User Guide for User Guide for 5 axis TB6560 driver board axis
Contents
1. Important Notes e Power supply DC 12 36V not included Voltage Selection 12 16V DC power supply for Nema 17 stepper motors 16 24V DC power supply for Nema 23 stepper motors 24 36V DC power supply for Nema 34 stepper motors High voltage will burn up the chips or stepper motors Ampertage Selection Output current of the power supply can be calculated by the following expressions Output current Rated current of your stepper motors quantity 2A For example if you want to drive 3 3A Nema 23 stepper motors theoretically 24V 11A DC power supply is recommended but higher power such as 24V 15A also will be good If you are not sure about the selection of power supply please feel free to contact us for help e The power output of 12V shall be applied to the radiator fan of 12V e Driver output compatible with 2 or 4 phase 4 6 or 8 lead stepper motors 3A max e Suitable for unipolar or bipolar stepper motors e Voltage regulated spindle speed controlled by parallel interface as function of supply voltage 30 C TI TI d sadg B 4 BLeade Hgh Terque E WO B ELead High Spsad B B AIC Q R E Leace Seriese wourd H ga Togua R B amp ead Shunt woured Hiz Speoqa 3 E 12 Five uxis y Regulator work LED Regulator Manual Interface ONIG lt A a 2 Phase 4 phase 4 Po LET 6 8 wire stepper motor interface f Spindle Interface nterface Climit GEAG A Met ae e a ous d2. i _ M1 Optional stop E mergency Mode Acti Z inhibit _S Cedenil M Codail 20 000 History Clear Stel Program Fin Ant MOILA Toothath ats Offsets ANS Sottings ANG Diagnostics AN Mill gt G15 GBO G17 G40 G20 G90 G G54 G49 G99 Gea G97 Hal Tool Auto Tool Zero Remember Retun Elzosed 1 00 00 00 Feedrate a 6 00 The interface of MACHS is displayed as Fig 2 The frequently used action buttons are listed on the interface We can configure MACH software at first t Encgha CRC Cantraller Fale PELOTE Fests on Cig E Eiir Biterd Oparater Flugln Contral Malp Select Bative lbaia ToolPath ANd Offsets ANS Settings ANG Diaegniostie AN 7 isie Tuning renee al Config Sythem Hotkeys ee ts ToolFatk Slira Mia Bicklaik Fixtares ToolTabla Canfig Flagisa Spise Fullays Safe Setup Save Settings Ein G Code Rewind Cut Recent File Single BLF ARM fil Close G Code Reverse Run E Load Gtede Set Hort Line pape Line 0 a _Run From Here ood Cul Ea I EEE IS RPM 90 Sov Spindle Speed Feedrate 00 Mode Activa ZEAE _GCodes M Codes 0000 Fig 3 Click PORT amp PIN sub menu of config menu Please refer to Fig 3 Please refer to Fig 4 Engine Configuration Ports amp Fins Encoder MPG Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Inp
3. OW roadrunner TFE T k tap HOGA ELA ASUTTAT E Fig 8 wach3 CRC Controller File Config Function Cfz s View Wizards Operator PlugIn Control Help Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets AltS l Settings Alt b Diagnostics Alt 7 Mil gt G15 G18 G40 G21 G90 G94 G54 G49 G99 G64 G97 Jf Scale F60 0000 GO X0 000000 Y0 000000 20 200000 M3 560 000000 G43H5 GO x0 000000 Y0 000000 20 200000 GO X1 179950 4 004260 Z0 200000 G1 X1 179950 4 004260 Z 0 100000 Wi AFAQDAN vA nNANEN F N ANNNNN T eee File D mMach3 GCodelroadrunner tap Edit G Code Rewind CtriAW ycle Sta i i l lt Alt R gt Recent File Single BLK Alt N Close G Code Reverse Run il eed Hold Load G Code l Block Delete I Set Next Line M1 Optional Stop L Load Wizards NFS Wizards Last Wizard EET Jas spinare cwrs 100 Jte Tool 0 mm Change mn 720 FRO _ 152 40 Line 0 Flood Ctrl F i Auto Tool Zero RPM QO _Run From Here Romema Roul ff Feedrate S ov el On Off Serre a ee Press Reset E Z Inhibit pee Units Min 0 00 sell shh G Codes M Codes _ 0 000 UnitsfRev 0 00 aa Dil rafi igt NED Mach3Mill History Clear Fig 9 After G CODE has been opened you may see the red button RESET flashing Click RESET to stop the flashing and then
4. User Guide for 5 axis TB6560 driver board Product Features Toshiba TB6560AHQ chip High power maximum 3 5A drive current chipset 1 1 16 microstep setting Higher accuracy and smoother operation than standard 1 1 2 step Adjustable drive current settings for each axis 25 50 75 100 of full current can be set for different stepper motors Overload over current and over temperature safety Full protection for your computer and peripheral equipment On board current switching Power output can be set according to specific user requirement Full closed type optical isolation to protect the user s computer and equipment Relay spindle interface Outputs Max 36V 7 5A for spindle motors or coolant pump only one device can be powered by this output 4 channel inputs interface Can be used for XYZ limit and emergency stop Professional design Two stage signal processing with super anti jamming Bipolar constant current chopper drive with non resonant region Controls motors smoothly through range without creep effect Four control inputs divided into pairs of knives Allows setting of limit and emergency stop Universal architecture Supports most parallel software MACH3 KCAM4 EMC2 etc Dip settings Current Setting 1 2 Decay Mode Settings 3 4 MicroStep Settings 5 6 100 ON ON FAST ON ON 1 ON ON 75 ON OFF 25 ON OFF 1 2 ON OFF 50 OFF ON 50 OFF ON 1 8 OFF OFF 25 OFF OFF SLOW OFF OFF 1 16 OFF ON
5. as 4 jnput SOP SCA Relay TIHC11 High speed Optical spindle X Enable X Dir X Step Y Enable Y Dir Y Step Z Enable Z Dir Z Step C Enable C Dir motor The definition of 1 PIN15 of Manual Interface C Step Y Dir C Dir Spindle Y Step STOP 5V vdd motor The definition of DB9 4 channel inputs interface eo p fe p p p p e Corresponding P10 Corresponding P11 Corresponding P12 Corresponding P13 Limit setting for reference Engine Configuration Forts amp Fins Hii N I Engine Configuration Forts amp Fins The definition of output Interface P1 P2 P3 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 P15 P16 P17 VD GN XA XA XB XB YA YA YB YB ZA ZA ZB ZB MO GN MO D D N D Instructions of MACH3 FlashFXP exe HETH 1 KE LCDSmartie exe HHT 1 KB SEISE HEDI 1 KB E as t Wa AS 1 KE Pof2Jed HETI 1 KE Keil uvisionz HHEH I I KB Mach3Turn HHEH I KB ICC AVR HEA I Create Frofile Delete Profile Cancel Fig 1 Open MACHS software select mach3MILL and then click OK Please refer to Fig 1 H Eachd CHE Controller File Config Function Cig a Fim Witerds Operatar Flogin Caniral File fNo File Loaded Edit G Code J Recent File Close GCode Load GCode Set Mext Line Line Rewind Cola Single BLK ARM i Reverse Run i Block Delete
6. ble Output 1 Qutput 2 RERARAAAAAR e e e ee e e eae e aei Ad tiii mle e e e Fins 2 9 1 14 16 and 17 are output pins Ho other pin TAE HIF Brae Fig 6 Then select the output signals column as shown in Fig 6 and set up the corresponding items per the setup described in the circle Fa wach3 CHC Controller PFE Config Function Cfg s View Wizards Operator PlugIn Control Help Line moi Alt2 ToolPath An4 Offsets ANS s ettings ANG ms Close File s Exit agnostics AN 7 Mill gt G15 G18 G40 G21 G90 G94 G54 G49 G99 G64 G97 Load Wizards Last Wizard NFS Wizards Edit G Code l Rewind Ctri W pres Recent File J Single BLK ARt N il E Close G Code Reverse Run i ad Hold Load G Code l me Block Delete fi Shae spinae cwrs 55 9 amp amp Line 0 Flood Ctri F Auto Tool Zero RPM 0 Run From Here Remember Retum f Feedrate ae _ On Off Elapsed 00 00 01 Reset Emergency Mode Z Inhibit Units Min 0 00 Spindle Speed J _6 Codes M Codes _ 0 000 UnitsRev 0 00 J History Clear State Profite Mach3Mill EJ Microso fm TB6560 Hero Ex sachs c If Adobe P C HY TESD Fig After all have been set up open the G CODE that needs to run as shown in Fig 7 EH ball tap fa balld tap a Cross tap ga WestCircle tap roadrunner tap E Shapes tap Wes
7. press CYCLESTART at the location of Circle 2 Simple solutions if the driver does not work properly e Please double check the software settings according to the Fig 5 and Fig 6 e Please conform the parallel cable has been pluged tightly e Please turn off the power supply before changing dip settings e Please use stable high quality DC power supply for this driver e Problems in Mach3 using Please refer to the Mach 3 User Manual e If problem persist please feel free to contact us
8. ut Signals Output Signals Fort 1 ErFort 2 z Chahe Mode W Fort Enable Port Enable eE Nate enable 0x3T8 Fort Ox278 Fort Max HC 10 Wave Drive Entry in Hex 0 9 Entry in Hex 0 49 Frogram restart Fins 2 9 as inp 7 Speers Pe ae Sherline 1 2 Pulse mao Kernel Speed Modbus InputOutput Suppo C 25000Hz ModBus Plugin Supported f B5000hz FS5000h 100khz TCF Modbus support Event Driven Serial Co Servo Serial Link Feedb Hote Software must be restarted and motors kernel speed is Fig 4 To set up the basic frequency within the above Circle 1 This parameter will affect the rotational speed of the motor After the setup of basic frequency select Circle 2 where Configuration Scripting will be defined please refer to Fig 5 Engine Configuration Ports amp Pins Encoder MEG Spindle Setup Mill Options Fort Setup and Axis Selection Motor Outputs Input Signals Output Signals Enabled Step Pink Dir Fin Tir Low 4 HARE EGA Fag Ge Fig 5 To modify the software settings according to the definition of Parallel Interface which is detailed in the above circle Engine Contiguration Ports amp Pins Encoder MEG Spindle Setup Mill Options Fort Setup and Axis Selection Motor Outputs Input Signals Output Signals Fin Humber Active Low Tigit Trig Enablel Enablez Enables Enabled Ena
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