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ELECTRIC SAUNA HEATER: CONTACTOR BOXES: CONTROL
Contents
1. 11 Installation and User Manual HELO CAVA D 4 CAVA D spare part list Part Part number Part name Cava Roxx 60 Cava Roxx 90 1 4071002 Rock grate 1 1 2 7712000 Strain relief 1 1 3 7812550 Mains connector NLWD 1 1 1 1 4 4316221 Heating element SEPC 64 3 4 5207518 Heating element SEPC 65B 3 12 Installation and User Manual HELO CAVA D 5 ROHS Ymp rist n suojeluun liittyvi ohjeita T m n tuotteen k ytt i n p tytty sit ei saa h vitt normaalin talousj tteen mukana vaan se on toimitettava s hk ja elektroniikkalaitteiden kierr tykseen tarkoitettuun ker yspisteeseen Symboli tuotteessa k ytt ohjeessa tai pakkauksessa tarkoittaa sit Valmistusaineet ovat kierr tett viss merkint ns mukaan K ytettyjen laitteiden uudelleenk yt ll materiaalien hyd ynt misell tai muulla uudelleenk yt ll teet arvokkaan teon ymp rist mme hyv ksi Tuote palautetaan ilman kiuaskivi ja verhouskivi kierr tyskeskukseen Tietoa kierr tyspaikoista saat kuntasi palvelupisteest Instructions for environmental protection This product must not be disposed with normal household waste at the end of its life cycle Instead it should be delivered to a collecting place for the recycling of electrical and electronic devices The symbol on the product the instruction manual or the packagerefers to this The mat
2. Walls or ceilings must not be clad with fibre reinforced plaster board or other light weight cladding because they may cause a fire hazard Install the sauna heater so that the sign and the warnings can be read even after the installation The control panels are installed outside the sauna room with the exception of the Midi controller which is installed on the wall beside the sauna heater Refer to more detailed installation instructions in the installation and operation guide of the control panel Only a single sauna heater is allowed per sauna room Installation and User Manual HELO CAVA D 3 3 Various stages of the installation Drill 3 5 mm Min 240 240 mm With the adjustment legs driven in the mounting height of the sauna heater wall mount is 750mm from the floor e A The adjustment legs can be adjusted 15mm in case the floor is E inclined After the mounting check that both adjustment legs are evenly against the floor The distance between the holes the mount in the wall is S 240mm E E Parts for wall mounting D sauna heater locking wedges A 2 pcs wall fastening B renee wn sheet metal screw 4 2 x 13mm 2 pcs build screw 6 x 40mm 2 pcs Pass the locking wedges A through the holes in the heater so that the ingoing part is turned upwards The wall mount B is attached to the wall so that the holes where the locking wedges are secured to are upwards The mo
3. t playing with the sauna heater 2 1 Sauna room The walls and ceiling of a sauna room should be thermally well insulated All surfaces that store heat such as tiled and plastered surfaces must be insulated It is recommended to use wooden panel cladding inside the sauna room If there are heat storage elements in the sauna room such as decorative stone glass etc note that these elements may extend the pre heating period even though the sauna room is otherwise well insulated see page 5 section 3 1 Preparing for sauna heater installation 2 2 Recommended sauna room ventilation Please refer to the ventilation instructions on page 7 2 3 Heating the sauna Before turning the sauna heater on make sure the sauna room is suitable for taking a sauna bath When heated for the first time the sauna heater may emit some odour If you detect any odour while the sauna heater warms up disconnect the sauna heater briefly and air the room Then you can turn the sauna heater on again The heating of a sauna should be started roughly an hour before you plan to take a sauna bath so that the stones have time to heat up properly and the air warms up evenly in the sauna room Do not put any objects on the sauna heater Do not dry clothes on the sauna heater or anywhere in its vicinity Installation and User Manual HELO CAVA D 4 2 4 Sauna heater stones Quality stones meet the following requirements 1 Sauna stones should withstand heat and heat
4. variation caused by vaporisation of the water thrown on the stones 2 Stones should be rinsed before use in order to avoid odour and dust 3 Sauna stones should have an uneven surface to supply a larger surface for the water to evaporate from 4 Sauna stones should be large enough measuring about 50 80 mm to allow good ventilation between the stones This extends the useful life of the heating elements 5 Sauna stones should be piled sparsely in order to enhance ventilation between the stones Do not bend the heating elements together or against the frame Rearrange the stones regularly at least once a year and replace small and broken stones with new larger stones Stones are piled so that they cover the heating elements Do not however pile a large heap of stones on the heating elements For a sufficient amount of stones refer to Table 1 on page 8 Any small stones in the package of stones must not be piled on the sauna heater The warranty does not cover defects resulting from poor ventilation caused by small and tightly packed stones Ceramic rocks are not allowed They may cause damage to the sauna heater that will not be covered by the warranty 2 5 If the sauna heater will not heat up If the sauna heater will not heat up please check that the power is on the main fuses of the sauna heater are intact is there any error messages on the control panel In case of an error message on the control panel please refer
5. a heat resisting box T 125 C and heat resisting cables T 170 C The connection box must be clear of obstacles When installing the connection box to zones 2 or 3 refer to the instructions and regulations of the local energy supplier Installation and User Manual HELO CAVA D Principle image when Digi II is used as control panel Connector strip Limiter Schwarz Violett 3 Red 3 Red 4 Yellow 4 Yellow Contactor box Control panel 5 i ge i N i eM Zoe An Ka i GR S S A1 Valk Vit White Weil B1 Rosa Ljusr d Pink A2 Ruskea Brun Brown Braun B2 Sin Bla Blue A3 Vihre Gr n Green Grin B3 Pun R d Red 4 Gul Yellow Gelb 4 Musta Svart Black A5 Harm Gra Grey Grau B5 Violetti Violett Violet nm Sensor Silicone 4 x 0 25 Sauna heater Image 5 Principle image Control panel 1601 12 10 0 25 Contactor box WE 3 WE 4 1 WE 4 3 Input 230V 240V 1N 2 230V 3 400V 415V 3N 10 Installation and User Manual HELO CAVA D Teho Effekt L mp vastukset Varmeelement Input Leistung Heating elements Heizeelement 230 V SEPC 64 SEPC 65B 230V 240V 1N 2 VZ E ft t O 2 230 V 3 TB 1 2 ft tf 11 L2 13 400V 415V 3N E ZE N L1 L2 L3 1 Sy tt Natet Power input Stromnetz 354 SKLT 7 A Image 6 Wiring diagram for the sauna heater
6. connection Use HO7RN F 60245 IEC 66 cables or a corresponding type Other output cables signal lamp electric heating toggle must also adhere to these recommendations Do not use PVC insulated cable as a connection cable for the sauna heater A multipolar e g 7 pole cable is allowed if the voltage is the same In the absence of a separate control current fuse the diameter of all cables must be the same i e in accordance with the front fuse The connecting box on the sauna wall should be located within the minimum safety clearance specified for the sauna heater The maximum height for the connection box is 500 mm from the floor See page 9 Image 4 Location for the connecting box If the connection box is located at over 500mm distance from the heater the maximum height is 1000mm from the floor Installation and User Manual HELO CAVA D Sauna heater insulation resistance The sauna heater heating elements may absorb moisture from air e g during storage This may cause leakage currents The moisture will be gone after a few heating sessions Do not connect the heater power supply through a ground fault interrupter However adhere to the effective electrical safety regulation when installing the sauna heater 3 6 Electric heating toggle The electric heating toggle applies to homes with an electric heating system The contactor boxes has connections for controlling the electric heating toggle Please refer to the contactor box in
7. erials can be recycled according to the markings on them By reusing utilising the materials or by otherwise reusing old eguipment you make an important oontribution for the protection of our environment Please note that the productis retumed to the recycling centre without any sauna rocks and soapstone cover Please contact the municipaladministration with enguiries concerning the recycling place 13 Anvisningar f r milj skydd Denna produkt f r inte kastas med vanliga hush llssopor n r den inte l ngre anv nds Ist llet ska den levereras till en tervinningsplats f r elektriska och elektroniska apparater Symbolen p produkten handboken eller f rpackningen refererar till detta De olika materialen kan tervinnas enligt m rkningen p dem Genom att teranv nda nyttja materialen eller p annat s tt teranv nda utsliten utrustning bidrar du till att skydda v r milj Produkten returneras till tervinningscentralen utan bastusten och eventuell t ljstensmantel V nligen kontakta de kommunala myndigheterna f r att ta reda p var du hittar n rmaste atervinningsplats Hinweise zum Umweltschutz Dieses Produkt darfam Ende seiner Lebens Dauer nicht ber den normalen Haushalts abfall Entsorgt werden sondern muss an einem Sammelpunkt fiir das Recycling von elektrischen und elektronischen Ger ten abgegeben werden Das Symbol auf dem produkt der Gebrauchsanleitung oder der Verpackung weis
8. helo GENUINE SAUNA amp STEAM Installation and User Manual HELO CAVA D ELECTRIC SAUNA HEATER 1118 60 0405 1118 90 0405 CONTACTOR BOXES WE 3 400V 415V 3N max 9 kW WE 4 1 230V 240V 1N 2 max 6 kW WE 4 3 230V 3 max 9 kW CONTROL PANELS 1601 12 RA 12 Digi II 1601 13 RA 13 Digi 1601 16 RA 16 Easy 1601 18 RA 18 Midi 314 SKLT 45 A Installation and User Manual HELO CAVA D Contents 1 Quick instructions for use of the sauna heater 1 1 Check before taking a sauna bath 1 2 Operation of the sauna heater controls 2 Information for users 2 1 Sauna room 2 2 Recommended sauna room ventilation 2 3 Heating the sauna 2 4 Sauna heater stones 2 5 Ifthe sauna heater will not heat up 3 Instructions for the installer 3 1 Preparing for sauna heater installation 3 2 Installation 3 3 Various stages of the installation 3 4 Recommended sauna room ventilation 3 5 Connection of the sauna heater to the mains 3 6 Electric heating toggle 3 7 Sauna heater safety clearances 3 8 Locating the connecting box for the connection cable in the sauna room 4 HELO ROXX spare part list 5 ROHS Images and tables Image 1 Mounting the sauna heater Image 2 Recommended sauna room ventilation Image 3 Safety clearances Image 4 Location for the connection box Image 5 Principle image Image 6 Wiring diagram for the sauna heater Table 1 Safety clearances Table 2 Connection cable and f
9. stallation manuals for additional information 3 7 Sauna heater safety clearances NOTE The thermostat is installed at a distance of 40mm from the ceiling in the middle of the sauna heater Sensor mm A0 mm Absolute 1070 measurement i 100 al 0 i 1900 aki 830 4l Image 3 Safety clearances Power Sauna room Safety clearances min Adequate amount of stones e 54 58 B SE 25 65 CS B D D kW m m mm mm mm mm app kg 6 0 5 10 1900 100 300 1070 38 9 0 9 13 1900 100 350 1070 38 Table 1 Safety clearances Installation and User Manual HELO CAVA D Power Sauna heater s connection Fuse Sauna heaters Fuse Sauna heater s Fuse cable connection cable connection cable HO7RN F HO7RN F HO7RN F 60245 IEC 66 60245 IEC 66 60245 IEC 66 mm mm mm kW 400 415V 3N A 230V 3 A 230 240V 1N 2 A 6 0 5x 1 5 3x 10 4x2 5 3x 16 3x6 35 9 0 5x2 5 3 x 16 4x6 3 x 25 Table 2 Connection cable and fuses 3 8 Locating the connecting box for the connection cable in the sauna room Image 4 Location for the connection box 100 Specified minimum safety clearance 500 mm Sauna heater 1 Recommended location for the connecting box 2 Silumin box recommended in this area 3 3 This area should be avoided Always use a silumin box In other areas use
10. t darauf hin Die Werkstoffe sind gem ihrer Kennzeichnung wiederverwertbar Mit der Wiederverwendung der stofflichen Verwertung oder anderen Formen der Verwertung von Altger ten leisten Sie einen wichtigen Beitrag zum Schutze unserer Umwelt Dieses Produkt soll ohne Steine und S pecksteinmantel an dem Sammelpunkt f r Recycling zur ckgebracht werden Bitte erfragen Sie bei der Gemeindeverwaltung die zust ndige Entsorgungsstelle
11. to the control panel instructions Installation and User Manual HELO CAVA D 5 3 Instructions for the installer THE PERSON INSTALLING THE SAUNA HEATER SHOULD LEAVE THESE INSTRUCTIONS AT THE PREMISES FOR THE FUTURE USER 3 1 Preparing for sauna heater installation Check the following before installing the sauna heater 1 The ratio of the heater s input kW and the sauna room s volume m Volume recommendations are presented in the table 1 on page 8 The minimum and maximum volumes must not be exceeded 2 The sauna room height must be a min of 1900 mm 3 Uninsulated and masonry stone walls extend the preheating time Each square metre of plastered ceiling or wall surface adds 1 5 2 m3 to the sauna room s volume 4 Check page 9 Table 2 for a suitable fuse size A and the correct diameter of the power supply cable mm for the sauna heater in question 5 Conform to the specified safe clearance around the sauna heater Please refer to table 1 on page 8 6 There should be enough room around the sauna heater for maintenance purposes Also a doorway can be considered as a maintenance area 3 2 Installation Follow the safety clearance specifications on page 8 when installing the sauna heater A thin panel is not a suitable mounting base the mounting base must be reinforced with timber behind the panel The minimum clearances specified on page 8 must be followed even if the sauna room wall materials are incombustible
12. unt may also be attached directly to the sauna heater Mark the locations of the screws on the wall and if necessary drill small holes and mount the sauna heater then to the wall with the screws provided The picture shows how the wall mount should be attached to the sauna heater The locking wedges are attached to the wall mount with the sheet metal screws Image 1 Mounting the sauna heater Installation and User Manual HELO CAVA D 7 3 4 Recommended sauna room ventilation Image 2 Recommended sauna room ventilation 1 Sauna room 3 Electric sauna heater 5 Exhaust flue or channel 2 Washroom 4 Exhaust valve 6 Door to the sauna room 7 A ventilation valve can be installed here to be kept closed while the sauna is heated and during bathing Inlet vent can be positioned in the A zone Make sure the incoming fresh air will not interfere with i e cool down the sauna heater s thermostat near the ceiling The B zone serves as the incoming air zone if the sauna room isn t fitted with forced ventilation In this case the exhaust valve is installed min 1m higher than the inlet valve DO NOT ISTALL INLET VALVE WITHIN ZONE C IF THE SAUNA HEATER S CONTROL THERMOSTAT IS LOCATED IN THE SAME ZONE 3 5 Connection of the sauna heater to the mains The sauna heater must be connected to the mains by a qualified electrician and in compliance with current regulations The sauna heater is connected with a semi permanent
13. uses 12 13 10 11 Installation and User Manual HELO CAVA D 3 1 Quick instructions for use of the sauna heater 1 1 Check before taking a sauna bath The sauna room is suitable for taking a sauna bath 2 The door and the window are closed 3 The sauna heater is topped with stones that comply with the manufacturer s recommendations the heating elements are covered with stones and the stones are piled sparsely NOTE Ceramic rocks are not allowed A pleasant smooth sauna bath temperature is about 70 C degrees Rearrange the sauna stones at least once a year and replace any weathered stones This enhances air circulation between the stones which extends the useful life of the heating elements If you encounter any problems please contact the manufacturer s warranty service shop For additional information about enjoying a sauna bath please visit our website at www helo fi 1 2 Operation of the sauna heater controls The main switch is located on the side of the contactor box The sign shows the position of the switch 0 1 Refer to the specific control panel operating instructions 2 Information for users Persons with reduced physical and mental capacity sensory handicap or little experience and knowledge about how the device is operated e g children should only operate the device while supervised or according to instructions given by the persons in charge of their safety Make sure that children aren
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