved Section 3 3 1 2 JD1 RS232 Smart Port Computer Interface The Computer Interface JD1 4 located on the distribution part is an intelligent RS 232 serial port that allows the UPS system to be connected to a computer The connector JD1 is a standard D Type 9 pin female When installed the Computer Interface the optional WAVEMON software allows the computer to monitor the mains voltage and the UPS system status continuously In the event of any changes the computer terminal will display a message For details see our optional Monitoring Package WAVEMON 3 1 3 USB Computer Interface The Computer Interface USB 5 located on the distributio
110. udible alarm will be activated 10 8 3 DISPLAY The 2 x 20 character LCD simplifies the communication with the UPS The menu driven LCD enables the access to the EVENT REGISTER or to monitor the input and output U I f P Autonomy Time and other Measurement s to perform commands like start up and shut down of INVERTER or load transfer from INVERTER to BYPASS and vice versa and finally it serves for the DIAGNOSIS SERVICE MODE for adjustments and testing for more details see the USER MANUAL of DPA UPScale SSS ee Power Management Display PMD of DPA UPScale INVERTER LJ 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 10 19 Printed in Switzerland Modifications reserved Section 10 10 8 4 CUSTOMER INTERFACES Terminals X1 X2 10 8 5 CUSTOMER INPUTS DRY PORTs Terminal block X2 Connection of Remote Shut down facilities Generator Operation Customers specials see UM Section 9 OPTIONS 10 8 6 CUSTOMER OUTPUTS DRY PORTs Terminal blocks X1 Provision of signals for the automatic and orderly shutdown of servers AS400 or Automation building systems All voltage free contacts are rated 60 VAC max and 500 mA max All the interfaces are connected to Phoenix Spring terminals with wires 0 5 mm2 Terminal Contact Signal On Display Function MAINS OK Mains Present Mains Failure Common LOAD ON INV Load on Inverter Message Load on Mains bypass Common BATT LOW Battery Low
111. utomatic battery test etc SET UP SERVICE 6 Various adjustments can be performed by the gt SET UP SERVICE service staff NO MORE MENU 04 0314 S4 NEUT OPM UPSCALE ST GB 091101 doc Page 4 9 Printed in Switzerland Modifications reserved 4 1 3 3 Event Log Screen DESCRIPTION LCD DISPLAY 1 Logging Control a log of the last 64 events is 01 05 10 00 14 38 59 stored in the Power Management Display LOAD TO INV 2 Everystored event is identified with a sequential 02 05 10 00 14 38 56 number and time stamp LOAD TO BYP J All events and alarms are indicated with their date 03 05 10 00 14 37 14 and time of appearance LOAD OFF 4 1 3 4 Measurements Screen DESCRIPTION LCD DISPLAY 1 Battery Runtime BATT RUN TIME MIN 00h 00m 2 UPS Output Frequency OUTPUT FREQUENCY HZ 50 00 3 Bypass Frequency 4 Battery Voltage Battery Charger Current Discharge Current Rectifier Voltage of all three phases Bypass Voltage of all three phases o N Output Voltage of all three phases 10 Output Current of all three phases 11 Active Output Power of all three phases 12 Reactive Output Power of all three phases 13 Apparent Output Power of all three phases 14 Output Power of all three phases 15 Battery capacity 4 1 3 5 Commands Screen DESCRIPTION 1 Transfer Load to inverter BYPASS FREQUENCY HZ 50 00 BATTERY VOLTAGE V 4 0 0 0 0 BATT CHARGE CUR A 0 0 0 0 DISCHARGE CURRENT A
112. utput 19 1 6 1 5 Connection of the 2 22 2242 0 20 1 6 2 5 ierat pc a dene Sea he 21 04 0314 S1 NEUT OPM UPSCALE ST GB 100311 doc Page 1 21 Printed in Switzerland Modifications reserved Section 1 11 MECHANICAL CHARACTERISTICS DPA UPSCALE ST DPA UPScale ST UPScale ST 40 UPScale ST60 UPScale ST 80 UPScale ST 120 i ex S 28 t ER A zi UPScale ST 29 1 LI EST FRAMES ITT Sh x L ES i ts 1 EM um t n M 2 module 3 modules 4 modules 6 modules 10 or 20kW 10 or 20kW 10 or 20kW 10 or 20kW Configuration Accommodates Max and and and and 80 x 7 9Ah 240 x 7 9Ah NO batteries NO batteries batteries batteries Max Power connection kW 40 60 80 120 Dimensions WxHxD mm 550x1135x770 550x1975x770 550x1135x770 550x1975x770 Weight of Empty Frame w o modules and kg 92 173 82 133 w o batteries LU EU kg 1304010136 229 up to 238 157up to 169 245 up to 263 wio baiteries with 2 Module with 3 Module with 4 Modules with 6 Modules Col Front Graphite grey Pulverlacke No 4222903402 serie O9RCCAT1 Side walls Graphite grey Pulverlacke No 4222903402 serie O9RCCAT1 MODULES UPScale M 10
113. x28Ah 5x28Ah 1 5x28Ah 5x28Ah 5x28Ah 5x28Ah FERRE F2 F4 FS Battery Cabinet 120 Battery Cabinet 200 3x40 x28Ah 5x40 x28Ah CBAT UPScale 120 CBAT UPScale 200 Dimensions WxHxD mm 730x1975x800 1200x1975x800 Weight with trays and w o kg 290 410 batteries For detailed information and layout of the battery cabinets please refer to section 10 Examples On drawing UPScale 120 3x40 x28Ah battery blocks are fitted The lower batch of 40x24Ah belong to UPS 1 the middle batch of 40x 24Ah belong to UPS 2 and the top batch of 40x24Ah belong to UPS 3 On drawing CBAT UPScale 200 5x40 x28Ah battery blocks are fitted in the battery cabinet and each UPS Module is provided with 40x28Ah Depending on the request the batteries may be connected separately for each Module or it is possible to parallel them together into one common battery for five UPS modules 04 0314 52 NEUT OPM UPSCALE ST GB 091101 doc Page 12 14 Printed in Switzerland Modifications reserved Section 2 2 3 2 2 Connection of External Battery Cabinet for DPA UPScale It is normally recommended for redundant Multi Module systems to provide each UPS Module with its own separate battery In this way the redundancy is extended also to the batteries In the Figure 3 2 3 and Fig 3 2 4 the drawing shows how to connect the batteries in the external battery cabinet and the DPA UPScale frames ST 80 o
114. y is offered in two types of solutions A DPA UPScale ST is a rack mounted modular design offering 4 types of Racks Frames types This solution can accommodate 2 types of DPA UPScale Rack based Modules for a wide range of power requirements DPA UPScale ST standard frames DPA UPScale ST 40 40kW DPA UPScale ST 60 60kW DPA UPScale ST 80 80kW DPA UPScale ST 120 120kW DPA UPScale Modules types e UPScale M 10 kW e UPScale M 20 kW Key Features of DPA UPScale ST and UPScale RI e Highest Availability Near zero down time Modular Decentralized Parallel Architecture DPA e High Power Density up to 272kW m Space saving of expensive floor space Small Footprint e Unity Output Power Factor No de rating for loads with Unity PF Full power for loads with unity PF e Highest Efficiency even with partial loads Energy cost saving during UPS life cycle Efficiency 94 5 95 5 for loads 25 100 depending on Module power and type of load e Very low input current distortion THDi Gen set power and installation cost saving THDi lt 3 100 96 load 04 0314 S10 NEUT TDSDPA UPSCALE ST GB 100311 DOC Page 3 19 Printed in Switzerland Modifications reserved Section 10 10 2 TECHNICAL CHARACTERISTICS 10 2 1 MECHANICAL CHARACTERISTICS FRAMES AND MODULES DPA UPScale ST UPScale ST 40 UPScale ST 60 UPScale ST

Download Pdf Manuals

Related Search

Related Contents

BCP originals.cdr  ハイネ MD1000 F.O. ヘッドライト 取扱説明書  PNL-tec RAPM650  Electric Shimano™ Dura-Ace (Di2) Installation - Bike  STIGA PARK  EK 60 VP-L  Meriam Catalog - Test Equipment Rental  

Copyright © All rights reserved. Failed to retrieve file