AirForce Ionizing Blow-off Gun
Contents
1. Output characteristics The power supply is provided with protection against short circuit by means of the primary thermal fuse Certification cus 14 1523 Desktop Transformer Input characteristics Operating range 230 VAC 10 50 60 Hz 35W Voltage no load V max 29 5 VAC full Load V min 26 VAC 5 Current 0 1 0A Temperature Range 0 50 C 32 122 F Short Circuit Protection Output characteristics The power supply is provided with protection against short circuit by means of the primary thermal fuse IEC power cable UK plug 8 2 ft 2 5m p n 25 25 0710 IEC power cable German Schuko plug 8 2 ft 2 5m p n 25 0735 Certification CE es Short Circuit Protection Optional Accessories See N 29 5 2 Dimensional Drawings Wall Transformer P N 14 1310 F gt hi N e x v 2 2 3 E 3 2 30 Desktop Transformer P N 14 1523 CABLE LOCKING fi ot 6 POSITION RJ 11 MODULAR PHONE JACK 19 6115 M 01 Rev 1 31 Transformer P N 14 1306 5 3 Available Parts amp Accessories Replacement and Optional Parts Air Filter package of three 91 6115FLT Emitter point assembly 91 6115T EMT Gooseneck mounting stand 33 6115 Footswitch 91 6115SWT 100 VAC Desktop Transformer 14 1306 120 VAC Wall Transformer 14 1310 230 VAC Desktop Transformer 14 1523 Optional Instrumentation Model 210 Charged Plate Monitor CPM 91 0210 C Model 280 Charged Plate Monito2. Power switch Power receptacle for optional footswitch Filter hose housing Filter quick release lock button Air supply connection Or Ole e 19 6115 M 01 Rev 1 4 1 2 Performance and Power Requirements Performance The AirForce Gun reduces a static charge of 1000 V down to 100 V in less than one second at a distance of six inches 30 psi 0 2MPa inlet pressure Reference the ESD Association ANSI ESD Standard STM3 1 2000 for test procedure Balance is within 30 V of zero at a distance of six inches Power Requirements The AirForce Gun console requires a 24 VAC power source which can be provided by wall transformers lon offers three transformers for use with this product the 14 1306 100 VAC input 14 1310 117 VAC input and 14 1523 230 VAC input To ensure correct usage and continued performance of the wall transformer please note the following The transformer should not be operated beyond the specified electrical limit as described in the Specifications section of this manual Damage caused to the transformer from operation in an environment that exceeds the specified limits will void the warranty e Damage to the transformer or 6115 resulting from the use of the incorrect input voltage for the transformer will void the warranty 1 3 Compressed Gas Requirements Caution Failure to use clean dry air or nitrogen may result in damage to the AirForce that is not covered under warranty The air sup
3. polycarbonate Steady state DC Tungsten alloy field replaceable Green power LED Static dissipative polyurethane 3 8 outside diameter 7 213 4 cm 65 psi 0 45 MPa 302 stainless steel optional mounting stand for hands free operation 8 0 L x 3 0 Wx 1 0 D 20 3 x 7 6 x 2 5 cm 12 0 oz 341 g with 7 air hose Static dissipative polycarbonate 24 VAC 10W powered from transformer Green LED 20 65 psi 0 14 0 45 MPa Clean Dry Air or Nitrogen 1 4 male industrial interchange quick disconnect and 1 4 NPT female coupler 99 9 efficient 0 01 micron particles 0 008 micron coalescing Metal mounting plate attaches to back of the unit 8 5L x 3 0W x 1 6D inches 21 6 x 7 6 x 4 1 cm 11 5 oz 326 g Zp rov qe Was 28 14 1306 Desktop Transformer Input characteristics Operating range 100 VAC 10 50 60 Hz 300 mA Voltage no load V max 29 0 VAC full load V nom 24 0 VAC 5 Current 0 1 04 Temperature range 0 50 C 32 122 F Output characteristics The power supply is provided with protection against short circuit by means of the primary thermal fuse Optional accessories IEC power cable US plug 8 2 ft 2 5m p n 25 0660 Certification 14 1310 Wall Transformer Input characteristics Operating range 120 VAC 10 60 Hz 270 mA Voltage no load V max 29 VAC full load V nom 24 VAC 5 current 0 1 0A Temperature Range 0 50 C 32 122 F Short circuit protection
4. Extra filter part 91 6115FLT 4 Quick coupling part 28 5045 5 S hook and four screws for mounting e Certificate of Compliance e This manual Your product may also contain a power transformer if ordered or other optional accessories Figure 4 Included Accessories 2 2 Mounting Choose a location that will be convenient to the work area and the air Supply The console takes up very little space and is adaptable to a variety of permanent or temporary installations To minimize bends in the gun hose orient the console so that the open end points toward the work area and the male connector points toward the air supply Prior to mounting plug one end of the supplied 10 foot interconnect cable into the jack on the back of the console Plug the other end of the cable into the unplugged wall transformer Figure 5 The console may be mounted in a temporary or permanent state depending on your application and environmental needs The following instructions describe both mounting methods Permanent Mounting 1 Attach the supplied mounting plate to the threaded holes on the back of the console using the supplied screws See Figure 1 2 Attach the plate to a flat surface such as a wall or back of a work bench using suitable screws and fasteners When 19 6115 M 01 Rev 1 9 mounting to a hollow wall be sure to use 8 screws and 3 4 length anchors as a minimum This end towards the air supply Figure 6 Permane
5. Q SYSTEMS An ITW Company AirForce lonizing Blow off Gun Model 6115 User s Manual About ION Systems ION Systems an ITW Company develops manufactures and markets system solutions to manage electrostatic charge As the world s largest provider of electrostatics management products and services ION Systems improves its customers business results by providing a total solution to their electrostatic discharge and electromagnetic interference challenges ION Systems is a wholly owned subsidiary of Illinois Toolworks and is located in Alameda California For more information visit www ion com or call 800 367 2452 ION Systems is ISO 9001 and ANSI ESD 520 20 certified 2010 ION Systems Inc Contents 1 DESCAPUON ni nana aaa o oa 1 1 AirForce lonizing Blow off Gun Model 6115 2 1 2 Performance and Power Reguirements aaaanen 5 1 3 Compressed Gas REQUIFEMENES iii 6 2 Installation ses sui nei nad ob i a 7 2 1 BOX CONTEN iSi si ana jao o a E ai a 8 22 MUNUN G sine ia ea 9 2 3 Assembling the COMPONENTS iii 12 3 6 1g on aa eee a aaa aaa 9 3 1 Before Turning the UNitOfti lilla liana 16 3 2 Power Up and WSC an lect na atest ahd altel dat het theta oi EL athena 17 Sole 18 4 Maintenance icincni nah 4 1 Maintenance Requirements iii 20 4 2 Cleaning the Components nn erne 21 4 3 Replacing the Air Filter aje ani a aa ee Serene 22 4 4 Rep
6. er point assembly slides straight out The emitter points are very sharp Handle carefully and only touch the plastic clip Figure 10 Replacing the Emitter Points 23 To insert the new clip hold the gun with the barrel pointing up Grasp the new clip between your thumb and forefinger and align it so the curved edges of the clip match the curve of the inside of the gun barrel Align the blunt prongs of the emitters with the holes in the barrel and press the clip into place Press the clip all the way in using the tip of a screwdriver The Clip should fit snugly between the raised rim of the barrel and the raised rim of the air nozzle If the clip overlaps the air nozzle it is installed upside down 24 4 5 Testing To make sure your AirForce Gun is working properly check the balance and discharge levels lon recommends periodic testing with a charge plate monitor CPM such ION Systems Model 280A Testing should be performed in accordance with the ionization standard ANSI ESD STM3 1 2000 of the ESD Association Ata line pressure of 30 psi 0 2 MPa discharge of 1000 V to 100 V should require less than one second and balance should be within 30 V of zero Refer to the instruction manuals for the Model 210 or 280 for additional operating information 25 4 6 Troubleshooting If air is not flowing through the AirForce gun when the trigger is activated perform the following steps If these steps do not eliminate
7. it latches with a click It fits only in the correct orientation The small plastic fitting on the end of the filter must align with the metal guide coupling in the console You may have to wiggle the filter slightly while inserting it See Figure 9 Connecting the Hose and Filter 12 Filter release button Figure 9 Connecting the Hose and Filter 3 Attach the included 1 4 NPT female quick connect fitting to your gas supply line Slide the outer ring on the fitting towards the supply line to insert the mating fitting on the console You can attach the console directly to the air supply pipe or attach it using a hose not supplied If necessary use a prefilter as defined in the Clean Dry Air Requirements section 4 Attach the foot switch to the console optional If you have purchased the optional foot switch plug its cable into the jack on top of the console next to the power switch 13 19 6115 M 01 Rev 1 14 Operation 3 1 Before Turning the Unit On 3 2 Power Up and Use 3 3 Storage 3 1 Before Turning the Unit On Before turning on power ensure the following e The correct wall transformer is used The use of an improper wall transformer may result in damage to the unit See section 1 2 Performance and Power Requirements in Chapter 1 for additional information e The wall transformer is inserted into a properly grounded AC receptacle e If the console is not attached to a surface secure the power cord
8. lacing the Emitter Points 23 ERE ARRE EI EV TE NE TIME MEJE 25 4 6 Troubleshooting aaa 26 5 Specifications suser 6 Warranty and Service seeren I Description 1 1 AirForce lonizing Blow off Gun Model 6115 1 2 Performance and Power Requirements 1 3 Compressed Gas Requirements 1 1 AirForce lonizing Blow off Gun Model 6115 The AirForce lonizing Blow off Gun Model 6115 provides efficient ionization and effectively removes particle contamination even on the most static sensitive of products Patented IsoStat technology ensures that surface charges are controlled with constantly balanced ionization The AirForce Gun never needs Calibration and requires very little maintenance Figure 1 AirForce Gun and Console 1 patent No 5 055 963 19 6115 M 01 Rev 1 2 Compact and lightweight the AirForce console can be mounted anywhere on the workstation for easy access The console connects to any supply of clean dry air or nitrogen and an internal disposable filter collects any residual particles from the supply The console gun and air hose are static dissipative and ESD safe An extremely low EMI level ensures that the AirForce won t interfere with other electronic equipment or operations Figure 2 AirForce Gun Gun Hanging clip Air hose Filter connection BU du SYSTEMS ba ITW FS Airforce lonizing Blow Off Gun Model 0115 Figure 3 AirForce Console Power indication LED
9. mely dirty points increase the time needed to discharge static and can affect the ionization balance 21 4 3 Replacing the Air Filter lon recommends changing the filter every 3 months or when it begins to look dirty 1 Turn power off at the console and disconnect the console from the air supply Hold down the filter release button on the side of the console Remove the hose and filter from the console by pulling the textured rubber plug where the hose emerges from the console Rocking the plug back and forth can help loosen the filter Do not pull the hose itself 4 Remove the filter from the hose fitting by depressing the metal release tab on the fitting and pulling off the filter 5 Follow the directions in section 2 3 Assembling the Components in Chapter 2 to install the new air filter 22 4 4 Replacing the Emitter Points The emitter points usually last the life of the unit lon recommends replacement if points are bent broken or otherwise damaged or if you cannot remove dirt by cleaning the points with isopropyl alcohol A replacement clip containing a pair of emitter points is available from lon To replace the points 1 Disconnect the power and air supplies 2 Insert the tip of a small screwdriver into the slot on the underside of the gun barrel See figure below 3 Using the screwdriver as a lever loosen the old clip then grasp it between your thumb and forefinger and detach it from the gun The emitt
10. nt Mounting Temporary Mounting Units may be mounted with Velcro or 3M Dual Lock strips available from lon Attach the console to a flat surface Mounting to an Air Supply When an air supply is close to the work area and fitted with a standard industrial interchange quick coupling you may attach the console to the air supply fitting directly If necessary use a prefilter as defined in section 1 3 Compressed Gas Requirements in Chapter 1 10 Gooseneck Mounting Stand An optional gooseneck mounting stand lon p n 33 6115 is available for the AirGun An instruction sheet accompanies the stand that describes how to install it The optional footswitch is recommended for use with the gooseneck mounting stand Figure 7 Optional Gooseneck Mounting Stand 11 2 3 Assembling the Components Caution Protect the hose from sharp objects abrasion and high temperatures Do not pull or pinch the hose while assembling the components 1 Insert the larger diameter end of the filter into the end of the flexible air hose connector Press the metal filter release tab at the end of the hose until it locks into place See figure below Filter release tab Large end of filter Figure 8 Inserting the Air Filter 2 Connect the hose and filter to the console Press the filter release button on the front of the console to lock it down Push the fitting containing the filter all the way into the opening in the console until
11. orage If the gun won t be used for some time turn off the power switch on the console Use the included hook to hang the gun out of the way but within reach 18 Maintenance 4 1 Maintenance Requirements 4 2 Cleaning the Components 4 3 Replacing the Air Filter 4 4 Replacing the Emitter Points 4 5 Testing 4 5 Testing 4 6 Troubleshooting 19 4 1 Maintenance Requirements The AirForce requires very little maintenance Occasional cleaning of the case and emitter points and periodic replacement of the air filter is all that is required Always be sure to protect all components from liquids and corrosive chemicals and avoid dropping the gun on hard surfaces Carefully follow these maintenance instructions Caution Disconnect power and air supplies before cleaning or replacing components Recommended Cleaning Materials e Cleanroom compatible cleaning cloths polyester cloth is recommended e Cleanroom compatible cloth swabs e Cleaning solution of 50 IPA electronic grade isopropyl alcohol 50 de ionized water or lon s Emitter Point Cleaner 22 1000 20 4 2 Cleaning the Components 1 Turn off the console and disconnect it from its power and air Supply sources 2 Using acloth moistened with the IPA solution wipe the exterior surfaces of the console and gun to remove any dirt or dust that may have collected 3 Using a swab moistened with the IPA solution gently clean the emitter points on the gun Extre
12. ply must be clean dry air or nitrogen supplied by a delivery system that utilizes a refrigerated dryer or equivalent water removal to achieve a limit of about 550 ppm water vapor at 35 F 1 66 C Dew Point To prevent particles from entering the console a 2 micron coalescing filter or better is recommended upstream of the gun console Note that the filter in the 6115 s console collects small residual particles and aerosols and does not act as a primary filter The console filter is rated at 0 01 micron for particulates is effective down to 0 008 micron for aerosols An adequate filter that can be recommended for the inlet of the AirForce Gun would be a Finite Filter Grade 10 Media Specification This provides a 95 coalescing efficiency for aerosols with a 0 7 micron and greater particle retention This removes gross amounts of particles water and or oil and aerosols A Grade 6 Media provides 99 98 efficiency when almost total removal of liquid aerosols and particles are required in all pressure ranges down to 0 01 microns This would offer the highest protection at the gun without need of frequent change Fine filters need to be changed more often Installation 2 1 Box Contents 2 2 Mounting 2 3 Assembling the Components 2 1 Box Contents The AirForce Gun is supplied with e Power console Gun and hose e Bag containing see Figure below 1 Interconnect cable 10 feet part 33 1700 10 GUN 2 Mounting plate part 32 8380 3
13. r CPM 91 0280 C Model 210 CPM Instruction Manual 19 0210 M Model 280 CPM Instruction Manual 19 0280 M 775 Periodic Verification System 91 0775PVS 775 PVS Instruction Manual 19 0775PVS M 33 19 6115 M 01 Rev 1 34 Warranty and Service ION Systems provides a limited warranty for the AirF orce lonizing Blow off Gun Model 6115 New products manufactured or sold by lon are guaranteed to be free from defects in material or workmanship for a period of two 2 years from date of initial shipment lon s liability under its new product warranty is limited to servicing evaluating repairing or replacing any unit returned to lon that has not been subjected to misuse neglect lack of routine maintenance repair alteration or accident In no event shall lon be liable for collateral or consequential damages To obtain service under this warranty please contact lon Technical Support 35 19 6115 M 01 Rev 1 36 Notes Notes SYSTEMS An ITW Company 1750 North Loop Road Alameda CA USA 94502 ISO 9001 Tel 510 217 0600 217 CERTIFIED li on saree Sales services 510 217 0460 Tech support 510 217 0470 info ion com salesservices ion com techsupport ion com service ion com www ion com
14. so that it cannot accidentally pull the console and gun off the work bench For safety and the most efficient ionization set the pressure regulator on your air or nitrogen supply between 20 and 65 psi 0 14 0 45 MPa Discharge times vary depending on air pressure Caution Pressures of 30 40 psi 0 2 0 28 MPa are commonly used for decontaminating surfaces OSHA regulations recommend limiting hand held air blow off devices to maximum pres sures of 30 psi 0 2 MPa The hose is rated at 65 psi 0 45 MPa at temperatures up to 75 F 24 C and the rating decreases at higher temperatures When using high pres Sures consider the ambient room temperature as well as heat from surrounding equipment 16 3 2 Power Up and Use Turn the Power Switch on the console to on The green LED on the console should illuminate Caution Donotswitch the power switch on the console on atthe same time that the gun trigger is pressed Hold the gun approximately six inches from the surface you want to blow off and discharge Aim the gun and press the trigger to blow ionized air The green LED on the back of the gun lights up while you press the trigger Typically static electricity is discharged within one second Release the trigger when the surface is clean If the optional foot switch is installed you can use either the foot switch or the trigger Caution Donotuse this equipment with pressure above 65 psi 0 45 MPa 17 3 3 St
15. the problem contact lon Technical Support techsupport ion com Do not attempt any repair other than that described below 1 Check that the air supply is on 2 Check that the air supply connection to the control console is secure Check the filter connection to the gun and hose Check the hose and filter connection to the console Press the filter release button and push the filter fitting into the console until it is properly seated 5 Make sure the switch on the console is turned on and the power LED is on If the power LED fails to light make sure that the transformer is connected to a live receptacle and the the interconnect cable between the console and transformer is securely connected and undamaged If the transformer is equipped with an IEC power cord check to make sure it is connected at both ends and in good condition 26 Specifications 5 1 Specifications 5 2 Dimensional Drawings 5 3 Available Parts amp Accessories 27 5 1 Specifications AirForce Gun Model 6115 Audible noise Conducted EMI Ozone AirGun and Hose Gun construction lon emission Emitter points Indicators Air hose Gun hanger Dimensions Weight Console Construction Power requirement Power indicator Gas input Gas connection Air filter Mounting Dimensions Weight Certifications 70 dBA 1m 30 psi 0 2 MPa 29 dbuv lt 0 005 ppm 24 hr accumulation conforms to OSHA requirements Static dissipative
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