Flashcase-II model 1 User manual
Contents
1. Red Alarm situation Green Non alarm situation nevion com 11 FlashCase Il model 1 Rev A 5 3 Alarms required actions Required actions when a fan alarm is present are dependent on the incident with regard to power load and environmental temperature 5 3 1 Fan alarms 5 3 1 1 One fan alarm Load status Ambient Expected Required actions temperature consequences lt 50 lt 20W Within spec None the operation Replace the may be completed defective fan when undisturbed operation is completed Within spec lt 25 C None the operation Replace the may be completed defective fan when undisturbed operation is completed gt 50 gt 20W gt 25 The Flashlink modules Replace defective will function for a period of uncertain duration depending on the margins with regard to ambient temperature and power load fan as soon as possible NOTE Replacement may be performed while the unit is fully functioning by releasing the chassis backplate from the profile Table 1 Fan alarm action plan The above table is the suggested action plan Actual results are dependent on factors such as The condition of the Flashlink modules Actual bit rate Transmission margins 5 3 1 2 Two fan alarms triggered simultaneously This indicates a serious failure in the fan power circuit and the unit should be repaired as soon as possible The Flashlink modules will functio2. the Control of Pollution by Electronic Information Products In the first stage of this legislation content of six hazardous materials has to be declared The table below shows the required information Toxic or hazardous substances and elements KE Si R ai SSES SS ER Part Name Lead Mercury Cadmium Hexavalent Polybrominated Polybrominated Pb Hg Cd Chromium biphenyls diphenyl ethers Cr VI PBB PBDE lt Product gt O O O O O O lt Power supply if delivered with unit gt O O O S ie 9 O Indicates that this toxic or hazardous substance contained in all of the homogeneous materials for this part is below the limit requirement in SJ T11363 2006 X Indicates that this toxic or hazardous substance contained in at least one of the homogeneous materials used for this part is above the limit requirement in SJ T11363 2006 This is indicated by the product marking A 2 Recycling information Nevion provides assistance to customers and recyclers through our web site http www nevion com Please contact Nevion s Customer Support for assistance with recycling if this site does not show the information you require Where it is not possible to return the product to Nevion or its agents for recycling the following general information may be of assistance Before attempting disassembly ensure the product is completely disconnected from power and signal connections All major parts
3. 4 Connections All external connections are made at the backplate which contains in addition to the two standard redundant power connectors all input and output connections to Flashlink modules and optical components e 2x XLR 4 pin power connector Sony compatible e 2x Neutrik OpticalCon Quad e 6x female XLR connectors e 6x male XLR connectors8x BNC connectors e 4x RJ45 connectors o 1x Ethernet o 2x GPI and data o 1x Intercom 2pcs redundant 4p power connectors Figure 7 Mounted backplate nevion com 9 FlashCase Il model 1 Rev A 5 Operation 5 1 Multicon Figure 8 shows fan no 2 failing and no external power supply connected to input 1 NOTE An alarm will be triggered when the system is started with only one external power source connection This is a prompt to verify connection source Ifthe intention is to connect to one source please acknowledge the alarm Ifthe intention is to connect to two sources please check the connections Multicon nevion GYDA ALARMS LOG CONFIG MANUALS ABOUT MR_MC_GYDA WS 6 SS 10 e dr EC Fi 2 FlashCase Fan and Power Controller 4 5 6 Input voltage 1 0 56 V 7 Input voltage 2 15 02 V Voltage 5 2V 5 17 V Voltage 15V 14 76 V Voltage 15V 14 99 V Fan voltage 12V 11 77V Temperature sensor1 25 3C Temperature sensor2 33 1C Alarms OF Figure 8 front page Figure 9 shows the configuration page NOTE There are no user configurable pa
4. Voltage Min 10 0VDC Max 18 0VDC Supplied power Min 55W continuous Ripple and noise Max 100mVpp The product is shipped SL PWR 90 FlashCase which is a desktop power supply for indoor use only For outdoor applications use power solutions suited for the current conditions FlasehCase II supports redundant power supply schemes by using the two power inlet PSU failure on one of the attached PSU is reported by GPI as well as by Multicon Each power inlet is protected by a a fuse Broken fuse is reported by GPI and Multicon status This fuse can be changed at the internal power board A spare fuse is mounted close to the active fuses 2 3 Internal voltage sources max power The unit has 10pcs card slots and is designed to contain up to 5pcs one card or two card FL modules and combinations of such modules The power limitations for the internal power board are as follows 5V Max 25W 15V Max 7 5W 15V Max 7 5W These limits are absolute and may limit the number and combination of Flashlink modules 2 4 GPI relays Please keep within the following limits Voltage Max 30VDC between terminals Current Max 1A through terminals nevion com 5 FlashCase Il model 1 Rev A 3 Configuration and assembly 3 1 Connection to Multicon Connection to Multicon may be performed in four different ways RS 422 cable Ethernet cable from an FR 2RU frame containing a Multicon module Multicon module moun
5. are marked or labeled to show their material content Depending on the date of manufacture this product may contain lead in solder Some circuit boards may contain battery backed memory devices nevion com 15
6. eeeeeaaees 6 3 5 Defective fan KEE deefe eeneg Ee Sao ane ace eoeessaa 7 3 6 Flashlink module INSTA ANON EE 7 3 6 1 Flashlink backplane installation kA 7 E elle RE e EE 7 3 7 The fiber fix DOAN e earen eeh eege eege aaa EEEa EEKE EE REEE Eder 8 3 8 EMG co sid ratioS sessir REEE EEE Epa E E E E AE Ka E Eh 8 CR ENER o fE fo E FEE EEE A AAT a E A E N A 8 eeler 9 Ee EE 10 SAN MICE GCOM EE 10 Eeer EE ees 11 5 3 Alaris required Wee 12 E EE EEN 12 5 3 2 Voltage alarm S Shasta Geta tak a et au one te ao el de Dae alts Da Mo 12 5 3 3 PUSS CANN EE 13 5 0 4 Temperature leede Eege see getest 13 Prod ct Waranty arean cute ah Saldana da aids edd echt Calais bad bade added belek EE 14 Appendix A Materials declaration and recycling information ceeeeeeeeeeeees 15 A 1 Materials EE te EE 15 A 2 Recycling Min ed DEE 15 nevion com 3 FlashCase Il model 1 Rev A 1 Product overview Figure 1 Front and rear view The FlashCase is a building block in Nevion s awardwinning Flashlink Live Media Networking solution It is a plug and play stagebox for transport of video audio data sync and intercom from to video and audio ingest positions The FlashCase s modular design is customizable to fit each application It supports all Flashlink modules and covers a complete range of 3G SDI video and audio processing as well as dark fiber video data and Ethernet transport The FlashCase also features an in band management solution that
7. enables control and monitoring of equipment in remote locations The FlashCase II model 1 features 2 Neutrik OpticalCON QUAD connectors which provide access to 4 or 8 fibers of video audio and data transport The models connector scheme has been carefully designed to fit a two camera ingest The model can also be upgraded with an 8 channel CWDM filter to extend the number of signals transported 1 1 Key features e Supports up to 5 Flashlink modules e Rugged connectors e Rugged water resistant housing for reliable performance in harsh environment e Compact and lightweight fully populated weight is under 5 kilograms 11 pounds e Optional CWDM support e Internal fans and power supply monitoring nevion com 4 FlashCase Il model 1 Rev A 2 Specifications 2 1 Ambient temperature The equipment will meet the guaranteed performance specification under the following environmental conditions Operating ambient temperature range 0 C to 35 C Operating relative humidity range lt 90 non condensing The equipment will operate without damage under the following environmental conditions Temperature range 10 C to 40 C Relative humidity range lt 95 non condensing Warning Exposure to direct sunlight during operation can result in the equivalent ambient temperature exceeding the specified allowed maximum 2 2 External power supplies The external power supplies must meet the following specifications
8. n 3 6 Flashlink module installation 3 6 1 Flashlink backplane installation Install the backplane closest to the power board first This is the recommended procedure for an effortless installation 3 6 2 Flashlink module installation Ensure that the plastic board clip clicks into the correct position and locks the module in place This may require pushing the module with a gentle force against its backplane Figure 4 Correct position for board clip nevion com 7 FlashCase II model 1 Rev A 3 7 The fiber fix board FlashCase ll contains a board for the organization of optical components such as CWDM filters and splitters and fibers The mounting holes is designed specifically for optical components provided by Nevion Use the board to organize excessive fiber lengths This will minimize the risk of fiber damage The fiber clip circles have a diameter of 5cm Make sure no fibers have a bending diameter lower than this value The twin holes along the long edges are for cable ties of 2 2 5mm width Figure 5 Fiber fix board layout Figure 6 Fiber fix board mounted in chassis 3 8 EMC considerations Electrical cables should be kept away from the power board to ensure minimum noise impact from the switching supplies 3 9 EMC gaskets Verify that all gaskets are properly mounted along the edge of the profile before mounting end plates and panels with handles nevion com 8 FlashCase Il model 1 Rev A
9. n for a period of uncertain duration depending on the margins with regard to ambient temperature and power load 5 3 2 Voltage alarms 5 3 2 1 Internal voltages A voltage below the lower threshold may indicate an overload incident and should be investigated A voltage above the upper limit indicates an error at the internal power board which should be repaired replaced 5 3 2 2 External voltages The defective power supply should be replaced nevion com 12 FlashCase Il model 1 Rev A 5 3 3 Fuse alarm A fuse failure usually indicates an overload incident Check the status of all Flashlink modules 5 3 4 Temperature alarm The temperature alarm is triggered when one of the measured temperatures reaches the alarm threshold When both fans are working properly a temperature alarm indicates an overload incident of either power consumption or ambient temperature or a combination of both One or two failing fans can also trigger this alarm nevion com 13 FlashCase Il model 1 Rev A Product Warranty The warranty terms and conditions for the product s covered by this manual follow the General Sales Conditions by Nevion which are available on the company web site www nevion com nevion com 14 FlashCase Il model 1 Rev A Appendix A Materials declaration and recycling information A 1 Materials declaration For product sold into China after 1st March 2007 we comply with the Administrative Measure on
10. nevicen Flashcase Il model 1 Rugged enclosure with 2xNeutrik opticalCON QUAD User manual Rev C Nevion nevion com FlashCase Il model 1 Rev A Nevion Support Nevion Europe Nevion USA P O Box 1020 1600 Emerson Avenue 3204 Sandefjord Norway Oxnard CA 93033 USA Support phone 1 47 33 48 99 97 Toll free North America 866 515 0811 Support phone 2 47 90 60 99 99 Outside North America 1 805 247 8560 E mail support nevion com See http www nevion com support for service hours for customer support globally Revision history Current revision of this document is the uppermost in the table below Rev Repl Date Sign Change description 0 2014 03 06 AJM Initial revision copied from FlashCase II general manual nevion com 2 FlashCase Il model 1 Rev A Contents Revision HIStON stats ee ee ege Minette ee Mee eege 2 1 Product overview teanndisx ctr cincdesdiael iacuines mean actus ee 4 St 4 PO DECIICAUONS ee Ak ata ca A a ain oak San pen rca sae ea Seaham a 5 2 1 Ambient temperature beet atte ee ls acs 22 5 2 2 External power supplies sa ee Ee EE EES dee At 5 2 3 Internal voltage sources MAX DOwer ENEE 5 EIERE 5 3 Configuration and E Un UE 6 3 1 Connection to Multicon E 6 3 2 Frame number selection in Multicon EE 6 3 3 Meel geegent ege 6 3 4 Internal power board Connechons cece eeeeeeeee cette eee eeeeeaaeeeeeeeeeeeeeeaaaeeeeeeeeee
11. rameters or alarm thresholds for this product NOTE Fan voltage has no alarm in however a fan alarm Fan 1 fail Fan 2 fail will be triggered when a significant drop in fan voltage occurs nevion com 10 FlashCase Il model 1 Rev A Multicon nevion GYDA ALARMS LOG CONFIG MANUALS ABOUT _ RE Fake E 2__ FlashCase Fan and Power Controller 3 emm 5 Card label Locate card sec 5 Firmware upgrade Upload 7 Alarm Lower limit Upper limit Alarm SNMP trap Fan 1 fail 2 Normal Ignore Send Ignore Fan 2 fail Normal Ignore Send Ignore Fuse 1 fail Normal Ignore Send Ignore Fuse 2 fail Normal Ignore Send Ignore Voltage 5 2V 4960 mV 5480 mV d Normal Ignore Send Ignore Input voltage 1 9500 mV 19000 mV d Normal Ignore Send Ignore Input voltage 2 9500 mV 19000 mV d Normal Ignore Send d Ignore Voltage 15V 14190 mV 15850 mV d Normal Ignore Send 2 Ignore Voltage 15V 16500 mV 14190 mV Normal Ignore Send Ignore Temperature sensor 1 20 mV 100 mV d Normal Ignore Send Ignore Temperature sensor 2 20 mV 100 mV d Normal Ignore Send Ignore System temperature 10 mV 82 mV d Normal Ignore Send Ignore Card version hw 1 0 lib 1 2 0 serial 2028700000000001 sw 1 0 4 OF Wal ee Figure 9 configuration page 5 2 LEDs At the Power board there is a dual red green LED mainly meant for monitoring during the production process The function of these LEDs is
12. ted in the FlashCase ll unit D 422 MG mounted in the FlashCase ll unit requires two units one in each end In band management Please contact Nevion concerning this option 3 2 Frame number selection in Multicon Configure the desired frame 0 to 7 in Multicon by using the rotary switch at the internal power board Please see figure 3 3 3 Module appearance in Multicon The FlashCase ll unit power board will always appear as module number 6 of 10 in the Multicon frame The mounted Flashlink modules will appear as numbers 1 to 5 with number 5 in the card position furthest from the power board 3 4 Internal power board connections The following connectors are in addition to the internal power connectors One RuJ 45 for RS 422 communication One BNC for connection of a frame sync signal to the Flashlink modules One 4pin header GPI alarm output Pin1 pin2 Fan alarm Relay output shorted when in alarm status Pin3 pin4 Voltage alarm Relay output shorted when in alarm status Rotary switch Frame number BNC RJ 45 Sync RS 422 Apin GPI Figure 2 Power board connections nevion com 6 FlashCase Il model 1 Rev A 3 5 Defective fan replacement To replace a defective fan Release the backplate chassis from the profile Release the fan connector from the board Remove the fan by unscrewing the two screws Mount the new fan Figure 3 Fans numbering ref Multico
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