Lithium Ion Battery
Contents
1. 19 13 vid 13 milii AO MA SIO AS a a 15 PUNE mm 16 uvae 16 miei A 16 zie dB onion T 16 eno fec c 16 Lithi m battery general parameter S issus quei cin QR RV UP AVAL UR DIR 17 FARA OU CO MIRC CON Aratus IBES Galatas EUN be uv 17 anal conector parametere 18 He 6 0 COO 18 OF T Tm 20 EA 22 23 Page 3 Lithium Battery User Manual CLAYTON POWER Handling and Maintenance ATTENTION Never connect Lithium Batteries in serial Quick start Connect INPUTS to GND or the black minus terminal The battery starts up and LED s for fuel gauge and status become active Start up of an empty battery Restart the battery and begin charging in less than 30 seconds If the battery is deeply disc2. 4 Overheating of 4 EMC and SLANG 4 Before Installation EM 4 enine a EE sess once asecteosnoste E eaueeeeceesacosesaesdosataGsuiedeasueneatossastesadeascetoeses 4 MOUNINO 5 ASTANA ION CUI o E A E AE E 6 General Installation Instructions nennen nennen nnne nir n nnns sns naar nn nnns 6 eirziqerief Su ilom T eee 7 Alternator Setup with Battery Separator seeeesssssesssssesseese nennen nennen nennen nnne nnn nir nnn nnn nnns 8 Alternator Setup with 12V 24V DC DC Converter eeesssssssssessseeeseneneeennn nnne nnne nnne nnn nnns 9 PIM PANN EET met 10 Using an Alternate AC DC or DC DC charger sssssssssesssssssseennn nennen nennen nennen nnne nan n 11 Parallel Connection of Clayton Power Li lon Batteri S ccccccssesceeceeseeeeaeeeeeeseeeeeeseaseeeseaeeeeseeeeessseeeeesaaes 12 7 T 12 Serial Connection of Clayton Power Li lon Batteries 12 PS HUG
3. Standalone Setup CLAYTON POWER The diagram on Figure 1 shows how to wire a standalone system This can be used as an Uninterruptable Power Supply UPS system ATTENTION Make sure the AC mains is disconnected during assembly or service Connecting the G3 Inverter Charger to the Li lon Battery 1 Connect the GND connections to all the components Connect all the data and small signal connections Connect the 230V4 mains connections NB the 230V mains relay not supplied is essential for the system if it needs to charge from the mains supply 4 Connect the positive DC supply REMOTE SW DATA G3 COMBI REMOTE1 DATA1 DISPLAY DATA1 GND1 REMOTE2 DATA2 GND1 REMOTE OUT OUT1 SENSE HALL IN1 WAKEUP OUT GND HALL 5V_HALL BATT SW_DATA OUT3 OUT2 GND WAKEUP1 OUT1 GND1 OUT2 CAN H1 IN1 CAN L1 IN2 8 WAKEUP2 GND2 SW_DATA CAN_H2 SW_GND CAN_L2 GND L Figure 1 Page 7 REMOTE1 REMOTE2 DATA2 GND2 Lithium Battery User Manual CLAYTON POWER Alternator Setup with Battery Separator Starting with the standalone system the display power red wire should be moved from the Li lon battery to the lead acid battery as in Figure 2 Using connection point connect the positive terminal of the Li lon battery the G3 Inverter Charger and the G3 Display to the DC OUTPUT on t
4. 300 mA Thermal fuse Lithium Battery User Manual LED Codes Failure LED Red Code 1 Flash 2 Flash 3 Flash 4 Flash 5 Flash 6 Flash 7 Flash 8 Flash 9 Flash Failure Battery is empty Battery temperature too high Battery overloaded or short circuit Pre charge failure Battery overcharged Internal failure Cell voltage monitor Internal failure Cell temperature monitor Internal failure internal communication failure Internal failure Other failures CLAYTON POWER Failure description Battery is empty restart the battery and ensure charge current 1 A within 30 sec or the battery will enter sleep mode Battery temperature is too high wait until the battery has cooled down Battery overloaded remove the load and restart the battery The battery will enter sleep mode after 30 sec Battery unable to pre charge the load Remove load and restart the battery The battery will enter sleep mode after 30 sec Charger is overcharging the battery check charger Battery is protecting and doing maintenance balancing Battery cell voltage monitor is failing The battery will enter sleep mode after 30 sec Contact your supplier Battery cell temperature monitor is failing The battery will enter sleep mode after 30 sec Contact your supplier Battery internal communication is failing The battery will enter sleep mode after 30 sec Contact your supplier Battery has other failures The battery
5. REMOTE2 DATA1 DATA2 G3 COM BI GND1 GND2 Pb battery REMOTE1 REMOTE2 3 L DATA2 J 2 ro o 9 z2u E T n GND 2 D OVR SW on SEPARATOR oo2 m r 0000o02z EXT LED PE N Q WAKEUP1 OUT1 WAKEUP1 OUT1 WAKEUP1 OUT1 WAKEUP1 OUT1 GND1 ON our2 GND1 OUT GND1 ON our GND1 ON gute CAN H1 1 IN1 CAN H11 IN1 CAN H1 1 IN1 CAN H1 1 IN1 CAN L1 IN2 CAN L1 2 IN2 CAN L1 2 IN2 CAN L1 2 IN2 IN3 IN3 IN3 IN3 BATTERY WAKEUP2 BATTERY WAKEUP2 BATTERY WAKEUP2 BATTERY WAKEUP2 GND2 SW_DATA GND2 SW_DATA GND2 SW_DATA GND2 SW_DATA CAN_H2 SW_GND CAN_H2 SW_GND CAN_H2 SW GND CAN H2 SW GND CAN L2 GND CAN L2 GND CAN L2 GND CAN L2 GND Figure 7 Page 14 Lithium Battery User Manual Physical dimensions C MESE WZ SZ Front and back of both 24V and 12V Li lon battery 12V 100Ah 24V 100Ah Left Side of 12V Li lon battery 132 5 Bellow Side of 24V battery 264 5 297 558 553 Page 15 Lithium Battery User Manual CLAYTON POWER Function Description Power On Off The Li lon battery will start when it detects wakeup active signal on one of the wakeup inputs The Li lon battery will remain active until all active wakeup signals are deactivated Wakeup sources e Input 1 Active high Car ignition signal e Input 2 Active high Display remote out e Input 3 Active low or d
6. current and or SOC levels Statistics log The BMS statistics log is a diagnostics tool by which the BMS logs all events ampere hours going in and out of the battery and tracking failures The information is stored in a non voltage EEPROM Firmware update via CAN The firmware can be updated via a simple USB connection to a CAN adapter to ensure the newest firmware and functions Page 21 Lithium Battery User Manual CLAYTON POWER Warranty CAUTION amp WARNING DO NOT USE OR ATTEMPT TO USE THIS PRODUCT UNTIL YOU HAVE READ THIS USER S MANUAL INITS ENTIRETY IMPROPER INSTALLATION OR USAGE OF THIS DEVICE MAY BE HAZARDOUS AND MAY CAUSE DAMAGE TO OTHER ELECTRICAL EQUIPMENT AND WILL VOID WARRANT Y e Clayton Power warrants to the original purchaser only for a period of 24 months from the date of purchase that the Clayton Power device will be in good working order when properly installed and operated as described in this manual e lf the display fails within this time period under normal use Clayton Power will without charge at the place of Clayton Power s choosing repair or replace the display with new or reconditioned parts or a new or reconditioned display as Clayton Power deems necessary This warranty is void and will not be applied if e The inverter has been used against the recommendations of this manual e The inverter has been used in an application outside of general automotive solar industrial or marine applicati
7. the CP Li lon battery can start charging This relay contact is connected between the NPUT 1 on the Li lon battery and GND The relay must be of a Normally Open type in order to pull the input to GND when active Finally the DIP switch in the battery must have switch 2 in the on position DISPLAY NoName Charger BATTERY Figure 5 Page 11 Lithium Battery User Manual CLAYTON POWER Parallel Connection of Clayton Power Li lon Batteries ATTENTION Before installing make sure that all appliances are turned off ATTENTION Connect a maximum of 20 Clayton Power Li lon batteries in parallel ATTENTION Do not mix Clayton Power Li lon batteries with batteries of different brands of batteries unless proper separation is used ATTENTION Do not connect Clayton Power Li lon batteries is serial Make sure the DIP switch 1 is set as described on page 13 Cables To ensure optimal performance all batteries in parallel must be connected to one pair of connection points All cables from the batteries to these connection points must have the same length 32036 All the cables must meet the following criteria 35 mmf 2m 50mm 3m 75 mm 5m Serial Connection of Clayton Power Li lon Batteries Do not connect the CP Li lon batteries in serial Page 12 Lithium Battery User Manual CLAYTON POWER DIP Switch functionality Two DIP switches are placed in a cutout in the front of the battery These are illustr
8. will enter sleep mode after 30 sec Contact your supplier Page 19 Lithium Battery User Manual CLAYTON POWER Features of the Li lon Battery System Control The Li lon battery works as a controller in a complete power system The Li lon battery manages power distribution and the priority of operation of different power consumers Charger Control It is necessary to control the charging of lithium batteries in order to avoid un controlled disconnects and to protect the lithium cells from unstable conditions The charging can be controlled via the interface using communication or output pins G3 Inverter Charger control The lithium batteries can communicate with a CP G3 Inverter Charger and control power distribution and charging Parallel connection Several lithium batteries can be parallel connected in order to increase battery capacity and current capability The interconnected batteries have separate MOSFET safety breakers ensuring parallel connection without any safety risk while maintaining full control over the batteries Battery Management System Each lithium battery has a built in Battery Management System ensuring full control and safety The BMS monitors lithium cell activity and uses the information for safety maintenance SOC and interface control Cell voltage measurement The BMS measures cell voltage with high accuracy The accuracy is necessary to calculate the SOC as a few mV make a big difference Cell t
9. Short form Manual Document rev 1 10 Firmware rev 02 00 30 Date 31 Mar 14 12V 100Ah 24V 100Ah wo Lithium lon Battery With integrated Battery Management System CLAYTON POWER CLAYTON POWER Safety Instructions Lithium batteries are classified as Class 9 hazardous material UN3481 a power source with high energy density and dangerous materials in a closed metal case Installation must strictly follow the national safety regulations in compliance with the enclosure installation creep age clearance casualty markings and segregation requirements of the end use application Installation must be performed by professional installers only Switch off the system and check for hazardous voltages before altering any connection Lithium batteries must be handled only by qualified and trained personnel The lowest protection degree of specific parts of a lithium battery is IP20 Ensure that the installation of the lithium battery is in accordance with IP20 requirements Especially keep these rules e Do not open the Lithium lon Battery e Do not discharge a new Lithium lon Battery before it has been fully charged first e Charge only within the specified limits e Do not mount the Lithium lon Battery upside down or on the sides for air flow e Check if the Li lon battery has been damaged during transport e Do not put lithium systems in serial Dangers involved in case of fire e Danger of du
10. apply the DC consumers with a switch or fuse so they can be disconnected The DC consumers may in some cases cause problems when starting up the system In the box 1x Lithium lon Battery 1x Ph nix connector 3 pol Page 4 176 192 Lithium Battery User Manual 1x Ph nix connector 5 pol 1x CAN communication cable 1x Shorform manual Mounting ATTENTION Mount the battery topside up or on the side never upside down ATTENTION Fans inside be sure of that air must be able to flow through the ventilation Mounting holes for fixation M5 See more dimensions on page 15 12V 100Ah Bottom Page 5 CLAYTON 24V 100Ah POWER Lithium Battery User Manual CLAYTON POWER Installation Guide ATTENTION Before installing make sure that all appliances are turned off General Installation Instructions A general system utilizing a CP Li lon battery a CP G3 Inverter Charger and a CP G3 Display all have the following in common It is highly recommended to add fuses to the 230 Vac output to protect the equipment The communications cable and power cables to the display unit must be 0 5 mm The supplied 200 A fuse must be mounted on either the positive or negative terminal as illustrated here Screw Torque Front M8 X 30 mm Top M8 x 30 mm Mounting M5 Note 1 The length of the M5 mounting screws depends on what the Li lon battery is mounted on Page 6 Lithium Battery User Manual
11. ated in Figure 5 and Figure 7 Switch 1 To connect batteries in parallel each battery must be connected via the CAN bus with the supplied 4p4 cables The two batteries with only one cable must have switch 1 in the on position The rest of the batteries must have switch 1 in the off position A maximum of 20 CP Li lon batteries can be connected in parallel The SW communication must only be connected to one of the batteries This should preferably be one of the end batteries as in Figure 7 Switch 2 Switch 2 is able to change the wakeup levels of input 1 and input 2 Position Input 1 Input 2 ON Active Low and analog change Active Low TTL Levels OFF Active high TTL Levels Active High TTL Levels The Analog Change Wakeup function is able to sense when the generator in a car is running Figure 6 Shows the basic connection needed to use the analog wakeup feature When the voltage on Input 1 is greater than 10V and raises with more than 0 5V within 5 seconds the battery will wake up If the battery sees a current into the battery it will stay on as long as there is charge current Ca gt SEPARATOR ar Generator Z No Longer Needed BATTERY Clayton Power TITLE Input 1 finalog Wakeup Document Number REU Date 28 03 2014 13 49 21 Sheet 1 1 Figure 6 Page 13 Lithium Battery User Manual CLAYTON POWER PE N L1 DC CHARGE WAKEUP D DISPLAY REMOTE SW DATA REMOTE1
12. d Communication Protocol Output Impedance Page 17 2 4 x 192 x 301 1 to 20 3 180mA 2mA M8 screw 36 kg 2 4 x 192 x 558 Battery voltage 2 10 KO 60 VDC 3 5 VDC 4 7 250 mA 300 mA Thermal fuse 125 Kbps SAE J1939 1 1 gt MQ 125 Kbps SAE J1939 11 gt MQ Lithium Battery User Manual Signal connector parameters Parameter Max Drain Voltage Max Sink Current Fuse Rating Topology Input 1 Max input Voltage Input 2 Input voltage level high low Input Impedance as pull up Max Input Voltage Input 3 Input Trigger Voltage High Low Input Impedance as pull up to 5 V Communication Speed SW Data singe wire bus Output Impedance 12V Fuse Rating Max Current SW GND Single wire bus Fuse Rating Max Current LED Codes Pin name Output 1 Output 2 Power LED Blue Flashing 3Hz Connected and charging Fuel gauge LED s LED SOC level 100 Green gt 90 80 90 gt 0 60 70 gt 50 40 50 gt 30 20 30 gt 10 0 10 Status Solid light Flashing 1Hz Solid light Flashing 1Hz Solid light Flashing 1Hz Solid light Flashing 1Hz Solid light Flashing 12 80 Green 60 Green 40 Green 20 Red Page 18 CLAYTON POWER 45 VDC 300 mA 300 mA Thermal fuse Open collector 45 VDC TTL Levels 4 7 MQ 45 VDC 3 8 VDC 2 9600 Baud 1 300 mA Thermal fuse 300 mA 300 mA Thermal fuse 300 mA
13. ect the control coil of a 24Vdc relay from OUTPUT 2 on the Li lon battery to the positive terminal on the Li lon battery Connect the contact of the 24Vdc relay between the positive terminal of the Li lon battery and the IGN terminal of the booster Connect the INPUT 1 to the D signal from the car Using a connection point connect the negative terminal of the Li lon battery the G3 Inverter Charger the G3 Display and Lead Acid battery to the GND on the Booster y REMOTE SW_DATA et DISPLAY REMOTE 1 REMOTE2 DATA1 DATA2 G3 COMBI REMOTE 1 REMOTE2 DATA1 DATA2 GND1 GND2 GND1 GND2 WAKEUP OUT GND HALL 5V_HALL REMOTE OUT SENSE_HALL GND IN1 Car system Pb battery IGN E z 5 DC CHARGE WAKEUP D E WAKEUP1 OUT1 GND1 OUT2 CAN H1 IN1 CAN L1 IN2 IN3 BATTERY WAKEUP2 GND2 SW_DATA CAN_H2 SW GND CAN L2 GND Figure 3 Page 9 Lithium Battery User Manual CLAYTON POWER Auxiliary Alternator It is possible to charge from an extra alternator if it has a control function input This setup is shown the diagram in Figure 4 e Using a connection point connect the negative terminal of the Li lon battery the G3 Inverter Charger and the G3 Display to the GND terminal on the alternator e Connect OUTPUT 2 of the battery to whatever control function input the alternator has e Using a connection point connect the positive terminal of the Li lon bat
14. emperature measurement The BMS measures the temperature of all individual cells in a battery pack to ensure that none of the cells overheat or cause thermal runaway The temperature information is also used for SOC calculations Shunt and current measurement Page 20 Lithium Battery User Manual CLAYTON POWER The current goes through the BMS and the internal shunt The BMS measures the current and uses it for protection and SOC calculation Integrated MOSFET safety breaker The most important part of the BMS circuit protection is the integrated MOSFET safety breaker It allows the BMS to cut off all charge and discharge currents in hazardous situations Overload protection The advantage of the internal MOSFET safety breaker is its capability to disconnect high currents without damaging the main switch The BMS can use the MOSFET safety breaker for overload protection without damaging the cells Short circuit protection The MOSFET safety breaker in the BMS protects the battery against output short circuits The MOSFET has a very short reaction time and can disconnect the output in short circuit situations without damaging any components Pre charge function The BMS has a pre charge function build into the MOSFET breaker The pre charge function reduces inrush currents when high capacity consumers are connected Advanced SOC calculation The highly advanced algorithm for SOC calculation involves a combination of voltage temperatu
15. etecting SW data 230V Grid input e CAN wakeup Active high The default uses for the different inputs are as follows Input 1 Enables the system to charge the Li lon battery when the engine is running Input 2 If the G3 Display is powered on by the user this will activate the Li lon battery Input 3 If the user plugs in a 230V source the Li lon battery will begin charging Protections To prevent hazardous use the Li lon battery can disconnect the main switch by way of 4 measures Overcharge e Deep discharge e Temperature extremes e Short circuit over current The system ensures a high level of safety by 2 measures e Communication to the control component e Internal switch to cut of charge discharge current Empty Li lon Battery The Li lon battery will protect itself from deep discharge by disconnecting the main switch and enter sleep mode when empty The battery is able to startup and stay connected for 30 seconds to allow charge current to rise above 1A when empty If the Li lon battery is deeply discharged the charge detection time is shortened to 3 seconds Outputs The battery has 2 outputs for controlling external equipment such as Battery separator Charger Solar charger etc The outputs are of open collector type and can be configured from a PC The default output settings are Trigger condition Reset condition Purpose Output 1 SOC lt 10 SOC 5 11 Driving an external Empty Li lon battery alarm Outpu
16. harged restart and begin charging in less than 3 seconds Periods between recharge in storage off and idle mode The time for a fully charged battery is 12V Lithium lon Battery otorage 6 months Idle 9 days 24V Lithium lon Battery otorage 6 months Idle 15 days Overheating of the battery The red LED flash two times wait until the battery has cooled down Other failures See page 17 EMC and standards 2006 95 EC Safety directive The following harmonized standards have been applied EN 60950 1 2001 A11 2004 LVD 2004 108 EC EMC directive The following harmonized standards have been applied EN 61000 6 3 2007 Emission hold equipment EN 61000 6 2 2007 Immunity industrial Before Installation ATTENTION Read the safety instructions before starting to install the battery and install the needed functions as shown in the diagrams ATTENTION When installing the battery do not mount the Lithium lon Battery upside down or on the sides for air flow Do not cover or block the fan or the air inlet to insure the battery dos not overheat Mounting holes are for prefixation suitable fixation has to be added ATTENTION Do not connect the batteries in series only in parallel ATTENTION Make sure the Lithium lon Battery is powered down before starting the installation and do not connect any active wakeups before end of the installation ATTENTION If DC consumers are part of the installation please make sure to
17. he CDR Battery separator Connect the OUTPUT 2to the GND terminal of the CDR battery separator Connect the Lead Acid battery GND to the negative terminal of the Li lon battery the G3 Inverter Charger and the G3 Display using a connection point Connect the INPUT 1 to the D signal from the car Connect the positive power from the lead acid battery in the car to the DC INPUT terminal on the CDR battery separator DISPLAY REMOTE1 REMOTE2 DATA1 DATA2 REMOTE SW DATA G3 COMBI GND GND2 REMOTE1 DATA1 I o AD A AC OUT REMOTE2 DATA2 GND1 GND2 REMOTE OUT OUT1 WAKEUP_OUT GND GND_HALL 5V_HALL BATT SW_DATA OUT2 OUT3 SENSE HALL IN1 Car system EXT LED Pb battery ova sw SEPARATOR WAKEUP1 OUT1 GND1 OUT2 CAN H1 IN1 CAN L1 IN2 IN3 BATTERY WAKEUP2 GND2 SW DATA CAN H2 SW GND CAN L2 GND DC CHARGE WAKEUP D Figure 2 Page 8 Lithium Battery User Manual CLAYTON POWER Alternator Setup with 12V 24V DC DC Converter Using a 12V 24V DC DC Converter insures that the voltage for charging the Li lon battery is sufficient Figure 3 shows the diagram of how to connect this setup Using a connection point connect the positive terminal of the Li lon battery and the G3 Inverter Charger to the 24V OUT on the Booster Connect the G3 Display power to the Lead Acid battery positive terminal Conn
18. ons without the agreement of Clayton Power e The inverter has been modified or repaired without written authorization of Clayton Power e Reverse polarity excessive overloading general abuse neglect wear amp tear ingress of liquids water oil acid or otherwise foreign objects lightning strikes over or under voltage RFI EMI etc Obtaining Warranty Service To obtain warranty service please contact the outlet at which you purchased your product Do not contact Clayton Power directly For warranty service you will require the following 1 Proof of purchase 2 Model number 3 Serial number 4 Brief description of application and problem Telephone your Clayton Power dealer for an authorization number prior to dispatch do not send without authorization Once this number has been obtained please carefully package your display and send freight paid to the Clayton Power dealer Copyright The information contained within this document remains the sole property of Clayton Power No part of this document may be copied or reproduced in any form or by any means and the information contained within is not to be communicated to a third party without the prior written consent of Clayton Power Page 22
19. re and impedance mapped in tables combined with detection of actual data The data tables include information about SOC vs OCV immediate cell impedance time effected cell impedance and temperature vs cell impedance Cell balancing The advanced SOC calculation ensures that all cells are kept in a balanced condition at all times The BMS has a high cell balance current that reduces the need for active cell balancing and restores the cells to a balanced condition faster The BMS is cell balancing of each single cell in charge discharge and idle mode Interface Each lithium battery has an extended interface that allows it to control power distribution for different consumers The interface can control alternative chargers solar panels gen sets and other charging devices The control of external devices is ensured via several communications wake ups and input and output pins 2 CAN Communication connectors 1 CP Single Wire Communication 3 high low inputs 2 open collection outputs Wake up When the lithium battery is not in use enters the BMS a low power state In this state the BMS keeps power consumption ultra low to avoid further discharge of the lithium cells The BMS can be reactivated through several wakeup high low input pins and charge currents plugged into the battery Configurable outputs The output pins can be configured via PC software to be triggered in occasion of different events caused by cell voltage cell temperature
20. st particle explosions e Decomposition through fire or heat under development of toxic and cauterizing gases e Combustion gasses which strongly irritate eyes and respiratory organs General actions to be taken by the driver if these dangers occur e Turn of the engine e Puta warning signal on the road to warn others e Inform others about the danger and direct them to stand away from the wind direction Call police and fire fighters immediately and notify them that lithium batteries UN3481 is onboard Instruction for fire extinguishing e Extinguish with water if possible cover battery completely in water e Extinguishing with water will produce fluoride phosphate fluoride oxide and carbon oxide e Alternatively extinguish with a CO extinguisher Note when put to storage the battery must be fully charged and must be charged again every 6 months es ON SPILLABLE LI ION BATTERY Lithium Battery User Manual CLAYTON POWER Table of Contents zt Ly M oLa NEN o 2 Handling and Maintenance sssesssssssssssssseee nennen nennen nennen nnn nnns enirn nissan ines eain nns sna a renes anrea nnn nnns 4 QUIS M 4 816 01 an empty 4 Periods between recharge in storage off and idle 8
21. t 2 Cell voltage gt 4 1V Cell voltage lt 3 9V Protect against overcharge from external charger Page 16 Lithium Battery User Manual Lithium battery general parameters Battery type 100Ah 12V Available capacity 80Ah Nominal battery voltage 12 VDC Operation voltage discharge 9 2 VDC Operation voltage charge 15 VDC Cell voltage min cut off Cell voltage max cut off Continuous discharge current 10 min 5 Sec 10 uSec 100Ah 24V 80Ah 24 VDC 18 4 VDC 30 VDC 2 3 VDC 4 2 VDC 100 A 200 A temperature controlled gt 500 A gt 1000 A Max discharge Impulse current Continuous charge current Standard charge discharge current Lifecycle 80 DOD Lifecycle 70 DOD Operating temperature Cooling Inputs wakeup function Outputs Open Collector Communication Parallel connection 100A 50 A gt 3000 gt 5000 40 C 50 C Forced fan 3 2 CAN SAE J1939 CP Single Wire Self discharge rate per month sieep mode Operating mode consumption Sleep mode consumption Connection terminals Weight Dimensions in mm H x W x L 350mA 2mA M8 screw 19 kg Parallel connector parameters Pin Signal name CAN Wakeup 3 CAN High CAN low A Ye Parameter Output voltage open drain Output Impedance Max Input Voltage Input Trigger Voltage High Low Input Impedance as pull down Max Current Fuse Rating Communication Speed Communication Protocol Output Impedance Communication Spee
22. tery the G3 Inverter Charger and the G3 Display to the positive terminal on the alternator e f possible connect the G3 Display power to an alternate power source including a GND connection to the rest of the system PE N L1 l3 DISPLAY REMOTE a SW DATA REMOTE 1 REMOTE2 Q DATA1 DATA2 G3 COMBI GND1 GND2 REMOTE1 REMOTE2 DATA1 DATA2 GND1 GND2 REMOTE OUT OUT1 SENSE HALL IN1 WAKEUP OUT GND GND HALL 5V HALL BATT SW DATA OUT2 OUT3 pa a 15 LDL LE me WAKEUP our DC CHARGE CONTROL GND1 OUT2 gg tl CAN H1 Int HH DC CHARGE WAKEUP D CAN L1 e w BATTERY Car system WAKEUP2 D a M J GND2 SW_DATA CAN_H2 SW_GND CAN L2 GND L Figure 4 Page 10 Lithium Battery User Manual CLAYTON POWER Using an Alternate AC DC or DC DC charger ATTENTION Before installing make sure all appliances are turned off ATTENTION The CP Li lon battery must be able to stop the charging via a charge control relay Connect the DC Charging device to the battery through a DC charge control relay as shown in the diagram in Figure 5 The charge control relay must get its control signal from OUTPUT 2 on the battery A charge wakeup relay is connected between the power input pins of the charger to sense when
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