High Speed Counter Module Type A1SD61 User`s Manual
Contents
1. 66 2 517 1326 Spain Mitsubishi Electric Europe B V Spanish Indonesia P T Autoteknindo Sumber Makmur Branch d Muara Karang Selatan Block A Utara Si pee hei i No 1 Kav No 11 Kawasan Industri Barcalona eae AER Pergudangan Jakarta Utara 14440 Tel 34 93 565 3131 PAF ee 11050 Indonesia France Mitsubishi Electric Europe B V French Branch 25 Boulevard des Bouvets F 92741 Nanterre Cedex France Tel 33 1 5568 5568 India Messung Systems Pvt Ltd Electronic Sadan NO III Unit No15 M I D C Bhosari Pune 411026 India Tel 91 20 2712 3130 South Africa Circuit Breaker Industries Ltd Australia Mitsubishi Electric Australia Pty Ltd Private Bag 2016 ZA 1600 Isando 348 Victoria Road Rydalmere South Africa N S W 2116 Australia Tel 27 11 928 2000 Tel 61 2 9684 7777 A MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHL KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice2. INSTALLATION PRECAUTIONS Do not directly touch the conducting part of the module Failure to observe this instruction will cause the module to malfunction or break e250 1 GENERAL DESCRIPTION A This manual describes specifications handling and wiring of an A1SD61 high speed ARR SD eee ae o counter module hereinafter referred to as the A1SD61 ATT PESER RE H MITSUBISHI High Speed Counter Module Type A1SD61 property damage down Install the module by engaging the module mounting projections on the lower part of the module in the mounting holes of the base unit Incorrect installation could result in malfunctions failure of detachment RHI FR Hie AA TEP BA WREKEN eee ME ATH Bee Chie HFIEF AE E EREE RH MY A BET BURBITE 2 PERFORMANCE SPECIFICATIONS Item Specifications Counting speed selection NDAD th RI AE HL Bed ES A Sih E TEET ER 50K side 10K side WIRING PRECAUTIONS Me WERE T FTAA mL EP DERM pin A CAUTION MRAN FE tit ETR EE BE TIEFE Number of occupied 1 0 aa Bete Ht AIR KRED points The twisted shielded wire must be grounded to at least class 3 specifications at TR EAE IREM AT TI WRITE Number of channels 1 the encoder side relay box eim H elle E C
3. grounded to the earth b Do not run a twisted pair cable in parallel with power cables or other I O lines which may generate noise Run cables at least 150 mm 5 91in away from the above mentioned lines and over the shortest distance possible 2 For 1 phase input connect count input signal to phase A only 3 If the A1SD61 picks up pulse noise it will count incorrectly 4 The specific measures against noise are shown below AISD61 Separate more than 150 mm from equipment such as inverters Also take care of wiring inside the panel Joint box Encoder 4 Metal piping Never run solenoid or inductive wiring through the same conduit If sufficient distance cannot be provided between the high current line and input siring use shielded wire for the high current line 2 Distance between the encoder and the joint box should be as short as possible If the distance from the A1SD61 to the encoder is too long an excessive voltage drop occurs Therefore measure the voltage during operation and make sure that the voltage are within the rated voltage of the encoder If the voltage drop is large increase the size of wiring or use an encoder of 24 VDC with les current consumption e Ground twisted shielded wire on the encoder side joint box This is a connection example for 24 V send load Fasc ee SS n To oA zee oo HAN i To 6B nea To A1SD61 To encorder Connect the encoder shield wire to
4. HUTA MERES An i THC ARE Ay HEE A AE WEAS DAE ASF Hit O46 th BERND ERF dee FL o DERN e Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User e Aircraft or Aerospace Medical applications Train equipment transport equipment such as Applicable wire size 0 75 to 1 5 mm Applicable solderless terminals R1 25 3 1 25 YSA RAV1 25 3 V1 25 YS3A Internal current mA Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation 0 35A Observe the precautions of both levels because they are important for personal i Equipment for Recreation and Amusement and Safety devices handling of Nuclear or consumption 5 VDC and system safety HLF Las A i A RLS AS ATREA ON RER OFF RSS ATTESE Hazardous Materials or Chemicals Mining and Drilling and or other applications where there Weight kg Ib 0 27 0 59 Make sure that the end users read this manual and then keep the manual in a safe place for future reference DESIGN PRECAUTIONS KAHR ERI G MESNI BS LLB o NEB NEFARI RIM A BEB ALT I Sn SE EAE o WREE Ab SS HH EH TS a PRE PM KR RAE PE fin DA PERE Hk O HARR ail fj ME SE A J SL eA BAA 150mm LAE BERS KAREA H RES BRITE o is a significant risk of injury to the public or property Notwithstanding the abov
5. controller sink load type is supplied with 12 V A1SD61 External input voltage setting pin Controller PRESET or F START This diagram assumes that the internal circuit is set to PRESET 2 When a controller Source load type is supplied with 5 V A1SD61 External input voltage setting pin Controller This diagram assumes that the internal circuit is set to PRESET REMARK Set the external input voltage setting pin to the EI position 5 4 Wiring examples at external output terminals OUT1 to OUT8 To use an OUT terminal the internal photocoupler should be activated For this example 10 2 to 30 VDC external power is necessary Connection methods are as follows A1SD61 D OUT1 fc OUT8 ft 4 12 24V 4 T 10 2 to 30V LA 6 OUTSIDE DIMENSIONS A Aiso Po RUN iy a 0 1 _ 2 3 Ie 2 115 6 7 8 9 A B Cc D d LE y E 6 5 93 6 3 69 gt 34 5 1 36 0 26 Unit mm Inch WARRANTY Mitsubishi will not be held liable for damage caused by factors found not to be the cause of Mitsubishi machine damage or lost profits caused by faults in the Mitsubishi products damage secondary damage accident compensation caused by special factors unpredictable by Mitsubishi damages to products other than Mitsubishi products and to other duties Country Reg
6. e restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assurance or fail safe redundant or other safety features which 1 The counting speed is influenced by the pulse leading edge fall time The following counting speeds are possible If a pulse is counted with a leading edge fall time that is too long a counter error may be caused P P 7 exceed the general specifications of the PRODUCTs are required For details please contact Counting Failure of external output transistors could cause outputs to remain th Mitsubishi representative in vour region Speed 50k 10k continually ON or continually OFF p x on Setting Pin Provide an external circuit to monitor output signals whose disruption could ann 4 phase 2 phase 1 phase 2 phase cause serious accidents a Tae input input input input ou is Manua A CAUTION t 5 us 50k pps 50k pps 10k pps 7k pps d t i The following manuals are also related to this product or less Use the programmable controller in an environment that meets the general In necessary order them by quoting the details in the tables below t 50 ws specifications in the user s manual for the CPU module used or less 5k pps 5kpps 1kpps 700 pp
7. e classified into two levels SHER a E e USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS tart input ae minute _ insulation N WARNING and Z CAUTION ANTE RE SOU GC RS APATITE 5 SP PREPS RTT TREO i PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION a ere Jp resistance CURRAR ny A men a A ya AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the omina an tester pe Oi SS SS SP E SS Se SP Sw SBP Se Se a SSS i E RAT RT Hh eo Ae a ANG BGR PRODUCT power supply Indicates that incorrect handling may cause hazardous 1 m hi Ee Between l A WARNING Prohibited Application a riper ne ay HMRC TARR SI ALA ni plication RM fae I conditions resulting in death or severe injury I NE A ERRET ARERR SBOE HRA l Prohibited Applications include but not limited to the use of the PRODUCT in coincidence I Indicates that incorrect handling may cause hazardous l l VEE decane MaRS EL Joi ene RERNI i Nuclear Power Plants and any other power plants operated by Power companies and or any R EE ER RRE TI REEMA SBC GH PORU HR A an ower l A CAUTION conditions resulting in minor or moderate injury or I l d other cases in which the public could be affected if any problem or fault occurs in the supply p I I PRODUCT 1 ee eB ei eB ei eB eB eB eB eB eB ee eS Under some circumstances failure to observe the precautions given under CAUTION may lead to serious consequences Joh
8. hich voltage is applied when a preset is executed from an external device The terminal in which voltage is applied when a counter function selection is executed 4 Fuse RUN LED indicators 5 PRESET FUNCTION 6 A B 7 PRESET 8 F START An external output terminal used for limit switch output 9 OUTs 1 to 8 4 LOADING AND INSTALLATION 4 1 Cautions on Handling 1 The case of the A1SD61 is made of resin do not drop it or subject it to strong impact 2 Do not remove the printed circuit board from the case This could cause failure 3 Make sure that no wire offcuts or other debris enters the top of the module during wiring If anything does enter the module remove it 4 Tighten the module mounting and terminal screws as specified below Tightening Torque Range N cm kg cm Ib inches Module mounting screw M4 screw 78 to 118 8 to 12 6 93 to 10 4 Terminal block terminal screw M3 5 screw 59 to 88 6 to 9 5 19 to 7 8 Terminal block mounting screw M4 screw 78 to 118 8 to 12 5 WIRING The method for wiring a pulse generator to the A1SD61 is described here 5 1 Wiring precautions Wire a pulse generator to the A1SD61 while paying attention to the followings 1 For a high speed pulse input take the following counter measures against noise a Be sure to use shielded twisted pair cables Also make sure they are
9. in 1 phase input at oo0oo0o0 o 0 0 0 10K 7k pps in 2 phase input The factory setting is 50k Set with the jumper Input pulse voltage Select a pulse voltage that is input to Phase A selection pin or B The factory setting is 24 V 2 SV ee Sv eo The module operation cannot be guaranteed o o 12v o when the pulse voltage higher than the set 24V 24V o o value is applied Set with the jumper Select a voltage input to the PRESET F START terminals The factory setting is 24 V The module operation cannot be guaranteed when the voltage higher than the set value is applied External input voltage selection pin 3 Set with the jumper Used for protecting outputs 1 to 8 from overcurrent Circuit board soldering type Lit when the module operates normally Flashes when a data write error has occurred OFF when a watchdog timer error has occurred oA Lit when voltage is applied to phase A pulse nput terminal B Lit when voltage is applied to phase B pulse nput terminal Lit and latched when voltage is applied to the PRESET terminal OFF when external preset detection reset signal Y16 is turned ON ON when voltage is applied to the F START terminal ON when a corresponding limit switch is OUTs 1 to 8 turned ON by he limit switch output function OFF when the limit switch is turned OFF Pulse input terminals B is used as decrement count command The terminal in w
10. ion Sales office Tel Country Region Sales office Tel U S A Mitsubishi Electric Automation Inc China Mitsubishi Electric Automation 500 Corporate Woods Parkway Vernon China Ltd Hills IL 60061 U S A 4 F Zhi Fu Plazz No 80 Xin Chang Road Tel 1 847 478 2100 Shanghai 200003 China Tel 86 21 6120 0808 Brazil MELCO TEC Rep Com e Assessoria Tecnica Ltda Taiwan Setsuyo Enterprise Co Ltd Rua Correia Dias 184 6F No 105 Wu Kung 3rd Rd Wu Ku Edificio Paraiso Trade Center 8 andar Hsiang Taipei Hsine Taiwan Paraiso Sao Paulo SP Brazil Tel 886 2 2299 2499 Tel 55 11 5908 8331 Korea Mitsubishi Electric Automation Germany Mitsubishi Electric Europe B V German Korea Co Ltd Branch Gothaer Strasse 8 D 40880 Ratingen 1480 6 Gayang dong Gangseo ku GERMANY Seoul 157 200 Korea Tel 49 2102 486 0 Tel 82 2 3660 9552 U K Mitsubishi Electric Europe B V UK Singapore Mitsubishi Electric Asia Pte Ltd Branch 307 Alexandra Road 05 01 02 Mitsubishi Electric Building Singapore 159943 Tel 65 6470 2480 Travellers Lane Hatfield Hertfordshire AL10 8XB U K Tel 44 1707 276100 Italy Mitsubishi Electric Europe B V Italian Thailand Mitsubishi Electric Automation Thailand Branch Co Ltd Centro Dir Colleoni Pal Perseo Ingr 2 Bang Chan Industrial Estate No 111 Via Paracelso 12 20041 Agrate Brianza Moo 4 Serithai Rd T Kannayao Milano Italy A Kannayao Bangkok 10230 Thailand Tel 39 039 60531 Tel
11. itions JRA Dielectric 5 1994 MIT SUBISHEECEC TRIC CORPORATION i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any Specific isolated Isolation withstand Insulation DISPOSAL PRECAUTIONS major or serious accident and area method voltage resistance CAUTION ii where the backup and fail safe function are systematically or automatically provided outside Between pulse SAF ETY PRECAUTIONS of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT input terminal y Dispose of the module as industrialwast ss lt ispose of the module as industrial waste and PLC power Read these precautions before using this product 2 The PRODUCT has been designed and manufactured for the purpose of being used in general supply E Before using this product please read this manual and the relevant manuals industries Between preset carefully and pay full attention to safety to handle the product correctly ETO E A eet A input terminal 5MQ or These precautions apply only to Mitsubishi equipment Refer to the CPU module e REFERT e WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSONS OR Isolation specifications D power SETIA ey more by user o Manualor Ade SeNpPuOMor NE PC System Sariy precautions Sadan ee a E aenee eee LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR Benen indion oier ACH 500V DC In this manual the safety precautions ar
12. ns Set input rise Thank you for buying the Mitsubishi general purpose programmable and fall times 12353 patran i s i to5 u or 10 10 logi OnE MESECA Seres STARTING AND MAINTENANCE PRECAUTIONS bste aoea e na to i as pa both e and Anes manual A WARNING ratio 50 input p input neat thorou and familiarize yourself with the product z er P i gny y P Do not touch the terminals while they are live This will cause malfunctions Comparison 35 bit binary Switch the power off before cleaning the module or retightening the terminal Limit range Ga fon Dog ON add Cannae screws If the power is left on the module will break down or malfunction switch Gombana comtat Operalion Do SEF ades Ount value MODEL A1SD61 H W U E ouput eal B contact operation Dog OFF address lt Count value lt MODEL Dog ON address 13JE47 N CAUTION g CODE External Preset 12 24 VDC 3 6 mA IB NA 66486 C 1112 MEE Do not disassemble or tamper with the module This will cause failure input Function start 5 VDC 5 mA malfunctions injuries or fire CONDITIONS OF USE FOR THE PRODUCT External Coincidence Transistor open collector output MEI E Switch the power off before installing or removing the module If the power is left output output 12 24 VDC 0 1 A point 0 8 A common on the module will break down or malfunction 1 Mitsubishi re troller the PRODUCT shall b d ii itsubishi programmable controller the shall be used in cond
13. ount Phase 1 phase and 2 phase inputs TI EMULATE o Ground the AG terminal using third class grounding or higher exclusively for the input Signal levels 5 VDC PC If you do not the PC will malfunction signal 12 VDC 2 to 5 mA g Aand B 24 VDC Before connecting wires to the PC check the rated voltage and the terminal TE 7 arrangement Connecting power of a different voltage or wiring incorrectly will EE ERA Fi OL aximum 1 phase input 50k pps 10k pps User s Manual rales gear iring y E E A counting result in tire or tallure ER TAR LE BRS EN VIAA LA NOTTS FEET RME speed 4 2 phase input 50k pps 7k pps Hardware Do not apply the voltage higher than the value set with a jumper Failure to WO RAS ASWFE HE AE FEARRARI 5 aa observe this instruction will result in failure ze Counting pry a to 2147483647 Nit SB 2 Tighten the terminal screws to the specified torque TOM SECE DR EESE Rav NERAK Enge Fauioned n UPIDOWN reset counterandinih Loose terminal screws will cause a short fire or malfunctions ooo ee BRIT ETEME Type Re fancions P 9 A IRRA ATAS IE Tightening the terminal screws too far may cause damage to the screws resulting o RENEE I EA 50 Yee CHLHE IEC61131 2 30 Counter Minimum Unit ws Unit 45 in short circuits or malfunctions count pulse 56 EEN iia Take all possible measures to prevent chips or wire scraps from entering the width E Eo module Entry of foreign material will cause fire failure of malfunctio
14. s Using it in an environment which does not meet the general specifications Detailed Manual t 500 ys 500 pps 250 pps could cause electric shock fire or malfunctions and damage or deterioration of the module Do not bundle the control wire and the communication cable with the main circuit or power line or keep them close to one another Keep the control wire and the communication cable at least 150 mm away from the main circuit or power line otherwise noise or malfunctions will occur Manual No oe IB 66337 135674 High speed counter module type A1SD61 User s Manual Refer to the User s Manual of the programmable controller CPU for the general specifications 3 NOMENCLATURE a Ag IE ray 5 leas is 1 nee E eee 2 lt HM fes ES vaN a ee Qe 7 el OD 8 rs Om 3 He Estes aCe iM 2o i los 4 g a mieg T Jeo lie IDC12 24v 0 1A aq eem A1SD61 NO Name Description Counting speed selection Counts pulses at a maximum speed of 50k pin pps in 1 phase or 2 phase input 1 Counts pulses at 10k pps
15. the twisted pair shield wire of the encoder that is not grounded in the encorder Grounded it inside the joint box as indicated by dotted line 5 2 Wiring example for the connection with the open collector output pulse generator 1 Connection of a 24 VDC pulse generator A1SD61 47001 4W Pulse input voltage i rae setting pin Pulse generator _ Twisted pair wire Shield Pulse input voltage setting pin Twisted pair wire Shield i i External 24 VDC poser OV supply The encoder signal and supply lines should be wired as shown below A1SD61 CORRECT External power supply A1sb61 INCORRECT Since the same twisted pair wire is used for both the encoder signal and the power supply a reduction in the cancelling effect and electromagnetic induction may occur External power supply REMARK Set the pulse input voltage setting pin to the EI position 2 Connection of a voltage output pulse generator 5 VDC A1SD61 47001 4W C Pulse input voltage setting pin Pulse generator Pulse input voltage setting pin Twisted pair wire i External 5 voc poser OV 1 supply REMARK Set the pluse input voltage setting pin to the EI position 5 3 Wiring Example for the Connection of a Controller to External Input Terminals PRESET and F START 1 When a
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