using the cs969 smart stop
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1. The external dimension is not affected by the clearance INTERNAL DIMENSION To Search for an article in the database type in the desired reference in the Ref Article field then press the Search Article button The data 15 then displayed in the Article menu To delete an article in the database type in the desired reference then press the Delete key The article 1s removed from the database It is possible to Create a new article from an existing article copy Find the existing article modify the data then after typing a new name in the Ref Article field press V to confirm This new article 1s stored in the database By pressing the green button TO EXEC the article settings are copied to the execution menu Conversely one can copy the execution settings to the article menu by pressing the FROM EXEC button GET DATE JMA Specify here the date of creation of your article When a new article is created the date is automatically updated Once the values have been filled in you can either validate the article by pressing V or you can not validate it and return to the main menu screen by pressing the MAIN button From the articles menu you can similarly modify an existing article delete an article copy or view the list of articles By pressing the IDX button you can check the position in the memory of the machine of each article Press the ARTICLES LIST button to view the articles in lists of 10 article name only The articles2. a 4mm hex head key 2 ADJUSTMENT OF THE NUMERIC STOP NS Slide the NS head towards the cutting table and position plate GA right next to screw VBI see fig 4 PR reference position Tighten screw VB1 with a 4mm hex head key Repeat for the following screw VB2 and so on for the other screws up to the end of the NS Lining up the stops In the accessories box 1s supplied a nylon wire and two screws with their nuts Run this wire against the inner face of the guide GB Install one screw and two nuts at the right extremity of the aluminium guide gb and attach to it the wire see picture bellow Install the second extremity of the wire on its screw at the end of the guide of the left arm Unsing the nut of the screws holding the wire apply some bi Pe if ji tension on the wire vi 8 GUIDE GB Da Proper adjustment 1 The nylon wire is streched uniformly against the aluminium profile 2 There is no gap in the STOP MACHINE joint J If this is not the case move the right extremity of the NS backward or forward until the nylon wire is fully streched in line with the aluminium guide Move the NS left or right until the gap in the joint J disappears NYLON WIRE Perpendicular level ba Horizontal Stop level Levelling With a 19mm open end wrench adjust the NS levels in relation to the machine table by screwing and unscrewing nut EH of the NS feet Check the levels with a ruler After adjustin
3. of the RS485 series the protocol is of the Modbus type For certain distances it is better if a twisted cable be used ETH CATS is appropriate Other network architecture solu tions can be considered including that the PC server can be in Germany and the production in China NETLIST LIST OF ARTICLES Press NETLIST in the main menu or on the article page Press UPDATE to bring the list up to date Make your request GET ACK or DONE Press UPDATE to bring the list up to date Run the task and press UPDATE to bring the list up to date The NETLIST execution parameters may be used To view the task parameters press on the name of the task Then press gt EXEC The machine sets itself up with the parameters of the NETLIST Task Otherwise do the Task with your own settings or with an article in the memory You can still press DONE THE NETWORK PART IS SET TO CHANGE SEE EVOLUTION Cassese BarCode MAINTENANCE MENU MAINTENANCE n On the main menu press MAINTE NANCE to access the settings pages A i HEEN mmh JE e All values can be modified There is no need to switch off the power for the new values to be acknowledged RESET MEASURER Press the measurer button and this key simultaneously to reset the measurer origin if it has not been set correctly Make sure there 1s no moulding on the table so the measurer can reach the front aluminium cutting guide Page 1
4. 3M Page 5 Database Settings Page 6 Barcode Settings Printer Page 7 Docs EXTER 1 I E 4 A J i E J E 1 ri 7 Mins i k lg A i n 1 con 1 Open the crate and put the NS foot stand into an upright position With a 4mm hex head key unscrew the 4 screws of the 2 foot stand locking plates P1 and P2 Push PI and P2 right back with a mallet then slide them down to the bottom of each foot Retighten the 4 screws of plates PI and P2 With a 5mm hex head key unscrew Vl and V2 and put the NS feet in the outside position as shown in figures 3 and 4 ASSEMBLY OF THE NUMERIC STOP NS The NS can only be assembled after the CS 969 has been made level on the ground The right hand exten sion and its support bracket have been dismantled and the 2 frame fastening screws are used THE FOLLOWING PROCEDURE REQUIRES AT LEAST TWO PEOPLE TO CARRY IT OUT a F da 0 ib PS M al F j n Take the NS out of the crate and turn it over Place the bed of the NS on bracket E and s srew them to gether 10mm long tubular socket wrench 5mm hex head key without tightening using the 2 screws 2 washers and 2 nuts provided T3 m kd M Unlock locking screw Z and slide the guide GB of the NS along screws 1 2 3 of the right hand table and the nuts of the 2 ruler supports RI and R2 Screw 3 should be visible in hole T3 Tighten screws 1 2 3 and S1 and S2 of ruler supports R1 N and R2 with
5. General Settings AE ue aa STOP OFFSET Position at which the numerical stop is initialised after each power up when EXECUTE is pressed once This edge can be checked by cutting a rod at 45 and measuring the Ogee side These parameters may need re adjustment after diassembly of the stop or the encoder Make sure that the stop is initialised 2 3 cm after the proximity sensor of the origin take up area In case the NS doesn t initialize correctly a loud noise could be amitted by the motor Then slide the head of the stop towards the cutting table A click should be heard when the stop head passes this sensor EXTER DIMENSIONS Press this button if you do not want the operator to work on outer edge the internal external keys are then disabled PIN CODE Reserved for maintenance 11 Page 2 General Settings STOP INIT and CLAMP INIT They re initialise the stop or the clamps COUNTER INC MODE or COUNTER DEC MODE They increase or decrease of the cut counter on the main screen COUNTER DIVIDER Used to count the complete frame 4 cuts or count the number of cuts if its value is 1 Page 3 Welcome Screen Settings Choose the default language Update the date and time Page 4 Inputs Outputs Page 5 Database Settings y fr ra 7 TEKE HE ai I la NO Ja Page 6 Barcode Settings Printer Page 7 Docs 13
6. Server stores a list of commands and organises a list of tasks based on the different priorities The server depending on the type of machine saw framer and the work to be done prepares a waiting list of 10 tasks A task 1s defined by its assembling and cutting parameters Its NAME Its assembly parameters if any The requested Amount Its Status FREE pending MACHINE REQUEST GET REQUEST ACKNOWLEDGED ACK DONE DONE The amount already done The machine asks for the list of Pending Tasks The PC SERVER returns a list of 10 tasks from its commands list depending on various parameters and priorities The operator selects GET Request for Tasks 1 to 10 tasks may be requested by a machine The PC SERVER returns a list of 10 tasks with the ACK response 1f the request is accepted It could be refused for example if the order is cancelled or if another machine has already taken the job The machine performs all or part of the work the operator enters the amount done and then makes a request for work DONE Work terminated DONE can be executed only if the work was requested and acknowledged Several tasks can be DONE at the time of the machine request The PC SERVER records the work even if partial releases the DONE Tasks and refreshes a list of 10 more pending tasks and so on and so forth The machines are connected to a PC server via a network cable CATS Ethernet The link is
7. Z17160 E Cassese SMART STOP CS 969 TECHNICAL AND USER MANUAL MANUEL TECHNIQUE amp D UTILISATION SOCIETE CASSESE SIEGE SOCIAL amp USINE ZONE INDUSTRIELLE 77390 VERNEUIL PETANG FRANCE 06 2011 version 3 Cassese Communication CS 969 SMART STOP TECHNICAL DATA 1 PROGRAM DIAGRAM 1 UNPACKING ASSEMBLY ADJUSTEMENT CONNECTING 2 3 4 USING THE 969 SMART STOP THE TOUCH SCREEN 5 MOULDING WIDTH MEASURER 6 CREATING MODIFYING DELETINGAFILE 7 8 EXECUTINGA FILE 8 STANDARD FRAMES 9 NETWORK 9 10 MAINTENANCE 11 12 13 Cassese Communication 06 2011 TECHNICALDATA Dimensions length 2390 mm width 512 mm height 1130 mm Power 380 V 220 V taken from the 969 saw Numeric stop measurement See the diagram below Width measurement excluding the rebate 80 mm max Options Length measurement greater than 1880 mm on request the extension option is 900mm and extends the external length up to 3000 mm bar code reading PC Connection MOULDING WIDTH MINI 10 INTER 2160 maxi 90 int min with moulding 10 10 inter MOULDING WIDTH MAXI 150 INTER 1880 max with moulding 150 150 inter MOULDING CUTTING PLANE PROGRAM OF SMART STOP CS 969 ARTICLE CREATION mens OJ MAIN MENU MAINTENANCE WIDTH MEASUREMENT STANDARD FRAMES Page 1 General Settings Page 2 General Settings MARIE LOUISE FUNCTION Page 3 Home screen settings Page 4 Inputs Outputs EXT
8. are not necessarily arranged in chronological order of entry A removed article 1s in fact an article with values 0000 this program function can be found in CS4008XL and UNI ARTICLE EXECUTING A FILE ARTICLE LIST Start from the main menu If the stop has not yet been initialised it then returns to its point of origin Stop off set This will be the only time there is an automatic reset after power up thereafter the position 1s locked The main screen parameters are only the last to be executed Going in the article screen network screen or article list will affect the execution screen parameters only on request by touching button TO EXECT RESEARCH VALIDATION COUNTER Similarly you can enter the article you want and then run it by pressing the SEARCH button You can change a reference to be run by pressing V directly from the execution screen You can change the settings for execution by pressing the LRG width LNG length ALLOW clearance LRG MOUL moulding width or STANDARD FRAME fields This does not affect the parameters of the stored articles but only of those being run In all cases The dimension 1s a function of the moulding width and of the measurement type Internal or External When measurement is INTERNAL the typical clearance is automatically added and can be adjusted directly by pressing the ALLOW clearance button located under the frame The minimum and maximum dimensions allowed are funct
9. ding width 102 3 for example The position of the vertical numerical clamps option will be displayed in the field POS PRESS clamp 4 2 for example The numerical clamps are then placed by default at the centre of the moulding This position can then be adjusted by pressing the POS PRESS clamp field To cancel the vertical clamps press CANCEL LEFT AG or CANCEL RIGHT AD This triggers the positioning of the vertical clamps forward above the guide rail of the stop stopping it from touching the moulding 6 CREATING MODIFYING DELETING A FILE In the main menu press the ARTICLES icon al nse dij The articles menu appears E All the parameters of creation modifi cation deleting article are collected together in this screen New Search article article Deleting article Validation Enter the reference for your article max 16 digits using the keypad after pressing the field REF ARTICLE WORK gt for example here GINO Mv vo You can change all the values by pressing each field and using the numeric keypad Here s what the displayed dimensions represent T LRG MOUL Moulding width at rebate bottom LRG Frame width al LNG Frame length POS PRESS Position of the vertical clamps optional INTER EXTER Edge position Internal or external ALLOWANCE Functional clearance inside the frame This clearance is added to the internal measurement dimensions al
10. g level alignment tighten the nuts of bracket E permanently 10mm tubular socket wrench 5mm hex head key Remove the alignment nylon wire Insert the plug at the end of the aluminium profile CONNECTING THE NUMERIC STOP The NS has 3 DIN plugs to be connected to the machine above the front right hand foot 4P DIN SP DIN USING THE CS969 SMART STOP The working of the numerical stop has almost no effect on saw operation The only information that 1s exchanged 1s Disabling of stop movement if the blades move forward The signal of the push button to measure the width of the moulding The encoder value of the rebate measurement The 969 Smart Stop can store 3000 articles consisting of A reference consisting of 16 numbers or letters Moulding rebate bottom width Frame width Frame length Edge position Internal or external The play to be added in case of inside measurement Position of vertical clamps optional Furthermore the 969 Quick Stop Smart Stop can store 60 types of standard frames identified only by their length and width dimensions Using the touch screen The 969 numerical stop is equipped with an intuitive touch screen for man machine dialogue The operating principle is the same as for other Cassese machines CS4008XL amp UNI Only necessary information appears on the screen and the buttons represent the only possible choices This makes the use of the screen much easier because the user i
11. ion of the moulding width and measurement type internal or external Press the keys in front of the frame to switch between length and width Press the INTER EXTER buttons to switch between internal and external measurement unless the external edge is locked see parameters section The dimensions are calculated for 45 There is a cut counter that is incremented or decremented see parameters section each time the blades STOP cutting Press the COMPTEUR counter button to reset them to 0000 This does not reset the general counter to 00000000 first screen displayed at power up When a dimension that exceeds the capabilities of the stop is entered the message ALRM POS MIN or MAX is displayed g STANDARD FRAMES The 969 Smart Stop can also store 60 standard frames identified only by their length and width You can access the frame types screen from the Execution menu There are 4 pages of 15 typical frames All dimensions can be modified with the keypad To execute a frame press its button The execution screen 1s then displayed where only the length and width values of the frame type can be adjusted We can thus combine the frame types with the SMART STOP measurements or with an article in the memory NETWORK The network works only if the machine is connected to a PC server which dispatches the work to be done to a group of machinery equipment Framing machines Saws The principle is the following The PC
12. s guided When the device detects a problem the message is displayed until the problem is solved e g EMERGENCY STOP etc At power up the initialisation screen appears program version screen version number of cuts as well as the choice of languages available The main menu appears by touching the screen 5 MOULDING WIDTH MEASURER MEASURER BUTTON The main menu can display the following alarm messages ORI MESUR M ps STOP ORIGINNOT SET i 14 00 Juavunori CLAMP ORIGIN NOT SET di res EMERGENCY STOP COUNTER lv FO AM vann MENU RAZ MESUR When the EMERGENCY STOP message appears switch the Emergency Stop button On so that the stop can be initialised Caution Risk of movement Remove any moulding that is on the machine table and press the measurer button Let the measurer press against the fixed G rule by pressing the measurer button on the front of the saw Then still pressing the measurer button touch the screen button RESET MEAS The Width Measurer origin is set If you have not done it correctly e g there was a moulding you can still re start the process from the MAINTENANCE menu Once the origins have been initialised place the moulding on the cutting table and press the measurer button 102 3 The vvidth vvill be displayed in the measurer button If the button 1s pressed the moulding measurement will be displayed in the field LRG MOUL moul
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