KIT INSTALLATION INSTRUCTION - Service, Support
Contents
1. Case Safety Ground Bg HDNN Fo wl lo SEFA T S 45 L4 D Analog Input Universal 1 a OS 3 Jae ar Reference Junction for AINU1 R 5 S i IN T D S Reference Junction for AINU2 AI ESR 2 2 T Note AJ 4s TE A Analogl Input Universal 1 d NO N 3 Place Reference Junctions i re le i S gt v49 Lt Analog Input Universal 2 a Power Input S Z Z Z against the connector LZ So gine AC Hot or DC H gt 5 emie 2 and as close to the Emi AC Neutral or DC N l Connector Socket d am 5 Assembly as possible 52E 7 Analog Input Universal 2 d I I q 2025 me ojo A A Connector Socket x 8 S3412 jas Assembly t oO TH mH 2 Ss q j LJ 7 se 8 0 2J 8 Ethernet 20 Z LAI 52 Connector Rear Terminals Direct Entry Reference Junction Connections and Locations Figure 6 Model 353 Rear Terminals and Reference Junction Installation T O EXPANDER BOARDS Model 353 and Model 353R I O Expander boards are shown in Figure 7 Refer to the Maintenance section of the appropriate User s Manual for an installation procedure 15900 390 Part Number2. Terminal Number Function and ID 35 Digital Input Universal 1 DINU1 36 Digital Input Universal 1 DINU1 37 Digital Input Universal 2 DINU2 38 Digital Input Universal 2 DINU2 39 Transmitter Power 26 Vdc XMTR 40 Transmitter Station Common COM 41 Analog Input 4 AIN4 42 Analog Input Common AINC Analog Output 3 AOUT3 33 Analog Output 3 Common AOUTC 34 AG00326d Notes L 2 2L 20 O Qi lie 20 Oe Sl 2w 0o So iO A pom aoa o g DO UO S DO A Oo Hic zm Og OS 2 ae Ol OO 0O Z YA 43 Digital Input 4 DIN4 44 Digital Input 4 DIN4 45 Analog Input Universal 1 a AINU1a 46 Analog Input Universal 1 b AINU1b 47 Analog Input Universal 1 c AINU1c 48 Analog Input Universal 1 d AINU1d 49 Analog Input Universal 2 a AINU2a 50 Analog Input Universal 2 b AINU2b 51 Analog Input Universal 2 c AINU2c 52 Analog Input Universal 2 d AINU2d 1 Terminal numbers are shown on each connector The plug in portions of the connectors are packed with a case The connectors are keyed 2 Case Safety Ground Connect to green screw
3. K2 At Serial Number V O Expander Board a Components shown for board a orientation and identification Board part number and serial 3 number labels in this area uss U38 wW u18 Board z oo u37 Ty firmware o a wW u22 o aes U20 u19 2 uw K2 3 5 Ki u33 o 8 ood E P1 ea u31 6 q P2 u29 u28 A26 AG00274a Model 353 I O Expander Board Model 353R I O Expander Board Figure 7 I O Expander Boards Simplified Views CUSTOMER PRODUCT SUPPORT For customer product support visit the Siemens Process Instrumentation product support page at http www 2 sea siemens com Products Process Instrumentation Support Customer Support htm Select the desired type of support e g application product selection sales technical see below Technical Support Telephone 1 800 333 7421 E mail techsupport sea siemens com Hours of Operation 8 a m to 4 45 p m eastern time Monday through Friday except holidays Technical Publications http Awww2 sea siemens com Products Process Instrumentation S upport PI User in PDF Manuals htm then click the product line e g Control Solutions Public Internet Site http www 2 sea siemens com Products Process Instrumentation Repair Service 1 215 646 7400 extension 3187 Procidia and ilpac are trademarks of Siemens Energy amp Automation Inc All product designations may be trademarks or p
4. 5 Eneray c Automation KIT INSTALLATION INSTRUCTION Kit 16353 49 Installation Kit only 15900 390 Kit 16353 52 Installation Kit with Model 353 I O Expander Board Rev 5 Kit 16357 39 Installation Kit with Model 353R I O Expander Board December 2007 I O Expander Board Kits for Model 353 Process Automation Controller and Model TGX 353RCM___ _B_ Control Module This instruction describes installation of the above listed I O Expander Board Kits A copy of the User s Manual for the controller at hand must be available for detailed installation information important Cautions and Warning and approvals and certifications refer to the following table Controller User s Manual Model 353 Design Level A UM353 1 Model 353 Design Level B UM353 1B Model TGX 353RCM Bl Control Module UM353R 1 The current revision of a manual can be downloaded from the Siemens Internet site See the Customer Product Support section of this publication Before beginning a Model 353 Design Level A installation e MPU Controller Board software must be version 1 20 or later To determine the software version refer to the User s Manual Section 3 Function Blocks STATN Station Parameters e The case must have connectors with a total of 52 terminals see Figure 1 Mounting case options 2 and 4 have 52 terminals see the controller s nameplate and the Model Designation and Specifications section of UM353 1 for the ordered case opti
5. at top center of rear terminal area 3 NCA and NCB Design Level A Connect LIL Twinaxial Cable or twisted pair wiring Refer to UM353 1 Section 8 4 9 for additional details Design Level B Connect Modebus cable or twisted pair wiring Refer to UM353 1B Section 7 4 9 for additional details 4 IOA and IOB Design Level A LonWorks bus connections Twisted pair wiring is typical Design Level B No connection 5 Ground Bus An external user supplied ground bus can ease connection of multiple grounds particularly when twinaxial cable shields are to be grounded Figure 1 Model 353 Rear Terminal Layout and Terminal Assignments 15900 390 AGOO OOO000o00 po0000000 246810121416 246810121416 Bo0000000 o0000000 E0ARAAA E 246810121416 20000000 12 1314 15 16 1718 19 2021 22 2324 25 26 27 Shield Earthing Bar Controller Field Connect bar to the carrier shield Terminals Terminals hi i in r on the modul rrier Gonriect bar trirough a short heavy fat fe io this Se aN gauge stranded wire to the plug grounded metal enclosure surrounding Procidia 2 29 30 3 2 B3 A5 637 383V VAU L SUBST BODARSH Uo an aI y a _ _ _ NIT 1 2 3 456789 0uR2 BMB BTY B 9V AZ BZA 557 ROUT1nc
6. 1 Digital Input 1 DIN 12 Digital Input 2 DIN2 13 Digital Input 2 DIN2 14 Digital Input 3 DIN3 15 Digital Input 3 DIN3 16 Analog Output 1 AOUT1 17 Analog Output 1 2 Common AOUTC 18 Analog Output 2 AOUT2 19 Analog Input 1 AIN1 20 2 Terminal Function ID and Number Analog Input 1 2 Common AINC 21 Analog Input 2 AIN2 22 Analog Input 3 AIN3 23 Analog Input 3 Common AINC 24 I O Bus A IOA design level A only 25 I O Bus B IOB design level A only 26 Relay Output 1 Normally Closed ROUT1nc 27 Relay Output 1 Common ROUT1c 28 Relay Output 1 Normally Open ROUT1no 29 Relay Output 2 Normally Closed ROUT2nc 30 Relay Output 2 Common ROUT2c 31 Relay Output 2 Normally Open ROUT2no 32 7 Case Safety Ground TF f HD SN z3 Sais mi DS 3 2z z 35 E PeR Atoll o D N D D oS SGHS BE BS s0 da als Powerlnput p 3 alo LI ACHot or DC H N alll cial lis LJ AC Neutral or DC N i lid aos D V E a LL sl 1 oO S a _ i T D D 2 2 e ma Z 2 ue S 9 OS H pas 34 o ge FT gt Oo LJ aS TT Ld Z oOo 2 D Ethernet 20 A 52 Connector T
7. ROUTic ROUT1no 24Vdc DOUT1 COM 24Vdc DOUT2 24Vdc DIN1 Relay Output 1 e Relay Output 2 ROUT2no NCA Network NCB Modbus or LIL Digital Outputs 1 amp 2 24Vdc AIN1 Analog Input 1 AINCom 24Vdc AIN2 Analog Input 2 DIN1 AINCom DIN2 24Vdc DIN2 AIN3 Analog Input 3 DIN3 AINCom Mm7AryAaA nn RAUN m Digital Inputs 1 4 DIN3 24Vdc DIN4 AIN4 Analog Input 4 DIN4 AINCom 24Vdc DINU1 DINU1 Universal DINU2 Digital Inputs 1 amp 2 DINU2 FAIL AINUla AINU2a AINUI1b AINU2b Universal AINUIc AINU2c Analog Input 2 AINUI1d AINU2d Analog Outputs 1 3 Universal Analog Input 1 Figure 2 Model 353R Field Terminal Locations and Assignments 4 15900 390 RANGE RESISTORS Signal input terminals are connected to software function blocks within the controller Install a range resistor at an analog input terminal pair to convert a 4 20 mA input signal to the DC voltage required by the related function block see Table 1 Typical wiring for Model 353 AIN4 and AINU1 is shown in Figure 3 Figure 4 shows wiring for AIN4 and AINU for a Model 353R Terminal numbers are stated in Table 1 Table 2 on the next page shows AINU parameter settings for a 4 20 mA source Refer to the User s Manual for other input types Table 1 Function Block Input vs Case Connector Connections T O Expander Board FB Model 353 Model 353R Range
8. Resistor or TC and Analog Input Terminals Terminals Reference Junction AIN4 2500 AIN4c AINUIa Geo hots above AINUIb lt lt AINUIc AINU2a AINU2c AINUId AINU2b ae AINU2d Perform the following steps for each 4 20 mA input 1 Select an analog input terminal pair for installation of a range resistor Refer to Table 1 and to the Installation section of the User s Manual for wiring details 2 Select a range resistor 250Q or 3 75Q see Table 1 from the kit and insulate i the formed resistor lead with a piece of sleeving At the lead end a length of 0 8 i ae 20 3mm ace sleeving bare lead should be exposed on this lead If a crimp on connector is to be used go to step 3 Otherwise go to step 4 Rei K 12 7mm External Device Analog Signal e g SITRANS P DSIII 2 Wire Model 353 Rear Terminals 26 Vde Transmitter 4 20 mA Output MG00506a Earth Ground 5 I 6 20 Controller Circuitry Common Ground Bus Note See Table 7 1 for AIN2 3 and 4 terminals Analog Input AIN4 2 Wire Transmitter 4 20 mA Source _ Ground Controller Terminals Analog Input AINU1 4 20 mA Source Figure 3 Model 353 Analog Input Wiring Examples NX Isolated 45 h Power gt amp 5 S oO fy ay 46 Universal N 6 l Er Converter 5
9. ction of the User s Manual for the Design Level character The Design Level is specified by the next to last character in the model designation 15900 390 KIT CONTENTS There are separate I O Expander Board kits for Model 353 and Model 353R The Range Resistor and Reference Junction kit is included in both kits Model 353 PN 16353 52 I O Expander Board Kit This kit is used to field install an I O Expander board in a Model 353 Design Level A or Design Level B The I O Expander Board is factory installed when a Model 353 Expansion Board option 1 is ordered DESCRIPTION QUANTITY T O Expander Board Range Resistor and Reference Junction Kit Model 353R PN 16357 39 I O Expander Board Kit This kit is used to field install an I O Expander board in a Model 353R The I O Expander Board is factory installed when a 353R Controller with I O Expansion Board option P N TGX 353RCM E B_ is ordered Also use this kit to add an I O Expander board to a Procidia ilpac DESCRIPTION QUANTITY I O Expander Board Range Resistor and Reference Junction Kit PN 16353 49 Range Resistor and Reference Junction Kit This kit is supplied with the above I O Expander Board Kits and with a Model 353 or Model 353R with a factory installed I O Expander Board DESCRIPTION QUANTITY 4 20 mA to 1 5V Range Resistor 2500 0 1 3W WW 4 20 mA to 15 75 mV Range Resistor 3 75Q 0 1 3W WW Crimp On Connector TC Reference Junction 100Q Kit Ins
10. erence junction body against the connector See Figure 6 for Model 353 Model 353R placement is similar Check that all involved components and station wiring are fully inserted and carefully tighten the screws See page 1 for torque specification Do not over tighten Repeat the above steps if the other AINU function block is to be used as a thermocouple input 15900 390 Controller Terminals 4 Isolated Thermocouple Wire 5 Ag Power gt Te NN 3 0 75 0 25 3 QA G 46 Universal 6 19 mc 6 4 g I I Converter 5 p S lj N o Isolated D 47 Inputs L 0 5 Notes RJ solated 8 12 7 1 Insulate leads with 48 youn S l sleeving fo _J 2 Dimensions are in Notes oy inches millimeters 1 RJ Cold Junction Reference X03114S1 gt 0 25 ang are approximate 2 See Table 1 for AINU2 terminals 3 Grounded junction shown For ungrounded junction connect cable shield to AINUc_ Analog Input Universal Common Model 353 Thermocouple Wiring TC Reference Junction Lead Forming Figure 5 Thermocouple Input
11. l I h a7 Isolated 5 7 f Inputs E f a2 _ Isolated 48 Vv Jeroma 7 L Note See Table 1 for AINU2 terminals MG000612 15900 390 Control Carrier Terminals Control Carrier AG00260b Field Device Terminals 24 Vdc 33 Hl 5 Analog Signal 5 ise Isolated gt e g SITRANS P DSIII 18 M 24 m N Power 2 Wire Transmitter 5 S 5 4 20 mA Output 1 5 Vdc 43 L 5 P 25 universal 5 S 14 20 mA quae Converter 5 5 Source LAMP Isolated a PS ray tH 44 E E ST 26 Inputs 250 f g Isolated g Ground 27 round Ss 3 Common Ground Bus v F g Earth Note See Terminal Assignment table Note See Terminal Assignment Table for AINU2 terminals Ground for AIN1 2 and 3 terminals Analog Input AIN4 2 Wire Transmitter Analog Input AINU1 4 20 mA Source Figure 4 Model 353R Analog Input Wiring Examples Crimp On Connector Insert the resistor lead and any signal wiring into the Crimp On connector until the wire ends are visible at the pin end of the connector Be Signal Input Wire Connector certain that all wires are inserted in the connector Use a standard electrical connector crimp tool to crimp the connection MG000631 A i i Range Resistor Loosen the two terminal screws using a straight blade screwdriver with a 1 8 3 mm blade width Insert the resistor
12. leads wires or crimp on connector pins as appropriate into the two square openings in the connector adjacent to the selected terminal numbers Check that all involved components and station wiring are fully inserted and carefully tighten the screws See page 1 for torque specification Do not over tighten Carefully dress resistors and wiring so that excessive stress is not placed on a component wire or connection Repeat the above steps for other analog inputs e g AINU2 as necessary Note The range resistors and crimp on connectors for AIN1 2 and 3 are supplied in the Power Input and Range Resistor Kit furnished with a Model 353 or a Model 353R TABLE 2 AINU Millivolt Input Parameter Settings for a 4 20 mA Source SENSOR TYPE SENSOR MIN SENSOR MAX 15 75 mV Table settings apply when using the supplied 3 75Q resistor THERMOCOUPLE REFERENCE JUNCTION When function block AINU1 or AINU2 is configured as a thermocouple input a reference junction must be installed Typical wiring for a Model 353 is shown in Figure 5 Model 353R wiring is similar 1 2 Place a 0 5 length of sleeving on each reference junction lead Carefully form the leads as shown in Figure 5 Refer to Figure 1 or 2 and loosen the two terminal screws using a straight blade screwdriver with a 1 8 3 mm blade width Insert the reference junction leads into the two square openings adjacent to the selected terminal numbers Carefully locate the ref
13. on Mounting case option 26 terminals can be expanded to 52 terminals plus an Ethernet connector by installing Connector Socket Assembly Kit PN 16353 230 Refer to UM353 1 Model Designation and Specifications section to order case option 4 a 52 terminal case with an Ethernet connector Before beginning a Model 353 Design Level A or B or a Model 353R installation e Terminal connectors on Model 353 can be removed for ease of wiring Refer to the User s Manual e AnI O Expander board is supplied in a static shielding bag Do not remove the board from the bag until you are wearing a properly grounded wrist strap and the board is to be installed e An anti static service kit with a conductive wrist strap and a static dissipative mat must be used while handling an electronic assembly such as the I O Expander board e Typical tools for servicing electronic assemblies should be available A narrow 1 8 straight blade screwdriver is needed for a connector s terminal screws e A torque screwdriver with a 1 8 blade width should be used to tighten terminal screws to 5 in Ibs 0 56 N m Do not over tighten e The process and instrumentation drawing P amp ID for the involved loops should be available e Before wiring check the controller nameplate for power input requirements installed options electrical approvals and other important information Refer to the controller nameplate and the Model Designation and Specifications se
14. roduct names of Siemens Energy amp Automation Inc or other supplier companies whose use by third parties for their own purposes could violate the rights of the owners Siemens Energy amp Automation Inc assumes no liability for errors or omissions in this document or for the application and use of information in this document The information herein is subject to change without notice Procedures in this document have been reviewed for compliance with applicable approval agency requirements and are considered sound practice Neither Siemens Energy amp Automation Inc nor these agencies are responsible for repairs made by the user
15. tallation Instruction this Instruction Sleeving INSTALLATION Installation of range resistors and the thermocouple reference junctions for function blocks AIN4 AINU1 and AINU2 will be described first Refer to the Installation section of the appropriate User s Manual for important cautions and warnings approvals and certifications and other installation information For Procidia ilpac refer to UMiPAC 1 I O Expander Board installation is beyond the scope of this instruction refer to the appropriate User s Manual Views of Expander boards are given in Figure 7 Figure 1 shows Model 353 rear terminals Model 353R field connections are shown in Figure 2 A WARNING Electrical shock hazard Explosion hazard 5 Can cause death serious injury or property damage 4 e Remove power from all wires and terminals before working on WZ equipment SS e In potentially hazardous atmosphere remove power from equipment before connecting or disconnecting power signal or other circuit e Observe all pertinent regulation regarding installation in hazardous area 15900 390 Terminal Function ID and Number Network Communications A NCA 3 Network Communications B NCB 4 Transmitter Power 26 Vdc XMTR 5 Transmitter Station Common COM 6 Transmitter Power 26 Vdc XMTR 7 Digital Output 1 DOUT1 8 Digital Outputs 1 2 Common DOUTC 9 Digital Output 2 DOUT2 10 Digital Input 1 DIN1 1
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