USER MANUAL
Contents
1. 12V lt 7 0mA 24V Control accuracy lt 2 Temperature compensation coefficient 3mV C 2V 25 C Battery Voltage Parameters parameters is in 12V system at 25 C please use X 2 in 24V system Battery charging Gel Sealed Flooded User setting Over Voltage Disconnect 16V 16V 16V 9 17V Voltage Charging Limit 15V 15V 15V 9 17V Voltage Over Voltage Reconnect 15V 15V 15V 9 17V Voltage Equalize 14 6V 14 8V 9 17V Charging Voltage Boost Charging 14 2V 14 4V 14 6V 9 17V Voltage Float Charging 13 8V 13 8V 13 8V 9 17V Voltage Boost Reconnect 13 2V 13 2V 13 2V 9 17V Charging Voltage Low Voltage Reconnect 12 6V 12 6V 12 6V 9 17V Voltage Under Voltage Warning 12 2V 12 2V 12 2V 9 17V Reconnect Voltage Under Voltage Warning Voltage 12V 12V 12V 9 17V Low Voltage Disconnect 11 1V 11 1V 11 1V 9 17V Voltage Discharging Limit 10 6V 10 6V 10 6V 9 17V Voltage Equalize Duration 2 hrs 2 hrs 0 3 hrs Boost Duration 2 hrs 2 hrs 2 hrs 0 3 hrs Notes 1 The default battery type is Sealed For Gel Sealed Flooded battery type the voltage point is fixed unable to modify it 2 User type is the user defined battery type The default value is the same as sealed type When modify it please follow the below logistic relation a Over Voltage Disconnect Voltage gt C2. Solar Charge Controller with built in LED Driver USER MANUAL Thank you very much for selecting our product This manual offers important information and suggestions with respect to installation use and troubleshooting etc Please read this manual carefully before using the product and pay attention to the safety recommendations in it Solar Charge Controller amp LED Driver Nominal system voltage 12 24VDC Maximum PV input voltage 50V Nominal charge current LS102460BPL 10A LS152480BPL 15A LS2024100BPL 20A Nominal output power output current LS102460BPL 30W 12V 60W 24V 2 0A LS152480BPL 40W 12V 80W 24V 2 6A LS2024100BPL 50W 12V 100W 24V 3 3A The solar charge controller has the system voltage 12 24v automatic recognition function and custom define function all charge discharge and LED load control parameters can be modified Contents 1 Important Safety Information nnen 2 General InformatiOn nn anenenenenenonenenenn 1 3 Installation Instructions nnee 2 3 1 General Installation Notes 3 2 WING ssssssssecisssossssescosssssscrasssascesversscessstenseseais 4 A Op ration aE hen oars 5 5 Setting Operation nnnnnsennenenenveneenensenvenen 6 5 Protection Troubleshooting eects 7 SA Protection vore 7 5 1 Troubleshooting nennen 8 Warranty The charge controller is warranted to be free from defects for a period of TWO 2 years from the date of shipment to the original end user Notice Manu
3. arameter Overall dimension 108 5 4 27 x110 4 33 x25 6 1 01 mm inches Mounting dimension 100 5 3 96 70 2 76 mm inches Mounting hole size 04 5 Power cable 6mm PV Batt 1 5mm Load Net weight 0 6kg Final interpretation right of the manual belongs to our company Any changes without prior notice
4. e clamps to secure cables and prevent them from swaying in mobile applications Only charge the batteries that comply with the parameters of controller Battery connection may be wired to one battery or a bank of batteries The following instructions refer to a singular battery but itis implied that the battery connection can be made to either one battery or a group of batteries in a battery bank 3 2Wiring 34 ala X N Fuse LED Fuse Lar lights LQ n DI Batt z 12V or 24V 1 Connect components to the charge controller in the sequence as shown in above picture and pay much attention to the Red and Black Always power the battery First 2 After power the battery check the battery indicator on the controller it will be green If it s not green please refer to chapter 5 3 The battery fuse should be installed as close to battery as possible and it suggests that the distance is less than 150mm 4 Operation Battery Status LED indicator Charging Status LED indicator Indicator Status Description Green On Solid Normal El Green Slowly Flashing In charging Green OFF No charge Green On Solid Normal Green Slowly Flashing Full Green Fast Flashing Over voltage Orange On Solid Under voltage Red On Solid Over discharged Red Flashing Battery Over
5. ear short circuit and sending a remote load switch command Load abnormal hee Short circuit the controller will resume to shutdown work after 3s or restart the controller When heat sink of the controller exceeds 85 C the controller will automatically cut input and All the led Too high output circuit When the indicator flashing temperature of temperature below 75 C the battery orange controller controller will resume to work Please reduce the environment temperature the power of solar module or the power of the load All the led indicator flashing battery red indicator flashing System voltage error Check whether the battery voltage match with the controller working voltage Please change to a suitable battery or reset the working voltage 6Technical Specifications Electrical Parameters Description Parameter Nominal system voltage 12 24V Max PV input voltage 50V 8 32 0V Battery terminal voltage Rated charge current LS102460BPL 10A LS152480BPL 15A LS2024100BPL 20A Rated output power LS102460BPL 30W 12V 60W 24V LS152480BPL 40W 12V 80W 24V LS2024100BPL 50W 12V100W 24V Rated output Current LS102460BPL 2 0A LS152480BPL 2 6A LS2024100BPL 3 3A Max efficiency 95 Output voltage range Voltage of battery 60 0V Load open circuit voltage 60 0V P tput adjust t ower output adjustmen lt 10s time Self consumption lt 9 1mA
6. facture is not responsible for the damage of any part of controller due to operator s misuse battery parameters mismatch unreasonable system configuration unauthorized repairment or exceeding the specified parameter 1 Important Safety Information Please inspect the controller thoroughly after it is delivered If any damage is seen please notify the shipping company or our company immediately 2General Information LandStarBPL series solar charge controller combines the solar charge controller and LED constant current driver into one unit which is ideal for solar LED Lighting especially for the application for LED lamp which requires dimmer function The advanced pulse width modulation charging methods enables the system charging and discharging management to obtain the most radical optimization Make the system cost reduce and increase the system flexibility 12V 24V automatic identify or user defined working voltage Gel Sealed Flooded and user defined battery type option With functions of current power calculation and real time energy statistics recording it is convenient for users to view charging and discharging energy of each day month year and total value Wide input voltage range DC8 0V DC32V compatible with 12V 24V full voltage range Digital precision constant current control and the control accuracyare better than 2 Maximum output efficiency of 95 The rated output current can be adjusted at ra
7. harging Limit Voltage gt Equalize Charging Voltage Boost Charging Voltage Float Charging Voltage gt Boost Reconnect Charging Voltage b Over Voltage Disconnect Voltage gt Over Voltage Reconnect Voltage c Low Voltage Reconnect Voltage gt Low Voltage Disconnect Voltage Discharging Limit Voltage d Under Voltage Warning Reconnect Voltage gt Under Voltage Warning Voltage Discharging Limit Voltage e Boost Reconnect Charging voltage gt Low Voltage Disconnect Voltage Please carefully to select battery type It will damage battery if the setting is incorrect Environmental parameters Environmental parameters Parameter Working temperature 35 C to 55C Storage temperature 35 Cto 80 C Humidity lt 95 NC Enclosure IP67 LS102460BPLMechanical parameters Mechanical Parameter Parameter Overall dimension 108 5 4 27 x73 2 87 x25 6 1 01 m m inches Mounting dimension 100 5 3 96 mm inches Mounting hole size 04 5 Power cable 4mm PV Batt 1 0mm Load Net weight 0 4kg LS152480BPL Mechanical parameters Mechanical Parameter Parameter Overall dimension 108 5 4 27 x96 3 78 x25 6 1 01 m m inches Mounting dimension 100 5 3 96 60 2 36 mm inches Mounting hole size 04 5 Power cable 6mm PV Batt 1 5mm Load Net weight 0 5kg LS2024100BPL Mechanical parameters Mechanical Parameter P
8. heating Charging and battery indicator System voltage error red flashing simultaneously Charging and battery Controller overheating indicator orange flashing simultaneously 5Setting Operation PE me mene iss a D E om F i USB SPP Two methods to program the controller 1 PC monitoring setting software Solar Station Monitor Use dedicated TTL232 to USB communication cable with CC USB TTL 150U 2 Super Parameter Programmer SPP 01 Use dedicated TTL232 to TTL232 communication cable with CC TTL TTL 150U This method can realize one key setting operation which is suitable for bulk quantity products setting or applied in the projects Through the PC software it can realize real time monitoring modification of control parameter charge mode load work mode inquiry of failure information etc Note Please refer to the user manual of SPP 01 and PC software for more details Load Set 1 Manual Control default 2 Light ON Off 3 Light ON Timer 4 Time Control Battery Type 1 Gel 2 Sealed default 3 Flooded 4 User 5 Protection Troubleshooting 5 1 Protection PV Array Short Circuit If PV array short circuit occurs clear it to resume normal charge automatically Load Overload If the load current exceeds the rated output current of controller 1 05 times rated discharge current the controller will disconnect the load Once the overload occurs the way t
9. o solve is to send a remote load switch command or reset the controller after reducing the load Load Short Circuit Fully protected against load wiring short circuit 22 times rated output current After one automatic load reconnect attempt the fault must be cleared by restarting the controller or sending a remote load switch command PV Reverse Polarity Fully protection against PV reverse polarity no damage to the controller will result Correct the miswire to resume normal operation Battery Reverse Polarity Fully protection against battery reverse polarity no damage to the controller will result Correct the miswire to resume normal operation Battery working voltage error If battery voltage does not match controller working voltage controller will stop working After correcting the voltage the fault must be cleared by restarting the controller or sending a remote load switch command Damaged Local Temperature Sensor If the temperature sensor short circuited or damaged the controller will be charging or discharging at the default temperature 25 C to prevent the battery damaged from overcharging or over discharged Overheating Protection If the temperature of the controller heat sink exceeds 85 C the controller will automatically start the overheating protection and stop the charging and discharging When the temperature is below 75 C the controller will resume to work High Vol
10. tage Transients PV is protected against smaller high voltage surge In lightning prone areas additional external suppression is recommended Note The controller has daily automatic fault recovery function which will reduce the manual operation and can intelligently eliminate the fault caused by non actual hardware failure 5 1 Troubleshooting Possible R Faults Troubleshooting reasons Charging LED indicator off i N i PV array Check that PV and battery wire during daytime disconnection connections are correct and when sunshine falls on PV modules properly tight Green Battery Battery voltage Check the battery voltage If it LED indicator fast higher than over over high disconnect the solar color and loads not working over discharged flashing voltage module immediately and change disconnect a new controller voltage OVD Load output is normal Charging Battery AE F oe Battery under LED indicator will return to LED indicators n voltage green automatically when fully orange charged Battery LED The controller cut off the output indicators RED Battery automatically LED indicator will return to green automatically when fully charged Load abnormal Remove or cut out the additional load and sending a remote load indicator flashing Over load switch command the shutdown 5 controller will resume to work after 3s or restart the controller Cl
11. ted power and current range The max output voltage can reach to 60V Electronicprotection overheating over charging overdischarging overload and short circuit LandStar BPL has no keys The control function and the switch condition of the load can be modified by communication connection Charge control parameter the load control parameter and the output current value can be set separately Use of standard Modbus communication protocol for TTL232 bus connections communication protocol compatibility much better Support firmware upgrade Fully encapsulated PCB IP67 protection Aluminumhousing 3installation Instructions 3 1 General Installation Notes Be very careful when working with batteries Wear eye protection Have fresh water available to wash and clean any contact with battery acid Never short circuit the battery positive and negative terminals and wires which may cause explosion or fire Install external fuses breakers as required Disconnect the solar module and fuse breakers near to battery before installing or adjusting the controller Confirm that power connections are tightened to avoid excessive heating from loose connection Uses insulated tools and avoid placing metal objects near the batteries Loose power connections and or corroded wires may result in resistive connections that melt wire insulation burn surrounding materials or even cause fire Ensure tight connections and use cabl
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